HomeMy WebLinkAboutINSTALLATION & OPERATION MANUALRECEIVED
MA�12 8 2018
ST. Lucie County, Permitting
VS R0 Pro TM
I
INSTALLATION AND
OPERATION MANUAL
ENGLISH j FRAN9ES I ESPANOL
moz__Rz IN BY
SCANNED
5*. kX 9ttarlecomw
Product maydffrerfrom image shown
Jandy 'Fro Series
Series Variable -Speed Pumps
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and
qualified in pool equipment by the jurisdiction in which the product will be installed where such state
or local requirements exist. The maintainer must be a professional with sufficient experience in pool
equipment installation and maintenance so that all of the instructions in this manual can be followed
exactly. Before installing this liroduct, read and followall warning notices and instructions that accompany
this product. Failure to followwarning notices and instructions may result in property damage, personal
injury, or death. Improper installation and/or operation will void the warranty.
Improper installation and/or operation can create unwanted electrical hazard which can
cause serious injury, property damage, or death.
ATTENTION INSTALLER -This manual contains important.inforrriation aboutthe installation,
operation and safe use of this product. This information should be given to the owner/
operator of this equipment.
. - y
Page 2 JandyO Pro Sedes VS RoProlm Series Variable -Speed Pump I Installation & Operation Manual
Table Of Contents
Section •1. Important Safety Instructions .........
3 Section 5. Service and Maintenance.............17
1.1 Safety Instructions ..............................................
3 5.1 Routine Maintenance.......................................17
1.2 Pool Pump Suction
5.2 Winterizing the Pump.......................................17
Enfrapment Prevention Guidelines.... .................
5...W6iibleshoofing
Section 2. General Description ........................
and ........
6 6.1 Service Technician Maintenance......................
20
2.1 Introduction.......................:............:....................6
i
2.2 Description.........................................................
6 Section 7. Product Specifications
and Technical Data .......................
21
Section 3. Installation Information ......................6
3.1
Plumbing.................:.......................................... 6
3.2
Electrical Installation........:..:...............................9
3.3
VS FloPro Pump Dip Switch Setrings .......... :....
13
3.4
Auxiliary Load Operation..................................14
3.5
Remove Pump Lid...........................................15
3.6
Conduct Pressure Test.....................................15
Section 4. Operation.......................................16
4.1 Start-up.............................................................15
7.1 Replacement Parts List and Exploded View.... 21
7.2 Exploded Views ................................................ 22
7.3 Performance Curves ........................................ 23
7.4 Physical and Operational Specifications .......... 23
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION
,I
INSTALLER INFORMATION �
INITIAL PRESSURE. GAUGE READING (WITH CLEAR FILTER) I
PUMP MODEL
NOTES:
i
Jandya Pro Series VS FloPro m Series VadableSpeed Pump I Installallon & Operalton Manual
Section 1. Important Safety I
READ AND FC
1.1 Safety instructions
All electrical work must be perfonned by a
When installing and using this electrical-eq
following: .
RISK OF SUCTION ENTRAPMENT HAZARD, I
OR DEATH. Do not block pump suction, as this i
wading pools, shallow pools, or spas containing
(2) functioning suction outlets. Suction outlet (dn
published edition ofANSI®/ASME®All 2.19.8, or
.dons
ALL INSTRUCTIONS
Page 3
electrician and conform to all national, state, and local codes.
basic safety precautions should always be followed; including the
WARNING
ICH; IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY
i cause severe injury or death. Do not use this pump for
tom, drains, unless the pump is connected to at least two
assemblies and their covers must be certified to the latest
successor standard, ANSI/APSP-16.
j% WARNING
To reduce the risk of injury, do not permit children to use this product.
To reduce the risk of property damage or injury, do
flow) valve position with the pump running.
A
Jandy Pro Series pumps are powered by a high vol
certified electrician or a qualified swimming pool se
A
WARNING
attempt to change the backwash (multiport, slide, or full
electric motor and must be installed by a licensed or
technician.
Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed in
accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the Occupational
Safety and Health Aci (OSHA). Copies of the NEC may be ordered from the National Fire Protection Association,
�470 AtlanticAve., Boston, MA 02210, or from your local government inspection agency.
A WARNING '
RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJ,
protected by a ground fault circuit -interrupter (GFCI). (,
circuit is protected by GFCI. A GFCI should be provic
To test the GFCI, push the test button. The GFCI 'shoul
be•restored. If the GFCI fails to operate in this manner,
the pump without the test button being pushed, a grout
shock. Do not use the device. Disconnect the device ai
representative before using.
A
1% OR DEATH. Connect only to a branch circuit that is
ntact a qualified electrician if you cannot verify that the
d by the installer and should'be tested on a' outine basis.
interrupt power. Push the reset Button. Power should
re GFCI is defective. If the GFCI Interrupts power to
current is flowing, indicating the possibility of electrical
'have the problem corrected by a qualified service
I
Page 4 :. Dandy® Pro Series VS Floft7m Series VadableSpeed Pump I Installation & Operation Manual
I
A; WARNING
• Do not connect the system to an unregulated citywater system'or other external source of pressurized water
producing pressures greater than 35 PSI.
• Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury.
or property damage. Be sure all air is out of the system before operating.
7-1
To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system
pressurization test.
Local codes may require the pool piping system to; be subjected to a pressure test These requirements are
generally not intended to apply to the pool equipment such as filters or pumps.
Zodiac® pool equipment s; pressure tested at the factory.
However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter. .
and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING. SAFETY INSTRUCTIONS:..
• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and
secured before testing. 1
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100•F (380C).
• Limit test to 24 hours. After test, visually check system to be "sure it is ready for operation.
NOTICE: These parameters apply to Zodiac equipment only. For non -Zodiac equipment, consult equipment
manufacturer.
A WARNING
Chemical spills and fumes can weaken pool/spa' equipment. Corrosion can cause filters and other equipment to
fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment.
CAUTION
Do not start pump dryl Running the pump dry for any length of time will cause severe damage and will void the
warranty. - — - -
A CAUTION
This um is for use with permanently instailedl ools and may also be used with hot tubs and as, if so marked.
pump P.. ny :P., Y P
Do not use with storable pools. A permanentiy installed pool is constructed in or on the ground or in a. building
such that it cannot be readily disassembled for,'storage. Astorable pool is, constructed so that it may be readily
disassembled for storage and 'reassembled to, its original integrity.
A CAUTION '
Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to
maintain air -temperature at less than.the maximum ambient temperature rating listed on the motor rating plate.
Jandyle Pro Series VS Floft7m Series VadableSpeed Pump I I Installallon & Operation Manual
Page 5
1.2 Pool Pump Suction Entrapment revention Guidelines
AWARNING
SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for
wading pools, shallow p� ols or spas containing bottom drains, unless the pump is
connected to at least two (2) functioning suction outlets.
WARNING
Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or
operate swimming pools, spas, or hot tubs# a suction outlet cover is missing, broken, or loose.
The following guidelines provide information for pump installation that minimizes risk of injury to users of
pools, spas, and hot tubs:
Entrapment Protection - The pump suction
suction entrapment.
Suction Outlet Covers -All suction outlets mutt
place. All suction outlet (drain) covers must be pr
broken, or missing. Drain covers must be listedf�
All2.19.8 or its successor standard, ANSI/APSP
restricted from entering the pool until any cracke
Number of Suction Outlets Per°Pump - Provide
With covers, as suction outlets for each circulatin,%
(suction outlets) on any one (1) suction line must
Figure 1.
The system must be built to include at least two
whenever the pump is running. However, if two (2
single suction line may be equipped with a valve 1
The system shall be constructed such that it shall
isolation of each drain. See Figure 1.
