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INSTALLATION & OPERATION MANUAL
} S, C, a and c-- �� Pro�eries INSTALLATION AND SCANNED OPERATION MANUAL BY S$ Lucie Couviip ENGLISH I FRANQES I ESPANOL FEB 1"PerrmT0ittlng JandyPro Series ST. Lucie Coun oProTM Series Variable -Speed Pumps FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty. o. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. RnATTENTION INSTALLER -This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/ operator of this equipment. Page 2 T Jandy° Pro Series VS FloProTm Series Variable -Speed Pump I Installation & Operation Manual Table of Contents Section 1. Important Safety Instructions ......... 3 Section 6. Service and Maintenance.............17 1.1 Safety Instructions ..........................:................... 3 5.1 Routine Maintenance.......................................17 1.2 Pool Pump Suction 5.2 Winterizing the Pump.......................................17 _Entrapment Prevention Guidelines ..................... 5 . _ _ 00%6,t6i 6. and Repair ........ 18 Section 2. General Description ....................... 6 6.1 Service Technician Maintenance...................... 20 2.1 Introduction......................................................... 6 2.2 Description......................................................... 6 Section 3. Installation Information ......................6 3.1 Plumbing............................................................ 6 3.2 Electrical Installation...........................................9 3.3 VS FloPro Pump Dip Switch Settings...............13 3.4 Auxiliary Load Operation..................................14 3.5 Remove Pump Lid...........................................15 3.6 Conduct Pressure Test.....................................15 Section 4. Operation.......................................16 4.1 Start-up .............................................................15 Section 7. Product Specifications and Technical Data ....................... 21 7.1 Replacement Parts List and Exploded View .... 21 7.2 Exploded Views ................................................ 22 7.3 Performance Curves ........................................ 23 7.4 Physical and Operational Specifications .......... 23 I EQUIPMENT INFORMATION RECORD ,I DATE OF INSTALLATION INSTALLER INFORMATION INITIAL PRESSURE. GAUGE READING (WITH CLEAR FILTER) PUMP MODEL HORSEPOWER NOTES: Jandy® Pro Series VS FloftlTM Series Variable -Speed Pump I Installation & Operation Manual Page 3 Section 1. Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS 1.1 Safety Instructions All electrical work must be performed by a licensed'electrician and conform to all national, state, and local codes. When installing and using this electrical- equipment, basic safety precautions should always be followed., including the following: A WARNING RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOTAVOIDED, CAN RESULT IN SERIOUS INJURY OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest published edition of ANSINASME® All 2.19.8, or its successor standard, ANSI/APSP-16. A WARNING To reduce the risk of injury, do not permit children to use this product. Q WARNING 'To reduce the risk of property damage or injury, do not attempt to change the backwash (multiport, slide, or full flow) valve position with the pump running. A WARNING Jandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or certified electrician or a qualified swimming pool service technician. A WARNING Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed in accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Fire Protection Association, 470 Atlantic Ave., Boston, MA 02210, or from your local government inspection agency. A WARNING, RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is protected by a ground -fault circuit interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI. A GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of electrical shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service representative before using. A WARNING Incorrectly installed equipment may fail, causing severe injury or property damage. Page 4 Jandy® Pro Series VS FloProTM' Series VariableSpeed Pump I Installation & Operation Manual A WARNING • Do not connect the system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI. • Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating. To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping! system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Zodiac® pool equipment is pressure tested at the factory. However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter . and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING. SAFETY INSTRUCTIONS: • Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing. • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI. • Water temperature for test must NOT EXCEED 100•F (38•C). • Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. NOTICE: These parameters apply to Zodiac equipment only. For non -Zodiac equipment, consult equipment manufacturer. A WARNING Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment. A CAUTION Do not start pump dryl Running the pump dry for any length of time will cause severe damage and will void the warranty. A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas, if so marked. . Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity. A CAUTION Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to maintain air temperature at less than -the maximum ambient temperature rating listed on the motor rating plate. SAVE THESE INSTRUCTIONS Jandy® Pro Series VS FloProl" Series Variable -Speed Pump I Installation & Operation Manual Page 5 1.2 Pool Pump Suction Entrapment Prevention Guidelines A WARNING SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for wading pools, shallow pools or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets. A WARNING Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. The following guidelines provide information for pump installation that minimizes risk of injury to users of pools, spas, and hot tubs: Entrapment Protection - The pump suction system must provide protection against the hazards of suction entrapment. Suction Outlet Covers - All suction outlets must have correctly installed, screw -fastened covers in place. All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked, broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSINASME® All2.19.8 or its successor standard, ANSI/APSP-16. The pool must be shut down and bathers must be restricted from entering the pool until any cracked, broken, or missing drain covers are replaced. Number of Suction Outlets Per Pump - Provide at least two (2) hydraulically -balanced suction outlets, with covers, as suction outlets for each circulating pump suction line. The centers of the suction outlets (suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See Figure 1. The system must be built to include