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Home My WebLink AboutPRODUCT APPROVAL - ROLL UP EXTERIOR1/10/2018 Florida Building Code Online 1 eProfo 0 e® ® h BCa Home ; Log In j User Registration Hot Topics Submit Surcharge ! Stats & Facts I Publications I FBC Staff BCIS Site Map I Links Seam i rProduct Approval ja USER: Public User Product Approval Menu > Product or Aoollatlon Search > Application Us t > Application Detail FL # FL8888-R5 SCANNED NNE® Application Type Affirmation M Code Version 2017 ® V Application Status Approved Comments Archived Product Manufacturer Address/Phone/Email Authorized Signature Technical Representative Address/Phone/Email Quality Assurance Representative Address/Phone/Email Category Subcategory Compliance Method Florida Engineer or Architect Name who developed the Evaluation Report Florida License Quality Assurance Entity Quality Assurance Contract Expiration Date Validated By Certificate of Independence Referenced Standard and Year (of Standard) Equivalence of Product Standards Certified By 0 ASTA DOOR CORPORATION 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH, GA 30101 (770) 974-2600 Ext208 J FRENCH3@ASTADOOR.COM JAMES FRENCH JFRENCH3@ASTADOOR.COM James French po box 420 acworth, GA 30101 jfrench3@astadoorcom Mike Alvis P.O. Box 420 Acworth, GA 30101 (770)974-2600 Ext248 malvis@astadoor.com Exterior Doors Roll -Up Exterior Door Assemblies Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer 0 Evaluation Report - Hardcopy Received Joseph H. Dixon, Jr PE-7768 National Accreditation and Management Institute 12/31/2018 Gordon Thomas, P.E. Validation Checklist - Hardcopy Received FL8888 R5 COI Financial Index 102709.pdf Standard Year ASTM E330 2002 DASMA 108 2002 1/5 1/10/20,18 Sections from the Code Florida Building Code Online � I affirm that there are no changes in the new Florida Building Code which affect my product(s) and my product(s) are In compliance with the new Florida Building Code. Documentation from approved Evaluation or Validation Entity 0 Yes O' No N/A Product Approval Method Date Submitted Date Validated Date Pending FBC Approval Date Approved Su of Products FL8888 R5 COC Affirm for FBC 6th 2017 FL8888 Asta s.Ddf Method 1 Option D 10/06/2017 10/06/2017 10/07/2017 FL # Model, Number or Name Description 8888.1 203 Windlock Commercial Sheet Maximum design pressure for 8' wide by 21' high door. Lower Door design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No Approved for use outside HVHZ: Yes FL8888 R5 II 27013 - 200 Series Install sealed.adf FL8888 R5 II 29031 203.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +113.iMax/-113.1Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-35.0 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.2 233 Windlock Industrial Sheet Door Maximum design pressure for B' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No Approved for use outside HVHZ: Yes FL8888 R5 II 27013 - 200 Series Install sealed.pdf FL8888 115 II 29031 233.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL. No. 7768 Design Pressure: +95.9Max/-95.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 37.5 Evaluation Reports psf FL8888 RS AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.3 320 Commercial Slat Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No FL8888 R5 II 27013 - 300 Series Install sealed.Ddf FLB888 R5 II 29031 300 Series.p_df Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +138.3Max/-131.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +42.7 / Evaluation Reports -39.7 psf FLB888 R5 AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.4 322 Commercial Slat Door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 RS II 27013 - 300 Series Install sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No FL8888 R5 II 29031 300 Series.odf Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +128.5Max/-121.5Max Other: Design pressure at test door width of 16' = +41.4 / Created by Independent Third Party: No Evaluation Reports -38.4 psf FL8888 R5 AE ER-07-0005-113 022212 OOil.pdf Created by Independent Third Party: Yes 8888.5 324 Commercial Slat Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. I .org/pr/pr app_dtl.aspx?param=wGEVXQwtDgtYtsw8jP6BrAIPac%2fuYV8PcWZl%2fl1F%2fCc%3d rE 1/1 Florida Building Code Online Limits of Use Installation Instructions Approved for use In HVHZ: No M888 R5 II 27013 - 300 Series Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 R5 H 29031 300 Series.