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Home My WebLink AboutPRODUCT APPROVAL EXTERIOR DOORSi 4 • 1/10/2018 1 � ,Florida Building Code Online SCIS Home I Log In I User Registration 1 Hot Topics a b Ti • Product Approval P USER: Public User I Product Approval Menu > Product or Application Search > - ► FL # U. Application Type Code Version Application Status Comments Archived Product Manufacturer . Address/Phone/Email Authorized Signature Technical Representative Address/Phone/Email Quality Assurance Representative Address/Phone/Email Category Subcategory Compliance Method Florida Engineer or Architect Name who devel Evaluation Report Florida License Quality Assurance Entity Quality Assurance Contract Expiration Date' Validated By Certificate of Independence i Referenced Standard and Year (of Standard) I i Equivalence of Product Standards Certified By Y`4 surchargeudtats &fait t ilications I FBC Staff i BCIS Site Map Links ! Search > Application Detail• trQ3 FL8888-RS Affirmation 2017 -R `•, Approved ASTA DOOR CORPORATION�f 4255 MCEVER INDUSTRIAL l yyy DRIVE NW ACWORTH, GA 30101 (770)974-2600 Ext208 JFRENCH3@ASTADOOR.COM JAMES FRENCH �r JFRENCH3@ASTADOOR.COM James French po box 420 acworth, GA 30101 jfrench3@astadoor.com Mike Alvis P.O. Box 420 Acworth, GA 30101 (770) 974-2600 Ext248 malvis@astadoor.com Exterior Doors Roll -Up Exterior Door Assemblies Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer ui Evaluation Report - Hardcopy Received the Joseph H. Dixon, Jr PE-7768 National Accreditation and Management Institute 12/31/2018 Gordon Thomas, P.E. .7 Validation Checklist - Hardcopy Received FL8888 R5 COI Financial Index 102709.0f Standard ea ASTM E330 2002 DASMA 108 2002 115 1/10/2018 Florida Building Code Online Sections from the Code Documentation from approved Evaluation or Product Approval Method Date Submitted Date Validated Date Pending FBC Approval Date Approved C��enary of P—A... 4. I affirm that there are no changes In the new Florida Building Code which affect my product(s) and my product(s) are in compliance With the new Florida Building Code. Entity -.)Yes No N/A FL8888 RS COC Affirm for FBC 6th 2017 FL8888 Asta s.odf Method 1 Option D 10/06/2017 10/06/2017 10/07/2017 L # I Model, Number or Name Description 8888.1 203 Windlock Commercial Sheet Door Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high I door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 200 Series Install sealed odf FL8888 R5 II 29031 203.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +113.1Max/-113.1Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-35.0 Evaluation Reports. psf FL8888 R5 AE ER-07-0005-113 022212 0011.Odf Created by Independent Third Party: Yes I 8888.2 233'Windlock Industrial Sheet Door Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS II 27013 - 200 Series Install sealed.odf FL8888 R5 II 29031 233.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL. No. 7768 Design Pressure: +95.9Max/-95.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 37.5 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011 odf Created by Independent Third Party: Yes 8888.3 320 Commercial Slai Door (20 Maximum design pressure.for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No I FL8888 RS II 27013 - 300 Series Install sealed.odf FL8888 R5 II 29031 300 Series.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +138.3Max/-131.3Max I Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +42.7 / Evaluation Reports -39.7 psf FL8888 R5 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party: Yes 8888.4 322 Commercial Slat Door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat)! design pressures calculated for up to 20' wlde by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 300 Series Install sealed.adf FL8888 RS II 29031 300 Series.odF Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +128.5Max/-121.5Maxi Created by Independent Third Party: No Other: Design pressure at test• door width 'of 16' _ +41.4 / Evaluation Reports -38.4 psf FLB888 R5 AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.5 324 Commercial Slat Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. https:lhvm.floddabuilding.org/pr/pi app dfl.aspx?param=wGEVXQwtDgtYtswBjP6BrAIPac/.2fuYV8PcVVZI%2flIF%2fCc%3d i I 2/5 1/10/2018 Florida Building Code Online 4 Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS IT 27013 - 300 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 29031 300 Series.