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HomeMy WebLinkAboutGENERATORProtector® QS Series INCLUDES: • Two -Line LCD Multilingual Digital EvolutionT"' Controller (English/Spanish/ French/Portuguese) with external viewing window for easy indication of generator status and breaker position. • True PowerTM Electrical Technology • Isochronous Electronic Governor • Sound Attenuated Enclosure • Closed Coolant Recovery System • Smart Battery Charger • UV/Ozone Resistant Hoses • ±1 % Voltage Regulation • Natural Gas or LP Operation • 5 Year Limited Warranty • UL 2200 Listed • Capability to be installed within 18" (457) mm of a building* *Only if located away from doors, windows, and fresh air intakes, and unless otherwise directed by local codes. GENERAL` PROTECTOR® QS SERIES Standby Generators Liquid -Cooled Gaseous Engine Standby Power Rating Model RG022 (Aluminum - Bisque) - 22 kW 60 Hz Model RG027 (Aluminum - Bisque) - 27 kW 60 Hz Model RG032 (Aluminum - Bisque) - 32 kW 60 Hz Model RG038 (Aluminum - Bisque) - 38 kW 60 Hz Model RG048 (Aluminum - Bisque) - 48 kW 60 Hz E1� QU►� GORo 'Ru.mM.Eb PekG�¢6q av-rt'o-aia.�m oem Meets EPA Emission Regulations 22 & 27 kW are CA/MA emissions compliant 32 & 38 kW not for sale in CA / MA FEATURES O INNOVATIVE DESIGN & PROTOTYPE TESTING are key corpponents of O SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION. GENERAC'S success in "IMPROVING POWER BY DESIGN." But it This state-of-the-art power maximizing regulation system is standard on doesn't stop there. Total commitment to component testing, reliability all Generac models. It provides optimized FAST RESPONSE to changing testing, environmental testing, destruction and life testing, plus testing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by to applicable CSA, NEMA, EGSA, and other standards, allows you to electronically torque -matching the surge loads to the engine. Digital choose GENERAC POWER SYSTEMS with the confidence) that these voltage regulation at ±1%. systems will provide superior performance. O SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. i O TEST CRITERIA: O GENERAC TRANSFER SWITCHES. Long life and reliability are PROTOTYPE TESTED v NEMA MG1-22 EVALUATION synonymous with GENERAC POWER SYSTEMS. One reason for this SYSTEM TORSIONAL TESTED d MOTOR STARTING ABILITY confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility. ISO 2001- 2008 22.27.32*38.48kW GENERATOR SPECIFICATIONS I ) GENERAC® application & engineering data i ENGINE SPECIFICATIONS: 22, 27, 32 & 38 kW Type Synchronous Rotor Insulation Class H (22 & 27 kW) or F (32, 38 & 48 kW) Stator Insulation Class H Telephone Interference Factor (TIF) <50 Alternator Output Leads 1-Phase 4 wire Alternator Output Leads 3-Phase 6 wire Bearings Sealed Ball Coupling Flexible Disc Excitation System I pirect VOLTAGE REGULATION Type Electronic Sensing Single Phase Regulation I ± 1% GOVERNOR SPECIFICATIONS Type Electronic Frequency Regulation Isochronous Steady State Regulation ± 0.25% ELECTRICAL SYSTEM Battery Charge Alternator 12 Volt 30 Amp Static Battery Charger 2.5 Amp Recommended Battery (battery not included) Group 26 (22, 27, 3 & 38 kW)or Group 24F (48 k), 525CCA System Voltage 12 Volts GENERATOR FEATURES Revolving field heavy duty generator Directly connected to the engine Operating temperature rise 120 °C above a 40 °C ambient Class H insulation is NEMA rated Class F insulation is NEMA rated All models fully prototyped tested ENCLOSURE FEATURES Aluminum weather Ensures protection against mother nature. protective enclosure Electrostatically applied textured epoxy paint for added durability. Enclosed critical grade Quiet, critical grade muffler is mounted inside the unit muffler to prevent injuries. I Small, compact, attractive Makes for an easy, eye appealing installation. SAE Sound attenuated enclosure ensures quiet operation. (All ratings in accordance with BS5514, IS03046, ISO8528, SAE J1349 an Id DIN6271) Make Generac Model In -line Cylinders 4 Displacement (Liters) 2.4 Bore (in/mm) 3.41/86.5 Stroke (in/mm) 3.94/100 Compression Ratio 9.5:1 Intake Air System Naturally Aspirated (22 & 27 kW) or