HomeMy WebLinkAboutPRODUCT APPROVALn ., Ef t, ' j N'D UN ER Rrt,,UUNDDC
4 1PR COUNCIL
Ranked #1 by PERC
In ovarall pedarmance ranking
for Proteettvo Coatings applied
on Underground Propane Tanks
SCA VMNE
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OUTSIDE
DIAMETER
o
LEG
General Specifications
Con f 'rms to the latest edition of the ASME code for
Pres 'ure Vessels, Section Vill, Division 1. Complies with
NFP 58.
Ratec at 250 psig from -20' F. to 125' F. All tanks may be
evacuated to a full (14.7 psi) vacuum.
Vess I�1 Finish: Coated with epoxy red powder. ( Tanks coated
with t e epoxy powder must be buried), For Aboveground use,
tanks i ay be coated with TGIC powder.
Apple 'able federal, state or local regulations may contain
spec) ca requirements for protective coatings and cathodic
protec ion. The purchaser and installer are responsible for
;omi
pl a1 nce with all federal, state or local regulations.
- _ WITHDRAWAL
FLOAT ,'/ oncEVALVE
GAUGE �P' ANODE
CONNECTION
FILLER
(� ® ' FILLER
I O O�-VALVE
SERVICE / '
MULTIVALVE PLATE
RELIEF
VALVE
FITTINGS LAYOUT UNDER DOME
All
�I
AGUG VESSEL DIMENSIONAL INFORMATION
vessels
dimensions
are approximate
WATE
i
R
OUTSIDE
HEAD
OVERALL
OVERALL
LEG
LEG
WEIGHT
CAPAC
ITY
i
DIAMETER
TYPE
LENGTH
HEIGHT
WIDTH
SPACING
120 w'
454.2
.
L
24"
Ellip
5' - 5 13/16"
3' - 0"
10 1/8"
3' - 0"
245 lbs.
250
609.6 mm
1671.3mm
911.4 mm
257.2 mm
914.4 mm
111.1 kg.
Wi
946.3
31.5"
Hem!
T - 2 1 /2"
T - 7 1 /2"
12 3/4"
3' - 6"
472 lbs.
320
800.1 mm
2197.1 mm
1104.9 mm
323.9 mm
1066.8 mm
214.1 kg.
wc
1211.2
L
31.5"
800.1 mm
Hemi
8' -11 3/4"
T - 7 1/2"
12 3/4
4 - 0 1/4
588 lbs.
500
2736.9 mm
1104.9 mm
323.9 mm
1225.E mm
266.7 kg.
kc
37.42"
Hem!
9'- 10"
4' -1 7/16"
15"
5' - 0"
871 lbs.
1892.5
L
950.5 mm
2997.2 mm
1255.7 mm
381.0 mm
1524.0 mm
395.1 kg
1000 w
3785.0
.
40.96"
Hemi
15' -10 13/16"
4' - 4 5/16"
16 1/4"
9' - 0"
1729 lbs.
.I
1040A mm
4846.6 mm
1344.6 mm 1
412.8 mm
2743.2 mm
784.3 ka
QUANTITY
FULL PER
LOAD STACK
96 12
63 9
45 9
30 6
15 5
Rev: Jan. 27, 2016
Why Tanis Corrode
Underground steel tanks corrode due to an electrochemical reaction
between a tank and the surrounding soil. The process of corrosion
occurs d '' to small voltage differences on the steel surface that result
in the flot of DC current from one location to another. Where current
flows fron the tank into the soil corrosion occurs. This location is called
the anode : n a corrosion circuit Where current flows from the soil to the
tank, no ct rrosion occurs. The progress of corrosion is determined by
the amou of current flowing between the anode and the cathode and
whetherth 1 locations of the anode/cathode remain constant overtime.
Corrosion ates are generally higher in wet soil environments since the
conductivi '� of the soil promotes the flow of DC current in the corrosion
circuit.
Corrosion enerally exhibits itself on underground tanks in either a
general ova 'all rusting or more commonly, a pitting attack. Pit locations
may result rom metallurgical conditions of the steel suraface or soil
variations s ch as rocks, salts, fertilizer, moisture concentration, oxygen
concentration, etc.
} f�� Preventing Corrosion
Protecting underground
tanks from corrosion is
easilyachieved by the use
Of two commonly applied
x Kxiz. protection methods:
external coating and
cathodic protection.
