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HomeMy WebLinkAboutHEAT PUMPc FOS es LY20UUC' JandyO Pro series JE Heat PLImp 9qSTAL7LAT1OqNA'N"D OP 1XAT10N MANUAL English j Frangais I Espanol FOR YOU SAFETY _ -t 111s product must be installed by a licensed PUMP repair and maintenance by the jurisdiction in which the product ' state or I/ Ell requirements exists. The technician must Possess HVAl technician certified in heat regulatio s regarding the purchasin w�11 be installed where such p sess and comply with all certifications and in the a ent no such state or local requirement exists, the installer g, handling, transportation and reclamation of R410A refrigerant. professional with sufficient experience in the instructions in this manual caienc followed exactl , B after or maintainer must be a Pool equipment installation and maintenance so that all of all warning notices and instructions that accompany this produc y Before installing this product, read and follow and instructions -may result in Property or operation can create -an result electrical hazard which rs t• Failure to follow r installation 9 ,personal injury, or death. Improper instal ation and/ deal _ Improper installation and/or operation will void � / n cause serious injury, Propertydamage, jthe warranty. or Series JE Heal Pi; �� Inslallation and Operalion FAanto not needed at the heat pump; connections are made inside of the heat pump electrica jacket. l compartment. Conduit may be attached directly to the (teat pump NOTE Flex conduit is recomme \ob connecting the electrical supply wires I d fs o the heat pump so that the front panel may be removed easily for servicing. 4. Electric cutout switch that will interru to the unit. This switch rnzrst be within of the heat pump. 5- Watertight conduit to run the electrical all power ?e of sight Recommended: Zodiac recommends installing isolation valves on the inlet and outlet water connections for ease of serviceability. 1.7 Spec•f- line. I lcatlons . Suitable for indoor and outdoor use. Clearances shown in Table 2 must be adhered to. Water Pipe/Heater Connection Plastic Flow Rate 2° PVC (Unions included) Maximum 70 913111(265 Ipm) .Optimum ` Minimum 60 913m (230 Ipm) 20 gpm (76 Ipm) Maximum Working Water Pressure 75 psi El'eetrical Supply Voltage Requirements 1-Phase 230 VAC 601-lz 3-Phase 230 VAC 601-1z (Model dependent) Maximum Working Refrigerant Pressure 600 PSI Dimensions See Figure '1 for heat pump's dimensions and for dimensions to critical connections. Technical Specifications See Table 1 for the Jandy pro Series JE heat pump technical specifications. Section 2. Installation Instructions 2.1 General Information Install the Zodiac" heat pumps in accordance with the Procedures in this manual, local codes and ordinances, and in accordance with the latest edition -of the - appropriate national code. (See Section 1.4, "Codes and Standards".) Correct installation is required to assure safe operation. The requirements for Zodiac heat pumps — - Page 5 include the following: 1 • Field assembly (if required). ?• Appropriate site location and clearances. J. Sufficient air ventilation. 4. Proper electrical wiring. 5. Adequate water flow. This manual provides meet these reqthe information needed to uirements. Revie%# all application and installation procedures installation. completely before continuing the a` 2.2. Location Requirements NOTE Indoor installations require special considerations for condensate drainage and venting the cold air produced by the heat Pump. Contact the Zodiac technical support department at (800) 822-7933. ® CAUTION \When pool equipment is located below the pool* surface, a leak from any component can cause large scale water loss or flooding. Zodiac cannot \be responsible for such water loss or flooding or resulting damage. Avoid placing the heat pump in locations where it can cause damage by water or condensate. leakage. If this is not possible, Provide a suitable drain pan to catch and divert\any leake. All criteria given in the following sections reflect minimum clearances. However, each installation must also be evaluated, taldng into account the prevailing local conditions such as proximity and height ofwalls, and proximity to public access areas. Clearances The heat pump must be placed to provide clearances on all sides for maintenance and inspection. See Table 2. . Access in front of the heat pump of 24" (60 cm) . provides adequate room for serviceability. If the heat pump, is to be installed in a garage or under a vertical overhang, the unit must have a minimum of 5 feet (1.5 meters), clearance from the top of the heat PUMP- - In the U.S., the heat pump 'must be installed at least 5 feet (1.5 meters) from the.inside wall of the pool or spa