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Home My WebLink AboutPRODUCT APPROVAL1/10/2018 BCIS Home I lag In I User Registration I Hot Topics t`�' Product APProval (Z'pr sr'� USER: Public User Product Aoorml Menu > Product or Aoollatlon Search > ei ® FL # Application Type Code Version Application Status Comments Archived Product Manufacturer Address/Phone/Email Authorized Signature Technical Representative Address/Phone/Email Quality Assurance Representative Address/Phone/Email Category Subcategory Compliance Method Florida Engineer or Architect Name who Evaluation Report Florida License Quality Assurance Entity Quality Assurance Contract Expiration D Validated By Certificate of Independence Referenced Standard and Year (of Equivalence of Product Standards Certified By https://www. Building Gode Online SCANNED BY St Lucie County : Surcharge I Stats & Facts I Publications I FBC Staff BCIS Site Map Unks Search > Application Detail FL8888-R5 Affirmation 2017 Approved 0 ASTA DOOR CORPORATION 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH, GA 30101 (770)974-2600 Ext208 J FREN CH3@ASTADOOR.COM JAMES FRENCH J FRENCH3@ASTADOOR.COM James French po box 420 acworth, GA 30101 jfrench3@astadoorcom Mike Alvis P.O. Box 420 Acworth, GA 30101 (770) 974-2600 Ext248 malvis@astadoorcom Exterior Doors Roll -Up Exterior Door Assemblies Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer ❑ Evaluation Report - Hardcopy Received the Joseph H. Dixon, Jr PE-7768 National Accreditation and Management Institute 12/31/2018 Gordon Thomas, P.E. Cl Validation Checkllst - Hardcopy Received Standard YAaK ASTM E330 2002 DASMA 108 2002 I' r __4jC 91 -_ M-i" P i %2fflF%2fCc9/63d 1/5 1/10/2018 Building Code Online Sections from the Code Documentation from approved Evaluation or Product Approval Method Date Submitted Date Validated Date Pending FBC Approval Date Approved Summary of Products U I affirm that there are no changes In the new Florida Building Code which affect my product(s) and my product(s) are In compliance with the new Florida Building Code. Entity 0 Yes U No O N/A FL8888 R5 COC Affirm for FBC 6th 2017 FL8888 Asta s.odf Method 1 Option D 10/06/2017 10/06/2017 10/07/2017 I FL # Model, Number or Name Description 8888.1 203 Wlndlock Com ercial Sheet Maximum design pressure for B' wide by 21' high door. Lower Door design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 200 Series Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 R5 II 29031 203.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +113.iMax/-113.1Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-35.0 Evaluation Reports psf FL8888 RS AE ER-07-0005-113 022212 0011.Ddf I Created by Independent Third Party: Yes i 8888.2 233 Wlndlock Indui rial Sheet Door Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 200 Series Install sealed Ddf FL8888 115 II 29031 233.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL. No. 7768 Design Pressure: +95.9Max/-95.9Max Created by Independent Third Party: No Other: Design pressure at test door width f 16' _ +/- 37.5 Evaluation Reports psf i FL8888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.3 320 Commercial �Iat Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 300 Series Install sealed.Ddf FL8888 RS II 29031 300 Serles.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +138.3Max/-131.3Max Other: Design pressure at test door width of 16' _ +42.7 / Created by Independent Third Party: No Evaluation Reports -39.7 psf FL8888 R5 AE ER-07-0005-R3 022212 0011-odf Created by Independent Third Party: Yes I i 8888.4 322 Commerclall Slat Door (22 Gauge - Flat SlaIE) Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 300 Series Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 R5 II 29031 300 Series.ol f Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +128.5Max/-121.5Max Other: Design pressure at test door width'of 16' _ +41.4 / Created by Independent Third Party: No Evaluation Reports -38.4 psf FL8888 R5 AE FR-07-0005-113 02.2212 0.0.11,Ddf Created by Independent Third Party: Yes I 8888.S 324 Commercial Slat Door (24 Gauge - Flat Slat) Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. I 2/5 1/10/2018 ' � I Florida Building Code Online Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 300 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 29031 300 Series.