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Home My WebLink AboutPRODUCT APPROVAL ROLL UP DOORFlorida Building Code Online Page 1 of 5 Comments Archived Product Manufacturer Address/Phone/Email Authorized Signature Technical Representative Address/Phone/Email Quality Assurance Representative Address/Phone/Email Category Subcategory Compliance Method Florida Engineer or Architect Name who developed the Evaluation Report Florida License Quality Assurance Entity Quality Assurance Contract Expiration Date Validated By Certificate of Independence ASTA DOOR CORPORATION 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH, GA 30101 (770)974-2600 Ext208 J FRENCH3@ASTADOOR.COM JAMES FRENCH JFRENCH3@ASTADOOR.COM James French po box 420 acworth, GA 30101 jfrench3@astadoor.com Mike Alvis P.O. Box 420 Acworth, GA 30101 (770)974-2600 Ext248 malvis@astadoor.com Exterior Doors Roll -Up Exterior Door Assemblies Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer M Evaluation Report - Hardcopy Received Joseph H. Dixon, Jr PE-7768 National Accreditation and Management Institute 12/31/2018 Gordon Thomas, P.E. i. 1 Validation Checklist - Hardcopy Received FL8888 R5 COI Financial Indep 102709.odf Referenced Standard and Year (of Standard) Standard ASTM E330 DASMA 108 Equivalence of Product Standards Certified By Sections from the Code Year 2002 2002 http://www. floridabuilding. org/pr/pr_app_dtl.aspx?param=wGEVXQwtDgtYtsw8j*P6BrAI... 3/ 13/2018 Florida Building Code Onlinfi, Page 2 of 5 P1I affirm that there are no changes in the new Florida Building Code which affect my product(s) and my product(s) are in compliance with the new Florida Building Code. Documentation from approved Evaluation or Validation Entity OYes ()No CAN/A Product Approval Method Date Submitted Date Validated Date Pending FBC Approval Date Approved of Products FL # Model, Number or Name 8888.1 203 Windlock Commercial Sheet Door Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +113.1Max/-113.1Max Other: Design pressure at test door width of 16' = +/-35.0 psf FL8888 R5 COC Affirm for FBC 6th 2017 FL8888 Asta s.odf Method 1 Option D 10/06/2017 10/06/2017 10/07/2017 Description Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Installation Instructions FL8888 R5 II 27013 - 200 Series Install sealed.pdf F18888 R5 II 29031203.pdf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R5 AE_ER-07-0005-R3 022212 O011�df Created by Independent Third Party: Yes 8888.2 233 Windlock Industrial Sheet Door Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +95.9Max/-95.9Max Other: Design pressure at test door width of 16' _ +/- 37.5 psf 8888.3 320 Commercial Slat Door (20 Gauge - Flat Slat) Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +138.3Max/-131.3Max Other: Design pressure at test door width of 16' = +42.7 / -39.7 psf 8888.4 322 Commercial Slat Door (22 Gauge - Flat Slat) Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +128.5Max/-121.5Max Other: Design pressure at test door width of 16' = +41.4 / -38.4 psf Installation Instructions FL8888,_R5_.1j-,27Q13 - 200 Series Install sealed.,pdf FL8888 R5 II 29031 233.odf Verified By: Joseph H. Dixon P.E. FL. No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R5 AE ER-07-0005-R3 022212 0011.pdf Created by Independent Third Party: Yes Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Installation Instructions FL8888 R5 II 27013 - 300 Series Install sealed.odf FL8888 R5 II 29031 300 Series.odf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports 1:1.8886 115 AE E.R-.Q7-0005-R3 02221.2 0011-ndf Created by Independent Third Party: Yes Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Installation Instructions FL8888 RS II 27Q1;.. 