HomeMy WebLinkAboutINSTALLATION & OPERATION MANUALINSTALLATION AND
OPERATION MANUAL
ESPANOL
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FILE c4PY
Jandy Pro Series
VS RoProT'"ISeraes Variable -Speed Pumps
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and
qualified in pool equipment by the jurisdiction in which the product will be installed where such state
or local requirements exist. The maintainer must be a professional with sufficient experience In pool
equipment installation and maintenance, so that all of the instructions in this manual can, be followed
exactly. Before installing this product, read and followall warning notices and instructions that accompany
thisproduct. Failure to followwarning notices and instructions may result in property damage, personal
Injury, or death. Improper installation and/or operation will void the warranty.
Improper installation 'andlor operation can create unwanted electrical hazard which can
cause serious injury, property damage, or death. __ _....
I "WW
nnATTENTION INSTALLER -This manual contains important.information about the installation,
operation and safe use of this product. This information should be given to the owner/
operator of this equipment.
Page 2 `,L- JandyQPro 8
Table
VS FloProlm Sedas Vadable.SnePuma I Installation & Ooeration Manual
Contents
Section 1. Important Safety Instructions .........
3 Section 5. Service and Maintenance.............17
1.1 Safety Instructions ..............................................
3 5.1 Routine Maintenance.......................................17
1.2
Pool Pump Suction
5.2
Winterizing the -Pump.......................................17
......Entrapment
Prevention Guidelines .....................
Section 2. General Description ....................... 6
6A .
........
Service Technician Maintenance......................
20
2.1
Introduction .......................:
2.2
Description...............................:.........................
6
Section 7. Product Specifications
and Technical Data .......................
21
Section 3. Installation Informatioun ..:...................6
7.1
Replacement Parts List and Exploded View....
21
3.1
Plumbing............................................................
6
.7.2 .
Exploded Views........:.......................................
22
3.2
Electrical Installation ...........................................
9
7.3 -
Performance Curves .............................. :..........
23
3.3
VS FloPro Pump Dip Switch Settings...............13
-
7.4
Physical and Operational Specifications ..........
23
3A Auxiliary load Operation :................................. 14
3.5 Remove Pump Lid...........................................1S,
3.6 Conduct Pressure Test......................................15
Section4. Operation........................................16
4.1 Start-up .............................................................15
EQUIP MIIENT.INFORMATION RECORD
4
DATE OF INSTALLATION
INSTALLER INFORMATION
INITIAL PRESSURE. GAUGE READING (WITH CLEAR
PUMP MODEL
NOTES:
HORSEPOWER
.
• 413
M
Jandyo Pro Series VS FloProli Series Variable -Speed Pump i I Installation & Operation Manual Page 3
Section 1. Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
�1.1 Safety Instructions
All electrical work must be performed by a licensed electrician and conform to all national, state, andlocal codes.
When installing and using this electrical -equipment, basic safety precautions should always be followed, including the
folloawing:
WARNING
RISK OF.SUCTION ENTRAPMENT HAZARD, WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY
OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for
wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two
(2) functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest
published edition ofANSI®/ASME®All 2.19.8, or its successor standard, ANSI/APSP-16.
I
A WARNING
To reduce the risk of injury, do not permit children to use this product.
A WARNING
To reduce the risk of property damage or injury, do not attempt to change the backwash (multiport, slide, or full
flow) valve position with the pump running.
A WARNING
Jandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or
certified electrician or a qualified swimming pool service technician.
A WARNING
Due to the potential risk of fire, electric shock) or injuries to persons, Jandy-Pro Series pumps must be installed -in
accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the Occupational
"Safety and Health Act (OSHA). Copies of the INEC may be.ordered from the National Fire Protection Association,
470 AflanticAve., Boston, MA 02210, or from your local government inspection agency.
A WARNING
RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is
protected by a ground fault circuit interrupterl(GFCI). Contact a qualified electrician if you cannot verify that the
circuit is protected by a GFCI. A GFCI should be provided by the installer and should be tested on a routine basis.
To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should
be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts powerto
the pump without the test button being pushed, a ground current is flowing, indicating the possibility of electrical
shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service
representative before using.
A WARNING
Page 4 Jandy® Pro Series VS HoPfdm Series VadableSpeed Pump I Installation & Operation Manual
AIWARNING
• Do not connect the system to an unregulated city water system or other external source of pressurized water
producing pressures greater than 35 PSI.
• Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury,
or property damage. Be sure all air is out of the system before operating.
To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system
pressurization test. ,.
Local codes may require the pool piping system to be subjected to a pressure test These requirements are
generally not intended to apply to the pool equipment such as filters or pumps.
Zodiac® pool equipment is pressure tested at the factory.
However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter, .
and/or pump, BE SURE TO COMPLY. VVITH THE FOLLOWING. SAFETY INSTRUCTIONS:
• Check aII clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and
secured before testing.
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100•F (38•C).
• Limit test to 24 hours. After test, visually check systl m to be sure it is ready for operation.
NOTICE: These parameters apply to Zodiac equipment only. For non -Zodiac equipment, consult equipment
manufacturer.
Q WARNING
Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to
fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment
A CAUTION
1.
Do not start pump dryl Running the pump dry for any length of time will cause severe damage and will void the
-warranty.-..
® CAUTION
This pump is for use with permanently: installed. pools and may also be used,with hot tubs and spas, if so marked.:
Do not use with storable pools. A permanently installed pool is constructed'in or on the ground or in a_ building
such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily
disassembled for storage andreassembled to its originals integrity.
A CA �I TION
Do not install ivithin an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to
maintain air temperature at less than -the maximum ambi i nt temperature rating listed on the motor rating plate.
SAVE THESE f ISTftUCTIOR3
•�
Jandy® Pro Series VS Floft7m Series vadable-Speed Pump
Installation & Operafon Manual
Page 5
1.2 Pool Pump Suction Entrapment Prevention Guidelines
I
JA WARNING
SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for
wading pools, shallow pools or spas containing bottom drains, unless the pump is
connected to at least o (2) functioning suction outlets.
l A WARNING
Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or
operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose.
The following guidelines provide information for pump installation that minimizes risk of injury to users of
pools, spas, and hot tubs:
Entrapment Protection - The pump suction system must provide protection against the hazards of
suction entrapment.
Suction Outlet Covers -All suction'outlets must have correctly installed, screw -fastened covers in
place. All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked,
broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSINASME®
All2.19.8 or its successor standard, ANSI/APSP�16. The pool must be shut down and bathers must be
restricted from entering the pool until any cracked, broken, or missing drain covers are replaced.
Number of Suction Outlets Per°Pump :IProvide at least two (2) hydraulically -balanced suction outlets,
with covers, as suction outlets for each circulating pump suction line. The centers of the suction outlets
(suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See
Figure 1. ,
The system must be built to include at least two (2) suction outlets (drains) connected to the pump
whenever the pump is running. However,l if two (2) suction outlets run into a single suction line, the
single suction line may be equipped with'a valve that will shut off both suction outlets from the pump:
The system shall be constructed such that it shall not allow for separate or independent shutoff or
isolation of each drain. See Figure 1.
Additional pumps can be. connected to a single suction line as Ion as the requirements above are met
.Water Velocity - The maximum water velocity.through the suction outlet assembly and its cover for any
suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate.
The suction outlet (drain) assembly and its cover must comply with the latest version ofANSI®/ASME®
A112.19.8, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas,and Hot
Tubs, or its successor standard, ANSi/ASME APSP-16.
Testing and Certification- Suction outlet covers must have been tested by a nationally recognized
testing laboratory and found to comply with the latest published edition ofANSI/ASME All2.19.8 or
its successor standard, ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming pools,
Wading Pools, Spas, and Hot Tubs.
Fittings - Fittings restrict flow, for best efficiency use fewest possible iiffings (but at least two (2) suction
outlets).