at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. However, if two (2) suction outlets run into a single suction line, the single suction line may be equipped with a valve that will shut off both suction outlets from the pump. The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain. See Figure 1. Additional pumps can be connected to a single suction line as long as the requirements above are met. Water Velocity - The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate. The suction outlet (drain) assembly and its cover must comply with the latest version of ANSI®/ASME® All2.19.8, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas,and Hot Tubs, or its successor standard, ANSI/ASME APSP-16. Testing and Certification - Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest published edition of ANSI/ASME Al l2.19.8 or its successor standard, ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming pools, Wading Pools, Spas, and Hot Tubs. Fittings - Fittings restrict flow; for best efficiency use fewest possible fittings (but at least two (2) suction outlets). Avoid fittings that could cause an air trap. Pool cleaner suction fittings must conform to applicable International Association of Plumbing and Mechanical Officials (IAPMO) standards. Page 6 Jandy® Pro Series VS FloProrm Series Variable -Speed Pump I Installation & Operation Manual Figure 1. Number of Suction Outlets Per Pump Section 2. General Description 2.1 Introduction This manual contains information for the proper installation, operation, and maintenance of Jandy Pro Series VS F1oPro variable -speed pumps. Procedures in this manual must be followed exactly. To ;obtain additional copies of this manual, contact Zodiac® Customer Service at 800.822.7933. For address information, see the back cover of this manual. 2.2 Description The VS F1oPro, is a variable -speed pump tl run from 600 RPM to 3450 RPM. When c, the JEP-R controller, up to eight (8) speed be programmed and recalled. This allows the most appropriate speed for your applic more versatile programming is possible w] an AquaLink® RS, AquaLink PDA, or Aqt controller. Section 3. Installation Information 3.1 Plumbing Preparation Information 1. Upon receipt of the pump, check the carton for damage. Open the carton and check the, pump for concealed damage, such as cracks, dents or a bent base. If damage is found, contact the shipper or distributor where the pump was purchased. 2. Inspect the contents of the carton and verify that all parts are included, see Section 7.1, Replacement Parts List and Exploded View can be Pump Location iected to I. Zodiac Pool Systems, Inc. recommends installing tings may the pump within one (1) foot (30 cm) above water i to select level. The pump should not be elevated more than )n. Even five (5) feet above the water level of the pool. you use ink Z4TM The pump is driven by a variable speed ECMI (Electronically Commutated Motor) directly attached to the pump impeller. The motor spins the impeller which forces water to flow through the pump. As thee, speed of the motor is varied the flow through the pump) is also varied. The adjustable flow rate allows for optimization of flow during the varying pump cycle requirements. As a result the energy efficiency of the pump is maximized resulting in cost savings to the pool owner while also helping to save the environment. NOTE The pump is NSF -certified as being able to prime at heights up to 10 ft above the pool water level, at sea level. However, to achieve better self -priming, install the pump as close as possible to the water level of the pool. 2. If the pump is located below water level, isolation valves must be installed on both the suction and return lines to prevent back flow of pool water during any routine or required servicing. A WARNING A check valve can interfere with the proper operation of certain Suction Vacuum Release System (SVRS) products. To avoid possible en- trapment hazard, serious injury, or death, make sure to review the operation/owners manual of your particular SVRS product before installing the check valve. Jandy° Pro Series VS FloPro7m Series Variable -Speed Pump I Installation & Operation Manual Page 7 POOUSPA PUMP 3 WAY VALVE FILTER ; rr HEATER r SKIMMER t z 5 CHECKVALVE (Check Valve recommended F�` t}, r ,"-+�i rh��ri•,-,r 1 �� 1t t trr r forsystems Installed with Erosion Feeders arAquapum•son Mtodnaeonsystems) (SucUonsOullet) s n Frf i! -rµ'y �. 1 ,� �C�1�1�.�{�•� �j) ,�-.. 4 � t r i - { �, , � r 1 c w �s•• ,k i -tip t { < i r V Opnal � a Cleaner SucLon Port , i � +• � �° i4. a t J p,, hf -ry x +:k. �� ,./'�' ti 4�• � t. n., r-_ r k Sri. r t y tli t o IrI tiz t r SPA DRAIN (Suedon 0Ulleq SPA RETURN }` ✓ r a' ' MANUAL BYPASS VALVE POOL MANUALSY-PASS DETAIL - USE 0 RETURN- WHEN FILTRATION RATE ! 5 EXCEEDS I?S GPM FOR ZODIAC HEATERS. REFER TO THE MANUFAC• TUREI S RECOMMENDATIONS IF USING A DIFFERENT BRAND HEATER. Figure 2. Typical Piping Installation NOTE When the pool equipment is located below the pool surface a leak can result in large scale water loss or flooding. Zodiac Pool Systems, Inc., cannot be responsible for such water loss or flooding or damage caused by either occurrence. 3. Install the pump such that any disconnecting means and/or junction boxes for power connection are within sight of the pump and at least five (5) feet horizontally from the edge of the pool and/or spa. Choose a location that will minimize turns in the piping. NOTE In Canada, the minimum distance maintained from the edge of the pool and/or spa as noted above must be 3 meters (10 feet), as required by the Canadian Electrical. Code (CEC, CSA C22.1). r 4. The pump must be placed on a solid foundation that will not vibrate. To further reduce the possibility of vibration noise, bolt the pump to the foundation, or place it on a rubber mat. NOTE Zodiac Pool Systems, Inc. recommends bolting the pump directly to the foundation. 5. The pump foundation must have adequate drainage to prevent the motor from getting wet. Protect the pump from the rain and sun. 6. Proper ventilation is required for the pump to operate normally. All motors generate heat that must be removed by providing proper ventilation. 7. Provide access for future services by leaving a clear area around the pump. Allow plenty of space above the pump to remove the lid and basket for cleaning. 8. If the equipment is in a potentially dark area, provide adequate lighting. Pipe Sizing For assistance with suction and discharge pipe sizing, please see Table 1. Installation Recommendations 1. To help prevent difficulty in priming, install the suction pipe without high points (above inlet of pump - inverted `kU"s, commonly referred to in plumbing as an airlock) that can trap air. For installations of equipment up to 100 feet (30 m) from the water, refer to Table 1, the pipe sizing chart. For installations of equipment more than 100 feet (30 m) from the water, the recommended pipe size must be increased to the next size. Page ts Jandy® Pro Series VS FloProRI Series Vadable-Speed Pump . Installation & Operation Manual VS FloPro with Small Base No Base Required Option I Haywards Super Pumps Pump t Pentaits SuperFlos Height Sta-Rites SuperMaxs I side .