unless the Table 1 . J ondyProGodaoJEHeat PTo chnical Specifications VOLTAGE P. STANDARD RATING CONDITIONS" 5.2 5.7 5.6 127,000 BTUs CABINET orroll REFRIGERANT ASS HEATING UNITS 58 PSI (reset to 127 PSI) REFRIGERANT LOW PRESSURE ALARM - MAXIMUM HEIGHT BELOW WATER LEVEL OPTIMAL WATER FLOW 5 feet above Pa., 1.vaj MINIMUM WATER FLOW R FLOW zu GPM WATER TEMPERATURE DIFFERENTIAL (DELTA 360D CFM1 UNION SIZE 'Test � '' Janay- i-ro bffleS it He81 PUMpS I Inslallalion and Operation toianual Figure 1. Jandy Pro Series _-I Pumps Dimensions -�x�t1G1_7S'i� r 3.5 MODEL SIZE JE1500T JE200012500T JE3000T C --p I— s' B 34" 40" 44" e heat pump is separated from the pool or spa by a 5 foot( meters) high solid fence or other pennanentbarrier. In Canadian installations, the minimum distance to t maintained from the inside wall of the pool or spa is meters (approx.10 feet). Equipment Pad . 1 Place the heat pump.on a flat slightly pitched surface, such as a concrete or fabricated slab (pad). This allows proper drainage of condensation and rain water from the base of the unit. If possible, the pad should be placed at the same level or slightly higher than the filter system equipment pad. NOTE Ensure that the pad is pitched not more than inch per foot cm per toward the compressor end (front) of the heat pump. Pitch slab from back to front % inch per foot maximum and level from side to side. Condensation and Drainage Condensation will occur from the evaporator coil while the unit is running and drain at a steady rate, usually 3 to 5 gallons (11.4 to 18.9 liters) per hour, depending upon ambient air temperature and humidity. The more humid the ambient conditions, the more condensation will be produced. Keep the drain holes of the base ofthe unit clear of debris. If the heat pump is installed indoors*, means of condensate disposal must be provided * Indoor installation requires factory consultation Lawn Sprinklers Keep lawn sprinkler heads from spraying on the heat pump to prevent corrosion and damage. Use a deflector DIMENSIONS c D E F 12.5" 9" 7" 39" 13.8" 19" 15" 43' 13.8" 19" 15" 43" Table 2. Heat Pump Clearances Side of Heat pump Minimum Clearances for Operation Recommended Clearances forServiceabllity Inches Centimeters Inches Centimeters Front 24 60 36 90 Rear 12 30 24 60 Left 12 30 24 60 Right 12 30 24 60 Top 60 150 60 150 NOTE: Clearances listed in Table 2 are manufactureeslested values. These are given as minimum values. Where local and national codes apply, and values are different than those fisted in Tablet, use the greater value to ensure safe and proper operation. ifneeded. Run-off Make- sure the heat pump is not located where large amounts of water may run-off from a roof into the unit. Sliarp sloping roofs without gutters wi11 allow massive amounts of rain water, mixed with debris from the roof to be forced through the unit. A gutter or down spout may, be needed to protect the heat pump. Installation of Anchor Clamps In Florida, building codes require that the heat pump be anchored to the equipment pad or platform to withstand high wind pressures created during hurricanes. Other jurisdictions may have similar requirements. Please check your local codes for further details. This heat pump is provided with anchor clamps designed to hold the unit to the equipment pad in high wind conditions. Installation of the anchor clamps is recommended in all installations and are required in Florida (reference Florida Building Code, Mechanical Section 301.13). 1 i c = 41acid . Proeries hrZOOIAC• INSTALLATION AND OPERATION MANUAL ' , .q i '3ri EM- Jandy Pro Series JXi�" Gas -Fired Pool and Spa Heater / Models 200, 260, 330, 400 FOR YOUR SAFETY. This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in Which the product will be installed where sucp state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation can create carbon monoxide gas and flue gases which can cause serious injury, property damage, or death. For indoor installations, as an additional measure ofsafety, Zodiac Pool Systems, Inc. strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces. Improper installation and/or operation will void the warranty. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS' • Immediately switch off main gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be�performad by a qualified installer, service agency or the gas supplier. GODIdC t BR ILaboratories 1 111C. . — ! November 25, 2013 i Mr. Shajee Siddiqui Director, Global Product, Zodiac Pool Systems, Inc. 2620 Commerce Way Vista, CA 92081 Phone (760) 734-7035 Fax E-mail : shajee.siddiqui@ Compliance 1AS a-M?h1ed A,11Y!SO/1EC 17025. 