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HomeMy WebLinkAboutINSTALLAATION & OPERATIN MANUAL` SCANNED INSTALLATION AND BY an St Lucie County OPERATION MANUAL eries ENGLISH I FRANqES I ESPAFIOL Jandy fro Se�°��� VS �'����roTM 5��,��� VariabfemSpeed Pumps FOR YO , - - . I , r e = - 1 T UR SAFETi• _This .u= qualified in pool e p Product the must be mainiristalfed andse ✓ or focal re qur anent b serviced b quirerrients exist, The Jurisdiction in which he Y a contractor who equipment installation and Maintenance so � P ofesso uc will b lS IlCensed and exactly. Before installing this product, read and f plo aintainer must fie a r e installed ibis product. Failure to follow that all of with sufficient eX her@ StPC�1 ����p the insiructio injury, or death. imp g notices and Wallevarningnotices 'n this manual cerledce ►a pQDj proper installation and/or o nd rnsfru. foils may and insfructio an be folloWDO perafion will void the war result In properlY a�age COmpany Improper installation and/or o er 'pets®naf cause serious injury, grope p afion can rty Ma a create unwanted electrical A'R ENT10t1[ INSTALLER - g ' or death. ' Thisranu hazard which can operation ands f r al coat o a e use of thprotluct: h. simportant.info Aerator of this equipment. This infor nnation aboutthe ' oration should be given installation, to the ownerl Jan4f Pro Series VS HoPrdm Series Variable -Speed Pump I Installation & Operation Manual Table of Contents Section 1. Important Safety Instructions ......... 3 Section S. Service and Maintenance.............17 1.1 Safety Instructions .............................................. 3 5.1 Routine Maintenance ........................17 ' 1.2 Pool Pump Suction 5.2 Winterizing the Pump.......................................17 .....Entrapment Prevention Guidelines ..................... 5 ...____. Section 2. Genera[ Descripi ion . " F i :h ,6> " """""""""" 6.1 Service Technician Maintenance ...................... 20 ,, 2.1 Introduction..... ..... �.i- .... ......i. ............... .. 2.2 Description ....... :................................................. 6 Section 7. Product Specifications Section 3. Installation Information ......................6 3.1 Plumbing............................................................ 6 3.2 Electrical Installation ...........................................9 3.3 VS FloPro Pump Dip Switch Settings...............13 3A Auxiliary load Operation..................................14 3.5 Remove Pump Lid...........................................15 3.6 Conduct Pressure Test.....................................15 on4. Operation.......................................16 Start-up.............................................................15 and Technical Data ....................... 21 Replacement Parts List and Exploded View .... 21 Exploded Views ................................................ 22 Performance Curves ........................................ 23 Physical and Operational Specifications .......... 23 Jand? Pro Series VS FloPro'1" Series VadableSpeed Pump I Installation & Operation Manual Section 1. Important Safety Instructio Page 3 READ AND FOLLOW ALL INSTRUCTIONS 1.1 Safety Instructions All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical. equipment basic safety precautions should always be followed; including the following: A. WARNINi RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NC OR DEATH. Do not block pump suction, as this can cause sev wading pools, shallow pools, or spas containing bottom drains, (2) functioning suction outlets. Suction outlet (drain) assemblies published edition of ANSI®/ASME®A112.19.8, or its successor; A WARN[. To reduce the risk of injury, do not permit children to use this Aw To reduce the risk of property damage or injury, do not flow) valve. position with the pump running. A WA Jandy Pro Series pumps are powered by a high voltage certified electrician or a qualified swimming pool service -AVOIDED, CAN RESULT IN SERIOUS INJURY re injury or death. Do not use. this pump for finless the pump is connected to at least two and their covers must be certified to the latest fandard, ANSI/APSP-16. to change the backwash (muttiport, slide, or full motor and must be installed by a licensed or A WARNING Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed in accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the Occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Fire Protection Association, 470 AtlanticAve., Boston, MA 02210, or from your local govomment inspection agency. RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is protected by a ground fault circuit -interrupter (GFCI): Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI. A GFCI should be provided by the installer and should'be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power Push the reset'button. Power should be restored: If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of electrical shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service representative before using. i ' A Page 4 3*6 Pro Series, VS Floft7m Series VadableSpeed Pump I Installation & Operation Manual A WARNING • Do not connect the system to an unregulated city water system or other external source of pressurized water, producing pressures greater than 35 PSI. • Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating. To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Zodiac® pool equipment is pressure tested at -the factory. However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter. . and/or pump, BE SURE TO COMPLY WTH THE FOLLOWING. SAFETY INSTRUCTIONS:- • Check all clamps, bolts, lids, lock rings and system accessories.to ensure they are properly installed and secured before testing. i • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI. • Water temperature for test must NOT EXCEED 100•F (38•C). • Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. NOTICE: These parameters apply to Zodiac equipment only. For non -Zodiac equipment, consult equipment - manufacturer. A WARNING Chemical spills and fumes can weaken poollspa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or propertydamage. Do not store pool chemicals near your equipment. A CAUTION Do not start pump dryl Running the pump dry for any length.of time will cause severe damage and will void the warranty.. - - - — ------- A CAUTION This pump is for use with permanently installed. pools and may, also be used with hot tubs and spas, if so marked.. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a, building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily . disassembled for storage and reassembled to, its original integrity. A CAUTION ' Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to maintain air temperature at less than -the maximum ambient temperature rating listed on the motor rating plate. SAVE THESE INSTRUCTIONS Jandy® Pro Series VS RoProlm Series Vadable-Speed Pump I Installation & 0peraff n Manual Page 5 1.2 Pool Pump Suction Entrapment Prevention Guidelines i A WARNING SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for wading pools, shallow pools or spas, containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets. A WARNING Pump suction is hazardous and can'trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. The following guidelines provide information for pump. installation that minimizes risk of injury -to users of pools, spas, and hot tubs: Entrapment Protection - The pump suction system must provide protection against the hazards of suction entrapment. Suction Outlet Covers -All suction outlets must have correctly installed, screw -fastened covers in place. All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked, broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSINASME® All2.19.8 or its successor standard, ANSI/APSPA 6. Thee pool must be shut down and bathers must be restricted from entering the pool until any cracked, broken, or missing drain covers are replaced. Number of Suction Outlets PerPump - Provide at least two (2) hydraulically -balanced suction outlets, with covers, as suction outlets for each circulating pump suction line. The centers of the suction outlets (suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See Figure 1. The system must be built to include at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. However, if two (2) suction outlets run into a single suction line, the single suction line may be equipped with a valve that will shut off both suction outlets from the pump: The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain. See Figure 1. f . Additional pumps can be connected to a single suction line as long as the requirements above are met. Water Velocity - The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate. The suction outlet (drain) assembly and its cover must -comply with the latest version of ANSI®/ASME® A112.19.8, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas,and Hot Tubs, or its successor standard, ANSI/ASME APSE 1,G. Testing and Certification - Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest published edition of ANSi/ASME All2.19.8 or Us successor standard, ANSI/APSP-16, the standard! for Suction Fittings For Use in Swimming pools, Wading Pools, Spas, and Hot Tubs. i Fittings - Fittings restrict flow; for best efficiency use fewest possible fittings (but at least two (2) suction outlets). Avoid fittings that could cause an.air tr_sp. Pool cleaner suction fittings must conform to applicable International Association of Plumbing and Mechanical Officials (IAPMO) standards. I Page 6 Jandr Pro Series VS FloPron" Series Vadable•Speed Pump I 'Instanallon &Operation Manual Figure 1. Number of Suction Outlets Per Pump Section 2. General Description Section 3. Installation .Information 2.1 Introduction This manual contains information for the proper installation, operation, and maintenance of Jandy Pro Series VS FloPro variable -speed pumps. Procedures in this manual must be followed exactly. To obtain additional copies of this manual, contact Zodiac® Customer Service at 800.822.7933. For address . information, see the back cover of this manual. 2.2 Description The VS F1oPro. is a variable -speed pump that canbe . run from 600 RPM to 3450 RPM. When connected to the JEP-R controller, up to eight (8) speed settings may be programmed and recalled. This allows you to select the most appropriate speed for your application. Even" - more versatile programming is possible when you use an AquaLinkv RS, AquaLink PDA, or AquaLink Z4TM controller. The pump is driven by a variable speed ECM (Electronically Commutated Motor) directly attached to the pump impeller. The.motor spins the-impeIler which forces water to flow through the pump. As the speed of • the motor is varied the flow through the pump is also varied. The adjustable flow rate allows for optimization of flow during the varying pump cycle requirements. As a result the energy efficiency of the pump is maximized resulting in cost savings to the pool owner while also helping to save the environment. 3.1 Plumbing Preparation Information 1. . Upon recehpt of the pump, check the carton for damage. Open the carton and check the. pump for concealed damage, such as cracks, dents or a bent base. If damage is found, contact the shipper or distributor where the pump was purchased.- 2. Inspect the contents of the carton and verify that all parts are included, see. Section 7.1, Replacement. Parts List and Exploded View. Pump.Location . 1. Zodiac Pool Systems, Inc. recommends installing the pump within one (1) foot (30 cm) above water level. The pump should not be elevated more than five (5) feet above the water level of the pool: NOTE The pump is NSF certified as being able to�prtme at heights up to 10 It above the pool water level, atsea level. However, to achieve better self -priming, install the pump as close as possible to the water level of the pool. 2. If the pump is located below water level, isolation valves must be installed on both the suction and return lines to prevent back flow of pool water during any routine or required servicing. WARNING A check valve can interfere with the proper operation of certain Suction Vacuum Release System (SVRS) products. To avoid possible en- trapment hazard, serious injury, or death; make sure to review the operationlowners manual of your particular SVRS product before installing the check valve. JandyO Pro Series VS FloProym Series Variable -Speed Pump I Installation & Operalion Manual Page 7 POOLISPA PUMP 3 WAY VALVE FILTER f� HEATER tx• r s" :�� :::t•,'•°='�•r. _.,.t• .� e: = .. s'; ryt. "':`:'� w ;=S_KIMMER'c:r..•..r,a��%�,-�� ;= :/=• •• :!,^c.-- ti::=.. e;�` •:::: ram-..•.�: - =�` CHECKVALVE =:" _:-�:.r.•sl. +'.a:•1! ?.-.-..E � i'�: �'•;::_ (CherkValveneommended ti is-� 3i. i�Sz cif �u:'•'1�'" `I'Es: ! "-'r^: is a.. ;»y :.:..• farsystemslnstaDedwiTtiEmslanFeeders •''" ''l"*: =':D�' 'r�i•ycfi;� "� .r.;t::�. ,.. - i::::��r!'i`'�f:-.`�"(;i• . orA ua Um•sahchia :•'r.?••f t3r�r�>� z1:...t...li: ;. ;-.;., •.. iti; Via- :.•.. 9 P 161aUonsyshalts) is 'elur' ;J� w}'.I '!".•Cr' ;:,.}cia_ r•.,-.'•'•r_5�:g:+ .'_`u:.•...p�' ;ii�j `t .:y Y,C '`J f Le,.. tr MAI(JtD�2,AINS •�. �, a :r! , �i ' �'a_'-Z`'•'ts•� , � p (Sueiton;0u",uaq� _ S�1 ' , i, _ F-'�°c• C3''`_ "�,:�ST a' '.r'. iF��; •^'.f �i e:ti:.t` _, :� i• rt?•i::,n.,"^ {f'•i^-� -' _ • �:Yf� faV[ �f:y �/ _.:.L.. -`: tCL•f.*� 1.::.y'�%;... n'..•; bfi f� •�`: - :%i ;FJi1 :iS: if �• =--'Cyr. r%",- __�': ' ' - - _ .-t;•rr:'m,.. /{ .•,9r. <':!Z.G.-a:•: t:��av:wr.» �'�'r., •.4•-.,�i'�: `•'.:=t;�C�:�r.,:,_' - =1e- i} = :�Cleaner::`Suct`ton Port`-`s .. �•r:; ..[r' +1:. °:� — �L'• — -;fie}+l`.µ:• :T i :•i7 _{•.�•i:�. s.t_ — •;z,"L' .y {t :�;. '=c�c.% i•: ti_frr� .-`"c. _ a:`ii:::�?'s`r: "i s. y?:;'�? ~ G: - .'�j%U. .'.n4'�' _ - y :' "'' - f r � _ 4'.•:ye1C= • =�:er �r - �?°� .r' .'iiy ^:ice air: �t:. �''�.' _ _ a _ �•:: :.+:i•-•i=:-` - .`{':;its � _ _ !:�/;.:���::: •... R,• ....-,•. �::�•.. SPADRAIN s'•:t [� Ir.::_ "^ J: i Y�`.=: ?"r:%Sudion0001) SPARETURN Ee r. _.. — MANUAL BYPASS VALVE POOL MANUAL BY-PASS DETAIL:- - RETURN USEWHENFlLTRATIONRATE I `, EXCEEDS IZSGPMFORZOD= I i; HEATERS.IREFEATOTHEMRNUFAr, I TURERSRECOMRIENDATIONSIF USING A DIFFERENT BRAND HEATER. I Figure z. lypicai Piping installation NOT . 3. E When the pool equipment is located below the pool surface a leak can result in large scale water loss or flooding. Zodiac Pool Systems, Inc., cannot be responsible for such water loss or flooding or damage caused by either occurrence. Install the pump such that any disconnecting means and/or junction boxes for power connection are . within sight of the pump and at least five (5) feet horizontally from the edge ofthe pool and/or spa. Choose a location that will minimize turns in the piping. NOTE In Canada, the minimum distance maintained from the edge of the pool and/or spa as noted above must be 3 meters (10 feet), as required'by the Canadian Electrical Code (CEC, CSA C22.1). 