- _..:_-::. - I -_ Small Base I I Option Hayward Super 117m 2 Jandy PlusHP by Zodiac0 Jandy Max HP by Zodiac Option Small Base with Spacers PentairWhisperFlo ,- 3 Sta-Rite Dyna-Glas"' Small Base + Large Base Sta-Rite Max-E-Pros Option Sta-Rite Dura-Glass 4• Sta-Rite Dura-Glas II Sta-Rite Max-E-Glass • Optional (OrderR0546400) Figure 3. VS FloPro Pump and Base Options Table 1. Pipe Sizing Chart for Schedu`e 40 PVC '&2t^ PipeSrze r.4 Fps.. `:,x.,_... .. 5:_F�+ S{ti s �Maxtmum Flow z� �'- t115,1i•7is.•l'�.'--•�'.c,i.,•.�..- Y� tMaxlmumF:IOWc3 -_ :.?.�;�.; 6 feet ersecond 7 8�fee't�: e'rrsecond IY2" . 37 GPM (140 LPM) 50 GPM (189 LPM) (38 mm) 2" (51 mm) 62 GPM (235 LPM) 85 GPM (322 LPM) 21/" 88 GPM (333 LPM) 120 GPM (454 (64 mm) LPM) 3" 136 GPM (515 184 GPM (697 (76 mm) LPM) LPM) 4" 234 GPM (886 313 G,PM (1185 (102 mm) LPM) LPM) 2. VS FloPro Pumps come equipped with:unions on both the suction and discharge ports. This feature simplifies installation and service and eliminates the possibility of leaks at threaded adapters. 3. The VS FloPro Pump must be connected to at least two (2) hydraulically -balanced main drains for each pool pump suction line. Each drain (suction outlet) assembly must be provided with covers and must,be listed or certified to the latest published edition of ANSI®/ASME® At 12.19.8, or its successor standard, RMIIIIMW�"nlilll ANSVAPSP-16. The suction fittings of the main drains must be at least three (3) feet'(1 m) apart or at different planes. The suction fittings can be a drain and skimmer, two (2) drains, two (2) skimmers, or a skimmer with an equalizer line installed. Check the local codes for proper installation. NOTE To prevent entrapment, the system must be built so it cannot operate with the pump drawing water from only one (1) main drain. At least two (2) main drains must be connected to the pump when it is in operation. However, if two (2) main drains run into a single suction line, the single suction line may be equipped with a valve that will shut off both main drains from the pump. 4. The piping must be well supported and not forced together where it will experience constant stress. 5. Always use properly sized valves. Jandy Pro Series Diverter Valves and Ball Valves typically have the best flow capabilities. 6. Use the fewest possible fittings especially 90 degree elbows. Each additional fitting or length of pipe increases resistance to flow which makes the pump work harder. NOTE If more than ten (10) suction fittings are needed, the pipe size must be increased. Jandye Pro Series VS FloPron" Series Variable -Speed Pump I Installation & Operation M i EMIMIM.W Page 9 7. Every new installation must be pressure tested according to local codes. Replacement of Existing Pump Jandy Pro Series VS FloPro pumps can easily replace several other pumps: the Hayward® Super Pump®, Hayward Super IITm, Pentair® SuperFI&, Pentair WhisperFl&, Jandy Pro Series, P1usHP (PHP), Jandy Pro Series MaxHP (MHP), Sta-Rite® Dura-Glas, Sta- Rite Dura Glas II, Sta Rite Dyna-GlasTM, Sta-Rite Max-E-Glas®, Sta-Rite Max-E-Pro , and Sta-Rite SuperMax®. To replace the Pentair WhisperFlo, Jandy Pro Series PHP, or Jandy Pro Series MHP, use the VS FloPro's adjustable base. The VS, FloPro base (and its spacers) increase the total height of the pump and the height of the suction side of the pump. See Table 2 and Figure 3. NOTE Adjustable base comes with FloPro models VS-FHP1.0, VSFHP165JEP, VS-FHP2.0 and VSFHP270JER If adjustable base is required for VSFHP270AUT or VSFHP165AUT please see item 18 in section 7.1 "Replacement Parts List and Exploded View" Table 2. VS FloPro Dimensions ^l''iyi�U :'� C,�S�. `i�j- :�y^:}7 1`��:'i'. �}M.':i '�•��'�� f•. 'L1:i• -'�'45nit.���... BaseaConfiguration r� � x3 � t t P'�' v`I` tis�4, '�'T-f`f} rt j+i?= t r r4J�JtY'7,i"[ '`t 1 `u1r �ci• EC• t�ity �lerght s �;� 1. Pump without Base ' 7 3/4" 12 3/4" (197 mm) (44 mm) 2. Pump with Base 9" 14" (229 mm) (356 mm) 3. Pump with Base and 91/4" 141/4" Spacers 235 mm) (362 mm) 4. Pump with Small + Large 10 7/8" 15 7/8" Base 276 mm) (403 mm) Install Spacers into Small Base 1. Using a hand cutter tool, cut the plastic bars connecting the top and bottom sets of spacers, as shown in Figure 4. 2. Push the two (2) top spacers and two (2) bottom spacers out of the base. 3. Align the pins in the four (4) spacers with the holes in the base and snap the spacersjnto place, as shown in Figure 5. Figure 5. Snap Spacers into Place 3.2 Electrical Installation Voltage Checks The correct voltage, as specified'on the pump data plate and Table 3 on page 10 is necessary for proper performance and long motor life. Incorrect voltage will decrease the pump's ability to perform and could cause overheating, reduce the motor life, and result in higher electric bills. It is the responsibility of the electrical installer to provide data plate operating voltage to the pump by ensuring proper circuit sizes and wire sizes for this specific application. The National Electrical Code® (NECK', NFPA-70) requires all pool pump circuits be protected with a Ground Fault Interrupter (GFCI). Therefore, it is also the responsibility of the electrical installer to ensure that the pump circuit is in compliance with this and all other applicable requirements of the National Electrical Code (NEC) and any other applicable installation codes. A CAUTION Failure to provide data plate voltage (within 10%) during operation will cause the motor to overheat and void the warranty. Bonding and Grounding 1. In addition to being properly grounded as described in Electrical bring section, and in accordance with the requirements of the National Electrical Code (NEC), or in Canada the Canadian Electrical Code (CEC), the pump motor must be bonded to all metal parts of the swimming pool, spa or hot tub structure and to all electrical components and equipment associated with the pool/spa water circulation system. 2. The bonding must be accomplished by using a solid copper conductor, No. 8 AWG or larger. In Canada No. 6 AWG or larger must be used. Bond the motor using the external bonding lug provided on the motor frame. A WARNING Always disconnect the power source before working on a motor or its connected load. Figure 4. Cut Sets of Spacers Out of Base 0 JandyO Pro Series VS RoProm Series Variable -Speed Pump I Installation & Operation Manual Table 3. Recommended Wire Sizes for VS FloPro Pumps �.'1•: "7'Yi -.M': �'i$•`iiD> rrit--f'tX(S.j •StitibJ.>aT••r�Y!GY_T/tS �tcrt:C:•t�:iT:r SIC j:7=:Y.lrSSi "' --••:Y:^-YO. �<.::3:1.::1r: �Mi•• c(-y. .•.}:•ti:. nii s 'r Itt ?n- i. *: •. f^ '� b 'F•^ ( Y f 1y .a3 .1 4.i t ri `� ��RECOMMENDED"MINIM_UMrWIRE�SIZE FORiVS FLOP_ P•,.U:MPSF _RO .� � , �<_< tt.�1.:-x x� X , .S t.