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HomeMy WebLinkAboutRISER PAN CERTIFICATIONJoel Falardeau FL P.E. #70667 Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email ASI Builc Products 3" Riser Pan Certification Figure 1: Aluminum pan test stand with full load applied. Abstract: This report investigates the structural integrity of the 3"x12"x0.32" alumintun pan. Rational analysis and full scale material testing were used in determining the allowable clear span for hurricane wind loads and point loads according to the Florida Building code, 6th Edition, and ASCE 7-10. Five panels were assembled with both ends simply supported with the load concentrated mid -span, as shown in Figure 1. Three-point bending is achieved with this configuration; plain strain remains plain. Loads were applied in two steps with vertical displacement values recorded. The fifth pan on the right tended to show higher displacements than the left and middle locations. This higher displacement is due to the asymmetry of the pan coupled with this outside edge not being supported. The measurements on the right side are neglected for this reason. The displacements would be similar to the left side if stitch screws were installed. This is taken into consideration when Page 1 of 9 Joel Falardeau FL P.E. #70667 Evolution Engineering, 1 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 En averaging the displa( B, the allowable clea Testing: Figure 2 show the te; Figure ) mph with exposure ?plied. Testing Material: I Figure 3 shows an aluminum 3" riseri(standing seam), 0.032 inches thick industry standard 5 rib roof panel. Page 2 of 9 l Joel Falardeau FL P.E. #70667 Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email loelfalardeau@gmail.com r a-ae � z.zao a.aoa I i ` abo i rznoo 3"'RISER (STANDING SEAM) INDUSTRY STANDARD 5 RIB ROOF PANEL Figure 3: Detailed view of 3" riser aluminum pan. Clear Span: Figure 4 shows the clear span is 12 ft. 1 Figure 4: Aluminum pan test stand with full load applied. i I Page 3 of 9 I � I / Joel Falardeau FL P.E. #70667r0� Evolution Engineering, LLC i 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email ioelfalardeau@�mail.com Boundary Conditions: I Figure 5 shows the ends are simply supported using three #10 screws per pan. Stitch screws were applied 24 inches on center for the! outer panels on both the left and right sides. This measure is used for wind uplift and gra4ity loads. Figure 5: Movement within the stand is prevented by two 211x2l'A.50" patio beam. The test stand is kept rigid by a 2"x2"x0.50" patio beam fixed on both sides of the specimen. The patio beams are spaced away from the pans to avoid conflicts. Page 4 of 9 i Joel Falardeau FL P.E. #70667 Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email ioelfalardeau@gmail.com Figures 5 & 6 shows both ends of the�test stand are simply supported. �VDLU�IQ�, Page 5 of 9 I Joel Falardeau pl"���j� i U` y FL P.E. #70667 i Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email loelfalardeau@gmail.com Loads: Loading was applied in two steps; first 751b then 170 lb, see concrete blocks, Figure 7. Vertical Displacement Results: Figure 7 shows that the displacement on the right pan is considerably higher. This is due to the asymmetry of the pan with the edge not being supported coupled with edge effects, as shown in Figure 3. Results Table 1: Vertical Displacement of 0.030" pans for two loads. i Load (lb) Ix (in^4) Span (ft) Left Side Deflection (in) Mid Deflection (in) Right Side Deflection (in) Ave. Deflection (in) Ave. Ix (in)^4 75 12 0.06 0.10 044 0.08 Ix 1.53 0.93 - 1.23 170 12 0.24 0.30 9 —1 0.27 Ix 0.88 0.71 - 0.80 Page 6 of 9 Joel Falardeau FL P.E. #70667 Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email I" Pan with 12 ft s Load Ix Required Ave. Ix Required Test Span Allowable Span (lb) (in^4) j (in^4) (ft) (ft) 75 1.23 1.02 12 12.0 170 0.80 12.0 Wind Speed/Exposure Pan' Ix (in^4) Allow Span (ft) Safety Factor to Yield 130/13 I I1.02 i i 12.00 2.0 130/C 9.50 2.0 140/13 10.25 2.0 140/C 8.75 2.0 140/1) 8.00 2.1 150/13 10.00 2.0 150/C 8.25 2.0 160/13 9.00 2.0 160/C 7.75 2.0 Table 4: Calculated allowable spans enclosed 0.030" IX Wind Speed/Exposure Pan Ix (in^4) Allow Span (ft) Safety Factor 130/13 1.02 12.00 2.0 130/C 9.31 2.0 140/13 10.10 2.0 140/C 8.40 2.0 140/1) 7.52 2.0 150/B 7.90 2.1 150/C 7.84 2.0 160/13 7.55 2.0 160/C 7.36 2.0 Page 7 of 9 i Joel Falardeau i FL P.E. #70667 Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email ioelfalardeau@gmai Tables 3 & 4 show the allowable spans value determined from the material testi the 0.030" pan calculated based on the IX for open structures for the 0.02� Wind Speed/Exposure Pan Ix (in^4) Allow Span (ft) Safety Factor to Yield 130/13 0.73 I 10.20 2.0 130/C 8.30 2.0 140/13 8.90 2.0 140/C 7.50 2.0 140/D 7.00 2.0 150/B 8.65 2.0 150/C 7.20 2.0 160/I3 7.85 2.0 160/C 6.60 2.0 Wind Speed/Exposure Pan Ix (in^4) Allow Span (ft) Safety Factor 130/13 j 0.73 10.20 2.0 130/C 8.13 2.0 140/13 8.90 2.0 140/C 7.20 2.0 140/D 6.58 2.0 150/13 6.83 2.0 150/C 6.64 2.0 160/I3 6.46 2.0 160/C 6.27 2.0 i Tables 5 & 6 show the allowable spans for the 0.024" pan Page 8 of 9 i i i Joel Falardeau VOIUI� FL P.E. #70667 Evolution Engineering, LLC 37841 Hart Circle Zephyrhills, FL 33542 Cell (765)714-9022 Email loelfalardeau@gmail.com Conclusion: Three-point bending is achieved with the II configuration shown in Figure 1; plain strain remains plain. The material testing produced some anomalous results on the right side due to asymmetry of the pan coupled with edge effects. Engineering judgment was used in interpreting these results. The structural integrity of the pan has been determined by using material testing and rational analysis. The results were used to determine the pL stiffness Ix value. This value was used in calculating the allowable spans for various wind speeds and exposures shown in Tables 3 thru 6. i Digitally signed .`rcQ•\��G•ENSU�9J�'. F•. b ERIK G Y No 77605 ` ,STUART :O = %9STATE OF ;•ga Date: 2017.10.26 hnnua�` ...... 10:44:59-04'00' Page 9 of 9