Pool cleaner suction fittings must conform to applicable International Associafion of Plumbing and
Mechanical Officials (IAPMO) standards.
Page 6 Jandy° Pro Series V8 FlAdm Series Variable -Speed Pump I Installation & Operation Manual
At Least
3 Feet
Listed/certified to the latest - Listed/certified to the latest
published version of published version of
ANSI®/ASME®A112.19.8 or ANSI/ASMEA112.19.8 or
Us successor standard, its successor standard,
ANSI/APSP 16. ANSI/APSP-16.
--- _ = ..-- -
Cover/Grate or Suction I cover/orate or Suction
Fitting, securely fastened to No valves between Fitting, securely -fastened
a�
Main Drain Sump Tee and Main Drains to Main Drain Sump
E Suction Outlet --3 I I E— Suction Outlet
in (Main Drain) 9 (Main Drain)
Valves permitted only after tee I pump
Figure 1. Number of Suction Outlets Per Pump
Section 2. General Description
2.1 Introduction
This manual contains information for the proper
installation, operation, and maintenance of Jandy Pro
Series VS FloPro variable -speed pumps. Procedures
in this manual must be followed exactly. To 'obtain
additional copies ofthis manual, contact Zodiac®
Customer Service at 800.822.7933. For address
information, see the back cover of this manual.
2.2 Description
The VS FloPro. is a variable -speed pump that can be
run from 600 RPM to 3450 RPM. When connected to
the JEP-R controller, up to eight (8) speed settings may
be programmed and recalled. This allows you to select
- -the most appropriate speed for your application. Even.
more versatile programming is possible when you use
an AquaLink® RS, AquaLink PDA, or AquaLink Z4TM
controller.
The pump is driven by a variable speed ECM
(Electronically Commutated Motor) directly attached to
the pump impeller. Themptor spins the impeller which
forces water to flow through the pump. As the speed of
the motor is varied the flow through the pump is also
varied. The adjustable flow rate allows for optimization
of flow during the varying pump cycle requirements. As
a result the energy efficiency of the pump is maximized
resulting in cost savings to the pool owner while also
helping to save the environment.
Section 3. Installation Information
3.1 Plumbing
Preparation Information
1. Upon receipt of the pump, check the carton for
damage. Open the carton and check the. pump for
concealed damage, such as cracks, dents or a bent
base. If damage is found, contact the shipper or
distributor where the .pump was purchased.
2. Inspect the contents of the carton and verify that all
parts are included, see Section 7.1, Replacement
Parts List and Exploded View.
Pump Location
1. Zodiac Pool Systems, Inc. recommends installing
the pump within one (1) foot (30 cm) above water,
level. The pump should not be elevated more than
five (5).feet above the water.level of the pool.
NOTE The pump is NSF certified as being able to prime
at heights up to 10 ft above the pool water level, at sea
level. However, to achieve better self -priming, install the
,pump as close as possible to the water level of the pool.
2. If the pump is located below water level, isolation
valves must be installed on both the suction and
return lines to prevent back flow of pool water
during any routine or required servicing. .
I A WAR NENG I
A check valve can interfere with the'proper
operation of certain Suction Vacuum Release
System (SVRS) products. To avoid possible en-
trapment hazard, serious injury, or death, make
sure to review the operation/owners manual of
your particular SVRS product before installing the
check valve.
10
JandyO Pro Series VS FloPro7m Series Vadable-Speed Pump ! Installation & Operation Manual
Page 7
HEATER
CHECKVALVE --�
(Cheek Valve recommended
forsystems fnstalledyft EMSlan Feeders
rAquopuTe•sattchlorination systems) _
SPA RETURN
Figure 2. Typical Piping Installation
NOTE When the pool equipment is located below the
pool surface a leak can result in large scale water
loss or flooding. Zodiac Pool Systems, Inc., cannot be
responsible for such water loss or flooding or damage
caused by either occurrence.
3. Install the pump such that any disconnecting means
and/or junction boxes for power connection are
within sight of the pump and at least five (5) feet
horizontally from the edge of the pool and/or spa.
Choose a location that will minimize turns in the
piping.
NOTE In Canada, the minimum distance maintained from
the edge of the pool and/or spa as noted above must be
3 meters (10 feet), as required'by the Canadian Electrical
Code (CEC, CSAC22.1).
4. The pump must be placed on a solid foundation that
will not vibrate. To further reduce the possibility of
vibration noise, bolt the pump to the foundation, or
place it on a rubber mat. ' .
NOTE Zodiac Pool Systems, Inc. recommends bolting the
pump directly to the foundation.
5. The pump foundation must have adequate drainage
to -prevent the -motor -from -getting -wet. -Protect -the
pump frorti the rain and sun.
6. Proper ventilation is required for the pump to
operate normally. All motors generate heat that
must be removed by providing proper ventilation.
P000SPA
3 WAY VALVE
SPA DRAIN
(Suction Outten
a.
MANUAL BYPASS VALVE
MANUALBYPASSDE'rX
USEVVIIEN RIMTION RAT
E CCEEDS12SGPNIFORZODIA
HEATERS.REFERTOTHE WWAI
TUREFTSRECOMMENOATIONS I
USING ADIFFERENT BRAND HEATS
7. Provide access for future services by leaving a clear
area around the pump. Allow plenty of space above
the pump to remove the lid and basket for cleaning.
8. If the equipment is in a potentially dark area,
provide adequate lighting.
Pipe Sizing
For assistance with suction and discharge pipe sizing,
please see Table'l.
Installation Recommendations
1. To help prevent difficulty in priming, install the
suction pipe without high points (above inlet
of pump - inverted "U"s, commonly referred to
in plumbing as an airlock) that can trap air. For
installations of equipment up to 100 feet (30 m)
from the water, refer to Table 1, the pipe sizing
chart. For installations of equipment more than 100
feet (30 m) from the water, the recommended pipe
size must be increased to the next size.
Page 8 Jandy®Pro Series VS FloPWm Sedes VadabMpeed Pump -I Installalion & Operation Manual
VS FloPro with Small Base
i
a' vlltwo�i�. Ill ®i�
No Base Required
Option I Hayward@Super Pumps
1 Pental&SuperRos
Sta-Rites SuperMaO
Pump
Herght
Side .
Small Base I I
Option Hayward Super1114 I I
2 Jam1yPlusHPbyZodiaos
Jandy Max HP byZodac
Option Small Base with Spacers � - I I
Pentair IMtisperPlo I
3 Sta-Rite Dyna•GlasTM
Small Base+ Large Base
Sta•Rite Max E Pros I
Option Sta-Rite Dura-Glass
4'
Sta-Rite Dura•Glas II
Sta-RiteMax-E-Glaso. •optional
Figure 3. VS FloPro Pump and Base Options `
Table 1. Pipe Sizing Chart for Schedule 40 PVC
' :[2 1;:
Pipe$�ze�
—;R� '' .7t-•... .- .fit•"
-::GMax�muin=Ftbw
F�xMaxtmumit<low�4
'�tis.{:': Xy:
-IRRasuctton=��=;
.'y- iv3-� :?.: ;••'P
.�
,- /f :V.\• -iC. Jl-A:7 �•firC>
; Drscfiarge�:
s;r:
w(6•teetfper',second)3
(8;feet_per-secon)
AUC...i
37 GPM (140 LPM)
50"GPM (189 LPM)
V/" .
(38 mm)
2" (61 mm)
62 GPM (235. LPM)
85 GPM (322 LPM)
2%"
88 GPM (333. LPM)
120 GPM (454.
(64 mm)
LPM)
3"
136 GPM (515
184 GPM (697
(76 mm)
LPM)
LPM) ••
4"
234 GPM (886'
313 GPM (1185
(102 mm)
LPM)
. LPM) .
2. VS FloPro Pumps come equipped with unions on
both the suction and discharge ports. This feature
simplifies installation and service and eliminates
the possibility of leaks at threaded adapters.