¢ _S.t".3.ti .:.r3.'6.9 i;ty w + _.[ aFtrr.r t. 7:.'ti\cr .-� A9 �'r'il3Y•:.. .n.\1.1. - r.7yq.¢>... .S a�� S', . ._4 _ w �'7.v�'+� 0-150 Feet Distance from Sub -panel (0-46 metres) Branch Fuse AMPS Gauge of Wire Model Class: CC, G, H, J, K, RK, or T Voltage 230 VAC 230 VAC -VS-FHP1:0;VSFHP165AUT;VSFHP165JEP --= - --- — VS-FHP2.0, VSFHP270AUT, VSFHP270JEP 20A 10 "Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All National Electrical Code® (NECO) or the Canadian Electrical Code (CSA) and local codes must be followed. Table shows minimum wire size and branch fuse recommendations for typical installation. A WARNING Make sure that the control switch, time clock, or control system is installed in an accessible location, so that in the event of an equipment failure or a loose plumbing fitting, the equipment can be turned off. This location must not be in the same area as the pool pump, filter, and other equipment. A CAUTION ' The pump must be permanently connected to a dedicated electrical circuit. No other. equipment, lights, appliances, ,or outlets may be connected to the pump circuit, with the exception of devices that may be required to operate simultaneously with the pump, such as a chlorinating device or heater. Bonding Lug Breaker Panel • •GROUND • Pump (230 Figure 6. Bonding the Motor Electrical Wiring 3. Insulate all connections carefully to prevent grounding or short-circuits. Sharp edges on terminals require extra protection. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers. Do not force connections into the conduit box. NOTE When power alone is supplied to this pump, it will not operate. It requires a digital command sent to it by either a variable speed controller (JEP-R), an AquaLink® RS controller, an AquaLink Pool Digital Assistant (PDA), or an AquaLink Z47m, to operate at a chosen speed. VS FloPro Controller Options The VS FloPro pump can be operated by one (1) of four (4) controllers: the JEP-R variable -speed controller,.the AquaLink RS controller (Rev O or later), the AquaLink PDA (Rev 44 or later), or the AquaLink Z4. The VS FloPro variable -speed pump communicates with the controllers via a four -wire RS-485 interface. Controller Installation Options j The VS-FBP1.0, VSFI P165JEP, VS-FHP2.0, & VSFB P270JEP pumps come pre -configured for the JEP-R variable -speed controller with DIP switch settings pre -configured to work with this controller. The VSFBP165AUT and VSFHP270AUT Pumps come . pre -configured for installation with the AquaLink RS, m n c AquaLink PDA, or AquaLink Z4. � 1 1. The pump motor must be securely and adequately grounded using the green screw provided. Ground before attempting to connect -to an electrical power supply. Do not ground to a gas supply line. 2. Wire size must be adequate to minimize voltage drop during the start-up and operation of the pump. See Table 3 for suggested wire sizes. To install with an AquaLink RS controller (Rev O or later), an AquaLink PDA (Rev 4.0 or later), or an AquaLink Z4: 1. Remove power from the VS FloPro pump by disconnecting the high voltage lines or by turning off any breaker to which the VS FloPro pump power is connected. . A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. 2. Remove the access cover to complete electrical connections to the motor. Jandy® Pro Series VS FloPro"m Series Variable -Speed Pump I Installation & Operation M i 1190elfflf.W Page 11 Figure 7. Wiring AquaLink RS Controller or AquaLink PDA 3. Slide dip switches 1 and 2 down to the OFF position. If applicable to your pump model slide dip switch 5 up to the ON position. See Figure 7. 4. Select the desired address(es) for the pump by setting dip switches 3 and/or 4, as shown in Section 3.3, VSKoPro Pump Dip Switch Settings. 5. If short RS485 cable or JEP-R controller is pre installed: a. Disconnect the RS485 cable from the 4-pin header on the pump drive. Note: Do not cut the cable, or you will lose the ability to return to the default factory configuration. b. Connect the new RS-485 cable from the AquaLink through the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector. Figure 7. 6. Connect the RS-485 connector on the AquaLink® RS (or multiplexer interface board), matching wire colors with connector positions as follows: 1-red, 2-black, 3-yellow, and 4-green. See Figure 7. 7. Restore power to the pump and verify the operation of the controller. Refer to the appropriate manual for set up and operation of the pump: AquaLink RS Owner's Manual, 6593, AquaLink PDA Owner's Manual, H0572300, or AquaLink Z4TM Owner's Manual, 110386600. JEP-R Remote Mounting The variable -speed controller may be remote mounted onto a vertical surface that is protected from the elements. Follow the directions carefully to maintain the ability to reinstall the variable -speed controller onto the Pump. Reverse these instructions to complete the reinstallation. See Figure 8. A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. Figure 8. Disconnect Variable -Speed Controller from Pump Jandya Pro Series VS FloProlm Series Variable -Speed Pump I Installation & Operation Manual A WARNING When determining routing and protection for the variable -speed controller cabling, ensure that all National Electrical Code® (NEC®) and all, local code requirements are met. NEC code requirements prohibit the routing of signal cables in conduits or raceways that are used for branch, feeder, or service - - - -- - to -building routing of signal cables, with regard to lightening protection. At the pump: 1. Remove power from the pump by disconnecting the high voltage lines or by turning off or deactivating any breaker to which the pump power is connected. 2. Lift up the controller cover on its hinges to access the variable -speed controller. 3. Remove the six (6) screws to disconnect the 'variable -speed controller from the controller base on the Pump motor. 4. Detach the RS-485 cable connecting the variable - speed controller user interface to the controller base on the motor. Do not over extend the cable when raising the controller away from the motor. 5. Unscrew the four (4) connector terminals and disconnect the wires of the motor cable assembly. Note: Do not cut the cable, or you will lose the ability to return to the default factory configuration; 6. Bundle the loose wire into the pocket of the controller base. This wire will be used if reinstalling the variable -speed controller onto the Pump. 7. Secure the pocket cover and gasket with six (6) screws to the variable -speed controller base on the motor. 8. Remove the one (1) screw and accesss cover to complete electrical connections to the motor. 9. Insert the free end of the new RS-485 cable through the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector. 10. Prepare the cable and attach another 4-pin connector, ensuring the wire colors match Figure 7. 11. Insert the RS-485 connector onto the corresponding RS-485 connector on the motor PCB. 12. Secure the compression fitting nut around the cable to secure the motor. 