These two methods
are complementaryF -s and should be used in
conjunction with the
other. An effective
ating inSula Is the steel from external the soil environment, thus preventing
e
e flow of corr sion current from the anode to the cathode. An effective
ernal coatin can protect over 99% of the tank surface area. However,
coating idefects, ws p '�fect Damage from construction or soil stresses create
filch may result in accelerated corrosion at the defect.
L11UUJt; pule
n prevents
orrosion at those defects
ule
cure tr fro n an external csource, forcing the tank to become
hode. APPIIci tion of sufficient DC current to the tank will prevent any
rosion from Iccurring. The two general types of cathodic protection
tems are sac �fffciai and impressed current. Sacrificial systems are
d when the mount of current required for the protection is small,
h as in underground propane tanks. Impressed current systems
more Comm ,nly used for large structures such as large diameter
dines. Electrical isolation of the tank from metallic piping systems
electrical gr urids is critical for the cathodic protection system's
Itivenesc_ 1
Sacrificial dathodic Protection Works
ficial system work by creating a galvanic connection between two
different metals. The most common anode material is magnesium,
which when coupled to steel results in DC current flow from the
magnesium to the steel. The open circuit potential of steel is about
-0.50 volts referenced to a copper sulfate electrode. The open circuit
Potential of magnesium is about -1.55V to-1.80V. By connecting the
two metals together, the difference of 1 to 1.25V volts results in current
flow to the tank that overcomes the natural corrosion cells that exist on
the tank. With this current available to the tank, no corrosion occurs.
Magnesium Anodes
There are a variety of anode sizes and alloys used for cathodic
Protection. The two primary alloys are designed as H-1 (or AZ63) and
High Potential. The H-1 alloy is produced from recycled magnesium
and has an open circuit potential of approximately—1.55V. This alloy
is well suited for protection of underground propane tanks. The High
Potential alloy is 99% pure magnesium having an open circuit potential
up to -1.8V. This alloy should be used for soil applications over 10,0o0
ohm -cm resistivity.
The two most common anode sizes used for underground propane
tanks are 9 lb. and 171b. The size designation relates to the metal weight.
10' of #12 TW insulated wire is attached to the anodes. Anodes are
then backfilled in a mixture of gypsum, bentonite, and sodium sulfate
to lower the electrical resistance of the anode to soil. The mixture is a
low cost, nonhazardous, electrically conductive backfill. The anode and
backfill is then packaged in a cotton bag and either a cardboard box or
paper bag. Actual shipping weight of these anodes with backfill is 27
lb. and 45 lb.
Application Recommendations
Magnesium anodes can protect underground tanks in most soil
conditions. The H-1 alloy is generally very effective, The following chart
Provides size and quantity recommendations for various size tanks based
on conservative design assumptions. This chart covers soil conditions
up to 10,000 ohm -centimeter resistivity. Resistivities higher than
10,000 ohm -centimeter generally represent very dry soils. Verification
Of soil resistivity can be performed through soil analysis. Contact us
for design recommendations in locations where soil resiStivities exceed
1 Q000 ohm -cm, or if there is no effective external coating on the tank.
The propane service line from the tank to the house also must be
considered in the cathodic protection design, unless the service line
is plastic. All underground steel pipe should be externally coated with
a corrosion resistant material. The service line should be electrically
isolated at the house with an insulating fitting or union. If service pipe
is less than 50' in length, the tank anodes will provide sufficient current
to protect both tank and pipe. For longer lengths of pipe, an additional
anode may be required at the house connections,
If another metallic material such as copper is used for service piping,
the pipe should be electrically isolated from the tank at the fill pipe
connection. Copper and steel create a galvanic couple that will accelerate
corrosion of the steel tank when directly connected to copper piping.
Generally, copper piping does not require cathodic protection.
oil Typeballs, Clay, is Sr
an;ravel, Roelry
-dy'Coam ,
Areas
ank Cap �5 to 5000;ojtm cm� 4 5000 to 10000 ohm -cm
S�e� Qty Alidy Size Qty. Alloy
120 9#
1150 9#M _ 1" H 1 n 1 H-1
1 250 �`9, ,' s 1_>a H-1
2 H-1
325 9# 1 r H ,7 : 9# 2 H-1
�500 17,�,1 Ali 1 9# 2 H-1
1000 17 2 H 1-,
1500 1,7 r s. 3 9# 4 H-1
4 H-1
9# 6 H-1
Based on 90% effective external coating, 2 ma/1t2 current density, and 30-
yearAnod Illife.
Anode In tallailon
1. Deter"nine size and quantity of anodes from application chart.
2. When la single anode is installed, it should be located near the
tank enter an either side of tank.
