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HomeMy WebLinkAboutGAS TANK PRODUCT INFORMATIONx�"WRrA ..-�a7=*�a.',,. •,�,.- ;�.. ;�� --+ ...-...a, `c.a-rrY , ,:;2:.. �x -"-7.•>re-..,Nr_....,..-.,, '^� --z+ +.r: - �. ._ -: :'�:_.rr.: , EST&I (. [ _ i. - .. - r.�t - '. `. l • is _ 8" dome in black plastic or white galvanized steel a POWDU t,/ eCure^ Superr Rurabe.a vu�thrZin - Rr`ci�;zPrimer on .AhouegViaii f?OWDjIJRA®`•UneCure 'TwocMtsy5fem,proper6es�in lutle:: s_ Zrnc rc6repoxppi im'er41 .Super du ' bfij TOIC polyesterrtopeoat _ SUpefigr.• qo'.f "sibn'andr•edge prote:ctidn: Pafentpend ng"foribulatedtpWh6r andaoIMA ' • Dual service options for above or underground applications • Option #1: Ready -to -bury red oxide durable powder coating with black • polyethylene AGUG dome* • Option #2: Aboveground option with steel 8" AGUG dome • All valves and float gauges are centered under dome • Fabricated to the latest A.S.M.E. Code, Section VIII, Division 1 • Registered with the National Board • #72 liquid level outage valve orifice reduces refueling emissions • Vacuum pre -purged to save time, money and product Applicable federal, state, or local regulations may contain specific requirements for protective coatings and cathodic protection. The purchaser and installer are responsible for compliance with all federal, state, local and NFPA industry regulations. Cathodic protection is required and coating must be continuous and uninterrupted and must comply with an local, state or national code. wwwTrinityContainers.com Call Toll Free: 888-558-8265 TRINITY' ®' o Containing OurWorld's Energy- WIDTH General Specifications )rms to the latest edition of the ASME code for >ure Vessels, Section Vlll, Division 1. Complies with 158. 1 at 250 psig from -20' F. to 125' F. All tanks may be rated to a full (14.7 psi) vacuum. :I Finish: Coated with epoxy red powder, ( Tanks coated ie epoxy powder must be buried). For Aboveground use, may be coated with TGIC powder. :able federal, state or local regulations may contain is requirements for protective coatings and cathodic tion. The purchaser and installer are responsible for lance with all federal, state or local regulations. �--� WITHDRAWAL OTICEE VALVE LP' FLOAT ,' .GAS � GAUGE ANODE ®�-CONNECTION rr / I ' FILLER O O�-VALVE C) SERVICE/ � NAME MULTIVALVE PLATE RELIEF VALVE FITTINGS LAYOUT UNDER DOME AGUG VESSEL DIMENSIONAL INFORMATION All vessels dimensions are approximate WATER CAP ITY OUTSIDE HEAD I OVERALL OVERALL LEG LEG WEIGHT QUANTITY III DIAMETER TYPE LENGTH HEIGHT WIDTH SPACING FULL PER 120' 454 2 L 24" Ellip 5' - 5 13/16" 3' - 0" 10 1/8" 3' - 0" 245 lbs. LOAD 96 STACK 12 609.6 mm 1671.3mm 911.4 mm 257.2 mm 914.4 mm 111.1 kg. 250 g. 946.,: L 31,5" Hem! T - 2 1 /2" 3' - 7 1/2" 12 3/4" 3' - 6" 472 Ibs. 63 9 800.1 mm 2197.1 mm 1104.9 mm 323.9 mm 1066.8 mm 214.1 kg. 320 g. 1211 Hemi 8' -11 3/4" 3' - 7 1/2" 12 3/4" 4' - 0 1/4" 588 Ibs. 45 9 L 0. r 800.1 mm 2736.9 mm 1104.9 mm 323.9 mm 1225.E mm 266.7 kg. 5000. 1892. L 37.42" 950.5 mm Hemi 9' -10° 4' -1 7/16" 15" 5' - 0" 871 Ibs. 30 6 -,I 2997.2 mm 1255.7 mm 381.0 mm 1524.0 mm 395,1 kg 1000'li19. 3785.,0 L 40.96" 1040.4 Hemi 15' -10 13/16" 4' - 4 5/16" 16 1/4" 9' - 0" 1729 Ibs. 15 5 VI mm 4846.E mm 1344.E mm 412.8 mm 2743.2 mm 784.3 kg Rev: Jan. 27, 2016 ter_ Why Ta ks Corrode Underg ound steel tanks corrode due to an electrochemical reaction betwee the tank and the surrounding soil. The process of corrosion occurs ue to small voltage differences on the steel surface that result in the fl w of DC current from one location to another. Where current flows fr m the tank into the soil corrosion occurs. This location is called the ano ,,in a corrosion circuit. Where current flows from the soil to the tank, no corrosion occurs. The progress of corrosion is determined by the amo int of current flowing between the anode and the cathode and whether the locations of the anode/ cathode remain constant over time. Corrosi' i rates are generally higher in wet soil environments since the conduct lity of the soil promotes the flow of DC current in the corrosion circuit. Corrosion�,I,erall generally exhibits itself on underground tanks in either a general c rusting or more commonly, a pitting attack. Pit locations may res it from metallurgical conditions of the steel suraface or soil variation, such as rocks, salts, fertilizer, moisture concentration, oxygen concentration, etc. Preventing Corrosion Protecting underground r " _ tanks from corrosion is easily achieved by the use Of two commonly applied protection methods: external coating and cathodic protection. These two methods are complementary _F and should be used in conjunction with the other, An effective external protective coating in lates the steel from the soil environment, thus preventing the flow of orrosion current from the anode to the cathode. An effective external co � Ingcan Protect over 99%ofthe tank surface area. However, no coating i perfect. Damage from construction