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +118.iMax/-111.1 Created by Independent Third Party: No Other: Design pressure at test door width of 16' — +40.0 / Evaluation Reports -37.0 psf FL8888 R5 AE ER-07-0005-R3 022212 0 11j)df Created by Independent Third Party: Yes i 8888.6 418C Rolling Steel 9ervjce Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed Ddf FL8888 R5 II 27013 400C series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +132.2/-132.2 Created by Independent Third Party: No Other: Design pressure at test door width of 16 = +/- 32.9 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011,adf Created by Independent Third Party: Yes 8888.7 418F Rolling Steel Serylce Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wlde by 21' high I door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed.Ddf FL8888 R5 II 27013 40OF series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +127.6Max/-127.6Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-49.3 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011,odf I Created by Independent Third Party: Yes 8888.8 420C Rolling Steel Service Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high I door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 _RS II 27013 - 400,600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 400C series sealed.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +124.5Max/-124.5Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-32.2 Evaluation Reports psf FL8888 RS AE ER-07-0005-R3 022212 0011,odf Created by Independent Third Party: Yes 8888.9 42OF Rolling Steel Service Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS II 77013 - 400,600 Series Install sealed.odf FL8888 R5 II 27013 40OF series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +119.3Max/-119.3Max Created by Independent Third Party: No Other: Design pressure at test door width of .16' _ +/-47.7 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011,odf Created by Independent Third Party: Yes 8888.10 422C Rolling Steel Service Door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed.odf FL8888 R5 II 27013 400C series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +118.2Max/-118.2Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 31.6 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011.odf I Created by Independent Third Party: Yes 8888.11 422F Rolling Steel Service door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf FL8888 R5 II 27013 40OF series sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +112.5Max/-112.5Max Created by Independent Third Party: No Evaluation Reports httpsJ/www.floridabuilding.org/pr/pr app dd.aspx7param=wGEVXQw,tDgtYtswBJP6BrAlPac%2fuYVBPcWZI%2fi1F%2fCc%3d 3/5 1/10/2018 Floda Building Code Online Other: Design pressure at test door width of 161 = +/-46.4 FL 8888 RS AE ER-07-0005-R3 022212 0011 Ddf psf I Created by Independent Third Party: Yes 8888.12 424C Rolling Steel Service Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 400C series sealed.Ddf Impact Resistant: No Verified By: Joseph H. Dixon FL.No. 7768 Design Pressure: +110.BMax/-110.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 1 I' = +/-31.0 Evaluation Reports psf g2888 R5 AE ER-07-0005-113 022212 0011.0 Created by Independent Third Party: Yes 8888.13 424F Rolling Steel Service Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FLOS88 RS II 27013 - 400,600 Series Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 40OF series sealed.0df Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +105.3Max/-105.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-45.0 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.0 Created by Independent Third Party: Yes 8888.14 618 Insulated Rolling Door (18 Gauge) Steel Service Maximum design pressure for 8' wide by 24' high door. Lower design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 600 series sealed.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +198.8Max/-198.