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +118.1Max/-111.1 Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +40.0 / Evaluation Reports -37.0 psf FL8888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.6 418C Rolling Steel Service Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 115 H 27013 - 400.600 Series Install sealed.odf FL8888 R5 II 27013 400C series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +132.2/-132.2 Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 32.9 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011,Ddf Created by Independent Third Party: Yes 8888.7 418F Roiling Steel Service Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No "888 R5 II 27013 - 400.600 Series Install sealed.Ddf FL8888 R5 II 27013 40OF series seaied.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +127.6Max/-127.6Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-49.3 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.8 420C Rolling Steel Service Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed.odf FL8888 R5 II 27013 400C series sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +124.SMax/-124.SMax Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-32.2 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.9 420F Rolling Steel Service Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No FLB888 R5 II 27013 - 400,600 Series Install sealed.Ddf FL8888 R5 II 27013 40OF series sealed.Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +119.3Max/-119.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-47.7 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011.Ddf Created by Independent Third Party: Yes 8888.10 422C Rolling Steel Service Door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf 171-8888 R5 II 27013 400C series sealed.Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +118.2Max/-118.2Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 31.6 Evaluation Reports psf R2888 R5 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 8888.11 422F Rolling Steel Service door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No Approved for use outside HVHZ: Yes FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf FL8888 R5 II 27013 40OF series sealed.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +112.5Max/-112.5Max Created by Independent Third Party: No Evaluation Reports 3/5 1/10/2078 Florida Building Code Online Other: Design pressure at test door width of 16' = +/-46.4 FL8868 RS AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes psf 8888.12 424C Rolling Steel Service Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 H 27013 - 400.600 Serie Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 RS II 27013 400C series sealed.Ddf Impact Resistant: No Verified By: Joseph H. Dixon FL.No. 7768 Design Pressure: +110.8Max/-110.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-31.0 Evaluation Reports psf FL8888 RS AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.13 424F Rolling Steel Service Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS H 27013 - 400.600 Series Install sealed.odf FL8888 R5 II 27013 40OF series sealed.pdf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +105.3Max/-105.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-45.0 Evaluation Reports psf FL8888 R5 AE-ER-07-0005-R3 022212 0011.0f Created by Independent Third Party: Yes 8888.14 618 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (18 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed.Ddf FL8888 R5 II 27013 600 series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +198.8Max/-198.