HomeMy WebLinkAboutSPEED PUMPJandy�� Pro)
dLil
SCANNED INSTALLATION AND
oy OPERATION MANUAL
StLucie, 09 41 ENGLISH j FRAN9ES I ESPANOL
i2
Product may differ from image shown
J6ndy Pro Series
VS PloPro TM Series Variable-S eed Pumps
FOR YOUR SAFETY - This product must be installed and se
qualified in pool equipment by the jurisdiction in which the
or local requirements exist. The maintainer must be a profi
equipment installation and maintenance so that all of the it
exactly. Before installing this product, read and followall warn!
this product. Failure to follow warning notices and instructioi
injury, or death. Improper installation and/or operation will vc
®- 0 Improper installation and/or operation can cry
A AU cause serious injury, property damage, or dea
ATTENTION INSTALLER -This manual contains
operation and safe use of this product. This i
operator of this equipment
iced by a contractor who is licensed and
oduct will be installed where such state
;Iona[ with sufficient experience in pool
ructions in this manual can be followed
notices and instructions that accompany
may result in property damage, personal
the warranty.
unwanted electrical hazard which can
formation aboutthe installation,
should be given to the owner/
I
1 -
Page 2 i _ � Janof Pro Series VS FloPr Im Series Variable -Speed Pump I Installation & Operation Manual
Table of Co
tents
Section 1. Important Safety Instructions ......... 3
Se tion 5. Service and Maintenance.............17
1.1
I
Safety Instructions.......................I...................... 3
5.
.
Routine Maintenance.......................................17
1.2
Pool Pump Suction i
5
Winterizing the Pump.......................................17
Entrapment Prevention Guidelines ..................... 5 ...........
Section 2. General Description..' .................... 6
%P16101-2
6. -
W.........
Service Technician Maintenance......................
20
2.1
Introduction......................................................... 6'
2.2
Description ............................. ..................... 6
S ction 7. Product Specifications
and Technical Data .......................
21
Section 3. Installation Infonnation......................6
71
Replacement Parts List and Exploded View....
21
3.1
Plumbing........:........:........:........:........................ 6
72
Exploded Views.......:........................................
22
3.2
Electrical Installation ........................................... 9
73
Performance Curves ........................................
23
3.3
VS FloPro Pump Dip Switch Settings ...............13
T4
P-hysical-and.Operational Specifications..........
23.
1
14
3.4 Auxdrary Load Operation ..................................
3.5 Remove Pump Lid ................... ...15
3.6 Conduct Pressure Test.............1.......................15
Section4. Operation.......................................16
4.1 Start-up .................................. ......................15
DATE OF INSTALLATION
INSTALLER INFORMATION
INITIAL PRESSURE. GAUGE <R
PUMP MODEL
NOTES:
IPMENT INFO MAT[ON RECORD
3 (WITH CLEA FILTER)
HORSEPOWER
JandyO Pro Series VS FloPro'4 Series VadableSpeed Pump f Installation & Operation Manual Page 3
Section I. Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
1.1 Safety Instructions
All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes.
When installing and using This electrical equipment, basic safety precautions should always be followed, including the
_ .._ - -followirigc -- --- ----- - --------- - - - - _ - -
WARNING
RISK OF SUCTION ENTRAPMENT HAZARD,WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY
OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not -use this pump for
wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two
(2) functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest
published edition of ANSIOMME®A112.19.8, or its successor; standard, ANSI/APSP-16.
A WARM
To reduce the risk of injury, do not permit children to use this
A
To reduce the risk of property damage or injury, do not
flow) valve position with the pump running.
A WA
Jandy Pro Series pumps are powered by a high voltage
certified electrician or a qualified swimming pool service
to change the backwash (multiport, slide, or full
motor and must be installed by a licensed or
A WARNING
Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed -in
accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the Occupational
Safety and Health Act: (OSHA). Copies of the NEC may be ordered from the National Fire Protection Association,
470 AtlanticAve., Boston, MA 02210, or from your local government inspection agency.
A WARNINC
RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR
protected by a ground fault circuit interrupter (GFCI). Contact a
circuit is protected by a GFCI. A GFCI should be provided by the
To test the GFCI, push the test button. The GFCI should interrul
be restored. If the GFCI fails to operate in this manner, the GFC
the pump without the test button being pushed, a ground curren
shock. Do not use the device. Disconnect the device and have tl
representative before using.
A WARNING
3EATH. Connect only to a branch circuit that is
lualtfied electrician if you cannot verify that the
installer and should be tested on a routine basis.
power. Push the reset button. Power should
is defective. If the GFCI interrupts power to
is flowing, indicating the possibility of electrical
e problem corrected by a qualified service
Page 4
{. Seder UariableSpeed Pump I Installation &Operation Manual
Jandy® Pro Series VS Flop�dm
A WARNI�
G
• Do not connect the system to an unregulated city water sys
em or othe -external source of pressurized water
producing pressures greater than 35 PSI.
• Trapped air in system can cause the' filter lid to be blown ofi,
which can result in death, serious personal injury,
or property damage. Be sure all air is out of the system bef
ire operating.
To minimize the risk of severe injury or death, the filter and/or
pump should not be subjected to the piping system
pressurization test. . . - .
I -
Local codes may require the pool piping system to be subject
d to a pressure test. These requirements are
generally not intended to apply to the pool equipment such as
filters or pumps.
Zodia& pool equipment is pressure tested at the factory.
However, if the WARNING cannot be followed and pressure t
sting of the piping system must include the filter, .
and/or pump, BE SURE TO COMPLY I1MTH THE FOLLOWI
G. SAFETY INSTRUCTIONS:
• Check all clamps, bolts, lids,. lock rings and system.access
Dries to ensure they are properly installed and
secured before testing.
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100•F (38
C).
• Limit test to 24 hours. After test, visually check system to te
sure it is ready for operation.
NOTICE: These parameters apply to Zodiac equipment only.
For non -Zodiac equipment; consult equipment
manufacturer.
A WARNING
Chemical spills and fumes can weaken pool/spa equipment.
orrosion can cause filters and other equipment to
fail, resulting in severe injury or property damage. Do not store
pool chemicals near your equipment.
A. CAUTION
Do not start pump dryl Running the
pump dry for any iengl
of time a will cause severe damage and will void the
warranty.
® CAUTI
N
This pump is for use with permanently installed pools and m
y also be used with hot tubs and spas, if so marked. .
Do not use with storable pools. A permanently installed pool
s constructed in or on'the ground or in a. building
such that it cannot be readily disassembled for storage. A storable
pool is constructed so that it may be, readily
disassembled for storage and teassembled to its original int,
grity.
® CAUTION
'
Do not install within an outer enclosure or beneath the skirt c
f a hot tub. The pump requires adequate ventilation to
maintain air temperature at less than -'the maximum ambient temperature
rating listed on the motor rating plate.
SAVE THESE
IN TRUCTIOPIS
Jandy® Pro Series VS FloPro7M Series Vadabla-Speed Pump I Inslallaft & Operation Manual Page 5
1.2 Pool Pump Suction Entrapment
A WA
SUCTION HAZARD. Can cause s
wading pools, shallow pools or:
cortnected16 afleasfiviio (2) fun
Guidelines
is injury or death. Do not use this pump for
containing bottom drains, unless the pump -is
ing suction outlets.
A WARNING
Pump suction is hazardous and can trap and drown or disembowel bathers. Do not. use or
operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose.
The following guidelines provide information for pump installation that minimizes risk of injury to users of
pools, spas, and hot tubs:
Entrapment Protection - The pump suction system must
suction entrapment.