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-51.8 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011.Ddf Created by Independent Third Party: Yes 8888.15 620 Insulated Rolling Door (20 Gauge) Steel Service Maximum design pressure for 8' wide by 24' high door. Lower design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf FL8888 RS II 27013 600 series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +187.7Max/-187.7Max Created by Independent Third Party: No Other: Design pressure at test door width of .6' _ +/-50.8 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.16 622 Insulated Rolling Steel Service Maximum design pressure for 6' wide by 24' high door. Lower Door (22 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 600 series sealed.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No.7768 Design Pressure: +178.9Max/-178.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-50.0 Evaluation Reports psf FL6888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes Dock Next Contact Us :: ; The State of Florida Is an AA/EEO employer. CCopo y :: Privacy Statement :: Accessibility Statement :: Refund Statement Under Florida law, email addresses are publc records. If ypu do not want your e-mail address released In response to a public -records request, do not send electronic mall to this entity. Instead, contact the office by phone or by traditional mail. If you have any questions, please contact 850.487.1395. *Pursuant to Section 455.275(1), Florida Statutes, effective October 1, 2012, licensees licensed under Chapter 455, F.S. must provide the Department with an email address If they have one. The emalls provided may be used for official communication with the licensee. However email addresses are public record. If you do not wish to supply a personal address, please provide the Department with an email address which an be made available to the public. To determine If you are a licensee under Chapter 455, F.S., please dick hS . Product Approval Accepts: httpsJ/www.floridabuilding.org/pr/pr app_ U.aspx7param=wGEVXQwtbgtYtswBJP6BrAlPac%2fuYV8PcMZ /%2fflF%2fCc°/a3d 4/5 1/10/2018 Building Code Online Credit Card Safe 5/5 Installation Instructions —1w Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, & 235 USE ASTA DOOR CORPORATION PARTS ONLY • ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD QUESTIONS ARISE, PLEASE CONTACT ASTA DOOR CORPORATION AT (770) 974-2600 25 2 •�"• J �+% O 14 p •• ' r• • -,e : . . ® 10 17 4 ` 9 � us CHAIN CUP. ------30 16 5 , 31 L DIAGppM 1 -I 7& otn( MALL 3 1 DIAL GRAM 41 1w�16p IR�.V,N sIC 32 f DOOR 6 33 OPENING y Steel Buildirig Plate . for Steel Frame, Bracing Required" DIAGRAM 6 DIAGRAM 7 DIAGRAMS a CURTAIN— LI � CURTAI r VS CU3RT1Aa'N - IIWRT0A1IN12 , AN 41/' CURTAIN -t � 3. � 1►b�12if 23fW STEeC QR W000 STANDARD GUIDE 2.3� CONCRETE OR MASONRY STANDARD GUIDE "SEE NOTE STEP 0 PAGE 4 STEEL OR WOOD HEAW DUTY GLADE 5•11r --j CONCRETE OR MASONRY HEAVY DUN GUIDE "SEE NOTE STEP 9 PAGE 4 STEEL OR WOOD I WINDLOCK GUIDE 5 VY --i CONCRETE OR MASONRY VANDLOCK GUIDE 19 260104 Slide BOY L.OtJc N 44 720101 •/16'Rivel 1661 420104 1 Pocket Wheel Assetnb 20 730301 4• - 20, Truss HeaO Sbaed BoY. 67 420105 Drive Sprl1d1e1, 1 -4tB36 21 740201 4' - 20 SeY Iackin NN MODELS: 203 6 204 68 42010a Roller Chain 84T 1221740107 i 157 - 17. He% Nut 45 270502 NRndlOt:k LA RackOr Plaza 69 420107 SPaCer PiPO (1' % 1 te- ID x DO NOT CUT THE BANDS WHICH HOLD DOOR INI A ROLL. YOU WILL BE TOLD AT A LATER TIME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WILL IBE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER iF THE DOOR IS NOT INSTALLEP AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP #1 - CHECK THE OPENING A. Check the height and width of the opening. S. Check H the jambs are plumb., j C. Check H the floor and header are level. j D. Check the dimension panel for side room and head room requirements. (SEE DIAGRAM 9) ! .DIAGRAM 9 j COUNG _ I ROLL•A-DCOR iz t SUPPORT (R BRAcx'Ts — I1 Y —� I Ir OPENING SEE OPENING � I WIDTH A2 j HEFGWf I�r-- STEP #2 - INSTALL BRACKETS A. Mark the horizontal location of the support brackets (SEE DIAGRAM 9). B. Mark the vertical location of the support brackets by using a transit or water level. THE DOOR MUST BE