13. Verify the DIP switch settings match Figure 7. 14. Reinstall the access cover with the single screw removed in step 8. Follow the instructions in the Variable -Speed Controller User Interface Installation/Owner's manual (H0412200) to complete the remote mounting of the controller. I To install the JEP-R variable -speed controller: IMPORTANT The installer must TURN ON switches 1 and 2 at the VS-FHP2.0 pump when connected to the variable - speed controller. NOTE The variable -speed controller part no. is JEP-R. the high voltage lines or by opening any breaker to which the pump power is connected. A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. 2. Remove the cover of the junction box and feed the RS-485 cable into the fitting. 3. Unplug the RS-485 connector. 4. Attach the four (4) wires in the RS-485 cable to the RS-485 connector. Match the wire colors with the positions on the connector: 1- red, 2- black, 3- yellow, and 4- green. See Figure 9. 5. Insert the RS-485 connector back into the pump. 6. Slide dip switches 1 and 2 up, so they are in the ON position, and slide switches 3 and 4 down, so they are in the OFF position. See Figure 9. Jandy° Pro Series VS FloProTm Series Variable -Speed Pump I Installation & Operation Manual Page 13 Figure 9. Wiring Variable -Speed Controller (JEP-R) 7. Connect the other end of the cable to the controller. Match the colors of the wires with the appropriate connector positions as follows: 1- red, 2- black, 3- yellow, and 4- green. 8. Restore power to the pump and verify the operation of the controller. 9. Refer to the Variable -Speed Controller Owner's Manual, H0412200, to operate the pump. i-igure -ju. wit- switcn access cover on vb+mpi.o ts� VSFHP166JEP Motor 3.3 VS FloPro Pump Dip Switch Settings The 4- or 5-position dip switch is located at the rear of the VS F1oPro pump. This dip switch serves two (2) functions: it selects the pump address, and it determines what type of controller will be used with the pump. Table 4. VS-FHP1.0, VSFHP165AUT & VSFHP166JEP Dip Switch Settirigs ;Switch„ r• tix r ;SwitchSwitch Controller, a���..' OFF OFF ON AquaLink RS, AquaLink PDA, or AquaLink Z4TM ON ON ON Variable Speed Controller ;,SRwitch- f%�t Switcw - ,'i--',ti. ••:.� Puiri ,AiaFe"ss�, �^v-=�;�4;=-�...t�:,u i p Wm <L G.3`�>��ti t y� •c;�,. 4�FF• ; ,yr r? i- � ��E tz.; ,..f`�k Y ��s �tr .�.� ;; f � .:^; ,,, L ��•t;�y ON ON OFF PUMP 2 OFF ON PUMP 3 ON ON PUMP 4 Table 5. VS-FHP2.0, VSFHP270AUT & VSFHP270JEP Dip Switch Settings OFF OFF AquaLink RS, AquaLink PDA, or AquaLink Z4 ON ON 1 Variable Speed Controller I.Swrtch,;; Switchffl Pum Address .t..t ,l.:r.. . C•.. �Tt iwt rt�� b....i:.. ..��:-rls., ..F ON OFF PUMP 2 OFF ON PUMP 3 ON ON PUMP4 e 14 Jandy® Pro Series VS FloPro'"' Series Variable -Speed Pump I Installation & Operation Manual 3.4 Auxiliary Load Operation Certain pump models are equipped with a, terminal bar that provides user access to a built-in Auxiliary Load relay contact. This normally -open, dry contact is activated under certain operating conditions and is primarily intended to be used to control external devices that require system water flow for proper functioning, _such -as heaters, booster pumps, salt water chlorinators, • i See Figures 9 and 10 for compartment's location details. An access cover with Phillips -head screw must be removed before proceeding. Auxiliary Load Connection Requirements A WARNING ELECTRICAL SHOCK HAZARD Due to the potential risk of fire, electric shock, or injuries to persons, Zodiac® Pumps and any auxiliary loads must be installed in accordance with the National Electrical Code® (NEC"), all local electrical and safety codes, and the occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 470 Atlantic Ave., Boston, MA 02210, or from your local government inspection agency. In Canada, Zodiac Pumps must be installed in accordance with the Canadian Electrical' Code (CEC). - The Auxiliary Load relay contacts are'rated at 230V/11A RMS. Please ensure the requirements of the equipment to be connected to the Auxiliary Load do not exceed this rating.) U Lz L1 L1 d (Black) 230V ` ,' Power ti L2 Source (Red or Black) Earth L2 J (Red or Black) , � EXAMPLE ONLY Earth 230V Auxiliary NOTRepresentafive of Load all wiring confgurefons Note: In this configuration, It Is Important to verify the powersouree Is adequately rated to service both the and the auxiliary equipment. Figure 11. 230V Auxiliary Load, Shared Power Source Wiring Diagram 7 1 �l`�l`g j`OPn c 0 Q IL2il1 V u 6 0 — (Black) 230V ° � e Power LLC � L2 Source , o (Red or Black) Une — 115V (Black) Power Source Neutral (white) Una (Black) EXAMPLE ONLY Earth 115V Auxiliary NOTRepresentalireof Load all wiring confrgurafons Figure 12. 115V Auxiliary Load, Separate Power Sources Wiring Diagram 1 ° 0 r e L2 L1 m 0 0 m (Black) 230V ° o e Power LL C � L2 Source no (Red or Black) -7 Earth L1 230V (Black) Power Source L2 (Red or Black) Une (Black) 230V EXAMPLE ONLY Earth Auxilia Loadry NOTRepresentatfreof of wiring configurdfons _ Figure 13. 230V Auxiliary Load, Separate'Power Sources Wiring Diagram Auxiliary Load Operation Characteristics Auxiliary Load relay contact activation is speed - dependent, and behaves as follows: Contact Closure From a stopped condition, there is a three -minute delay before the Auxiliary Load contact is closed when the motor speed reaches and maintains a speed of at least 1725 RPM. From a running condition at below 1725 RPM, there is a five -second delay before the Auxiliary Load contact is closed when the motor speed reaches and maintains a speed of at least 1725 RPM. Jandy® Pro Series VS FloProl" Series Variable -Speed Pump I Installation & Operation Manual Page 15 Contact Opening If the pump speed is below 1725 RPM, the Auxiliary Load contact is opened. Contact openings are always immediate. 3.5 Remove Pump Lid 1. Make sure that the pump is turned off. 2. Make sure that the switch to the circuit breaker that powers the pump motor is turned off. A WARNING ELECTRICAL SHOCK HAZARD. Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. A WARNING ELECTRICAL SHOCK HAZARD Due to the potential risk of fire, electric shock, or injuries to persons, Zodiac® Pumps must be installed in accordance with the National Electrical Code® (NEC"), all local electrical and safety codes, and the occupational Safety and Heaith Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 470 Atlantic Ave., Boston, MA 02210, or from your local government inspection agency. In Canada, Zodiac Pumps must be installed in accordance with the Canadian Electrical Code (CEC). 3. Make sure all necessary isolation valves are closed to prevent pool water from reaching the pump. 4. Following the markings on the locking ring, turn the ring counter -clockwise until the `START' markings align with the ports. See Figures 14 and 15. 