4. The pump must be placed on a solid foundation that will not vibrate. To further reduce the possibility of vibration noise, bolt the pump to the foundation, or place it on a rubber mat. NOTE Zodiac Pool Systems, Inc. recommends bolting the pump directly to the foundation. 5. The pump foundation must have adequate drainage to -prevent the-motor-from-geffing-wet: Protect -the pump from the rain and sun. 6. Proper ventilation is required for the pump to operate normally All motors generate heat that must be removed by providing proper ventilation. 7. Provide access for future services by Ieaving a clear area around the pump. Allow plenty of space above the pump to remove the lid and basket for cleaning. '8. If the equipment is in a potentially dark area, provide adequate lighting. Pipe Sizing For assistance with suction and discharge pipe sizing, please see Table'1. Installation Recommendations 1. To help prevent difficulty in priming, install the suction pipe without high points (above inlet of pump - inverted "U"s, commonly referred to in plumbing as an airlock) that can trap air. For installations of equipment up to 100 feet (30 m) from the water, refer to Table 1, the pipe sizing chart. For installations of equipment more than 100 feet (30 m) from the water, the recommended pipe size must be increased to the next size. - Page 8 Jandf Pro Series VS FIA6711 Series VariabMpeed Pump I. Installation &Operation Manual OEM - VS FloPro with Small Base ® r� • a No Base Required Option HaywardaSuperPumpp Pump t PP ntaWSuperFlo® Height o Sta-RitesSuperMikQ SS uon.' ` He(ght small.Base i Option Hayward Superillm I I 2 JandyPlusHPbyZodiaaa pill JandyMaxHPbyZodiac- Small Basewith Spacers option Pentairvaispesoo 3 Sta•Rite Dyna-Glaslu Small Base+ Large Base r Sta-Rite Max E Prog Option Sta-Rite Dura-Glasm 0 Sta-Mie Dura-Glas II t 11 Sta•RiteMax-E-GlasP. 'Op5onal ' (order R0546400) . Figure 3. VS FloPro Pump and Base Options Table 1. Pine Sizinq Chart for Schedule 40 PVC ANSI/APSP=16. The suction fittings of the main rzr� pipe Size- �, i ^z, :.•�^--r -1 �-�a � lower _ r...r.-��3:;s..�.� �Y,.�lc ��Maxrmdm tti<IoYnr� ; .-Oaxrmurii:t `J�:d"X-:McrS •'_^-= IN.r.—�.rG,!Dvse.c�•h-:aur::ga�e>q;�;x•n���: :'t��r rs��:�;; �(6�feetiper.°secontl)� jam.•, (8;.-feet•.per�second) :7,,,...... Sk:. �.:: r:.iS_ .r.,S L:....tY...... �• 5cw-.•• !..Y.Y.s:7..a+�s'+a�a 1%" . 37 GPM (140 LPM) 50 GPM (189 LPM) (38 mm) 2" (51 mm) 62 GPM (235 LPM) 85 GPM (322 LPM) 2%" 88 GPM (333 LPM) 120 GPM (454. (64 mm) LPM) 3" 136 GPM (615 184 GPM (697 V6 mm) LPM) , . LPM) _. 4" 234 GPM (886 313 GPM (1185 (IC mm) LPM) . LPM) 2. VS F1oPro Pumps come equipped with unions on both the suction and discharge ports. This feature simplifies installation and service and eliminates the possibility of leaks at threaded adapters.. 3. The VS FloPro Pump must be connected to at least two (2) hydraulically -balanced main drains for each pool pump suction line. Each drain (suction outlet) assembly must be provided with covers and must be listed or certified to the latest published edition of ANSI®/ASUE®A112.19.8, or its successor standard, drains must be at least three (3) feet (1 m) apart or at different planes. The suction fittings can be a drain -and skimmer, two (2)`drains, two (2) skimmers, or a- - skimmer with an equalizer line installed. Check the local codes for proper installation. NOTE To prevent entrapment; the system must be built so it cannot operate with the pump drawing water from only one (1) main drain. At least two (2) main drains must be connected to the pump when it is in operation. However, if . two (2) main drains run into a single suction line, the single suction line maybe equipped with a valve that will shut off both main drains,from the pump. 4. . The piping must be well supported and not forced together where it will experience constant stress. . 5. Always use properly sized valves. Jandy Pro Series Diverter Valves and Ball Valves typically. have the best flow capabilities.. 6. Use the fewest possible fittings especially 90 degree elbows. Each additional fitting or length of pipe increases resistance to flow which makes the pump work hardei NOTE If more than ten (10) suction fitfings'are needed, the pipe size must be increased. Jandf Pro Series VS Floftlm Series Vadab"peed Pump I installation & Operation Manual . 7. Every new installation must be pressure tested according to local codes. 'Replacement of Existing Pump Jandy Pro Series VS FloPro pumps can easily replace several other pumps: the Hayward® Super Pump®, Hayward Super IITM, Pentair' SuperFIo® Pentair WhisperFlo® Jandy Pro Series, P1usHP (PHP), Jandy Pro Series MaxHP (IV T), Sta-Rite® Dura-Glas, Sta Rite Dura-Glas II, Sta Rite Dyna G1asTM, Sta Rite Max E-Glas® Sta Rite Max-E-Pro®, and Sta-Rite SuperMax®. To replace the Pentair WhisperFlo, Jandy Pro Series _ PM or Jandy Pro Series1MHP, use the VS FloPro's adjustable base. The VS FloPro base (and its spacers) 'increase the total height of the pump -and the height of the suction side ofthe pump. See Table 2 and Figure 3. NOTE Adjustable base comes with FloPro models VS-FHP1.0, VSFHP165JEP, VS-FHP2.0 and VSFHP270JEP If adjustable base is required for VSFHP270At1T or VSFHP165AtJT please see item 18 in section 7A °Replacement Parts List and Exploded View° Table 2. VS FloPro Dimensions rr='is�;;�'.ls^�:ri�,i;?_-r„�rsr.n?,."•n„'�;'=-' .� c^i : � �� S: � rti 3' � r:.��l.:Ki:.�::..�•!.r•2 •mac af� `r�,Gx:C:s x �t �r .c—�;.:• ems: �:e:.rt��-, i �r SUC�rOn :cf ra�� N•. ..,.^.• :%y`s,. �t',�i'—�•o•.�..-1� �, s* =r�^• ::r �,w �BaseCorif uratioti r`"'�x:� �--=�� ? •`rr`�=='= Pu ; p-�= FIeight'.< �;jc•*_��;�,,:� 1. Pump without Base 7 3/4" 12 3/4" (197 mm) (44 mm) . 2. Pump with Base 9" 14" (229 mm) (356 mm) 3. Pump with Base and 91/4" 141/4" Spacers 235 mm) (362 mm) 4. Pump with Small + large 1276 10 7/8" 15 7/8" Base mm) 1(403 mm) Install Spacers into Small Base 1. Using a hand cutter tool, cut the plastic bars . connecting the top and bottom sets of spacers, as shown in Figure 4. 2. Push the two (2) top spacers and two (2) bottom spacers out ofthe base. 3. Align the pins in the four (4) spacers with the holes in the base and snap the spacers into place, as shown in Figure S. t Cut spacers at X. Figure 4. Cut Sets of Spacers Out of Base 5. Snap Spacers into Place Electrical Installation Page 9 Voltage Checks The correct voltage, as specified on the pump data plate and Table 3 on page 10 is necessary for proper performance and long motor life. Incorrect voltage will decrease the pump's ability to perform and could cause overheating, reduce -the motor life, and result in higher electric bills. Itljs the responsibility ofthe electrical installerto provide data plate operating voltage to the pump by ensuring proper circuit sizes and wire sizes for this specific National Electrical Code® (NECK', NFPA-70) uires,all pool pump circuits be protected with a iund•Fault Interrupter (GFC1). Therefore, it is also responsibility ofthe electrical installer to ensure that pump circuit is in compliance with this and all other licable requirements of the National Electrical Code NEC) and any other applicable installation codes. A CAUTION Failure to provide data plate voltage (within 10%) during operation will cause the motor to overheat and void the warranty. Bonding and Grounding 1., In addition to being properly grounded as described in Electrical Wiring section, and in accordance with the requirements•of the National Electrical Code (NEC), or in Canada the Canadian EIectiical Code (CEC), the pump motor must be bonded to all metal parts ofthe swimming pool, spa or hot tub structure and to all electrical components and equipment associated with the pooUspa water circulation system. 