HomeMy WebLinkAboutTANKS• � ll
TRINITY'-
Conta/ning Our Worlds Energy-
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General Specifications
Conforms to the latest edition of the ASME code for
Pressure Vessels, Section Vill, Division 1. Compliers with
NFPA 58.
Rated at 250 psig from -20' F. to 1250 F. All tanks may be
evacuated to a full (14,7 psi) vacuum.
Vessel Finish: Coated with epoxy red powder. ( Tanks coated
with the epoxy powder must be buried). For Aboveground use,
tanks may be coated with TGIC powder.
Applicable federal, state or local regulations mayicontain
specific requirements for protective coatings and,cathodic
protection. The purchaser and installer are responsible for
compliance with all federal, state or local regulations.
.�'-.... WITHDRAWAL
VALVE
FLOAT OTICE`
GAUGE LP. W ANODE
® :- CONNECTION
I ® ' FILLER
O OX-VALVE
1, O
SERVICE/ NAME
MULTIVALVE PLATE
RELIEF
VALVE
FITTINGS LAYOUT UNDER DOME
AGUG VESSEL DIMENSIONAL INFORMATION
All vessels dimensions are approximate
WATER
CAPACITY
OUTSIDE
DIAMETER
HEAD
TYPE
OVERALL
LENGTH
OVERALL
HEIGHT
LEG
WIDTH
LEG
SPACING
WEIGHT
120 wg.
454.2 L
250 wg.
946.3 L
24"
609.6 mm
31.5"
800.1 mm
Ellip
Hem!
5' - 5 13/16"
1671.3mm
7' - 2 1/2"
2197.1 mm
3' - 0"
911.4 mm
3' - 7 1/2"
1104.9 mm
10 1/8"
257.2 mm
12 3/4"
323.9 mm
3' - 0"
914.4 mm
245 lbs.
111.1 kg.
3' - 6"
1066.8 mm
4' - 0 1/4"
1225.6 mm
472 lbs.
214.1 kg.
588 lbs.
266.7 kg.
320 wg.
1211.2 L
31.5"
800.1 mm
Hemi
8' -11 3/4"
2736.9 mm
31.7 1/2"
1104.9 mm
12 3/4"
323.9 mm
500 wg.
1892.5 L
37.42"
950.5 mm
Hem!
91.1011
2997.2 mm
4' -1 7116"
1255.7 mm
15"
381.0 mm
51.011
1524.0 mm
871 lbs.
395.1 kg
1000 Wg.
3785.0 L
40.96"
1040.4 mm
Heml
IS'- 10 13/16"
4846.6 mm
4' - 4 5/16"
1344.6 mm
16 114"
412.8 mm
91.011 0"
2743.2 mm
1729 lbs.
784.3 ka
QUANTITY
FULL PER
LOAD STACK
96 12
63 9
45 9
30 6
15 5
Rev; Jan, 27, 2016
Why Tanks Corrode
Underground steel tanks corrode due to an electrochemical reaction
between the tank and the surrounding soil. The process 'of corrosion
occurs due to small voltage differences on the steel surface that result
In the flow of DC current from one location to another. Where current
flows from the tank into the soil corrosion occurs. This location Is called
the anode Ina corrosion circuit. Where current flows from the soil to the
tank, no corrosion occurs. The progress of corrosion Is determined by
the amount of current flowing between the anode and the cathode and
whether the locations of the anode/ cathode remain constant over time.
Corrosion rates are generally higher In wet soil environments since the
conductivity of the soil promotes the flow of DC current in the corrosion
circuit.
Corrosion generally exhibits itself on underground tanks In either a
general overall rusting or more commonly, a pitting attack. pit locations
may result from metallurgical conditions of the steel surface or soil
variations such as rocks,
concentration, etc. salts, fertilizer, moisture concentration, oxygen
Preventing Corrosion
Protecting underground
tanks from corrosion is
easily achieved by the use
of two commonly applied
- protection methods:
tt external coating and
cathodic protection.
These two methods
are complementary
and should be used in
conjunction with the
other. An effective
externcoating Insulates the steel from the soil environment, protective
the flow of corrosion current from the anode to the cathode. An effective
external coating can protect over 99% of the tank surface area. However,
no coating is perfect. Damage from construction or soil stresses;
tiny defects, which may result in accelerated corrosion at the defect.