Turbocharged/Aftercooled (32 & 38 kW) Lifter Type Hydraulic ENGINE SPECIFICATIONS: 48 kW Make Generac Model VType Cylinders 8 Displacement (Liters) 5.4 Bore (in/mm) 3.55/90.2 Stroke (in/mm) 4,17/105.9 Compression Ratio 9:1 Intake Air System Naturally Aspirated Lifter Type Hydraulic ENGINE LUBRICATION SYSTEM Oil Pump Type Gear Oil Filter Type Full flow spin -on cartridge Crankcase Capacity (qt/I) 4/3.8 (22, 27, 32 & 38 kW) or 6/5.7 (48 kW) ENGINE COOLING SYSTEM Type Closed Water Pump Belt driven 1980-22&27kW Fan Speed (rpm) 1500 - 32 & 38 kW 1954 - 48 kW Fan Diameter (in/mm) 18.1/459.7 (22 & 27 kW) or 22/558.8 (32, 38 & 48 kW) Fan Mode Pusher (22 & 27 kW) or Puller (32, 38 & 48 kW) FUEL SYSTEM Fuel Type Natural gas, propane vapor Carburetor Down Draft Secondary Fuel Regulator Standard Fuel Shut Off Solenoid Standard Operating Fuel Pressure 5-14" water column/9-26 mm HG LP Fuel Pressure 11 -14" Water Column NG Fuel Pressure 15 -14" Water Column 22.27.32.38.48kW GENERAC® operating data GENERATOR OUTPUT VOLTAGEAW - 60 Hz kW LPG Amo LPG kW Nat. Gas Amp Nat. Gas CB Size (Both) 120/240 V, 10, 1.0 pf 22 92 22 92 100 RG022 120/208 V, 30, 0.8 pf 22 76 22 76 80 120/240 V, 30, 0.8 pf 22 66 22 66 80 120/240 V, 10, 1.0 pf 27 113 25 104 125 RG027 120/208 V, 30, 0.8 pf 27 94 25 87 100 120/240 V, 30, 0.8 pf 27 81 25 75 90 120/240 V, 10, 1.0 pf 32 133 32 133 150 120/208 V, 30, 0.8 pf 32 111 32 111 125 RG032 120/240 V, 30, 0.8 pf 32 96 32 96 100 277/480 V, 30, 0.8 pf 32 48 32 48 60 120/240 V, 10, 1.0 of 38 158 38 158 175 120/208 V, 30, 0.8 pf 38 132 38 132 150 RG038 120/240 V, 30, 0.8 pf 38 114 38 114 125 277/480 V, 30, 0.8 pf 38 57 38 57 60 120/240 V, 10, 1.0 pf 48 I 200 48 200 200 120/208 V, 30, 0.8 pf 48 167 48 167 175 RG048 120/240 V, 30, 0.8 pf 48 144 48 144 150 277/480 V, 30, 0.8 pf 48 72 48 72 80 SURGE CAPACITY IN AMPS ENGINE FUEL CONSUMPTION Voltage Dip @ < .4 pf Natural Gas Propane 15% 30%1 (ft3/hr) (m3/hr) (raal/hr) (1/hr) (113/hr) 120/240 V, 10 55 1351 RG022 120/208 V, 30 40 921 120/240 V, 30 35 80 120/240 V, 10 62 170I RG027 120/208 V, 30 70 120I 120/240 V, 30 61 103 120/240 V, 10 75 1801 RG032 120/208 V, 30 87 210 120/240 V, 30 75 182j 277/480 V, 30 36 871 120/240 V. 10 75 180 RG038 120/208 V, 30 87 21 d 120/240 V, 30 75 182 277/480 V, 30 36 87' 120/240 V, 10 85 195 120/208 V, 30 90 218. RG048 120/240 V, 30 78 189 277/480 V, 30 36 87, Nate: Fuel pipe must be sized for full load. For Btu content, multiply ft3/hr x 2520 (LP) or 113/hr x 1000 (NG) For megajoule content, multiply m3/hr x 93.15 (LP) or m3/hr x 37.26 (NG) Refer to "Emissions Data Sheets" for maximum fuel flow for EPA and SCAQMD permitting purposes. I Exercise cycle 42 1.2 0.44 1.7 16 25% of rated load 100 2.8 1.1 4.2 40 RG022 50% of rated load 190 5.4 2.1 7.8 75 75% of rated load 255 7.2 2.8 10.5 101 100% of rated load 316 9 3.4 13 125 Exercise cycle 42 1.2 1 0.44 1.7 1 16 25% of rated load 108 3.1 1.2 4.5 43 RG027 50% of rated load 197 5.6 2.1 8.1 78 75% of rated load 287 8.2 3.1 11.8 114 100% of rated load 359 10.2 3.9 14.8 143 Exercise cycle 79 2.2 1 0.8 3.2 30 25% of rated load 144 4.1 1.7 6.3 60 RG032 50% of rated load 226 6.4 2.7 10.3 97 75% of rated load 298 6.4 3.7 13.9 132 100% of rated load 375 10.6 4.6 17.5 166 Exercise cycle 83 2.3 0.9 3.2 31 25% of rated load 1 162 4.6 1.7 6.6 62 RG038 50% of rated load 255 7.2 2.9 10.8 103 75% of rated load 345 9.8 4 15 142 100% of rated load 437 12.4 5.2 19 185 Exercise cycle 95 2.7 1 3.9 38 25% of rated load 204 5.8 2.16 8.5 82 RG048 50% of rated load 392 11.1 4.14 15.7 151 75% of rated load 547 15.5 5.8 22.8 220 100% of rated load 756 1 21.5 1 7.96 31.3 302 STANDBY RATING: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046-1. Design and specifications are subject to change without notice. I GENERAC® 22.27.32.38.48kW ENGINE COOLING operating data 22 kW 27 kW 32 & 38 kW 48 kW Air flow (inlet air including alternator and combustion air in cfm/cmm) I 2400/68 2400/68 2200/62.3 4350/123.2 System coolant capacity (gal/liters) 2.5/9.5 2.5/9.5 2.5/9.5 3/11.4 Heat rejection to coolant (BTU per hr/MJ per hr) 99,000/104.5 105,000/110.8 145,000/153 186,000/196.2 Maximum operation air temperature