Suction Outlet Covers - All suction outlets must have cor
place. All suction outlet (drain) covers must be properly m
broken, or missing. Drain covers must be listed/certified to
All2.19.8 or its successor standard, ANSi/APSPA 6. The
restricted from entering the pool until any cracked, broken,
Number of Suction Outlets Per°Pump -.Provide at least
With covers, as suction outlets for each circulating pump s
(suction outlets) on any one (1) suction line must be at lea
Figure 1. 1
provide protection against the hazards of
rectly installed, screw -fastened covers in
aintained. They must be replaced if cracked,
the latest published edition ofANSINASME®
pool must be shut down and bathers must be
or missing drain covers are replaced.
two (2) hydraulicaliy-balanced suction outlets,
action line. The centers of the suction outlets
1 The system must be built to include at least two (2) suction outlets (drains) connected to the pump
whenever the pump is running. However, if two (2) suction outlets run into a single suction line, the
single suction line may be equipped with a valve that will shut off both suction outlets from the pump:
The system shall be constructed such that it shall not allow for separate or independent shutoff or
isolation of each drain. See Figure 1.
Additional pumps can be connected to a single suction line I
Water Velocity - The maximum water velocity through the
suction outlet must not exceed the suction outlet assembly
The suction outlet (drain) assembly and its cover must.coml
A112.19.8, the standard for Suction Fittings For Use in Swir
Tubs, or its successor standard, ANSI/ASME APSP-16.
long as the requirements above are met.
ction outlet assembly and its cover for any
id its cover's maximum design flow rate.
y with the latest version of ANSINASME®
ning Pools, Wading Pools, Spas,and Hot
Testing and Certification - Suction outlet covers must have been tested by a nationally recognized
testing laboratory and found to,comply with the latest published edition ofANSI/ASME A112.19.8 or
its successor standard, ANSi/APSP-16, the standard for Suction Fittings For Use in Swimming pools,
Wading Pools, Spas, and Hot Tubs.
Fittings - Fittings restrict flow; for best efficiency use fewest
outlets).
Pool cleaner suction fittings must conform to applicable
Mechanical Officials (IAPMO) standards.
fittings (but at least two (2) suction
Association of Plumbing and
Page ti I Jandf Pro Series VS FloPr�W Series Vadable-Speed Pump I Installation & Operation Manual
Listed/certified to the latest
published version of
ANSINASME®A112.19.8 or
its successor standard,
ANSI/APSP-16. i
.. .,..1-'-- ....
d Least
3 Feet
voveriurate or sucuon
Fitting, securely fastened to No valves be
Main Drain Sump Tee and Main
a)
E Suction Outlet
o (Main Drain)
Valves permitted only after tee
Figure 1. Number of Suction Outlets Per Pump
Section 2. General Description
2.1 Introduction j
This manual contains information for the proper
installation, operation, and maintenance of Jandy Pro
Series VS F1oPro variable -speed pumps. Procedures
in this manual must be followed exactly. To obtain
additional copies of this manual, contact Zodiac
Customer Service at 800.822.7933. For,I address
information, see the back cover of this manual.
2.2 Description
The VS F1oPro, is a variable -speed pump that can be
run from 600 RPM to 3450 RPM: When connected to
the JEP-R controller, up to eight (8) speed settings may
be programmed and recalled. This allows you to select
the most appropriate speed for your application. Evert
more versatile programming is possible when you use
an AquaLink® RS, AquaLink PDA, or AquaLink Z4TM
controller.
I -
The pump is driven by a variable speed ECM
(Electronically Commutated Motor) directly attached to
the pump impeller. The.motor spins the impeller which
forces water to flow through the pump As the speed of
the motor is varied the flow through the pump is also
varied. The adjustable flow rate allows for optimization
of flow during the varying pump cycle requirements. As
a result the energy efficiency of the primp is maximized
resulting in cost savings to the pool owner while also
helping to save the environment. j
Listed/certified to the latest
published version of
ANSI/ASMEA112.19.8 or
its successor standard,
ANSI/APSP-16:
Cover/Grate or Suction
Fitting, securely -fastened
' to Main Drain'Sump
4—Suction Outlet
(Main Drain)
Pump
on 3. Installation Information
Plumbing
ation Information
Upon receipt of the pump, check the carton for
damage. Open the carton and check the. pump for
concealed damage, such as cracks, dents or a bent
base. If damage is found, contact the shipper or
distributor where the pump was purchased.
Inspect the contents of the carton and verify that all
parts are included, see Section 7.1, Replacement
Parts List and Exploded View.
ump Location
1 Zodiac Pool Systems,'Inc. recommends installing
the pump within one (1) foot (30 cm) above water
level. The pump should not be elevated more than
- five (5) feet above the water level of the pool.
OTE The pump is NSF -certified as being able to prime
at heights up to 10 ft above the pool water level, at sea
level. However, to achieve better self -priming, install the
pump as close as possible to the water level of the pool.
If the pump is located below water level, isolation
valves must be installed on both the suction and
return lines to prevent back flow of pool water
during any routine, or required servicing.
I WARNING I
A check valve can interfere with the proper
operation of certain Suction Vacuum Release
System (SVRS) products. To avoid possible en-
trapment hazard, serious injury, or death, make
sure to review the operationlowners manual of
your particular SVRS product before installing the
check valve.
Jandy° Pro Series VS FLAW" Series Vadablespeed Pump I Installation & Operation Manual - Page 7
3
HEATER
-
CHECKVALVE
(cheekVa(wn Commended
sys (nstatled�n'Ih Etosian Feeders..; `?ice $ v %'i+ • ::r' ;vs. , E :: r �'
(aC lellA
orAquapuns saRehiodnatlon kms _ , '�id. -;'?::, fir• �:`,•_.t•,j;=j;s.<+.r - 'i:':•�.%i�,�. :�+;'`1++�'r.,:.,.
+� � ...._. __ _ly _ ''1... +i 'tt. Y•:t _..:;aLl _ 7_ _..-.��3.._ a...:.4.:: ..._. ... ..` .i�iu�t._.�....
SPA RETURN
POOL
RETURN
Figure 2. Typical Piping Installation '
NOTE When the pool equipment is located below the
pool surface a leak can result in large scale water
loss or flooding. Zodiac Pool Systems, Inc., cannot be
responsible for such water loss or flooding or damage
caused by either occurrence.
3. InstalI the pump such that any disconnecting means
and/or junction boxes for power.connection are.
Within sight of the pump and at least five (5) feet
horizontally from the edge of the pool and/or spa.
Choose a location that will minimize turns in the
piping.
NOTE In Canada, the minimum distance maintained from
the edge of the pool and/or spa as noted above must be
3 meters (10 feet), as required'by the Canadian Electrical
Code (CEC, CSA C22.1).
4. The pump must be placed on a solid foundation that
will not vibrate. To further reduce the possibility of
vibration noise, bolt the pump to the foundation, or
place it on a rubber mat.
NOTE Zodiac Pool Systems, Inc, recommends bolting the
pump directly to the foundation.
S. The pump foundation must have adequate drainage
pump from the rain and sun.
6. Proper ventilation is required for the pump to
operate normally All motors generate heat that
must be removed by providing proper ventilation.
SPA DRAIN
(Suetlan outlen
el '\
a.
MANUAL BYPASS VALVE
7. Provide access for future services by leaving a clear
area around the pump. Allow plenty of space above
the pump to remove the lid and basket for cleaning.
8. If the -equipment is in a potentially dark area,
provide adequate lighting.,
Pipe Sizing
For assistance with'suction and discharge pipe sizing,
please see Table'.l.