Athodic protection prevents corrosion at those defects by applying
X current from an external source, forcing the tank to become
;athode, Application of sufficient DC current to the tank will prevent any
orrosion from occurring, The two general types of cathodic protection
ystems are sacrificial and Impressed current, Sacrificial systems are
sed when the amount of current required for the protection is small,
ach as in underground propane tanks. Impressed current systems
-e more commonly used for large structures such as large diameter
pelines. Electrical Isolation of the tank from metallic piping systems
id electrical grounds is critical for t
Fectiveness, he cathodic protection system's
;w Sacrificial Cathodic Protection Works
crificial systems work by creating a galvanic connection between two
different metals. The most common anode material is magnesium,
Which when coupled to steel results In . DC current flow from the
magnesium to the steel. The open circuit potential of steel is about
-0.50 volts referenced to a copper sulfate electrode. The open circuit
potential of magnesium is about -1.55V to-1.80V. By connecting the
two metals together, the difference of 1 to 1.25V volts results in current
flow to the tank that overcomes the natural corrosion cells that exist on
the tank. With this current available to the tank, no corrosion occurs.
Magnesium Anodes
There are a variety of anode sizes and alloys used for cathodic
Protection. The two primary alloys are designed as H-1 (or AZ63) and
High Potential. The H-1 alloy is produced from recycled magnesium
and has an open circuit potential of approximately—1.55V. This alloy
is well suited for protection of underground propane tanks. The High
Potential alloy is 99% pure magnesium having an open circuit potential
up to -1.8V. This alloy should be used for soil applications over 10,000
ohm -cm resistivity.
The two most common anode sizes used for underground propane
tanks are 9 lb. and 171b, The size designation relates to the metal weight.
10' of #12 TW Insulated wire is attached to the anodes. Anodes are
then backfilled In a mixture of gypsum, bentonite, and sodium sulfate
to lower the electrical resistance of the anode to soil. The mixture is a
low cost, nonhazardous, electrically conductive backf Ill. The anode and
backflll is then packaged In a cotton bag and either box or
Paper bag. Actual shipping weight of these anodea cardboard l is 27
lb. and 45 ib, s with bcardboard
Application Recommendations
Magnesium anodes can protect underground tanks in most soil
conditions. The H-1 alloy is generally very effective. The following chart
provides size and quantity recommendations forvariou
on conservative design ass size tanks based
sumptions, This chart covers soil conditions
UP to 10,000 ohm -centimeter resistivity. Res(stivities higher than
10,000 ohm -centimeter generally represent very dry soils. Verification
of soil resistivity can be performed through soil analysis. Contact us
for design recommendations in locations where soil resistivities exceed
10,000 ohm -cm, or If there is no effective external coating on the tank.
The propane service line from the tank to the house .also must be
considered in the cathodic protection design, unless the service line
is plastic. All underground steel pipe should be externally coated with
a corrosion resistant material.
Is less than 50' in lThe service line should be electrically
isolated at the house with an insulating fitting or union. If service pipe
ength, the tank anodes will provide sufficient current
to protect both tank and pipe. For longer lengths of pipe, an additional
anode may be required at the house connections.
if another metallic material such as copper is used for service piping,
the pipe should be electrically isolated from the tank at the fill pipe
connection. Copper and steel create a galvanic couple that will accelerate
corrosion of the steel tank when directly connected to copper piping.
Generally, copper piping does not require cathodic protection,
Equipment Needed: Digital Voltmeter, Red Test Lead Min.12' Long
& Black Lead Min. 2' Long, Reference Electrode (Capper/Copper
Sulphate Half -Cell)
STEP 1; Using a digital voltmeter Insert the red test lead Into the Volt
jack of the meter and select the 2 or 20 volt DC scale. Clip red test
lead connector to an uncoated metallic area of the tank, preferably
to the fill pipe multivalve. A good solid connection is very Important.
(DO NOT connect to shroud).
STEP 2: Insert the blacktest lead Into the Common jack on the meter,
and connect the opposite end of the lead to a charged reference
electrode (lei cell).
STEP 3: Remove protective cap from the porous plug at bottom end
of electrode. Place porous plug end into native soil (remove grass if
necessary) at four locations around the tank (one on each side of the
tank, and one at each end of the tank). If difficulty Is encountered
obtaining readings, moisten soil with water or dig 11 cell deeper into
the soil.
STEP 4: Record all fourmeter readings on an appropriate form. The
least of all four readings should be a minimum of-0.850v or more
negative. (Note: If any of the four readings are below (less negative)
-0,850v then the tank is not fully protected).
Charging Reference Electrode
STEP 1: Unscrew and remove porous plug end of new reference
electrode. Add deionized or distilled water to the copper sulfate
crystals, filling electrode completely. The solution will turn blue In
color and there should always be excess crystals at the bottom of
the tube. DO NOT USE TAP WATER.