5. CarefuIly remove the lid with locking ring. 3.6 Conduct Pressure Test A WARNING When pressure testing a system with water, air is often trapped in the system during the filling process. This air will compress when the system is pressurized. Should the system fail, this trapped air can propel debris at a high speed and cause injury. Every effort to remove trapped air must be taken, including opening the bleed valve on the filter and loosening the pump basket lid while filling the pump. A WARNING Trapped air in the system can cause the filter lid to be blown off, which can result in'death, serious injury, or property damage. Be sure all air is properly purged out of the system before operating. DO NOT USE COMPRESSED AIR TO PRESSURE TEST OR CHECK FOR LEAKS. A WARNING ELECTRICAL SHOCK HAZARD Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional. Circulation equipment that is not tested properly might fail, which could result in severe injury or property damage. A WARNING When pressure testing the system with water, it is very important to make sure that the pump basket lid is completely secure. 1. Fill the system with water, using care to eliminate trapped air. 2. Pressurize the system with, water to no more than 35 PSI. 3. Close the valve to trap pressurized water in the system. 4. Observe the system for leaks and/or pressure decay. 5. If there are lid leaks, repeat this procedure. For Zodiac Technical Support, call 800.822.7933. Section .4. Operation 4.1 Start-up A CAUTION Never run the pump without water. Running the pump "dry" for any length of time can cause severe damage to both the pump and motor and will void the warranty. If this is a new pool installation, make sure all piping is clear of construction debris and has been properly pressure tested. The filter should be checked for proper installation, verifying that all connections and clamps are secure according to the manufacturer's recommendations. A WARNING To avoid risk of property damage, severe personal injury or death, verify that all power is turned off before starting this procedure. Page Jandy® Pro Series VS FloProlm Series Variable -Speed Pump. I Installation & Operation Manual Lid with Locking Ring Seal Figure 14. O-ring in Lid Assembly Lid with Locking Ring and Seal Pump Debris Trap Basket (Inside Pump) Figure 16. Exploded View of Pump 1 Depending on the location of the pump, do one of the following: If the pump is located below the water level of the pool, open the filter pressure release valve to prime the pump with water. If the pump is located above the water level of the pool, remove the lid and fill the basket with water ---------- Prior to replacing the lid, check for debris around the lid o-ring seat. Debris around the lid o-ring seat will cause air to leak into the system and will make it difficult to prime the pump. 3. Hand -tighten the lid to make an air tight seal. Do not use any tools to tighten the lid: hand -tighten only. Make'sure all valves are open and the unions are tight. 4. Restore power to the pump. Then turn on the pump' by following the instructions in the appropriate manual: Variable -Speed Controller Owner's manual, H0412200, AquaLinke RS Owner's Manual, 6593, AquaLink PDA Owner's Manual, H0572300, or AquaLink Z4TM Owner's Manual, H0386600. 5. Once all the air has left the filter, close the pressure release valve. 6. The pump, should prime. The time it takes to prime will depend on the elevation and length of pipe used on the suction supply pipe. See Installation Recommendations in Section 3.1 for proper elevation and pipe size. The default priming speed is 2750 RPM. The pump will take approximately 14-15 minutes to prime at this priming speed when the,pump is located 10 feet above the pool water. If priming speed is adjusted to 3450 RPM, the pump should prime within 6 minutes at 10 feet above the water level. NOTE The pump is NSF -certified as being able to prime at heights up to 10 ft above the pool water level, at sea level. However, to achieve better self -priming, install the pump as close as possible to the water level of the pool. 7. If the pump does not prime and all the instructions to this point have been followed, check for a suction leak. If there is no leak, repeat Steps 2 through 7. 8. For technical assistance, call Zodiac® Technical Support at 800.822.7933. Jandy® Pro Series VS FloProTM1 Series Variable -Speed Pump I Installation & Operation Manual Page 17 Section 5. Service and Maintenance A CAUTION To avoid damage to the plastics, do not use lubricant or sealant on the o-ring. Only soapy water should be used to install and lubricate the o-ring. 5.1 Routine Maintenance Inspect the pump filter basket for debris by looking through the clear pump lid. Remove any debris, because as debris accumulates, it will begin to block the flow of water through the pump. Keep the basket clean to improve the performance of the pump. 1. Turn off the power to the pump. If the pump is located below the water level, close the isolation valves on the suction and discharge sides of the pump to prevent backflow of water. 2. Turn the lid's locking ring counter -clockwise until 'START' aligns with the ports. Carefully remove the Iid. A CAUTION A misaligned basket will cause the lid to be improperly seated, allowing an air leak, which could result in pump damage. 3. Lift the basket out of the pump. 4. Dispose of the debris and thoroughly clean the basket, making sure all the holes are open. Using a garden hose, spray the basket from the outside to help clear the holes. Remove any remaining debris by hand. 5. Replace the basket in the pump by aligning the opening with the suction pipe. If aligned properly, the basket will drop easily into place. Do notforce it into place. 6. Remove the lid seal and remove debris around -the lid seal seat, as this can allow air to leak into the system. Clean the lid seal and place it on the lid. 7. Replace the lid with locking ring. Hand -tighten the lid to make an air -tight seal. Do not use any tools to tighten the lid: hand -tighten only. 8. Verify that all valves have been returned to the proper position for normal operation. 9. Open the pressure release valve on the filter, and make sure it is clean and ready for operation.- 10. Turn on the power to the pump. Once all the air has been evacuated from the filter, close the pressure release valve. 5.2 Winterizing the Pump A CAUTION The pump must be protected when freezing temperatures are expected. Allowing the pump to freeze will cause severe damage and void the warranty. A CAUTION Do not use antifreeze solutions in the pool, spa, or hot tub systemsl Antifreeze is highly toxic and may damage the circulation system. The only exception to this is Propylene Glycol. For more information, see your local poolfspa supply store or contact a qualified swimming pool service company. 1. Drain all water from the pump, system equipment, and piping. 2. Remove the two (2) drain plugs. Store the drain plugs in a safe location and reinstall them when the cold weather season is over. Ensure drain plug o-rings are not misplaced. 