2. The bonding must be accomplished by using a solid copper conductor, No. 8 AWG or larger. In Canada No. 6 AWG or larger must be used. Bond the motor using the external bonding lug provided on the — —•motor-frame. — -- -- A WARNING Always disconnect the power source before working 'on a motor or its connected load. Page 10, JandyO Pro Series VS FloProT" Series Vadable-speed Pump I Installation & Operation Manual Table 3. Recommended Wire Sizes for VS FloPro Pumps �Ta ti`: \ti �:°wf1�'•'-.:; Ra i•7YIio;�f;G.:a.L:•V.1'i^i;X•>Mtet�a�e)vrt:-Lti?:.;�^•�:C9_«s :M7,GL`if.:+::.rG.r:• Zi. :"�5s•;.1}!.�TL �1C.•Tiii � :.���;;� REGOMMENDED�MINIIVI_UI�IInWIRE�SIZEFORUtS=F�1LOP�OP�UMPS^ �{�� ��:�:�,��Y; Y-•.•nL`,:•�:r�..a-•/.TioS:��i. 1�i<� r'it/3: �w-LIi4'-".f w�.��iPii�'!•�:�1..1..•.1t�`�i..�-e`f:Aiu•,^�'.iPj,.•�.lrw1!iTS;4F.•:�•�.�7ri..iZ.iW�.�-.`Vi`•Y^✓n�•�.•- a-.?wtilZeiiil..-.%.J�S.::.11J'.Z F...:.•X-. ...3-w I 0-160 Feet Distance from Sub -panel (0.46 metres) Branch Fuse AMPS. Gauge of Wire Model J Class: CC, G, H, J, K, RK, or T Voltage 230 VAC 230 VAC -VS-FHPI:05-VSFHP165AUT:VSFHP165JEP-.:... .. _.:_..., : :.: 15A-.:::.....:.- :.-::_:_ _- ___:::: -:_:: •:•..: - 12 -:::- : _- :-:----.::-- VS-FHP2.0, VSFHP270AUT, VSFHP270JEP 20A 10 'Assumes three (3) copper conductors in a buried conduit and.3% maximum voltage loss in branch circuiLAll National Electrical Code® (NECO) or the Canadian Electrical Code (CSA) and local codes must be followed. Table shows minimum wire size and branch fuse recommendations for typical installation. A WARNING Make sure that the control switch, time clock, or control system is installed in an accessible location, so that in the event of an equipment failure or a loose plumbing frffing, the equipment can be turned off. This location must not be in the same area as the pool pump, filter, and other equipment. . A CAUTION ' The pump must be permanently connected to a dedicated electrical circuit. No other.equipment,, lights, appliances, or outlets may be connected to the pump circuit, with the exception of devices that may be required to operate simultaneously with the pump, such as a chlorinating device or heater.. . Bonding Lug Breaker Panel ••GROUND •� ,�, m �l m®m p 77 o s so. - Terminal Block GFCI �3 Variable -Speed Pump (230 VAC) Figure S. Bonding the Motor Electrical Wiring I. The pump motor must be securely and adequately grounded using the green screw provided. Ground before attempting to connect -to an electrical power supply. Do not ground to a gas supply line. 2. Wire size must be adequate to minimize voltage drop during the start-up and operation of the pump. See Table 3 for suggested wire sizes. 1. Insulate all connections'carefully to prevent grounding or short-circuits. Sharp edges on terminals require extra protection. For safety, and to prevent entry of contaminants, reinstall all conduit and terminal box covers. Do not force connections into the conduit box. NOTE When power alone is supplied to this pump, it will not operate. It requires a digital command sent to it by either a variable speed controller (JEP-R), an AquaLink° RS controller, anAqual_ink Pool Digital Assistant (PDA), or an AquaLink Z47m, to operate at a chosen 'speed. VS FloPro Controller Options . The VS FloPro pump can be operated by one (1) of four (4) controllers: the JEP-R variable -speed controller,•the AquaLink RS controller (Rev O or later), the AquaLink PDA (Rev 4.0. or later), or the AquaLink Z4. The VS FloPro variable -speed pump communicates with the controllers via a four -wire RS-485 interface. Controller Installation Options The VS FHP1.0, VSFBP1653EP, VS FBP2.0, & VSFB P270JEP pumps come pre -configured for the JEP-R variable -speed controller with DIP switch settings pre -configured to work with this "controller. The VSFB P 16SAUT and VSFB P270AUT Pumps come pre -configured for installation with the AquaLink RS, AquaLink PDA, or AquaLink Z4. -To install with an AquaLink RS controller (Rev O or later), an AquaLink PDA (Rev 4.0 or later), or an AquaLink Z4: L Remove power'from the VS FloPro pump by disconnecting the high voltage lines or by turning off any breaker to which the VS FloPro pump power is connected. A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. 2. Remove the access cover to complete electrical connections to the motor. Jandf Pro Series VS FloPro'"s Series VadableSpeed Pump I Installation & Operation Manual AquaLink® RS RS-485 Connectors ice. �r%�II,/_% / J •'• '.� .-. i• ...i:• i .. i ice• o:000000©o �ooD a000arjoQ ooaoor�o Connect to 3 AquaLink RS. . W ws � RSA85 Connector e mr� (or Multiplexer Interface Board) co u� Q � N � _ Variable -Speed Pump 'OTV 5-Position DIP Switch 200 ft (61 m) max install distance ' for communication ' Power Wiring ' Port 4-Position DIP Switch Product may ddlertmm Images shown Figure 7. Wiring AquaLink RS Controller or AquaLink PDA 3. Slide dip switches 1 and 2 down to the OFF position. If applicable to your pump. model slide 1 dip switch 5 up to the ON position. See Figure 7. 1 4. Select the desired address(es) for the pump by setting dip switches 3 and/or 4, as shown in Section 3.3, VSFIoPro Pump Dip Switch Settings. S. If short RS485 cable or JEP R controller is pre installed: a. Disconnect the RS485 cable from the 4-pin Figure 8. header on the pump drive. Note: Do not cut the cable, or you w111 lose the ability to return j -----Ioihe-defaultfactory-configuration. b. Connect the new RS-485 cable from the i AquaLink through the available compression i fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector. Figure 7. I Page 11 6. Connect the RS-485 connector on the AquaLink-0 RS (or multiplexer interface board), matching wire colors with connector positions as follows: I -red, 2-black, 3-yellow, and 4-green. See Figure 7. 7. Restore power to the pump and verify the operation of the controller. Refer to the appropriate manual for setup and operation of the pump: AquaLink RS Owner's Manual, 6593, AquaLink PDA Owner's Manual, H0572300, or AquaLink Z4TM Owner's Manual, H0386600. JEP-R Remote Mounting The variable -speed controller maybe remote mounted Dnto a vertical surface that is protected from the Blow the directions carefully to maintain the ability reinstall the variable -speed controller onto the Pump. ;verse these instructions to complete the reinstallation. e Figure 8. A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable- . speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. Disconnect Variable -Speed Controller from Pump Page '72 Jandf Pro Series VS FloPro7 Series Variable -Speed Pump I Installation & Operation Manual A WARNING When determining routing and protection for the variable -speed controller cabling, ensure that all National Electrical Code® (NEC®) and all local code requirements are met. NEC code requirements prohibit the routing of signal cables in conduits.or raceways that are used for branch, feeder, or servic To install the JEY--R variable=speed controller IMPORTANT The installer -must TURN ON'switches 1 and 2 at the VS-FHP2.0 pump when connected to the variable - speed controller. - NOTE The variable -speed controller part no. is JEP R. to -building routing of signal cables, with regard to I the high voltage lines or by opening any breaker to lightening protection. which the pump power is connected. At the pump: 1. Remove power from the pump by disconnecting the high voltage lines or by turning off or deactivating any breaker to which the pump power is connected. 