or soil stresses create tiny defects' which may result in accelerated corrosion at the defect. Cathodic pr' tection prevents corrosion at those defects by applying DC current from an external source, forcing the tank to become cathode. ication of sufficient DC current to the tank will prevent any corrosion fr' m occurring. The two general types of cathodic protection systems are 3acrificial and impressed current. Sacrificial systems are used when t e amount of current required for the protection is small, such as in L I iderground propane tanks. Impressed current systems are more imonly used for large structures such as large diameter pipelines. El ictrical isolation of the tank from metallic piping systems and electrica grounds is critical for the cathodic protection system's P.f nnf7Vanaco l How Sacrltic] Cathodic Protection Works Sacrificial., 11f Ms work by creating a galvanic connection between two different metals. The most common anode material is magnesium, which when coupled to steel results in DCcurrent flow from the magnesium to the steel. The open circuit potential of steel is about -0.50 volts referenced to a copper sulfate electrode. The open circuit potential of magnesium is about -1.55V to-1.80V. By connecting the two metals together, the difference of 1 to 1.25V volts results in current flow to the tank that overcomes the natural corrosion cells that exist on the tank. With this current available to the tank, no corrosion occurs. Magnesium Anodes There are a variety of anode sizes and alloys used for cathodic protection. The two primary alloys are designed as H-1 (or AZ63) and High Potential.- The H-1 alloy is produced from recycled magnesium and has an open circuit potential of approximately—1.55V. This alloy is well suited for protection of underground propane tanks. The High Potential alloy is 99% pure magnesium having an open circuit potential up to -1.8V. This alloy should be used for soil applications over 10,000 ohm -cm resistivity. The two most common anode. sizes used for underground propane tanks are 9 Ib. and 1.7lb. The size designation relates to the metal weight. 10' of #12 TW insulated wire is attached to the anodes. Anodes are then backfilled in a mixture of gypsum, bentonite, and sodium sulfate to lower the electrical resistance of the anode to soil. The mixture is a low cost, nonhazardous, electrically conductive backfill. The anode and backfill is then packaged in a cotton bag and either a cardboard box or paper bag. Actual shipping weight of these anodes with backfill is 27 lb. and 45 lb. Application Recommendations Magnesium anodes can protect underground tanks in most soil conditions. The H-1 alloy is generally very effective. The following chart Provides size and quantity recommendations forvarious sizetanks based on conservative design assumptions. This chart covers soil conditions UP to 10,000 ohm -centimeter resistivity. Resistivities higher than 10,000 ohm -centimeter generally represent very dry soils. Verification of soil resistivity can be performed throughsoil analysis. Contact us for design recommendations in locations where soil resistivities exceed 10,000 ohm -cm, or if there is no effective external coating on the tank. The propane service line from the tank to the house also must be considered in the cathodic protection design, unless the service line is plastic. All underground steel pipe should be externally coated with a corrosion resistant material. The service line should be electrically isolated at the house with an insulating fitting or union. If service pipe is less than 50' in length, the tank anodes will provide sufficient current to protect both tank and pipe. For longer lengths of pipe, an additional anode may be required at the house connections. 'If another metallic material such as copper is used for service piping, the pipe should be electrically isolated from the tank at the fill pipe connection. Copper and steel create a galvanic couple thatwiil accelerate corrosion of the steel tank when directly connected to copper piping. Generally, copper piping does not require cathodic protection. Soil Type I yp ank Cap. (gal.) 5 ` ie ils+'G ayi Lo 5 t 50 ;h nam �? .•�� Gravel, Rocky Areas 5000 to 10000 ohm -cm Siz � Size Qty. Alloy 120 150 9# 1 H-1 9# 1 H-1 j 250 9 9 1 9# 2 H-1 325 9# 2 H-1 500 9# 2 H-1 1000 1: 9# �H 9# 4 H-1 1500 4 H-1 2000 " 9# 1 6 H-1 *Based' n 90% effective external coating, 2 ma/ft2 current density, and 30- yearAn de life. Anode hstallation 1. De ermine size and quantity of anodes from application chart. 2. W 'Ipn a single anode is installed, it should be located near the tank center on either side of tank. 3.W hen multiple anodes are Installed, space them evenly around the;tank. See examples below. 1 ' 1 node 2 anodes 4 anodes C ID 0 0 4.An �es are shipped in either cardboard boxes or multi -wall pap r sacks. Remove outer container and bury the cloth bagged ano e. If anode is supplied in plastic bag, remove plastic bag bef �e installing. 