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INSTALLATION & OPERATION MANUALS
and a Pro eyries INSTALLATION AND OPERATION MANUAL O NNVOS ENGLISH ( FRAN9ES I ESPANOL i. wlv. Product may differ from image shown Dandy Pro Series VS RoPro4N1 Series Variable -Seed Pumps FOR YOUR SAFETY -This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience In pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty. Improper installation and/or operation can create unwanted electrical hazard which can cause serious; injury, property damage, or death. ATTENTION INSTALLER -This manual contains important.information aboutthe installation, operation and safe use of this product. This information should be given to the owner/ operator of this equipment. Page 2 \�, Jandy° Pic Series VS FloPro'"t Series VadableSpeed Pump i Installation & Operation Manual Table of Contents Section .1. Important Safety Instructions ......... 3 1.1 Safety Instructions....... ........................................ 3 1.2 Pool Pump Suction Entrapment Prevention Guidelines ..................... 5 . _ Section 2. General Description ....................... 6 2.1 Introduction.......................:................................. 6 2.2 Description......................................................... 6 Section 3. Installation Inforn ation..:...................6 3.1 Plumbing........::....................:................::........... 6 3.2 Electrical Installation ........... :................................9 3.3 VS FloPro Pump Dip Switch Settings...............13 3.4 Auxiliary Load Operation..................................14 3.5 Remove Pump Lid ......................... :...:............. 15 3.6 Conduct Pressure Test ................. :................... 15 Section 4. Operation.......................................16 4.1 Start-up .............................................................15 DATE OF INSTALLATION INSTALLER INFORMATION Section 5� Service and Maintenance.............17 5.1 Routine Maintenance.......................................17 5.2 .Winterizing the Pump.......................................17 l 6.1 - Service Technician Maintenance ...................... 20 Section 7. Product Specifications and Technical Data ....................... 21 7 11 Replacement Parts List and Exploded View.... 21 7.2 Exploded Views ................................................ 22 7.3 - Performance Curves .......:................................ 23 7.4 Physical and Operational Specifications .......... 23 EQUIPMENT INFORMATI INITIAL PRESSURE.GAUGE READING (WITH CLEAR FILTER) PUMP MODEL H( NOTES: RECORD I Jandya Pro Series VS FloPro'l" Series Variable -Speed Pump I Installation & Operation Manual Page 3 Section 1. Important Safely Instructions READ AND FOLLOW ALL INSTRUCTIONS 1.1 Safety Instructions All electrical work must be performed by a licensed electrician and conform to all national, state, and -local codes. When installing and using this electrical -equipment, basic safety precautions should always be followed, including the following: r ,A. WARNING RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOTAVOIDED, CAN RESULT IN SERIOUS INJURY OR DEATH. Do not block pump suction; as this can cause severe injury or death. Do not use this pump for wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest published edition of ANSI®/ASME® A112.19.8, or its successor standard, ANSI/APSP-16. A WARNING To reduce the risk of injury, do not pe , it children to use this product. A WARNING To reduce the risk of property damage or injury, do not attempt to change the backwash (multiport, slide, or full flow) valve position with the pump running. A WARNING .Dandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or certified electrician or a qualified swgnming pool service technician. A WARNING Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed in accordance with the National Electrical Code® (NEC®), all local electrical. and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be.ordered from the National Fire Protection Association, 470 AtlanticAve., Boston, MA 02210, or from your local govemment inspection agency. RISK OF ELECTRIC SHOCK, F protected by a ground fault circa circuit is protected by a GFCI. A To test the GFCI, push the test I be restored. If the GFCI fails to c the pump without the test button shock. Do not use the device. Di representative before using. A WARNING PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is :rrupter (GFCI). Contact a qualified electrician if you cannot verify, that the should be provided by the installer and should'be tested on a routine basis. . The GFCI should interrupt power. Push the resb6iitfon. Power should .e in this manner, the GFCI is defective. If the GFCI interrupts powerto 1 pushed, a ground current is flowing, indicating the possibility of electrical sect the device and have the problem corrected by a qualified service A WARNING -property-damage. _--.- Page 4 Jandf Pro Series VS Floft'm Series Variable -Speed Pump f Installation & Operation Manual ' I A WARNING • Do not connect the system to an unregulated city water system or other extematsource of pressurized water producing pressures greater than 35 PSI. • Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating. To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subi Icted to a pressure test These requirements are generally not intended to apply to the pool equipment such'as filters or pumps.,., Zodia& pool equipment is pressure tested at the factory. However, if the WARNING cannot be followed and pressureltesting of the piping system -must include the filter. . and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING. SAFETY INSTRUCTIONS: • Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing. I • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI. • Water temperature for test must NOT EXCEED 100•F (38•C). • Limit test to 24 hours. After test, visually check system to b I sure it is ready for operation. NOTICE: These parameters apply to Zodiac equipment only. 17 r non -Zodiac equipment, consult equipment manufacturer. I A WARNING�I Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or property damage. Do not store pI of chemicals near your equipment. A CAUTION' I Do not start pump' dryl Running the pump dry for any length of time will cause severe damage'and will void the --warranty. A CAUTION This um is for use with' a ane tl installed pools and may also be used with hot tubs and as if so marked.: pump t? � n y . p... , Y. ,. p Do not use with storable pools. A permanently installed pool is constructed in or on the ground. or in a, building such that it cannot be readily disassembled fot storage. A storable pool is constructed so that it may be readily . disassembled for storage and'teassembled to -its original integrity. A 'CAUTION �ub. Do not install within an outer enclosure or beneath the skirt of a hot The pump requires adequate ventilation to maintain air temperature at less than -the maximum ambient temperature rating listed on the motor rating plate. SAVE THESE INSTRUCTIONS Jandy® Pro Sedes VS Floft7m Series VadableSpeed bump I Installation & Operation Manual Page 5 1.2 Pool Pump Suction Entrapment Prevention Guidelines I.. A WARNING SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for wading pools, shallow pools or spas containing bottom drains, unless the pump is connected to at least two (2) functioning. suction outlets. A WARNING Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. The following guidelines provide information for pump installation that minimizes risk of injury to users of pools, spas, and