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-51.8 Evaluation Reports psf FL8888 RS AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.15 620 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (20 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400,600 Series Install sealed.Ddf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 600 series sealed.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +187.7Max/-187.7Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-50.8 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.0f Created by Independent Third Party: Yes 8888.16 622 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (22 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.Ddf FL8888 R5 II 27013 600 series sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No.7768 Design Pressure: +178.9Max/-178.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-50.0 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes Contact Us :: 2.601 Blair Stone Road, Tallahassee FL 32399 Phone: 850-487-1824 The State of Florida Is an AA/EEO employer. Copyright 2007-2013 State of Florida.:: Privacy Statement :: Accessibility Statement :: Refund Statement Under Florida law, email addresses are public records. If you do not want your e-mail address released In response to a public -records request, do not send electronic mail to this entity. Instead, contact the office by phone or by traditional mall. If you have any questions, please contact 850.487.1395. *Pursuant to Section 455.275(1), Florida Statutes, effective October 1, 2012, licensees licensed under Chapter 455, F.S. must provide the Department with an email address If they have one. The emalls provided may be used for official communication with the licensee. However email addresses are public record. If you do not wish to supply a personal address, please provide the Department with an email address which can be made available to the public. To determine If you are a licensee under Chapter 455, F.S., please dick here_. Product: Approval Accepts: 4/5 Florida Building Code Online Credit Card Safe .org/pr/pr app_dU.aspx?param=wGEVXQwtDgtYtsw8JP6BrAIPac%2fuYV8Pcwzl%2ffIF%2fCc°A3d 5/5 i ARMInstallation Instructions Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, & 235 USE ASTA DOOR CORPORATION PARTS ONLY • ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD OUESTIONS ARISE, PLEASE CONTACT ASTA DOOR CORPORATION AT (T70) 974-2600 tPPa 0� 2 10 17 4 00�.• �-4HAIN CUP us N W 30 16 ----- 5 . 31 �V 13 a. 3 31 L DIAGRAM 1 2$I 33 32 DOOR m 6 3 y OPENING Steel Buildirig Plate for Steel Frame, Bracing Required" 7 DIAGRAM 3 DIAGRAM 4 DIAGRAM 57 DIAGRAM 6 � DIAGRAM 7 1 � DIAGRAM s CURTAIN—�' CURTAIN CURT'AM a CURTAIN ry CURTAIN CURTAIN, T 1/8' �-�II T iB• 2-l!B' — -ZT'— ` 3.1, � T I 11iB' � 3.1�R• i� � 5 11b• 1 3.1:Y I►- � 7-1(gJ 1/S• 1s-- 11Y I 2-3:8' 2.313' jam- 5-1R' _mot If 511:' "'F"i STEEL OR WOOD STANDARD GUIDE CONCRETE OR MASONRY STANDARD GUIDE •SEE NOTE STEP B PAGE 4 STEEL OR WOOD HEAW DUTY GUIDE CONCRETE OR MASONRY HEAVY DUTY GUIDE 5EE NOTE STEP B PAGE 4 STEEL OR WOOD ! WINOLOCK GUIDE CONCRETE Crcl MASONRY WINDLOCK GUIDE 44 M e n �I IMPORTANT REMARKS: O NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL. YOU WiLL BE TOLD AT A LATER TIME EXACTLY II 1 EN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE „MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. EP #1 - CHECK THE OPENING Check the height and width of the opening. Check If the iambs are plumb. Check it the floor and header are level. Check the dimension panel for side room and head room requirements. (SEE DIAGRAM 9) COUNG ROLL•A-000R suppoFrr ' s x aacs Y -.