on radiator (°C/°F) 60/150 Maximum ambient temperature (°C/°F) 50/140 COMBUSTION REQUIREMENTS Flow at rated power (cfm/cmm) 1 68/1.9 1 68/1.9 1 106/3 1 163/4.6 1 SOUND EMISSIONS Sound output in dB(A) at 23 ft (7 m) with generator in exercise mode` i 1 61 1 61 58 1 63 Sound output in dB(A) at 23 ft (7 m) with generator operating at normal load' 1 70 1 70 64 1 68 "Sound levels are taken from the front of the generator. Sound levels taken from othej sides of the generator may be higher depending on installation parameters. EXHAUST Exhaust flow at rated output (cfm/cmm) 1 1 165/4.7 1 180/5.1 1 300/8.5 1 414/11.7 Exhaust temperature at muffler outlet (°C/°F) j 1 482/900 1 538/1000 1 579/1075 1 552/1025 ENGINE PARAMETERS Rated Synchronous rpm 1 1 1800 1 POWER ADJUSTMENT FOR AMBIENT CONDITIONS Temperature Deration....................................................................!.......,.............................3% for every 10 °C above 25 °C or 1.65% for every 10 °F above 77 °F Altitude Deration (22, 27 & 48 kW)...................................................................................1 % for every 100 m above 183 m or 3% for every 1000 ft above 600 ft Altitude Deration (32 & 38 kW)....................................................!......................I........... 1 % for every 100 m above 915 m or 3% for every 1000 It above 3000 ft CONTROLLER FEATURES Two -Line Plain Text LCD Display....................................................................................................................................Simple user interface for ease of operation. Mode Switch: Auto..............................................................................................................................................Automatic Start on Utilityfailure. 7 day exerciser Off.........................................................................1.........................................,.......Stops unit. Power is removed. Control and charger still operate. Manual..................................................................I...........,......,... Start with starter control, unit stays on. If utility fails, transfer to load takes place. Programmable start delay between 10-30 seconds..............................................................................................................................................10 sec standard i Engine Start Sequence..................................................................:.................................................. Cyclic cranking:16 sec on, 7 rest (90 sec maximum duration) EngineWarm-up....................................................................................................................................................................................................................5 sec EngineCool-Down........................................................................t................,......,...................,.............................................................................................1 min Starter Lock-out............................................................................!....................................................Starter cannot re-engage until 5 sec after engine has stopped. SmartBattery Charger........................................................................................................................................................................................................ Standard Automatic Voltage Regulation with Over and Under Voltage Protection................................................................................................................................ Standard AutomaticLow Oil Pressure Shutdown............................................................................................................................................................................... Standard OverspeedShutdown.............................................................................................................................................................................................. Standard, 72 Hz HighTemperature