hot tubs: Entrapment Protection - The pump suction system mu suction entrapment. st provide protection against the hazards of Suction Outlet Covers -All suction outlets must have correctly installed, screw fastened covers in place. All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked, broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSI®/ASME® All2.19.8 or its successor standard, ANSI/APSP-l6. The pool must be shut down and bathers must be restricted from entering the pool until any cracked, broken, or missing drain covers are replaced. Number of Suction Outlets Pe , :Pump - Provide at least two (2) hydraulically -balanced suction outlets, With covers, as suction outlets for each, circulating pump suction line. The centers of the suction outlets (suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See Figure 1. The system must be built to incude at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. owever, if two (2) suction outlets run into a single suction line, the single suction line may be equipped with a valve that will shut off both suction outlets from the pump: The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain. See Figure 1. . Additional pumps can be connected to a single suction line as long as the requirements above are mei. Water Velocity - The maximum water velocity through the suction outlet assembly and its,cover for any suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate. The suction outlet (drain) assembly and its cover must.comply with the latest version of ANSI®/ASME® A112.19.8, the standard for suction Fiiffings For Use in Swimming Pools, Wading Pools, Spas,and Hot Tubs, or its successor standard, ANSI/ASME APSP 16. Testing and Certification - Suction outlet covers must have been tested by a nationally recognized testing laboratory andfound to comply with the latest published edition of ANSI/ASME All2.19.8 or its successor standard, ANSI %APSP=16, the standard for Suction Fittings For Use in Swimming pools, Wading Pools, Spas, and Hot Tubs. Fittings - Fittings restrict flow; for best efficiency use fewest possible fittings (but at least two (2) suction outlets). Avoid fittings that could cause an.air_tr_ap. Pool cleaner suction fitfings�must conform to applicable International Association of Plumbing and Mechanical Officials (IAPMO) standards. Pag@ 6 Jandy°Pro Series Vs RoProlm Series VadableSpeed Pump I Installation & Operation Manual At Least�l 3 Feet ...A.... ,.-,:.-...* a) E E w Listed/certified to the latest published version of ANSI®/ASME®A112.19.8 or its successor standard, ANSI/APSP 16. Ahti-dntraameot� = Cover/Grate or Suction Fisting, securely fastened to Main Drain Sump \, No valves between Tee and Mairi Drains Suction Outlet —rI I�— (Main Drain) Valves permitted only after tee Figure 1. Number of Suction Outlets Per Pump Section 2. General Description 2.1 Introduction This manual contains information for the proper installation, operation, and maintenance of Jandy Pro Series VS FloPro variable -speed pumps. Procedures in this manual must be followed exactly. To obtain additional copies ofthis manual, contact Zodiac® Customer Service at 800.822.7933. For address information, see the back cover of this manual. 2.2 Description The VS F1oPro. is a variable -speed pump that can be run from 600 RPM to 3450 RPM. When connected to the JEP R controller, up to eight (8) speed settings may be programmed and recalled. This allows you to select -- - the most appropriate speed for your application. Even - more versatile programming is possible when you use an AquaLink® RS, AquaLink PDA, or AquaLink Z4TM controller. The pump is driven by a variable speed ECM'* (Electronically Commutated Motor) directly attached to the pump impeller. The.motor spins. the impeller which forces water to flow through the pump. As the speed of the motor is varied the flow through the pump is also varied. The adjustable flow rate allows for optimization of flow during the varying pump cycle requirements. As a result the energy efficiency of the pump is maximized resulting in cost savings to the pool owner while also helping to'save the environment. Listedlcerlified to the latest published version of ANSI/ASMEA112.19.8 or its successor standard, ANSI/APSP 16. uoveriumte or suction Fitting, securely fastened f to Main Drain Sump i— Suction Outlet .(Main Drain) Pump Section 3. Installation Information, 3.1 I Plumbing Preparation Information. 1. Upon receipt of the pump, check the carton for damage. Open the carton and check the, pump for concealed damage; such as cracks, dents or a bent base. If damage is found, contact the shipper or distributor where the pump was purchased. . 2. Inspect the contents of the carton and verify that all. p 'arts are included, see. Section 7.1, Replacement Pasts List and Exploded View. Pump Location 1. Zodiac Pool Systems, Inc. recommends installing the pump within one (1) foot (30 cm) above water level. The pump should not be elevated more than five I(5).feet above the water.level of the pool. NOTE, The pump is NSF -certified as being able to prime at heights up to 10 ft above the pool water level, at sea level. However, to achieve better self -priming, install the pump as close as possible to the water level of the pool. 2. Ifthe�pump is located below water level, isolation valves must be installed on both the suction and return '.lines to prevent back flow of pool water durinilany routine or required servicing. �► WARNING A check valve can interfere with the proper operation of certain Suction Vacuum Release System (SVRS) products. To avoid possible en- trapment hazard, serious injury, or death, make " sure to review the operationlowners manual of your particular SVRS product before installing the JandyO Pro Series VS FloPro7m Series VadableSpeed Pump I Installation & Operation Manual Page 7 HEATER CHECKVALVE -- (Check VaTve recommended (arsystems Installed vAlh Eroslan Feeders arAquopule•saftchladnallonsystems) _ SPA RETURN POOL RETURN Figure 2. Typical Piping Installa NOTE When the pool equipment is located below the Pool surface a leak can result in large scale water loss or flooding. Zodiac Pool Systems, Inc., cannot be responsible for such water loss or i flooding or damage caused by either occurrence. 3. Install the pump such that any disconnecting means and/or junction boxes for power connection are within sight of the pump and at least `five (5) feet horizontally from the edge of the pool and/or spa. Choose a location that will minimize turns in the piping. NOTE In Canada, the minimum distance maintained from the edge of the pool and/or spa aIs noted above must be 3 meters (10 feet), as required -by the Canadian Electrical Code (CEC, CSAC22.1). ' 4. The pump must be placed onla solid foundation that will not vibrate. To further reduce the possibility of vibration noise, bolt the pump to the foundation, or place it on a rubber mat. j NOTE Zodiac Pool Systems, Inc. recommends bolting the pump directly to the foundation j 5. The pump foundation must have adequate drainage --to-prevent the -motor -from -getting -wet. -Protect -the — pump from the rain and sunk 6. Proper ventilation is required for the pump to operate normally. All motors generate heat that must be removed by providing proper ventilation. it POOUSPA 3 WAY VALVE SPA DRAIN (SucfanWel) a. , MANUAL BYPASS VALVE NANUALBKPASS DETAI' USE WHEN FIt7RAT1 ON RAT EXCEEDS 12SGPMFOFIZODIA HEATEM BEFERTOTHELW WAt TURERS RECOMMENDATIONS I USING A DIFFERENTBRANO HEATEI 7. Provide access for future services by leaving a clear area around the pump. Allow plenty of space above the pump to remove the lid and basket for cleaning. 