2005 faboratories ITL :271 E"°A WrMed far I:IV RGY.57AR 7erthtg lAharatory Subject: Test Reports of Thermal Efficiency Tests of ZODIAC Natural Gas -Fired, Non - Condensing Type, Gas�Fired Pool Heater models: JM400N, 399,000 Btu/hr Input Dear Mr. Siddiqui: Following is a summary of thermal efficien model: JM40ON 1. Thermal Efficiency (ANSI Z21.56-1994, aff PSYG JX1400N 10) JX1400N JX14l0UN FTUXJ025A 4.. JX1400N FT13XJ025-5 (40 J)U400N fr13xu»s-1; of Gas test results for ZODIAC.Natural gas -fired, pool heater 2006) — Max. Iriuuti84.1 red Re' oif Tflu� �/, Btu/hr mal No. �g 395,2496 1311-06 271 8.6 393,008 131']-07 ' 268 8.7 398,209 1311-08 269,5 8:8 ` 403,840 13-11-09 28h.7 8:8 �401,834 1311-10 280.9 8.7 1 5;595 ' 13 ] l -11 279.9 8.8 JX1400N FT13XJ025-7 Natural 400,169 83.9 I311-12 269.7 8.6 (5 1 Notes: Pw = Inlet Water Pressure, psig Tflue = Flue/Stack Temp., Ambient Temp. = 67.5 °F :h 2.5 °F Comments: Federal and CAER required thermal efficiency = 82.0% 110. Box 12.19 PASS Huntington Bach, CA 92M7 15161'rehon Lane Huntington Brach. CA 92669 Phone :014)891-oxo6 E-mail : btbrWiol."un lAS acrredted AWISOUX 17035: 20.5 Laboratoriex j'rL4- 27j - EPA approved1 for ENLRGY S"JX R Testing Lahoraoty i 1 L iboratorics i November 25, 2013 Mr. Shajee Siddiqui Director, Global Product, Safet & Compliance -page 2- I r : 2. Test reports will follow. Best regards. Sincerely, / Bodh R. Sublierwal, P.E-j President Enclosures: As Noted BRS/vs i CO. Bn% 1249 Huntington Bgch. CA 92647 i 15161 Temon Lane Huntington B=11. CA 92649 I Phone :(714)891-0206 an :('i14) 03-0818 E-mail : Iitbtli@jol.com Jandy° Pro Series, JW Gas-1 -I & Spa Heater Installation & Operation Manual Page.3 Section 1. General Information 1.1 Introduction This manual provides installation and operation instructions for the Jandy Pro Series JXi ppol and spa gas heater product line. Read the installation and operation inst�u ctions completely before proceeding -with the installation. 1.2 Technical Assistance For technical support or questions, contact your local Zodiac® distributor or Zodiac Pool Systems, Inc. at 800.822.7933 (in Canada: 888.647.4004). 1 1.3 Consumer Information and S A WARNING 1 Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in flue gases) which could result in severe injury, or death. For indoor installations, as an additional measure of safety, Zodiac Pool Systems, Inc. strongly recommends installation 1 of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces. The heater is designed and manufactured to provide many years of safe and reliable service when installed, operated, and maintained according to the information in this manual and the installation codes referred to throughout. Be sure to read and comply with all warnings and cautions. 1.3.1 Spa/Hot Tub Safety Rules A WARNING The following "Safety Rules for Hot Tubs," recommended by the U.S. Consumer Product Safety Commission, should be observed when using the spa. A WARNING The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous. Consult heater operation and installation instructions for water temperature guidelines before setting temperature. 1. Spa or hot tub water temperature should never exceed 104°F (40°C). One hundred degrees Fahrenheit (100°F [38°C]) is considered safe for a healthy adult. Special caution is recommended for young children. 2. The drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness, and subsequently result in drowning. 3. Pregnant women take note! Soaking in water above 102°F (38.5°C) can cause fetal damage during the first three (3) months of pregnancy (which could result,in the birth of a brain - damaged or deformed child). If pregnant women are going to use a spa or -hot tub, they should make sure the water temperature is below 100°F (38°C) maximum. 4. The water temperature should always be checked with an accurate thermometer before entering a spa or hot tub. Temperature controls may vary by as much as IF° (I CO). 5. Persons with a medical history of heart disease, diabetes, circulatory or blood pressure problems should consult their physician before using a hot tub or spa. 6. Persons taking any medication which induces drowsiness (e.g., tranquilizers, antihistamines, or anticoagulants) should not use spas or hot tubs. 7. Prolonged immersion in hot water can induce hyperthermia. Hyperthermia occurs when the internal body temperature reaches a level several degrees above the normal body temperature of 98.6°F (37°C). Symptoms include dizziness, fainting, drowsiness, lethargy, and an increase in the internal body temperature. The effects of hyperthermia include: Lack of awareness of impending hazard Failure to perceive heat • Failure to recognize need to leave spa • Physical inability to leave spa • Fetal damage in pregnant women • Unconsciousness resulting in a danger of drowning 1.3.2 1 Swimming Pool Energy Saving Tips Zodiac Pool Systems, Inc., offers the following recommendations to help conserve fuel and minimize the cost of operating your pool heater without sacrificing comfort.1 1. The American Red Cross® recommends a maximum water temperature of 78°F (260C). Use an accurate pool thermometer. A difference of 4170 (20C), between 78°F and 82°F (26°C and 28°C), will use as much as 40% more gas. Page 4 Jandy°Pro 2. Carefully monitor the water temperature of your pool in the summertime. You can reduce heater usage due to wanner air temperatures. 