Additional pumps can be connected to a single suc
'Water Velocity - The maximum water velocity thn
suction outlet must not exceed the suction outlet
The suction outlet (drain) assembly and its cover i
A112.19.8, the standard for Suction Fittings For U,
Tubs, or its successor standard, ANSVASME APS
must provide protection against the hazards of ,
have correctly installed, screw fastened covers in
)perly maintained. They must be replaced if cracked,
:riffled to the latest published edition ofANSINASME®
.16. The pool must be shut down and bathers must be
broken, or missing drain covers are replaced.
at least two (2) hydraulically -balanced suction outlets,
pump suction line. The centers of the suction outlets
)e at least three (3) feet apart, center to center. See
) suction outlets (drains) connected to the pump
suction outlets run into a single suction line, the
at will shut off both suction outlets from the pump:
,ot allow for separate or independent shutoff or
n line as long as the requirements above are met.
Ih the suction outlet assembly and its cover for any
embly and its cover's maximum design flow rate.
st-comply with the latest version ofANSINASME®
In Swimming Pools, Wading Pools, Spas,and Hot
16.
Testing and Certification - Suction outlet covers must have been tested by a nationally recognized
testing laboratory and found to comply with the latest published edition ofANSI/ASME A112.19.8 or
its successor standard, ANSI/APSP-16, the standard' for Suction Fittings For Use in Swimming pools,
Wading Pools, Spas, and Hot Tubs
Fittings - Fittings restrict flow, for best efficiency use
outlets).
Pool cleaner suction fittings must conform to
Mechanical Officials (iAPMO) standards.
possible fittings (but at least two (2) suction
International Association of Plumbing and
6 Jandy°Pro Series VS FloPcom Series VadableSpeed Pump, I. lnstallation & Operation Manual -
Figure 1. Number of Suction Outlets Per Pump..
Section 2. General Description
2.1 Introduction i
This manual contains information for the proper
installation, operation, and maintenance of Jandy Pro
Series VS FloPro variable -speed pumps. Procedures
in this manual must be followed exactly. To obtain .
additional copies of this manual, contact Zodiac®
Customer. Service at 800.822.7933. For address
information, see the back cover of this manual.
2.2 Description
The VS FloPro. is a variable -speed pump that can be
run from 600 RPM to 3450 RPM. When connected to
the JEP-R controller, up to eight (8) speed settings may
be programmed and recalled. This allows you to' select
the most appropriate speed for your application i1Even
more versatile programming is possible when you use
an AquaLink® RS, AquaLink PDA, or AqualA Z4TM
controller.
The pump is driven by a variable speed ECM "
(Electronically Commutated Motor) directly attached to
the pump impeller. The.motor spins the impeller which .
forces water to flow through the pump: As the speed of
the motor is varied the flow through the pump is also
varied. The adjustable flow rate allows for optimization
of flow during the varying pump cycle requirements. As
a result the energy efficiency of the pump is maximized
resulting in cost savings to the pool owner while also
helping to save the environment.
Section 3. Installation Information
3.1 Plumbing
Preparation Information
L. ' . Upon receipt of the pump, check the carton for
damage. Open the carton and check the. pump for
concealed damage, such as cracks, dents or a bent
base. If damage is found, contact the shipper or
distributor where the pump was purchased.
2. Inspect the contents of the carton and verify that all
parts are included, see Section 7.1, Replacement .
Parts List and Exploded View.
Pump Location
1. Zodiac Pool Systems, Inc. recommends installing
the pump within one (1) foot (30 cm) above water
level. The pump should not be elevated more than
five (5) feet above the water level of the pool:
NOTE The pump is NSF certified as being able to prime
at heights up to 10 R above the pool water level, at sea
level. However, to achieve better sel&priming, install the
pump as close as possible to the water level of the pool.
2. If the pump is located below water level, isolation
valves must be installed on both the suction and . .
return lines to prevent back flow of pool water
routine or requires servicing.,
I ' WARMING . I
A check valve can interfere with the proper
operation of certain Suction Vacuum Release
System (SVRS) products. To avoid possible en-
trapment hazard, serious injury, or death, make
sure to review.the operation/owners manual of.
your particular SVRS product before installing the
check valve.
JandyO Pro Series VS NoProw Series Variable -Speed Pumps I Installation & Operation Manual
HEATER
CHECKVALVE --
(Chock Valve recommended
Torsyslems Installedtnlh Eroslon Feeders
orAquopuW soft chlodnollonsystems)
SPA RETURN
POOL
RETURN
Figure 2. Typical Piping Installation
NOTE When the pool equipment is located below the
pool surface a leak can result in large scale water
loss or flooding. Zodiac Pool Systems, Inc., cannot be
responsible for such water loss or flooding or damage
caused by either occurrence.
3. Install the pump such that any disconnecting means
and/or junction boxes for power connection are
within sight of the pump and at least five (5) feet
horizontally from the edge ofthe pool and/or spa.
Choose a location that will minimize turns in the
piping.
NOTE In Canada, the minimum distance maintained from
the edge ofthe pool and/or spa as noted above must be
3 meters (10 feet), as required•bythe Canadian Electrical
Code (CEC, CSA C22.1).
4. The pump must be placed on a solid foundation that
will not vibrate. To further reduce the possibility of
vibration noise, bolt the pump to the foundation, or
place it on a rubber mat.
NOTE Zodiac Pool Systems, Inc. recommends bolting the
pump directly to the foundation.
POOUSPA
3 WAY VALVE
SPA DRAIN
(Suctionoullel)
a.
, MANUAL BYPASS VALVE
MANUALBXPASSDETAII
USEWHENFIM' IDNRAT
EXCEEDS 725GPM FORZODIA
HEATERS ROMRTO THE MANUFAI
WRERS RECOMIIIENDATIONS I
USING A DIFFERENT BRAND HEATE7
Page 7
7. Provide access for future services by leaving a clear
area around the pump. Allow plenty of space above
the pump to remove the 'lid and basket for cleaning.
8. If the equipment is in a potentially dark area,
provide adequate lighting.
Pipe Sizing
For assistance with suction and discharge pipe sizing,
please see Tabled.
Installation Recommendations
I. To help prevent 'difficulty in priming, install the
suction pipe without high points (above inlet
of pump - inverted "U"s, commonly referred to
in plumbing as an airlock) that can trap air. For
i installations of equipment up to 100 feet (30 m)
from the water, refer to Table 1, the pipe sizing
chart. For installations of equipment more than 100
feet (30 m) from the water, the recommended pipe
size must be increased to the next size.
i
i
S. The pump foundation must have adequate drainage
--to-prevent-the-motor-from-getting-wet-
.Protectthe - — — - ---
pump from the rain and sun.
6. Proper ventilation is required for the pump to
operate normally. All motors generate heat that
must be removed by providing proper ventilation.
• I i
Page 8 Jand f Pro Series VS FloProlm Series Vadable-Speed Pump I installation & Operation Manual
VS FloPro with Small Base
I '
■ ■
Option
No Base,Required
Haywarda Super Pumpe Pump
t PentaU°Supedlo® Herght .sueuon
SWAMP SuperMO sida
Small Base I
Option Hayward Super II'm I I
2 JandyPlusHPbyZodiaca
JandyMaxHPbyZodiac
Small Base with Spacers
Option pentairtNhispernop
3 Sta-Rite Dyna-Glas-
Small Base+ Large Base
Sta-Mte Max E Prog
Option Sta•Rite Dura•Glasa
411
Sta•Rite Duna-Glas II `
Sta•Rite Max-0_-Glaso. -
Figure 3. VS FloPro Pump and Base Opt
Table 1. Pine Sizina Chart for Schedule
'• "� •Optional
(OrderR0546400)
PVC
y EiCYY
:PipW.e{Size.
r-� ...2a-••EF'•-LT�.ti^a
SNiaximuriiriFiowr
;.� li:3L3:L}YG?.. •-�.�.a.IneFti
IIIlaxrmum;Flow
'` C`�,i.� :x:r;':�•M
-�Suciron�;;?�
ff 'y�. 1YJ9 . '. r--.^.$r••
.'•'L•'i:?.'i`�":�a.�•-v'iuiJ.:1w•4 L'
--��•st)rscharge':
7f �.: `• 't'i<:
:�>_�;;<~�_+� =�:
•�Y•-••r:tl `•-•1'C :".:� �...a r�
w(6•fe-e$fpet•second)t
�s(8:feet:p�e''rrsecond)
:7..:��••~:2rs-'eC�:..
r_JS-:`a .:� •s:r.:c..: ..�..:e.x_r
-aSSS'1:s ti.x:Jac:+e.•^..a:.a_.
