HomeMy WebLinkAboutGAS TANK PRODUCT INFORMATION- l
ABOVEGROUND/UNDERGROUND DOMESTIC TANKS
120-2,000 w9
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8" dome in black plastic or white
galvanized steel
CONTAINERS
NEW!
POWDURAO OneCureP Super Durable Topcoat
with Zinc Rich Primer on Aboveground
POWDURA® OneCureT" Two coat system properties include:
• Zinc rich epoxy primer
• Super durable TGIC polyester topcoat
• Superior corrosion and edge protection
• Patent pending formulated primer and topcoat
• Dual service options for above or underground applications
• Option #1: Ready -to -bury red oxide durable powder coating with black
• polyethylene AGUG dome*
• Option #2: Aboveground option with steel 8" AGUG dome
• All valves and float gauges are centered under dome
• Fabricated to the latest A.S.M.E. Code, Section Vill, Division 1
• Registered with the National Board
• 472 liquid level outage valve orifice reduces refueling emissions
• Vacuum pre -purged to save time, money and product
*Applicable federal, state, or local regulations may contain specific requirements for
protective coatings and cathodic protection. The purchaser and installer are responsible
for compliance with all federal, state, local and NFPA industry regulations. Cathodic
protection is required and coating must be continuous and uninterrupted and must
comply with an local, state or national code.
www.TrinityContainei-s.com Call Toll Free: 888-558-8265
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TRINITY'D
Containing Our Wor/d's Energf"
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General Specifications
Con 'rms to the latest edition of the ASME code for
Pres''ure Vessels, Section Vill, Division 1. Complies with
NFP 58.
Rated at 250 psig from -20° F. to 125' F. All tanks may be
evacuated to a full (14.7 psi) vacuum.
Vess il Finish: Coated with epoxy red powder. (Tanks'
coated
with i je epoxy powder must be buried). For Aboveground use,
tanks may be coated with TGIC powder.
Appli ;able federal, state or local regulations may contain
spec' is requirements for protective coatings and cathodic
prote q tion. The purchaser and installer are responsible for
comp lance with all federal, state or local regulations.
All vess4lls dimensions are ai
i
WAT R I OUTSIDE
CAPAITY DIAMETER
120 g.
454. !L
250 :q.
320 vl .
12 .4{ L
500 W j.
1892. 'iL
1000
24"
609.6 mm
31.5"
800.1 mm
31.5"
800.1 mm
37.4211
950.5 mm
40.96"
1040.4 mm
_ -' �, WITHDRAWAL
VALVE
LP. GL4
FLOAT ,'/ . W
GAUGE ANODE
-CONNECTION
FILLER
O O�'VALVE
SERVICE
MULTIVALVE \. PNAME
LATE
RELIEF
VALVE
FITTINGS LAYOUT UNDER DOME
Huuu Vt55EL DIMENSIONAL INFORMATION
oximate
HEAD I OVERALL I OVERALL
TYPE LENGTH HEIGHT
Ellip
5'- 5 13/16"
3' - 0"
1671.3mm
911.4 mm
Hem!
7'-21/2"
3'-71/2"
2197.1 mm
1104.9 mm
Hemi
8' -11 3/4"
3' - 7 1/2"
2736.9 mm
1104.9 mm
Hem!
9' -10"
4' -1 7/16"
2997.2 mm
1255.7 mm
Hemi
15' -10 13/16"
4' - 4 5/16"
4846.6 mm
1344.6 mm
LEG LEG
WEIGHT
QUANTITY
WIDTH SPACING
FULL
PER
LOAD
STACK
10 1/8" 3' - 0"
245 lbs.
96
12
257.2 mm 914.4 mm
111.1 kg.
12 3/4" 3' - 6"
472 Ibs.
63
9
323.9 mm 1066.8 mm
214.1 kg.
12 3/4" 4' - 0 1/4"
588 Ibs.
45
9
323.9 mm 1225.6 mm
266.7 kg.
15" 5' - 0"
871 lbs.