300 Series_I 5.tA111_selle df FL8888 R5 II 29031 300 Series.odF Verified By: Joseph H. Dixon P.E. FL.No 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R5 AE ER-07-0005-R3 022212 0011_pdf Created by Independent Third Party: Yes 8888.5 324 Commercial Slat Door (24 Maximum design pressure for 8' wide by 21' high door. Gauge - Flat Slat) Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Itrti Approved for use in HVHZ: No FL8888 Rns 5 II 2uc701ons3 - 300 Series Install sealed.pdf Approved for use outside HVHZ: Yes FL6888 R5 .II 29031. 300 Serfes.odf http://www.floridabuilding.org/pr/pr app_dti.aspx?param=wGEVXQwtDgtYtsw8jP6BrAI... 3/13/2018 Installation Instrulciions Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, & 235 USE ASTA DOOR CORPORATION PARTS ONLY • ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD QUESTIONS ARISE, PLEASE CONTACT ASTA DOOR CORPORATION AT (770) 974-2600 _ 25 ��, J % 14 p 2 • // " 10 i7 4US p ,,• • �.• CHAIN CLIP X L DIAr GRAM 1 31 r DIAGRAM 3 1 F DIAGRAM 4 I F DIAGRAM 5 1 DIAGRAM 6 DIAGRAM 7 DIAGRAM 9 0' i-M CURTAIN— L B : CURTAIN 8 CURTAIN rn $ •:i r �, CURTAIN i H CURTAIN p 1I�4• �• A CURTAIN p 1144• a, 2.3/8' STEEL OR W000 STANDARD GUIDE 29 18 2-3/3' CONCRETE OR MASONRY STANDARD GUIDE •SEE NOTE STEP a PACE 4 �J3 STEEL OR WOOD HEAVY DUTY GUIDE M1-1l2° ice-' CONCRETE OR MASONRY HEAVY DUTY GUIDE •SEE NOTE STEP a PAGE 4�__ :13-2.1 STEEL OR WOOD WINDLOCK GUIDE I 7�18 3-1�12' - CONCRETE OR MASONRY WINDLOCK GUIDE PARTS LIST ALL DOOR MODELS 32 310400 Standard Steel Mounkn Plates !Pair) CHAIN HOIST 1 2 3 4 5 6 Varies Vanes Varies Varies 230003 Vanes Top Sheet Axle Pipe Spdng, :-.hl. S nn , R.hl. Spring Clamp Assy. Bottom Angle 33 310410 Hea Du Steel Mounting Plates (Pair) _ MODELS: 201. 202. 203 & 204 34 Varies Corru aled Door Sheet 35 2600G0 PVC Ruboer Sideshi , Commercial Gray, MODELS: 231, 232, 233, 234 & 235 48 49 50 51 52 53 420000 420100 420200 730100 430000 430101 Direct Drive Complete Assembl Direct Drive Gear Chain Guide, Direct Drive ja' • ; 6 x 1 /2" Hex Head Bolt Cast Reduction Gear COn1DIete Aesembly I Pianetary Sprocket 7 270201 Blade Astragat, Bottorn Waatherseal 36 200002 PVC Rubber Sidestri , Industrial _ 54 430102 1 Internal Ring Gear_ 8 310101 Axle Saddle Casting 37 260001 High Tensile, Steel Sideship 55 430103 I Idler Gear. Cast 9 310103 Axle Saddle Stamping (clai 38 750403 PVC Button with Rivet 56 430200 1 Idler Gear Carrier Assernb 10 310102 1 Keeper Plate, Standard (2 hole __ 57 430300 1 Chain Guido Assembly_ _� 11 t t 2 I 420101 _ 77031 Keapor Plate. %x =rLded (4 hole) U-BOY,, a' • 1 39 MODELS: 202, 204, 232, 234 - INSULATELD ONLY su 260301 Inlation, Double Foil 58 59 430104 730202 Axle Collar 1s" - 18 x 3' Hex Head Bott 13 7301113 -1 'ie' - 24 x 3yi Hex Head Bolt i 40 260401 M lar'ta a 2') _ 60 740202 /10" • to Self Locking Nut J 14 15 740104 740103%• /e-- 24 hlax Nut!Fine Thread) • 16 Hex Nta_ 41 42 63DO02 To Draft Stop (2'/2' Wide) 630003 1 Side Draft Stop 61 62 430106 750202 r Stay Brace l S/1s" - 18 x 1'/4" Fial Head Stoned Bolt 16 750103 Hal Washer,�7e` 63 740102 /Ia" Luck Washer —_ 17 7502�ILSher, �/6/9" MODELS: 203, 204, 233,234 - WINDLACK ONLY 64 730702 1 N14 x /4• Tek Screw 181 290301 Door Stop - Lift Clip 431 270601 1 Windiock Clip 65 420100 Poekel Wheel Complete FIG Assembly 19 280104 Slide Boli Lock 441 720101 1 '•/16" Rivet 66 4201 D4 Pocket Wheal Assembly 20 730301 14' - 20. Truss Head Slotle_d Bolt__ 67 420105 Dnve Sprocket, 1 - 41836 21 740201 1 114" - 20 Sell Lockinp Nut MODELS: 2D3 & 204 b'8 420106 Roller Chain 041 22 740102 1 3/16" - 17. Hex Nut 45 I 270502 1 Wlndlock Clip Backer Plate 69 420107 ISpacer Pipe (1- x 1' te- ID) 23 750101 ' Flat Washer.'