37 GPM (140 LPM)
50 GPM, (189 LPM)
(38 mm)
2" (51 mm)
62 GPM (235 LPM)
85 GPM ($22 LPM)
2%"
88 GPM (333 LPM)
120 GPM (454 .
(64 mm)
.
LPM)
3"
13.6, GPM (515
184 GPM (697
(76 mm)
LPM) ,
- LPM) ,
4"
234 GPM (886
313 GPM (1185
(IC mm)
LPM)
LPM) ,
2. VS F1oPro Pumps come equipped with unions on
both the suction and discharge ports. This feature
simplifies installation and service and eliminates
the possibility of leaks at threaded adapters.
3. The VS FloPro Pump must be connected to at least
two (2) hydraulically -balanced main drains for each
pool pump suction line. Each drain (suction outlet)
assembly must be, provided with covers and must be
listed or certified to the latest published edition of
ANSINASME®A112.19.8, or its successor standard,
ANSUAPSP-16. The suction fittings of the main .
drains must be at least three (3) feet:(1 m) apart or at
different planes. The suction fittings can be a drain
'and skimmer, two (2)' drains two (2) skimmers, or a -
skimmer with an equalizer line installed. Check the
Iocal codes for proper installation.
NOTE To prevent entrapment, the system must be built so
it cannot operate with the pump drawing water from only
one (1) main drain:At leasttwo (2) main drains must be
connected to the pump when it is in bperation. However, if .
two (2) main drains run into a single suction line, the single
suction line may be equipped with a valve_ that will shut off
both main drains from the pump. ;
4. The piping must be well supported and not forced
together where it will experience constant stress. .
S. Always use properly sized valves. Jandy Pro Series
Diverter Valves and Ball Valves typically, have the
best flow capabilities..
6. Use the fewest possible fittings especially 90 degree
elbows. Each additional fitting or length of pipe
increases resistance to flow which makes. the pump
work harder.
NOTE tf more than ten (10) suction fiffings_are needed, the
VIPs size must be increased.
Jandy° Pro Series VS FloProym Series VadableSpeed Pump Installation & Operation Manual
7. Every new installation must be pressure tested
according to local codes., I
Replacement of Existing Pump
Jandy Pro Series VS FloPro pumps can easily replace
several other pumps: the Hayward® Super Pump® �
Hayward Super IITM, Pentair® SuperFlo® Pentair I
WhisperFlo® Jandy Pro Series, PlusHP (PEP), Jandy
Pro Series MaxHP (INU P), Sta Rite® Dura Glas, Sja-
Rite Dura Glas II, Sta Rite Dyna GIasTM, Sta Rite
Max &Glas® Sta Rite Max E-Pro® and Sta-Rite
SuperMax®.
To replace the Pentair WhisperFlo, Jandy Pro Series
PM or Jandy Pro Series 1OW, use the VS F1oPro's I
adjustable base. The VS FloPro base (and its spacers)
increase the total height of the pump and the height of
the suction side of the pump. See Table 2 and Figure 3.
NOTE Adjustable base comes with FloPro models
VS-FHP1.0, VSFHP165JEP, VS-FHP2.0 and
VSFHP270JEP If adjustable base is required for
V8FHP270AUT or VSFHP165AUT please see item 18 in
section 7.1 "Replacement Parts List and Exploded View°
Table 2. VS FloPro Dimensions
�-:a•:j,^'`•';!-:a''=S:-s,'^.-:�•�n?i .v��iRt'••r:.•
z� '''�: `- e5:r'i 3i-`'}::=��eitw.:!� �•.
ti •• :� � •x � ,,- a
�•J �G�i� Il�oCs i4.C�y"r��.S''S<S z:-•-�_`;
""'E:.tt'e�i
i �=
4Suction.rF
�•. as's:..i':
i�t`t�� ��r.7� _ .
:�-• , u r.:•:'��:
�t3ase'Cdifgufati '"' a• �,..� ::`
'��':., �.. ,•.}.
q ,;"' .�,�_:
I?um
M.• 3 .`.^:.;:-'.t' x:.j M �rfnf�i��fl:.-1 L� hrL:���
=�f_� :. �:�•-=::�• ��-3,;,.•;
� � t`: t ��_
7.s' :y
�x,�.�•..,:Y.�• -�;x�
, - �y t4� `r,_
_=tier ht—�,::�
12 3/4"
1. Pump without Base
73/4"
(197 mm)
(44 mm) I
2. Pump with Base
9"
14"
(229 mm)
(356 mm) I
3- Pump with Base and
91/4"
141/4"
Spacers
235 mm)
(362 mm)
4. Pump with Small a- Large
10 7/8"
I
Base
11,5718"
.276 mm)
(403 mm)
Install Spacers into Small Base
E, . Using a hand cutter tool, cut the plastic bars'
connecting the top and bottom sets of spacers, as
shown in Figure 4.
2. . Push the two (2) top spacers and two (2) bottom
spacers out of the base.
3. AIign the pins in the four (4) spacers with the holes
in the base and snap the spacers into place, as
shown in Figure 5.
Figure 5. Snap Spacers into Place
3.2 Electrical Installation
Voltage Checks
page 9
The correct voltage, as specified on the pump data plate and
Table 3 on page 10 is necessary for proper performance and
long motor life. Incorrect voltage will decrease the pump's
ability to perform and could cause overheating, reducefhe
motor life, and result in higher electric bills.
It is the responsibility of the electrical installer to provide
data plate operating voltage to the pump by ensuring
proper circuit sizes and wire sizes for this specific
application.
The National Electrical Code® (NECK', NFPA 70)
requires all pool pump circuits be protected with a
Ground Fault Interrupter (GFCI). Therefore, it is also
the responsibility of the electrical installer to ensure that
the pump circuit is in compliance with this and all other
applicable requirements of the National Electrical Code
(NEC) and any other applicable installation codes.
A CAUTION
Failure to provide data plate voltage (within 10%)
during operation will cause the motor to overheat and
void the warranty.
Bonding and Grounding
1.
In addition to being properly grounded as
described in Electrical Wiring section, and
in accordance with the requirements -of the
National Electrical Code (NEC), or in Canada the
Canadian Electrical Code (CEC), the pump motor
must be bonded to all metal parts of the swimming
pool, spa or hot tub structure and to all electrical
components and equipment associated with the
poolispa water circulation system.
The bonding must be accomplished by using a solid
copper conductor, No, 8 AWG or larger. In Canada
No. 6 AWG or -larger must be used. Bond the motor
using the external bonding lug provided on the
—motor-frame. -- — - —
A WARNING
,Iways disconnect the power source before working
n a motor or its connected load.