3. Keep the motor covered and dry. Do not cover the pump with plastic, because this will create condensation that will damage the pump. NOTE Zodiac Pool Systems, Inc. recommends having a qualified service technician or electrician properly disconnect the electrical wiring at the'switch or junction box. Once the power is removed, loosen the two (2) unions and store the pump indoors. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers. 4. When the system is reopened for operation, have a qualified technician or electrician make sure all piping, valves, wiring and equipment are in accordance with the manufacturer's recommendations. Pay close attention to the filter and electrical connections. 5. The pump must be primed prior to starting. Refer to Section 4.1, Start-up. Page 18 Jandy® Pro Series VS FloProTM' Series Variable -Speed Pump I Installation & Operation Manual Section 6. Troubleshooting and Repair Zodiac® strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump system. To locate a qualified technician, check your local yellow pages or visit www.zodiacpoolsystems.com or www zodiacpoolsystems.ca and click on "Dealer Locator." .:Fk,... . �;+.YJ.: -a - Q ch^' i,c.11. '":>_ c. S nl toir�,\ « > Y P y Jit' ;.�::::(t^•^ f'..^ jjr:7 "ti:7 yl.i~•e •:r3•v: :'�:i•!:21:.:i.=. is t:t::_: e: ii _ _ _y_�r: Y2 "-Y..a V.� 'l�ti.:iL="•Y�Yy ..•!r.^.. __ Z.r .�" i ...v9a>.. ._ • h; i, L { •,.. ..�Y.titi r+r au '•ice .. Ll i t ••,� _-f ,L � z,'� yz. r•� �<:.,_�' ; Possible Cause/Solution(, 1;�„� � �.s� r,'�l <, ,�L¢�,����, , , <1 - 1 `.,. O. 7 �1? - f 4 , ( St .� / '( •N�i _,St.�'nfh�'..',y' 1{. '-1t .. J.1 - '.i�G �?`jT-Y''itZ�: i > 1•.•r �tf;^.'- ttti !� J�1•§1at�.. i".V�-{.3 5 � ,_. :- e-cleanin /circulatin -_ = I Ve" " that=sk' e s - system is not operating necessary. correctly. Check filter and clean as necessary. Check valve positions. Adjust as necessary. NOTE Multiple pieces of equipment operating at one time (for example, waterfalls, spa jets, and surface returns) will affect the proper operation of the cleaning system. Check the cleaning system manual to ensure that the system is adjusted according to the manufacturer's recommendations. Bubbles are present in the Air. is in the system. Check the pool or spa water level to ensure that it is at the proper pump basket. level and air is not being drawn into the suction piping. If the water is at the normal level, turn off the pump. Turn the lid's locking ring counter -clockwise until 'START' aligns with the ports. Remove the lid and do a visual inspection of the lid seal looking for cracks or gaps on the rubber surface. If none are observed, use a clean rag to wipe the surface.clean (note: the rag may show black material that came off the lid seal). Use the rag again to clean the mating surface of the housing. Using a very small amount of silicone lubricant (no Vaseline) will help make a proper seal and protect the lid seal. Align 'START' with the ports and turn the locking ring clockwise until 'LOCKED' aligns with the ports. Hand -tighten the lid to make.an air -tight seal. Do not use any tools to tighten the lid. Turn the pump back on. If problem is not resolved lid seal replacement may be necessary. Air leaks are still present. Check the suction side piping union. While the pump is running, try to tighten the union. If this does not stop the air leak, turn off the pump. Loosen both unions and slide the pump out of the way. Remove, clean, and re -install both union o-rings. Reposition the pump next to the piping and secure the union nuts to the pump. With clean union o-rings, hand -tightening of the unions should create a seal. If the unions still do not seal, gently tighten with a large pair of tongue -and -groove pliers. Do not over -tighten. There is no air in the It is possible that debris is caught in the pump impeller. The pump impeller moves the water, system, but the pressure is and the vanes in the impeller can become blocked with debris. See Section 6.1, Service still low. Technician Maintenance and Blocked Impeller, in this manual for more information. There is no debris blocking The pump impeller and diffuser are showing signs of normal wear. Have a qualified the impeller and the service technician check the impeller and diffuser and replace as necessary. pressure is still low. If the pump is part of a relatively new installation, it could be an electrical problem. Contact a qualified service technician. Have the technician check for loose electrical connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the local power service provider. Pump seal is leaking air. Have a qualified service technician replace the seal. The pump is leaking water This is caused by a damaged or failed mechanical seal. Replace the seal. between the motor and pump body. ' r Jandf Pro Series VS RoProlm Series Variable -Speed Pump I Installation & Operation Manual Page 19 •.-�•: %:_iSLc^i7 �k.1i:Pr�i�y �;'.S:1u .?3�.ur 'l,•..L ;ti'e'Ii'•';".��Pu^$ym�tom Y„r>+ls '2 �t ,•<=>.,•u,, r� •:t r>,.r :H;e`r:>',xtvxslu �: '�'::�--�:r{r,;.=?:s ;•:�,r?+,:: •.;rx�7:r �•fi:.•tE Ytzt't.�_ :a�:r _ - t...2'"r: �ii:'• -xr.i.x.� '�'-� >i .s.�..n 5a''•,�;t �t 7 k1, Y"1, r• iAa.''��1.3^i, :'cyy}`,.,'jiY? PossrbleCause/Solution fyKi ".rs of Evb t`�`S">'F ..nS zY• E,c[ ti k;<Y-.tti•.r'%F;7�� �51. ^�.",a•v„`'nl;:r..s;-nN"_�,'i'ni`.. a Pfl �✓ r -t1,.. ,,.-r_...xi._r. f'. o....>_ ,.: �...:... -1nH T•e L ...y rj;�. t' Z._ ,•:q.� .�:f ���^r ti! i tF t�i �Zti�'rLF �i" 5.4..- 1:.. i1�yi� t �^�. r2T. d�iia �f%!" ,.,:t_......i...itF.....,+,,_...:5:...._......3n...cY:.c...........[.`a�..... >. _r... .Lc.,.,t..,_t. i�tz.?.l•�. .. 1. .......,..... x �. 1 The pump gets hot and Make sure that there is adequate room around the motor to circulate air and keep the shuts off periodically. motor cool. Have a qualified electrician check for loose connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the.local power service provider Pump will not start. No power to pump. Make sure pump is properly connected to high voltage. See Section 3.2, Electrical Installation, in this manual. Improper low -voltage wiring. Check low -voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Improper pump address setting. Make sure that pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable -Speed Controller or set to the proper address when connected to an AquaLink®RS controller, an AquaLink PDA, or an AquaLink Z4TM. See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & VSFHP165JEP should always have dip switch setting 5 set to ON for -both controllers. Fault condition exists. View fault message on controller and correct fault before proceeding. If unsure how to correct fault, contact Zodiac® Technical. Support at 800.822.7933. Variable -Speed Controller Incorrect dip switch setting. . LCD is not displaying Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP-R and information both are OFF if the controller