� ` OPENING SEEOPENING SAE VADTH lit II+ EP #2 - INSTALL BRACKETS Mark the horizontal location of the support brackets (SEE DIAGRAM 9). Mark the vertical location of the support brackets by using a transit or water level. THE DOOR MUST BE LEVEL. `r' c• I Verify minimum headroom require- nts. Dimension 'X". if sufficient, lower the ckets until•"Z" is obtained. If the bracket is 'eyed more than 2" this will reduce the open - height. The guide height should also be uced accordingly. Drill holes and fasten the brackets with the proper wall fasteners required to obtain a solid mounting. Use through bolts on soft block or brick. CLEARANCE REQUIREMENTS (HEADROOM) 1111 HEIGHT X Y Z 1 II up to 6'-0' 20' 9-1/2' 10-112• ill up to 10'-01 21" 10, 11" IIII Up to 1V-0' 23' IV 12' UP to 20'-0' 24- 12" I 12' iII DRIVE TYPE Al- A2 •shown as t Harw Drive Side. Flight opp Ifle Jill Push Up / Rope 6' 6" Direct Drive 9' I 6• F�ckst wheel Reduction Gear 6' 6' Ili Cast Reduction Geer 9" 6' Jill Electric Operator 9' S. • E ors with Heavy Duty Guides, add V to Al and dimensions. • Windlodk Doors add 1"to Al and A2 proper bracket location and provide ade- backing. ...,W �!4A STEP #3 - DRIVE INSTALLATION A. Install ROPE (if equipped) as follows: 1. Drill minimum 3/6" hole In center of bottom angle. Thread 1/4' rope through hole and tie knot in both ends. B. Install DIRECT DRIVE CHAIN HOIST (It Equipped) as fotioww. 1. Slide Direct Drive Assembly (43) onto door axle. 2. Align holes and install 31e x 1 t/e" Hex Bolt (51) through rear of and drum. 3. Install 3/6" nut (15) and lock washer (17) and tighten securer RepeaL 4. Feed Hand Chain through the Drive Assembly, (SEE DIAGRAM 11) DIAGRAM 11 ��i C. Install the CAST REDUCTION GEAR CHAIN HOIST (If Equipped) as follows: 1. Slide round flat washer (27) onto door axle 2. Slide Idler Gear Assembly (55, 66) onto door axle. 3. Slide Planetary Sprocket assembly (53) and Chain Guide Assembly (57) onto door axle and over Idler gear carrier tube. 4. Slide colter over the idler gear tube and align holes. 5. Secure with 6/ie" x 3" hex head bolt (59) and s/is" self locking nut (60). (SEE DIAGRAM 12) NOTE: Keep Idler Gear at a 10 or 2 o'clock position with the bottom angle being at B o'clock. DIAGRAM 12 APtL�ANEUTA�Rl 27 SPROCKET IDLER ASSEMBLY GEAR 53,67 ASSEMBLY 55,56 D. Install the POCKET WHEEL REDUCTION GEAR CHAIWHOIST (H Equipped) as follows: 1. Install Drive Sprocket (67) on preferred side using 3/e• x 1112" Hex Bolt (61). 2. Slide 1" pipe spacer (69) onto door axle. 3. Slide pocket wheel assembly (65) onto door axis and align sprockets parallel to each other. 4. Conned drive chain (0) around both sprockets using the master link provided. 5.' After door tension has been adjusted. (STEP 6) Tighten set screws on pocket wheel assembly. NOTE: If further adjustment is ne&tifset screws must be Loosened for adjk fl and , retighten after adjustment (SEE DIA AM ' DIAGRAM 13 U DRIVE SPROCKET A—' / , f ASSEMBLY 1 E sCETREw—` `\ fi1VN se , 6 R(y� •�: SPRdEKFJ ...• o DOD � o o o. 87 • am EE" E. install "NEW STYLE" ELECTRIC OPERATOR KiT of Equipped) as follows: 1. Install E.O. Sprocket (71) to end drum of door on preferred side using 3/e" x 1.12" Hex Bolt (51), sfe• Nuts (15) and s/e• Lock Washer (17). 2. Slide flat round washer (27) and spring damp assembly (5) onto door axle and secure set screw with damp and washer against bearing of the end drum. (SEE DIAGRAM 14) DIAGRAM 14 1 157 5 2 b1 t Install "OLD STYLE" ELECTRIC OPERATOR KIT (tf Equipped) as follows: 1. Remove spring damp assembly (5)'trom door axis (d supplied). 2. Insert s/e" x 4 Ile bolts V4), with 3/e' look wash- er (17) through every other 3/8" hole In end drum. 3. Slide arts and of fiat bar brace (72) over each bolt and than slide 3h' pips.spacer (73) am each bolt. Slide opposite end of flat bar brace over the next bolt in counter clockwise rotation. 4. Slide bearing drum assembly over the three bolts. 5. Attach and tighten 3/a' flat washers (16). 3/e (17) Lock washers, and 318" nuts (14) to end of bolts. S. SI'xfe round flat washer (27) and spring damp assembly (5) onto door axle and secure against the bearing drum assembly (26). (SEE DIAGRAM 15) DIAGRAM 15 NOTE: NBw Style E.O. IQts are to be used witil 'flush" and drum position, and Old Style E.O.10ts are to be used with "recessed" and dorm position. STEP #4 - POSITION DOOR ASSEMBLY i1. Place ih2 exte damp (9) or axle casting (s) on to door support tracked (28,30). Lift the door assem- bly up onto tide support bracket (SEE DIAGRAM 16). Center door assembly in the opening, if side- ways movement is necessary, be certain the door curtain and the axle move together. NOTE:1 Position the door as dose to the header as possible. Allow