3. The VS FloPro Pump must be connected to at least
two (2) hydraulically -balanced main drains for each
pool pump suction line. Each drain (suction outlet)
assembly must be provided with covers and must be
listed or certified to the latest published edition of
ANSI®/AWBOA112.19.8, or its successor standard,
ANSUAPSP-16. The suction fittings of the main
drains must be at least three (3) feet'(1 m) apart or at
different planes. The suction fittings can be a drain
and skimmer; two (2) drains, two (2) skimmers, or a.
skimmer with an equalizer line installed. Check the
local codes for proper installation.
NOTE To prevent entrapment, the system must be built so
it cannot operate with the pump drawing water from only
one (1) main drain�At leasttwo (2) main drains must be
connected to the pump when it is in bperation. However, if .
two (2) main drains run into a single suction line, the single
suction line may be equipped with a valve that will shut off
both main drains from the pump.
4. The piping must be well supported and not forced
together where it will experience constant stress.
5. Always use properly I sized'valves. Jandy Pro Series Diverter Valves and Ball Valves typically have the "
best flow capabilities..
6. Use the fewest possible fittings especially 90 degree
elbows. Each additional fitting or length of pipe
increases resistance to flow which makes the pump
work harder.
NOTE If more than ten (10) suction'fit ings are needed, the
pipe size must be increased.
a
Jandy° Pro Series VS FloPro7m Series Variable-S eed Pump p I Installation &Operation Manual Page 9
7. Every new installation must be pressure tested
according to local codes.
• Replacement of Existing Pump
Jandy Pro Series VS FloPro pumps can easily replace
several other pumps: the Hayward® Super Pump®
Hayward Super IITM, Pentair' SuperFIo® Pentair
WhisperFlo® Jandy Pro Series, PlusHP (PEP), Jandy
Pro Series Max1HP (IvII3P), Sta Rite® Dura Glas,� Sta
Rite Dura Glas II, Sta Rite Dyna GlasTM, Sta Rite
Max-E-Glas® Sta-Rite Max E-Pro® and Sta Rite
SuperMax®.
To replace the Pentair WhisperFlo, Jandy Pro Series
PHP, or Jandy Pro Series •MW, use the VS FloPro's
adjustable base. The VS FloPro base (and its spacers)
increase the total height of the pump and the height of
the suction side ofthe pump. See Table 2 and Figure 3.
NOTE Adjustable base comes with FloPro models
VS-FH131.0, VSFHP165JEP, VS-FHP2.0 and
VSFHP270JEP If adjustable base is required for
VSFHP270AUT or VSFHP165AUT please see item 18 in
section 7.1 "Replacement Parts List and Exploded View"
Table 2. VS FloPro Dimensions
r : v X, r'%'a??:,rr y "� ''v34=y'�:; c ;i.Y_a
•'yr__'^ r: k r .5 •:•'•�a'���t %i
s : ^•e:ys�lpt 1.41 G $•?I ns•
:SUCtrO.nirG•i '''_=�ia+:'�'�.r...r
a.%�ii:.t3�i:
!• :C` IF . ✓'w. Ziff-.:Y.. ..
:Base Corifiguratixxs._--�''- •
� .fi r.• Yl; i0.g.
z �'l•�= �pump�:M � ;�{:,
<.a=3ii.—.a...in___: \ 4_ti_..._ �S
_:fjlerg��jirY-:} i�l��_••: °-ir.�itri�•
1. Pump without Base
7 3/4" 12 3/4"
(197 mm) (44 mm) .
2. Pump with Base
9"
141j
(229 mm)
(356 mm)
3. Pump with Base and
91/4"
14 j1/4"
Spacers
235 mm)
(362 mm)
4. Pump with Small f Large
1276
10 7/8"
16, 7/8"
4 Base
mm) I
(403 mm)
Install Spacers into Small Base 1
2.
3.
Using a hand cutter tool, cut the plastic bars
connecting the top and bottom sets of spacers, as
shown in Figure 4. 1
Push the two (2) top spacers and two (2) Uottom
spacers out ofthe base.
Align the pins in the four (4) spacers with!the holes
in the base and snap the spacers into place, as
shown in Figure 5.
Figure 4.
Cut
•spacers
at X.
Cut Sets of Spacers Out of
Figure 5. Snap Spacers into Place
3.2 Electrical Installation
Voltage Checks
The correct voltage, as specified on the pump data plate and
Table 3 on page 10 is necessary for proper perfonnance and
long motor life. Incorrect voltage will decrease the pump's
ability to perform and could cause overheating, reducefhe
motor life, and result in higher electric bills.
It is the responsibility ofthe electrical installer to provide
data plate operating voltage to the pump by ensuring
proper circuit sizes and wire sizes for this specific
application.
The National Electrical Code® (NEC% NFPA 70)
requires all pool pump circuits be protected with a
Ground Fault Interrupter (GFCI). Therefore, it is also
the responsibility ofthe electrical installer to ensure that
the pump circuit is in compliance with this and all other
applicable requirements ofthe National Electrical Code
(NEC) and any other applicable installation codes.
A CAUTION
Failure to provide data plate voltage (within 10%)
during operation will cause the motor to overheat and
void the warranty.
Bonding and Grounding
1. In addition to being properly grounded as
described in Electrical Wiring section, and
in accordance with the requirements-ofthe
National Electrical Code (NEC), or in Canada the
Canadian Electrical Code (CEC), the pump motor
must be bonded to all metal parts of the swimming
pool, spa or hot tub structure and to all electrical
components and equipment associated with the
pooUspa water circulation system.
2. The bonding must be accomplished by using a solid
copper conductor, No. 8 AWG or larger. In Canada
No. 6 AWG or larger must be used. Bond the motor
using the external bonding lug provided on the
— --motor-frame. — -- --
A WARNING
Always disconnect the power source before working
on a motor or its connected load.
•
0
9 0 hL ENGLISH 71 Jandf Pro Series VS FloProN Series Vadable-Speed Pump I Installation & Operation Manual
Table 3. Recommended Wire Sizes for VS FloPro Pumps
pp1�=fir re�ta�w•t•�rtt .e-)rr_ -•t •e x;tr.- as '.a•' •:=:t•. {;v���,...-:r.L• �L. 4L%'! '�::•t_Y.:1Liu7it=i >:..�Y}::ai�av:i:a e.�:e•::�u:'i'. i:o• �]a.a_t~. J.. �•R _T� i„ 1....
'kit ::;,;��:1.�..:.RECOMMENDED�MINIMl1MnWIRE�$1ZE�FOR�'US.:FL-OPROP�U.MP$*::��.�. k�s
-•� •�...:i?��
e•
A-1,•L:'i' .+tin .=.1n'.v^:<z'4%?_t*n•': tirrr' :.>::S?.'it.!'i%_•;R'•x::A:= i:,t...ta'aR?Y �.:.a.4ir yTX::%: �tQ�27.i.4v�+..i .•;,'r - .._.xi...ria� '•:1'r.'.^+.-•:ati
-
�0.150
Feet
Distance from Sub -panel I
(0.46 metres)
Branch Fuse AMPS
Gauge of Wire
Model
Class: Cc; 6, H, J, K, RK, or T
Voltage
230 VAC
230 VAC
-VS-FHPI.O,-VSFHP165AUT.VSFHP165JEP--.-...
' -.- _ _ r I5A::: ::........ :.:::_:_
__ .::_::.: _-,. :.....---12::::::: _- _-:---_- - -
VS-FHP2.0, VSFHP270AUT, VSFHP270JEP
120A
10
'Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All National Electrical Code"
(NEC or the Canadian Electrical Code (GSA) and local codes must be followed. Table shows minimum wire size and branch fuse
recommendations for typical installation. i
A WARNING
Make sure that the control switch, time clock, or
control system is installed in an accessible location,
so that in the event of an equipment failure or a loose
plumbing fitting, the equipment can be turned off. This
location must not be in the same area as the pool
pump, filter, and other equipment.