Figure 4. ' Cut Sets of Spacers Out of Base
Page 10 JandYO Pro Series VS FloPro*m Series VariableSpeed Pump I Installation & Operation Manual
Table 3. Recommended Wire Sizes for VS,FloPro Pumps
tt .id•i., v_.pµ.�... -.11 o".•a-....7+3:. �•;•ft.�a4 �•va:JTVM1 ��rtNtat� eferrt�7es :'C3.�ztt«:IGeW.=t=i �: w�r9,:a-.�7 a�nt�e7�•.yst+.M w:.r.�h.r_C; C!;-t.::t�..sy:sa.��r"-'-4K�uy?'.;:y-�•!(G'�'H++�t
FL.OPRO=PUMPS*�L=-==-���-�=v:a
={}f;��j,,:..:RECOMMENDEDMINIM.UMrWIRESIZEFOR�'=VS
•rr'--eLv:-1...• i:F{u•�Y?].tn�.c:!�i•:•.Cll:'w 11i4•-•'F:.n.`.��•:b3FYi%:S:/..1.:�i}-w._Sv:AvSziLSy'Z..%.4+�.wtlr!!.�'S•J-n:L�1�.i•.�.4Y�.-.tiw},�n�•:�:v.I�'.��y1:a:Z.ZL%.rZS:�i��f:L�?iii
0 160 Feet
Distance from Sub -panel
(0-45 metres)
Branch'Fuse AMPS
Gauge of Wire
Model
class: CC; G, H. J, K. RK, or T
Voltage
230' VAC
230 VAC '
-VS-FHP1:0$VSFHP165AUT:VSFHP-165JEP .....
.. _.:_ : 15A-.:-,_-:-----.-,-
VS-FHP2.0, VSFHP270AUT, VSFHP270JEP
I 20A
10
*Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All. National Electrical Code®
(NECO) or the Canadian Electrical Code (CSA) and local codes must be followed. Table shows mintmum wire size and branch fuse
recommendations for typical installation. j
A WARNING.
Make sure that the control switch, time clock, or .
control system is installed in an accessible location; .
so that in the event of an equipment failure or a loose
plumbing fitting, the equipment can be turned off.,This
location must not be in the same area as the pool
pump, filter, and other equipment. - ' . ,
A CAUTION
The pump must be permanently connected to a i
dedicated electrical circuit. No other.equipment,
lights, appliances, or outlets may be connected to the
pump circuit, with the exception of devices that may. ..
be required to operate simultaneously with the pump,
such as a chlorinating device or heater. I i
:k
Variable -Speed '
Pump (23o VAC)
Figure 6. Bonding :the Motor j
Electrical Wiring. I
1. The pump motor must be securely and; adequately
grounded using the green screw provided. Ground
before attempting to connect -to an electrical'power
supply. Do not ground to a gas supply, line.
2. Wire size must be adequate to minimize voltage .
drop during the startup and operation of the pump.
See Table 3 for suggested wire sizes. i
3. Insulate. all connections carefully to prevent
grounding or short-circuits. Sharp edges on
terminals require extra protection: For safety; and to
prevent entry of contaminants, reinstall all conduit
and terminal box covers. Do not force connections
into the conduit box..
NOTE When power alone is supplied to this pump, it will not
operate. It requires a digital command sent to it by either
a variable speed controller (JEP-R), an AquaLink° RS
controller, an AquaLink Pool Digital Assistant (PDA), or
an AquaLink Z47m, to operate at a chosen speed.
VS RoPro Controller Options
The VS FloPro pump can be operated by one (1)
Of four (4) controllers; the JEP-R variable -speed
controller,•the AquaLink RS controller (Rev O or later),
the AquaLink PDA (Rev 4.0. or later), or the AquaLink
Z4. The VS FloPro variable -speed pump communicates
with the controllers via a four. -wire RS485 interface.
Controller Installation Options
The VS-FBF1.0, VSFBP165JEP, VS FBP2.0, &
VSFB P270JEP pumps, come pre -configured for the
JEP-R variable -speed controller with DIP switch
settings pre -configured to work with this controller. The
VSFB P 165AUT and VSFB P270AUT Pumps come
pre -configured for installation with the AquaLink RS,
AquaLink PDA, or AquaLink Z4.
To install with an AquaLink.RS controller (Rev O
or later), an AquaLink PDA (Rev 4.0 or later), or an
AquaLink Z4: "
1. Remove power from the VS FloPro pump by
disconnecting the high voltage lines or by fuming
off any breaker•to which the VS FloPro pump
power is connected.
A -WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
,Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
2.. Remove the access cover to complete electrical .
connections to the motor.
Jandy° Pro Series VS FloProlm Series Vadable-Speed Pump I Installation & Operation Manual
AquaLink® RS RS485 Connectors
LJJ0000000taL' 00000r�o I .
Connect to
Yog AquaLink R1
WsWir RS485 Conner
(or Multiplex(
interface Boai
N I
m Variable-Spe
Pump.
v 5-Position
DIP Switch
�IJLpJ � W
Page 44
6. Connect the RS-485 connector on the
AquaLinko RS (or multiplexer interface board),
matching wire colors with connector positions as
follows: I -red, 2-black, 3-yellow, and 4-green. See
Figure 7.
7. Restore power to the pump and verify the operation
of the controller.
Refer to the appropriate manual for setup and
operation of the pump: AquaLink RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
for H0572300, or AquaLink Z4TM Owner's Manual,
H0386600.
I) JEP-R Remote Mounting
The variable -speed controller may be remote mounted
onto a vertical surface that is protected from the
:d elements.
Follow the directions carefully to maintain the ability
to reinstall the variable -speed controller onto the Pump.
Reverse these instructions to complete the reinstallation.
See Figure 8.
(magesshovm
Figure 7. Wiring AquaLink RS Controller or
AquaLink PDA
3. Slide dip switches I and 2 down to the OFF
position. If applicable to your pump model slide
dip switch 5 up to the ON position. See Figure 7.
4. Select the desired address(es) for the pump by
setting dip switches 3 and/or 4, as shown in Section
3.3, FWFIoPro Pump Dip Switch Settings.
S. If short RS485 cable or JEP R controller is pre
installed:
a. Disconnect the RS485 cable from the 4-pin
header on the pump drive.
Note: Do not cut the cable. or you will lose the ability to return
—....at,..-A.,A... ra-A.—sue------�°--.�.e--
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the vadable-
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
Figure u. Disconnect Variable -Speed Controller
from Pump
b. Connect the new RS-485 cable from the
AquaLink through the available compression
fitting and route the 4-conductor cable through
the motor drive threaded port closest to the I
connector., Figure 7.
Page ,12 JandyO Pro Series VS FloProlm Series Uadable-Speed Pump I Installation & Operation Manual
A. WARNING j
When determining routing and protection for the
variable -speed controller cabling, ensure that all
National Electrical Code® (NEC®) and all local code
requirements are met. NEC code requirements
prohibit the routing of signal cables in conduits or
raceways ihaf are used for branch, feeder, or service
to -building routing of signal cables, with regard to
lightening protection.
At the pump: I
1. Remove power from the pump by disconnecting the
high voltage lines or by turning off or deactivating
any breaker to which the pump power is connected.
2. Lift up the controller cover on its hinges to access
the variable -speed controller.
3. Remove the six (6) screws to disconnect the
'variable -speed controller from the controller base
on the Pump motor. j
4. Detach the RS-485 cable connecting the variable -
speed controller user interface to the controller base
on the motor. Do not over extend the cable when
mising'the controller away from the motor. �f
S. Unscrew the four (4) connector terminals and !
disconnect the wires ofthe motor cable assembly.
Note: Do not cut the cable, or you wilt lose the ability to
return to the default factory configuration. j
6. Bundle the loose wire into the pocket of the
controller base. This wire will be used if !
reinstalling the variable -speed controller onto the
Pump.
7. Secure the pocket cover and gasket with six (6)
screws to the variable -speed controller base on the
motor.,
8. Remove the one (!)'screw and access cover to
complete electrical connections to the motor.
9. Insert the free end of the new RS-485 cable through
the available. compression fitting and: route the
4-conductor cable through the motor drive threaded
port closest to the connector.
10. Prepare the cable and attach'another 47p1n
connector, ensuring the wire colors match Figure 7.
11. Insert the RS-485 connector onto the corresponding
RS-485 connector on the motor PCB.
12. Secure the compression fitting nut around the -cable
to secure the motor. I; '
13. Verify the DIP switch settings match Figure 7.
14. Reinstall the access cover with the single screw
removed in step 8.