room to spin the door. Do not atiow the door curtain to scrape the header. Do not use forklifts or genie Iffis with unprotected erma/forks. This can cause Irreparable damage to door curtain. DIAGRAM 16 I'i STEP #5 - AXLE HARDWARE A. MANUAL PUSH-UP / ROPE DRIVE: (Both aides) 1. Place axle damp (9) onto horizontal member of the support bracket (29,30) and under the door axle. 2. Place h' U-Soft (12) over door axle and through axle damp. 3. Fasten U-Bolt using 3/e- nut (15), 3/e' flat wash- er (16) and 31C lock washer (17) — tighten securely. (SEE DIAGRAM 17A) DIAGRAM 17 (A) (C) 1 64 37 23 12 60 k12 917151a 17 13 9 •'_11 13.14,16.17 10 (B) 9 ' O o (D) B. DIRECT DRIVE CHAIN HOIST (Drive Side): 1. Place axle saddle casting (a) onto horizontal member of support bracket and under the door axle. 2 Place theaxledam (e) and the axlended 4. Fasten secondary axle damp, extended keeper plate and 3/e' U-Boft (12) using s/e• lock wash- ers (17). s/e' flat washers (16), 3le• tads (15) — tighten securely. (SEE DIAGRAM 17C) 5. Install stay brace (61) onto chain guide channel is�nut using60) and tighten e 119 h� �k (82) and S. Fasten the stay brace to the support bracket using a (64) #14 Tek Screw and 1/4' flat washer (23). (SEE DIAGRAM 17C) D. POCKET WHEEL REDUCTION DRIVE CHAIN HOIST (Drive Side) end OLD OR NEW STYLE KITS FOR ELECTRIC OPERATION: 1. Same steps as "Cast Reduction Drive' with the exception of #5 and #& Pocket wheel reduc- tion drive and E.O. kits do not require a stay brace. E. NON -DRIVE SIDE (for Direct Drive, Cast or Pocket Wheel Reduction Drives and E.O. Kits): 1. Place axle saddle casting (8) onto horizontal member of support bracket and under the door axle. 2. Puce the axle damp (9) and the standard keeper plate (10) over the door axle as shown. 3. Fasten together using 3/e' x 31/3' hex bolt (13), 3/a' lock washer (17), 3/e" flat washers (16). and 3/e' nuts (fine thread) (14) — tighten securely. (SEE DIAGRAM 17D) NOTE: Requires,a minimum of 40 lbs. torque to properly secure hardware. STEP # 6 - PRE -TENSION SPRINGS A. Install chain dip (25) approximately 4'0' above floor on chain operated doors. Installation must be secure. B. Apply pre4ehdon to the springs by rotating the door two (2) time in a forward direction (SEE DIAGRAM 16). The bottom angle Is to be in a 6 o'clock position. DIAGRAM 18 C. If you're unable to rotate door to pre -tension use a pipe wrench to rotate aide In opposite direction. With one person on.each aide ot door, each per- son should firmly place a large pipe wrench on the door axle as shown In DIAGRAM 19. Pull down to apply tension incrementally until you achieve 2 full rotations of the door axle. Then tighten the axle hardware. p n D. Repeat Step C if adjustment is necessary. keeper plate (11) over the door axle as shown to extend keeper plate over the direct drive chain guide channel (50). 3. Fasten together using 3/e" x 31/2" hex bolt (13). 3/e" lock washer (17), 3/e flat washers (16), and DUiGRAM 19 3/e" nuts (fine thread) (14) — tighten securely. (SEE DIAGRAM 178) C. CAST REDUCTION DRIVE CHAIN HOIST (Drive Side): 1. Piece the axle saddle casting (9) onto the sup �+-'", . �Tt portbracket (29,30) and trader the door axle. 2. Place the two axle clamps (9) and extendedkeeper plate (11) on top of the door axle as 't, _' leustOrl shown. YL FurSp 3. Fasten axle saddle casting, axle clamp and C sx extended keeper plate together using 3h' x, w 3112" hex bole (13), 3/9" lock washers (17);r/e Rat washers (16), and apt' nuts (fine thread) (14): —tighten securely. (SEE DIAGRAM 17C)-. • ; J vas TDOM .c.�1 STEP #7 - CUT THE BANDS The door Is now under tension. Before cutting the bands, take hold of the door roll by the bottom angle. A. Cut the bands and bring the curtain down no further than the height of the door opening. Secure chain over the chant retainer or wedge a wood prop between the bottom angle and the door roll to prevent upward travel. STEP #6 - INSTALL DOOR STOPS, • (LHt Clips) AND SLIDE BOLT LOCKS A. Install the door stops (18) and the slide boitiooks using 1/4" x 1114' truss head bolt (20);1/4" flat' washers (23). site nut (22). and 114' Wt looking nut (21) per side. B. Electrically operated doors still require doorstops (Hit dips) to be installed. DIAGRAM 20 20 23 19' 22. 