A CAUTION
The pump must be permanently connected to a
dedicated electrical circuit. No other.equipment,
lights, appliances, or outlets may be connected to the
pump circuit, with the exception of devices that may
be required to operate simultaneously with the pump,
such as a chlorinating device or heater.
Breaker Panel
••••GROUND ••' ,., �•
Lug
mmm
S GQ.
Terminal Block
Variable -Speed .
Pump (230 VAC)
Figure 6. Bonding the Motor
Electrical Wiring
1. The pump motor must be securely and adequately
grounded using the green screw provided. Ground
before attempting to connect to an electrical power
supply. Do not ground to a gas supply line.
2. Wire size must be adequate to minimize voltage
drop during the start-up and operation of the pump.
See Table 3 for suggested wire sizes.
3. Insulate all connections carefully to prevent
grounding or short-circuits. Sharp edges on
terminals require extra protection. For safety, and to
prevent entry of contaminants, reinstall all conduit
and terminal box covers. Do not force connections.
into the conduit box.
NOTE When power alone is supplied to this pump, it will not
operate. It requires a digital command sent to it by either
a variable speed controller (JEP-R), an AquaLink® RS
controller, an AquaUnk Pool Digital Assistant (PDA), or
an AquaLink Z47m, to operate at a chosen speed.
VS FloPro Controller Options,
The VS FloPro pump can be operated by one (1)
of four (4) controllers: the JEP-R variable -speed
controller, Ahe AquaLink RS controller (Rev O or later),
the AquaLink PDA (Rev 4.0. or later), or the AquaLink
Z4. The VS FloPro variable -speed pump communicates
with the controllers via a four -wire. RS-485 interface.
Controller Installation Options
The VS FHP1.0, V3FFlP165JEP, VS FElP2.0, &
VSFB P270JEP pumps come pre -configured for the
JEP-R variable -speed controller with DIP switch
settings pre -configured to work with this controller.- The
VSFB P 165AUT and VSFI P270AUT Pumps come
pre -configured for installation with the AquaLink RS,
AquaLink PDA, or AquaLink Z4.
To install with an AquaLink,R.S controller (Rev O
or later), an AquaLink PDA (Rev 4..0 or later), or an
AquaLink Z4:
1. Remove power from the VS FloPro pump by
disconnecting the high voltage lines or by turning
off any breaker to which the VS FloPro pump
power is connected.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
2. Remove the access cover to complete electrical
connections to the motor.
Jandf Pro Series VS Floft`l" Sedes.Vadable-Speed Pump I I Installation & Operation Manual
AquaLinkv RS RS-485 Connectors
o::o.oa
0000000
° 3z
yam
gym»
ow
CO�
m d
eU
T4
V 5-Position
DIP Switch
�' 0000rarao
Connect to
AquaLink RS
RSA85 Connec'
(or Multiplexer
Interlace Boar(
200 ft (61 m) ',
max Install distance ' I
for communication
Power Wiring
Port
oN�23
ttUU�� p
4-Position
DIP Switch
Product maydfrerkm imagesshown
Figure 7. Wiring AquaLink RS Controller or
AquaLink PDA .
3. Slide dip switches 1 and 2 down to the OFF
position. If applicable to your pump model slide
dip switch 5 up to the ON position. See Figure 7.
4. Select the desired address(es) for the pump by
setting dip switches 3 and/or 4, as shown ini Section
33, W FloPro Pump Dip Switch Settings. l
S. If short RS485 cable or JERR controller is pre
installed:
i
a. - Disconnect the RS485 cable from the 4-pin .
header on the pump drive.
[tote: Do not cut the cable, or you will lose the abiltt I to return
b. Connect the new RS-485 cable from the
AquaLink through the available compressi(
fitting and route the 4-conductor cablelthroi
the motor drive threaded port closest to the
connector. Figure 7.
Page 11
6. . Connect the RS-485 connector on the
AquaLink- RS (or multiplexer interface bard),
matching wire colors with connector positions as
follows: I -red, 2-black, 3-yellow, and 4-green. See
Figure 7.
7. Restore power to the pump and verify the operation
ofthe'controller.
Refer to the appropriate manual for setup and
operation ofthe pump: AquaLink RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,,
or H0572300, or AquaLink Z4TM Owner's Manual,
H0386600.
I) JEP-R Remote Mounting
The variable -speed controller may be remote mounted
onto a vertical surface that is protected from the .
d elements.
Follow the directions carefully to maintain the ability
to reinstall the variable -speed controller onto the Pump.
Reverse these instructions to complete the reinstallation.
See Figure 8.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the vadable-
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
Figure 8. Disconnect Variable -Speed Controller
. from Pump
Page ,12 Jandf Pro
tes VS FloProwl Series VadabteSpeed Pump I Installation &,Operation Manual
A .WARNING .
When determining routing and protection for the
variable -speed controller cabling, ensure that. all
National Electrical Code® (NEC®) and all. local code
requirements are met. NEC code requirements
prohibit the routing of signal cables in conduits or
raceways that are used for branch, feeder,:or servic
to -building routing of signal cables, with regard to
lightening protection.
At the pump:
I. Remove power from the pump by disconnecting the
high voltage lines or by turning off or deactivating
any breaker to which the pump power is connected.
2. Lift up the controller cover on its hinges to access
the variable -speed controller.
3. Remove the six (6) screws to disconnect the
variable -speed controller from the controller base .
on the Pump motor.
4. Detach the RS-485 cable connecting.the variable -
speed controller user interface to the controller base
on the motor. Do not over extend the cable when
raising the controller away from the motor.
5. Unscrew the four (4) connector terminals and
disconnect the wires ofthe motor cable assembly.
Note: Do not cut the cable, or you will lose the ability to
return to the default factory configuration.
6. Bundle the loose wire into the pocket of the
controller base. This wire will be used if
- reinstalling the variable speed controller onto the
Pump.
7. Secure the pocket cover and gasket with six (6)
screws to the variable -speed controller base on the
motor.
8. Remove the one (1) screw*and access cover to
complete electrical connections to the motor.
9. Insert the free end .of the new RS-485 cable through
the available compression fitting and route the
4-conductor cable through the motor, drive threaded
port closest to the connector.
10. Prepare th6 cable and attach another 4-pin
connector, ensuring the wire colors match Figure 7.
11. Insert the RS-485 connector onto the corresponding
RS-485 connector on the motor PCB.
12. Secure the compression fitting nut around the cable.
to secure the motor.
13. Verify the DIP switch settings match Figure 7.
14. Reinstall the access cover with the single screw
removed in step 8.
Follow the instructions in -the Variable -Speed Controller
User Interface Installation/Owner's manual (H0412200)
to complete the remote mounting of the controller.
the
IMPORTANT
The installer must TURN ON switches 1 and 2 at the
VS-FHP2.0 pump when connected to the variable -
speed controller.
NOTE The variable -speed_ controller part no. is JEP R. y
the high voltage -lines or by opening any breaker to
which the pump power is connected.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
2. Remove the cover of the junction box and feed the
RS-485 cable into the fitting.
3. Unplug the RS-485 connector.
4. Attach the four (4) wires in the RS-485 cable to
the RS-485 connector. Match the wire colors with
the positions on the connector. I- red, 2- black, 3-
yellow, and 4- green. See Figure 9.
5: Insert the RS-485 connector back into the pump.
6. Slide dip switches 1 and 2 up, so they are in the ON
position, and slide switches 3 and 4 down, so they
are in the OFF position. See Figure 9.
Jandy° Pro Series VS FloPron" Series Vadable-Speed Pump jl Installation &Operation Manual
[:nnfrnlrnr
4-Position
DIP Switch
it 111,"Iq � •� � r; �t•,1
Figure 9. Wiring Variable -Speed Controlled (JEP-R)
7. Connect the other end of the cable to the controller.
Match the colors of the wires with the appropriate
connector positions as follows: I- red, 2- Black, 3-
yellow, and 4-green.