Follow the instructions in the Variable -Speed Controller .
User Interface Installation/Owner's manual: (R0412200)
to complete the remote mounting of the controller.
To install the JEF-R
IMPORTANT
The installer must TURN ON switches 1-and 2 at the
VS-171-1132.0 pump when connected to the variable=
speed controller.
NOTE The variable -speed controller part no. is JEP R.
.�.....,.. t......_. - r----r -�-------------o
the high voltage lines or by opening any breaker.to
which the pump power is connected.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn- off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard, resulting in
severe personal injury or death.
2. Remove the cover of the junction box and feed the
RS-485 cable into the fitting.
3. Unplug the RS-485 connector.
4. Attach the four (4) wires in the RS-485 cable to
the RS-485 connector. Match the wire colors with
the positions on the connector: I- red, 2- black, 3-
yelIow, and 4- green. See Figure 9.
5. Insert the RS-485 connector back into the pump.
6. Slide dip switches 1 and 2 up, so they are in the ON
position, and slide switches 3 and 4 down, so they
are in the OFF position. See Figure 9.
Jandf Pro Series VS FloPro7m Series Variable•Speed Pump. 'I Installation & Operation Manual
Cnntrnllnr
4-Position
DIP Switch
6-Position
DIP Switch
' ¢ a t b
No 13
3.3 VS FloPro Pump Dip Switch Seiiings
Wriable-speed The 4- or 5-position dip switch is located at the rear of
Power Wiring Pump the VS FloPro pump. This dip switch serves two (2)
Port functions: it selects the um address and it detennines
PUMP
y what type of controller will be used with the pump.
Table 4. VS-FHP1.0, VSFHP166AUT &
�< VSFHP16sJEP Din Switch Settitias
Figure 9. Wiring Variable -Speed Controller (JEP-R)
7. Connect the other end of the cable to- the controller.
Match the colors ofthe wires with the appropriate
connector positions as follows: I- red, 2- b_ lack, 3-
yellow, and 4- green.
L•; a J
�3wit ;,
f •i;?r.•rn :.;
�;
;.' n-r.-^>,r c,.:
:•Switch
�i•�•J,...._-..r--w• i, ..•
fContr_oller:^:4�iF�:,��;�>k=��•,
Y?++'3:.i'.;v:`•
.=
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�
:lnr
,i.•h,•. aW iLM
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tier 2-`a...:
i ...
�'a'`�''_ rr:
►. "a'�t
rWc•. hr,::•c•' /: !�_ :�•'LL-
•���;` '�rp•.. a^1:� 1, r� a,.��
'�.•r+ 5� "+..+....
S .i w..
T
„_aACS �-
4t y^•'. v4
! •.wG:.'�'i�k� .3rJ f•�'.�•'';;•�.r ': F't.
OFF
OFF
ON
AquaLink RS, AquaLink
.
PDA, orAquaLinkZ47m
ON
ON
ON
Variable Speed Controller
:� 1=r: -
°.;Swltci%
a'� s-r � j
$witch
ii �rF'+ ':r.�t'•Io-;'�ji�r i'� z.`:i'iy°' •<`A�
;Pump�Aitdre_ss=� � .�-••t�==�_•_'�' �•
!.'�:t r�,!11..<j:�i
:iJ�.' iiy ]
n_�•Si,!'i'L •.+ .i. to !....v ��Yi�i�^.4� s-+•�.��?:FT:.�•
ON
OFF
PUMP 2
OFF
ON
PUMP 3
ON
ON
PUMP
8. Restore power to the pump and verify the operation
of the controller. Table 5. VS-FHP2.0, VSFHP270AUT &
9. Refer to the Variable -Speed Controller Owner's VSFHP270JEP Dip Switch Se
Manual, H0412200, to operate the pump -
OFF OFF AquaLink RS, AquaLink PDA, or
AquaLink Z4
ON ON Variable Speed Controller
IRIE-nit
r-.
+r, i•
i.':::. =1.:,
+; :sue
.4`52;:.,c
!'1`:;a �'�i::.'•1
.
k �,,.;
m Address:=l -+-rLnl
a•."?: ; :•rin... lge.C•5•"OM •':S'i•��.< C•I ^;;"..''1
.��; P� ; r, :F.:'�i.! x:i-:.�: i.:P
�.7�cv.'2=�{'3•rS:.C•"^'��'Y.
ON
OFF
PUMP 2
OFF
ON
PUMP 3
ON.
ON
PUMP 4
I
Page 14 Jandf Pro Series VS FloPro'M Series Vadable-Speed Pump I Installation & Operation Manual
3A Auxiliary Load Operation j
Certain pump models are equipped with a terminal '
f
bar that provides user access to a built-in Auxiliary 00
Load relay contact. This normally -open, dry contact
is activated under certain operating conditions and is ° 0
primarily intended to be used to control external devices C
that require system water flow for proper functioning,!, '°ao
such as_heaters,.booster pumps,_salt water_chlorinators,: _
See Figures 9 and 10 for compariment's location details.
An access cover with -Phillips -head screw must be
removed before proceeding. L.
Auxiliary Load Connection Requirements i
A WARNING
ELECTRICAL SHOCK HAZARD
Due to the potential risk of fire, electric shock, or
injuries to persons, Zodiac® Pumps and any auxiliary .
loads must be installed in accordance with the
National Electrical Code® (NEC®); all local electrical
and safety codes, and the occupational Safety and
Health Act (OSHA). Copies of the NEC may be
ordered from the National Protection Association,
470AtlanticAve., Boston, MA022i%,orfrom your
local government inspection agency.
In Canada, Zodiac Pumps must be installed .in
accordance with the Canadian Electrical Code
(CEC).
• TheAuAliary Load relay contacts are rated at .
230V/11A RMS. Please ensure the requirements
of the equipment to be connected to the Auxiliary
Load do not exceed this •racing. -
c B ( L2 L1 L1 I
0 0 a c (Black) 230V
° 0 Power
0 L2 Source
(Red or
Black)
L2 j
(Red or Black) .
230V EYAMPLEONLY
Auxiliary NOTReptesenfafNe of
Load all ttiringeoMguraGons
Kota: InlhtseonrourdUan,Rtstmportanttovedlythashamd "'-
pawarsoun:ats adequatelyraladtosetvleaboth the pump
and the amuff yoqu?pment.
Figure 11. 230V Auxiliary Load, Shared Power
Source-Whing Diagram
i
i .
Une _
115V (Black)
Power
Source Neutral
u
(Black) 230V
Power
Source
(Red or
Black)
Una
(Black)
EXAMPLE ONLY
115V
Auxiliary NOTRepresenfaMeof
Load agwiringwnfrgurdfions -
Figure 12. 115VAuxiliary Load, Separate Power
Sources Wiring Diagram
c 6 e L2 L7 L1
0 6 (Black) 230V
0 0 � Power
V'C
w IZ Source
.o (Red or
Black)
Earth
Lt -
230V (Black)
Power
Source- �
(RedoL.k) Une
(Black)
230V WMPLEONLY
Ea tth Auxiliary ' flOTRepresenfaGveof
- Load
afitivlagconr1gvraGans -
Figure 13. 230V Auxiliary. Load, Separate -Power
Sources Wiring Diagram
Auxiliary Load Operation Characteristics
Auxiliary Load relay contact activation is speed -
dependent, and behaves as follows:
Contact Closure
From a stopped condition, there is a three -minute delay
'before theAuxiliary Load contact is closed when the
;motor speed reaches and maintains a speed of at least
1725 RPM.
From a running condition at below 1725 RPM, there is
a five -second delay before theAuxiliary Load contact
is closed when the motor speed reaches and maintains a
speed of at least 1725 RPM.