2. Lift up the controller cover on its hinges to access the variable -speed controller. 3. Remove the six (6) screws to disconnect the 'variable -speed controller from the controller base on the Pump motor. 4. Detach the RS-485 cable connecting the variable-. speed controller user interface to the controller base on the motor. Do not over extend the cable when raising the controller away from the motor. S. Unscrew the four (4), connector terminals and. disconnect the wires ofthe motor cablp assembly. Note: Do not cut the cable, or you will lose the ability to return to the default factory configuration. 6. Bundle the loose wire into the pocket'of the controller base. This wire will be used if reinstalling the variable -speed controller onto the, Pump. 7. Secure the pocket cover and gasket with six (6) screws to the variable -speed controller base on the motor... 8. Removethe one (1)'screw"and access coverto complete electrical connections to the motor. 9. Insert the free end of the new RS-485 cable through the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector. 10. Prepare the cable and attach another 4-pin connector, ensuring the wire colors match Figure 7. 11. Insert the RS-485 connector onto the corresponding RS-485 connector on the motor PCB. 12. Secure the compression fitting nut around the cable to secure the motor. 13. Verify the DIP switch settings match Figure-7. 14. Reinstall the access cover with the single screw removed in step 8. Follow the instructions in the Variable -Speed Controller User Interface Installation/Owner's manual (H0412200) to complete the remote mounting of the controller. A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. 2. Remove the cover of the junction box and feed the AS-485 cable into the fitting. . 3. Unplug the RS-485 connector. 4. Attach the four (4) wires in the RS-485 cable to the RS-485 connector Match the wire colors with the positions on the connector:l- red, 2- black, 3- yellow, and 4- green. See Figure 9. 5. Insert the RS-485 connector back into the pump. 6. Slide dip switches I and 2 up, so they are in the ON position, and slide switches 3. and 4 down, so they are in the OFF position. See Figure 9. Jandy° Pro Series VS FloPrdw Series Variable -Speed Pump I Installation & operalio Manual, Page 43 51 10. DIP Switch access cover -on VS-FHP1.0 & VSFHP166JEP Motor VS RoPro Pump Dip Switch Seifings 4- or 5-position dip, switch is located at the rear of VS F1oPro pump. Thus dip switch serves two (2) .tions: it selects the pump address, and it determines it type of controller will be used with the pump. le 4. VS-FHP1.0, VSFHP166AUT & VSFHP166JEP Dip Switch Setiirias •,J. f{ ii ` S-witct%; f, •t<{•Y.' q � }Swrici ` �, T,•'-.t: � :Switch • �^t•9Y-.....•.-�.,.'^W+�:tT.iita� controller ;r F =3�.p��s. �4'-t1: �;uCw'3'• E t �..:T- - j`}n:.•+ ;th:. gNl ., v ice. tw?}:,� '+gi•:r ri >.• � �•.�' �''< x lwei-R••r•• ri:�':li,r'N:S :���: r�✓7''.: r� 1 � T.�,...- �i11 }:...1.L•�2P^r.:llkwMEET.7i Y- lti��+ � `ii�.• OFF OFF ON AquaLink RS, AquaLink PDA, `orAquaU1nk Z4'w ON ON ON Variable Speed Controller S_WItCh� ,< '? ..t ^3Y^SJ _$witch�t 31Y.S<" Y vi 1 /�. L^y;..^ I •• L.ajZL .t' / •w` Pu_mp.:Aiiclress��'==��-�� �2. �'�- }t• .tiit+'S:=l4i�:Ci{f i�l � •.+•',4 ;1,.� I:Y�rr.•-}S� �: �y-'�?:FT 1*. i' �:.'-ter- ;tc'f' .. � .7 .� ;'�..:- : i•�.:! i•.J:_ ..•_t3: `�,'::137,'+il .:7T�• `7 :ri:r: �::.:a_ `i=.:trt•.� �.F..•_i:'c� = � Liir.= �i ON OFF PUMP 2 OFF ON PUMP 3 ON ON PUMP4 r-igure V. wiring Variable -Speed Controller (JEP-R) 7. Connect the other end of the cable to the controller. Match the colors ofthe wires with the appropriate connector positions as follows: I- red, 2- black, 3- yellow, and 4- green. 8. Restore power to the pump and verify the operation i of the controller. Table 5. I 9-. Refer to the Variable -Speed Controller Owner's - Manual, H0412200, to operate the pump. . VS.FHP2.0, XFSFHP270AUT & VSFHP270JEP Din Switch Settinas S.Witch � =Swi%h"+ ontroller, %k ,•^-•_�•.=��r ��:•-`� _• `GY�'•=kr:�a`r `°r` ..k..._..�.: 'Tt. ?�,1�' rr.1n :C�: �'ir�: � x.'�S'-_'*1:��,::�?'s�:•+tT�c `'• OFF OFF AquaLink RS, AquaLink PDA, or AquaLink Z4 ON' ON Variable Speed Controller ••,:t erj_ j - - t:!-� � .s:t:arr 1•�`--r3..:rs..-•�:�:w•-•;cr,....-c:r..: _r::. ::•.�'•• �Pu"mc.n�:p7s;;/•;�'yddre'ss"�.z=;_�r�Le ..•���'"�c_ �r�' �.<� :r :. �_ ,^ • {��;lJ:�:ViY;a ,;,,witch• 'tp73i :'.,,;.�.i ;•7.!+:3-, 4-N•':- � /EI ..y;.•,\f�r li1.•..•�:s.�ti�-0i, . —050JI a b01�, 12A; PUMP 2 ON OFF OFF ON PUMP 3 ON ON PUMP ,r Page 14 Jandy° Pro Series VS FloProm Series VaiiableSpeed Pump I Installation & Operation Manual 3A Auxiliary Load Operation Certain pump models are equipped with a terminal bar that provides user access to a built-in Auxiliary o a e L1 �_ Li relay contact. This normally -open, dry contact o 0 a (Black) 230v . . is activated under certain operating conditions and is 0 � � Power primarily intended to be used to control external devices 0 & L2 source or that require system water flow for proper functioning, '°° (Black) such as heatersabooster um s _salt water chlorinators,_ _ _...._... ..-.-... - p- P ° -- - Eaiih ._..... See Figures 9 and 10 for compartment's location details. MV (B �l An access cover with -Phillips -head screw must be Power l? Source Neutn removed before proceeding. Phrtc Auxiliary Load Connection Requirements A WARNING ELECTRICAL SHOCK HAZARD Due to the potential risk of fire, electric shock, or injuries to persons, Zodiac® Pumpsand'any auxiliary . loads must be installed in accordance with the National Electrical Code® (NEC®), all local electrical ' and safety codes, and the occupational Safety and Health Act (OSHA). Copies of the NEC maybe, ordered from the National Protection Association, 470 AtlanticAve., Boston, MA 02210, or from your local government inspection agency. In Canada, Zodiac Pumps must be installed in accordance with the Canadian Electrical Code (CEC). • The Auxiliary Load relay contacts are rated at 23OV111A RMS. Please ensure the requirements of the equipment to be connected to the Auxiliary Load do not exceed this rating., c 9 O L2 L1 L1 ° 0 = (Black); 230V ° 0 Power L2 Source wo (Red or Black) - Ear(h L2 (Red or Black) 230V EXAMPLEONLY Earth Auxiliary NOTRepresenfaGwor Load alfaturngconfigumFons Note: In Uft eonrsuratlon, k is rmpodant to ve ft the shomd powarsouieo is edequatelyrated to servteo helh the pump and the auw•GatyoquipmeaL Figure 11. 230VAuxiliary Load, Shared Power Source l►►►iring Diagram Una (Black) EXAMPLE ONLY 115V Auxiliary NOTRepmsenlarmof Load aAwuingcunfrgurdGans Figure 12. 115VAuxiliary Load, Separate Power 'Sources Wiring Diagram 00 e .L2 L1 L1 o g = oe (Black) 230V 0 Power �C - � � Source I(Red„o ar Black) Earth Lt Wr 230V (Black) Power . Source L2 (RedorBlack) Une (Black) 230V EXAMPLE 09LY Earth Auxiliary fIOTRepn senfaGveof - — Load agr»nng'con�gurdGaris - Figure 13. 230V Auxiliary Load, Separate•Power Sources Wiring Diagram Auxiliary Load Operation Characteristics Auxiliary Load relay contact activation is speed - dependent, and behaves as follows: Contact Closure From a stopped condition, there is a three -minute delay before the Auxiliary Load contact is closed when the motor speed reaches and maintains a speed of at least 1725 RPM. From a running condition at below 1725 RPM, there is a five -second' delay before theAuxillary Load contact is closed when the motor speed reaches and maintains a speed of at least 1725 ,RPM. Jandy° Pro Series VS HoProym Series VadableSpeed Pump I Installation & Operation Manual Contact Opening Ifthe pump speed is below 1725 RPM, the Auxiliary Load contact is opened. Contact openings are always immediate. 