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +118.iMax/-111.1 Created by Independent Third Party: No Other: Design pressure at test door width of 16' - +40.0 / Evaluation Reports -37.0 psf I FL8888 RS AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes i 8888.E 418C Rolling Steel Service Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) I design pressures calculated for up to 24' wide by 21' high door. Limits of Use Approved for use In HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +132.2/-132.2 Other: Design pressure.at test door width of 16' - +/- 32.9 psf Installation Instructions FL8888 R5 11 27013 - 400,600 Series Install sealed.odf FL 8B88 RS IJ 27013-400C s_erie-s sealed.odf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports F:8888 RS AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party: Yes . 8888.7 418E Rolling Steel Service Door (18 Gauge - Flat Slat) 1 Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed.odF FL8888 R5 IJ 27013 40OF series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +127.6Max/-127.6Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-49.3 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.8 420C Rolling Steel Se ice Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24'-wide by 21' high door. Limits.of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 11 27013 - 400.600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 11 27013 400C series sealed.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +124.5Max/-124.5Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-32.2 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011.odf I Created by Independent Third Party: Yes i 8888.9' 42OF Rolling Steel Service Door (20 Maximum design pressure for 8' wide by 21' high door; Lower Gauge - Flat Slat) I design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No FL8888 R5 II 27013 - 400,600 Series Install sealed.odf . FL8888 R5 II 27013 40OF series sealed.odf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +119.3Max/-119.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 6' _ +/-47.7 Evaluation Reports. psf FL8888 R5 AE ER-07-0005-113 022212 0011.odf I Created by Independent Third Party: Yes 8888.30 422C Rolling Steel Service Door (22 Gauge - Curved Slat) Maximum design pressure for B' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high 'door. Limits of Use I Installation Instructions Approved for use in HVHZ: No FL8888 RS .II 27013 - 400.600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 400C series sealed.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +118.2Max/-118.2Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 31.6 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 8888.11 I 422F Rolling Steel,Service door (22 I Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat), i design pressures calculated for up to 24' wide by 21' high door. Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +112.5Max/-112.5Max Installation Instructions FL8888 R5 II 27013 - 400.600 Series Install sealed.odf BS888_RS 11 27013 40OF series sealed.Ddf Verified By: Joseph H. Dixon P.E. FL.No: 7768 Created by Independent Third Party: No Evaluation Reports 315 1/10/2018 Florida (Building Code Online Other: Design pressure at test door width of 16'='+/-46.4 FL888B RS AE ER-07-0005-113 022212 0011.Ddf psP I Created by Independent Third Party: Yes 8888.12 424C Rolling Steel Service Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) I design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 400C series sealed,ndf Impact Resistant: No Verified By: Joseph H. Dixon FL.No. 7768 Design Pressure: +110.BMax/-130.