3. When multiple anodes are installed, space them evenly around
the to 'k. See examples below.
'i
7 an ode 2 anodes
' 4 anodes
CD
CO� -
4.Anodes, are shipped in either cardboard boxes or multi -wall
papers, icks. Remove outer container and bury the cloth,
anode. f anode is supplied in plastic bag, rebagged
move plastic bag
before i ;stalling.
5. Install anodes approximately two to three feet from the tank and
at least c, 's deep as the center line of the tank. Anodes work best
in locatli 6s with permanent moisture, so generally the deeper
the bette '.
6. After plai ing the anode, stretch out the anode connection wire
and exte �d over to a connection point on the tank fill pipe.
7. Cover thf anode with approximately six inches of backfill and
pour 5 g Icons of water on the anode to saturate the prepared
backfili. I Vater is necessary to activate the anode.
8. Connect he anode wire to the tank with a low electrical
resistant ,i connection. Examples are threaded stud on the
tank fill pi a or any accessible metallic connection point to the
tank. All onnections should be coated with a moisture -proof
material.
9.Ideally, thi tank connection is made in the area of the tank fill
Pipe Withir the covered dome. With access to the anode wire,
subsequent testing of the tank can include measurement of
anode output and verification of performance.
O.Verify perf" rmance of the anode using an appropriate test
procedure.
Mecha,._ _ it Connection Under Dome
Cathodic Protection Testing Procedure
Equipment Needed: Digital Voltmeter, Red Test Lead Min. 12' Long
& Black Lead Min. 2' Long, Reference Electrode (Copper/Co
Sulphate Half -Cell) pper
STEP 1: Using a digital voltmeter insert the red test lead into the Volt
jack of the meter and select the 2 or 20 volt DC scale. Clip red test
lead connector to an uncoated metallic area of the tank, preferabiy
to the fill pipe multivalve. A good solid connection is very important.
(DO NOT connect to shroud).
STEP 2: Insert the black test lead into the Common jack an the meter,
and connect the opposite end of the lead to a charged reference
electrode (z cell).
STEP 3: Remove protective cap from the porous plug at bottom end
of electrode. Place porous plug end into native soil (remove grass if
necessary) at four locations around the tank (one on each side of the
tank, and one at each end of the tank). If difficulty is encountered
obtaining readings, moisten soil with water or dig % cell deeper into
the soil.
STEP 4: Record all four meter readings on an appropriate form. The
least of all four readings should be a minimum of-0.850v or more
negative. (Note: If any of the four readings are below (less negative)
-0.850v then the tank is not fully protected}.
Charging Reference Electrode
STEP 1: Unscrew and remove porous plug end of new reference
electrode. Add deionized or distilled water to the copper sulfate
crystals, filling electrode completely. The solution will turn blue in
color and there should always be excess crystals at the bottom of
the tube. DO NOT USE TAP WATER.
STEP 2: Replace porous plug end of electrode and place in an upright
position so that the porous plug end is facing in the down position
and let stand for 1 hour before use. This will allow the porous plug
to become completely saturated before use.
Caution: Do not allow electrode to contact oilsalts, or other
, road s substances that may contaminate the solutions absorption
through porous plug. Do not allow electrode to freeze_
C
for use as a first stage regulator on any domestic size ASME or
container in propane gas installations requiring up to 1,500,000g`'"o
s per hour: The regulator is factory set to reduce container U�
;ure to an intermediate pressure of approximately 10 PSIG.
Neiring Information
Part Number �Connectio�
{
i Inlet. I'
h
Outlet
Congectioh
..Factory
! Orifice
t:Stze ^
Delivery �'
Pr'essure
'Bonnet Vent
Posdion
Vapor Capacity 4
IBTUIhr Propane*
t _—��_�.�_
_
•
11 111
E�
• 11
13TR
Maximum flow based on inlet pressure 20 PSIG higher than the regulator setting and delivery pressure 20% lower than the regulator setting and delivery pressure 20% lower than the setting.
ies accurate first stage regulation in two -stage bulk tank
• B ckmount design
M iximum flow based on 10 PSIG inlet and 9" w.c. delivery pressure.
