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HomeMy WebLinkAboutPRODUCT APPROVALABOVEGROUND/UNDERGROUND DOMESTIC TANKS 8" dome in black plastic or white galvanized steel is 120 - 2,000 wg Y5�"� ,.1= a`�1~��sa+r a "a � E� �-�"=r^^—�`.v,.. n- fir' • � � .wt} ,� � �=•..�.y'-st' ,.x. �"�.:vrifif»s'�X'��a �" s Ml rx v .'.c '".-"� .,- k.:'. � h,. � + i NEW! POWDURAO OneCureTm Super Durable Topcoat with Zinc Rich Primer on Aboveground POWDURA91 OneCure"" Two coat system properties include: • Zinc rich -epoxy primer • Super durable TGIC polyester topcoat • Superior corrosion and edge protectiori • Patent pending formulated primer and topcoat • Dual service options for above or underground applications • Option #1: Ready -to -bury red oxide durable powder coating with black • polyethylene AGUG dome' • Option #2: Aboveground option with steel 8" AGUG dome • All valves and float gauges are centered under dome • Fabricated to the latest A.S.M.E. Code, Section Vill, Division 1 • Registered with the National Board • #72 liquid level outage valve orifice reduces refueling emissions • Vacuum pre -purged to save time, money and product Applicable federal, state, or local regulations may contain specific requirements for L' ®N TA 1 N E R S protective coatings and cathodic protection. The purchaser and installer are responsible • . . , for compliance with all federal, state, local and NFPA industry re-guiations. cathodic protection is required and coating must be continuous and uninterrupted and must comply with an local, state or national code. www.TrinityContainers.com Call Toll Free: 888-558-8265 A;9fi&' TRINITY* Containing OurWorld's Energy' I. O W J J Uj W O Mu 1 General Specifications Conforms to the latest edition of the ASME code for Pressure Vessels, Section All, Division 1. Complies with NFP,,, 58. Rate at 250 psig from -20' F. to 125' F. All tanks may be evacuated ated to a full (14.7 psi) vacuum. Vessel Finish: Coated with epoxy red powder. ( Tanks coated with t e epoxy powder must be buried). For Aboveground use, tanks may be coated with TGIC powder. Appli� able federal, state or local regulations may contain spec' is requirements for protective coatings and cathodic prote�; tion. The purchaser and installer are responsible for comp lance with all federal, state or local regulations. ^%IC15AI 1 I nkf^+ U - - WITHDRAWAL VALVE FLOAT ' OTICE` �. GAUGE LPANODE ANODE . x CONNECTION ' FILLER I -VALVE f p 1 , SERVICE / � NAME MULTIVALVE PLATE RELIEF VALVE FITTINGS LAYOUT UNDER DOME All vesj' AGUG VESSEL DIMENSIONAL INFORMATION Is dimensions are ap roximate WATIR OUTSIDE HEAD OVERALL OVERALL LEG LEG WEIGHT QUANTITY CAPAIICITY DIAMETER TYPE LENGTH HEIGHT WIDTH SPACING FULL PER 120 �1 g, 2411 Ellip 5' LOAD STACK - 5 13116" 3' - 01' 10 1/8" 3' - 0" 245 Ibs. 96 12 454.2 L 1 609.6 mm 1671.3mm 911.4 mm 257.2 mm 914.4 mm 111.1 kg. 250 g. 315' Hemi 7' - 2 1/211 3' - 7 1/211 12 3/4" 3' - 6" 472 Ibs. 63 9 946. L 800.1 mm 2197.1 mm 1104.9 mm 323.9 mm 1066.8 mm 214.1 kg. 320 I g. 1211 �g L 31.5" 800.1 Hemi 8' -11 3/411 3' - 7 1/2" 12 3/4" 4' - 0 1/4" 588 Ibs. 45 9 mm 2736.9 mm 1104.9 mm 323.9 mm 1225.6 mm 266.7 kg. 500 v"g. 37.42" Hemi 9' -1011 4' -1 7/1611 1511 5' - 0" 871 Ibs. 30 6 1892.5 L 950.5 mm 2997.2 mm 1255,7 mm 381.0 mm 1524.0 mm 395.1 kg 100Ag. 3785. 