8. Restore power to the pump and verify the �per�tion
of the controller.
9. Refer to the Variable -Speed Controller Owner's .
Manual, H0412200, to operate the pump.
I
Page 13
VSFHP166JEP Motor
3.3. VS FioPro Pump Dip Switch Seiiings
The 4- or 5-position dip switch is located at the rear of
the VS FloPro pump. This dip switch serves two (2)
functions: it selects the pump address, and it determines
what type of controller will be used with the pump.
Table 4. VS-FHP1.0, VSFHP165AUT &
VSFHP165JEP Dip Switch Settilnus
�SWItC�I'"�
3
kI�V.7?,.1
�s$� .•m-�
{mow¢ ltclh�-
;{.1tiiY.�\iti"litii'
Y.�:. �
�•Siiviich M
S.r I.nr
arol�- �.:;�--�•+•.cNr�<.:•rk;s
[Contr_oller�]-{�-E"=•:�a�•%�-}" � '
.yL.rsY•�i, iCfL �?i••:.'YI•ii�i-S'i[i�
=.�lin'F
:.1�,.,:i�a
2�;°nr;
_i
.i]•i
Y • a�wC:.:c1
1.i.M1:li�;%
.::!
.._4•�: 4:
_ *:,
w.�:
OFF
OFF
ON
AquaLink RS, AquaLink
PDA, orAquaLinkZ4m
ON
ON
ON
Variable SpeedController
„Switch.
'K J
Y95011,
_Swtchf
a ti ' ? Y 5."L^7=t ' �— ti '. y.. i
;PumpAddr=: r."'�=_' L
!l'ir� � i .'�i�
3,'�!'i
r �•'•'=.�`Y `
ri ��•Sis=i.L:4ey.��-i:- }i Y�i•rsy,.?t:�.�i �.'�y.t:F�.:.'•t'
=�-L'f'w;.asc,,: •c.r� riJ(.c .zy� .
3s
;':.'�,:4:a3��
:::�:.•._i
ON
OFF
PUMP 2
OFF
ON
PUMP 3
ON
ON
PUMP
Table 5. VS-FHP2.0, XFSFHP270AUT &
VSFHP270JEP Dip Switch Settings
'sSINltCl7
3..: �a_rJ:.'i
• ...I'r.V
WHEN
�'.�!!..-- _ �-
:L+taxi.: ..St
�:. 1a fi'+-
its"oiler,- <-
aj
-..�.` :C'Y`rJ-'i;))r:r'.�'..�N�y:I: _n^1oL_t:• ��t�• .��
-
:i!:_�:.•fJ..:.E:...r1•.`. .. ... J. 1.Y. .. s�1'.�' .•6�.ti%•; �•1
OFF
OFF
AquaLink RS, AquaLink PDA, or
AquaLink Z4
ON
ON
Variable Speed Controller
t�{'a7Wl�CI1.��S
,• •�
J•
�� �'
wiEch�•
'-'•.-ir`•� c •Jc'�
.�+�:1
:t•�a3:.�� ,..ri.r..�...��:;��..tc V�^�s::•r..:;=-'t ,..
:Primp Address-••�.'�"�•• >r��.�`�
"M7 : :;N,.x••..9•. tc. .t'�tii.•.:.;- _{. �.t
s:?'r��AV..�kf:r�..-'`iY•:1'•T�l%>^�-lt:..
ON
OFF
PUMP 2
OFF
ON
PUMP 3
ON
ON I
PUMP
Page 14Jandy° Pro Series VS FloPro1m Series VanabMpeed Pump I ,Installation & Operation Manual
3A Auxiliary Load Operation
Certain pump models are equipped with a terminal
bar that providesm'ser access to a built-in Auxiliary
Load relay contact. This normally -open, dry contact
is activated under certain operating conditions and is
primarily intended; to be used to control external devices
that require system water flow for proper functioning,
such as heaters,:booster pumps,_salt water chiorinators,� .. .
vw.
See Figures 9 and 10 for compartment's location:details
An access cover with -Phillips -head screw must be
removed before proceeding.
Auxiliary Load Connection Requirements
A WARNING
ELECTRICAL SHOCK HAZARD
Due to the potential risk of fire, electric shock, or
injuries to persons, Zodiac® Pumps and any auxiliary
loads must be'installed in accordance with the
National Electrical Code® (NEC®), all local electrical
and safety codes, and the occupational Safety and
Health Act (OSHA). Copies of the NEC may be
ordered from the National Protection Assoclation;
470 AtianticAve., Boston, MA 02210, •or from your
local government inspection agency.
In Canada, Zodiac Pumps must be installed in
accordance with the Canadian Electrical Code
(CEC).
• The Auxiliary Load relay contacts are rated at
230V/11A RMS. Please ensure the requirements
of the equipment to be connected to the Auxiliary
Load do hot exceed`this rating.
_1 . 2
O L2 L1
L1
(Black) 230v
LL
Power
L2 Source
(Red or
Black)
L2
(Red or Black) .
Eattft
230V . EXAMPLE. ONLY Auxiliary NOTRepresenriffm of
Load aRwiringconfigumtrans
Note: In ft conGguralka, it is Impodant to vedly the shamd
powersoua:e is adaquateiyrated to sarvlce both the pump
_ and the atnug rycqulpment.
Figure 11.. 230VAuxiliary Load, Shared Power
Source Wiring Diagram
—
- v.V
-
Li
0
0
Y
(Black)
230V
o
Power
0
Source
'OI.
(Red or
Black)
Eailh
_. _..... _.
_... ,
Line
115V.
(Black)
Power
Source
Neutral
(white)
Line
(Black)
EXAMPLE ONLY
Earth
115V
Auxiliary
NOTRepresenlaGveof
Load
agwiringwnfrguraGbns
Figure 12. 115V Auxiliary Load, Separate Power
- Sources Wiring Diagram
o e e Lz u
3 0 il.
_ (Black) 230V
C aC
o Power
.o L2 Source
w (Red or
Black)
Earth
L1
230V (Black)
Power
Source.7Redk)
Line
Black)
EXAMPLEONLY
ryNOTRepresenlaGveaf
aRttuingeonfigurdGons
Figure 13. 230VAuxiliary Load, Separate -Power
Sources Wiring Diagram
Auxiliary Load Operation Characteristics
Auxiliary Load relay contact activation is speed -
dependent, and behaves as follows: .
Contact Closure
From a stopped condition, there is a three -minute delay
before theAuxiliary Load contact is closed when the
motor speed reaches and maintains aspeed of at least
1725 RPM.
From a running condition at below 1725 RPM, there is
a five -second' delay before theAuxiliary Load contact
is closed when the motor speed reaches and maintains a.
speed of at least 1725 RPM.
Jandf Pro Series VS FloProlu Series Variable -Speed Pump
I Installation & Operation Manual
Contact Opening
If the pump speed is below 1725 RPM, the Auxiliary
Load contact is opened. Contact openings are always
immediate.
. 3.5 Remove Pump Lid
1. Make sure that the pump is turned -off.
2.. Make sure that the switch to the -circuit breaker that
powers the pump motor is turned off...
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a.shock hazard resulting in
severe personal injury or death.
A WARNING
ELECTRICAL SHOCK HAZARD`
I
Due to the potential risk of fire, electric shock,
or injuries to persons, Zodiac@) Pumps must be
installed in accordance with the National Electrical
Code® (NEC®), all local electrical and safety codes,
and the occupational Safety and Health Act (OSHA).
Copies of the NEC may be ordered from the National
Protection Association, 470 Atlantic Ave., Boston,
MA 02210, or from your local government inspection
agency. .
In Canada, Zodiac Pumps must be installed tn�
accordance with the Canadian Electrical Code'
(CEC).
3. Make sure all necessary isolation valves are closed
to prevent pool water from reaching the pump.