3. Find the proper setting on the pool heater temperature control and use the Set Point Lockoi feature to discourage further adjustments. 4. Set the pump time clock to start the pump no earlier than 6:00 AM during the pool heating season. -This is the time when nightly heat loss balances. S. If the pool is only going to be used on wee))<ends, reduce the heater temperature control setting by 8 or 10 degrees during the week. Reset it to &-78°F (25°C) level a day or so before you plan to use the pool. 6. During the winter or when on vacation for longer than a week, shut down the heater by following the shutdown instructions found on the inside of the heater. 7. Where possible, shelter the pool from winds with well -trimmed -hedges or other landscaping, cabanas, or fencing. / - 8. Always use a pool cover when practical. Besides providing a valuable safety feature,/a pool cover will reduce heat loss, conserve chemicals, and reduce the load on filter systems. / 1.4 Warranty This heater is sold with a limited factoryrwananty. Details are included with this heater. f Make all warranty claims to a Zodiac® dealer or directly to the factory. Claims must include thef heater serial number and model (this information can be found on the rating plate), installation date, and name of the installer. Shipping costs are not included in the warranty coverage. The warranty does NOT cover damage caused by improper assembly, installation, operation or field modification. Also, damage to the heat exchanger by corrosive water is NOT covered by the warranty. NOTE Keep this manual in a safe place for future reference when inspecting or servicing the heater 1.5 Certification Codes and Standards The'heater is design -certified by CSA (Canadian Standards Association) compliant with the latest edition of the Standard for Gas Fired pool Heaters, ANSI® Z21.56 in the USA and CSA 4.7 in Canada. All Jandy Pro Series heaters/must be installed in accordance with the local building and installation codes as per the utility orAuthority Having Jurisdiction (AHJ). In the absence of local codes, refer to the latest edition of the following national codes for installation: 1 Al' Gas -Fred Pool & Spa Neater ' ..:�tallalion &Operation Manual 1. In the United States, the National Fuel Gas Code, NFPA® 54/ANSI Z223.1. Pay particular attention to the chapter addressing Venting of Equipment. 2. In Canada, the Natural Gas and propape Installation Code, CAN/CSA-B149.1. Minimum combustion air requirements MUST be followed for proper and safe operation. The Jandy Pro Series JXi heater may not operate properly when installed with only the minimum combustion air openings allowed in CAN/ CSA-B 149.1. The JXi pool and spa heaters meet or exceed the requirements of energy conservation regulations, such as those in California, Hawaii, New York, Oregon and other states that have disallowed the use of continuously lit pilot type ignition sources. In addition, the natural gas models of this heater comply with the California South Coast Air Quality Management District's (SCAQMD) Rule 1146.2 for Nitrogen Oxide (NOx) emissions. Any changes to the heater, gas controls, air orifice, gas orifices, wiring, draft diverter, or improper installation may void the warranty. If change is required to any of the above, consult the factory. 1.6 General Operation Description In the JXi heater, the blower draws air and fuel through specially designed orifices for both air and gas, then delivers the precise mixture to the burner located inside the combustion chamber. The combustion chamber is completely sealed and contains the heat exchanger, which surrounds the burner. Once combustion gases pass through the heat exchanger, the flow is directed through an exhaust duct located on the side of the combustion chamber, where it vents to the atmosphere. 