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-31.0 Evaluation Reports psf FL8888 RS AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 88B8.13 424F Rolling Steel Service Gauge - Flat Slat) Door (24 I Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21'.high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf Approved for use outside HVHZ-,Yes FL8888 R5 11 27013 40OF series sealed.pdf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +105.3Max/-105.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-45.0 Evaluation Reports psf FL8888 RS AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.14 618 Insulated Rolling Steel Service Maximum design pressure for.8' wide by 24' high door. Lower Door (18 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FLB888 R5 II 27013 - 400,600 Series Install sealed.udf FL8888 R5 II 27013 600 series sealed,adf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +198.8Max/-198.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-51.8 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011 Ddf Created by Independent Third Party: Yes 8888.15 620 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (20 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS II 27013 - 400,600 Series Install sealed.odf FL8888 R5 II 27013 600 series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E.. FL.No. 7768 Design Pressure: +187.7Max/-187.7Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-50.8 Evaluation Reports - psf FLB888 R5 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 8888.16 622 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (22 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 IT 27013 - 400.600 Series Install sealed.Ddf FL8888 R5 II 27013 600 series sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No I Verified By: Joseph H. Dixon P.E. FL.No.7768 Design Pressure: +17B.9Max/-178.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16 = +/-50.0 Evaluation Reports psf FL8888 RS AE ER-07-0005-R3 022212 0011.Ddf Created by Independent Third Party: Yes Contact Us :: 2601 Blair Stone Road, Tallahassee FL 32399 Phone: 850-487-1824 I The State of Florida is an AA/EEO employer. Copyright 2007-2013 State of Florida..: Privacy Statement :: Accessibility Statement :: Refund Statement i Under Florida law, email addresses are public records. If you do not want your e-mail address released In response to a public -records request, do not send electronic mail to this entity. Instead, contact the office by phone o� by traditional mall. If you have any questions, please contact 850.487.1395. *Pursuant to Section 455.275(1), Florida Statutes, effective October 1, 2012, licensees licensed under Chapter 455, F.S. must provide the Department with an email address If they have one. The emalls provided may be used for official communication with the licensee. However email addresses are public record. If you do not wish to supply a personal address, please provide the Department with an email address which can be made available to the public, 7b determine If you are a licensee under Chapter 455, F.S., please dick here . Product Approval Accepts: 4/5 1/10/2018 Florida) Building Code Online Credit Card . Safe 5/5 Installation Instmcdons Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, & 235 USE 4STA DOOR CORPORATION PARTS ONLY • ALL OTHERS SHALL VOID WARRANTY. . ASTA Door Corporation SHOULD QUESTIONS AlISE, PLEASE CONTACT ASTA DOOR CORPORATION AT (770) 974-2600 25 tR - 14 0 �, • 0 .. 10 S7 4 us . CHAIN CUP 0 � {11' QQ: t� . -- 30 . 16 5 ``,`, , 31 7�O L DIAGRAM 28�` I I I �18 I . 