8. If the equipment is in a potentially dark area, provide adequate lighting. Pipe Sizing For assistance with suction and discharge pipe sizing, please see Table'l. Installation Recommendations 1. To help prevent difficulty in priming, install the suction pipe without high points (above inlet of pump - inverted "U"s, commonly referred to in plumbing as an airlock) that can trap air. For installations of equipment up to 100 feet (30 m) from the water, refer to Table 1, the pipe sizing chart. For installations of equipment more than 100 feet (30 m) from the water, the recommended pipe size must be increased to the next size. - - i Page 8 Jandy® Pro Sedes VS Series Vadable-Speed Pump I Installation & Operation Marival VS FloPro with Small Base ® ®®TWA® No Base Required I Option HaywardaSuper PumpP Pump t Pentane SuperFlo® Height . . Sla-toles SuperMaxe stdemn Height Small Base Option Hayward Super [IN 2 Jandy PlusHPbyZodiaae Jandy Max HP byZediac Option Smalt Basewith Sppacem �' - PentalrWispeIRDID 3 Sla-Rite Dyna-GlasW Small Base + Large Base Sta-Rite Max E-Prog Option Sta•Rite Dura•Glase . a• Sta-Rite Dura•Glas II , Sta•Rite Max-E-Gtaso. ' Optional (OrderR0546400) Figure 3. VS FloPro Pump and Base Options Table 1. Pipe Sizing Chart for Schedule 40 PVC ANSUAPSP-16. The suction fittings of the main trry PrpeSize • i' S; i -.. -- •- r:zx:3 - ~SMazimuinFlow«Maxrmum:Flow: °h; -- as.5ts.:',cca^ �.T�^F= -: <•:T:,��.� �:. y`- v+a . : :ate ;� � :�JSuctroiir.; �,,� .ir•a:.:av icar'Ki'et.,x•. � :� ;,: Drscharge� ��. r� :,�; ^(6�feetfper secorid)t (8:feet•_p'ers"second)^ rt�:� rY.u:.Y :.s71_�' �.x•CJ arc -:.a:: IYT . 37 GPM (140 LPM) 50 GPM (189 LPM) (38 mm) 2„ (51 mm) 62 GPM (235 LPM) 85 GPM (322 LPM) 2%" 88 GPM (333 LPM) 120 GPM "(454 (64 mm) LPM) 3" 136 GPM (515 184 GPM (697• (76 mm) LPM) LPM) 4" 234 GPM (886 313 GPM (1185 (102 mm) LPM) . LPM) 2. VS FloPro Pumps come equipped with unions on both the suction and discharge ports. This feature simplifies installation and service and eliminates the possibility of leaks at threaded adapters. 3. The VS FloPro Pump must be connected to at least two (2) hydraulically -balanced main drains for each pool pump suction line. Each drain (suction outlet) assembly must be provided with covers and must be, Iisted or certified to the latest published edition of - ANSINASME®A112.19.8, or its successor standard, drains must be at least three (3)•feet (1 m) apart or at different planes. The suction fittings can be a drain. and skimmer, two (2) drains, two (2), skimmers, or a skimmer with an equalizer line installed. Check the local codes for proper installation. NOTE Tolpreve'nt entrapment, the system must be built so - it cannot operate with the pump drawing water from only one (1)-main drain.At leasttwo (2) main drains must be - connected to the pump when R is in operation. However, if . two (2)1main drains run into a single suction1ine, the single suctioOlne may be equipped with a valve that will shutoff. . both main drains from the pump. 4. The piping must be. well supported and not forced together where it will experience constant stress. 5. Always- . use properly sized valves. Jandy Pro Series " Diverter Valves and Ball Valves typically have the best flow capabilities-, 6. Use the fewest possible fittings especially 90 degree elbows. Each additional fitting or length of pipe increases resistance to flow which makes the pump work harder.. NOTE If morelihan ten (10). sucGon fittings are needed, the pipe size must be increased. Jandy° Pro Series VS HoProTm Series VadebMpeed Pump I Installation & Operation Manual 7. Every new installation must be pressure tested according to local codes. ,i Replacement of Existing Pump Jandy Pro Series VS FloPro pumps can easily replace several other pumps: the Hayward® Super Pump®, Hayward Super IITM, Pentair' SuperFIo 1, Pentair WhisperFlo® Jandy Pro Series, PlusHP (PHP), Jandy Pro Series MaxHP (1VM), Sta-Rite® Dera-Glas, Sta Rite Dura Glas II, Sta Rite Dyna G1asTM, Sta Rite Max E-Glas® Sta Rite Max E-Pro® and Sta Rite SuperMax®. To replace the Pentair WhisperFlo, Jandy Pro Series PHP, or Jandy Pro Series-MHP, use the VS FIoPro's adjustable base. The VS FloPro base (and its spacers) increase the total height of the pump and the height of the suction side of the pump. See Table 2 and Figure 3. NOTE Adjustable base comes with FloPro models VS-FHP1.0, VSFHP165JEP, VS-FHP2.0 and VSFHP270JEP if adjustable base is required for VSFHP270AUT or VSFHP165AUTjplease see item 18 in section 7.1 "Replacement Parts List and Exploded Mew" Table 2. VS FloPro Dimensions �;'•^:f `:j��.i': }�:T➢{=S[)u :r�+'�wj 7P'•iL�+.t'�..i f`i'a v _._;�;.5?Cyip;-=�3-�:.��••:•,.•:r+� �^`' :...�(•::�,, ii:�:L=i(lr7 SUCtlOnatG( �'J�• yj•5M•+y':Jt:: 's:"`4,:%�-.'sk.'.'' :Base. Cd`n'f `�:� � � • :a;.. � � I �} �: i :s .. Wit: � .;rt� r�i':L-`.la � ': •:.3L.ai1}r�•i=.t?4wien�.1 S He�ght�.:�•,�;�,.•. c :... �c ,•.:,.:; .an'1.[•)•.Y'.Y.B� _r. _ ...J�..J i:.: 1. Pump without Base 7 3/4" 12 3/4"- (197 mm) (44 mm) 2. Pump with Base • 9'I 14" (229 mm) (356 mm) 3. Pump with Base and 911/4" 141/4" Spacers 235 mm) (362 mm) 4. Pump with Small f Large 1'0 7/8" 15 7/8" Base 276 mm) (403 mm) Install Spacers into Small B-, I. Using a hand cutter tool, cut the plastic bars . connecting the top and bottom sets of spacers, as shown in Figure 4. 2. Push the two (2) top spacers and two (2) bottom spacers out ofthe base. 3. Align the pins in the four (4) spacers with the holes in the base and snap the spacers into place, as shown in Figure 5. I . � I Figure 5. Snap Spacers into Place . 3.2 Electrical installation Voltage Checks Page 9 The correct voltage, as specified on the pump data plate and Table 3 on page 10 is necessary for proper performance and long motor life. Incorrect voltage will decrease the pump's ability to perfonn and could cause overheating, reducethe motor life, and result in higher electric bills. It is the responsibility of the electrical installer to provide data plate operating voltage to the pump by ensuring proper circuit sizes and wire sizes for this specific application.. The National Electrical Code® (NEC% NFPA-70) requires all pool pump circuits be protected with a Ground Fault Interrupter (GFCI). Therefore, it is also the responsibility of the electrical installer to ensure that the pump circuit is in compliance with this and all other applicable requirements of the National Electrical Code (NEC) and any other applicable installation codes. A CAUTION Failure to provide data plate voltage (within 10016) during operation will cause the motor to overheat and void the warranty. Bonding and Grounding 1. In addition to being• properly grounded as described in Electrical Wiring section, and in accordance with the requirements.of the National Electrical Code (NEC), or in Canada the Canadian Electrical Code (CEC), the pump motor must be bonded to all metal parts of the swimming pool, spa or hot tub structure and to all electrical components and equipment associated with the pool/spa water circulation system. 2. The bonding must be accomplished by using a solid copper conductor, No. 8 AWG or. larger. In Canada No. 6 AWG or larger must be used. Bond the motor using the external bonding lug provided on the — —motor-frame. — -- t . WARNING Always disconnect the power source before working on a motor or its connected load. X. Figure 4. Cut Sets of Spacers Out of Base 10 Jandy® Pro Series VS Series Variable -Speed Pump I Installation & Operation Manual Table 3. Recommended Wire Sizes for VS FloPro Fir:•PSrr�.`�';"' ,` V.^ !_•J+R:.z��V-�a::S+���CSi 7:�+KNt9v r�er-'l:•L+.':rY.