21 o � � '16 FN70—TE7.1 when Installing slide bolt lodks,,tha threads from the truss head bolt protruding from the salt locking nut should be removed to a push' position with the self locking nut to prevent door from•hanging up on the head stops. Clamp a pair of vice grips onto the thread and break off. STEP #9 - INSTALL DOOR GUIDES A. The head stops on the guides should be no more than t" higher (to bottom of stops) than the door header. If not, cut.the bottom of the guides to match your opening height and relocate slide bolt notch at bottom of guide. S. Models 201, 202, 205, 211. 231, 232, 235: Raise the door curtain so the bottom angle Is approxi- mately 3' below the header. Slide the guide over the door curtain and pos)tion againstthe door opening allowing Ile clearance from edge of cur- tain to inside the guide. Install the top fasteners, lower curtain Into guides slowly, maintaining proper dearanceand stop at 6" above the floor. Install bottom fasteners. Check If the guides are plumb using a level. The fasteners should be located approximately ever 24' stating W from finished floor. Install balance of fasteners and bend the lead-in at the top of the guide to a 45 degree angle: (SEE DIAGRAMS 3 THRU a and 21) DIAGRAM 21 -d*- LEAD-IN ls�!A C. Model 203, 204, 233, 234' Use same procedure as - above allowing 1/4' dearance be(wewt curtain and the Windlodk spur. Lower the curtain Into the guides slowly. Be sure there Is su iickim clearance for the win Block dips to enter the gulden. (SEE DIAGRAM 7 and e) " D. Sir 'Wlndload Certified Doors" refer to drawing for fastener/anclor type and frequency. E. Spray silicone lubricant in guides for ease of operation. ' I r NOTE: Doors ordered for concrete/masonry or applcation will irwJude k/4 x 2r/x" tapeons for guide installation. Block clips welded to back of guide for concrete/masonry application are optional on Models 201. 202, 205, 211. 231. 232, 235. Block clips are standard for concrete/masonry application an Models 203, 2D4. 233. 234. STEP #10 - CHECK AND ADJUST BALANCE If door lowers easily and raises hard, more tension is required. It the door lovrers hard and raises easily, less tension is required. (SEE DIAGRAM 19) CAUTION: For all door drives: Before adjusting the springs, pull the doors Into the up posi- tion. Secure the door by the following methods: 1. Tie a rope around the door roll. 2. Place a clamp at the top of the guide channel to segue the curtain in the guides. A. Cunt Reduction Drive Doors Only When the axle clamps are loosened, the chain leads will be under tension. -Use extreme care when handling the chain leads. Secure both leads of the chain to the chain retainer (25). Score a horizontal line an the axle. Loosen axle hardware to allow axle to spin freely. Grip both leads of the chain securely. Note direction axle must turn to add or reduce tension (SEE DIAGRAM 19). Rotate axle as required. Secure both chain leads to chain retainer. Tighten all axle hardware. Repeat this opera- tion If more or less tension is required. B. All otter doom. r� When the side damps are loosened, the springs will be very strong. You will need two people to adjust the door tension safely. 1. Each person should firmly place a large pipe wrench on the axle as shown In DIAGRAM 19. Loosen the axle clamps and pull down for more tension and up for less tension. For Pocket Wheel Reduction Drive doors, remember to loosen set screws prior to adjustment and redghten securely after adjustment 2. Retighten the axle clamp hardware. 3, Repeat the above steps if further adjustment is necessary. begin at STEP 69. STEP #11 - TOP DRAFT STOP A. Top Draft Stop comes standard with Models 202, 204, 232. 234 froulated Doors. All other Models optional B. Pull door down and lock. Go outside and mark a line on the door curtain as shown. (SEE DIAGRAM 22) C. Raise door 2'6' from floor, or until mark is accessible. Place top draft stop (41) In position as shown and secure with Tek screws. Stretch rubber slightly and secure other end. Locate and install the remainder of Tak screws at 6' O.C.. DIAGRAM 22 SERVICE AND MAINTENANCE HINTS The following hints would help you to obtain free operation. 