Shutdown...............................................................................................................................................................................................Standard OvercrankProtection.......................................................................................................................................................................................................... Standard SafetyFused......................................................................................................................................................................................................................Standard Failureto Transfer Protection..............................................................................................................................................................................................Standard Low Battery Protection...................................................................................................................................................................................................... ry .. Standard 50 Event Run Log.........................................................................!...................,.......................................................,.........................................................Standard FutureSet Capable Exerciser........................................................l..,..,...........,..............................,..........,,,,......................................................................Standard IncorrectWiring Protection................................................................................................................................................................................................ Standard InternalFault Protection..................................................................................................................................................................................................... Standard CommonExternal Fault Capability.....................................................................................................................................................................................Standard GovernorFailure Protection..............................................................................................................................................................................................Standard 22.27.32.38.48kW GENERAC® available accessories Model # Product- rDescription Generac's Mobile Link allows you to check the status of your generator from anywhere that you have access to an Internet connection from a PC or with G006463-4 Mobile Link TM any smart device. You will even be notified when a change in the generator's status occurs via e-mail or text message. Note: Harness Adapter Kit required. Available in the U.S. only. The Harness Adapter Kit is required to make liquid -cooled units compatible G006478-0 Harness Adapter Kit with Mobile LinkTM G005630-1 - 22, 27, 32 & 38 kW If the temperature regularly falls below 32 OF (0 °C), install a cold weather kit Cold Weather Kit to maintain optimal battery temperature. Kit consists of battery warmer with G005632-1- 48 kW thermostat built into the wrap. G005616-0 - 22, 27, 32 & 38 kW Extreme Cold Recommended where the temperature regularly falls below 32 OF (0 °C) for G007088-0 - 48 kW Weather Kit extended periods of time. For liquid cooled units only. G005651-0 Base Plug Kit I Add base plugs to the base of the generator to keep out debris. If the generator enclosure is scratched or damaged, it is important to G005703-0 - Bisque Paint Kit touch-up the paint to protect from future corrosion. The paint kit includes the necessary paint to properly maintain or touch-up a generator enclosure. G005656-0 - 22 & 27 kW Scheduled The Liquid -Cooled Scheduled Maintenance Kits offer all the hardware G005984-0 - 32 & 38 kW Maintenance Kit necessary to perform complete maintenance on Generac liquid -cooled G006205-0 - 48 kW generators. G006664-0 Local Wireless Completely wireless and battery powered, Generac's