`r•V'Ci_.'.�.N7.=s=i��'s'rter;.sv:l ae;. :}T��: .nl-� �`L1: �y:L•;�.1•::II`n:ls4si'•i r.Mjt��_••y�r:�»,.T•_.r ,dal ,$1:•�•:L: :�ti'• �_ �' � Y•'"_' %- 2 3 111McWIREiSIZE''_F.O_RxV{S,.:FL'OPOi_PzU.MPS<;�:v �;.;,y^`�„?ir .RECOMMENDED'MINI s; r1.i•--- - �:-1.-r�• rI.'pia-����]:'Ysi<�d+C/S.�Ai�4`-".'S..i�Vf(+.iliT-I%�:: f. •}•.��. .0-•.:�i.�i.:�Ti4Yi7n2-�1-:Y.�un�'•�f ~ 0-150 Feet L Distance from Sub -panel I (0-45 metres). Branch Fuse AMPS Gauge of Wire Model class: CC, G, H, J, K; RK, or T Voltage - 230 VAC - -230 VAC VS-FHPI:O;VSFHP165AlR: VSFHP165JEP_..... 15A:: _-:------,- VS-FHP2.0, VSFHP270AUT, VSFHP270JEP 20A I 10 'Assumes three (3) copper conductors in a buried conduit and.3% maximum voltage loss in branch circuiLAll National Electrical Codem (NECK or the Canadian Electrical Code (GSA) and local codes must be fold wed. Table shows minimum wire size and branch fuse recommendations for typical installation. A WARNING Make sure that the control switch, time clock, or. control system is installed'in an accessible location, . so that in the event of an equipment failure or a loose plumbing fitting, the equipment can be turned off. This location must not be in the same area as the pool pump, filter, and other equipment. A CAUTION • - The pump must be permanently connected to a dedicated electrical circuit. No other.equipment, lights, appliances, or outlets may be connected to the pump circuit, with the exception of devices that may be required to operate simultaneously with the pump, such as a chlorinating device or heater. Bonding Lug Breaker Panel ••GROUND • ;.: mmm 0 Terminal Block GFCI Variable -Speed Pump (230 VAC) Figure 6. Bonding the Motor Electrical Wiring 1. The pump motor must be securely and adequately grounded using the green screw provided. Ground before attempting to connect -to an electrical power supply. Do not ground to a gas supply line. 2. Wire size must be adequate to minimize voltage drop during the start-up and operation of the pump. See Table 3 for suggested wire sizes. 3. Insulate all, connections carefully to prevent grounding or short-circuits. Sharp edges on - terminals require extra protection. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers. Do not force connections into the conduit box. NOTE When power alone is supplied to this pump, it will not operate. it requires a digital command sent to it by either a variable speed controller (JEP-R), an AquaLink° RS controller, an AquaLink Pool Digital Assistant (PDA), or an AquaLink Z41m, to operate at a chosen speed. VS FloPro Controller Options The VS FloPro pump can be operated by one (1) of four (4), controllers: the JEP-R variable -speed controlle' r,•the AquaLink RS controller (Rev O or later), the AquaLink PDA (Rev 4.0 or later), or the AquaLink Z4. The IS FloPro variable -speed pump communicates with the controllers via a four -wire RS485 interface. controller Installation Options The VS k P I A VSFHP I65JEP, VS: FlIP2.0, & VSFB P270JEP pumps come pre -configured for the JEP-R vanable-speed controller with DIP switch settings pre -configured to. work with this controller. The VSFElP 165AUT and VSFB P270AUT Pumps come . . pre -configured for installation with the AquaLink RS, AquaLink PDA, or AquaLink Z4. To install vi�ith an AquaLink-RS controller (Rev O or later), an AquaLink PDA (Rev 4.0 or later), or an AquaLink Z4: 1. Remove power from the VS FloPro pump by disconnecting the high voltage lines or by turning off anybreaker to which the VS FloPro pump. power is, connected. A WARNING . ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starling the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. 2. Remove the access cover to complete electrical connections to the motor. Jandy° Pro Series VS FloProw Series Vadable-Speed Pump I Installation & Operation Manual AquaLink® Its RS-485 Connectors ' rJ .R.�z .".cati �a • o:oo:0000©o'�o�o`o .. 0000aooQ . ' � 000�oono . 3 �g=v, U1m99'o c� 00 -' N 2m .Q CIFT4 V 5-Position DIP Switch 2 Connect to AquaLink RS S-485 Connector . (or Multiplexer Interface Board) Variable -Speed Pump it it 1 � \v;11 hagesshovm Figure 7. Wiring AquaLink RS Controller or AquaLink PDA 1 3. Slide dip switches I and 2 down to the OFF position. If applicable to your pump model slide dip switch 5 up to the ON position. See Figure 7. 4. Select the desired address(es) for the pump by setting dip switches 3 and/or 4, as shown in Section 3.3, W Flofro Pump Dip Switch Settings. 5. If short RS485 cable or i P R controller is pre installed: a. Disconnect the RS485 cable from the 4-pin header on the pump drive. Note: Do not cut the cable, or you will lose the ability to return b. Connect the new RS-485 cable from the AquaLink through1the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector. Fiaure-�7. Page ll 6. Connect the RS-485 connector on the AquaLink-0 RS (or multiplexer interface board), matching wire colors with connector positions as follows: I -red, 2-black, 3-yellow, and 4-green. See Figure 7. 7. Restore power to the pump and verify the operation - of the controller. . Refer to the appropriate manual for set up and operation of the pump: AquaLink RS Owner's Manual, 6593, AquaLink PDA Owner's Manual, H0572300, or AquaLink Z4TM Owner's Manual, 110386600. JEP-R Remote Mounting The variable -speed controller may be remote mounted onto a vertical surface that is protected from the elements. Follow the directions carefully to maintain the ability to reinstall the variable -speed controller onto the Pump. Reverse these instructions to complete the reinstallation. See Figure 8. A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before staffing the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. Figure 8. Disconnect Variable -Speed Controller from Pump w� Page ,12 Jandf Pro Series VS FloPro?"' Series VadableSpeed Pump, I installation & Operation Manual To install the JEP-R variable-s eed controller: A WARNING I IMPORTANT When determining routing and protection for the variable -speed controller cabling, ensure that all ji he installer must TURN ON switches 1-and 2 at the National Electrical Code® (NEC®) and all local code VS-FHP2.0 pump when connected to the variable - requirements are met. NEC code requirements speed controller. prohibit the routing of signal cables in conduits or raceways that are used for branch, feeder,:or service NOTE The variable -speed controller part no. is JEP-R. to -building routing of signal cables, with regard to the high voltage lines or by.opening any breaker to lightening protection. which the pump power is connected. At the pump: A WARNING 1. Remove power from the pump by disconnecting the ELECTRICAL SHOCK HAZARD high voltage lines or by turning off or deactivating Tum off all switches and the main breaker in the variable - speed electrical circuit before starting the procedure. any breaker to which the pump power is connected. pump Failure to comply may cause a shock hazard resulting in 2. Lift u the controller cover on its hinges to access P g severe personal injury or death. the variable -speed controller. ti 3. Remove the six (6) screws to disconnect the 2. Remove the cover of the junction box and feed the 'variable -speed controller from the controller base RS-485 cable into the fitting. on the Pump motor. 3. Unplug the RS-485 connector. 4. Detach the RS-485 cable connecting the variable- speed controller user interface to. the controller base 4. Attach the four (4) wires in the RS-485 cable to on the motor. Do not over extend the cable when the the RS-485 connector. Match the wire colors with the positions on the connector: I- red, 2- black, 3- raising the controller away from motor. yellow, and 4- green. See Figure 9. 