1.7 Safety Controls The JXi heater is equipped with the following safety controls to protect internal components and prolong the life of the heater. Air Flow Switch The airflow switch monitors the vacuum (negative pressure) within the blower housing. The air flow switch is factory set and the ignition module will not operate unless the air pressure switch and all safety switches are satisfied. Water Pressure Switch Operating the heater without sufficient water flow may severely damage the heater. If water flow to the heater is restricted, the water pressure switch prevents the burner from firing. The control panel will display an error message to indicate water flow is insufficient. Jandy° Pro Series, Jx" Gas„ & Spa Heater Installation & Operation Manual NOTE: If the heater is installed below the, level of the pool,(or more than two feet above the pool level), the pressure switch setting must be adjusted. See Section 5.4 Adjusting the Water Pressure Switch for guidelines. Water Temperature Control All heater models are equipped with an electronic control which senses water temperature by means of a thermistor and controls heater operation to bring the water to the temperature selected. It has an option for two (2) separate thermostat settings which are typically used to set pool and spa temperatures. 1 Ignition Control The ignition control provides energy for ignition of the air/ gas mixture, monitors the flame and controls the gas valve. When the temperature control calls for heat, the ignition control initiates the start-up process -by first purging the combustion chamber gases. The ignition control will then energize the igniter and open the gas valve when the igniter surface is sufficiently hot. During the start-up process and after ignition, the ignition control system is continually monitoring the flame condition. If the con�rol senses an unstable flame it will close the gas valve as a safety precaution. Section 2. Installation Requirements 2.1 Introduction Install the JXi in accordance with the procedures in this manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code. See Section 1.5 for certification codes and standards. All gas -fired products require correct installation to assure safe operation. The requirements for pool heaters include the following: • Field assembly (if required) • Appropriate site location (clearances) and flooring (see Section 2.6) • Sufficient combustion and ventilation air • Properly sized gas meter and piping • Proper electrical wiring (if required) • Adequate water flow This manual provides the information needed to meet these requirements. Review all applications and installation procedures before continuing the installation. See Section 2.7 for NOTE on operating the heater in areas with below freezing conditions. Page 5 - 2.2 Materials Installer Must Provide • The correct size gas pipe to supply gas from gas meter to heater (see Section 4.1). . • Gas shut: -off valve to be installed in gas line outside of the heater jacket • Manual gas shut off valve must be installed in an accessible location, within 6' upstream of heater. • A suitable gas union joint to connect heater to gas line outside of heater. • Plumbing materials for.providing sediment trap (drip leg) in gas line between the manual gas valve and heater (see Section 4.1). • 120 VAC -or 240 VAC power supply. (A junction box is not needed at the heater, connections are made inside of the heater jacket) L -'" !;,�'s� i^-� �.. � •x.vgv«�ypLy. £��i��"�'«L?2.' '•''+F.••.�y •'�if�^ti��i ti•u �,, � .�.���J"� �?„h �:_4.`'•� as Rem r_�N v.,Y � ai: • s_ s� �ti'•iFa`iV,:'inerl.�Sii�'G.�a��j' �"h+t.�"�-.tea; • INDOOR INSTALLATIONS: Factory authorized vent pipe or elbows sized for indoor installations (US) and/or outdoor shelter installations (Canada). • PVC PIPE CONNECTIONS: Primer and cement suitable for cementing CPVC pipe to PVC pipe. Coupling for connecting factory -supplied CPVC,pipe unions to PVC pool plumbing 2.3 Specifications • Natural Gas (USA) - Certified for indoor and outdoor • Natural Gas (CANADA) - Certified for outdoor and covered shelter installations • Liquid Propane (USA) - Certified for indoor and outdoor installations • Liquid Propane (CANADA) - Certified for outdoor and covered shelter installations NOTE: Indoor installation is not recommended for liquid propane heaters. Review information in Special Precautions for liquid propane heaters (Section 4.1). Minimum Clearancefrorra�oinbustilileMateral:.: - ,.. • 61rich (15 cm) minimum clearance distance from all surfaces See Section 2.6 for more information. Gas Pipe/Heater Gas.Ualve.Connectlon • Natural Gas: 3/4" NPT • Liquid � ropane: 3/4" NPT • For gas pipe sizing requirements, see Table 4. Supply Gas Type • Natural Gas • Liquid Propane Page 6 IEEE ! Y - Jandy° Pro Series JXi" Gas•Fired Pool & Spa Heater _� tallation & Operation Manual Inlet Gas Supply Pressure I • Natural Gas: Minimum 4.0" WC Maximum 10.5" WC • Liquid Propane: Minimum 4.0" WC Maximum 14.0" WC Gas Valve Offset Pressure • Natural Gas: - 0.2" WC (when heater is running) • Liquid Propane: - 0.2" WC 'NOTE: All readings must be taken while the heater is operating. Water