/•" 24 25 410102 420300 a' Ropa Hand Chain Clip MODELS: 205 & 235 - WINDBAR ONLY 46 270030 /4 x 4 Square Tube 70 ELECTRIC OPERATION 4400DO ' EO Kit Complete Assembly, Old Style 26 420400 I Hand Chain 47 7201 D7 16• Po Rivet [ij 440001 I Drive Sprocket. #41 P, 72 Tooth 27 750104 L 1 in' ID Round Flat Washer 72 44000 1 Flat Bar Brace 220303 310200 12" Drum Assembl w/Bearing Su port Braeket RH 73 74 4200M Pi Spacer, .• square tube x 730104 a' -24x4 2" Hex Head Bott L28 310300 Su ort Bracket. LH 75 440007 EO Klt Com lete Assembl ,New S e Varies Door Guioe(s) 76 780001 , 'A Door Label IMPORTANT REMARKS: DO NOT CUT THE BANDS WHICH HOLD DOOR IN A.ROLL. YOU WILL BE TOLD. AT A'LATER TIME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP #1 - CHECK THE OPENING A. Check the height and width of the opening. S. Check if the jambs are plumb. C. Check if the floor and header are level. D. Check the dimension panel for side room and head room requirements. (SEE DIAGRAM 9) DIAGRAM 9' CEILING _ _ I RDLL-A-DOOR I Z 1 SUPPORT ' BRACKETS ` I OPENING I SEE OPENING _ { SEE WIDTHI A2 HEIGW —"+I STEP #2 - INSTALL BRACKETS A:, Mark the horizontal location of the support brackets (SEE DIAGRAM 9). B. Mark the vertical location of the support brackets by using a transit or water level. THE DOOR MUST BE LEVEL. NOTE: Verify minimum headroom require- ments. Dimension "W'. If sufficient, lower the brackets until"Z" is obtained: If the bracket is lowered more than 2" this will reduce the open- ing height. The guide height should also be reduced accordingly. C. Drill holes and fasten the brackets with the proper wall fasteners required to obtain a solid mounting. Use through bolts on soft block or brick. CLEARANCE REOUIREMENTS EADROOM HEIGHT X Y Z Up to V-0' 20" 9.1/2" 10-112" Up to 101•0' 21" 10, _ 11" 'up to 16'-0' 23" it- 12" Up to 20'-0' 24' 12' I. 12" DRIVE TYPE A1' A2 • Shown as Lek Hand Drive Side. Right Is opposite Push Up / Rope 6' 6" Direct Drive 1. 6' Pocket Wheel Reduction Gear 9' 6" Cast Reduction Gear 9" 6' Beans Operator 9" 6" NOTE: • Doors with Heavy Duty Guides, add 1' to Al and A2 dimensions. • All Windlock Doors add 1"to At and A2 Dimensions. • Note proper bracket location and provide ade- quate backing. DIAGRAM 10 STEP #3 - DRIVE INSTALLATION A. Install ROPE (if equipped) as follows: 1. Drill minimum 3/6" hole in center of bottom angle. Thread 1/4' rope through hole and, tie knot in both ends. B. Install DIRECT DRIVE CHAIN HOIST (If Equipped) as follows: 1. Slide Direct Drive Assembly (48) onto door axle. 2. Align holes and install 31s" x 11/a" Hex Bolt (51) through rear of and drum. 3. Install 3/8' nut (15) and lock washer (17) and tighten secureiv. Repeat. 4. Feed Hand Chain through the Drive Assembly, (SEE DIAGRAM 11) DIAGRAM 11 ®P 1 C. Install the CAST REDUCTION GEAR CHAIN HOIST (If Equipped) as follows: 1. Slide round flat washer (27) onto door axle 2. Slide Idler. Gear Assembly (55, 56) onto door axle. 3. Slide Planetary Sprocket assembly (53) and Chain Guide Assembly (57) onto door axle and over Idler gear canter tube.' 4. Slide collar over the idler gear tube and align holes. 5. Secure with s/1s" x 3" hex head bolt (59) and s/1s" self locking nut (60). (SEE DIAGRAM 12) NOTE: Keep Idler Gear at a 10 or 2 o'clock position with the bottom angle being at 6 o'clock. DIAGRAM 12 A""TV P7 6 6 SPROCIDLER ASSEMBLY GEAR 53.67 ASSEMBLY 55,56 D. Install the POCKET WHEEL REDUCTION GEAR CHAIN'HOIST (If Equipped) as follows: 1. Install Drive Sprocket (67) on preferred side using 3/s' x 11/2' Hex Bolt (61). 