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POWER SYSTEMS
SCANNED St Lucie Court Model: RXT Systems100-400p►utomatic TKOHLER. Power Amps NATIONALLY REGISTERED Covers have been removed for illustration Available Models • 100, 200, and 400 amp standard and service entrance models are available. • 150 and 300 amp service entrance models are also available. • Combined interface/load management board is available on single-phase standard and service entrance models. (Not available on 3-phase or load center models.) • 100 amp standard single-phase models are available with or without a 16-space load center. Up to 8 tandem breakers can be used for a total of 24 circuits. • 100amp standard single phase model with a 12-space load center and a NEMA 1 enclosure is available as a standalone non -configurable spec (GM85273-SAJ. • See page 7 for more information. Model RXT Transfer Switch The Model RXT automatic transfer switch is designed for use only with Kohler® generator sets equipped with RDC2 or DC2 generator set/transfer switch controls. The transfer switch operation is controlled by the RDC2/DC2 controller. Standard Features • Allows utility voltage display on the RDC2/DC2 generator set/transfer switch controller, available exclusively on Kohler® residential and light commercial generator sets • UL listed o Models with load centers, UL 67 listed, file #E251086 o Models without load centers, UL 1006 listed, file #E58962 • CSA certification, file #LR58301, is available for: o Standard ATS without load center (single and three-phase) o Service entrance ATS 100 and 200 amp models • Corrosion -resistant NEMA 3R aluminum enclosure o Padlockable o Approved for indoor or outdoor installation o ANSI 49 gray NEMA 1 enclosure available on 100 amp load center models Contactor electrically and mechanically interlocked Double throw inherently interlocked design I Contactor manually operable for maintenance purposes •� Silver alloy main contacts • (Transfer switches are 100% equipment rated and can be applied at the rated current without derating (non -service entrance models) • Service entrance models include disconnect circuit breaker on the utility (normal) source side (80% rated) • Five-year limited warranty Standard Interface Board • Standard interface board connects to the Model RDC2 or DC2 generator set/transfer switch controller. • Includes a load control contact that provides a 5 minute time delay for startup of selected loads after transfer to the emergency source. Use for large motor loads. Combined Interface/ Load Management Board • Optional combined interface/load management board replaces the standard interface board and connects to the Model RDC2 or DC2 generator set/transfer switch controller. • The combined board is available on single-phase standard and service entrance models. (Not available on 3-phase or load center models.) • The combined board automatically manages up to six residential loads: o Up to four customer -supplied power relay modules can be connected for management of non -essential secondary loads. o Two HVAC relays are included for control of two independent air conditioner loads. Gl1-140 (Model RXT AutomatlGTransfer Switch) 4/16d Pagel Specifications Standard Interface Board Controller interface connections A and B #20 AWG shielded twisted -pair Belden 9402 or 8762 or equivalent Controller interface connections PWR and COM #12-20 AWG (see ATS Installation Manual) Load control contact rating 10 A @ 250 VAC Load control connections 912-18 AWG Note: For combined interface/load management board' specifications, see page 3. Environmental Specifications Operating temperature —20°C to 70°C (—VF to 158°F) Storage temperature —40°C to 85°C (-40°F to 185°F) Humidity 5 to 95% noncondensing Codes and Standards The ATS meets or exceeds the requirements of the following specifications: e Underwriters Laboratories UL 67, Enclosed Panel Boards (load center models) file #E251086 e Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Systems, file # E58962 e Underwriters Laboratories UL 508, Standard for Industrial Control Equipment e CSA certification available, file # LR58301 (not available for 150, 300, or 400 amp service entrance or 100 amp load center models). Must be selected when the transfer switch is ordered. e NFPA 70, National Electrical Code e NFPA 110, Emergency and Standby Power Systems e NEMA Standard IC10-1993, AC Automatic Transfer Switches Cable Sizes AUCU UL-Listed Solderless Screw -Type Terminals for External Power Connections Switch 'Range of Wire Sizes, Cu/AI Size, Amps Switch Phases Normal and Emergency Load Neutral Ground Standard 1 (1) #14 - 1/0 AWG (1) #141-1/0 AWG (3(to 250 KCMIL (Cu) or (3)) ##110 to 250 KCMIL (AI) 12-space Per customer -supplied (13) #4 - 14 AWG or (9) #4 —14 AWG load center 1 (1) #14 —1/0 AWG circuit breaker (1) #6-2/0 AWG (NEMA 1) 100 16-space Per customer -supplied (27) #4 - 14 AWG or load center 1 (1) #14 —1/0 AWG circuit breaker (3) #4 - 1/0 AWG or (9) #4 —14 AWG (NEMA 3R) (1) #6-2/0 AWG Service 1 Normal: (1) #12 — 2/0 AWG (1) #14 —1/0 AWG (3) #12 to 250 KCMIL (Cu) or (3) #14 —1/0 AWG Entrance Emerg: (1) #14-1/0 AWG (3) #10 to 250 KCMIL (Al) 3-Phase 3 (1) #14 —1/0 AWG (1) #14 —1/0 AWG (3) #4 AWG — 600 KCMIL (6) 1/0-250 KCMIL (3) #6 — 3/0 AWG 150 Service 1 Normal: (1) #4-300 KCMIL (1) #6-250 KCMIL (3) #12 to 250 KCMIL (Cu) or (3) #14-1/0 AWG 200 Entrance Emerg: (1) #6 - 250 KCMIL (3) #10 to 250 KCMIL (Al) Standard 1 (1) #6 AWG —250 KCMIL (1) #6-250 KCMIL (3) #12 to 250 KCMIL (Cu) or (3) #10 to 250 KCMIL (Al) (9) #4-14 AWG 200 3-Phase 3 (1) #6 AWG — 250 KCMIL (1) #6 — 250 KCMIL (3) #4 AWG — 600 KCMIL (6) 1/0-250 KCMIL (3) #6 — 3/0 AWG 300 Service 1 Normal:: (1) #1 - 600 KCMIL or (2) #1 —250 KCMIL (2) #6-250 KCMIL (3) #4-600 KCMIL (3) #6-3/0 AWG 400 Entrance Emerg: (2) #6 - 250 KCMIL (6) 1/0-250 KCMIL Standard 1 (2) #6 — 250 KCMIL (2) #6 — 250 KCMIL (3) #4 — 600 KCMIL 3-pole 3 400 208-240 V (6) 1/0 — 250 KCMIL (3) #6 — 3/0 AWG 3 or pole 3 (1) #4-600 KCMIL (1) #4-600 KCMIL 480V (2) 1/0 — 250 KCMIL (2) 1/0 — 250 KCMIL Note: Data is subject to change. Refer to the transfer switch dimension drawings and wiring diagrams for planning and installation. G11-140 (Model RXT Automatic Transfer Switch) 4/16d Page 2 Optional Combined Interface/Load Management Board The RXT transfer switch is available with either a standard interface board or a combined interface/load management board. The combined board allows load management as described below. Load Management • The combined load management board disconnects non -critical loads to prevent generator overload, in compliance with NEC. • The combined load management board monitors generator current and frequency to determine when to add or shed loads. This monitoring prevents frequency drops that can damage valuable electronics like computers and televisions. • Load management allows the use of a smaller generatoriset. Operation 1. • Loads are automatically added or shed based on generator capacity. • The load control system uses dynamic logic to prevent shedding important loads unnecessarily when air conditioning, refrigerator, or water pump motors start (patent pending). • The load management board and generator communicate to provide smart power management. The time to shed loads decreases as each load is shed to quickly adapt to critical power requirements. • Load shed power level and frequency setpoints can be adjusted using a personal computer (laptop) and Kohler@ SiteTech' software, which is only available to Kohler - authorized distributors and dealers. Load Shed Specifications Priority Setting • Loads are added and shed according to their priority. Load 1 is the top priority, which is added first and shed last. Load 6 is the lowest priority. • Less critical loads can be turned off automatically when essential appliances are running. • Load priorities are hard -wired at installation. Viewing Load Shed Outputs with OnCueo Plus • Use Kohler's OnCue@ Plus Generator