Installation Recommendations
1.. To help prevent 'difficulty in priming, install the
suction.pipe without high points (above inlet
of pump - inverted "U"s, commonly referred to
in plumbing as an airlock) that can trap air. For
installations of equipment up to 100 feet (30 m) -
from the water, refer to Table 1, the pipe sizing
chart. For installations of equipment more than 100. '
feet (30 in) from the water, the recommended pipe
size must be increased to the next size., -
Page 8 I Jandy" Pro Seder VS
VS FloPro with Small Base
No Base Required
Option HaywardaSuperPumpa
t PentairaSuperFloa
Sla-Rhea SuperMa)P
Small Base
Option Hayward Supei
2 Jandy PiusHP I
JandY Max HP
Non Small Base with Spa
option i PentairUsperFloa
3 Sta=Rite Dyna-GlasTM
Small Base+ Large I
Sta-Rite Max 15 Proa
Option Sta•Rite Dura-Glesa
4' Sta-Rite Dura•Glas II
Sta-Rite Max.&Giasa
Figure 3. VS FloPro Pump and 8
Table 1. Pine Sizing Chart for SI
• Optional
(Order R0546400)
Options
ule 40 PVC
�. r:•rry
Pjpe?Bizet
::,_S �...u:••.:! �•se�
��MaxlmumrFlow£Maxlmum
�; uTar�::�ea :'— ,ry. ""C+i
Flow; �.
i . �,.,. � .�qa
.��; _:~� {,_
•• ••_—
tLJ«2i1 y" :v:a .o y'.'•: i'
..� �Suciroii==f=l.-�
?^'"i•': �:! 1Y:,. 7==:.w�S,i
{; :�ry `sue rA;f'"6't`�
=�.=�,�Drsctiarye••'t��_:
S i=:v :J...:..ir a:_ru�".
.K"J'
• •''.>_„:�°��=i
^(6�feetyper.secon�t
�(8feet�pe�r�second):,
:t%� ^ ..c:..=.ar
-eJS-r..axs •u::ar_< ..-..• 1•
. .a5a:: �.x:_J.::.:...at.:_
1'/" .
37 GPM (140 LPM)
5d-GPM (189 LPM)
(38 mm)
Ill
2!'(Si mm)
62 GPM (235 LPM)
' 8$ GPM-(322 LPM)
2%2'
88 GPM. (333 LPM)
1.120 GPM (454 -
(64 mm)
.
i LPM)
3"
136 GPM (515
184 GPM (697
(76 mm)
.. - LPM) .
L . LPM) .
4"
234 GPM (886 •
313 GPM (1185.
(102 mm)
LPM)
I .. LPM)
2. VS F1oPro Pumps come equippt
both the suction and discharge p
simplifies installation and servic
the -possibility of leaks at thread
3. The VS F1oPro Pump must be cc
two (2) hydraulically -balanced n
pool pump suction line. Each do
assembly must be provided with
listed or certified to the latest pul
ANSINASME®A112.19.8, or it,
d with unions on
)rts. This feature
and eliminates
d adapters.,
mected to at least
ain drains -for each
n.(suction outlet)
rovers and must be,
fished edition of
successor standard,
Sedes VadabMpeed Pump I Installation & Operation Manual
I
I
1
ANSUAPSP-16. The suction fittings of the main
drains must be at least three (3) feet'(1 m) apart or at
different planes. The suction fittings can be a drain
'and skimmer; two (2)" drains, two (2) skimmers, or a.
skimmer with an equalizer line installed. Check the "
local codes for proper installation.
)TE To prevent entrapment, the system must be built so
it cannot operate with the pump drawing water from only .
one (1) main drain'. At least two (2) main drains must be
connected to the pump when it is in operation. However, F .
two (2) main drains -run into a single suction line, the'single
suction line may be equipped with a valve that will shut off
both main drains from the pump.
The piping must be well supported and not forced
together where it will experience constant stress.
Always use properly sized valves. Jandy Pro Series
Diverter Valves and Ball Valves typically have the
best flow capabilities._
Use the fewest possible fittings especially 90 degree
elbows. Each additional fitting or length of pipe
increases resistance to flow which makes the pump
work harder.
ATE If more than ten (10) suction fittings are needed, the
pipe size must be increased.
Jandy° Pro Series VS FloPro'm Series Variable -Speed Pump I Installation &
7. Every new installation must be pressure tested
according to local codes.
Replacement of Existing Pump
Jandy Pro Series VS FloPro pumps can easily replace
several other pumps: the Hayward® Super Pump®,
Hayward Super IITM, Pentair' SuperFIo® Pentair
----WhisperFl&- .Jandy-Pro-Series,-P1usHP-(PHP),-Jandy--
Pro Series MaXB P (1VIPIP), Sta-Rite® Dura-Glas, Sta,
Rite Dura Glas II, Sta Rite Dyna-G1asTa Sta Rite
Max E-Glas® Sta Rite Max E-Pro® and Sta Rite
SuperMax®.
To replace the Pentair.vmsperFlo, Jandy Pro Series
PM or Jandy Pro Series NM, use the VS FloPro's
adjustable base. The VS FloPro base (and its spacers)
increase the total height of the pump and,the height of
the suction side of the pump. See Table 2 and Figure 3.
NOTE Adjustable base comes with FloPro models
VS-FHP1.0. VSFHP165JEP. VS-FN132.0 and
VSFHP270JEO If adjustable base is required for
. VSFHP270AUT or VSFHP165AUT please see item 18 in
section 7.1 "Replacement Parts List and Exploded View"
Table 2. VS FloPro Dimensions
?Fi:it•':F"Ci:�k�%•.:'S�iT� :A.1\�J .P1.v{:�Gs.ar=]
Y,. o`er:. �_ �R':.r� ar-i 3:-••7:i �:i
ti!i'�.-. y'11=ri.}w� 3. .}� !• Sa-�..
•%n'ZOJ�I�l
�~r
LI''l" M'.L"J...
lik„ti:i':. r:
At:'=' ao•..•-�.
? ^_.. t.: j..
onfi uratiori�`'-" .�;�.--•-:
y�7rr`itr0i�'-�Fi
^S.ideS��i-7�:~:
�-�7^::r� -����'
._�
1. Pump without Base
7 3/4".
12 3W
(197 mm)
(44•mm)
2. Pump with Base
9"
14"
(229 mm)
(356 mm)
3. Pump with Base and
91/4"
141/4"
Spacers
235 mm) 1
(362 mm) .
4. Pump with Small f Large
1276
107180 11571811
Base
mm)
(403 mm)
Install Spacers into Small Base
I. Using a hand cutter tool, cut the plastic bars
connecting the top and bottom sets of spacers, as
shown in Figure 4.
2. Push the two (2) top spacers and two (2) bottom
spacers out of the base.
3. AIign the pins in the four (4) spacers with the holes
in the base and snap the spacers into, place, as
shown in Figure 5. .
l Cut
•spacers "
at X.
Figure 4. Cut Sets of Spacers Out of Base
Manual Page 9
5.` Snap Spacers into Place
Electrical Installation
Voltage Checks
The correct voltage, as specified on the pump dataplate and
Table 3' on page 10 is necessary for pioper perfonnance and
long motor life. Incorrect voltage will decrease the pump's
ability to perform and could cause overheating, reduce -the
motor life, and result in higher electric bills.
It i? the responsibility of the electrical installer to provide
data plate operating voltage to the pump by ensuring
proper circuit sizes and wire sizes for this specific
The National Electrical Code® (NEC", NFPA 70)
requires all pool pump circuits be protected with a .