5. Unscrew the four (4) connector terminals and disconnect the wires of the motor cable assembly. 5. Insert the RS-485 connector back into the pump. Note: Do the lose the to 6.. Slidd, dip switches 1 and'2 up, so they are in the ON not cut cable, or you will ability return to the default factory configuration. position, and slide switches 3 and 4-down, so they 6. Bundle the loose wire into the pocket of the are ink the OFF position. See Figure 9. controller base. This wire will be used if reinstalling the variable -speed controller onto the Pump. 7. Secure the pocket cover and gasket with six (6) screws to the variable -speed controller base on the motor. 8. Remove the one (1) screw and access cover to complete electrical connections to the motor. 9. Insert the free end of the new. RS-485 cable through the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector. 10. Prepare the cable and attach another 4-pin connector, ensuring the wire colors match Figure 7. 11. Insert the RS-485 connector onto the corresponding RS-485 connector on the motor PCB. 12. Secure the compression fitting nut around the cable to secure the motor. 13. Verify the DIP switch settings match Figure 7. 14. Reinstall the access cover with the single screw removed in step 8. Follow the instructions in the Variable -Speed Controller User Interface Installation/Owner's manual (H0412200) to complete the remote mounting of the controller. 1 Jandy° Pro Series VS FloPron" Series Controller (Rear View) Y SS Cm>O cc .T pe,12 3 "� 4-Posiflon DIP Switch 5-Position DIP Switch izsta Power W Pori Figure 9. Wiring Variable 7. Connect the other end c Match the colors of the connector positions as f yellow, and 4- green. 8. Restore power to the pu of the controller. 9. Refer to the Variable -Sp Manual, H0412200, to c Pump I Installation & Operation Manual 671 Page 43 - -�__- --_ VSFHP466JEP Motor 3.3 VS RoPro Pump Dip Switch Seffings Variable -Speed Pump The 4- or 5-position dip switch is located at the rear of the VS FloPro pump. This dip switch serves two (2) it selects the pump address, and it detennines POfunctions: what type of controller will be used with the.pump. Table4. VS-FHP4.0,VSFHP165AUT& VSFHP166JEP DID Switch Settin-as )duct may differ Uom Images shown Bd Controller (JEP-R) cable to the controller. with the appropriate rs:1- red, 2- black, 3- and verify the operation Controller Owner's de the pump. �SWItC , h �i 'Ci..'•P { t; tvy' S0•�•1vitcha Coni+'••''.i. t•9•1�........—r.�.w64;Y�;in fttr_olie -r— �S if�r.?Rl=•;;uC^ itti� •:tita+cLr ti'^ ?.•. r•-• -i �r•J ka��s.:-• ,ti!?:wc�....-... 3ci•:•.- 3�.:�;;��i �+�y�•1 �i:(j IC2F,� 7w• .S= 4 Ya�Y.�,}'.-,.,~�7.}tr �y J.•. �H�.� AquaLink RS, AquaLink OFF OFF ON PDA, orAquaLinkZ4m ON ON ON Variable SpeedController ,;S•witct% • err: ; Swit .. ch ; i •.�: ;Pum Addiess4�F .�_•• �.. ••__;���' .I�: t"r��'�st?.:.���=�a�:.,:i.=E . ti•-�,'•�S 7; ` �- . ' iz S �i•. r: :t:t:�':���, -S:5i i�i`":":F . �• .�• � , r', . �'i'•._'.<' .w�cii�;: i.::u _t!. .ca: 7.-�^Y:+.`s�s�si:.•_kr.�: '.'�:'I:r.. PUMP 2 ON OFF OFF ON PUMP 3 ON ION IPUMP4 Table 5. VS-FHP2.0, VSFHP270AUT & VSFHP270JEP DID Switch Settinas �sS-v"vi Fs�'. ;:L` 9, _ r; ym ..v � •:. >.:? o C?L='.+ i tiiollerr._•�,s:':......,,:.�x��?:.�}�: `.•tiY:j:F 11 !`7.L.,�>yr ''`:ire• '� ^.(�:�`r vti +.<f.'• r =:ran i� 1y�,:`�=' *.�'' ctirn�� s�t'Di3'rr� OFF OFF AquaLink RS, AquaLink PDA, or AquaLink Z4 ON ON Variable Speed Controller .:.+:.. , w %h' r;.:...�a..:r Pum jAdd 3 �� ;; ress_. ,. u,X-. ���J.r=c,.,xCs1sv-:: ��.���'•"r_'.>!_Z.u,TV:iJ 1tSi... ON OFF PUMP 2 OFF ON PUMP 3 ON ON PUMP Page 14 Jandy° Pro Series VS FloPr Im -Series VariableSpeed Pump I Installation & Operalion Manual 3A Auxiliary Load Operation Certain pump models are equipped with a terminal bar that provides user access to a built-in Auxiliary ° e Load relay contact. This normally -open, dry contact ° e is activated under certain operating conditions and is 00 primarily intended to be used to control external devices that require system water flow for proper functioning, m such as heaters,:booster pumps,_salt water chlorinators,- See Figures 9 and 10 for compartment's location details. An access cover with -Phillips -head screw must be removed before proceeding. Auxiliary Load Connection Requirements A WARNING ELECTRICAL SHOCK HAZARD Due to the potential risk of fire, electric shock, or injuries to persons, Zodiac® Pumps and any auxiliary loads must be installed in accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the occupational Safely and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 470 AtlanticAve., Boston, MA 02210, or from your . local govemment inspection agency. In Canada, Zodiac Pumps must be installed in accordance with the Canadian Electrical Code (CEC). • The Auxiliary Load relay contacts are rated at 230V/11A RMS. Please ensure the requirements of the equipment to be connected to the Auxiliary Load do not exceed this rating. . 1 2 o B � O l2 L1 L1 0 0 m (Black) 230V Power °o Source ,oao (Red or Black) Earth L2 (Red or Black) 230V EXAMPLEONLY Earth Auxillary NOTRepresenlatWel' Load a11W&gcan59utaGbns Note: Nlhlseonngurdnan.Rtstmpmtanttova*thoshomd powersouwe Is adequatetyrated to servlce both the pump end the auxiliary ogv1pment. Figure 11. 230V Auxiliary Load, Shared Power Source Miring Diagram une ra (Black) I 230V Power L2 Source (Red or Black) NeuA (Whe k) EXAMPLE ONLY th NOTRepresenlaGveor Load agwiringconrrgureGons Figure 12. 115V Auxiliary Load, Separate Power Sources Wiring Diagram L1 (Black) 230V Power Source (Red ar Black) L1 230V (Brack) Power Source (RedorBlack) une (Black) 230V EXAMPLEONLY Earth Auxiliary NOTRepresenlaftel' Load F 81" ngconrigurdrons Figure 13. 230V Auxiliary Load, Separate. Power Sources Wiring Diagram. Auxiliary Load Operation Characteristics Auxiliary Load relay contact activation is speed-, dependent, and�behaves as follows: Contact Closure From a'stopped condition, there is a three -minute delay before the Auxiliary Load contact is closed when the motor speed reaches and maintains a speed of at least 1725 RPM. From a running condftion at below 1725 RPM, there is a five -second' delay before theAuxiliary Load contact is closed when the;motor speed reaches and maintains a speed of at least 17,25 RPM. Jandf Pro Series VS Floftlm Series Pump I Installation & Operation Manual Contact Opening - Ifthe pump speed is below 1725 RPM, theAuxiliary Load contact is opened. Contact openings are always immediate. 3.6 Remove Pump Lid 1. Make sure that the pump is turned -off. 2. Make sure that the switch to the.circuit breaker that powers the pump motor is turned off... A WARNING ELECTRICAL SHOCK W Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starling the procedure. Failure to comply may cause a shock'hazard resulting in severe personal injury or death. A WARNIN ELECTRICAL SHOCK Due to the potential risk of fire, e or injuries to persons, Zodiac@ F installed in accordance with the I Code® (NEC®), all local electrical and the occupational Safety and Copies of the NEC may be order Protection Association, 470 Aflah MA 02210, or from your local go' agency. ,trio shock, ips must be Vonal Electrical id safety codes, math Act (OSHA). from the National Ave., Boston, nment inspection In Canada, Zodiac Pumps musflbe installed in accordance with the Canadian Electrical Code (CEC). 