3.6 Remove Pump Lid 1. Make sure that the pump is turned -off. 2._ Make sure that the switch to the circuit breaker that Powers the pump motor is turned off. . A WARNING ELECTRICAL SHOCK HAZARD Turn off all switches and the main breaker in the variable - speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in severe personal injury or death. A WARNING ELECTRICAL SHOCK HAZARD Due to the potential risk of fire, electric shock, or injuries to persons, Zodiac® Pumps must be installed in accordance with the National Electrical Code® (NEC®), all local electrical and safety codes, and the occupational Safety and Health Act (OSHA). Copies of the NEC may be ordered from the National Protection Association, 470 Atlantic Ave., Boston, MA 02210, or from your local government inspection agency. In Canada, Zodiac Pumps must be installed in accordance with the Canadian Electrical Code (CEC). 3. Make sure all necessary isolation valves are closed to prevent pool water from reaching the pump. 4. Following the markings on the locking ring, turn the ring counter -clockwise until the `START' markings align with the ports. See Figures 14 and I5. , 5. Carefully remove the lid with locking ring. 3.6 Conduct Pressure Test A WARNING When pressure testing a system with water, air is often trapped in the system duririg the filling process. This air will compress when the system is pressurized. Should the system fail, this trapped air can propel debris at a high speed and cause injury. Every effort to remove trapped air must be taken, Page 15 �► WARNING Trapped air in the system can cause the filter lid to be blown'off, which can result in death, serious injury, or property. damage. Be sure all air is properly purged out of the system before operating. DO NOT USE COMPRESSED AIR TO PRESSURE TEST OR CHECK FOR LEAKS. A. WARNING i ELECTRICAL SHOCK HAZARD Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional. Circulation equipment that is not tested properly might fail, which could result in severe injuryor property damage. A WARNING When pressure testing the system with water, it is very important to make sure that the pump basket lid his completely secure. 1. Fill the system with water, using care to eliminate trapped air. 2. Pressurize the system with. water to no more than 35 PSI. 3. Close the valve to trap pressurized water in the system. f4. Observe the system for leaks and/or pressure decay. 5. If there are lid leaks, repeat this procedure. For Zodiac Technical Support, call 800.822.7933. j Section .4:. Operation 4.1 Start-up A CAUTION Never run the pump without water. Running the pump "dry" for any length of time can cause severe damage to both the pump and motor and will void the warranty. i If this is a new pool instaIIa0bri, make sure all piping is clear of construction debris and has been properly pressure tested. The filter should be checked for proper installation, verifying that all connections and clamps are secure according to the manufacturer's recommendations. loosening the pump basket lid while filling the pump. I `m To.avofd risk of property damage, severe personal injury or death, verify that all power is turned off 11 before starting this procedure. lu Page 16 _ Jandy+®Pro Series VS FloProTh' Series Uaria6leSpeed Pump . I Installation & Operation Manual 1. Depending on the location ofthe pump, do one of the following:. Lid with - If the pump is located below the water level of the Locking pool, open the filter pressure release valve to prime Ring the pump with water. - If the pump is located above the water level ofthe pool, remove the lid and fill the basket with water =-'be ore -star ifi- 2. Prior to replacing the lid, check for debris around -, • . Seal Figure 14. b-ring in Lid Assembly e-1gure 15., rxpiouea view., or hump . the lid o-ring seat. Debris around the lid o-ring seat will cause air to leak into the system and will make it difficult to prime the pump. 3.1. Hand -tighten the Iid to make an air tight seal. Do not use any tools to tighten the lid: hand -tighten only. Make sure all valves are open and. the uinons are tight. 4. Restore power to the pump. Then turn on the pump by following the instructions. in the appropriate manual: Variable -Speed Controller -Owner's manual, H0412200, AquaLink® RS Owner's Manual, 6593, AquaUnk PDA Owner's Manual, H0572300, or AquaLink Z4TM Owner's Manual, H0386600. 5., Once all the air has left the filter, close the pressure release valve. 6. The pumpshouldprime. The time it takes to prime will depend on the elevation and length of pipe used on the suction supply pipe. See Installation Recommendations in Section 3A for proper elevation and pipe size. The default priming speed is 2750 RPM. The pump will take approximately 14-15 minutes -to prime at this priming speed when the:pump is located 10 feet above the pool water. If priming speed is adjusted to 3450 RPM, the pump should prime within 6 minutes at 10 feet above the water level. NOTE The pump is NSF -certified as being able to prime at heights up to 10 ft above the pool water level, at sea level. However, to achieve.betferself-priming, install the pump as close as possible to the water level of the pool. 7. If the pump does not prime and all the instructions to this point have been followed, -check for a suction leak. If there is no leak, repeat Steps.2 through 7. S. For technical assistance, call Zodiac® Technical Suppoit at 900.822.7933. Jandy° Pro Series VS FloProlm Series VadableSpeed Pump I Installation & Operation Manual Section 5. Service and Maintenance A CAUTION To avoid damage to the plastics, do not use lubricant or sealant on the o-ring. Only soapy water should be used to install and lubricate the o-ring. 6.1 Routine Maintenance Inspect the pump filter basket for debris by looking through the clear pump lid. Remove any debris, because as debris accumulates, it will begin to block the flow of water through the pump. Keep the basket clean to 'improve the performance of the pump. 1. Turn off the power to the pump. If the pump is located below the water level, close the isolation valves on the suction and discharge sides of the pump to prevent backtiow of water. 2. Turn the lid's locking ring counter -clockwise until 'START' aligns with the ports. Carefully remove th lid. A CAUTION A misaligned basket will cause the lid to be 'improperly seated, allowing an air leak, which could result in pump damage. 3. Lift the basket out of the pump. 4. Dispose ofthe debris and thoroughly clean the basket, making sure all the holes are open. Using a garden hose, spray the basket from the outside to help clear the holes. Remove any remaining debris. by hand. S. Replace the basket in the pump by aligning the opening with the suction pipe. If aligned properly, the basket will drop easily into place. Do notforce it Wo place 6. Remove the lid seal and remove debris around the lid seal seat, as this can allow air to leak into the system. Clean the lid seal and place it on the lid. 7. Replace the lid with locking ring. Hand-fighten the lid to make an air -tight seal. Do not use any tools to tighten the lid: Band -tighten only. 8. Ve2ify that all valves have been returned to the . proper position for normal operation. 