Ground Fault Interruter ' it is also
Interrupter ( GFCn. Therefore,
the responsibility of the electrical installer to ensure that
the pump circuit is in compliance with this and all other
applicable requirements of the National Electrical Code
(NEC) and any other applicable installation codes.
A CAUTION'
ire to provide data plate voltage (within 10%)
ig operation will cause the motor to overheat and
the warranty.
Bonding and Grounding
1. In addition to being•properly grounded as
described in Electrical Wiring section, and
in accordance with the requirements.of the
National Electrical Code (NEC), or in Canada the
Canadian Electrical Code (CEC), the pump motor
must be bonded to all metal parts of the swimming
pool, spa or hot tub structure and to all electrical
components and equipment associated with the
pooUspa water circulation system.
2. The bonding must be accomplished by using a solid
I
opper conductor, No. 8 AWG or larger. In Canada
No. 6 AWG or larger must be used. Bond the motor
using the external bonding lug provided on the
A WARNING
Always disconnect the power source before working
on al motor or its connected load.
Page 10 Jandy@ Pro Series VS FloPr w Series VadableSpeed Pump„ I Installation & Operation Manual
Table 3. Recommended Wire Sizes for VS FloPro Pumps
t�i..'•'!-irl-, ict:� G:V "an,7r;:u,:�� :r •Cexisit>�ettt.a
-=}.=-:4=rtt=RECOMMENDED�MINIII�ll1MnWIRESI
yr.•v-r :.iti :rt�rigz�,
r.:• �,,..;a:� .t�:sPew
-EFOR��/SFL=OPRO.jPU.MPS*.T;.'::
+ro ..:�•..ac;:r�:tr,:�. y:.•�� iSu• _ til. l�;n i i
�� •-�::Y
Y ':lx �Y-i1-%I..i�a ���i?iit��i`::G�ll w•L'i�4T- i.}t(7i3FNli:::
l.: }.i.>[o- ot:A�%'>!:L`Yi4i.nl4
�i �i•�-L-I^�Zii.4YZ1'ni
:•,•r.^u��*a•x:•a-•'hKy� - ���L:�.%.S:Y .Sr•!2
0-15o Feet
Distance from Sub -panel
,
(0-45 metres)
Branch Fuse AM
S
Gauge of Wire
Model
Class: CC, G, H, J, K,
K, or T
Voltage
230' VAC
230 VAC
-VS-FHP1:0, VSFHP165AUi;VSFHP165JEP :-....
.. _.:_ : :•-.::: 15A=.:-
VS-FHP2.0, VSFHP270AU ,, VSFHP270JEP
20A
10
'Assumes three (3) copper conductors in a buried conduit and 3% makimu
voltage loss in branch clrcuit.All National Electrical Code®
(NEC") or the Canadian Electrical Code (CSA) and local codes must be fo
lowed. Table shows minimum wire size and branch fitse
recommendations for typical installation. I
Figure 6. Bonding the Motor
Electrical Wiring.
1. The pump motor must be securely and adequately
grounded using the green'screW provided. Ground
before attempting to connect -to an electrical power,
supply. Do not ground to a gas supply line.
2. Wire size must be adequate to rninimize voltage
drop during the start-up and operation of the pump.
See Table 3 for suggested wire sizes.
Insulate all connections carefully to prevent
grounding or short-circuits. Sharp edges on
terminals require extra protection.: For safety, and to
prevent entry of contaminants, reinstall all conduit
and terminal box covers. Do not force connections
into the conduit box.
TE - When power alone is supplied to this pump, it will not
operate. It requires a digital command sent to it by either
a variable speed controller (JEP-R), anAqu' aUnW RS
controller, an AquaLink Pool Digital Assistant (PDA), or
an AquaLink Z47m, to operate at a chosen speed.
FIbPro Controller Options
VS FloPro pump can be operated by one (1)
:our (4) controller's: the JEP-R variable -speed
itroller,•the AquaLink RS controller (Rev O or later),
AquaLink PDA (Rev 4.0.:or later), or the AquaLink
The VS FloPro variable -speed pump communicates.
h the controllers via a four -wire RS485. interface.
ntroller Installation Options
VS-FB P 1.0, VSFBP 165JEP, VS FB P2.0, &
FBP270JEP pumps come pre -configured for the
R variable -speed controller with DIP switch
tings .pre -configured to work with this -controller. The
�FBP 165AUT and VSFBP270AUT Pumps come
;-configured for installation with the AquaLink RS,
uaLink PDA, or AquaLink Z4.
install with an AquaLink-RS controller (Rev O
later), an AquaUnk PDA (Rev 4.0 or later), or an
�uaLink Z4:
Remove power from the VS FloPro pump by
disconnecting the high voltage lines or by turning
off any breaker to which the VS FloPro pump
power is connected.
A ' WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main'beeaker in the variable -
speed pump electrical circuit before starling -the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
Remove the access cover to complete electrical
connections to the motor.
JandYO Pro Series VS FloProym Series VadableSpeed Pump I Installation & t
AquaLink® RS RS-486 Connectors
3z
f.73 m
am�0
4
¢
us
CO
leN
N �T
V 5-Position
DIP Switch
Connect to
AquaLink RS
RS-485 Connector
(or Multiplexer
Interface Board)
Variable -Speed
-011 Pump .
fmagasshown
Figure 7. Waring AquaLink RS Controller or
AquaLink PDA
3. Slide dip switches 1 and 2 down to the OFF
position. If applicable to your pump model slide
dip switch 5 up to the ON position. See Figure 7.
4. Select the desired address(es) for the pump by
setting dip switches 3 and/or 4, as shown in Section
3.3, VSFIoPro Pump Dip Switch Settings.
S. If short RS485 cable or JEP R controller is pre
installed:
7
Manual 41909109W Page 11
Connect the RS-485 connector on the
AquaLink® RS (or multiplexer interface board),
matching wire colors with connector positions as
follows: I -red, 2-black, 3-yellow, and 4-green. See
Figure 7.
Restore power to the pump and verify the operation
of the controller.
—Refer to the appropriate manual for set:ap-and-----�-- ---- � - -"
operation of the pump: AquaLink RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, orAquaUnk Z4TM Owner's Manual,
H0386600.
'-R Remote Mounting
variable -speed controller may be remote mounted
i a vertical surface that is protected from the
Follow the directions carefully to maintain the ability
to reinstall the variable -speed controller onto the Pump.
Reverse these instructions to complete the reinstallation.
See, Figure 8.
A WARNING
ELECTRICAL SHOCK HAZARD
off all switches and the main breaker in the variable-
s pump electrical circuit before starting the procedure.
e to comply may cause a shock hazard resulting in
e personal injury or death.
Controller
Base
Cover_
Pump
motor
Cover
RS-485 Cable
DOROTCUT
Powerwrdna Par[
a. Disconnect the RS485 cable from the 4-pin Figure 8. Disconnect Variable -Speed Controller
header on the pump drive. from Pump
Note: Do not cut the cable, or you will lose the ability to return
—to-the-defaultfactory-conffguration. = ---- — - —
b. Connect the new RS-485 cable from the
AquaLink through the available compression
fitting and route the 4-conductor cable through
the motor drive threaded port closest to the
connector. Figure 7.
Jandye Pro Series VS FloPr ?"' Series Vadable-Speed Pump I . Installation & Operation Manual
A WARNING
When determining routing and protect
variable -speed controller cabling, ens
National Electrical Code® (NEC®) and
requirements are met. NEC code regi
prohibit the routing of signal cables in
raceways that are used for branch, fe
to -building routing of signal cables,
lightening protection.
At the pump:
1. Remove power from the pump by
high voltage lines or by tunring of
any breaker to which the pump po
2. Lift up the controller cover on its ]
the variable -speed controller.