3. Make sure all necessary isolation valves are closed to prevent pool water fromlreaching the pump. 4. Following the markings on the looking ring, turn the ring counter-cIockwise until the `START' markings align with the ports. See Figures 14 and 15. I 5. Carefully remove the lid i ith locking ring. 3.6 Conduct Pressure Test A lfl When pressure testing a is often trapped in the sy process. This air will con pressurized. Should the can propel debris at a hic Every effort to remove tri loosening the pump Page 15 A WARNING Trapped air in the system can cause the filter lid to be blown'off, which can result in death, serious injury, or property damage. Be sure all air is properly purged out of the system before operating. DO NOT USE COMPRESSED AIR TO PRESSURE TEST OR CHECK FOR LEAKS. A WARNING ELECTRICAL SHOCK HAZARD Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional. Circulation equipment that is not tested properly might fail, which could result in severe injury or property damage. A WARNING When pressure testing the system with water, it is very important to make sure that the pump basket lid is completely secure. 1. Fill the system with water, using care to eliminate trapped air. 2. Pressurize the system with; water to no more than 35 PSI. 3. Close the valve to trap pressurized water in the system. 4. Observe the system for leaks and/or pressure decay. 5. If there are lid leaks, repeat this procedure. For Zodiac Technical Support, call 800.822.7933. Section .4.- Operation 4.1 Start-up A CAUTION Never run the pump without water. Running the pump "dry" for any length of time can cause severe damage to bpth the pump and motor and will void, the warranty. rstem with wafer, air Ifthis is a new pool installation, make sure all piping is clear of construction debris and has been properly B m during the filling ess when the system is pressure tested. The filter should be checked for item fail, this trapped air proper installation, verifying that all connections and clamps are secure according to the manufacturer's speed and cause injury. )ed air must be taken, recommendations. lid while filling the pump. I To avoid risk of property damage, severe personal injury or death, verify that all power is turned off before starting this procedure. .1 16. Lid with Locking ® Jandy® Pro Sedeas ,�_ I«1ll,RxU ..® I Seal Figure 14. O-ring in Lid Assembly Lid with Locking Ring and Seal Pump Debris Trap Basket (Inside Pump) i Figure 16. Exploded View of Pump Series VadableSpeed Pump.. I Installation & Operation Manual 1: Depending on the location of the pump, do one of the following: . - If the pump is located below the water level ofthe : pool, open the filter pressure release valve to prime the pump with water. " iIf the pump is located above the water level of the pool, remove the lid'and fill the basket with water 'befocestartingthe:pump::.:_;_.;.:.:__ 2. Prior to replacing the lid, check for debris around the lid o-ring seat. Debris around the lid o-ring seat will cause air to leak into the system and will make it difficult to prime the pump. - 3. Hand -tighten the lid to make an air tight seal. Do not use any tools to tighten, the lid: hand -tighten only. Make -sure all ValVes are open and the unions are tight. 4. Restore power to the pump: Then turn on the pump by following the instructions in the appropriate manual: Variable -Speed Controller -Owner's manual, H0412200, AquaLinl& RS Owner's Manual, 6593, AquaUnk PDA Owner's Manual, H0572300, or Aquff ink Z4Tm Owner's Manual, H0386600. S. Once all the air has left the filter, close the pressure release valve. 6. The pump. should,prime..The time it takes to prime will depend on the elevation and length of pipe, . used on the suction supply pipe. See Installation Recommendations in Section 3.1 for proper elevation and pipe size. The default priming speed is 2750 RPM. The pump Will take approximately 14-15 minutes to -prime at . this priming.speed when the,pump is located 10 feet above the pool water. If priming speed is adjusted to 3450`RPM, the pump should prime within 6 minutes at 10 feet above the water level. NOTE The pump is NSF -certified as being able to pdme at Wgh6up to 10 ft above the pool water level, at sea level. However, to achieve better self -priming; install the pump as close as possible to the water level of the pool. 7. If the pump does not prime and all the instructions to this point have been followed, check for a suction leak. If there is no leak, repeat Steps 2 through 7. I 8. For technical assistance, call Zodiac® Technical Suppoit at 800.822.7933. Jandy° Pro Series VS FloProlm Series Pump I Installation & Operation Manual Page 97 Section 5. Service and Maintenance A CAUTION To avoid damage to the plastics, do not use lubricant or sealant on the o-ring. Only soapy water should be used to install and lubricate the o-ring 1 5.1 Routine Maintenance I Inspect the pump filter basket for debris by looking through the clear pump lid. Remove any debris, because as debris accumulates, it will begin toIblock the flow of water through the pump. Keep the basket clean to improve the performance of the pump. 1. Turn off the power to the pump.!If the pump is located below the water level, close the isolation valves on the suction and discharge sides of the pump to prevent backiiow of water. 2. Tarn the lid's locking ring counter -clockwise until 'START aligns with the ports6tarefully remove the lid. A CAUTION A misaligned basket will cause the lid to be improperly seated, allowing an air leak; which could result in pump damage. ' 3. Lift the basket out of the pump. 4. Dispose of the debris and thoroughly clean the basket, making sure all the holes are open. Using a garden hose, spray the basket from the outside to help clear the holes. Remove any remaining debris - by hand. 5. Replace the basket in the I mp by aligning the opening with the suction pipe. If aligned properly, the basket will drop easily into place. Do notforce U into place. 6. Remove the lid seal and remove debris around the lid seat seat, as this can allow air to leak into the system. Clean the lid seal and place it on the lid. 5.2 Winterizing the Pump A CAUTION The pump must be protected when freezing temperatures are expected. Allowing the pump to freeze will cause severe damage and void the warranty. A CAUTION Do not use antifreeze solutions in the pool, spa, orhot tub systems/ Antifreeze is highly toxic and may damage the circulation system. The only exception to this is Propylene Glycol. For more information, see your local poollspa supply store or contact a qualified swimming pool service company. 1. Drain all water from the pump, system equipment, and piping. 2. Remove the two (2) drain plugs. Store the drain .plugs in a safe location and reinstall them when the cold weather season is over. Ensure drair: plug o-rings are not misplaced. 3. Keep the motor covered and dry. Do not cover the pump withplastic, because this will create condensation that will damage the pump. NOTE 'Zodiac Pool Systems, Inc. recommends having a qualified service technician or electrician properly disconnect the electrical wiring at the'switch or junction box. Once the powerls removed, loosen the two (2) unions and store the pump indoors. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers. 4. When the system is reopened for operation, have a qualified technician or electrician make sure all piping, valves; wiring and equipment are in accordance with the manufacturer's . recommendations. Pay close attention to the filter and electrical connections. 5. The pump must be primed prior to starting. Refer to Section 4:1, Start-up., 7. Replace the lid with locking ring. Hand -tighten the lid to make an.air-tight seal. Do not use any tools to tighten the lid: hand-tigi:teti only. 8. Verify that all valves have been returned to the proper position for normal operation. 