JandyQ' Pro Series VS Floft7m Series Vaiiable-Speed Pump
Contact Opening
Ifthe pump speed is below 1725 RPM, theAuxili
Load contact is opened. Contact openings are alw
immediate. I
3.6 Remove Pump Lid
1. Make sure that the pump is tamed -off.
2.. Make sure that the switch to the. circuit break
powers the pump motor is turned off.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variat
speed pump electrical circuit before starting the procec
Failure to comply may cause a shock hazard resulting
severe personal injury or death.
A WARNING
ELECTRICAL SHOCK HAZARD
Installation & Operation Manual
that
Due to the potential risk of fire, electric shock,
or injuries to persons, Zodiac@ Pumps must be
installed in accordance with the National Electrical '
Code® (NEC®), all local electrical and safety codes,
and the occupational -Safety and Health Act (OSHA).
Copies" of the NEC may be ordered from the National
Protection Association, 470 Atlantic Ave., Boston,, :
MA 02210, or from your local government inspection
agency.
In Canada, Zodiac Pumps must be installed in
accordance with the Canadian Electrical Code
(CEC).
Page 15
A WARNING
Trapped air in the system can cause the filter lid
to be blown off, which can result in death, serious
injury, or property damage. Be sure all air is properly
purged out of the system before operating. DO NOT
USE COMPRESSED AiR TO PRESSURE TEST OR
CHECK FOR LEAKS:
A WARNING
ELECTRICAL SHOCK HAZARD
Do not pressure test above 35 PSI. Pressure
testing must be done by a trained pool professional.
Circulation equipment that is not tested properly
might fail, which could result in severe injury or
property damage.
A WARNING
When pressure testing the system with water, it is
very important to make sure that the pump basket lid
Is completely secure.
1.
2:
. 1 .. 3.
3. Make sure all necessary isolation valves are closed
to prevent pool water from reaching the pump. .
4. FoIlowing the markings on the locking ring, turn
the ring counter -clockwise until the `START'
markings align with the ports. See Figures 14 and
5. Carefully remove the lid with locking ring.
3.6 Conduct Pressure Test
A WARNING
When pressure testing a system with water, air
is often trapped in the system during the filling
process. This air will compress when the system is
pressurized. Should the system fail, this trapped air
can propel debris at a high speed and cause injury.
Every effort to remove trapped air must be taken,
loosening the pump basket lid while filling the pump.
4.
S.
Fill the system with water, using care to eliminate
trapped air.
Pressurize the system with. water to no more than
35 PSI.
Close the valve to trap pressurized water in the
system.
Observe the system for leaks and/or pressure decay.
If there are lid leaks, repeat this procedure. For
Zodiac Technical Support, call 800.822.7933.
Section .4. Operation
4.9 Start-up
A CAUTION
Never run the pump without water. Running the
pump °dry" for any length of time can cause severe
damage to bpth the pump and motor and will void
the warranty. " `
If this is a new pool installation, make sure all piping
is clear of construction debris and has been.properly
pressure tested. The filter should be checked for
proper installation, verifying that all connections and
clamps are secure according to the manufacturer's
To avoid risk of properly damage, severe personal
injury or death, verify that all power is turned off
(before starting this procedure.
M
Page 16 Jandya Pro Beres VS FloProTM' Series VadableSpeed Pump. I Installation & Operation Manual
1. Depending on the location of the pump, do one of
the following:.
Lid with - If the piunp is located.below the water level of the
Locking ! Rinpool, openthe filter pressure release valve to prime
g �
the pump with water.
- If the pump is located above the water level of the
-� pool, remove the lid and fill the basket with water
um
2. Prior to replacing the lid, check for debris around
Seal
Figure 14. 0-ring in Lid Assembly
Lid with
Locking
Ring
and
Seal
Pump -
Debris
Trap
Basket
(Inside
Pump)
Figure 16. Exploded View of Pump
I
r
- I
1.
the lid o-ring seat. Debris around the lid o-ring seat
will cause air to leak into the system and will make
it difficult to prime the pump. ' '
3. Hand -tighten the lid to make an air tight seal. Do
not use any tools to tighten the lid: hand -tighten
only. Make sure all valves are open and the unions
are tight.
4. Restore power to the pump. Then turn on the pump
by following the instructions. in the appropriate
manual: Variable -Speed Controller Owner's
manual, H0412200, AquaLird& RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, or AquaL.ink'Z4TM Owner's Manual,
H0386600.
5. Once all the -air has left the filter, closethe pressure
release valve.
6. The pump. should prime..The time it -takes to prime
will depend on the elevation and length ofpipe
used on the suction supply pipe. See Installation
Recommendations in Section 3.1 for proper
elevation and pipe 'size.
The default priming speed is 2150 RPM. The pump
will take approximately 14-15 minutes to prime at
this priming speed when the:pump is located 10 feet
above the pool water. If priming speed is adjusted
to 3450 RPM, the pump should prime within 6
minutes at 10 feet above the water level.
NOTE The pump is NSF=certified as being able to prime
at heights up to 10 It above the pool water level, at sea
level. However, to achieve better self -priming, install the
pump as close as possible to the water level of the pool.
7. If the pump does not prime and all the instructions
to this point have been followed,theck for a
suction leak. If there is no leak, repeat Steps 2
through 7.
8. -. For technical assistance, call Zodiac® Technical
Support at 800.822.7933.
Jandy° Pro Series VS FloProlm Series Vadable-Speed Pump I I installation & Operation Manual
Section 5. Service and
Maintenance
A . CAUTION
To avoid damage to the plastics, do not use lubricant
or sealant on the-o-ring. Only soapy water shoulcj be
used to install and lubricate the o-ring.
5.1 Routine Maintenance
Inspect the pump filter basket for debris by looking
through the clear pump Iid. Remove any debris, because
as debris accumulates, it will begin to block the flow
of water through the pump. Keep the basket clean to
improve the performance of the pump.
L Turn off the power to the pump. If the pump is
Iocated below the water level, close the isolation
valves on the suction and discharge sides of the I
pump to prevent backflow ofwater.
2. Turn the lid's locking ring counter -clockwise until
'START' aligns with the ports. Carefully remove the
lid.
A. CAUTION
A misaligned basket will cause the lid to be
improperly seated, allowing an air leak, which could
result in pump damage.
3. Lift the basket out of the pump.
4. Dispose ofthe debris and thoroughly clean the
basket, making sure aH the holes are open. Using,
a garden hose, spray the basket from the outside to
help clear the holes. Remove any remaining debris.
by hand.
5. Replace the basket in the pump by aligning the
• opening with the suction pipe. If aligned properly,
the basket will drop easily into place. Do notforce
it into place.
6. Remove the lid seal and remove debris around -the lid
seat seat, as this can allow air to leak into the system.
Clean the lid seal and place- it on the lid.
7. Replace the lid with locking ring. Land -tighten the
Iid to make an.air-tight seal. Do not use any tools to
tighten the lid: hand -tightest on4p.
S. Verify that all valves have been returned to the
proper position for normal operation.
9. Open the pressure release valve on the filter, and
make sure it is clean and ready for operation.
—10-Turn on t1ie power to the pump-Onoe all -the air has
been evacuated from the filter, close the pressure
release valve.
Page W
6.2 . Winterizing the Pump
A CAUTION
The pump must be protected when freezing
temperatures are expected. Allowing the pump
to freeze will cause severe damage and void the
warranty.
A CAUTION
Do not use antifreeze solutions in the pool,
spa, orhot tub systems/Antifreeze is highly toxic
and may damage the circulation system. The only
exception to this is Propylene Glycol. For more
information, see your local poolfspa supply store or
contact a qualified swimming pool service company.
1. Drain all water from the pump, system equipment,
and piping.
2. Remove the two (2) drain plugs. Store the drain
plugs in a safe location and reinstall them when
the cold weather season is over. Ensure drain plug
o-rings are not misplaced.
3. Keep the motor covered and dry. Do not cover
the pump withplastic, because this will create
condensation that will damage the pump.