2. Slide 1" pipe'spacer (69) onto door aisle. 3. Slide pocket wheel assembly (66) onto door axle and align sprockets parallel to each other. 4. Connect drive chain (0) around both sprockets using the master link provided. 5.' After door tension has been adjusted. (STEP 6) Tighten set screws on pocket wheel assembly. NOTE: �' If further adjustment is ne�Qfr set screws must be loosened for adjustr and retighten after adjustment. (SEE-DAAM'js DIAGRAM 13 a V✓ DRIVE A_DRUfA� ASSEMBLY � h BLY SPROCKE �WWEPi S SET \ I iir PAIVE & r..��, cRFW H%JN fib � eti �pitC 66 E. install "NEW STYLE" ELECTRIC OPERATOR KIT (If Equipped) as follows: 1. Install E.O. Sprocket (71) to end drum of door on preferred aide using 3/e" x 1112" Hex Bolt (51), 3/9' Nuts (15) and 3/e" Lock Washer (1T. 2. Slide flat round washer (27) and spring clamp 'assembly (5) onto door axle and secure set screw with clamp and washer against beating of the end drum. (SEE DIAGRAM 14) DIAGRAM 14 is 17 15 �y , 5 27 1 1 Install "OLD STYLE" ELECTRIC OPERATOR KIT (If Equipped) as follows: 1. Remove spring clamp assembly (5)'from door axle (If supplied). 2. Insert 3/9• x 4 1/2" bolts (74), with 3/s' lock wash- er (17) through every other 3/8" hole in and drum. 3. Slide one end of flat bar brace (72) over each bolt and then slide 3/4' pipe.spacer (73) over each bolt. Slide opposite end of flat bar brace over the next bolt in counter clockwise rotation. . 4. Slide bearing drum assembly over the three bolts. 5. Attach and tighten ale flat washers (16): 3/s" (17) Lock Washers, and 3/a• nuts (14) to end of bolts. B. Slide round flat washer (27) and spring clamp assembly (5) onto door axle and secure against the bearing drum assembly (2B). (SEE DIAGRAM 15) NOTE: New We E.O. Kits are to be used wilfi "Rush' end drum position, and Old Style E.O. Kits are to be used with "recessed" end drum position. STEP #4 - POSITION DOOR ASSEMBLY A. Place the axle clamp (9) or axle casting (8) on to door support bracket (29,30). Litt the door assem- bly up onto the support bracket (SEE DIAGRAM 16). Center door assembly in the opening, if side- ways movement is necessary, be certain the door curtain and the We move together. NOTE: Position the door as close to the header as possible. Allow room to spin the door. Do not allow the door curtain to scraps the header. Do not use forklifts or genie lift with unprotected arms/forks. This can cause irreparable damage to door curtain. D(AGR "—, STEP #5 - AXLE HARDWARE A. MANUAL PUSH-UP / ROPE DRIVE: (Both sides) 1. Place axle clamp (9) onto horizontal member of the support bracket (29,30) and under the door axle. 2. Place'/:' U-Bolt (12) over door axle and through axis clamp. 3. Fasten U-Batt using 3/4" nut (15), 3/s' flat wash- er (16) and'/s' lock washer (17) — tighten securely. (SEE DIAGRAM 17A) DIAGRAM 17 , B. DIRECT DRIVE CHAIN HOIST (Drive Side): 1. Place axle saddle casting (8) onto horizontal member of support bracket and under the door axle. 4. Fasten secondary We clamp, extended keeper plate and 3/a' U-Bolt (12) using 3/6" lock wash- ers (17), 3/s" flat washers (16), 3/e" nuts (15) — tighten securely. (SEE DIAGRAM 17C) 5. Install stay brace (61) onto chain guide channel (57) using "hW x 11/4' flat head bolt (62) and 16/ka" nut (60) and tighten securely. 6. Fasten the stay brace to the support bracket using a (64) #14 Tek Screw and 1/4" flat washer (23). (SEE DIAGRAM 17C) D. POCKET WHEEL REDUCTION. DRIVE CHAIN HOIST (Drive Side) and OLD OR NEW STYLE KITS FOR ELECTRIC OPERATION: 1. Same steps as "Cast Reduction Drive" with the exception of #5 and #6. Pocket wheel reduc- tion drive and E.O. kits do not require a stay brace. E. NON -DRIVE SIDE (for Direct Drive, Cast or Pocket Wheel Reduction Drives and E.O. Kits): 1. Place axle saddle casting (8) onto horizontal member of support bracket and under the door axle. 2. Place the axle clamp (9) and the standard keeper plate (10) over the door axle as shown. 