4. Following the markings on the locking ring, turn
the ring counter -clockwise until the `START'
markings align with the ports. See Figures .114 and
15.
5. CarefuIly remove the lid with locking ring
3.6 Conduct Pressure Test
A WARNING
When pressure testing a system with water, air
is often trapped in the system duringthe filling
process. This air will compress when the system is
pressurized. Should the system fail, this trapped air
can propel debris at a high speed and cause injury.
Every effort to remove trapped air must be taken,
loosening the pump basket lid while filling the
Page 15
A WARNING
Trapped air in the system can cause the filter lid
to be biownoff, which can result in death, serious
injury, or property damage. Be sure all air is properly
purged out of the system before operating. DO NOT
USE COMPRESSED AIR TO PRESSURE TEST OR
CHECK FOR LEAKS.
A WARNING
ELECTRICAL SHOCK HAZARD
Do not pressure test above 35 PSI. Pressure
testing must be done by a trained pool professional.
Circulation equipment that is not tested properly
might fail, which could result in severe injury or
property damage.
A WARNING
When pressure testing the system with water, it is
very important to make sure that the pump basket lid
is completely secure.
1. Fill the system with water, using care to eliminate
trapped air.
2. Pressurize the system with. water to no more than
35 PSI.
3. Close the valve to trap pressurized water in the
system.
4. Observe the system for leaks and/or pressure decay.
S. If there are lid leaks, repeat this procedure, For
Zodiac Technical Support, call 800.822.7933.
Section .4. Operation
4.1 Start-up
A CAUTION
Never run the pump without water. Running the
pump "dry" for any length of time can cause severe
damage to both the pump and motor and will void
the warranty.
If this is a new pool installation, make sure all piping
is clear of construction debris and has been all
pressure tested. The filter should be checked for
proper installation, verifying that all connections and
clamps are secure according to the manufacturer's
recommendations.
To avoid risk of property damage, severe personal
injury or death, verify that all power is turned off
before starting this procedure.
' ENGLISH
f�
Seal
Figure 14. O-ring in Lid Assembly
Lid with
Locking
Ring
and
Seal
Pump
Debris
Trap
Basket
(inside
Pump)
Figure 16. Exploded View of Pump
Jandya Pro $a 'e$,V$ PoPro7M Series VadableSpeed Pump.. I Installation& Operation Manual
1. Depending on the location of the pump, do one of
the following:.
- If the piunp is located below the water'level of.the:
pool, open the filter pressure release valve to prime
the pump with water.
- - If the pump is located above the water level of the
pool, remove the lid and fill the basket with water
"be re daftin o"-the=..um. -
2. Prior to replacing the lid, check for debris aiound
'd Ii ' d th 1'd t
the l . o-nng seat. De ris aroun e r o-nng sea
will cause air to leak into the'system and will make
it difficult to prime the pump.
3. Hand -tighten the lid to make an air tight seal. Do
not use any tools to tighten the lid: hand -tighten
only. Make'sure all valves are open and the unions
are tight.
4. Restore power to the pump. Then turn on the pump
by following the instructions in the appropriate
manual: `Tariable-Speed Controller Owner's .
manual, H0412200, AquaLinl& RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, or AquaLink Z4Tw Owner's Manual,
H0386600.
S. Once all the "air. has left -the filter, close the pressure
release valve.
6. The pump. should prime.. The time, it takes to prime
will depend on the elevation and length of pipe .
used on the suction supply pipe. See Installation
Recommendations in Section 3.1 for proper
elevation and pipe size.
The default'priming speed is 2750 RPM. The pump
will take approximately 14-15 minutes to prime at
this priming speed when the:pump is located 10 feet
above the pool water. If priming speed is adjusted
to 3450 RPM, the pump should prime within 6
minutes at 10 feet above the water level.
NOTE The pump is NSF -certified as being able to prime
at heights up to 10 it above the pool water level, at sea
level. However, to achieve better self -priming, install.the
pump as close as possible to the water level of the pool.
7. If the pump does not prime and all the instructions
to this point have been followed, check for a
suction leak. If there is no leak, repeat Steps 2
through 7.
8. For technical assistance, call Zodiac®. Technical
Support at 800.822,7933:,
'I
Jandy° Pro Series VS FloPro7m Series Vadable-Speed Pump. I installation & Operation Manual
Section 5. Service and
Maintenance
A CAUTION
To avoid damage to the plastics, do not use lub licank
or sealant on the o-ring. Only soapy water should be
used to install and lubricate the o-ring.
6 ' Routine Maintenance
Inspect the pump filter basket for debris by looking
through the clear pump lid. Remove any debris, because
as debris accumulates, it will begin to block the flow
of water through the pump. Keep the basket.clean to:
improve the performance of the pump.
L Turn off the power to the pump. If the pump, is
located below the water level; close the isolation
valves on the suction and discharge sides o the
pump to prevent backflow of water.
2. Turn the lid's locking ring counter -clockwise until
'START' aligns with the ports. Carefully remove the
Iid.
A CAUTION
A misaligned basket will cause the lid to be
improperly seated, allowing an air leak, which
could
result in pump damage.
3. Lift the basket out of the pump.
4. Dispose of the debris and thoroughly clen the
basket making sure all the holes are open'..Using
a garden hose, spray the basket from the outside to
help clear the holes. Remove any remaining debris.
by hand. ,
S. Replace the basket in the pump by aligning the,
opening with the suction pipe. If aligned properly,
the basket will drop easily into place. Do' not force
it into place.
6. Remove the lid seal and remove debiis around the lid
seal seat, as this can allow air to leak into the system.
Clean the lid seal and place it on the lid. 1
7. Replace the lid with locking ring. Hand ,Itlglrten the
Iid to make an air -tight seat. Do not use any tools to
tighten the Iid: Band -tighten only. i
8. Verify that all valves have been returned to the
proper position for normal operation.
9. Open the pressure release valve on the.fiiter, and
make sure it is clean and ready for operation.
--10-Turn on the power to the pump. -Once all the air 1
been evacuated from the filter, close the pressure
release valve. i
Page 17
6.2 Winterizing the Pump
A CAUTION
The pump must be protected when freezing
temperatures are expected. Allowing the pump
to freeze will cause severe damage and void the
warranty.
A CAUTION
Do not use antifreeze solutions in the pool,
spa, or hot tub systems! Antifreeze is highly toxic
and may damage the circulation system. The only
exception to this is Propylene Glycol. For more
information, see your local pool/spa supply store or
contact a qualified swimming pool service company.
1. Drain all water from the pump, system equipment,
and piping.
2. Remove the two (2) drain plugs. Store the drain
plugs in a safe location and reinstall them when
the cold weather season is over. Ensure drain: plug
o-rings are not misplaced.
3. Keep the motor covered and dry. Do not cover
the pump with plastic, because this will create
condensation that will damage the pump.
NOTE Zodiac Pool Systems, Inc. recommends having
a qualified service technician or electrician properly
disconnect the electrical wiring at the'switch or junction
box. Once the power is removed, loosen the two (2)
unions and store the pump Indoors. For safety, and to
prevent entry of contaminants, reinstall all conduit and
terminal box covers.
4. When the system is reopened for operation,
have a qualified technician or electrician make
sure all piping, valves; wiring and equipment
are in accordance with the manufacturer's
recommendations. Pay close attention to the filter
and electrical connections.
S. The pump must be primed prior to starting. Refer to
Section 4.1, Start-up,
Page,18 Jand? Pro Se
Section 6. Troubleshooting anc
Zodiac® strongly recommends that you call a qualified
system. To locate a qualified technician, check your Io
zodiacpoolsystems.ca and click on "Dealer Locator." '
m VS FloProlm Series VadatiMpeed Pump I. Installation & Operation Manual
'Repair
service technician to perform any repairs on the filter/pump
:al yellow pages or visit www.zodiaepoolsystems.com or www.--
xt!%]•
.e.:T :ft.?-^`ti'"'•` £:r';:.qn
1: .;
t •c. ,•,.