Management System (sold separately) to view load status (On or Off) for loads connected to the load shed relays. • Use OnCue® Plus to remotely monitor when loads are shed or added. • The load shed outputs can be labeled in OnCues Plus. Current Transformer • The combined load management board option includes a 400 amp current transfomer (CT) for load monitoring. • A larger diameter CT is available for applications that require larger cables. • A 500 amp CT is available for use with a 60RCL generator. • See the table below for current transformer specifications and optional kit numbers. Connection Rating Connection Pilot Relays* 125VAC, 10 A total (general purpose) #12-20 AWG 120VAC, 125VA (pilot duty) HVAC Relays (qty. 2) 125VAC, 10 A (general purpose) #12-20 AWG 120VAC, 125VA (pilot duty) RBUS Communication and Power Use Belden #9402 or equivalent 20 AWG Connections to the RDC2/DC2 0.5 A @ 12 VDC shielded, twisted -pair communications controller cable t * Four (4) pilot relays are provided for customer -supplied normally closed load -switching contactors/relays. The combination of four load relay outputs cannot exceed 10 amps total current draw. Kohler® power relay modules are recommended. T For long distances, use an equivalent shielded, twisted -pair cable for RBUS connections and individual 12-20 AWG wires (qty. 2) for power connections. Current Transformer Specifications Ratio Outer Diameter Inner Diameter Service Part (Amps:VAC) mm (in.) mm (in.) Number Sales Kit Part Number CT Availability 400:3 63.5 (2.5) 28.7 (1.13) GM83929 N/A Included with combined board 400:3 111.8 (4.4) 57.2 (2.25) GM17250 GM17250-KPl-QS Sold Separately 500:3 171.5 (6.75) 108.0 (4.25) GM60264 GM17250-KP2-QS Sold Separately (use with 60RCL) G11-140 (Model RXT Automatic Transfer Switch) 4/16d Page 3 Withstand and Close -On Ratings (WCR) Service Entrance Transfer Switch Ratings The service entrance transfer switch is factory -equipped with a normal source disconnect circuit breaker. Suitable for the control of motors, electric discharge lamps, tungsten filament lamps and electric heating equipment where the sum of motor full -load ampere ratings and the ampere ratings of other loads do not exceed the ampere rating of the switch and the tungsten load does not exceed 30 percent of switch rating. Switch Rating, Amps * WCR, RMS Symmetrical Amps at 240 VAC 100, 150, 200 22,000 300,400 35,000 * Continuous load current not to exceed 80% of switch rating. Contactor Ratings with Coordinated Circuit Breakers Single-phase transfer switches are UL listed at 240 VAC maximum. Three-phase transfer switches are rated at 480 VAC maximum. The following table lists contactor withstand current ratings (WCR) for 100-400 ampere non -service entrance rated switches with specific manufacturer's circuit breakers per UL and, Canadian safety standards. Suitable for the control of motors, electric discharge lamps, tungsten filament lamps and electric heating equipment where the sum of motor full -load ampere ratings and the ampere ratings of other loads do not exceed the ampere rating of the switch and the tungsten load does not exceed 30 percent of switch rating. The transfer switch is rated for use on a circuit capable of delivering not more than the RMS symmetrical amperes maximum as shown in the tables below, but no greater than the interrupting capacity of the selected breaker. WCR Ratings with Specific Manufacturer's Molded -Case Circuit Breakers Switch Rating, Amps Voltage, max. Number of Poles/ Phases WCR, RMS Symmetrical Amps Manufacturer Type or Class Maximum Size, Amps 100 240 2 pole/ 1 phase 10,000 Any Breaker Any Breaker (0.025 seconds max.) — 22,000 Eaton FB, FCL 100 QCHW 125 FDC 150 ITE/Siemens CED6, ED4, ED6, HED4, HED6 125 Square D FI 100 150 240 2phase 22,000 Any Breaker Any Breaker (0,025 seconds max.) — 100 200 480 3 pole/ 3 phase 4 pole/ 3 phase 30,000 Eaton 'FCL 100 JGS, JGH, JGC, JGU, JGX, JBD, JD, HJD, JDC, LCL, LCLA 250 LDC, CLDC, KDB, KD, HKD, KDC, LD, CLD, HLD, CHLD 