LEVEL. NOTE: Verity minimum headroom require- ments. Dimension W. If sufficient, lower the bracket's undl•'Z" is obtained. If the bracket is lowered more than 2" this will reduce the open- Ing height. The guide height should also be reduced accordingly. C. Drill holes and fasten the brackets with the proper wall fasteners required to obtain a solid mounting. Use through bolts on soft block or brick. CLEARANCE REQUIREMENTS (HEADROOM) HEIGHT X Y I Z up to &-a" 20' 9-V2' 10-1/2' Up to 10'-o" 21" 10" it" Up to 16-0' 23" it- 12' Up to 20'-0" 24" 12- 12- �IlEMIRE At* A2 •Shown as Leh Hand Drive fie• Right Is opposite Push Up / Rope 6" 6" Direct Drive 9- 6" Pocket Wheel Reduction Gear 9" 6" Cast Reduction Gear 9" 6' Electric Operator 9 6` NOTE: • Doors with Heavy Duty Guides, add 1' to Al and A2 dimenslore. • All Wmdlock Doors add I" to Al and A2 Dimensions. • Note proper bracket location and provide ade- quate backing. STEP #3 - DRIVEIINSTALLATION A. Install ROPE (if a typed) ea follows: NOTE: If further adjustment Is ne Sir: Set = • ' = • • be ad[ and , , 1. Drill minimum 3/a angle. Thread 1/.1, hole In center of bottom screws must adjustment (S rope through hole and tie retighten after 8dju6tmenL (SEE DIA DIAGRAM 13 'Z knot in both ends. a�• �� v B. Install DIRECT DRNE Equipped) as folloW 1. Slide Direct Onv CHAIN HOIST (If DRIVE D U 1J SPROCKET a: SPROCT A /'yy�t•IE Assembly (43) onto door ASSEMBLY `G� axis. SETJRWE 2. Align holes and i through rear of a stall a/e" x t I/z' Hex Bolt (51) SCREN Be drum. RR►�� , .� ' 3. Install 31a" nut (1 tighten securely. d lock washer (17) and `�GjT, ST ..... Repeat. s�HADF° ° ,• . • P . , �'� " 4. Feed Hand Choi .,PRO through the Drive Assembly, PIPE POCF NYHEPMBLY"' (SEE DIAGRAM 1) (69)CASSEMBLY DIAGRAM 11 ��1 °�� 68 C. Install the CAST RI HOIST (If Equlppa 1. Slide round flat v 2. Slide Idler. Gear i axle. 3. Slide Planetary 6 Chain Guide Ass over idler gear cs 4. Slide collar over holes. 5. Secure with a/ke" 3/1e" self locking — •1 E. install "NEW STYLE" ELECTRIC OPERATOR KIT of Equipped) as follows: 1. Install E.O. Sprocket(71) to end drum of door on preferred side using o/e" x i th" Hex Bolt rSSY. (51), 3/e• Nuts (15) and31e" lack Washer (17). 2. Slide flat round washer (27) and spring damp 'assembly (5) onto door axle and secure sat screw with damp and washer against bearing of the end drum. (SEE DIAGRAM 14) IUCTION GEAR CHAIN DIAGRAM 14 as follows: ;her (27) onto door axis sambly (65, So onto door 17 ;27 5 t 1 F. Install "OLD STYLE" ELECTRIC OPERATOR KiT (H Equipped) as follows: 1. Remove spring damp assembly (5) from door axle (h supplied). 2. Insert 3/a' x 4 1/2" bake (74), with 3/e" lock wash- er (17) through every other 3A" hole in end drum. 3. Slide one end of flat bar brace (72) over each bolt and then slide 314" pipe.spacer (73) over each bott. Slide opposite end of flat bar brace over the next bolt In counter clockwise rotation. 4. Slide bearing drum assembly over the three bolls. 5. Attach and tighten 3/6" Pat washers (16). 3/a" (17) Lock Washers, and 31a• nub (14) to and of bolls. 6. Slide round flat washer (27) and spring damp assembly (5) onto door axle and secure against the bearing drum assembly (29). (SEE DIAGRAM 15) cket assembly (53) and My (57) onto door axle and it tube. idler gear tube and align 3" hex head bolt (59) and it (so). (SEE DIAGRAM 12) N0�' Keep Idler Gear at a 10 or 2 o'clock position with the bottom angle being at 6 o'clock. DIAGRAM 12 59 . 00LEAR I e PLANET Y SPROCKET' EMSR � ASSEMBLE • I ASSEMBLY SS' Se D. Instan the POCKETIWHEEL REDUCTION GEAR CHAIN'HOIST (if 9.1pped) as follows: 1. Install Drhre Sprocket (67) on preferred side using 3/e' x 11/2' Hex Bait (51). 2. Slide 1" pipe'spai r (69) onto door axle. 3. Slide pocket wheal assembly (66) onto door We and align spiIodket9 parallel to each other. 4. Conned drive chain (66) around both sprockets using the master link provided. 