NOTE Zodiac Pool Systems, Inc. recommends having
a qualified service technician or electrician properly
disconnect the electrical wiring at the'switch or junction
box. Once the powerls removed, loosen the two (9)
unions and store the pump indoors. For safety, and to
prevent entry of contaminants, reinstall all conduit and
terminal box covers.
4. When the system is reopened for operation,
have a qualified technician or electrician make
sure all piping, valves, wiring and equipment
are in accordance with the manufacturer's
recommendations. Pay close attention to the filter
and electrical connections.
5. The pump must be primed prior to starting. Refer to
Section 4.1, Start-up.:
i
Page* 18 Jandya Pro Series VS FloProTM' Series Vadable-Speed Pump I .Installation & Operation Manual
Section 6. Troubleshooting and Repair
Zodiac® strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump
system. To locate a qualified technician, check your local yellow pages or visit www.zodiacpoolsystems.com or www.•-
zodiacpoolsystems.ca and click on "Dealer Locator."
Y'}f•1:. ySw.�,.: r"iI-�Y3 �3')'V:
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titi+•L.il:.ttrn+i•:T+..'. .`..la+-�..1- r..ass,.iy j.lT.l�:�}i.�{i�i'i.':.w_tv`..i::�.-.a-•i4iL:•.i...�: st �'�{ �.- t... ty
The cleanin /circulatiri g--_..:
-Veri -•t hat-s .....--e `s e
system is not operating
necessary.
correctly.
Check filter and clean as necessary..
_ ry:
Check valve positions. Adjust as necessary.
NOTE Multiple pieces of equipment operating at one time.(for example, waterfalls,
spa leis, and surface returns) will affect the proper operation of the cleaning system.
Check the cleaning system manual to ensure that the system is' adjusted according to
the manufacturer's recommendations.
Bubbles are present in the
Almis in the system. check the pool or spa watei level to ensure that it is at the proper
pump basket.
level and air is not being drawn into the suction piping. if the water is,at the normal .
level, turn off the pump. Turn the lid's locking ring counter -clockwise until'START
aligns with the poiis..Remove the lid and do a visual inspection of the lid seal looking
for cracks_ or gaps ,on the rubber surface. If none are observed, ,use a clean rag to
wipe the surface.clean (note: the rag may show black material that came off the lid
seal). Use the rag again to clean the mating surface of the housing. Using a very
small amount of silicone lubricant (no Vaseline) will help make a proper seal and
protect the lid seal; Align'START' with the ports and turn the locking ring clockwise
until'LOCKED' aligns with the ports. Hand-fighten the lid to;make.an air -tight seal.
Do not use any fools to tighten the lid. Turn the pump back on. If problem is not .
resolved lid seal replacement may be necessary.
Air leaks are still present.
Check the suction.side piping union. , While the pump is running, try to tighten the
union. if this does not stop the air leak, turn off the pump. Loosen both unions and
slide the pump out of the way. Remove, clean, and re -install -both union o-rings.
Reposition the pump next to the piping and secure the union nuts to the pump. VlFith
clean union o-rings; hand -tightening of the unions should create a seal: if the unions
still do not seal; gently tighten with a large pair of tongue -and -groove pliers.
Do'not over -tighten.
There is no air in the
It is possible that debris is caught in the pump impeller. The pump impeller moves the water,
system, but the pressure is
and the vanes in the impeller can become blocked with debris. See Section 6.1, Service
still low.
Technician Maintenance and Blocked Impeller, in this manual for more information.
There is no debris blocking
The pump impeller and diffuser are showing signs of normal wear. Have a qualified
the impeller and the
service technician check the impeller and diffuser and replace as necessary.
pressure is 'still low.
If the pump is part of a relatively new installation, it could be an electrical problem.
Contact a qualified service technician. Have the technician check for loose electrical
connections and check the voltage at the pump motor while it is in operation -The •
voltage must be within 10% of the motor's data plate rating. If the voltage is not within
10%, contact a qualified electrician and/or the local'power service provider.
Pump seal is leaking'dr. Have a qualified service technician replace the seal.
The pump is leaking water
This is caused by a damaged or failed mechanical seal. Replace the seal..
between the motor and
pump body.
JandyO Pro Series VS RoPro7m Series VadableSpeed Pump I Installation & Operation Manual Page 19
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• 1`�`wliYG:'::U.Q�JZ:�.wel::i.:..T]f:�iC.C•ei?.1."..Y��. .ice:-+^.LL44 x(:.f.(�:l•.f.:t:nu��'..?f:Ji.�J.a\yi}s."1.uLti�.'.::i.%ifli.'..:.::1i.t>'.:'.
. The pump gets hot and
Make sure that there is adequate room around the motor to circulate air and keep the
shuts off periodically.
motor cool. Have a �qualifred electrician check for loose connections and check the
voltage at the pumps motor while it is in operation. The voltage must be within 10%
of the motor's data plate rating. If the voltage is not within 10%, contact a qualified
electrician and/or the local power service provider
Pump will not start.
No power to pump. I
Make sure pump is properly connected to high voltage. See Section 3.2, Electrical
Installation, in this manual.
Improper low -voltage wiring.
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Improper pump address setting.
Make sure that pump dip switches 3 and 4 are set properly for the installation. Both
should be OFF for use' with Variable -Speed Controller or set to the proper address
when connected to an AquaUnk®*RS controller, an AquaLink PDA, or an AquaLink
Z47". See Section 3.3, Pump Dip Switch Settings, in this manual. Note: VS+HP1.0 &
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
Fault condition exists. I
View fault message on controller and correct fault before proceeding. If unsure how to
correct fault, contact Zodiac® Technical Support at 800.822.7933.
Variable -Speed Controller
Incorrect dip switch setting.
LCD is not displaying
Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP R and
information -
both are OFF if the controller is a PDA, AquaLink IRS, orAquaLink Z4.'See Section
or
3.3, Pump Dip Switch Seffings, in this manual. Note: VS-FHP1.0 & VSFHP165JEP
should.always have dip switch setting 5 set to ON for both controllers.
pump LEDs are not
Improper low -voltage wiring.
illuminated.
Check low -voltage wiring �beiweeh pump and controller. Correct if necessary. See
Section 3.2, Electrical installation, in this manual.
Controller displays °Pump
Improper low -voltage wiring.
not connected".
Check low -voltage wiring between and controller. Correct if necessary. See
'
pump
Section 3.2, Electrical Installation, in this manual.
Improper pump address sit.
Ensure pump dip switches 3 and 4 are set properly for the installation. Both should
be OFF for use with Variable -Speed Controller or set to the proper address when
connected to an AquaLink IRS controller, an AquaLink PDA, or an AquaLink Z4.
See Section 3.3, Pump Dip�Swifch Settings, in this manual. Note: VS-FHP1.0 &
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
Page 20 Jandf Pro Series VS FloProl" Sedes 1/adable$peed Pump I Installation & Operation Manual
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hgsymptom 'U r ">r 4.r' :.t s-: T �iY•.....-vq�. %$`.i; �v��'� s".`+- ,tuft. S� �.' �i.,%� i1_ .i 4': r.r. � ♦ .%rJi ..*�•r�. A �^ Y��1"�CC:i 1.•�:i \..- �=�� �'y� ��n
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r,
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Fault message appears on Fault condition exists. j
controller display. •
View fault message on controller and correct fault before proceeding. If unsure how
to correct fault; contact Zodiac Technical Support at 800.822.7933.'In Canada, call
1-888-647-4004-
A CAUTION
This pump must be serviced by a professional. service technician qualified in pool/spa installation. The following
procedures must be followed exactly. Improper installation and/or operation.can create dangerous electrical
hazards, which can cause high voltages to run through the electrical system. This can cause property damage,
serious personal injury, and/or death. Improper iris tallation and/or• operation will void the warranty.
Blocked Impeller - f
AWARNING
Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may
occur if the pump starts while your hand is inside I' he pump.