400 ITE/Siemens CED6, HED4, HED6 125 CFD6, FD6A, FXDG, HFD6, HFXD6, HHFD6, HHFXD6 250 CJD6 400 General Electric SEL, SEP, THLC1 150 THLC2 225 SFH, SFL, SFP 250 SGH, SGL, SGP, FGN, FGH, FGL, FGP 400 Schneider HG, HJ, HL, HR 150 JJ, JL, JR 250 LG, LJ, LL, LR 400 G11-140 (Model RXr Automatic Transfer Switch) 4/16d Page 4 WCR Ratings with Specific Manufacturer's Molded -Case Circuit Breakers Switch Number WCR, RMS Rating, Voltage, of Poles/ Symmetrical Maximum Amps max. Phases Amps Manufacturer Type or Class Size, Amps ABB T5,T6 600 CHKD, CKD, DK, HKD, KD, KDB, KDC, LATRIPAC, LCL 400 Eaton CHLD, CLD, CLDC, HLD, LD, LDB, LDC 600 HMDL, MDL, NB TRI-PAC 800 General Electric FGH, FGL, FGN, FGP, SGHA 600 CJD6, HHJD6, HHJXD6, HJD6, HJGA, HJXD6, JD6, JXD2, JXD6, SCJD6, SHJD6, SJD6 400 300 400 240 2 pole/ 1 phase 35,000 Siemens CLD, HHLD, HHLXD, HLD, HLGA, HLXD, LD, LLGA, LXD, NLGA, SCLD, SHLD, SLD 600 CMD, HLMD, HLMXD, HMD, HMG, HMXD, LMD, LMG, LMXD, MD, MXD, NMG, SCMD, SHMD, 800 SMD Square D LA, LC, LE, LH, LI, LX, LXI 400 DG, DJ, DL, LC, LE, LI, LX, LXI 600 Merlin Gerin CJ400H, CJ400L, CJ40ON 400 CJ600H,CJ600N 600 3 pole/ 35,000 Any Breaker Any Breaker (0.017 seconds max.) 600 50,000 Eaton' LD 600 3 phase HJD, JDC, JGC, JGH, JGU, JGX 250 CHLD4, CLD, HLD4, CLDC, LDC, KDC, HKD, 400 3 pole/ 3 phase Eaton CHMDL4, CMDL4 CHLD6, HDL6, CHMDL6, CMDL6, CLDC, CLD6, LD06, CLDC6 600 CHMDL8, HMDL8, MDL8, CMDLB 800 400 480 50,000 4 pole/ 3 phase ITE/Siemens ' CFD6, HFD6, HFXD6, HHFD6, HHFXD6 250 General Electric SFL, SFP 250 FGL, FGP 600 Schneider LJ, LL, LR 600 G71-140 (Model R)(T Automatic Transfer Switch) 4/16d Page 5 Dimensions and Weights Note: Always use the transfer switch dimension drawing for planning and installation. Weights and dimensions may vary for different configurations. See the Operation/installation Manual or your local distributor for dimension drawings. Transfer switch weights and dimensions shown in the table do not include packaging. To estimate the shipping weight, add 3 kg (5 lbs.) or 10% (whichever is larger) to the weight shown. Amps Description Dimensions H x W x D mm m. # Shipping Weight $ kg Ob.) Dimension Drawing Single phase 623 x 335 x 180 (24.5 x 13.2 x 7.1) 7 (15) ADV-8688 With 12- or 16-space load center (NEMA 1) 610 x 330 x 154 (24.0 x 13.0 x 6.0) 12 (26) ADV-8736 With 16-space load center 614 x 335 x 180 (24.2 x 13.2 x 7.1) 8 (18) ADV-8690 100 Three phase 682 x 462 x 228 (26.8 x 18.2 x 9.0) 14 (30) ADV-8689 Service entrance (ASE) 731 x 416 x 175 (28.8 x 16.4 x 6.9) 12 (26) ADV-8687 Service entrance (CSE) 735 x 416 x 175 (28.9 x 16.4 x 6.9) 16 (34) ADV-8665 150 Service entrance (ASE) 734 x 416 x 175 (28.9 x 16.4 x 6.9) 12 (26) ADV-8687 Service entrance (ASE) 734 x 416 x 175 (28.9 x 16.4 x 6.9) 12 (26) ADV-8687 Service entrance (CSE) 735 x 416 x 175 (28.9 x 16.4 x 6.9) 14 (30) ADV-8666 200 Single phase 623 x 335,x 180 (24.5 x 13.2 x 7.1) 7 (15) ADV-8688 Three phase 682 x 462 ,x 228 (26.8 x 18.2 x 9.0) 14 (30) ADV-8689 300 Service entrance 1075 x 559 x 329 (42.3 x 22.0 x 12.9) 46 (101) ADV-8694 Single phase 1067 x 559 x 329 (42.0 x 22.0 x 12.9) 55 (120) ADV-8691 3-Pole/208-240 volts 1067 x 559 x 329 (42.0 x 22.0 x 12.9) 41 (90) ADV-8692 400 3-Pole/480 volts 1222 x 610 x 343 (48.1 x 24.0 x 13.5) 59 (130) ADV-8693 4-Pole 1222 x 610 x 343 (48.1 x 24.0 x 13.5) 59 (130) ADV-8693 Service entrance 1075 x 559 x 329 (42.3 x 22.0 x 12.9) 46 (101) ADV-8694 1 Depth does not include the padlock hasp on the front of the enclosure. $ Transfer switch weights are approximate and do not include packaging. Note: Enclosures are type NEMA 3R except as noted. G11-140 (Model RXT Automatic Transfer Switch) 4/16d Page 6 Accessories ❑ Power relay modules ❑ • 50 amp DPST power relay mounted in a NEMA type 313 enclosure • Use up to four modules with the combined interface/load management board • UL/cUL listed • Dimensions: 172 x 233 x 92 mm (6.8 x 9.2 x 3.6 in.) • For more information, see specification sheet 136-143 ❑ Status indicator