3. Fasten together using 3/8" x 31/2' hex bolt (13), 3/a" lock washer (17) 3/e" flat washers (16), and 3/a" nuts (fine thread) (14) —tighten securely. (SEE DIAGRAM 17D) NOTE: Requiresa minimum of 40 lbs. torque to property secure hardware. STEP # 6 - PRE -TENSION SPRINGS A. Install chain clip (25) approximately 4'0" above floor on chain operated doors. InstallaU,on must be secure. B. Apply p"nsion to thespdngs.by rotating the door two (2) turns in a forward direction (SEE DIAGRAM 16). The bottom angle is to be In a 6 o'clock position. DAGRAM iB C. If you're unable to rotate door to pre -tension use a pipe wrench to rotate axle in opposite direction. With one person on each side of door, each per- son should firmly place a large pipe wrench on the door axle as shown to DIAGRAM 19. Pull down to apply tension incrementally until you achieve 2 full rotations of the door axle. Then tighten the axle hardware. 2. Place the axle clamp (9) and the extended D. Repeat Step C if adjustment is necessary. keeper plate (11) over the door axle as shown to extend keeper plate over the direct drive chain guide channel (50). . 3. Fasten together using 3/e" x 31/2" hex bolt (13), 3/s" lock washer (17), 3/e" flat washers (16), and DIAGRAM 19 3/e" nuts (fine thread) (14) — rights" securely. (SEE DIAGRAM 17B) C. CAST REDUCTION DRIVE CHAIN HOIST (Drive Side): 1. Place the axle saddle casting, (6) onto the sup- port bracket (29,30) and under the door axle. ` 2. Place the two axle clamps (S) and extended `Y N• keeper plate (11) on top of the door olds as p shown. 3. Fasten We saddle Casting, axle camp and extended keeper plate together users 3/e' x, 31/2' hex bolts (13), 3/e• lock washers (17) :e/a•' flat washers (16), and 3/4" nuts (fine thread (14): —tighten securely. (SEE DIAGRAM 17C)' • ; 0 • SON STEP #7 - CUT THE BANDS The door Is now under tension. Before cutting the bands, take hold of the door roll by the bottom angle. A. Cut the bands and bring the curtain down no further than 114 the height of the door opening. Secure chain over the chain retainer or wedge a wood prop between the bottom angle and the door roll to prevent upward travel. . STEP #6 - INSTALL DOOR STOPS. . (Lift C110s) AND SLIDE BOLT LOCKS . A. Install the door stops (18) and the slide bold "oks using 114^ x 11/4' truss head bolt (20); 1/4" flat` washers (23). s/1e" nut (22). and 114" self locking ' nut (21) per side. B. Electrically operated doors still require doorstops (lift clips). to be installed. DIAGRAM 20 a 20 23 .'1t1' 22.. 21 � s NOTE: When installing slide bolt locks, the threads from the truss head bolt protruding from the self locking nut should be removed to a flush -position with the self locking nut to prevent door from hanging upon the head stops. Garnp a pair of vice grips onto the thread and break off. STEP #9 - INSTALL DOOR GUIDES A. The head stops on the guide's should be no more than 1' higher (to bottom of stops) than the door header. If not, cut.the bottom of the guides to match your opening height and relocate slide bolt notch at bottom of guide. B. Models 201. 202, 205, 211. 