33 3_2 • DOOR '3 OPENING Steel Building Plate . for Steel Frame, Bracing Required* 7 nlaf aaam n DIAGRAM GRAM 4 l DIAGRAMS DIAGRAM 6 I DIAGiR&-7-1 I DIAGRAMS CURTAIN .�� 1/a' a.ta• 2-31a• �� STEELOR'NOOD STANDARD GUIDE —CURTAIN T ,/ r zaIa 2.313• j-0- CONCRETE OR MASONRY STANDARD GUIDE •SEE NOTE STEP 9 PAGE 4 - CURTAIN ti T yti9• ]•1P•' Ir'F- I STEEL OR WOOD HEAVY DUTY GUIDE I _ iL N � —� CURTAIN 3•Ue• t� 3,,2 -• 5.,12' �t CONCRETE OR MASONRY HEAVY DUN GUIDE •SEE NOTE STW 9 PAGE 4 A CURTAIN A ,/a' , 4•� yr F� STEEL OR Vl�O. WINDLOCK GUIDE CURTAIN ,r lI ].1�19 1 l &In• I--' LLB- SAW -W-j CONCRcE OR MASONRY WINDLOCK GUIDE PARTS LIST' ALL DOOR MODELS 1321 310400 1 Standard Steel Mounun Plates toys CHAIN HOIST.�,..e• v.., c�.ve. 33310410 Heaw.DuN Steel Mounan0 Plates (Parr) 14BI 429000 1 DiraR Drive Complete Assembly MR-1w -lax Lock' 3w i DO NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL. YOU WILL BE TOLD AT A LATER TIME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER iF THE DOOR IS NOT INSTALLEDI AS. INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP #1 - CHECK THE OPENING STEP #3 - DRIVEIINSTALLATION NOTE' A. Check the height and width of the opening. A. install ROPE Of equipped) as follows: � If further adjustment is ne�an set : • ' 1. Drill minimum 31a1 hate In center of bottom screws must b0 loosened for adjustm�it and S. Check B the iambs are plumb. retighten after adjustment. (SEE D10 angle. Thread 1147 rope through hole and tie C. Check if the floor and header are level. knot in both ends. DIAGRAM 13 �"• (v�/1 D. Check the dimension panel for.side room and B. Install DIRECT DRIVE CHAIN HOIST Of V iy- head room requirements. (SEE DIAGRAM 9) Equipped) as foifo►vs: SPRROCI�T A +DRR,IE , .1. Slide Direct Drive Assembly (43) onto door ASSEMBLY r+ I_{ DIAGRAM 9 axle. I �\ NVE CE UNG 2. Align holes end install ale" x 1+R" Hex Boft (51) S�tIPE ` N 69 - — naL- - I through rear of and drum. SPR E�J z I 3. Install 3/e• nut (is) and lack washer (17) and D- l( 1 x SUPPORT •n tighten securely. RepeaL S Y —T 4. Feed Hand Chem through the Drive Assembly, +,k,f f::. -_-I (SEEDIAGRA 11) I��EoSEMBLY' OPENING qE I _ ovG DIAGRAM 11 ��C //1 - A tiMID�IRi Wl . HGGkrk j� STEP #2 - INSTALL BRACKETS A. Mark the horizontal location of the support brackets (SEE DIAGRAM 9). B. Mark the vertical location of the support brackets by using a transit or water level. THE DOOR MUST BE LEVEL. NOTE: Verity minimum headroom require- ments. Dimension "X". If sufficient, lower the brackets until•"Z" is obtained. It the bracket is lowered more than 2" this will reduce the open- ing height The guide height should also be reduced accordingly. C. Drill holes and fasten the brackets with the proper wall fasteners required to obtain a solid mounting. Use through bolts on soft block or brick. CLEARANCE REQUIREMENTS 4. Slide calla (HEADROOM) r,,.i°° HEIGHT x Y Z Up to V-0' 20' &1/2• 10.1/2- uptol0'•o- 21• Up to IV-0' 1- 11• 12- Up to 20'-0• 24• DRIVE TYPE At* A2 •Shown as Left Hand Drive Side. Poght Is opposite Push Up / Rope 6• s' Direct Drive 9• 6' Pocket Wheel Reduction Gear 9• 6• Cast Reduction Gear 9' 6' Electric Operator 9' 1 8' FROTE: • Doors with Haavy Duty Guides, add 1' to Al and A2 dimensions. • All Windlock Doors add 1' to Al and A2 Dimensions. • Note proper bracket location and provide ade- quate hacking. DIAGRAM 10 ZZN 18 5. Secure v s/te".sefr NOTE: K position with th " 1 E. install "NEW STYLE" ELECTRIC OPERATOR KIT of Equipped) as follows: 17 I 1. Install EO. Sprocket (71) to end drum of door an preferred side using 31e• x t+h" Hex Salt • (51). 