kit for standard interface board • LEDs indicate normal and emergency source availability and contactor position Status indicator kit for combined interface/load management board • LEDs indicate normal and emergency source availability and contactor position • Dual color LEDs for each load indicate load status (powered or shed) and flash during a test • Load shed test button allows the operator to cycle the load shed relays in order of priority (when generator is in RUN mode) • Mounts on the outside of the RXT enclosure • View transfer switch and load status without removing enclosure cover • Mounts on the outside of the RXT enclosure • An overhang on the enclosure protects the indicator • View transfer switch status without removing enclosure panel and ribbon cable opening cover • Dimensions: 183 mm x 42 mm (7.20 in. x 1.65 in.) • An overhang on the enclosure protects the indicator • Connects to the combined interface/load management panel and ribbon cable opening board only • Dimensions: 92 mm x 42 mm (3.62 in. x 1.65 in.) Il • For more information on the status indicator kit, see • Connects to the standard interface board only specification sheet G11-123 • For more information on the status indicator kit, see specification sheet G11-123 Available Models I All Model RXT transfer switches are standard -transition 60 Hz automatic transfer switches. Letters in parentheses refer to the model designation code described on the last page. Amps Description Connections Voltages , Poles Phases WCR § RMS Symmetrical Amps 208 (C) 240 (F) 480 (M) Standard (A) • 2 (N) 1 10,000 Standard, with 16-space load center (B) ¶ • 2 (N) 1 10,000 100 Standard, with 12-space load center I • 2 (N) 1 10,000 Service entrance (ASE, CSE) • 2 (N) 1 22,000 Standard, 3-phase (A) • • • 3 m or 4 M 3 30,000 150 Service entrance (ASE) • 2 (N) 1 22,000 Standard (A) • 2 (N) 1 10,000 200 Service entrance (ASE, CSE) • 2 (N) 1 22,000 Standard, 3-phase (A) • • • 3 m or 4 M 3 30,000 300 Service entrance (ASE) • 2 (N) 1 35,000 Standard (A) • 2 (N) 1 50,000 400 Service entrance (ASE) • 2 (N) 1 35,000 Standard, 3-phase (A) • • • 3 (T)or 4 M 1 3 1 50,000 § Withstand and close -on rating. See pages 3-5 for WCR information and specific breaker ratings. ¶ With 16-space load center and NEMA 1 or NEMA 3R enclosure. Up to 8 tandem breakers can be used, for a maximum of 24 circuits. ** GM85273-SA with 12-space load center and NEMA 1 enclosure. Note: Combined interface board is available on single-phase standard or service entrance models. (Not available on 3-phase or load center models.) G11-140 (Model RXT Automatic Transfer Switch) 4/16d Page 7 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Model Designation Model Controls Voltage Poles Enclosure Current Rating Connections Record the transfer switch model designation in the boxes. The transfer switch model designation defines ratings and characteristics as explained below. Sample Model Designation: RXT-JFNC-O20OA Model RXT Kohler Automatic Transfer Switch Controls J: Interface for RDC2/DC2 Controller (standard or combined interface/load management) Voltage/Frequency C: 208 Volts/60 Hz (3-phase only) F: 240 Volts/60 Hz M: 480 Volts/60 Hz (3-phase only) Number of Poles/Wires N: 2-pole, 3-wire, solid neutral (120/240 V only) T 3-pole, 4-wire, solid neutral V: 4-pole, 4-wire, switched neutral Enclosure A: NEMA 1 .C: NEMA 3R * NEMA 1 enclosure is available on 100 amp load center models only. Current Rating 0100: 100 amps 0300: 300 amps 0150: 150 amps 0400: 400 amps 0200: 200 amps Connections A: No load center B: With load center (100 amp single-phase only) ASE: Service entrance rated CSE: Service entrance rated with CSA certification (100/200 amps only) DISTRIBUTED BY. Availability is subject to change without notice. Kohler Co, reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator distributor for availability. © 2014, 2015 and 2016 by Kohler Co. All rights reserved. G11-140 (Model RXT Automatic Transfer Switch) 4116d Page 8