9. Open the pressure release valve on the filter, and make sure it is clean and ready for operation. --10-Tarn on the power to the pump. -Once all the air has been evacuated from the filter, close the pressure release valve. Page 17 6.2 ! Winterizing the Pump A CAUTION The' pump must be protected when freezing temperatures are, expected. Allowing the pump to freeze will cause severe damage and void the A CAUTION not use antifreeze solutions in the pool, i, or hot tub systemsl Antifreeze is highly toxic ' may damage the circulation system. The only option to -this is Propylene Glycol. For more rmation, see your local poollspa supply store or fact a qualified swimming pool service company. 1.11 Drain all water from the pump, system equipment; and piping. 2.1 Remove the two (2) drain plugs. Store the drain plugs in a safe location and reinstall them when the cold weather season is over. Ensure drain: plug e o-rings are not misplaced. 31 Keep the motor covered and dry. Do not cover ' the pump with plastic, because this will create condensation that will damage the pump. NOTE Zodiac Pool Systems, Inc. recommends having a qualified service technician or electrician properly disconnect the electrical wiring at the"switch or junction box. Once the power is removed, loosen the two (2) unions and store the pump Indoors. For safety, and to prevent entry of contaminants; reinstall all conduit and + terminal box covers. 4. When the system is reopened for operation, l have a qualified technician or electrician make sure all piping, valves; wiring and equipment j are in accordance with the manufacturer's recommendations. Pay close attention to the filter j and electrical connections. 15. The pump must be primed prior to starting. Refer to Section 4.1, Start-up.,. Page,18 Jandy® Pro Series VS.RoProw Series VadableSpeed Pump I Installation &.0perallon Manual Section 6. Troubleshooting and Repair Zodiac® strongly recommends that you call a qualified service technician to perform -any repairs on the filter/pump system. To locate a qualified technician, check your local yellow pages or visitwww.zodiacpoolsystems.com or uww.-- zodiacpoolsystems.ca and click on "Dealer Locator." _•:r'; :fi2^?.iY� iRThe cleanin lcirculatiri --- ri --t -at:s i- �� e•-s •e - system is not operating cessary. correctly. Check f Iter and clean as necessary. Check valve positions. Adjust as necessary. NOTE- Multiple pieces of equipment operating at one time (for example, waterfalls, ,spa jets, and surface retums) will affect the proper operation of the cleaning system. Check the cleaning system manual to ensure that the system is adjusted according to the inanufacturees recommendations. • Bubbles are present in the Air ls; in the system. Check the pool or spa wafer level to ensure that it is at the proper pump basket. level and air is not being drawn into the suction piping. If the water is at the normal . level, turn off the pump. Tun- the lid's locking ring counter -clockwise until'START aligns with the ports. Remove the lid and do a visual inspection of the lid seal looking for cracks or•gaps on the rubber surface. if none are observed, use a clean rag to Wipe the surface. clean (note: the rag may show black material that came off -the lid seal). Use the rag again to clean the mating surface of the housing. Using a very small amount of silicone lubricant (no Vaseline) will help make a proper seal and protect the lid seal. Align'START' with the ports and turn the locking ring clockwise until 'LOCKED' aligns with the ports. Harid-lighten the lid to make.an air -tight seal. Do not use any fools to tighten the lid Turn the pump, back on. If problem is not resolved lid seal replacement may be necessary. Air leaks are still present. Check the suction.side piping union. While the pump is running, try to tighten the union. If this does not stop the air leak, turn off the pump. Loosen both unions and slide the pump out of the way. Remove, clean, and re -install both union o-rings. Reposition the pump next to the piping and secure the union nuts to the pump. llllth clean union o-rings; hand -tightening. of the unions should create a seal. If the unions still do not seat, gently tighten with a large pair of tongue -and -groove pliers. • Do•nof over-ffghfen. There is no air in'the It is possible that debris is caught in the pump impeller. The pump impeller moves thewater, system, but the pressure is and the vanes in the impeller can become blocked with debris. See Section 61, Sendce still low. Technician Maintenance and Blocked Impeller, in this manual for more information. There is`no debris blocking The pump impeller and diffuser are showing signs of normal wear. Have a qualified the impeller and the service technician check the impeller and diffuser and replace as necessary. pressure is still low. If the pump is part of a relatively new installation, it could be an electrical problem. Contact a qualified service technician. Have the technician check for loose electrical connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within- 10%, contact a qualified electrician and/or the local power service provider. Pump seal is leaking air. Have a qualified service technician replace the seal. The pump is leaking water This is caused by a damaged or failed mechanical seal. Replace the seal. - between the motor and pump body. 0 R Jandym Pro Series VS FloPro7m Series VadableSpeed Pump I Installation & Operation Manual Page 19 e :+-Y_.tr`lS' r 'iG }� .t.. ' i _ l- Q.S- .�%.i?.j+f �ti : �,�� �•� =S .mptom �.: ; :�:., ��% .s. 1JL..r,. icd� Y t. 'i .,$:� 5r�•ti.•.,-. t.. y;.{.:" „x•M i.•,..e7ir�a �r ..�. `:�ltf4'.,. i;„Jr+-. t.Yi;•.ty G� .� {is .aj i ,�% 7�e �..Y .._E`,�i�'.�., - 7iU%+i. T s• Lft..i7e•! t!i'kr?L�1.'; 17�.�: J •. AS1:ir:z- '1;iS" - S. :`��J �.....:�. ,�..:�� .:.�.,•-- R �.7; . ; �;c'�?oss bleCause/.Solution �'� � ����.t;r,�w;,.� �: �:: ;:,.�� .�.,:� �: "*.�. Jl-L �l•3'.5 •.. •'•�c.j:: �ft.Y�...�e=:•'�°:::'• �� '� ?i7.,;Y:•siY`a•3:�.t?.:YtSr�:Y:•�3ssti'�1-;:t S+� ivri:C •r.«. .Js+L.. ...C.C•k-:F•SG Ii?:;:?.i C%'�!'Y?i�.l:�t.%� •�-..�..��•.:�r•J" .�" i-i:3:: a"=••fl,'..y'�. 4.,v 3•: !-.- ?7 L t , �, t�sYM-(:I::� .ti �GoS•ss-J•.}.M1til. �. .• ;'r^i...:1':• �'Y, i2?._s_.��'z,.+.._:.S ",.�E'aS'Sfis-�� �. t:�. 1:. i::�•`,.i'CAS.:SL.u:.li(4:i'?.rEn'tri'?...3r]�siTa:[•u,s�v�<:+:. a.�5t7�.�G?�.:'C'.u?..t.n:.'.11}_:f„'::a4�tiii'�.aL.�'+.:�:�"..43}_.'^:a:.+ The pump gets hot and Make sure that there is adequate room around the motor to circulate air and keep the shuts off periodically. motor cool. Have a qualified electrician check for loose connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. if the voltage is not within 10%, contact a qualified electrician and/or the.local power senrice provider Pump will not start. No power to pump. Make sure pump is properly connected to high voltage. See Section 3.2, Electrical Installation, in this manual. Improper low -voltage wiring. Check low -voltage wiring between jpump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Improper pump address setting: Make sure that pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable -Speed Controller or set to the proper address when connected to an AquaLinW RS controller, an AquaLink PDA, or an AquaLink Z47m. See Section 3.3, Pump Dip -Switch Settings, in this manual. Note: VS-FH137.0 & VSFHP165JEP should always have dip switch setting 5 set to ON for -both controllers. Fault condition exists. View fault message on controller and correct fault before proceeding. If unsure how to correct fault, contact Zodiac® Technical Support at 800.822.7933. Variable -Speed Controller Incorrect dip switch setting. 