31e Nuts (1s) and s/a" Lock Washer (17). DIRECT 2. Slide fiat round washer (27) andspring damp DRNE assembly (5) onto door axle and secure set t5 I ASSY. 48 screw with clamp and washer against bearing of the end drum. (SEE DIAGRAM 14) C`Instell the CAST REDUCTION GEAR CHAIN DIAGRAM 14 HOIST (it Equipped) as follows: -• 1. Slide round lllflat washer (27) onto door exle is 2. Slide Idler Gear Assembly (SS, 56) onto door 17 mile. I t5 3. Slide Planetary Sprocket assembly (53) and Chain Guise Assembly (57) onto door axle and over Idler ear carrier tube. 6 5t over the idlat gear tube and align 1 6/+s" x 3" hex head bolt (59) and F. lostaB "OLD STYLE" ELECTRIC OPERATOR KIT king nut he (SEE DIAGRAM (it Equipped) as follows. 1. Remove spring clamp assembly (5)ftm door aide (d suppiled). t Idler Gear at a 10 or 2 o'clock 2. insert 3/e' x 41/2' bolts (74), wlth 3/e' :ock wash- ottam angle being at a o'clock. er (17) through every outer 3/a" hole in end drum.' 3. Slide one end of flat bar brace (72) over each bolt and than slide 3/4• pipe.spacer (73) over each boll Slide opposite end of flat bar brace over the next bolt In counter clockwise rotation. 4. Slide bearing drum assembly over the three bolls. S. Attach and tighten 3/e flat washers (16), 3/9' (17) Lack Washers, and 31e nuts (14) to and of boles. 6. Slide round flat washer (27) and spring damp assembly (5) onto door axle and segue against the bearing drum assembly (25). (SEE DIAGRAM 15) D. Install thi POCKET WHEEL REDUCTION GEAR CHAIN'I(OIST Of Equipped) as follows: I. InstalllDrive Sprocket (67) on preferred side using llife" x 1112" Hex Bolt (61). 2. Slide 1" pipe'spacer (69) onto door axle. 3. Slidelpockat wheel assembly (68) onto door aide and align sprockets parallel to each other. 4. Corinl d drive chain (fib) around both sprockets using the master link provided. 5.' Aftey door tension has been adjusted. (STEP 6) Tighten set screws on pocket wheel assembly. DIAGRAM 15 NOTE' New Style E0. I t6 are, to be used with 'flush• end drum posttlon, and Old Style E.O. I111s are to be used with "recessed" and drum position. STEP #4 - POSITION DOOR ASSEMBLY A. Place the exile clamp (9) or axle casting (8) on to door support bracket (29.30). Lift the door assem- bly up onto the support bracket (SEE DIAGRAM 1S). Center door assembly in the opening, if side- ways movement is necessary, be certain the door curtain and the axle mvwe together. - NOTE: I Position the door as close to the header as possible. Allow room to spit the door. Do. not allow the door curtain to scrape the heavier. Do not use forklifts or genie Iffis with unprotected arms/forks. This can cause Irreparable damage to door curtain. DIAGRAM T671 STEP #5 - AXLE HARDWARE A. MANUAL PUSH-UP / ROPE DRIVE: (Both sides) 1. Place axle clamp (9) onto horizontal member of the support bracket (29,30);and under the door axle. 2. Place %: U•Bott (12) over door axle and through axis damp. 3. Fasters U-Bolt using a/e- nut (15), a!e' flat wash- er (16) and 31C lock washer (17) — tighten securely. (SEE DIAGRAM 17A) DIAGRAM 17 B. DIRECT DRIVE CHAIN HOIST (Drive Side): 1. Place axle saddle casting (e) onto horimnial member of support bracket and under the door axle. 2. Place the axle clamp (9) and the extended keeper plate (11) over the door axis as shown 'to extend keeper plate over the direct drive chain guide. channel (50). 3. Fasten together using s/e" x 31/2" hex bolt (13), a/e" lock washer (17), s/e• flat washers (16), and e/a" nuts (fine thread) (14) —tighten securely. (SEE DIAGRAM 170) C. CAST REDUCTION DRIVE CHAIN HOIST (Drive Side): 1. Place the axle saddle casting (B) onto the sup, port bredret (29.30) and under the door axle. 4. Fasten seconds plate and s/e' t ers (17), s/e" fla tighten securely S. Install stay brac (57) using "he xa/xd' nut (60) a S. Fasten the stay using a (94) #1 (23). (SEE DIA D. POCKET WHEEL HOIST (Drive Sid KiTS FOR ELECT 1. Same steps as exception of #1 Von drive and E 6iace. E. NO"RIVE SIDE Pocket Wheel Re 1. Place axle sadc member of sup axle. 2. Place the axle c keeper plate (11 3. Fasten togethei s/a' lock Washe. a/a" nuts (fine it (SEE DIAGRAII NOTE: I Require. properly secure hardw STEP # 6 - PRE A. Install chain dip (. floor on chain opc