1. Turn off the pump. Switch off the circuit breaker to the pump motor.
2. Remove the lid and basket.
3. Look inside the pump for debris. Remove an I debris found inside.
4. Replace the basket and lid.
5.. Switch on the circuit breaker to the pump'motor.
6. Turn on the pump, and see ifthe problem is solved.
7. Ifthe impeller is still blocked with debris and it is not possible to remove the'debris using Steps 2 through 4, the
pump will need,to be disassembled in'order to.access the inlet and outlet of the impeller.
Jandy° Pro Series VS FloProlm Series Variable -speed Pump i I Installation & Operation Manual AdMEMWPage 21
'Section 7. Product Specifications- and Technical Data
7.1 Replacement Parts List and Exploded View
To order or purchase parts for Zodiac® pumps, contact your nearest Zodiac dealer. If the Zodiac dealer cannot
supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to
productsupport@zodiac.com. In Canada,l-888-647--4004, customerservice PSC@zodiac.com
Key
No. Desc jptior
1 Motor, Drive, VS-FHP2.0 & VSFHP270AUT
1 Motor, Drive, VS-FHP1.0, VSFHP165JEP
1 Motor, Drive, VSFHP165AUT
2 Backplate, (Backplate w/Hardware, Backplate O-ring & Mechanical Seal)
3 Impeller, (Impeller, Screw w/o -ring), VS-FH i 2.0
3 Impeller, (Impeller, Screw w/O-ring), VS-FHP1.0
4 Diffuser, (Diffuser w/O-ring, Hardware & Back,ple
5 Mechanical Seal, Carbon and Ceramic (1 Set)
6 Pump Body, (Body and Backplate 0-ring)
7 Motor Mounting Foot
8 Lid w/Locking Ring, (Lid w/Locking Ring & Lid, O•
9 Pump Debris Filter Basket
10 Drain Plug w/ O-ring (Set of 2)
11 Tail Piece, O-ring & Union Nut (Set of 2)
12 Lid O-ring
13 Backplate O-ring
14 Tailpiece O-ring (Set of 2)
15 Diffuser/Impeller Hardware (Diffuser 0-ring, Scre,
16 Backplate Hardware (Backplate Hardware & Bacl
17 Motor Hardware Kit
18 Pump Base Kit
,19 Cover Fan, GEN II Replacement Kit (Hardware, C
20 Hardware Speed Drive, GEN If
21 Connector, Speed Drive, VS-FHP Pump (4-Pin Cc
22 Cable, RS485, Replacement Kit
23 Screw w/O-Ring
24 Cover, Large, 'Speed Drive w/Gasket, GEN If
25 Base Spacer, FHP, VS-FHP, Replacement Kit
26 Data Cable, Feed Thru ,
27 User Interface Kit, Variable -Speed Pumps-
28 Cover, Controller, VS-FHP 1.0
29 Fan Cover, VS_EHP_1_.0
30 Access Cover, VS-FHP 1.0
31 User Interface Screws, VS-FHP1.0 .
32 Conduit Fitting,1/2 NPT, VS-FHP1.0
33 RearAccess Cover Screw, VS-FHP1.0
O-ring)
(2), Self Sealing Screw)
Ite O-ring)
Order Part No.
R0562201
R0571000
R067040D
R0479500
R0479605
R0479603
R0479701
R0479400
R0479800
R0479900
R0480000
R0480100
R0446000
R0327301
R0480200
R0480300
R0337601
R0480400
RO480500
R0446700
R0486700
R0562400
R0562500
R0660900
R0535100
R0515400
R0562300
R0546400
R0501100
JEP-R
R0571500
R0571400
R0571600
R0501101
R0587600
Page 22 Jandye Pro Series VS FloProTMt Series Variable Speed Pump i Installation &Operation Manual
7.2 Exploded Views
;.
8
VS-FHP2:0,-VSFHP270AUT & = 9
VSFHP270JEP Motor
(R0562201)
R0670400 11
10
16 (Qty 6) 14
ate' I ?'� 15,23
24
\ 3
2, 3, 4,13
2
0 �Pt
7 *18 Optional
2
1-VS-FHP1.0
&VSFHP165JEP Motor —
(R0571000)
Figure 16. VS FloPro Series Pumps Exploded View
�12
14 _
6
4,'15
4 (Qty 2)
15 (Qty 2)
— 1-VSFHP165AUTMotor
—
(R067040%
11
JandyG Pro Series VS RoPro7m Series Vadable-Speed Pump I Installation & Operation Manual Page 23
I
7.3 Performance Curves I
Jandy Pro Series VS HoPro Series Pump
VS-FHPI.0, VSFHPI66AUT & VSFHPI66JEP Performance Curves
100. 43
90------------------
Go. -------------
W,
70 so
60. 26
3450 RPI 1 .2
so.
22
E
40.---- A7
SORF 0
20
147 ORP. 9
100 RP IV —.4
0
0 10 20 30 40 50 60 70 8 1 0 90 100 110 120 130 140 150 160 170 186 190 200
FlowRate, Gallons PerMlnute, (GPM)
Jafidy. P� I ro Series VS RoPro Series Pump
VS-FHP2.0, VSFHP270AUT & VSFHP270JEP Performance Curves
100
43
so
70
0 1450rF Ti
a DU
26
ISIN
60 7 -22
... . ......
40
17
I
ca
so
.13
20, 9
SODIP
10.
�"p
4
0. '0
0 10 20 30 40 60 60 70 80 90 100 110 120 IiO 140 150 16D 170 180 190 20D
FlowRate, Gallons Per Minute, (GPM) -
7.4 Physical and Operational Specifications
Specifications
-6-6r
05
WHO
-SE—leTFfoV
gI
OvHAN
.
.Ni-1N
..0 .
^
230 VAC
1.6bOW
2 - 2%
46 Ibs.
VS-FHP1.0, VSFHPI 65AUT &
1.0
64 cm (25.2-)
VSFHP165JEP
I
.
VS-FHP2.0, VSFHP270AUT &
2.0
230 VAC
2,400 W
2% -311
56 Ibs.
69 cm (27.2)
VSFHP27WEP
7.4.2 Dimensions
NOTE When installing a pump, leave a minimum of two (2) feet (30 an) of dearance above the pump for removal of the strainer basket
641 mm
2511P
254 mm 283 mm
" 11 VP10 �. Attached JEP-R Endosure
!' WS-FHPI.O Models only)
� 324 mm
12 VVI
i
197 mm
7 °/4"
i
I
165 2mm
6%a" 10 1071?
Bolt Holes; Front Edge of Union •
Centerto Center to Center of Bolt Holes
Figure 17. VS-FHP1:0 & VSFHP16SAUT Dimensions
691 mm . .
273116"
283 mm
254 V, 11118"
324 mm
1231V
197 mm
7314"
t •
L-16576
'mm 2mm
6 U2" � L� r 10718" -
Bolt Holes, Front Edge of Union
Centerto Center to Center of Bolt Holes
Figure 18. VS-171-1132.0 & VSFHP270AUT Dimensions
ETLUSTED
Zodiac Pool Systems, Inc.: ��u us CONFORMS TO
2620 Commerce Way, Vista, CA 92081 ,,,,,. ULSTD 1061
1.800.822.7933 ( www2od1acPoo1Syslems.com Intertek Ceffiiedto
CAN/CSAC222�-
Zodiac Pool Systems Canada, Inc. I No.108 -
2115 South Service Road West, Unit 3 Oakville (ON) L61. 5W2
+1(888)6474004 ( wwwZodiacPoolSystemsca.• < ' .
ZODIAC° fsaregfsreledtrademarkafZodiacfnlema6bna/,SASU.,usedunderLcense. i • •
All6ademarksrzferencedherelnara(hepmpe*of fhdrmspecftowners ;
02015ZodacPoolSysfLw, laa H042040D REVF