1 LCD is not displaying Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP R and information , both are OFF if the controller is a PDA, AquaLink IRS, orAquaLink Z4: See Section or 3.3, Pump Dip Switch Seffings,' in this manual. Note: VS-FHP1.0 & VSFHP165JEP pump LEDs are not should.always have dip switch'setiing 5 set to ON for both controllers. Improper low -voltage wiring. illuminated. Check low voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical lnstallation, in this manual. Controller displays "Pump Improper low -voltage wiring. not connected". Check low -voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical lnstallation, in this manual. Improper pump address set Ensure pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable -Speed Controller or set to the proper address when connected to an AquaLink RS controller, an AquaLink PDA, or an AquaLink Z4. See Section 3.3, Pump Dip Switch Seffings, in this manual. Mote: VS-FHP1.0 & VSFHP165JEP should aiways have dip switch setting 5 set to ON for both controllers. 20 Jandy° Pro Series VS FloPron" Series VadabMpeed Pump I • Installation & Operation Manual Fault message appears on ,Fault condition exists.. controller display.. View fault message on controller and correct fault before,proceeding. If unsure how to correct fault; contact Zodiac Technical Support at 800.822.7933: In Canada, call 1-888-647-4004' A CAUTION This pump must be serviced by a professional service technician qualified lr pool/spa installation. The following procedures must be followed exactly. Improper installation and/or operation.can create dangerous electrical hazards, which can cause high voltages to run through the electrical system. This can cause property damage, serious personal injury, and/or death. Improper installation and/or operation will void the.warranty. Blocked Impeller . A WARNING Before servicing the pump, switch off the circuit breakers at the -power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump. 1. x urn ou ine pump. JWltch Oltthecircuit breaker to the pump motor. 2. Remove the lid and basket. 3. Look inside the pump for debris. Remove any debris found inside. 4. Replace the basket and lid. 5. Switch on the circuit breaker to the pump motor. 6. Turn on the pump, and see if the problem is solved. 7. Ifthe impeller is still blocked with debris and, it is not possible to remove the`debris using Steps 2 through 4, the pump will need to be disassembled in order to access the inlet and outlet of the impeller. . I Jandy° Pro Series VS RoPron" Series Variable -Speed Pump I Installation & 0peralon Manual Page 21 Section .7. Product Specifications and Technical Data .7.1 Replacement Parts List and Exploded View To order or purchase parts for Zodiac® pumps, contact your nearestlZodiac dealer. If the Zodiac dealer cannot supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to • productsupport@zodiac.com. In Canada,1-888-647-4004, customerservice PSC@zodiac.com Key No. 1 1 1 2 3 3 4 5 6 7 8 0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 '26 Motor, Drive, VS-FHP2.0 & VSFHP270AUT Motor, Drive, VS-FHP1.0, VSFHP165JEP j Motor, Drive, VSFHP165AUT Backplate, (Backplate w/Hardware, Backplate O-ring & Mechanical Seal) Impeller, (Impeller, Screww/O-ring), VS-FHP2.0 + Impeller, (Impeller, Screww/O-ring); VS-FHP1.0 Diffuser, (Diffuser w/O-ring, Hardware & Backplate O-ring) Mechanical Seal, Carbon and Ceramic (1 Set) Pump Body, (Body and Backplate O-ring) Motor Mounting Foot Lid w/Locking Ring, (Lid w/Locking Ring & Lid O-ring) Pump Debris Filter Basket Drain Plug w/ O-ring (Set of 2) Tail Piece, 0-ring & Union Nut (Set of 2) I Lid O-ring i Backplate O-ring I Tailpiece O-ring (Set of 2) Diffuser/Impeller Hardware (Diffuser O-ring, Screws (2), Self Sealing Screw) Backplate Hardware (Backplate Hardware & Backplate O-ring) Motor Hardware Kit Pump Base Kit Cover Fan, GEN 11 Replacement Kit (Hardware, Cover) Hardware Speed Drive, GEN II Connector, Speed Drive, VS-FHP Pump (4-Pin Connector) Cable, RS485, Replacement Kit Screw w/O-Ring j Cover, Large, Speed Drive w/Gasket, GEN 11 Base Spacer, FHP, VS-FHP, Replacement Kit Data Cable, Feed Thru 27 User Interface Kit, Variable -Speed Pumps 28 Cover, Controller, VS-FHP 1.0 29 Fan Cover,3tS-F_HP_1.0 _ 30 Access Cover, VS-FHP1.0 31 User Interface Screws, VS-FHP1.0 32 Conduit Fiiting,1/2 NPT, VS-FHP1.0 I 33 RearAccess Cover Screw, VS-FHP1.0 I ,I Order Part No. R0562201 R0571000 R0670400 R0479500 R0479605 R0479603 R0479701 R0479400 R0479800 R0479900 R0480000 R0480100 R0446000 R0327301 R0480200 R0480300 R0337601 R0480400 R0480500 R0446700 R0486700 R0562400 R0562600 R0660900 R0535100 R0615400 R056230D R0546400 R0501100 JEP-R R0571500 300 R0571400 R0571600 R0501101 R0587600 Page 22 • Jandya Pro Series VS Floftlm Series Vadable-Speed Pump I Installation & Operation Manual 7.2 Exploded Views Vol 12 �. - VS-FHP2:0,-VSFHP270AUT & VSFHP270JEP Motor 14 _ 24 22 11 10 11 4 .. ,- 2- r' Q •• • Optional nal = Q 31 `IIII/ 27 1-VS-FHP10 &VSFHP165JEP Motor — (R0571000) Figure 16. VS FloPro Series Pumps Exploded View 1-VSFHP165AUTMotor =- (R0670400) • I Jandy° Pro Series VS RAW" Series VadableSpeed Pump I Installation & Operation Manual Page 23 7.3 Performance Curves Jandy Pro Series VS RoPrb Series Pump VS-FHP1.0, VSFHP16SAUT & VSFHP165JEP Performance Curves 10D 43 `m 3 m v S n E 93 0 m 9 0 3 O m Em.. 9 A x E ac. 0 9D ------ 8D --- 70 i 60 I - 34 0 RP 2 0 RP t0 9 17 0 RP 100 -- � --- ----• 4 RP 0 0 0 70 20 30 40 50 60 70 80 9D 100 110 120 130 140 150 160 170 180 190 200 Flow Rate, Gallons PerMinute, (GPM) Jandy Pro Series VS FloIPro Series Pump VS-FHP2.0, VSFHP270AUT & VSFH770JEP Performance Curves �9 5 D= L"" I i - 43 90 -- -------- --- ---- 39 80 ----- --- I. -- •35 i 70 --- ---- —I --- —•30 50 60 26 50 ----- -- — -----22 40 17 25)DI Yin' t0 I 8 OOrp 10 ----- 4 600 m E— 011-0. 0 o 0 lu 20 30 40 5D 60 70 80 90 10D �10 120 130 140 150 160 170 180 190 20D Flow Rate, Gallons PerMtnute, (GPM) 7.4 Physical and Operational Specifications j Specifications . i�.4 w: wf ; �P ==- ;.rr.-.r Mode.lSNo:� - : r= ' �}:i� —«. � ..-.Z'} IA: e�,..rr �=? •-• Volta ?i _ ge -S:rJ.:•+'•_1� • ' [ltiaxVUa`u�— : .t . , = ;- •.--- -- .;,-- _ _ — �,- :, . . _— _�_ ,�� ..L�`-.s: i'r .lil �' :.rY=i.�a•; %"F:c, ?' �!l=;j•- •-L.4` '.. fS?.`.r •ia:4:G• ���•.:yx_ �Y�o:w,= `I:Ja':;� n•.�y.n'7 :t.!:•%!:t'= t •L�i:S � ,;s+; •.:.i .r �=•=+S t7.. ••t. ,_I?ipe_,S,tze:-+ :7. Vic.. — .r,�J •_T ��.•^'M' �.}•Nlrni _:Carton_<;:,Y3�SOvera1ls's� _mil•:. �� «i:q ��cu. {_w { .��y i'.� • ••,••� ::'a.•.: =:i: L!•"rt-_ _•�:Ca:. _;ftr.3..%•'S•'rS• ~ VS-FHP1.0, VSFHP165AUT & .1.0 230 VAC 1 F600W 2 - 2YS 461bs. 64 cm (25.2°) VSFHP165JEP VS-17HP2.0, VSFHP270AUT & 2.0 230 VAC 2,,400 W 2% - 3" 56 Ibs. 69 cm (272) VSFHP270JEP j 7.4.2 Dimensions NOTE When installing a pump, leave a minimum of two (2) feet (30 an) of dearance above the pump for removal of the strainerbasket. 641 mm 25 Y4" 264 mm 283 mm 1o" 11 Yin Attached JEP-R Enclosure tVS-1W1.0 Models only) zz:-- L---j 324 mm 12 Kn 197 mm 71 I _ 165 mm K I 276 mm 6^ 101:' '/ Bolt Holes, Front Edge of Union Centerto Center to Center of Bait Holes Figure 17. VS-FHP1.0 & VSFHP16SAUT Dimensions Gowar, root tiptems,inc. o N us CONFOlIMSTo ' 2626 Commerce Way, Vista, CA92081 ULST01081 1.800.822.7933 1 www.ZodiaoFoolSystems.com Intertek Certified to CANICSAC22.2+a+-+M Zodiac Pool Systems Canada, Inc. No.103 2115 South Service Road West, Unit3 Oakville (ON) 1.61. 5W2 . +1(888)647-0004 %%w2odiacPoolsystems.ca. . . ZODIAC' lsaregrskmdW markorZodfae/nremetona, SASU., usedunderGcense- All[rademadrsrzferencedherelnare thepmpertyoffheirmspecCneO><mer;. � '' 02015ZodacPoo/Systems, Inc. R0420400REVF