secure. B. Apply p"fislon door two (2) ttms DIAGRAM 18). TI o'clock position. DIAGRAM 18 C. If you're unable t pipe wrench to n With one person son should firmly door axle as sho apply tension Inc rotations of the d hardware. . D. Repeat Step C If DIAGRAM 19 y axle damp, extended keeper Bolt (12) using ale lock wash - washers JIG), s/e nuts (15) (SEE DIAGRAM 17C) 1 (61) onto chain guide channel 1'/0list head bolt (62) and d tighten securely. mice to the support bracket Tek Screw and Ile flat washer RAtA 17C) WDUCTiON DRIVE CHAIN and OLD OR NEW STYLE 110 OPERATION: Cast Reduction Drive" with the and #B. Pocket wheel reduc- O. acts do not require a stay Direct Drive, Cast or on Drives and E.O. Kits): sting (8) onto horizontal xacket and under the door mp (9) and the standard over the door axle as shown. sing s/e" x 31/2' hex bolt (13). 17), s/e' flat washers (16). and lad) (14) —tighten securely. minimum of 40lbs. torque to ISION SPRINGS proximately 4'0' above doors. Ihstallation must be the spdngs.by rotating the i a forward direction (SEE bottom angle Is to be in a 6 rotate door to pre -tension use a ate aide In opposite direction. n each side of door, each per- )laoe a large pipe wrench on the n In DIAGRAM 19. Pull down to unentaly until you achieve 2 full or aide. Then tighten the axle Is necessary. xasa TEALSM 2. Place the two aide clamps (9) and extended ..'" keeper plate 111) on top of the door aide as 4 , ' ° ' `fts!6t0 shown. 3. Fasten axle saddle casting, aide clamp and' extended keeper plate together using 3/8' x, 31/2' hex bolts (13), 3/e' lode washers (17),../s' flat washers (18), and eX nut& (fine thread) (14): —tighten securely. (SEE DIAGRAM 170)` 0 ; • ` CTATd xTiR�A STEP #7 CUT THE BANDS .- The door ta now under tension. Before cutting the bands. take hold of the door rag by the bottom angle. A. Cut the bends and bring the curtain down no further than 114 the height of die door opening. Secure chain over the chain retainer or wedge a woad prop between the bottom angle and the door roll to prevent upward travel. STEP #6 - INSTALL DOOR STOPS. . (Lift Clips) AND SLIDE BOLT LOCKS A. Instali,the door stops (18) and the slide boltfocks using 1/4" x 11/s' truss head bolt (20);1/4" flat' washers (23). s/+a' nut (22). and 114" self locking nut (21) per side. B. Electrically operated doors still require doorstops (lift dips) to be installed DIAGRAM 20 20 e 2a 10' 22 2t �� 'te G �'• 4s NOTE: When Installing slide bolt locks; the threads from the muss head bolt protruding from the self locking nut should be removed to,a flush'poon with the self locking nut to prevent doors)ti from• hanging up on the head stops. Clamp a pair of vice grips onto the thread and break oft. STEP #9 - INSTALL DOOR GUIDES A. The head stops on the guide's should be no more than 1" higher (to bottom of stops) than the door header. If not cut -the bottom of the guides to match your opening height and relocate slide bolt notch at bottom of guide. B. Models 201, 202, 205, 211, 231, 232, 235: Raise the door curtain so the bottom angle is approxi- mately 3' below the header Slide the guide over the door curtain and position againstthe door opening allowing 1/4" clearance firm edge of cur- tain to inside the guide. Install the top fasteners, lower cumin Into guides slowly, maintaining proper clearance -and stop at 6' above the floor. install bottom fasteners. Check lt the guides are plumb using a Intel. The fasteners should 4e located approximateiy ever 24' starting 6' from finished floor. Install balance of fasteners and bend the lead-in at the top of the guide to a45 degree angle: (SEE DIAGRAMS 3 THRU 8 and 21) ' DIAGRAM 21 • E- LEAD-IN C. Model 203, 204, IN. 234: Use same procedure aS - above allowing 1/4' clearance between curtain and the Windlodc spur. Lower the curtaln Into the guides slowly. Be aure there is sufficient clearance for the windlock clips to enter the gutdes. (SEE DIAGRAM 7 and 8) D. Fir'Wkrdload Certified Doo)s' refer to drawing for fastener/anchor type and frequency. E. Spray silicone lubricant In.gukles for ease of operation. NOTE: Doors ordered for concrete/masonry application Wil include 1/4 x 211r tapeons for guide installation. Stack clips welded to back of guide for concretelmasonry application are optional an Models 201, 202, 205. 