9. Open the pressure release valve on the filter, and make sure it is clean and ready for operation. --rO-Yuri► on tiie power to the pump.. Once all the air has --- - --- -- -- been evacuated from the filter, close the pressure release valve. r � Page-18 Jandy- Pro Sedes VS Series VadableSpeed Pump I. Installauon &.0peration Manual Section 6. Troubleshooting and Re Zodiac® strongly recommends that you call a qualified servic system. To locate a qualified technician, check your local yel zodiacpoolsystems.ca and click on "Dealer Locator!' ,hnician to perform any repairs on the filter/pump pages or visit www.zodiacpoolsystems.com or www -- ::}k3•_�yf�..�kr:..Y7: ?+�:•.- �ar•!r ri+ `.-}L':fi`*.^.y :'i r.5~ m` t0 �!;{.^Jg)`r}�. =_t..-,...Y..P.. :�:•c:� _=•:ir•J Yt '•: ��?yi1.Y4:zn:- C1; i::1;zjVz�l'wZf-:�%i•YA �L_•^t�i•:� L"F }.tom .!i}' '� k.%{1..�% .'rf••� �.1ai :i� •'•� ��i. }�1 .try - a1 �•. �`.r„-i,:yr iir_ •rG.r.r. tit __ - Y�r ..:-Sw..+' S - `� .r. •3..: i -!�c`f•ixs :2�:n�r,3�:•=2L:S-��:K� Vi.Y^? .C•.kY:S.:� .:ii• ' s.ty T'.,.:r`�•1_i.�.,-cijt Pos_ srb�lause/S_o1Gt�o � � i y •-�1=- =}. ,•... nnss; s z tf :� '- ,3•rV .ai: Z: -Svc:..,:f.. °S�-c„•rf,..+'.•�A��I4^tif.-i •t `t'r.4 .%� 2.�..i4 Cs.:.r!.'.'—\- .:..:.Y�,i•r•��;�:.-}?vt•ti�•Y-;keR:�..�i: ram,., :.ae,'•-: kd�ei .i _ t •.if3v:_� .C�. i:ais�:•�,'r.. -Ss__ {a�i:.:4-•'sC� .:^i •� }:=; ((a.��J:cr..�t:.�._.G`=�ii''f.�;,�•,fi�= :+l_'i' .rr• ` � i. .. �s_R/@.r<.-1•.�l � . i•. J1�� < �"CSt,...CY Gtt+'4<:l+.t_. .� � ��..A_.� �;4rS�.l.w..J.lrw�•...--. .•{rasi �..�li:tilw..:7•..��•.s_...�...._7..:ti•r.:.a...a�.�..� iELti..rarl•1�. ifnwlf -The cleanin /circulatin - == Veri tat=s i e.. s e system is not operating necessary. I correctly. Check .filter and clean as necessary Check valve positions. Adjust as necessary. NOTE Multiple pieces'of equipment operating at one time (for -example, waterfalls, spa jets, and surface returns) will affect the proper operation of the cleaning system. Check the cleaning system manual o ensure that the system is adjusted according to the manufacturer's recommendations. Bubbles are present in the- Almis in the system: Check the pool or spa water level to ensure that it is at the proper pump basket. level and air is not being drawn into the suction piping. If the water is at the normal level, turn off the pump. Turn the lid's locking ring counter -clockwise until'START' aligns with the ports. Remove the lid and do a visual inspection of the lid seal looking for cracks or gaps on the rubber surface. If none are observed, use a clean rag to Wipe the surface.clean (note: the rag may show black material that came off the lid seal). Use the rag again to clean the mating surface of the housing. Using a very small amount of silicone lubricant (no Vaseline) will help make a proper seal and protect the lid seal. Align 'START with the ports and turn the.locking ring clockwise until'LOCKED' aligns with the ports. Hand -tighten the lid to make. an air -tight seal. Do not use any tools to Sghten the litl Turnthe pump back on. If problem is not resolved lid seal replacement may be necessary. Air leaks are still present. Check the suction side piping union. While the pump is running, try to tighten the union. If this does not stop the air leak, turn off the pump. loosen both unions and slide the pump out of the way. Remove, clean, and re -install both union o-rings. Reposition the pump next to'the piping and secure the union nuts to the pump. VVith , clean union o-rings, hand tightening of the unions should create a seal. If the unions still do not seal, gently tighten with a large pair of tongue -and -groove pliers. Do not over -tighten. There is no air in the It is possible that debris is caught in the pump impeller. The pump impeller moves thewater, system, but the pressure is and the vanes in the impeller can become blocked with debris. See Section 6.1. Service still low. Technician Maintenance and Blocked Impeller, in this manual for more information. There is no debris blocking The pump impeller and diffuser are showing�signs of normal wear. Have'a qualified the impeller and the service technician check the impeller and diffuser and replace as necessary. pressure is still low. If the pump is part of a relatively new installation, it could be an electrical problem. Contact a qualified service technician. Have the technician check for loose electrical connections and check the voltage at the pump motor while it is in operation. The voltage must be'within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the local power service provider. Pump seal is leaking air. Have a qualified service technician replace the seal. The pump is leaking water This is caused by a damaged or failed mechanical seal. Replace the. seal. between the motor and pump body. Jandy° Pro Series VS RAO" Series Variable -Speed Pump, I Installation & Operation Manual Page 19 7j%isi'i7r'�i'ICr"Y-7:s?':ii"L')"P�'@.."�,/-+'r�'v.' i�•il 'L� .L �. c."Y ITS .rn ioin.t;/i :1' . c: �_€= }; }(�d a.•. r:`\�i :;,t.:z :rr,.ev�., :'•:`7•} .tint '4i•_iT� :x:� •:fl7:t :•va �nl•?af• w l:v; •s.0 ti sic :-.:•.•.:i ri i- ;, t ram_ ::'� o s -.L, • „ •;• �: _� �, i 1 f�•Ytlrr�i'.•T •. 14•. L^� �]'� istnfJ. .L�= ..ii�:'•l.'.•t �i JY Ti I 1:4.. S'�...T� G,� :I�i✓'. rat• x_.!. ,,i�,,.� �...:., •.,: , •;;}'•- ; { ;. i!: r ��_ w Possible ; ,�._ �� �..:.r• .., y!.•,:r��.: �:.3. i •,i••• .y.•:pto :iy.. •p.L_..?. ..rnq.. - .T. ' ` t-• ."r' ;tee i i!_e'i/�a"»•rs�i:::i :i r.=r: .rL:r_..fLf+u.. d�wl :'y-3L_i+. :ir``�. ; :1. „ 'j "3ti.. ik"S?•y��1 ..u. t�c-;r:: i:�.;{e�. :r-:-i�:.?^„ :V �':S t•:sY.'C:�_: �+�-••li�i.`n ia•T. nitf"ltM.i t::.� - 'CS:! .}._Zrr..• .�._i.�••.�,.�.7:i•... - _:a..?•:iTYL.3�.1...N.•.t:'r?.r:{•zs.'.�Sia.t•od. :ate:...::r_^._';.:lc•4%G.+ii%?t?•ii.n:.':•'_i::s..i4:..:'^•`�..:u2,-'}.'..aJ'..Gs�.u.:.v_:s The pump gets hot and Make sure that there is adequate room around the motor to circulate air and keep the shuts off periodically. motor cool: lHave a qualified electrician check for loose connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician andfor- the local power service provider Pump will not start. No powertopump. Make surg pump is properly connected to high voltage. See Section 3.2, Electrical lnstallatiop, in this manual. Improper) low -voltage wiring. Check low voltage wiring between pump and controller. Correct if necessary. See Section 3 2, Electrical Installation, in this manual. Improper pump address setting. Make sure that pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable -Speed Controller or set to the proper address when connected to an AquaLink® RS controller, an AquaLink PDA, or an AquaLink Z4T71. See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & VS171-10165JEP should always have dip switch setting 5 set to ON for both controllers. Fault condition exists. View fault message on controller and correct fault before proceeding. if unsure how to correct fault, contact Zodiac® Technical Support at 800.822.7933. Variable -Speed Controller Incorrect dip switch setting. LCD is not displaying Make sure pump dip switches 1 and 2 are both ON.if the controller is the JEP R and information i both are OFF if the controller is a PDA, AquaLink RS, orAquaLink Z4.