3. Remove the six (6) screws to disc
variable -speed controller from the
on the Pump motor.
4. Detach the RS-485 cable connecti
speed controller user interface to t
on the motor. Do not over extend.1
raising the controller away from tl
5. Unscrew the four (4) connector ten
disconnect the wires of the motor c
Note: Do not cut the cable, or you will
return to the default factory configurat
6. Bundle the loose wire into the pot
controller base. This wire will be �i
reinstalling the variable -speed col
Pump.
7. Secure the pocket cover and gaskE
screws to the variable -speed conti
motor.
S. Remove the one (1) screw and ad
complete electrical connections tl
9. Insert the free end of the new R-
the available compressionfitting,
4-conductor cable through the rri
iTo install the JEP=R variable -speed controller:
n for the, IMPORTANT
e that,all he installer must TURN ON switches 1, and 2 at the
II local code S-FHP2.0 pump when connected to the variable-
ements s eed controller.
�nduits or
ler or service N TE The variable -speed, controller part no. is JEP-R.,
. � ....
ti regard to
disconnecting the
or deactivating
Ner is connected.
inges to access
mnect the
controller base
ig the variable-
ie controller base
he cable when
e motor.
finals and .
tble assembly.
lose the ability to,
on.
ket ofthe
used if
troller onto the
t with six (6)
)ller base on the
otor
around the cable
sh Figure 7.
single screw
peed Controller
Dual (H0412200)
controller.
ump vy uibuuiuicctuig
the high voltage lines or by opening any breaker to
which the pump power is connected.
A WARNING
ELECTRICAL SHOCK HAZARD
off all switches and the main breaker in the variable-
d pump electrical circuit before starting the procedure.
re to comply may cause a shock hazard resulting in
re personal injury'ordeath.
Remove the cover of the junction box and feed the
RS-485 cable into the fitting.
Unplug the RS-485 connector.
Attach the four" 4) wires in the RS-485 cable to
the RS-485 connector. Match the wire'colors with
the positions on the connector: l= red, 2- black, 3-
yellow, and 4- green. See Figure 9. ,
Insert the RS-485. connector back into the pump.
Slide dip switches 1 and 2 up, so they are in the ON
position, and slide switches 3 and 4 down, so they.
are in the OFF position. See Figure 9.
i
Jandy° Pro Series VS Floft7m Series Variable -Speed Pump I Installation &
Centrella_r
4-Position
DIP Switch
5-Position
DIP Switch
qp� 2
Manual W Page 13
Remo
accc
DIP si
Figuure
10. 'DIP Switch access cover -on VS-FHP1.0 &
),Variable
VSFHP166JEP Motor
3.3
...VS RoPro Pump Dip Switch Settings
-Speed
Pump
The
4- or 5-position dip switch is located at the rear of
PowerWiring
9
Port
the
VS FloPro pump. This dip switch serves two (2)
functions:
itsekets the pump address, and it determines
y
what
type of controller will be used with the pump.
Table
4. VS-FHP1.0, VSFHP165AUT &
VSFHP166JEP Dip Switch Settings
OFF I OFF I ON jAqUaLinkRS,Aqua1_lnk
PDA, orAquaLinkZ4n"
ON I ON I ON I Variable Speed Controller
rmcuumay ui(leammfmagasshown
Figure 9. Wiring Variable -Speed Controller (JEP-R)
7. Connect the other end of the cable to the controller.
Match the colors of the wires with the appropriate
connector positions as follows: I- red, 2- black, 3-
yellow, and 4-.green.
8. Restore power to the pump and verify the operation
of the controller.
IM
ON
OFF
ON
Table
9. Refer to the Variable -Speed Controller Owner's
Manual, H0412200, to operate the pump.Siv1
OFF I PUMP 2
ON I PUMP 3
ON JPUMP4
VS-FHP2.0, VSFHP270AUT &.
VSFHP270JEP Dip Switch Settings
OFF OFF AquaLink RS, AquaLink PDA, or
AquaLink Z4
ONE I ON Variable Speed Controller
ON
OFF PUMP 2
ON PUMP 3
ON 1PUMP4
U
Jandy-Pro Series VS
3.4 Auxiliary Load Operation
Certain pump models are equipped with a terminal
bar that provides user access to a built-in Auxiliary
Load relay contact. This normally, open,ldry contact
is activated under certain operating conditions and is
primarily intended to be used to control external device:
that require system water.flow for proper functioning,
such as. heaters,:600ster pumps,_salt water chlorinators,.
Series Vadable-Sneed Puma I Installation & Weralton Manual .
®s
_1■m=
See Figures 9 and 10 for compartment'sl location details.
An access cover withT'hillips-head screw must be.
removed before proceeding. -
Auxiliary Load Connection Requirements
A WARNING
ELECTRICAL SHOCK HAZARD
I
Due to the potential risk of fire, electric shock, or
injuries to persons, Zodiac® Pumps and any auxiliary
loads must be installed in accordance with the
National Electrical Code® (NEC®), all local electrical
and safety codes, and the occupational Safety and
Health Act (OSHA). Copies of the NEC may be
ordered from the National Protection Association,
470 AtlanticAve., Boston, MA 02210, or from your
local government inspection agency.
In Canada, Zodiac Pumps must be in (stalled in
accordance with the Canadian Electrical Code
(CEC).
. The Auxiliary Load relay contacts are rated at
230V/11A RMS. Please ensure the requirements
of the equipment to be connected to the Auxiliary
Load do not exceed this rating.
NDA
`
Q
c
oo0
o
mo
-
Earth
Earth
230V
Auxiliary
Load
L2
(Red
NOT' lathtsconriguratton,klsln
powarsoun:a Is adequatetytated
and the auxn'iaryoquTpment.
UacK) 230V
Power
L2 Source
.ed or
lack)
EXAMPLE ONLY
NOTRepieienraGve or
o9w0gconffguraGans
T the shared
thapump
Figure 11. 230V Auxiliary Load, Shared Power
Source Wiring Diagraml
115V
'lower
source
L2 U .. Ll
(Black) 230V
o Power
A.S
Source
{Red or
Black)
Line
(Black)
EXAMPLE ONLY
115V Auxiliary NOTRepmsonlabsof
Load aGtviringwnGguralions
Figure 12. 115V Auxiliary Load, Separate Power
Sources Wiring, Diagram .
00
Do(Black) 230V
Power
�`� L2 Source
w (Rod or
Black)
Ll
230V (Black)
Power
(Re
Source L2
dorBlaek) Line
(Blacl
23DV EXAMPLEONLY'
Auxiliary NOTRepresenrameor
Load agwuingtrn6guraWns - ' -
igure 13. 230V AuxiliaryLoad, Separate Power
Sources Wiring Diagram
►uxiliary Load Operation Characteristics
►uxiliary Load relay contact activation is speed-
ependent, and behaves as follows:
'ontact Closure
rom a stopped condition, there is a three -minute delay
efore the Auxiliary Load contact is closed when the
iotor speed reaches and maintains a speed of at least
725'RPM.
'rom a running condition at below 1725 RPM, there is
five -second' delay before theAuxiliary Load contact
I closed when the motor speed reaches and maintains a
Peed of at least 1725 RPM.
Jandf Pro Series VS FloPro'm Series VariableSpeed Pump I Installation &
Contact Opening
Ifthe pump speed is below 1725 RPM, the Auxiliary
Load contact is opened. Contact openings are always
immediate.