�•...i�n._..m
�;s+a-.tf%.•J
_%wv«._
F
.:�•Z•••a4i.�=.�c':i."y:f.::c-sI:'itiJ. �.L=.•�;;•• :•.vl. �._7. �.......
•L.G_ .a...�...The
cleanin /circul=
-Veri " t afs i e s e " =system
is not opernecessary.
correctly.
Check .filter and clean as necessary.
Check valve positions. Adjust as necessary.
NOTE Multiple pieces of equipment operating at one time (for example, waterfalls,
spa jets, and surface retums) will affect the proper operation of the cleaning system.
Check the cleaning system manual to ensure that the system is adjusted according to
the manufacturer's recommendations.
Bubbles are present in the
Air.is in the system. Check the pool or spa wafer level to ensure that it is at the proper
pump basket.
level and air is not being drawn into the suction-pipirig. If the wafer is at the normal
level, turn off the pump. TFrn the lid's locking ring counter -clockwise until 'START
aligns with the ports. Remove the lid and do a visual inspection of the lid seal looking
for cracks or gaps on the rubber surface. If none are observed, use a clean rag to
wlpe the surface -clean (note: the rag may show black material that came off the lid
seal). Use the rag again to clean the mating surface of the housing. Using a very
small amourit of silicone lubricant (no Vaseline) will help make d proper seal and
protect the lid seal. Align'START with the ports and turn the locking Ang clockwise
until'LOCKED' aligns with the ports. Hand -tighten the lid to make.an air -tight seal.
Do not use any tools to tighten the lid. Turn the pump back on. If problem is not
resolved lid seal replacement may be necessary.
Air leaks are still present.
Check the suction side piping union. While the pump is running, try to tighten the
union. If this does not stop the air leak, turn off the pump. Loosen�both unions and
slide the pump out of the way. Remove, clean, and re -install both union o-rings:
Reposition the pump next to the piping and secure the union nuts to the pump. Mth
clean union o-rings, hand tightening of the unions should create a seal. If the unions
still do not seal, gently tighten with a large pair of tongue -and -groove pliers.
Do not over tighten. I
There is no air in the
It is possible that debris is caught in the pump impeller. The pump impeller moves thewater,
system, but the pressure is
and the vanes in the impeller can become blocked with debris. See Section 61, Service
still low.
Technician Maintenance and Blocked Impeller, in this manual for more information.
There is no debris blocking
The pump impeller and diffuser are showing signs of normal wear. Have a qualified,
the impeller and the
service technician check the and diffuser and replace as necessary:
pressure is still low.
(impeller
If the pump is part of a relatively new installation, it could be an electrical problem.
Contact a qualified service technician. Have the technician check for loose electrical
connections and check the voltage at the pump motor while it is in operation. The
voltage must be within 10% of the motor's data plate raring. If the voltage is notwithin
10%, contact a qualified electrician and/or the local power service provider.
Pump seal is leaking air. Have a qualified service technician replace the seal.
The pump is leaking water
This is caused by a damaged or failed mechanical seal. Replace the seal.. '
between the motor and
pump body.
I
M
Jandy° Pro Series VS FloPro7m Series VadatiMpeed Pump •I Installation & Operation Manual
Page 19
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]7:iLf7:y
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. •Svit,i-_io�c•,u_�s.f`
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};M`..�7s1 LCtiit:i:..75_ � NIU.!L :!�.;r'i.wwY.<_..:,.,Su-._�r�r• .•..i.tZ�I,}),ir, ;'i
.1.:.�,•_::`.?i:.�:•:�T•rc.:°U...:?E?lts�^.c:iZZt:..3.ai:i:}Gt•or}o`:�::+K�� I.ak::'� .1.cif:.iF.P%.u?.ii:'n...'_�i::sl�.a� : lip-..:.al.-'t'.-:e..l:..G .�..._..i>= .a
The pump.gets hot and
Make sure that there is adequate room around the motor to circulate air and keep the
"shuts off periodically.
motor cool. Have a ,qualified electrician check for loose connections and check the
voltage at the pump motor while it is in operation. The voltage must be within 10%
of the motor's data plate rating. If the voltage is not within 10%, contact a qualified
electrician and/or the.local power service provider
Pump will not start.
No power to pump i
Make sure pump is properly connected to high voltage. See Section 3.2, Electrical
Installation, in this manual.
Improper low voltage wiring.
Check low-voltage.wiring between pump and controller. Correct if necessary. See
Secfion 3.2, Electrrcal Installation, in this manual.
Improper pump address setting.
Make sure that pump dip switches 3 and 4 are set properly for the installation. Both
should be OFF for use with Variable -Speed Controller or set to the proper address
when connected fo an AquaLink® IRS controller, an AquaLink PDA, or an AquaLink
Z47". See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-1711131.0 &
VSFHP165JEP should always have dip switch•seiiing 5 set to ON forboth controllers.
Fault condition exists.
View fault message on controller and correct fault before proceeding. If unsure how to
correct fault, contact Zodiac® Technical Support at 800.822.7933.
Variable -Speed Controller
Incorrect dip switch setting.
LCD is not displaying
Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP-R and
information
both are OFF if the controller is a PDA, AquaLink IRS, orAquaLink Z4.-See Section '
or
3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 & VSFHP165JEP
should.always'Ijave dip switch setting 5 set to ON for both controllers.
pump LEDs are not
Improper low -voltage wiring.
illuminated.
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, E1ec1dba1 Installation, in this manual.
Controller displays °Pump
Improper low -voltage wiring.
not connected°.
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Improper pump address set.
Ensure pump dip switches 3 and 4 are set properly for the installation. Both should
be OFF for use with Variable -Speed Controller or set to the proper address when
connected to an Aqual.Ink IRS controller, an AquaLink PDA, or an AquaLink Z4.
See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 &
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
Page 20 ' - ��--
g �:. Dandy' Pro Series VS FbPa'� Sedes VadabMpeed Pump I (nstallaffon & Operation Manual
Fault message appears on I Fault condition exists.
controller display.. View fault message on controller and correct fault before proceeding. If unsure how
to correct fault; contact Zodiac Technical Support at 800.822.7933. In Canada, call
1-888-647-4004
A CAUTION
This pump must be serviced by a professional serviceitechnician qualified in pool/spa installation. The following
procedures must be followed exactly. Improper installation *and/or operation.can create dangerous electrical
hazards, which can cause high voltages to run through, the electrical system. This can cause property damage,
serious personal injury, and/or death. Improper installation and/or operation will void the warranty.
Blocked Impeller I
A WARNING
Before servicing the pump, switch off the. circuit breakers at the -power source. Severe personal injury or death may
occur if the pump starts while your hand is inside the pump.
1. Turn off the pump. Switch off the circuit breaker to the pump motor.
2. Remove the lid and basket.
3. Look inside the pump for debris. Remove any debris found inside.
4. Replace the basket and lid.
5. Switch on the circuit breaker to the pump motor.
6. Turn on the pump, and see if the problem is solved.
7. If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 through 4, the
pump will need to be disassembled in order to access the inlet and outlet of the impeller. -
Jandy° Pro Series VS RoProTm Series Variable -Speed Pump II Installation & Operation Manual
Page 21
Section 7. Product Specifications and Technical Data
i
7.1 Replacement Parts List and Exploded View
To order or purchase parts for Zodiac® pumps, contact your nearest Zodiac dealer. If the Zodiac dealer cannot
supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to
.productsupport@zodiac.com. In Canada,1-888-647-4004, customerservice PSC@zodiac.com
Key
No. Des f ription
- Order Part No.