•See Section or 3.3,jPump Dip Switch Settings,. In this manual. Note: VS-FHP1.0 & VSFHP165JEP pump LEDs are not should.always have dip switch setting 5 set to ON for both controllers. Improper low -voltage wiring. illuminated. Check low -voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Controller displays "Pump Improper low -voltage wiring. not connected". Check low -voltage wiring between pump'and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Improper pump address set. Ensure pump, dip switches 3 and 4 are set properly for the installation. Both should tie OFF for use with Variable -Speed Controller or set to the proper address when connected to an AquaLink RS controller, an AquaLink PDA, or an AquaLink Z4. See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & YSFHP765JEP should always have dip switch setting 5 set to ON for both controllers. Page 20 I +l� Jandy° No Series loProT" Series Vadable-Speed Pump I Installation & Operation Manual Fault message appears on . Fault condition exists. controller display. View fault message on controller and correct p 9 fault before roceedin . If unsure how to correct fault; contact Zodiac Technical Support at 800.822.7933. In Canada, call 1-888-647-4004 A CAUTION This pump must be serviced by a professional service technician qualified iri pool/spa installation. The following procedures must be followed exactly. Improper installation and/or operation.can create dangerous electrical hazards, which can cause high voltages to run through the electrical system. This can cause property damage, serious personal injury, and/or death. Improper installation and/oIr- operation will void the warranty. I• Blocked Impeller A ;WARNINGI Before servicing the pump, switch off the circuit breakers at the power source.'Severe personal injury or death may occur if the pump starts while your hand is inside the pump. I 1. Turn off the pump. Switch off the circuit breaker to the pump motor. 2. Remove the lid and basket. 3. Look inside the pump for debris. Remove any debris found inside . 4. Replace the basket and lid. I 5. Switch on the circuit breaker to the pump motor. 6. Turn on the pump, and see if the problem is solved. 7. If the impeller is still blocked with debris and it is not possible to lemove the debris using Steps 2 through 4, the pump will need to be disassembled in order to access the inlet and outlet of the impeller. 6 Jandy° Pro Series VS RoPron" Series Variable-Speeil Pump I InslallaGon & Operation Manual Page 21 Section 7. Product Specifications and Technical Data 7.1 1 Replacement Parts List and Exploded View To order or purchase parts for Zodiac® pumps, contact your nearest Zodiac dealer. If the Zodiac dealer cannot supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to productsupport@zodiac.com. In Canada,) 1-888-647-4004, customerservice PSC@zodiac.com Key No. I -Description Order Part -No. 1 1 1 Motor, Drive, VS-FHP2.0 & VSFHP270AUT Motor, Drive, VS-FHP1.0, VSFHP165JEP Motor, Drive, VSFHP165AUTI R056kOl R0571000 R0670400 2 Backplate, (Backplate w/Hardware, Backplate O-ring & Mechanical Seal) R0479500 3 Impeller, (Impeller, Screww/O-ring), VS-FHP2.0 R0479605 3 4 Impeller, (Impeller, Screw w/O-ring), VS-FHP1.0 Diffuser, (Diffuser w/O-ring, Iardware & Backplate 0-ring) R0479603 R0479701 5 Mechanical Seal, Carbon and Ceramic (1 Set) , R0479400 6 Pump Body, (Body and Backplate O-ring) R0479800 7 Motor Mounting Foot R047990D 8 Lid w/Locking Ring, (Lid w/Locking_ Ring & Lid 0-ring) R0480000 9 Pump Debris Filter Basket) 110480100 10 Drain Plug w/ 0-ring (Set of 2) R0446000 11 Tail Piece, O-ring & UnionlNut (Set of 2) R0327301 12 Lid 0-ring R0480200 13 Backplate O-ring R0480300 14 15 16 Tailpiece 0-ring (Set of 2) Diffuser/Impeller Hardwire (Diffuser O-ring, Screws (2), Self Sealing Screw) Backplate Hardware (Backplate Hardware & Backplate 0-ring) R0337601 R0480400 R0480500 17 Motor Hardware Kit R0446700 18 Pump Base Kit R0486700 19 Cover Fan, GEN If Replacement Kit (Hardware, Cover) R0562400 20 21 22 Hardware Speed Drivel GEN 11 Connector, Speed Drive, VS-FHP Pump (4-Pin Connector) Cable, RS485, Replad I ement Kit R0562500 R0660900 R0535100 23 Screw w/O-Ring R0515400 24 25 Cover, Large, Speed Drive w/Gasket, GEN II Base Spacer, FHP, VS-FHP, Replacement Kit R0562300 R0546400 26 27 Data Cable, Feed Thtu User Interface Kit, Variable -Speed Pumps R0501100 JEP-R 28 Cover, Controller, VS-1-HP 1.0 R0571500 29 Fan Cover, VS-FHN1 0 R057V00- 30 31 32 33 Access Cover, VS-FHP1.0 User Interface Screws, VS-FHP1.0 Conduit Fitting, 1/2 NPT, VS-FHP1.0 RearAccess'CoverScrew, VS-FHP1.0 I I R0571400 R0571600 R0501101 R0587600 Page 22 Jandya Pro Series VS FloProthl Series Vadabl"peed Pup I InslallaGon & Operation Manual 7.2 Exploded Views I - • I l .p' s VS-FHP2:O; VSFHP270AUT & VSFHP27WEP Motor (RO562201) I _ At 10 16 (Qty 6) 1 A �12 14 _ Figure 16. VS FloPro Series Pumps Exploded View . f Jandy° Pro Series VS Floft`lm Series Vadable- peed Pump I Installation & Operation Manual MONEIRM11W Page 23 7.3 Performance Curves Jandy Pro Series VS RoPro Series Pump VS-FHP1.0, VSFHP166AUT & VSFHP166JEP Performance Curves 100 43 SO.- 70 so y o v. 60 26 c v 34 0 RP S 22 v o N 40 -- - 17 m 112 ORP 4 — — ------- c $ 30 --- — ---- ------ a° l0 -- 13 20 9 17 0 RP 10•-- 100 RP -- ------ ----•4 0 I 0 0 10 20 30 40 50 60 70 80 90 10D 110 120 130 140 150 160 170 180 19D 200 Flow Rate, Gallons PerM ote, (GPM) Jandy Pro Series VS FroPro Series Pump VS-FHP2.0, VSFHP270AUT & VSFHP270JEP Performance Curves 100 43 so.— GO.- 70 I -- — --- ------ 3D .- 0 v `0 50 60 26 50 ----- -- — ---- 2293 c I N 9� 40 17 ° 25 Orpm c F ------- -- --------•13 30d 20 9 1 001P 10 ---- --=-----------•4 600 m 0 0 0 10 20 30 40 50 60 70 80 9D 100 110 120 130 140 150 160 170 180 190 200 Flow Rate, Gallons Per Minute, (GPM) 7.4 Physical and Operational Specifications Specifications ' v Y r4�e+ ^ •TN��O .._._-'�•T.� r., .: i= '1 • -- .t;.: ,�.� _�..,�, ^� i• wj HP Y .^�i •'IL".+_: ':�Uolta ge..iVlaxWatfis= •� ..�.•�JJ� ..'_i� ..i: N.�^: t�i`.��`nY HIRE - - _—. �. ��:••. I,�.,�i g-. - _�.{Overall��w •:a }' - �- : Y C.t:•:[7^ ./[:iJ:r .1_l;:.Sb...:.�?% t_ :.�.. :-+%='L- �•.;^•,...f. �:r..r i:y �, _ �r.,ik:'-.:1�.:J:I::�t •::i�� J' .1•: ''••.:i:�y=���.i:.t:�1.t•:'-� _ •i••!' "•" S,{ t:.tii,.. S'")...ys...•.[.z 7.... - Y..\J •�v.."".•.i2Y{:s't.�e-...,{1�:�=,^•r��t�:�.i?i�i.r.l,':_ - . iy;. �. eu: .•t-.. C� y.l:sr..�..?:.�_ { �%^ - �:l•:• :•�!: •�.�. _L/.F r'.c'..':1-.••-.4i: 1:� _ ::::�::::•: _ ::h• =r.e., -1.0 :•V.[.tJS1.�•✓i .3.... :;:;•w�t.:�;.� w ~230 VAC S+-..� S•. ;=��:�:�;:�: �x�:: 1,600W S .C,jt 1.%� �.�.�:>:;=.�:���* _t_:.�:� 2 - 2% _ •. J•.. .. ;r; ;.W.ei ht4�,_�; 46 lbs. .Slt�i i� 7 +: i. �:.,,.L•en iCi-�A.:... ` 64 cm (25.2°) VS-FHP1.0, VSFHP165AUT & I VSFHP165JEP VS-FHP2.0, VSFHP270AUT & 2.0 230 VAC 2,400 W 2% - V, 56 ibs. 69 cm (27.2 ) VSFHP270JEP i 7.4.2 Dimensions NOTE When installing a pump, leave a minimum of two (2) feet (30 cm) of clearance above the pump for removal of the strainer basket. 641 mm 25'b" 254 mm 283 m 10" 1t /. I Attached JEP-R Enclosure (VS+HP1.0 Models only) I 324 mm 12 2/4" 197 mm 7,/�„ I _ 165 mm 1276 mm j 6 %a^ —'j 10 %." Bolt Holes, Front Edge of Union Center to Center to Center of Bolt Holes Figure 17. VS-FHP1.0 & VSFHP166AUT Dimensions . 254 mm 324 mm 1231V ant IV, 283 mm 11 lie, 691 mm 273116" L-165mm A 6112" 276 mm 10 716" Bolt Holes, Front Edge of Unionl Center to Center to Center of Bolt Holes Figure 18. VS-FHP2.0 & VSFHP270AUT Dimensions Zodiac Pool Systems, Inc. t FoTED to ON 2620 Commerce Way, Vista, CA92081 as ULSi01061 1.800.822.7933 1 www.ZoiiacPoolSystems.com Intertek Ceffiedto CAWCSAC222M Zodiac Pool Systems Canada, Inc. No:103 2115 South Service Road West, Unit 3 OaWlle (ON) L6L 5W2 "MR-11 +1(888)647-4004 1 vnm2odiacPootSystemsca.A- ZODIAC° lsang/sferWWema*ofZod�actnremaUanaf,SASU.,usedunderEcense. A116ddemarksreterenced6erefilwe thepmpWofthefrrespecbe amets. WARM 020f5ZodiacPoolSystrms, fna N0420400REVF -1-n .1 ..... .. _._._.. - _. ...