5."After door tensforl has been adjusted. (STEP 6) Tighten set screws on pocket wheel assembly. NOTE: New Slyly E.O. KHS are to be used with 'Rush" and drum position, and Old Style E O. lots are to be used with "recessed' and drum positlon. STEP #4 - POSITION DOOR ASSEMBLY A. Place the exde damp (9) or axle testing (8) on to door support bracket (29.30). Lilt the door assem- bly up onto the support bracket (SEE DIAGRAM 16). Center door assembly in the opening, if side- ways movement Is necessary, be certain the door curtain and the axle mkwe together. FN_0TEJ Position the door as close to the header as possible. Allow room to spin the door. Do not allow the door curtain to screpe the header. Do not use forklifts or genie lifts vMh unprotected arms/forks. This can cause irreparable damage to door curtain. DIAQP""•Q � STEP #5 - AXLE HARDWARE A. MANUAL PUSH-UP / ROPE DRIVE (Both sides) 1. Place axle clamp (9) onto horizontal member of the support bracket (29,30) and under the door axis. 2. Place h' U-Soft (12) over door axle and through axle damp. 3. Fasten U-Soft using s/e' nut (15), 3/e1 flat wash- er (16) and 31e- lock washer (17) — tighten securely. (SEE DIAGRAM 17A) B. DIRECT DRIVE CHAIN HOIST (Drive Side): 1. Place axle saddle casting (8) onto horizontal member of support bracket and under the door axle. 2. Place the axle damp (9) and the extended keeper plate (11) over the door axle as shown to extend keeper plate over the direct drive chain guide channel (50). 3. Fasten together using a/e" x 31/=" hex bolt (13), 3/e" lock washer (17), 3/e" flat washers (16), and 3/e" nuts (fine thread) (14) — tighten securely. 4. Fasten second plate and 3/8' t ers (M. s/a" Is tighten secure) 5. Install stay bray (57) using'/,.' 1911e" nut (60) s 6. Fasten the stay using a (64) #1 (23). (SEE DIA D. POCKET WHEEL HOIST (Drive Sid KITS FOR ELECI 1. Same steps as exception of #1 ton drive and I brace. E. NON -DRIVE SIDE Pocket Wheel Re 1. Place axle sack member of sup axle. 2. Place the axle 1 keeper plate (1 3. Fasten togethe 3/a" lock washe 3/9' nuts (fine it (SEE DIAGRAI FRO-T-E-.11 Require, property secure hardy STEP # 6 - PRE A. Install chain dip (7 flow on chain ope secure. B. Apply pre tension door two (2) bums DIAGRAM 16). TI o'clock position. pIAGRAM 16 L_I C. If you're unable to pipe wrench to rota With one person son should finny pl door axle as shown apply tension Incr rotations of the d hardware. D. Repeat Step C if ad DIAGRAM 19 (SEE DIAGRAM iTO) 18 C. CAST REDUCTION DRIVE CHAIN HOIST (Drive Side): 1. Place the axle saddle casting (a) oMo the sup- + port bracket R9,30) and under the door axle. ` ,�•" 2. Place the two axis clamps (9) and exdended H• keeper plate (11) on top of the door aide as ' , If, f 1 : *' shown. 3. Fasten axle saddle casting, axle damp and 'Q �� Y extended keeper plate together hers 17 x, /) x 31/2' hex bola (13), 3/e• lode washers (1�,_:/e• flat washers (16), and W nuts (fine thm64 (14); — lighten securely. (SEE DIAGRAM 17C)-. • ; •..a•••' riQg9, , ry axle damp, extended keeper on.'each e oor STEP #7 - CUT THE BANDS Bolt (12) using 31e lock wash - washers (16), Ne' nuts (15) — (SEE DIAGRAM 17C) . The door is now under tension. r (61) onto chain guide channel Before cutting the bands, take hold of the door roll by ; 1114' flat head bolt (62) and the mom angle. id tighten securely. A. Cut the bands and bring the curtain down no 3mce to the support bracket )raceor further than 114 the height of the door opening. Secure chain over the chain retainer or wedge a Screw and flat washer l Screw wood prop between the bottom angle and the !RAM door roll to prevent upward travel. IEDUCTION DRIVE CHAIN ERRATIION EW STYLE IcOPOLD STEP #6 - INSTALL DOOR STOPS. Cast Reduction Drive' with the (Lift Clips) AND SLIDE BOLT and #G. Pocket wheel reduc- LOCKS O. kite do not require a stay A. Install the door stops (IS) and the slide bolt kicks using Ile x 11/4' truss head bolt (20); 1/4" fta(, . It or Direst Drive, Cast or washers (23), / (22), and 1/4' self IocN. 9' uction Drives and E.O.O Oft): nut (21) par side. ' e casting (8) onto horizontal B. Electrically operated doors still require doorstops ort bracket and under the door (lift dips) to be installed. DIAGRAM 20 amp (9) and the standard I over the door axle as shown. using 3/e' x 31/2" hex bolt (13), • (M. s/e" flat washers (16), and 20 • . esd) (14) —tighten securely. 23 t9 17D) 22. 