211. 231; 232, 235. Block dips are standard for ooncrele/masonry application an Models 203, 204. 233, 234. STEP #10 - CHECK AND ADJUST BALANCE if door towers easily and raises hard, more tension Is required. If the door lowers hard and raises easily, less tension is required. (SEE DIAGRAM 19) CAUTION: For all door drives: Before adjusting the springs, pull the doors into the up post- tion. Secure the door by the following methods: 1. Tie a rope around the door roll. 2. Place a clamp at the top of the guide channel to secure the curtain in the guides., A. Cast Reduction Drive Doors Only """" When the axle damps are loosened, the chain leads will be under tension. •Use. extreme care when handling the chain leads. Secure both leads of the chain to the chain retainer (25). Score a horizontal tine an the axle. Loosen axle hardware to allow axle to spin treaty. Grip both leads of the chain securely. Note direction axle must turn to add or reduce tension (SEE DIAGRAM 19). Rotate axle as required. Secure both chain leads to chain retainer. Tighten all axle hardware. Repeat this opera- tion If more or less tension Is required. B. All ather doors: When the aide damps are loosened, the springs will be very strong. You will need two people to adjust the door tension safely. 1. Each person should firmly place a large pipe wrench on the axle as shown in DIAGRAM 19. Loosen the axle damps and pull down for more tension and up for less tension. For Pocket Wheel Reduction Drive doors, remember to loosen set screws prior to adjustment and retighten securely after adjustment. 2. Redghten the aode clamp hardware. 3. Repeat the above steps Rfurther adjustment Is necessary. begin at STEP 69. STEP #11 - TOP DRAFT STOP A Top Draft Stop comes standard with Models 202. 204, 23Z 234 Insulated Doors. All other Models optional. S. Pull door down and lock. Go outside and mark a fine on the door curtain as shown. (SEE DIAGRAM 22) C. Raise door 2'6' from floor, or until mark Is accessible. Place top draft stop (41) in position as shown and secure with Tek screws. Stretch rubber slightly and secure other end. Locals and install the remainder of Tek screws at 6' O.C. DIAGRAM 22 SERVICE AND The following hints wo operation. 1. DOOR CURTAIN' A. Check that doo S. Adjust location clearance. Top C. Door Drum As too far form wall adjustment D. Check guides eta E Check for llama F. Adjust lead-in (SEE I 2. DOOR OPERATES A. Check all the B. Re -check Step C. ff problem door x 3" boit.(59) Idler gear carnet lightened, it will i shalt to become) chain wheel. 3. CHAIN JUMPS OF A. Chain Guide wards. Make sus, correctly. See Diagram 12 or 1II B. Chain Guide coU with chain wheel i C. Check for dated D. On Electric Opel Reduction Gear) alignment and P that set screws c securely lostenal 4. DOOR DOES NOT A Use spirit level tc off level. If door 1 check the follow B. Check if "Suppb Ievet. C. It A and "B" chi ,way up and see drums. End of di shaped, go to Si D. Models 231, 232 above check out ire out of level, straightening ma the curtain can b all the way down curtain Is a steel holds the curtain and slightly depi smalf emount in Door curtain will S. DOOR DOES NOT A Check all points B. An aftemative so door is to raise t determine which touches the stoF C. Secure hand chi taln down to floc on side of the dr angle touches'fii D. Proceed to Step E. If problem conch MAINTENANCE HiNTS INSTALLATION OF REPAIR PANELS uld help you to obtain free 1. FOR ALL DOOR MODELS Determine the number of sheets which need to be DRAGS