Pipe/Heater Connection.. • 2" unthreaded slip PVC or CPVC pipe I • Jandy Pro Series union Water.FlowRate • Minimum: 30 gpm (76 1pm) • Maximum:120 gpm (454 1pm) :Working-lNafer, Press ure • Maximum: 50 psi • Minimum: 2 psi sxhaustent`Conrieciio • .:.. n. S:ize(Catego�j%{I)w Use type B double -wall gas vent, per table 13.1(a) NFPA 54 • Model 200: 6 " • Model 260: 7 " • Model 330: 8 " • Model400: 8." Exha;;ustVentConnectionSize::(C_`ategory Ill):': =.:� �• See Section 3.0 for information. Electr cal u .0- • 120 VAC • 240 VAC (factory -setting) I High. Altitude`'' ' ' • Appliances are normally de -rated when installed at high elevation. This is not necessary with the JXi heater because it has a special venturi-type combustion system which self -compensates for changes in barometric pressure. Air flow through the blower inlet pulls the correct flow of gas into the burner regardless of air density. Proper combustion andlhigh efficiency are assured without special adjustment or changes to the heater. 1 2.4 Heater Components I . Gas Valve - The gas valve controls gas flow into the burner. It enables flow only when the temperature control requires heat and only if all safety controls enable'operation. It is also a negative pressure regulator, where it maintains a gas pressure of 0.2" WC below the the air pressure at the blower inlet. It regulates the gas pressure to 0.2" WC less than the air pressure at the blower inlet. This is necessary for proper operation of the burner system and cannot be accomplished with common (positive pressure) gas valves. 2. Combustion Blower and Air Orifice —The blower pulls air and fuel gas in through their respective orifices and mixes the two gases before forcing the fuel/air mixture through the burner for combustion. During normal operation the fan will turn on before flame initiation to ensure that the combustion chamber is clear before the igniter is energized. Additionally, the fan will run after the flame is extinguished in order to clear the combustion chamber of exhaust gas. 3. Pool/Spa Water Temperature Control - The JXi heater models are equipped with an electronic control, which senses water temperature by means of a thermistor and controls heater operation to attain and maintain the water according to the temperature selected. It has an option for two (2) separate thermostat settings, which are typically used to set pool and spa temperatures. � • 4. Ignition Control - The ignition control provides energy for ignition of the air/gas mixture, monitors the flame and controls the gas valve. When the temperature control calls for heat, the ignition control provides a pre -purge of the combustion chamber. Once the pre -purge is complete the Ignition control then applies electrical power to a hot surface igniter. When the igniter attains sufficient temperature, the ignition control opens the gas valve. Immediately after ignition, the control system will look for characteristics of a stable flame and de -energize the igniter. Ifflame is not detected shortly after opening the gas valve the control system will close the valve to prevent further gas release. The ignition control will attempt to start 2 more times before an ignition fault is displayed. S. Igniter - The hot -surface igniter is constructed of a ceramic material that attains a temperature great enough to ignite the air/fuel mixture, when an electric current is applied. Jandy° Pro Series, JXi" & Spa Heater Installation & Operation Manual Page 7 High Limit Switches - Two (2)Ilimit switches - one at the heat exchanger.first pass (135017/570C) and one at the heat exchanger outlet (I50°F/65°C) -- prevent water of excessive temperatures from being discharged from the heater. If either switch senses excessive temperature, the gas valve will close and combustion will stop. 7. Water Pressure Switch - Operating the heater without sufficient water flow may sev damage the heater. This control sense; not water is available to the heater bye back pressure at the header inlet. If th( water pump fails or the water filter is 1 pressure switch prevents operation of The display will indicate a no flow fat you that water pressure is insufficient. whether or NOTE: If the heater is installed below the surface pool,(or more than two feet above the pool pressure switch setting must be adjusted. 5.4Adjusting the Water Pressure Switch. the blower housing. This switch verifies that air is flowing through the combustion system by sensing pressure. It shuts off the heater if air flow is inadequate. 2.5 Dimensions See Figure l for exterior dimensions and dimensions to critical connections. 