231, 232, 235: Raise the door curtain so the bottom angle is approxi- mately 3' below the header. Slide the guide over the door curtain and position against. the door opening allowing 1/4' clearance from edge of cur- tain to inside the guide. Install the top fasteners, lower curtain into guides slowly, maintaining proper clearance and stop at 6" above the floor. Install bottom fasteners. Check If the guides are plumb using a level. The fasteners should be located approximately ever 24" starting 6" from finished floor. Install balance of fasteners and bend the lead-in at the top of the guide to a 45 degree angle: (SEE DIAGRAMS 3 THRU 9 and 21) DIAGRAM 21 f LEAD-IN \y "Spy 10 C. Model 203. 204, 233, 23M Use same procedure a5 , above allowing .114" clearance between curtain and. the Windlock spur. Lower the curtain Into the guides slowly. Be sure there is sufficient clearance for the windlock clips to enter the guides. (SEE DIAGRAM 7 and a) " D. For 'Wlndload Certified Donis" rotor to drawing.for fastener/anchor type and frequency. E. Spray silicone lubricant in.gukfes for ease of, operation. NOTE: Doors ordered forconcrete/masonry application will include 1/4 x 21/2" tapcons for guide installation. Block clips welded to back of guide for concrete/masonry application are optional on Models 201, 202, 205, 211, 231. 232, 235. Block clips are standard for concrete/masonry application on Models 203, 204, 233, 234. STEP #10 - CHECK AND ADJUST BALANCE If floor lowers easily and raises hard, more tension is required. If the door lowers hard and raises easily, less tension is required. (SEE DIAGRAM 19) CAUTION: I For all door drives: Before adjusting the springs, pull the doors Into the up posi- tion. Secure the door by the following methods: 1. Tie a rope around the door roll. 2. Place a clamp at the top of the guide channel to secure the curtain in the guides. A. Cast Reduction Drive Doors Only M5211 When the axle clamps -re loosened, the chain leads will be under tension. Use extreme care when handling the chain leads. Secure both leads of the chain to the chain retainer (25). Score a horizontal line on the axis. Loosen axle hardware to allow axle to spin freely. Grip both leads of the chain securely. Note direction axle must turn to add or reduce tension (SEE DIAGRAM 19). Rotate axle as required. Secure both chain leads to chain retainer. Tighten all code hardware. Repeat this opera- tion If more or less tension is required. B. All other doors: When the axle clamps are loosened, the springs will he very strong. You will need two people to adjust the door tension safely. 1. Each person should firmly place a large pipe 'wrench on the axle as shown In DIAGRAM 19. Loosen the axle clamps and pull down for more tension and up for less tension. For Pocket. Wheel Reduction Drive doors, remember to loosen set screws prior to adjustment and retighten securely after adjustment. 2. Retighten the axle clamp hardware. 3. Repeat the above steps if further adjustment Is necessary. begin at STEP 6B. STEP #11 - TOP DRAFT STOP A. Top Draft Stop comes standard with Models 202, 204, 232,234 Insulated Doors. All other Models optional. B. Pull door down and lock. Go outside and mark a line on the door curtain as shown. (SEE DIAGRAM 22) C. Raise door V-5" from floor, or until mark is accessible. Place top draft stop (41) in position as shown and secure with Tek screws. Stretch rubber slightly and secure other end. Locate and install the remainder of Tek screws at 6' O.C. DIAGRAM 22 -LED RAFT SERVICE AND MAINTENANCE HINTS The following hints would help you to obtain free operation. . 