21 a minimum of 40 lbs. torque to is ve. e rENSION SPRINGS approximately 4'0• above NOTE: pad doors. Installation must be When installing slide bolt locks. -the threads from the truss head bolt protruding from Ilie > the springs by rotating the i self locking nut should be removed to a flush'posipan with the self locking nut to prevent door from -hanging 1 a forward direction SEE bottom angle Is to be Ina 6 up on the head stops damp a pair of vita grips onto the thread and break off. STEP #9 - INSTALL DOOR GUIDES 1. A. The head stops on the guldes should be no mom than 1' higher (to bottom of stops) than the door header. If not, cut.the bottom of the guides to match your openlrg height and relocate slide bolt notch at bottom of guide. B. Models 201. 202, 206, 211, 231, 232, 235: Raise the door curtain so the bottom angle Is approxi- mately 3" below the header. Slide the guide over the door aAtain and position againatthe door opening allowing'/,' clearance from edge of cur - fain to Inskfe the guide. Install the top fasteners, lower curtain Into guides ,late door'to pre -tension use a alowlyr, maintaining proper clearance -and stop at to axle 1n opposite direction. 6" above the floor. Install bottom fasteners. Check side of door, each per- if the guides are plumb using a level. The .'each a large pipe wrench on the fasteners should 09 located approximately ever 4n DIAGRAM 19. Pull down to 24" starting 6' from finished floor. Install balance rentaly until you achieve 2 full • of fasteners and bend the lead-in at th® top of the axle. Then tighten the axle guide to a 45 degree angle: (SEE DIAGRAMS 3 THRU S and 21) stment Is necessary. . DIAGRAM 21 --N— LEAD-IN 0, braver Tzs . C. Model 203, 204, 233, 234: Use same procedure as above allowing 1/4' clearance between aatain and the Windlodk spur, tower the 4ulain Into the guides slowly. Be sure there is sufficient clearance for the windloek dips to enter tiro guides. (SEE DIAGRAM 7 and a) D. For'Windkmd Certified Doom' refer to drawing.for fastener/anchor type and frequency. E. Spray silicone lubricant In.guides for ease of operation. NOTE: Doors ordered for concrete/masonry application will include 1/4 x 2111" tapcons for guide Installation. Block clips welded to back of guide for concrete/masonry application are optional on Models 201, 202. 205. 211, 231, 232, 235. Block clips are standard for concrete/masonry application on Models 203, 204, 233. 234. STEP #10 - CHECK AND ADJUST BALANCE if door lowers easily and raises hard, more tension is required. If the door lowers hard and raises easily, less tension is required. (SEE DIAGRAM 19) CAUTION: For all door drives: Before adjusting the springs, pull the doors Into the up posi- tion. Secure the door by the following methods: 1. Tie a rope around the door roll. 2. Place a clamp at the top of the guide channel to secure the curtain in the guides. A. Cast Reduction Drive Doors Only When the axle clamps are loosened, the chain leads will be under tension. Use extreme care when handling the chain leads. Secure both leads of the chain to the chain retainer (25). Score a horizontal line on the axle. Loosen aide hardware to allow axle to spin freely. Grip both leads of the chain securely. Note direction axle must tum to' add or reduce tension (SEE DIAGRAM 19). Rotate hide as required. Secure both chain leads to chain retainer. Tighten all axle hardware. Repeat this opera- tion It more or toss tension Is required. B. All other doors: a""" i When flue axle damps are loosened, the springs will be very strong. You will need two people to adjust the door tension safety. 1. Each person should finny place a large pipe wrench on the axle as shown in DIAGRAM 19. Loosen the aide clamps and pull down for more tension and up for less tension. For Pocket Wheel Reduction Drive doors, remember to loosen set screws prior to adjustment and retighten securely after adjustment 2. Retighten the axle clamp hardware. 3. Repeat the above steps it further adjustment Is necessary. begin at STEP $B. STEP #11 -TOP DRAFT STOP A. Top Draft Stop comes standard with Models 202, 204, 232 234 Irhsulated Doors. All other Models optional. B. Pull door down and lock. Go outside and mark a line on the door curtain as shown. (SEE DIAGRAM 22) C. Raise door Z6' from floor, or until mark is accessible. Place top draft stop (41) In position as shown and secure with Tek screws. Stretch rubber slightly and secure other end. Locate and install the remainder of Tak screws at 6' O.C. DIAGRAM 22 h hm RAFT SERVICE AND MAINTENANCE HINTS The following hints would help you to obtain free operation. 