1 Motor, Drive, VS-FHP2.0 & VSFHP270AUT
R0562201
1 ° Motor, Drive, VS-FHP1.0, VSFHP165JE�
R0571000
1 Motor, Drive, VSFHP165AUT I
R0670400
2 Backplate, (Backplate w/Hardware, Backplate 0-ring & Mechanical Seal)
R0479500
3 Impeller, (Impeller, Screww/O-ring), VSI FHP2.0
R0479605
3 Impeller, (Impeller, Screww/O-ring), VS=FHP1.0
4 Diffuser, (Diffuser w/O-ring, Hardware i Backplate
R0479603
O-ring)
5 Mechanical Seal, Carbon Ceramic Set)
R0479701
and (1
R0479400
6 Pump Body, (Body and Backplate 0-ring)
R0479800
7 Motor Mounting Foot
R0479900
8 Lid w/Locking Ring, (Lid w(Locking Rm Ig & Lid O-ring)
R0480000
9 Pump Debris Filter Basket
R0480100
10 Drain Plug w/ 0-ring (Set of 2)
R0446000
11 Tail Piece, 0-ring & Union Nut (Set of 2)
R0327301
12 Lid 0-ring
R0480200
13
Backplate O-ring
R0480300
14
Tailpiece 0-ring (Set of 2)
R0337601
15
Diffuser/Impeller Hardware (Diffuser 0-ring, Screws (2), Self Sealing Screw)
R0480400
16
Backplate Hardware Hardware
(Backplate & Backplate O-ring)
R0480500
.17
Motor Hardware Kit i
R0446700
18
Pump Base Kit j
R0486700
19
Cover Fan, GEN If Replacement Kit (Hardware, Cover)
R0562400
20
hardware Speed Drive, GEN 11 i
R0562500
21
Connector, Speed Drive, VS-FHP Pump (4-Pin Connector)
R0660900
22
Cable, RS485, Replacement Kit I
R0535100
23
Screw w/O-Ring
R0515400
24,
Cover, Large, Speed Drive w/Gasket) GEN 11
R0562300
25
Base Spacer, FHP, VS-FHP, Replacement Kit
R0546400
26
Data Cable, Feed Thru
110501100
27 ,
User Interface Kit, Variable -Speed Pumps
.. JEP-R
28
Cover, Controller, VS-FHP 1.0 i
R0571500
_ 29
Fan Cover, VS_F_HP_1.0 I
R05Z1300
30
Access Cover, VS-FHP1.0 I
R0571400
31
User Interface Screws, VS-FHP1.0 I
R0571600
32
Conduit Fitting, 112 NPT VS-FHP1.0
R0501101
33
RearAccess Cover Screw, VS-FHRI1.0
i
R0687600
Page 22 • Jandya Pro Series VS FloProTh' Sedes,VbdableSpeed Pump I Installation & Operation Manual
7.2 Exploded Views I
8 '
1_
- - 12 -
VS-FHP2:O,VSFHP270AUT&
VSFHP270JEP Motor 14
(110562201) w
F R0670400
24
10\� ,
r
16 (Qty 6) 14.'
2, 5
e 15.23 8�s-, ..
\ 3
2, 3, 4,13 .
r , AL. I_ 1 (Qt r 4)
Jr 1 17 (Qty 4)
1919
(Qty 3)20
WN44.
(Qty 4) 7 *18 Optional
28 :-
31 (Qty 6)
�r rrr
Ffgure 16. VS FloPro Series Pumps Exploded View
11
6
4,15
4 (Qty 2)
15 (Qty 2)
1-VSFHP165AUTMotor
—'
(110670400)
Jandy O Pro Series VS FloPro7m Series VadableSpeed Pump ( Installation & Operation Manual Page 23
7.3 Performance Curves
Jandy Pro Series VS FioPro Series Pump
VS-FHP1.0, VSFHP165AUT & VSFHP166JEP Performance Curves
100
43
80
--------
-----
------
35
3
70
30 N
o
fi0
26 °e
•0
34
c1RP1
0
S
50
°
22 o•
W
40
----
---
— —
-------
17
0
2
0 RP
61I'
v
c
I'
30.—---
—
---
--•13
0°
------
20
9
17
0RP
10•----
10D
RP
�
—
------
----•4
0 _
0
0
180 19d 200
10 20 30 40 50 60 701 80 90 100 110 120 130 140 150 160 170
FII wRate. Gallons Per Minute. (GPM)
Jatidy Pro Series VS RoPro Series Pump
VS-FHP2.0, VSFhP270AUT & VSFHP270JEP Performance Curves
1°
43
90 --
----
-------
--
39
70 ---
---
—
---
-----
30
60
50
26
50 -----
—
----
--22
40
I .
17,
25
101prr `-
30-------
—
---
--
13
ZO
I
9
carp
600 m70
DO
0 10 20 30 40 50 60 70' 80 90 100 110 120 130 140 160 160 170 180 190 200
Flow Rate, Gallons Per Minute. (GPM)
7.4 Physical and Operational Specifications
Specifications
�,'f •• •' - ^T�.'•a::.�.;Y w'it u"��_,.
Mode[No.
-N
:HP
i?.}.•.P-G• A-•.'�w...�
•,Volta ear
•�.�r..799�."'_Il . ut�
MaxWattS=2
hw. .��r.iiY
:-�I?' e.
t?
..'�rt�-F--5 :>t-
Carton .:.
�•_-,.�7.^^�.�..v
�=%'•'s`e
'+r-•:>s�:?+. .- v=;...a •:�:eF•�.2 -
, �•..gs
;:.ri�•••.i:.y....:
�, .. �,.
..�.....•.-�
:,a__� . _
•iVd.:•��i'• ni.C+z7'.
7:�
-
.�. �� •�,
_ ~
��Y:.i::
—1.0
• �Nn4.:2.1i:(:;
1230 VAC
-�L;,••.��:
':T,✓.i'.• �.:�... ..
1,600W
.c,:�;
� -.'-
�:�:� �:��:.__�::_ �
.2 - 2%
s.W.e`i fit4�;,•
_ .,.� _ 9._� ' _=;
.Le .9.._:�: «-
:�..., n th��AL:.._
NO'.
VS-FHP1.0, VSFHP16SAUT &
46 lbs.
64 cm (25.2")
VSFHP165JEP
VS-FHP2.0, VSFHP270AUT &
2.0
I230 VAC
2,400 W
2% - 3"
56 ibs.
69 cm (27.2)
VSFHP270JEP
1
7.4.2 Dimensions
NOTE When installing a pump, leave'a minimum of two (2) feet (30 cni) of dearance above the pump for removal of the strainerbaskeL
. 641 mm
25 YP .
'
254 mm 283 mm
10"
Attached JEP-R Endosun:
tV +IV1.0 models only) .
_a =tea
P: lt=q
i
324 mm
12'/."
197 mm
7Ile 1�
i
16 %a^m276 .: I10 %.m
Bolt Holes; Front Edge of Union
Center to Center to Centel of Bolt Holes
Figure 17. VS-FHP1.0 & VSFHP1664UT Dimensions
691 mm
27 311W'
283 mm
�2510mm� 111l8"
a r 324 mm
1231V
I
I�
197mm ,
I-- - 165 mm
276 mm _a
Bolt Holes,
Front Edge of Union
Center to Center
to Center of Bolt Holes
Figure 18. VS-FHP2.0 & VSFHP270AUT Dimensions —
Zodiac Pool Systems, Ina.
ETLu sTeo '
dONFORMSTO
Mip's
2620 Commerce Way, Vista, CA920BiuLSTo
1081
1.800.8221933 1 www.ZadiacPoolSystems.com
Interte[c Cedifiedto �..
CAN/CSAC222�-�+"
Zodiac Pool Systems Canada, Inc.
No. tos.
2115 South Service Road West, Unit 3 Oakville (ON) L6L 5W2
+1(88B) 6474004 ( wwwZadiaftolSystems.ca.
ZOD/AC° Isaregrskmd6ademaike[Zodractnrema6onar,,SASU.,usedunderEcense.
AllUademarksreferencedherernamf4epmper(yoffhefrmspectiveownets
- .. ,
02015ZoTiacPootSyskw, far.H0420400REVF