is a PDA, AquaLink IRS, or AquaLink Z& See Section or 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & VSFHP165JEP should.always have dip switch setting 5 set to .ON for both controllers. pump LEDs are not Improper low -voltage wiring. illuminated. Check low -voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Controller displays "Pump Improper low -voltage wiring. not connected". Check low -voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Improper pump address set. Ensure pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable -Speed Controller or set to the proper address when connected to an AquaLink IRS controller, an AquaLink PDA, or an AquaLink Z4. See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers. Page 20 I Jandy° Pro Series VS FloProTM+ Series VadableSpeed Pump I Installation & Operation Manual Fault message appears on Fault condition exists. controller display.. View fault message on controller and correct fault before proceeding. If unsure how to correct fault, contact Zodiac Technical Support at 800.822.7933. In Canada, call 1-888-647-4004 A CAUTION This pump must be serviced by a professional service technician qualified in pool/spa installation. The following procedures must be followed exactly. Improper installation and/or operation.can create dangerous electrical hazards, which can cause high voltage's to run through the electrical system. This can cause property damage, serious personal injury, and/or death. Improper installation and/or operation will void the warranty. Blocked Impeller A WARNING Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump. i . i urn ou me pump. 6witch ott the circuit breaker to the pump motor. 2. Remove the lid and basket. 3. Look inside the pump for debris. Remove any debris found inside. 4. Replace the basket and lid. 5. Switch on the circuit breaker to the pump motor. 6. Turn on the pump, and see if the problem is solved. 7. If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 through 4, the pump will need to be disassembled lin order to access the inlet and outlet of the impeller. Jandy° Pro Series VS FloPro7m Series Variable -Speed Pump I Installation & Operation Manual Page 21 Section 7. Product Specifications and Technical Data 7.1 Replacement Parts List and Exploded View To order or purchase parts for Zodiac® pumps, contact your nearest Zodiac dealer. If the Zodiac dealer cannot supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to productsupport@zodiac.com. In Canada, 1-888-647-4004, customerservice PSC@zodiac.com Key No. Description Order Part No. 1 Motor, Drive, VS-FHP2.0 & VSFHP270AUT R0562201 1 Motor, Drive, VS-FHP1.0, VSFHP165JEP R0571000 1 Motor, Drive, VSFHP165AUT R0670400 2 Backplate, (Backplate w/Hardware, Backplate 0-ring & Mechanical Seal) R0479500 3 Impeller, (Impeller, Screw w/O-ring), VS-FHP2.0 R0479605 3 Impeller, (Impeller, Screw w/O-ring), VS-FHP1.0 R0479603 4 Diffuser, (Diffuser w/O-ring, Hardware & Backplate O-ring) R0479701 5 Mechanical Seal, Carbon and Ceramic (1 Set) R0479400 6 Pump Body, (Body and Backplate O-ring) R0479800 7 Motor Mounting Foot R0479900 8 Lid w/Locking Ring, (Lid w/Locking Ring & Lid O-ring) R0480000 9 Pump Debris Filter Basket R0480100 10 Drain Plug w/ 0-ring (Set of 2) R0446000 11 Tail Piece, O-ring & Union Nut (Set of 2) R0327301 12 Lid 0-ring R0480200 13 Backplate 0-ring R0480300 14 Tailpiece O-ring (Set of 2) R0337601 15 Diffuser/Impeller Hardware (Diffuser 0-ring, Screws (2), Self Sealing Screw) R0480400 16 Backplate Hardware (Backplate Hardware & Backplate O-ring) R0480500 17 Motor Hardware Kit R0446700 18 Pump Base Kit R0486700 19 Cover Fan, GEN If Replacement Kit (Hardware, Cover) R0562400 20 Hardware Speed Drive, GEN II R0562500 21 Connector, Speed Drive, VS-FHP Pump (4-Pin Connector) R0660900 22 Cable, RS485, Replacement Kit R0535100 23 Screw w/O-Ring R0515400 24 Cover, Large, Speed Drive w/Gasket, GEN 11 R0562300 25 Base Spacer, FHP, VS-FHP, Replacement Kit R0546400 26 Data Cable, Feed Thru R0501100 27 User Interface Kit, Variable -Speed Pumps JEP-R 28 Cover, Controller, VS-FHP 1.0 R0571500 29 Fan Cover, VS-FHP1.0 R0571300 30 Access Cover, VS-FHP1.0 R0571400 31 User Interface Screws, VS-FHP1.0 R0571600 32 Conduit Fitting, 1/2 NPT, VS-FHP1.0 R0501101 33 Rear Access Cover Screw, VS-FHP1.0 R0587600 Page 22 Jandya Pro Series VS FloProl" Series VadableSpeed Pump/ II Installation & Operation Manual 7.2 Exploded Views 1- VS=FHP2A,-VSFHP2; VSFHP270JEP M (11O562201) 26 22 ! 19 Wit - 10 .Q / �- /12 14 11 f� 6 4,15 4 (Oty 2) 15 (Oty 2) i�M"I % `�� Optional Optional 28 31 Q• 2 — 1- VSFHP165AUT Motor J (110670400) Figure 16. VS FloPro Series Pumps Exploded View l Jandyre Pro Series VS FloPro7m Series Variable -Speed Pump I Installation & Operation Manual Page 23 7.3 Performance Curves Jandy Pro Series VS FloPro Series Pump VS-FHP1.0, VSFHP165AUT & VSFHP165JEP Performance Curves 1ao - 90 80 3 70 `o m 60 m LL 'O m 'so x 0 t3 40 a c A c 30 f 20 10 0 m E°- 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Flow Rate, Gallons Per Minute, (GPM) Jandy Pro Series VS FloPro Series Pump VS-FHP2.0, VSFHP270AUT & VSFHP270JEP Performance Curves 4:i 39 35 30 = IL 26 u c P A 22 0 N 17IL y 'O 13 d 9 4 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 160 190 200 Flow Rate, Gallons Per Minute, (GPM) 7.4 Physical and Operational Specifications Specifications IVV 50 60 50 --- -- 40 25 )Orpm 30- 20- 1 OOrp 10•---- ------- -------- 600 m 0 __ i:'IVloclel Noy 3 HP .Ya_;..... , £Volta a g Max Watts'= t��'^ :-'�7� ^JPi a SE I.J: = - ::.v,.....,.,-:i ;` Caton-�t== :.^-r• _:r.�. ' a ^:Overall x 4 �r -`✓ + C y�+T' 1 a ,ap ... u,:y4-• -f ��� �.-t w. y y eight.�r, V+' - rW46 ;.,, nk-4 haA . VS-FHP1.0, VSFHP165AUT & 1.0 230JVAC 1,60OWM 2 - 2'/ Ibs. 64 cm (25.2") VSFHP165JEP VS-FHP2.0, VSFHP270AUT & 2.0 230 VAC 2,400 W 2'/ - 3" 56 lbs. 69 cm (272') VSFHP270JEP Attached JEP-R Enclosure (VS-FHP1.0 Models ';only) 691 mm 7.4.2 Dimensions NOTE When installing a pump, leave a 254 mm 10" ®Wlmm mi. 197 mm 7 2/" murn of two (2) feet (30 cm) of clearance above the pump for removal of the strainer basket. 641 mm _I 324 mr 12 3/4" I 283 mm Ire 11 '/." 1e5 Mini 276 mm j 6 %i, . + 10 %i' Bolt Holes; Front Edge of Union Center to Center to Center of Bolt Holes Figure 17. VS-FHP1.0 & VSFHP165AUT Dimensions 254 mm 9111. Bolt Holes, IV Ilu Front Edge of Union Centerto Center to Center of Bolt Holes Figure 18. VS-FHP2.0 & VSFHP270AUT Dimensions Zodiac Pool Systems, Inc. en. LISTED E�`I � 2620 Commerce Way, Vista, CA 92081 fro o US uosTo10 1.800.822.7933 1 www.ZodiaePoolSystems.com Intertek certified toCA _ Aczz.z� Zodiac Pool Systems Canada, Inc. No 1os 2115 South Service Road West, Unit 3 Oakville (ON) L6L 5W2 +1(888)647-4004 1 www.ZodiacPoolSystems.ca. ZW1ACO fs a mg1slered trademark ofZodrac lntemagonaf, S.A.S.U., used underAcense. All trademarks referenced hereln are Me property offhefrrespective owners. ©2015Zodiac Pool System, Ina U0420400 REVF "" I I. " . - -