3.6 Remove Pump Lid
1. Make sure that the pump is turned -off.
- --- 2:--Make-sure-that-the-switch to the. -circuit -breaker that
powers the pump motor is turned off.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
A WARNING
ELECTRICAL SHOCK HAZARD
Due to the potential risk of fire, electric shock,
or injuries to persons, Zodiac@) Pumps must be
installed in accordance with the National Electrical
Code® (NEC®), all local electrical and safety codes,
and the occupational Safety and Health Act (OSHA).
Copies of the NEC may be ordered from the National
Protection Association, 470 Atlantic Ave., Boston,,
MA 02210, or from your local government inspection
agency. : . . . .
In Canada, Zodiac Pumps must be installed in
accordance with the Canadian Electrical Code
(CEC).
3. Make sure all necessary isolation valves are closed
to prevent pool water from reaching the pump.
4. Following the markings on the locking ring, tuna
the ring counter -clockwise until the `START'
markings align with the ports. See Figures 14 and
15. ,
5. Carefully remove the lid with locking ring.
3.6 Conduct Pressure Test
A WARNING
When pressure testing a system with water, air
is often trapped in the system durbig,the filling,
process. This air will compress when the system is
pressurized. Should the system fail, this trapped air
can propel debris at a high speed and cause injury.
Every effort to remove trapped air must be taken,
loosening the pump basket lid while filling the pump.
Manual
Page 15
A WARNING
apped air in the system can cause the filter lid
be blown off, which can result in death, serious
ury, or property damage. Be sure'all air is properly
rged out of the system before operating. DO NOT
3E COMPRESSED AIR TO PRESSURE TEST OR
A WARNING
ELECTRICAL SHOCK HAZARD
not pressure test above 35 PSI. Pressure
Ing must be done by a trained pool professional.
.ulation equipment that is not tested properly
ht fail, which could result in severe injury or
perty damage.
A WARNING
When pressure testing the system with water, it is
Ivery important to make sure that the pump basket lid
s completely secure.
I
1. Frill the system with water, using care to eliminate
trapped air.
2. Pressurize the system with. water to no more than
35 PSI.
3. Close1he valve to trap pressurized water in the .
4. Observe the system for leaks and/or pressure decay.
5. If lthere are lid leaks, repeat this procedure. For
Zodiac Technical Support, call 800.822.7933.
Section.4. Operation
4.1 Start-=
A CAUTION
Never run the pump without water. Running the
pump ° Idry° forany length of time can cause severe
damage to bpih the pump and motor and'will void
the warranty. -
If this is a new pool installation, make sure all piping
construction debris and has been all
is clear o£I
pressure tested. The filter should be checked for
proper installation, verifying that all connections and
clamps are secure according to the manufacturer's
To avoid risk of property damage, severe personal
injury or death, verify that all power is turned off
before starting this procedure.
ENGLISI
Jandy® Pro Series VS
Series VadibleSpeed Pump.. I Installation & Operation Manual
sear
Figure 14. 0-ring in Lid Assembly
• with
Locking -lit
GII� '
R •
•
-
al
Pump
Debris
Trap
Basket
(inside
Pump)
I
Figure 16. Exploded View of Pump
1. Depending on the location of the pump, do one of
the following:.
- If the pump is located below the water level of the
pool, open the filter pressure release valve to prime
the pump with water.
- If the pump is located above the water level of the
pool, remove the lid and fill the basket with water
Prior to replacing the lid, check for debris around
the lid o-ring seat. Debris around the lid o-ring seat
will cause air to leak into the system and will make
it difficult to prime the pump.
Hand -tighten the lid to make an airtight seal. Do
not use any tools to tighten the lid: hand -tighten
only. Make'sure all valves are open and the unions
are tight.
Restore power to the pump. Then turn on the pump,
by following the instructions in the appropriate
manual: Variable -Speed Controller Owner's
manual, H0412200, AquaLinl& RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, or AquaLink Z TM Owner's Manual,
. H0386600.
' 5. Once all the air has left the filter, close the pressure
release valve.
6. The pump. should prime. The time it takes to prime
will depend on the elevation and length of pipe
used on the suction supply pipe. See Installation
Recommendations in Section 3.1 for proper
elevation and pipe size.
The default priming speed is 2750 RPM. The pump
will take approximately 14-15 minutes to prime at
this priming speed when the,pump is located 10 feet
above the pool water. If priming -speed is adjusted
to 3450 RPM, the pump should prime within 6
minutes at 10 feet above the water level.
NOTE The pump is NSF certified as being able to prime
° -at heights up to 10 ft above the pool water level, at sea
level. However, to achieve better self -priming, install the
pump as close as possible to the water'level of the pool.
7. If the pump does not prime and all the instructions
to this point have been followed, check for a
suction leak. If there is no leakrepeat Steps 2
;through 7.
8. For technical assistance, call Zodiac® Technical
Support at 800.822.7933.
Jandy° Pro Series VS FloPron" Series Variable -Speed Pump I Installation &Operation Manual
JAM
Section 5. Service and
Maintenance
A CAUTION
To avoid damage to the plastics, do not use lubricant
or sealant on the o_ring. Only_soapy water_should.be . _.
used to install and lubricate the o-ring.
6.1 Routine Maintenance
Inspect the pump filter basket for debris by looking
through the clear pump lid. Remove any debris, because
as debris accumulates, it will begin to block the flow
of water through the pump. Keep the basket clean to
improve the performance of the pump.
1. Turn off the power to the pump: If the pump•is
located below the water level, close the isolation
valves on the suction and discharge sides of the
pump to prevent backfiow of water.
2. Turn the lift locking ring counter -clockwise until
'START' aligns with the ports. Carefully remove the
lid.
A. CAUTION
A misaligned basket will cause the lid to be
improperly seated, allowing an air leak, which could
result in pump damage.
3. Lift the basket out of the pump.
4. Dispose of the debris and thoroughly clean the
basket making sure all the holes are open. Using
a garden hose; spray the basket from the outside to
help clear the holes. Remove any remaining debris.
by hand.
5. Replace the basket in the pump by aligning the
opening with the suction pipe. If aligned properly,
the basket will drop easily into place. Do notforce
U into place.
6. Remove the lid seal and remove debris around the lid .
seal seat; as this can allow air to leak into the system.
Clean the lid seal and place it on the lid.
7. Replace the lid with locking ring. Hand -tighten the
lid to make an air -tight seal. Do not use any tools to
tighten the lid: Band -tighten only.
8. Verify that all valves have been returned to the
proper position for normal operation. .
9. Open the pressure release valve on the filter, and
make sure it is clean and ready for operation.
--10-Turn on the power to the pump. -Once all the air has —
been evacuated from the filter, close the pressure
release valve.
Winterizing the Pump
A CAUTION
Page 17
ie pump must be protected when freezing
nperatures are expected. Allowing the pump
freeze will cause severe damage and void the
A CAUTION
not use antifreeze solutions in the pool,
i, or. hot tub systemslAntifreeze is highly toxic
may damage the circulation system. The only
eption to this is Propylene Glycol. For more
rniation, see your local poolfspa supply store or
tact a qualified swimming pool service company.
1. Drain all water from the pump, system equipment;
and piping.
2. 1 emove the two (2) drain plugs. Store the drain
plugs in a safe location and reinstall them when
the cold weather season is over. Ensure dram: plug
o=rings are not misplaced.
3. Keep the motor covered and dry. Do not cover
the pump,with plastic, because this will create
condensation that will damage the pump.
NOTE zodiac Pool Systems, Inc. recommends having
ajqualifted service technician or electrician properly
disconnect the electrical wiring at the•switch orjunction
box. Once the power -is removed, loosen the two (2)
ur1 ions and store the pump indoors. For safety, and to
prI nt entry of contaminants, reinstall all conduit and
tie �mi 1 box covers.