IN GUIDES. replaced. Starting from the bottom of door curtaln. support brackets are plumb. the took seams occur on about 26" centers. when ordering, Please gin exert length of sheet and of guides for h/a" -•itµ" side location on door (i.e.. bottom, bottom and one and bottom. intermediate, etc.) sembly may be set too close or 2. REMOVE DAMAGED SHEETS Note slotted brackets for A. Secure door in lie full down position by locking the chain on the chain retainer or by wedging a fcr foreign matter, such as dirt, strong plots of wood or pipe m hale at the end of rod. against bracket when door sheet is cut god guides. aR the door will have a strong tendencyto roll end at top inside of guides, up' RAM 21) B. Remove door guides. IHARD IN ONE DIRECTION- C. Cut off damaged sheet (see Diagram 23). ' etlove points. Scribe a straight tine and cut door sheet off using nibblers. No. 10. 0. Cut the sidestrlpping and remove damaged Pas reduction drive, check sprf' shaet(s). that goes through axle that locks 3. INSTALL NEW SHEET(S) If self locking nut (60) is over cause the Idler gear carrier A Clamp new sheet in location as shown. egg -shaped and bind the s, Olin holes for lie dia. rivets (030) at 6' O.C., ' top and bottom and shown. Pop mret as you F CHAIN GEAR 'go. Assembly could be on axle back- C. Trim sktestrip as follows: Overlap steeilnibber 3 s drive parts are assembled corrugations. Install the buttons and rivets. Tdm Diagram 11 for Direct Drive, and PVC Rubber as close as possible to the nearest 3 for Reduction Drives. staple. id be bent out of alignment DIAGRAM 23 In cast chain wheel or chain. or Doors or 'Pocket Wheel' aors, check for sprocket per chain tension. Also check Packet Wheel Assembly are :ONTACT FLOOR LEVEL check whether door or door is out of level, proceed to rg points; l Brackets' and guides are ck out all rigid, roll door all the f curtain rolls up straight on for should be square. If cone lion S. 233, 234, 235: if all of the and curtain is no more than he following method of curtain I be used. The long side of a shrunk as follows: Roll door On the outside of the door strip 1Ve wide. This strip square. Take a screwdriver no strip into corrugated lib. A aach of the lower ten ribs; shrink on that side. ROLL UP STRAIGHT In Section 1. utlan td correct the coning is curtain up to the stops and side of the bottom angle s first. in, remove guides, lower cur- r level. Install a drum wedge or from -which -the bottom to reinstall the door guides. as, consult factory. > > 25 / Cur AANND i Q ET OE ru THIS NIS t THIS = SIDE' 8 h SIDE y ` s a W o rr'" �m .}A'. i ASTA Door Corporation PHONE: 770-G74-2600 FAX: 7AW4145E wEOTE: www.astadoor.com id be bent out of alignment DIAGRAM 23 In cast chain wheel or chain. or Doors or 'Pocket Wheel' aors, check for sprocket per chain tension. Also check Packet Wheel Assembly are :ONTACT FLOOR LEVEL check whether door or door is out of level, proceed to rg points; l Brackets' and guides are ck out all rigid, roll door all the f curtain rolls up straight on for should be square. If cone lion S. 233, 234, 235: if all of the and curtain is no more than he following method of curtain I be used. The long side of a shrunk as follows: Roll door On the outside of the door strip 1Ve wide. This strip square. Take a screwdriver no strip into corrugated lib. A aach of the lower ten ribs; shrink on that side. ROLL UP STRAIGHT In Section 1. utlan td correct the coning is curtain up to the stops and side of the bottom angle s first. in, remove guides, lower cur- r level. Install a drum wedge or from -which -the bottom to reinstall the door guides. as, consult factory. > > 25 / Cur AANND i Q ET OE ru THIS NIS t THIS = SIDE' 8 h SIDE y ` s a W o rr'" �m .}A'. i ASTA Door Corporation PHONE: 770-G74-2600 FAX: 7AW4145E wEOTE: www.astadoor.com rr'" �m .}A'. i ASTA Door Corporation PHONE: 770-G74-2600 FAX: 7AW4145E wEOTE: www.astadoor.com