5. Instill anodes approximately two to three feet from the tank and at le' st as deep as the center line of the tank. Anodes work best in I�'etter. ations with permanent moisture, so generally the deeper the 6.Afte; placing the anode, stretch out the anode connection wire and extend over to a connection point on the tank fill pipe. 7. Cov the anode with approximately six inches of backfill and you j�5 gallons of water on the anode to saturate the prepared bac' ill. Water is necessary to activate the anode. 8.Con� pct the anode wire to the tank with a low electrical resis ance connection. Examples are threaded stud on the tank ill pipe or any accessible metallic connection point to the tank. All connections should be coated with a moisture -proof mate r ial. 9. Ideal r, the tank connection is made in the area of the tank fill pipe �i ithin the covered dome. With access to the anode wire, subsequent testing of the tank can include measurement of anod output and verification of performance. 10.Veri , performance of the anode using an appropriate test Mech,6,j ail Connection under Dome Cathodic Protection Testing Procedure Equipment Needed: Digital Voltmeter, Red Test Lead Min. 12' Long & Black Lead Min. 2' Long, Reference Electrode (Copper/Copper Sulphate Half -Cell) STEP 1: Using a digital voltmeter insert the red test lead into the Volt jack of the meter and select the 2 or 20 volt DC scale. Clip red test lead connector to an uncoated metallic area of the tank, preferably to the fill pipe multivalve. A good solid connection is very important. (DO NOT connect to shroud). STEP 2: Insert the black test lead into the Common jack on the meter, and connect the opposite end of the lead to a charged reference electrode (% cell). STEP 3: Remove protective cap from the porous plug at bottom end of electrode. Place porous plug end into native soil (remove grass if necessary) at four locations around the tank (one on each side of the tank, and one at each end of the tank). If difficulty is encountered obtaining readings, moisten soil with water or dig % cell deeper into the soil. STEP 4: Record all four meter readings on an appropriate form. The least of all four readings should be a minimum of-0.850v or more negative. (Note: If any of the four readings are below (less negative) -0.850v then the tank is not fully protected). Charging Reference Electrode STEP 1: Unscrew and remove porous plug end of new reference electrode. Add deionized or distilled water to the copper sulfate crystals, filling electrode completely. The solution will turn blue in color and there should always be excess crystals at the bottom of the tube. DO NOT USE TAP WATER, STEP 2: Replace porous plug end of electrode and place in an upright position so that the porous plug end is facing in the down position and let stand for 1 hour before use. This will allow the porous plug to become completely saturated before use. Caution: Do not allow electrode to contact oil, road salts, or other substances that may contaminate the solution by absorption through porous plug. Do not allow electrode to freeze. Distributed By: ragulato for use q a first to 1 600,000 on any domestio size ASME or DOT contalner In propane gas ettons requiting lip to 1,600,000 BTU's per hour. The regulator is factory set to urs to an intermediate pressure of approximately 10 PSIG. reduce container V84MeTRV9 '/," FNPT I %' FNPT �/32" Over Outlet Maximum flow haeedion Iniek pressure ED PSIG higher then the regulators 011ng clod delivery o 1,600,000 Rna and dellve ng 9.OD ry pressure eel pressure e 2 Ihs Getting, ry pressure 20% lower than the regulator accurate first stage regulation In twa= ate pressure of to 10 stage bulk tank systems. Reduce tank pressure to an PSIG. Also used to supply high pressure burners for applications like furnaces or boilers, Also Incorporated In multiple cylinder instaiiatlons. !"a 1911fair i ation NPT 1" F. NPT F POL Y4„ sla" F NPT Yes I 2,soo,000 Pamphlet al slags pressure wnirol, muetelthsrineo V l pamphiet 68 rporele Integral rellervalve arapsrate rellarvalve ehouid Row based on Inlet pressure 20 P91G hlgharihen the ragulalorse0ing and delivery pressure 20% la be apeoiRed in accordance houlan the salting, e reduce first stage pressure of ti to 20 PSIG down to burner pressure, normally 11"w.c. ledlum oommerclal Installations, multiple cylinder Installations and normal domestio loads, rag linforguaition Ve F NPT N? F NPT D28 1" F NPT 10 P61G inlet end On W.0. degverypressure. 11° vv.c. Palo9°w a� Inlet 3�� Over Inlet 938,000 IR Back Mount - ' i ' i Regulator Is designed to first stage pressure of S. PSiG down to ire normally 11" yy c, Designed reduce as a seoond stage regulator for smaller applications with UP to 450,00013TU/ht: and are ideal for homes, molit3 homes, and cottages, Inf®tr bw /" F.AiPT o � �NPi /a FNp7' P51G Inlet B to 13 Over inlet Vow based an 10 pslt3lnlatand 9 wc. delive wa 450,000 ° ry pressure. � �o •.i