1. DOOR CURTAlN'DRAGS IN GUIDES. A. Check that (Door support brackets are plumb. B. Adjust location of guides for ye" --tip' side clearance. Top and bottom. C. Door Drum I mbiy may be set too close or too far fromil wall. Note slotted brackets for D. Check guldes for foreign matter such as dirt, etc. E. Check for damaged guides. F. Adjust lead -In bend at top inside of guides. (SEE DIAGRAM 21) 2. DOOR OPERATES HARD IN ONE DIRECTION: A. Check all this above points. B. Re -check StI1ep No. 10. C. If problem door has reduction drive, check s/tie x 3' bolt ( that goes through axis that locks Idler gear carder If self locking nut (60) is over tightened, It will cause the idler gear carrier shalt to bee me egg -shaped and bind the chain wheel, 3. CHAIN JUMPS OFF CHAIN GEAR A Chain Gutd9 Assembly could be on axle back- wards. Make sure drive parts are assembled correctly. Sege Diagram 11 for Direct Drive, and Diagram 12 r 13 for Reduction Drives, B. Chain Guide could be bent out of alignment with chain wheal. C. Check for defects In cast chain wheel or chain. i D. On Electric 9perator Doors or 'Pocket Wheel' Reduction gear Doors, check for Sprocket alignment and proper chain tension. Also check that set screws on Pocket Wheel Assembly are securely fasf ened. 4. DOOR DOES NOT CONTACT FLOOR LEVEL A Use spirit W at to check whether door or floor is off level. It door is out of level, proceed to check the following points: B. Check if 'Su ppbrt Brackets' and guides are level. C. It "l1 and 'B check out all right, roll door all the way up and i9e If curtain rolls up straight on drums. End door should be square. If cone shaped, go to Section S. D. Models, 232, 233, 234, 235: If all of the above out and curtain Is no more than 1/2' out of level, the toAowing method of curtain straightening may be used. The long side of the curtain can be shrunk as follows: Roll door all the way down. On the outside of the door curtaln Is asteel strip tile wide. This strip holds the caikain square. Take a screwdriver and ellghty sprees strip into corrugated rib. A small-amou in each of the lower ten ObS. Door curtain will shrink an that side. S. DOOR DOES NOT ROLL UP STRAIGHT A. Check all poMms In Section 1. B. An aflemathre solution W correct the coning door Is to raise the curtain up to the stops and determine w(mich side of the bottom angle touches the 1stops firsL C. Secure hand chain, remove guides, lower cur- tain down to floor level. Install a drum wedge on side of the door from which the bottom angle touches'fvst D. Proceed to Step 9 to reinstall the door guides. E. t problem ckintinuas, oonsut factory. INSTALLATION OF REPAIR PANELS 1. FOR ALL DOOR MODELS Determine the number of sheets which need to be replaced. Starting from the bottom of door curtain, the lock seams occur on about 26' centers. When ordering, please give exact length of sheet and location on door (i.e.. bottom, bottom and one Intermediate, etc.) 2. REMOVE DAMAGED SHEETS A. Secure door in its full down position by locking the chain an the chain retainer or by wedging a strong piece of wood or pipe In bole at the end of roll, against bmckeL When door sheet Is cut off, the door will have a strong tendency:to roil up, B. Remove door guides. C. Cut off damaged sheet (see Diagram 23). Scribe a straight line and art door sheet of using nibblers. D. Cut the sidestdpping and remove damaged shest(s). 3. INSTALL NEW SHEET(S) A Clamp new sheet In location as shown. S. Drill holes for t/e dta rivets (hk30) at 8' O.C., top and bottom and shown. Pop rivet as you go. C. Trim sidestrip as follows: Overlap steel/rubber 3 corrugations. Install the buttons and Ovals. Trim PVC Rubber as close as possible to the nearest staple. DIAGRAM 23 71 IL d 25 r �Cr AND 01 HERE RIVET 4 T IIE 9 ISDIE H 0 �. � o W ASTA Door Corporation PHONE: 770-974-2600 FAX: 770-974-1456 WEBSITE: wwwastadoorcom