LV4403B Series
100 Rego Dr. P.O. Box 247 Elon, NC 27244 USA www.regoproducts.com Phone (336) 449-7707 Fax (336) 449-6594
Maximum Capacity of PE Pipe in Thousands of BTU per Hour of Liquefied Petroleum Gas
with p Gab Pressure of 11.0 in. WC and a Pressure Drop of 0,61n. WC
_ wo"Cl an a 1,52 speC490 81oft gas)
1073
720
571
484
426
883
325
286
257
235
218
204
192
169
152
1391
934
740
627
661
497
421
370
833
305
283
264
249
219
197
1983
1331
1064
893
786
706
600
628
476
436
403
376
364
311
2880
3663
2391
1894 '
1605
1412
1272
1078
948
864
781
723
676
686
560
504
4724
3247
2608
2232
1978
1792
1534
:1359
1232
1133
1064
989
934
828
750
10063
6755
8351
4636
3989
3892
3044
2678
2411
2207
2044
1910
1797
1661
1424
129
113
102 86 76 68 63 68 • 54 51 48
46
44
42
40.
167
147
132 112 99 89 81 : 75 70 66 63
60
57
64
52
238
427
209
188 160 140 126 116 107 100 94 89
85
81
78
75
642
376
669
838 287 262 227 208 192 180 169 160
816 441 391 364 326 203 286 269 285
152
244
146
233
140
224
134
216
1207
1061
966 810 712 642 687 544 BOB 478 453
431
411
394
379
251691U
Maximum Capacity of PE Pipe In Thousands of BTU per Hour of Liquefied Petroleum Gas
=1C11,
with a Gas Pressure of 2,0 psi and a Pressure prop of 1.0 psi
_
(based an a 1,82 epaolAc aravity S3081
11300
7686
600B
W92
4479
4033
3418
'3007
2707
2478
2296
2144
2016
1775
1899
14652
20877
9W5
14014
7790
11100
6602
9408
6807
8276
6229
7451
4432
3898
3510
3213
2976
2780
2617
2302
2073
37614
25183
19946
16905
14869
13389
6316
11348
6556
:9982
6002
8988
4578
8226
4289
7618
3962
7119
3729
3280
2953
43429
10596
29848
1
23969
'56339
20515
18182
16474
14100
02496
11322
10417
9691
9092
6700
8689
5.894
7612
8307
6897
47780
42000
376M
32054
128194
26388
23234
21517
20106
18926
1664A
14990
7366
1787
1192
1545
1078 910 800 720 659 ; 611 671 637
608
484
462
448
425
2803
2202
1391 1179 1037 934 855 792 740 696
1983 1680 1478 1331 1218 1054
659
627
699
674
551
4498
5908
3956
6232
111128 992
3663 3019 2666 2891 2189 2027 1694 1783
4749 4057 :2788
939
1688
893
.1605
883
1633
8i8
1469
786
1412
12705
11176
3696 3268 2997 2616 2477
10063 8529 76M 6755 6182 •5728 8360
2347
2239
2144
2060
1985
6036
4767
4636
4337
4150
3988
Maximum Capaoily of PE Pipe in Thousands.ot BTU per Hour of Licluefted
Petroleum
2616BTU
Gas
=1 C1:H
with a Gas Pressure of 10.0 psi and a Pressure drop of 1.0 psi
(based an a 1.52 madfle aravliv am%
14284
18455
9855
12388'
7568
9812
6414
8316
6642
6080
'„
4306
Vv7
1787
ara
3410
09a
3121
b03
2890
470
2701
442
2842
889
2236
350
2014
26296
17652
13981
11849
7315
10423
6557
9395
66B3
7984
4910
•6997
4422
6300
4047
3747
3502
3296
2894
2611
47262
31720
26123
21293
18729
16865
14294
12572
11321
8766
10361
5340
9696
4990
8967
4697
8440
4131
3720
63960
138476
37087
89601
29782
70967
26489
60148
22691
62906
20469
47640
17519
15527
14068
12943
12041
11297
10671
7423
9468
6686
8669
40876
86514
31980
29267
27104
28329
23840
209701
18882
1707
2213
i501
1352
1146
100E
907
830
'769
719
676
640
609
582
557 I
93
636
3183
1946
2778
1763
2497
1485
2116
1306
1862
1176
1676
1077
1634
997
1421
932
1328
877
830
790
754
723
695
5665
7384
4983
4487
38M
3846
3012
2767
2553
2386
1250
2246
1183
2126
1126
2022
1075
1931
1030
1851j
990
1779
16004
66M
14077
sago
12676
604i
10743
4468
9449
4048
8609
3724
7787
3465
.7212
3261
3071
2916
2782
2664
2664
25b0:
2660;
2466
2466
6739
6343
boos
5712
8024
Ph: 1.8�10.662.0206 o Fax: 616.325.9407 o Web: www gasltis,00m _ -- ,l —... 7