1. DOOR CURTAIN DRAGS IN GUIDES. A. Check that door support brackets are plumb. B. Adjust location of guides for ye' -•1/4' side clearance. Top and bottom C. Door Drum Assembly may be set too dose or too far from wall. Note slotted brackets for adjustment D. Check guides for foreign matter, such as dirt, eta E. Check for damaged guides. F Adjust lead-in bend at top inside of guides. (SEE DIAGRAM 21) 2. DOOR OPERATES HARD IN ONE DIRECTION: A. Check all the above points. B. Re -check Step No. 10. C. If problem door has reduction drive, check Bile x 3- bolt (59) that goes through axle that locks Idler gear carries if self locking nun (60) is over tightened, it will cause the idler gear carrier shaft to become egg -shaped and bind the chain wheal. 3. CHAIN JUMPS OFF CHAIN GEAR A. Chain Guide Assembly could be an axis back- wards. Make sure drive parts are assembled correctly. See Diagram 11 for Direct Drive, and Diagram 12 or 13 for Reduction Drives. B. Chain Guide could be bent out of alignment with chain wheel. C. Check for defects In cast chain wheel or chain. D. On Electric Operator Doors or "Pocket Wheel" Reduction Gear Doors, check for sprocket alignment and proper chain tension. Also check that set screws an Pocket Wheel Assembly are securely fastened. 4. DOOR DOES NOT CONTACT FLOOR LEVEL A Use spirit level to check whether door or floor is off level. If floor is out of level, proceed to check the following points: B. Check If'Support Brackets' and guides are level. C. if 74' and 'B' check out all tight, roll door all the way up and see If curtain rolls up straight on drums. End of door should be square. If krone shaped, go to Section 5. D. Models 231, 232, 233, 234, 235: If all of the above check out and curtain is no more than 1/2- out of level, the following method of curtain straightening may be used. The long side of the curtain can be shrunk as follows: Roll door all the way down. On the outside of the door curtain Is a steel strip I Ile wile. This ship holds the curtain square. Take a screwdriver and eiightiy depress strip into corrugated rib. A small amount in each of the lower ten ribs. Door curtain will shrink on that side. 5. DOOR DOES NOT ROLL UP STRAIGHT A. Check all points In Section 1. B. An aftemaWe solution to correct the coning door is to raise the curtain up to the stops and determine which side of the bottom angle touches the stops first C. Secure hand chain, remove guides, lower cur. lain down to floor level. Install a drum wedge on side of the door from which the bottom angle touches Tirst. D. Proceed to Step 9 to reinstall the door guides. E. C problem continues, consult factory. INSTALLATION OF REPAIR PANELS 1. FOR ALL DOOR MODELS Determine the number of sheets.which need to be replaced. Starting from the bottom of door curtain, the lock seams occur on about 26" tenders. When ordering, please give exact length of sheet and location on door (i.e., bottom, bottom and one Intermediate. etc.) 2. REMOVE DAMAGED SHEETS A. Secure door In its full down position by lbdking the chain on the chain retainer or by wedging a strong place of wood or pipe in hole at the end of roll, against bracket When door sheet Is cut cr% the door will have a strong tendency -to roll up. B. Remove door guides. C. Cut off damaged sheaf (see Diagram 23). ' Scribe a straight tine and art door sheet off using r bblers. D. Cut the sidestripping and remove damaged show(s). 3. INSTALL NEW SHEET(S) A Clamp new sheet in location as shown. S. 06H holes for r/e dia. rivets (#30) at W O.C., top and bottom and shown. Pop rivet as you go. C. Trim sidestrip as follows: Overlap steel/rubber 3 corrugations. Install the buttons and rivets. Trim PVC Rubber as close as possible to the nearest staple. DIAGRAM 23 a a 26 r DRILL cur rq HERE nNikrct THIS SIDE SIDE S 8 j SIDE y w ccc ASTA Door Corporation PHONE: 770-974-2600 FAX: 770-974-1456 WEBS[TE: www.astadoor.com