1..DOOR CURTAIN DRAGS IN GUIDES. A. Check that door support brackets are plumb. B. Adjust location of guides for ye" -•1/4" side clearance. Top and bottom. C. Door Drum Assembly maybe set too close or too far from wall. Note slotted brackets for adjustment. D. Check guides for foreign matter, such as dirt, etc. E. Check for'damaged guides. F. Adjust lead-in bend at top inside of guides. (SEE DIAGRAM 21) 2. DOOR OPERATES HARD IN ONE DIRECTION: A. Check all the above points. B. Re -check Step No. 10. C. If problem door has reduction drive, check she" x 3" bolt (59) that goes through axle that locks Idler gear carrier. If self looking nut (60) is over tightened, it will cause the idler gear carrier shaft to become egg -shaped and bind the chain wheel. 3. CHAIN JUMPS OFF CHAIN GEAR A. Chain Guide Assembly could be on axle back- wards. Make sure drive parts are assembled correctly. See Diagram 11 for Direct Drive, and Diagram 12 or 13 for Reduction Drives. B. Chain Guide could be bent out of alignment with chain wheel. C. Check for defects In cast chain wheel or chain. D. On Electric Operator Doors or "Pocket Wheel' Reduction Gear Doors, check for sprocket alignment and proper chain tension. Also check that set screws on Pocket Wheel Assembly are securely fastened. 4. AOOR DOES NOT CONTACT FLOOR LEVEL A. Use spirit level to check whether door or floor is off level. It door is out of level, proceed to check the following points: B. Check if 'Support Brackets' and guides are level. C. If A and "B" check out all right, roll door all.the way up and see if curtain rolls up straight on drums. End of door should be square. 11 cone shaped, go to. Section S. D. Models 231, 232, 233. 234, 235: If all of the above check out and curtain is no more Mari 1/2" out of level, the following method of curtain straightening may be used. The long side of the curtain can be shrunk as follows: Roll door all the way down. On the outside of the door curtain is a steel strip I Ya" wide. This strip holds the curtain square. Take a screwdriver and slightly depress strip into corrugated rib. A small amount in each of the lower ten ribs. Door curtain will shrink on that side. S. DOOR DOES NOT ROLL UP STRAIGHT A. Check all points in Section 1. B. An alternative solution to correct the coning door Is to raise the curtain up to the stops and determine which side of the bottom angle touches the stops first. C. Secure hand chain, remove guides, lower cur- tain down to floor level. Install a drum wedge on side of the door from which the. bottom angle touches first. D. Proceed to Step 9 to reinstall the door guides. E. If problem continues, consult factory. INSTALLATION OF REPAIR PANELS 1. 'FOR ALL DOOR MODELS Determine the number of sheets which need to be replaced. Starting from the bottom of door curtain, the lock seams occur on about 26" centers. When ordering, please give exact length of sheet and location on door (i.e., bottom, bottom and one intermediate, etc.) 2. REMOVE DAMAGED SHEETS A Secure door In its full down position by locking the chain on the chain retainer.or by wedging a strong.piece of wood or pipe In hole at the end of roll, against bracket. When door sheet is cut. off, the door will have a strong terxlency:to roll up. B. Remove door guides. C. Cut off damaged sheet. (see Diagram 28)." Scribe a straight line and cut door sheet, off using nibblers. D. Cut the sidestripping and remove damaged . sheet(s). 3. INSTALL NEW SHEET(S) A. Clamo new sheet in location as shown. S. Drill holes for 1/5" die rivets (#30) at 8" O.C.,. lop and bottom and shown. Pop rivet as you go. C. Trim sidestep as follows: Overlap steel/rubber 3 corrugations. Install the buttons and rivets. Trim PVC Rubber as close as possible to the nearest staple. DIAGRAM —2 3 25 j DRILL I CUT AND w HERE F ET x ON w THI DE y SIDE IS ` rt p w o: ASTA Door Corporation PHONE: 770 974-2600 . FAX: 770-974-1455 WEBSITE: www.astadoor.com