30
6
381.0 mm 1524.0 mm
395.1 kg
16 1/4" 9--0"
1729 Ibs.
15
5
412.8 mm 2743.2 mm
784.3 kg
Rev: Jan. 27, 2016
Why Tans Corrode
Underground steel tanks corrode due to an electrochemical reaction
between 'e tank and the surrounding soil. The process of corrosion
occurs du to small voltage differences on the steel surface that result
in the flomof DC current from one location to another. Where current
flows frorrthe tank into the soil corrosion occurs. This location is called
the anode n a corrosion circuit. Where current flows from the soil to the
tank, no corrosion occurs. The progress of corrosion is determined b
the amour of current flowing between the anode and the cathode and
whether th locations of the anode/ cathode remain constant overtime.
Corrosion rates are generally higher in wet soil environments since the
conductivii of the soil promotes the flow of DC current in the corrosion
circuit.
Corrosion generally exhibits itself on underground tanks in either a
general ove all rusting or more commonly, a pitting attack. Pit locations
may result rom metallurgical conditions of the steel suraface or soil
variations si ch as rocks, salts, fertilizer, moisture concentration, oxygen
concentrati n, etc.
coating intu
the flow of cc
external coat
no coating is
tiny defects,
Cathodic pi
DC current
Preventing Corrosion
Protecting underground
tanks from corrosion is
easily achieved by the use
Of two commonly applied
Protection methods:
external coating and
cathodic protection.
These two methods
are complementary
and should be used in
conjunction with the
other. An effective
external protective
s the steel from the soil environment, thus preventing
Sion current from the anode to the cathode. An effective
can protect over 99% of the tank surface area. However,
feet. Damage from construction or soil stresses create
ch may result in accelerated corrosion at the defect.
n prevents corrosion at those defects by applying
an external source, forcing the tank to become
in of sufficient DC current to the tank will prevent any
urring. The two general types of cathodic protection
vial and Impressed current. Sacrificial systems are
)unt of current required for the protection is small,
'ound propane tanks. Impressed current systems
y used for large structures such as large diameter
isolation of the tank from metallic piping systems
ids is critical for the cathodic protection system's
thodic Protection Works
work by creating a galvanic connection between two
different metals. The most common anode material is magnesium,
which when coupled to steel results in DC current flow from the
magnesium to the steel. The open circuit potential of steel is about
-0.50 volts referenced to a copper sulfate electrode. The open circuit
potential of magnesium is about -1.55V to-1.80V. By connecting the
two metals together, the difference of 1 to 1.25V volts results in current
flow to the tank that overcomes the natural corrosion cells that exist on
the tank. With this current available to the tank, no corrosion occurs.
Magnesium Anodes
There are a variety of anode sizes and alloys used for cathodic
protection. The two primary alloys are designed as H-1 (or AZ63) and
High Potential. The H-1 alloy is produced from recycled magnesium
and has an open circuit potential of approximately—1.55V. This alloy
is well suited for protection, of underground propane tanks. The High
Potential alloy is 99% pure magnesium having an open circuit potential
up to -1.8V. This alloy should be used for soil applications over 10,000
ohm -cm resistivity.
The two most common anode sizes used for underground propane
tanks are 9 lb. and 171b. The size designation relates to the metal weight.
10' of #12 TW insulated wire is attached to the anodes. Anodes are
then backfilled in a mixture of gypsum, bentonite, and sodium sulfate
to lower the electrical resistance of the anode to soil. The mixture is a
low cost, nonhazardous, electrically conductive backfill. The anode and
backrill is then packaged in a cotton bag and either a cardboard box or
paper bag. Actual shipping weight of these anodes with backfill is 27
lb. and 45 lb.
Application Recommendations
Magnesium anodes can protect underground tanks in most soil
conditions. The H-1 alloy is generally very effective. The following chart
Provides size and quantity recommendations for various size tanks based
on conservative design assumptions. This chart covers soil conditions
up to 10,000 ohm -centimeter resistivity. Resistivities higher than
10,000 ohm -centimeter generally represent very dry soils. Verification
of soil resistivity can be performed through soil analysis. Contact us
for design recommendations in locations where soil resistivities exceed
10,000 ohm -cm, or if there is no effective external coating on the tank.
The propane service line from the tank to the house also must be
considered in the cathodic protection design, unless the service line
is plastic. All underground steel pipe should be externally coated with
a corrosion resistant material. The service line should be electrically
isolated at the house with an insulating fitting or union. If service pipe
is less than 50' in length, the tank anodes will provide sufficient current
to protect both tank and pipe. For longer lengths of pipe, an additional
anode may be required at the house- connections.