STEP 2: Replace porous plug end of electrode and place in an upright
Position so that the porous. plug end is facing In the down position
and let stand for`1 hour before use. This will allow the porous plug
to become completely saturated before use.
Caullon: do not allow electrode to conlact oil, road salts, or other
substances that may contaminate the solutlon by absorptlon
through porous plug, Do not allow electrode to /reeyp
Sell Type
Tank Cap.
(gal.)
120
510
250
325
500
1000
1500
2000
Fertile $oils, Clay,
Sandy Loam
Sa_,
avel, Rocky
-
ffeas
5 to 6000 ohm -cm
5000 to 10000 ohm -cm
Size Qty. Alloy
Size
Aty. Alloy
9# 1 H-1
9#
9# 1 H-1
9#
9# 1 H-1.
9#
21 H-1
a# 1 H-1
17# 1 H-1
17# 2 H-1
i7# 2 H-1
17# 3 H-1
9# 1 2
9# 1 2
9# 4
Meehan'
1.;- Under Dome
H-1 Cathodic Protection Testing Procedure
I 6 1 H.i
-Based on 80% effeetive external cvating, 2 maV current d- e— n— —1 30.
Year Anode life.
Anode installation
1. Determine size and quantity of anodes from application chart.
2. When a single anode is Installed, It should be located near the
tank center on either side of tank.
3. When multiple anodes are installed, space them evenly around
the tank. See examples below.
7 anode 2 anodes 4 anodes
r' n�
4.Anodes are shipped in either cardboard boxes or multi -wall
papersacks. Remove outer contain or and burythe cloth bagged
anode. If anode Is supplied in plastic bag, remove plastic bag
before installing.
5. Install anodes approximately two to three feet from the;tank and
at least as deep as the center line of the tank. Anodes work best
In locations with permanent moisture, so generally the deeper
the better,
6.After placing the anode, stretch out the anode connection wire
and extend over to a connection point on the tank fill pipe.
7. Cover the anode with approximately six Inches of backfill and
pour 5 gallons of water on the anode to saturate the prepared
backflll. Water is necessary to activate the anode.
8. Connect the anode wire to the tank with a low electrical
resistance connection. Examples are threaded stud, on the
tank fill pipe or any accessible metallic connection point to the
tank. All connections should be coated with a moisture -proof
material.
9.Ideally, the tank connection is made In the area of the 'tank fill
Pipe within the covered dome. With access to the anode wire,
subsequent testing of the tank can include measurement of
anode output and verification of performance.
10.Verify performance of the anode using an appropriate test
procedure.
Ideal for use as a first Stage regulator on any domestic size ASME or
DOT container In propane gas Installations requiring up to 1,500,000 dwokb
BTU's per hour. The regulator is factory set to reduce container UL
pressure to an intermediate pressure of approximately 10 PSIG.
Ordering Information
Lv3403TRv9 1/0 F NPT I 1/" F.NPT '/" I P10 Over Outlet 1,500,000 I LV3403TR
9 00
Mexlmum flow based an Inlet pressure 20 PSIG higher than the regulator'setting and delivery pressure 20% lower than the regulator setting and deliver
y pressure 20% lower then the setting.
Provides accurate first stage regulation in two -stage; bulk tank
systems. Reduce tank pressure to an intermediate pressure of 5 to 10
PSIG. Also used to supply high pressure burners for applications like ,ys�u,Fa
industrial furnaces or boilers. Also Incorporated in multiple cylinder `(UL
installations.
Ordering Information
LV4403SR4
LV4403TR4 '/2" F.
1-5
5LV4403SR9
' F. NPT
10 5-10LV4403TR9
INP
F. P1,0
5-10Yes
'+YV 5LV4403SR96
2,500,000
LV4 003TR96 V F.NPT
5 1-5
1D 5-10
When used for final stage pressure rwntrel, must either Incorporate
with NFPA Pamphlet 58.
Integral relief valve or separate
relief valve should
be specified in accordance
Maximum flow based on Inlet pressure 20 PSIG higher than the regulator selling and delivery pressure 20% lower than the setting.
Designed to reduce first stage pressure of 5 to 20 PSIG down to
burner pressure, normally 11" w.c. Ideal for medium commercial
Installations, multiple cylinder Installations and normal domestic
loads.
Ordering Information
LV4403B44NPT
Y.,
LV4403B46 1/z" F.LV4403846R* #28LV4403866F. NPT DrillLV4403866R* s�„F
Backmount design
Mexlmum flow based on 10 PSIG inlet and 9" w.c, delivery pressure.
14
11" w.c.
at 10 9" to 13" Over
PSIG w.c. Inlet 935,000
Inlet
LV4403 Series
LV4403B Series