2.6 Clearances measuring In both indoor installations (US) and outdoor shelter pool installations (Canada), the heater must be placed to locked, the provide clearances on all sides for maintenance and ie burer. inspection, as well as maintain minimum distances from t to alert combustible surfaces. I NOTE Clearances are manufacturer's tested values. These level of the are given as minimum values. Where local and national codes level), the apply, and if the clearance values specified in the applicable See section codes are different that those listed in this manual, use the greater value to ensure safest operation. 8. Vent Temperature Limit (240°0464°1)- This is a single use switch, which detects abnormal temperatures in the vent system. It is mounted to the exhaust duct. Excessive temperatures' will cause the switch to open. Excessive temperatures can be caused by inadequate water flow or a compromised heat exchanger. The ven temperature limit switch will open the safety circuit which shuts off the gas valve and shuts down the heater. If this limit is activated/tripped, the heater cannot be safely operated without firs determining the cause and without replacing the limit switch with an exact replacement. 9. Air Pressure Switch - The air pressure switch monitors the vacuum (negative pressure) within EXHAUSTSIDE (56 an) Figure 1. General Configuration 2.6.1 Combustible Surfaces The following minimum clearances must be maintained from combustible surfaces during operation. See Section 2.6.2 for clearances required for service and inspection. TOP: 6 inches (15 cm) EXHAUST SIDE: 6 inches (15 cm) from surface of the exhaust vent HEADER SIDE: 6 inches (15 cm) DOOR PANELS: 6 inches (15 cm) The dimensions shown in Figure 1 are certified by CSA for USA and Canada (outdoor shelter). In Canada, 24 inches (60 cm) clearance is required per CSA B 149.1, section 4.14.2. FRONT 365' 'Versapiumb- SweepElbowlntet Inlet [m) outlet �) (SBan) 'Union nut. cap. and O♦ing Provided for unused InIeL Sweep Page 8 j a Jandy° Pro Series, Jai" Gas Fired Pool &Spa Heater ; allation & Operation Manual 2.6.2 Service Clearance Heater must be installed at least 5 feet (1.5 m) from t inside wall of a pool unless the heater is separated fr( the pool by a solid fence, wall or other permanent so] barrier. For US installations, at least 18 inches (22.5 access must be available from at least one door panel for service, inspection, and repair (see Figure 2). In Canada, at least 24 inches (30 cm) is required for ser inspection, and repair (see Figure 2). If removing the header panel for maintenance, allow least 4 feet (1.2 m) access clearance. If installing in a garage, consult the applicable Natior. Building Code for proper placement of protective bo� or posts to prevent the heater from damage. Min. vertical 7. clearance: 36" (45 cm). Min. distance to inside wall of pool _ separated by a so 5 feet (1.5 m) 4 Minim ❑� � __ I clearance Min. service to at least r )�—� clearance one door _ from header panel: 1 f 4 feet J1.2 m) I$- (22.5 cm) US I 2V (30 cm) Canada Figure 2. Service Clearance Requirements 2.7 Field Assembly The JXi heater is shipped from the factory with an exhaust vent configured for outdoor installation. The heater is also design -certified for indoor installations in the United States 'and outdoor shelter installations in Canada. The heater has a flue collar for indoorl installations (see Section 3.3.1 for detailed instructions). Check specifications in Section 2.3 for appropriate vent connection size (Category I). Water connections are provided on the right sideof the heater but can be changed to the left side by rotating the heater 180 degrees, so the water manifold is on the left, then rotating the top panel so that the control panel faces the operator. NOTE: If the heater is to be operated in below freezing conditions it should be installed in a protected outdoor shelter (see Section 2.8.3). II f I 2.8 Location Requirements CAUTION When pool equipment is located below the pool surface, a leak from any component can cause large scale water loss or flooding. Zodiac Pool Systems, Inc., cannot be responsible for such water loss or flooding or resulting damage. Location of the heater below or above the pool water level affects operation of its water pressure switch. See sections on water piping and heater start-up for more information. All criteria given in the following sections reflect minimum clearances as stated in the national standards. However, each installation must also be evaluated, taking into account the prevailing local -conditions such as wind speed and direction, proximity and eight of walls that may block ventilation, and proximity Xo public access areas. 2.8.1 Flooring The heater must be installed on a level, solid, and firm surface or platform. Although it is always advisable to install the heater on a non-combustible surface, the JXi- series has been CSA-certified for installation on solid, firm, and level combustible surfaces. . 