4. When the system is reopened for operation,
have a qualified technician or electrician make
sure all piping, valves, wiring and equipment
are in accordance with the manufacturer's
recommendations. Pay close attention to the filter
and electrical connections.
S.
must be primed prior to starting. Refer to
[, Start-up-.
I ,
Page-18 T' Jandf Pro Series VS RoPW" Series %dableSpeed Pump I. Installation &.0peralion Manual '
Section 6. Troubleshooting and Repair
Zodiac® strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump
system. To locate a qualified technician,; check your local yellow pages or visit www.zodiacpoolsystemi.com or www.--
zodlacpoolsystems.ca and click on "Dealer Locator!'
9:fi?^ _ .6 _+ts''r:s-
t .. r�~ m t0m':ti: •
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q:- _:.�iarr•- rjr::Yr=�: �:2^r:=CYG:-na'a•:. k..�•.i e� �— — ty?tP;:.i•+v:iir:'3-:�3i::
: •s,!•- 1:5u•,•r t':. �.w.. > te_. _ ..t.,•. �•s• ..-.:r:'k :) :;•ii:...: a= ^z `'•r •�.: :r:.± ^��
�.�_r� r._�.:i: vn: '4 'L n._•t.� t� _lac.,. ; ^.�
;r = :�: •:��::>; �. I?ossilile:Cause_/S_oIu`.tio _�-": :+-..-^:s.;;=!::.�•:�:.
r ir: a5;-.r..?'in
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i�:�.iy 5:: .•: 3 �.i.i:•.[-+ _•"L;. �:=: fi`7•-��t�.. i .r.'i.. �`,{,�v ���
�'•^ (( ::;;i�i:;, '+ii � .!•.S�T�.�� �� Nta..� '" �:•^tiil . 4�H;1,�;. t �::,r',• 't•
-,•L.]::t t.>r":t.D�s:f:4:1S�La.w -w'Tfi .It.<'%{..=)5:..:5 �.i...�:..-.�'•.i:•.:.:.. ��..i1ti•tt.4'•••-•+lM:
The cleanin /circulatin ---
"Vet " t at s i e s e - .7
system is not operating
necessary.
correctly.
Check filter and clean as necessary.
Check valve positions. Adjust as necessary.
i
NOTE Multiple pieces of equipment operating at one time (for example, waterfalls,
spa jets, and surface returns) will'affect the proper operation of the cleaning system.
Check the cleaning system manual to ensure that the system is adjusted according to
the manufacturer's recommendations.
Bubbles are present in the
Air.is in the system. Check the pool or spa water level to ensure that it is at the proper
pump basket.
level and air is not being drawn into the suction piping. If the water is at the normal
level, turn off the pump. Turn the lid's locking ring counter -clockwise until'8TARr
aligns with the ports. Remove the lid' and do a visual inspection of the lid seal looking
for cracks or gaps on the rubber surface. If none are observed, use a clean rag to
Wipe the surface.clean (note: the rag may show black material that came off the lid
seal). Use the rag again to clean the mating surface of the housing. Using a very
small amourit'of silicone lubricant (no Vaseline) will help make a proper seal and
protect the lid seal. Align'START with the ports and turn the locking ring clockwise
until 'LOCKED' aligns with the ports. Hand -tighten the lid to make.an air -tight seal.
Do not use any tools to tighten the lid. Turn the pump back on. If problem is not
resolved lid seal replacement,may be necessary.
Air leaks are still present.
Checkthe suction.side piping union. While the pump is running, try to tighten the
union. If this does not stop the air leak, turn off the pump. loosen both unions and
slide the pump out of the way. Remove, clean, and re -install both union o-rings.
Rep6sitton the pump next to the piping and secure the union nuts to the pump. With
clean union o-rings, hand Tightening of the unions should create a seal. If the unions
still do not seal, gently tighten with a large pair of tongue -and -groove pliers.
Do not over -tighten.
There is no air in the
It is possible that debris is caught in the pump impeller. The pump impeller moves thewater,
system, but the pressure is
and the vanes in the impeller can become blocked with debris. See Section 61, Service
Still low.
Technician Maintenance and Blocked Impeller,. in this manual for more information.
{
There is no debris blocking
The pump impeller and diffuser are showing signs of normal wear. Have a qualified
the impeller andthe
service technician check the impeller and diffuser and replace as. necessary.
pressure is stilt low.
If the pump is part of a relatively new installation, it could be an electrical problem.
Contact a qualified service technician. Have the technician check for loose electrical
connections and check the voltage at the pump motor while it is in operation. The
voltage must be within 10% of the motor's data plate rating. If the voltage is not Within
10%, contact a qualified electrician and/or the local power service provider.
Pump seal is leaking air. Have a qualified service technician replace the seal.
The pump is leaking water
This is caused by a damaged or failed mechanical seal. Replace the seal.
between the motor and
pump body.
JandyO Pro Series VS FloProrl Series Variable -Speed Pump I Installation & Operation Manual Page 19
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The pump gets hot and
Make sure that there is adequate room around the motor to circulate air and keep the
shuts off periodically.
motor cool. Have a qualified electrician check for loose connections and check the
voltage at the pump motor while it is in operation. The voltage must fie within 10%
of the motor's data plate rating. If the voltage is not within 10%, contact a qualified
electrician and/or the.local power service provider
-- Pump will not start_ --
No power to pump.
Make sure pump is property connected to high voltage. See Section 3.2, Electrical
Installation, in this manual.
Improper low voltage wiring.
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, l0his manual.
Improper pump address setting. I
Make sure that pump dip switches 3 and 4 are set properly for the installation. Both
should be OFF for use with Variable -Speed Controller or set to the proper address
when connected to an Aqual.ink®'RS controller, an AquaLink PDA, or an AquaLink
Z4Tm. See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 &
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
Fault condition exists. I
View fault message on controller and correct fault before proceeding. If unsure how to
correct fault, contact Zodiac® Technical Support at 800,822.7933.
Variable -Speed Controller
Incorrect dip switch setting.
LCD is not displaying
Make sure pump dip switches 1 and 2 are both -ON if the controller is the JEP-R and
information
both are OFF If the controller is a PDA,IAqual_ink IRS, orAqual_ink Z4: See Secffon
or
3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & VSFHP165JEP
pump LEDs are not
should. always have dip switch setting 6, set to ON for both controllers.
Improper low -voltage wiring. I
illuminated.
Check low -voltage wiring between' pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Controller displays "Pump
Improper low -voltage wiring.
not connected".
Check low -voltage wiring between pump and controller.. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Improper pump address set. I
Ensure pump dip switches 3 and 4 are set properly for the installation. Both should
be OFF for use with Variable -Speed Controller or set to the proper address when
connected to an AquaLink RS controller, an AquaLink PDA, or an AquaLink Z4.
See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 &
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
1
Page 20 j Dandy° Pro Series VS FloPtolu Series VadableSpeed Pump I Installation & Operation Manual
I
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Fault message appears on Fault condition exists.
controller display.. View fault message on controller and correct fault before proceeding. If unsure how
to correct fault; contact Zodiac Technical Support at.800.822.7933. In Canada, call
1-888-647-4004
i
A CAUTION
This pump must be serviced by a professional service technician qualified in pool/spa installation. The following
procedures must be followed exactly Improper installation -and/or operatiori.can create dangerous electrical
hazards, which can cause high voltages to run through the electrical system. This can cause property damage,
serious personal injury,'and/or death. Improper installation and/or operation will void the warranty.
Blocked Impeller
A WARNING
Before servicing the pump, switch off the circuit breakers at the -power source.'Severe personal injury or death may
occur if the pump starts while your hand is inside the pump.