wireless remote monitor Monitor provides you with instant status information without ever leaving the house. G006665-0 Wireless Remote Recommended for use with the Wireless Remote on units up to 60 kW, Extension Harness required for use on units 70 kW or greater. Smart Management Modules are used in conjunction with the Automatic G006873-0 Smart Management Transfer Switch to increase its power management capabilities. It provides Module (50 Amps), additional power management flexibility not found in any other power management system. G006510-0 E-Stop E-stop allows for immediate fuel shutoff and generator shutdown in the event of an emergency. The Wi-Fi enabled LP fuel level monitor provides constant monitoring of the Wi-Fi LP Fuel Level connected LP fuel tank. Monitoring the LP tank's fuel level is an important G007005-0 Monitor step in making sure your generator is ready to run during an unexpected i power failure. Status alerts are available through a free application to notify when your LP tank is in need of a refill. RADIATOR(EXHAUST DISCHARGE AIR (BOTH SIDES) BATTERYI2V- GRP 26 NEGATIVE GROUND PIN:077483 REMOVE COVER -- FOR ACCESS TO RADIATOR FILL CAP 427 ----- [16.8]- -- EXHAUST MUFFLER - ENCLOSED WITHIN GENERATOR ENCLOSURE RADIATOR/EXHAUST DISCHARGE AIR AIR INTAKE (BOTHSIDES)RADIATOR ' 1 aL DRaN xosE DRaA cooLANTREcovERve RADIATORFlLLC/+ �[\/[j aR CLEANER ELEMI SPARK PLUGS 141 15.61 629.9 [24.8] -� CENTER OF GRAVITY (SEE NOTE 5) TOP VIEW 48 11.91 REFERENCE OWNERS MANUAL FOR PERIODIC REPLACEMENT PART LISTINGS. CIRCUIT BREAKE SEE NOTE 3 1040 (40.91 UEL LINE CONNECTION 3/4' NPT FEMALE COUPLING LEFT SIDE VIEW NOTES: 1. MINIMUM RECOMMENDED CONCRETE PAD SIZE: 1092 (43") WIDE X 1885 (74.2°) LONG. REFERENCE INSTALLATION GUIDE SUPPLIED WITH UNIT FOR CONCRETE PAD GUIDELINES. 2. ALLOW SUFFICIENT ROOM ON ALL SIDES OF THE GENERATOR FOR MAINTENANCE AND SERVICING. THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH CURRENT APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELL AS ANY OTHER FEDERAL, STATE, AND LOCAL CODES. 3. CONTROL PANEL I CIRCUIT BREAKER INFORMATION: - SEE SPECIFICATION SHEET OR OWNERS MANUAL - ACCESSIBLE THROUGH CUSTOMER ACCESS ASSEMBLY DOOR ON REAR OF GENERATOR. 4. REMOVE THE REAR ENCLOSURE COVER PANEL TO ACCESS THE STUB -UP AREAS AS FOLLOWS: - HIGH VOLTAGE CONNECTION INCLUDING AC LOAD LEAD CONDUIT CONNECTION NEUTRAL CONNECTION, BATTERY CHARGER 120 VOLT AC (0.5 AMP MAX) CONNECTION. - LOW VOLTAGE CONNECTION INCLUDING TRANSFER SWITCH CONTROL WIRES. 5. CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. 6. BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW. 7. REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS. 8. MOUNTING BOLTS OR STUDS TO MOUNTING SURFACE SHALL BE SM-11 GRADE 5 (USE STANDARD SAE TORQUESPECS) - 9. MUST ALLOW FREE FLOW OF INTAKE AIR, DISCHARGE AIR AND EXHAUST. SEE SPEC SHEET FOR MINIMUM AIR FLOW AND MAXIMUM RESTRICTION REQUIREMENTS. 10. GENERATOR MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS AVAILABLE AND THAT DISCHARGE AIR FROM RADIATOR IS NOT RECIRCULATED. 11. EXHAUST MUFFLER AND FAN BELT ENCLOSED WITHIN GENERATOR ENCLOSURE, REMOVE FRONT PANEL TO ACCESS. -REAR ENCLOSURE 980 COVER PANEL [38.61 SEE NOTE 4 OVERALL HEIGHT [ USTOMER ACCESS 48 ASSEMBLY, CONTROL 11.9] PANEL ACCESS, TYP BATTERY CHARGER j LOCATED WITHIN SEE NOTE 4 45 OVERALL WIDTH 11 8] REARVIEW TYP WEIGHT DATA ENGINE/KW ENCLOSURE WEIGHT O LY GEKG WEIGHT SI(ID SHIKG SHIPPING WEIGHT KVA MATERIAL KG [LBSf [L ILB KG p.BS] KG [LBSI 2AL 22KW (60HZ) SINGLE PHASE 17.4KVA (50HZ) AL 410.519051 30 [661 440 (9711 THREE PHASE 22KVA (50HZ) 2AL 27KW (60HZ) SINGLE PHASE 21.6KVA (50HZ) AL 426 [940] 30 [661 456 [I006) THREE PHASE 27KVA (50HZ) 631 - 1490 [58.7] TYP - - 1580 [62.2]— OVERALL LENGTH RIGHT SIDE VIEW DIMENSIONS: MM [INCH] VICE ACTION LATCH, ONE PER DOOR, ONE LIFT OFF DOOR PER SIDE OF GENERATOR 0 45 [1.8] TOP VIEW LEFT SIDE VIEW TE - STUB -UP AREA FOR HIGH AND LOW VOLTAGE CONNECTIONS. CUIT BREAKER, NEUTRAL AND CUSTOMER CONNECTION OPENING. STUB -UP COVER 735 1 1 27 [1.01 723 [28.5I TYP --'i TYP MOUNTING SLOT CENTERS 776 [30.6I DIMENSIONS: MM [INCHI REAR VIEW 96 [3.8I CD