2.8.2 Outdoor Installation The heater is factory configured for outdoor installation. A WARNING United States Do not install the heater with the top of the vent assembly within 4 feet (1.22 m) horizontally, 4 feet (1.22 m) below or less than 1 It (300 mm) above of any opening into a building. Local codes and installa- tion requirements may vary. Canada Do not install the heater with the top of the vent asembly within 10 feet (3.05 m) of any opening into a building. Local codes and instal- lation requirements may vary. • Locate the heater on a level surface in an open, unroofed area. If the heater is to be installed inside a contained area, refer to venting requirements, Section 2.8.3. • Do not install the heater under a deck. • Do not locate the heater below or adjacent to any doors, glass openings, louvers, grills, etc., which connect in any way with an inhabited area of a building, even though the access might be through another structure (e.g., a garage or utility room). • In Canada, install the heater so that the top of the vent is at least 10 feet (3.0 m) from any building opening. See Figure 3. Jandy° Pro Series, 40' Gas-Fl:,,_ ,00l & Spa Heater Installation & Operation Manual Page 9 • The top surface of the heater must be least 3 feet (0.9 m) above any forced air. inlet, or intake ducts located within 10 feet (3.0 m) horizontll lly. • The area under an overhang must be open on three sides to prevent combustion gases from being diverted into living areas through doors, windovys, or gravity inlets. • In the United States install the heater so that there is at least a three (3) foot (1 m) clearance between the bottom of the overhang to the top o the heater exhaust vent. • If the heater is installed close to a structure, protect it from rain water runoff with rain gutters on the roof or other measures. • Do not locate the heater near irrigation sprinkler systems that could spray water on it. Water from sprinklers can damage controls and electronic components. • Be sure to divert rain water runoff away from heater 4 A Distance from heater to door, window or other opening: A - USA 4 ft (12m) minimum; Canada 10 It (3 m) minimum Distance from heater to forced air inlet or other vented opening: B - USA and Canada If C is greater than 3 ft (0.9m), any distance OV4 If C is less than 3 It (0.9m), B must be at least 10 It (3 m) Figure 3. Outdoor heater Installation Outdoor Installations in Florida: Due to the 1'. of extreme weather conditions in Florida, the heal required to be securely fastened to the equipment (see Figure 4) to meet the applicable requirement Florida Building Code. NOTE: Mounting screws are not provided with this hi size 1/4' x 2-1/4' long galvanized or plated a screws and washers. 1. Place the heater on the equipment pad. Figure 4. Anchor Heater To Equipment Pad NOTE: Other jurisdictions may have similar requirements for extreme weather. Check your local codes for relevant details. 2.8.3 Indoor Installations (and Outdoor Shelter, Canada) A WARNING United States Do not install the heater with the top of the vent assembly within 4 feet (1.22 m) horizontally, 4 feet (1.22 m) below or less than 1 ft (300 mm) above of any opening into a building. Be sure to consult local codes and installation requirements as some jurisdications . may have varying and more stringent requirements. Canada Do not install the heater with the top of the vent asembly within 10 feet (3 m) of any opening into a building. Be sure to consult local codes and installation requirements as some jurisdications may have varying and more stringent requirements. gh risk The heater is CSA design -certified for indoor installations r is in the US and for outdoor shelter installations in Canada. Pad To install for outdoor shelter area, you will need to of the remove the vent housing and the exhaust grate. When pool equipment is installed indoors, appropriate ater Use containment and drain should be provided to prevent icrete property damage in the event of equipment leaks. 2. Drill a hole in the concrete at each of the brackets on each comer of the heater. (The correct size drill bit is usually provided with the concrete screws when purchased). 3. Place a screw in each of the holes and fasten the heater to the concrete pad. Do not over -torque the screws. NOTE: An outdoor shelter is an unoccupied enclosure which does not communicate directly with occupied areas. All outdoor shelter installations (Canada only) must have uninterrupted openings to outside air for combustion and ventilation. The installation must be in accordance with the latest edition of CAN/CSA B149.1. Zodiac Pool Systems, Inc., does not recommend outdoor