1- Turn off the pump. Switch off the circuit breaker to the pump motor.
2. Remove the lid and basket.
3. Look inside the pump for debris. Remove any debris found inside.
4. Replace the basket and lid.
5. Switch on the circuit breaker t� the pump motor.
6. Tum on the pump, and see if the problem is solved.'
7. If the impeller is still blocked with debris and it is not possible to remove the'debris using Steps 2 through 4, the
pump will need to be disassembled in order to access the We' i and outlet of the impeller.
Jandf Pro Series VS RoProw Series Vadable-Speed Pump I Installation & 0peralan Manual
Section 7. Product Specifications an�,d Technical Data
7.1 Replacement Parts List and Exploded View
To order or purchase parts for Zodiac® pumps, contact your nea
supply you with what you need, contact Zodiac Technical Suppi
productsupport@zodiac.com. In Canada,1-888-647-4004, custi
Page 21
t Zodiac dealer. If the Zodiac dealer cannot
at 1.800.822.7933, or send an e-mail message to
xservice PSC@zodiac.com
Description Order Part No.
1 Motor, Drive, VS-FHP2.0 &.VSFHP270AUT
1 Motor, Drive, VS-FHP1.0, VSFHP165JEP
1 Motor, Drive, VSFHP165AUT
2 Backplate, (Backplate w/Hardware, Backplate O-ring & Mec
3 Impeller, (Impeller, Screww/O-ring), VS-FHP2.0
3 Impeller, (impeller, Screw w/O-ring), VS-FHP1.0
4 Diffuser, (Diffuser w/O-ring, Hardware & Backplate O-ring)
5 Mechanical Seal, Carbon and Ceramic (1 -Set)
6 Pump Body, (Body and Backplate O-ring)
7 Motor Mounting Foot
8 Lid w/Locking Ring, (Lid w/Locking Ring & Lid O-ring)
9 Pump Debris Filter Basket
10 Drain Plug w/ O-ring (Set of 2)
11 Tail Piece, O-ring & Union Nut (Set of 2)
12 Lid O-ring
13 Backplate O-ring
14 Tailpiece O-ring (Set of 2)
15 Diffuser/impeller Hardware (Diffuser O-ring, Screws (2), Setf
16 Backplate Hardware (Backplate Hardware & Backplate O-nn
17 Motor Hardware Kit
18 Pump Base Kit
19 Cover Fan, GEN 11 Replacement Kit (Hardware, Cover)
20 Hardware Speed Drive, GEN If
21 Connector, Speed Drive, VS-FHP Pump (4-Pin Connector)
22 Cable, RS485, Replacement Kit
23 Screw w/O-Ring
- 24 Cover, Large, Speed Drive w/Gasket, GEN II
25 Base Spacer, FHP, VS-FHP, Replacement Kit
26 Data Cable, Feed Thru
27 User Interface Kit, Variable -Speed Pumps
28 Cover, Controller, VS-FHP 1.0
29 Fan Cover, VS=F_HP1_.0
30 Access Cover, VS-FHP1.0
31 User Interface Screws, VS-FHP1.0
32 Conduit Fitting, 1/2 NPT, VS-FHP1.0
33 RearAccess'Cover Screw, VS-FHP1.0
Seal)
Screw)
R0562201
R0571000
R0670400
R0479500
R0479605
R0479603
R0479701
R047940D
R047980D
R0479900
R0480000
R0480100
R0446000
R0327301
R0480200
R0480300
R0337601
R0480400
R0480500
R0446700
R0486700
R0562400
R0562500
R0660900
R0535100
R0515400
R0562300
R0546400
R0501100
JEP-R
R0571500
R0571400
R0571600
R0501101
R0587600
Page 22
I
Il
J.
Jandy® Pro Series VS FloProThm Series VadableSpeed Pump I Installation & Operation Manual -
7.2 Exploded Views j
_ . :*.-I:.,. : ..
i
SFHP270AUT &
OJEP Motor
62201)
R0670400 11
. I 10
� 16 (Qty 6) o< i:"
4� .2'51
24
t
I
a�
22
26
I
�12
14
- VSFHP165AUT Motor =—
(R0670400)
Figure 46. VS FloPro Series IPumps Exploded -View
I
Jandyo Pro Series VS FlAoTMt Series Vadable-Speed Pump I Installation &I
7.3 Performance Curves
Jandy Pro Series VS
VS-FHP1.0, VSFHP166AUT & V'SI
IOD
90-----
so -
to 70,
0
so.
34 a RPI I
soo
30.
20- 1740 RP4
1 100ZRPh
0 Ph
0 10 20 30 40 50 60 70 80 so 100
Flow Rate, Gallons Per I
Jafidy Pro Series VS F
VS-FHP2.0, VSFHP270AUT & VSFI
Manuel Page 23
Series Pump
JEP Performance Curves
43
39
30 a
26 C
2
22
17
in L
9 .4
--r- -t - - 1 1 1 0 120 1 140 -1*50 1460 ii7a 180. 196 200
DO (GPM)
o Series Pump
OJEP Performance Curves
100 43
39
so -- — — — — —.35
W,
. 70 .30
1450q �n
Go.
26
0 50
--.22
E
.1-3 40. 17
5! )DIPff
20 INS
001P n
10 OP
600 rn
0 0
0 10 20 30 40 So 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Flow Rate, Gallons Per MInUt , (GPM)
7.4 Physical and Operational Specifications
Specifications
"BRU-IM
..
rtN
i71
U230 VAC
-6R
1,600
2-2%
46Ibs.
VS-FHPI.0, VSFHP16SAUT &
.1.0
64 cm (25.20)VSFHP165JEP
.
I
I .
VS-FHP2-0, VSFHP270AUT &
VSFHP270JEP
2.0
230 VAC
2,400
W
2%-311
56 lbs.
69 cm (27&')
I
7.4.2 Dimensions
NOTE When installing a pump, leave a miriimu of two (2) feet (30 an) of clearance above the pump for removal of the strainer basket
641 Into
25 1/a"
283 Into
254 tom 1t 7."
10" Attached JEP-R Enclosure
• � (VS-FtiP1.0 Models oNy)
. -. .
324 tom
12 3/."
197 tom
7 31s" i
I _ 165 tom I 2tom
6'6"
10 10%"
Bolt Holes Fran' Edge of Union
Centerto Center to Center Of BoIt Holes
Figure 17. VS-FHP1.0 & VSFHPISSAUT Dimensions
283 min
254mm 1 1t118"
1w,
I
e t731324 mm
123f4"
197 mm
V I
691 mm
27 3116"
t
�165 tom � 276 tom_
6112" 10718"
Bolt Holes Front Edge of Union
Center to Center to Center of Bolt Holes .
Figure 18, VS-FHP2.0 & VSFHP270AUT Dimensions
L LISTED
Zodiac Pool Systems, Inc. Fr CONFORMS TO
y
2620 Commerce Way, Vsta, CA92081 c `I Us ULSTO 1081
1.800.822.7933 1 wwwZodiaePoolgystems.com Intertek Cedifiedto
CAWCSAC= wn ea.a..a
Zodiac Pool Systems Canada, (no., No.103
2115 South Seance Road West, Untt3 Oalnnlle (ON) L6I.5W2
+1(888) 6474004 ( wv42od1acPoolSystems.ca.
ZODIAC° Is aregrskmdhademarkofZodracfatema6onaf,SAiu., usedunderGcense.
All Wwarksrefemncedhemla&aMepropWofthelrrespectke Iwnw. WIMP
02015Zodlac PoolSysterns, Inr. BONO REVF