If another metallic material such as copper is used for service piping,
the pipe should be electrically Isolated from the tank at the fill pipe
connection. Copper and steel create a galvanic couple that will accelerate
corrosion of the steel tank when directly connected to copper piping.
Generally, copper piping does not require cathodic protection.
• Soil
Type ile S s 101 SaL, ravel, Rocky
T
y° * Areas
'nk Cap.,
( 9a1.) 5000 to 10000 ohm -cm
Ay Size
Qty. Alloy
�120 _ 9# 1 H-1
250 H-1
x H 9# 2 H-1
325 " 9# 2 H-1
WIT
500 l 9# 2 H-1
H-1
000 6 H-1
"Based on
yearAnodelife.
10% effective external coating, 2 maM current density, and 30-
Anode Ins
lallation
1. Deten
2. When
line size and quantity of anodes from application chart.
a single anode is installed, it
tank c
should be located near the
inter on either side of tank.
3. When
multiple anodes are installed,
the tar
space them evenly around
k. See examples below.
i ano e 2 anodes 4 anodes
C__D
4. Anodes, are shipped in either cardboard boxes or multi wall
Paper s�cks. Remove outer container and bury the cloth bagged
anode. f anode is supplied in plastic bag, remove plastic bag
before installing.
5. Install modes approximately two to three feet from the tank and
at least 's deep as the centerline of the tank. Anodes work best
in locations with permanent moisture, so generally the deeper
the be r.
6.After plaIng the anode, stretch out the anode connection wire
and exte d over to a connection point on the tank fill pipe.
7. Cover th ' anode with approximately six inches of backfill and
pour 5 g Ilons of water on the anode to saturate the prepared
backfill. MNater is necessary to activate the anode. .
8. Connect the anode wire to the tank with a low electrical
resistanoli connection. Examples are threaded stud on the
tank fill p pe or any accessible metallic connection point to the
tank. All connections should be coated with a moisture -proof
material. I
9. Ideally, tfi tank connection is made in the area of the tank fill
Pipe withi J the covered dome. With access to the anode wire,
subseque ''t testing of the tank can include measurement of
anode out'„ut and verification of performance.
10.Verify pe ormance of the anode using an appropriate test
procedure
Mechanic Connection Under Dome
Cathodic Protection Testing Procedure
Equipment Needed: Digital Voltmeter, Red Test Lead Min. 12' Long
& Black Lead Min. 2' Long, Reference Electrode (Copper/Copper
Sulphate Half -Cell)
STEP 1: Using a digital voltmeter insert the red test lead into the Volt
jack of the meter and select the 2 or 20 volt DC scale. Clip red test
lead connector to an uncoated metallic area of the tank, preferably
to the fill pipe multivalve. A good solid connection is very important.
(DO NOT connect to shroud).
STEP 2: Insert the black test lead Into the Common lack on the meter,
and connect the opposite end of the lead to a charged reference
electrode (% cell).
STEP 3: Remove protective cap from the porous plug at bottom end
of electrode. Place porous plug end into native soil (remove grass if
necessary) at four locations around the tank (one on each side of the
tank, and one at each end of the tank). If difficulty is encountered
obtaining readings, moisten soil with water or dig'/ cell deeper into
the soil.
STEP 4: Record all four meter readings on an appropriate form. The
least of all four readings should be a minimum of-0.850v or more
negative. {Note: If any of the four readings are below (less negative)
-0.850v then the tank is not fully protectedl.
Charging Reference Electrode
STEP 1: Unscrew and remove porous plug end of new reference
electrode. Add deionized or distilled water to the copper sulfate
crystals, filling electrode completely. The solution will turn blue in
color and there should always be excess crystals at the bottom of
the tube. DO NOT USE TAP WATER.
STEP 2: Replace porous plug end of electrode and place in an upright
Position so that the porous plug end is facing in the down position
and let stand for 1 hour before use. This will allow the porous plug
to become completely saturated before use.
Caution: Do not allow electrode to contact oil, road salts, or other
substances that may contaminate the solution by absorption
through porous plug. Do not allow electrode to freeze_