40.96" Hemi 15' -10 13116" 4' - 4 5/16" 16 1/4" 9' - 0" 17291bs. 15 5 lip 1040.4 mm 4846.6 mm 1344.6 mm 412.8 mm 2743.2 mm 784.3 kg Rev: Jan. 27, 2016 - O CATHODIC"O Wh Tan s y Corrode Undergrt, nd steel tanks corrode due to an electrochemical reaction between a tank and the surrounding soil. The process of corrosion occurs du to small voltage differences on the steel surface that result In the flo of DC current from one location to another. Where current flows from the tank into the $oil corrosion occurs. This location is called the anode) a corrosion circuit. Where currentflows from the soil to the tank, no c rros(on occurs. The progress of corrosion Is determined by the amour of current flowing between the anode and the cathode and whetherthe locations of the anode/cathode remain constant overtime. Corrosion P" tes are generally higher in wet soil environments since the conductivlg' of the soil promotes the flow of DC current In the corrosion circuit, 0 Corrosion generally exhibits itself on underground tanks in either a general overall rusting or mare commonly, a pitting attack. Pit locations May result "I am metallurgical conditions of the steel suraface or sail variations suFh as etc. rocks, salts, fertilizer, moisture concentration, oxygen concentration, etc Preventing Corrosion ' r Protecting underground tanks from corrosion is easily achieved bythe use Of two commonly applied Protection methods: external coating and cathodic These two methods methods are complementary and should be used in conjunction with the other. An effective external otective ating insulates the steel from the soil environment, thus pr enting I flow of corros ion current from the anode to the cathode. An effective :ernalcaating�priprotect over 99%ofthe tank surface area. However, coating is perfect Damage from construction or soil stresses create f defects, whiich may result in accelerated corrosion at the defect. Ll,UulU proiect►on prevents corrosion at those defects by applying current from♦ an external source, forcing the tank to become hode• Application of sufficient DC current to the tank will prevent any roslon from Ocurring. The two general types of cathodic protection tems are sacrIount icial and Impressed current. Sacrificial systems are d when the a of current required for the protection Is small, h as in underround propane tanks. Impressed current systems more commonly used for large structures such as large diameter dines. Electrical isolation of the tank from metallic piping systems electrical grounds is critical for the cathodic protection system's ,,tiveness. 11 Sacrificial Ca�hodlc Protection Works f(clal systems 4work by creating a galvanic connection between two different metals. The most common anode material is magnesium, which when coupled to steel results in DC current flow from the magnesium to the steel. The open circuit potential of steel is about -0.50 volts referenced to a copper sulfate electrode. The open circuit Potential of magnesium is about -1.55V to-1.80V• By connecting the two metals together, the difference of 1 to 1.25Vvolts results in current flow to the tank that overcomes the natural corrosion cells,that exist on the tank. With this current available to the tank, no corrosion occurs. Magnesium Anodes There are a variety of anode sizes and alloys used for cathodic Protection. The two primary alloys are designed as H-1 (or AZ63) and High Potential, The H-1 alloy is produced from recycled magnesium and has an open circuit potential of approximately-1.55V. This alloy Is well suited for protection of underground propane tanks.. The High Potential alloy is 99% pure magnesium having an open circuit potential up to -1.8V. This alloy should be used for soil applications over 10,000 ohm -cm resistivity. The two most common anode sizes used for underground propane tanks are 9 lb. and 171b. The size designation relates to the metal weight. 10' of #12 TW Insulated wire is attached to the anodes. Anodes are then backfilled in a mixture of gypsum, bentonite, and sodium sulfate to lower the electrical resistance of the anode to soil: The mixture is a low cost, nonhazardous, electrically conductive backfill. The anode and backfill is then packaged in a cotton bag and:either a cardboard box or Paper bag. Actual shipping weight of these anodes with backfill is 27 lb. and 45 lb. Application Recommendations Magnesium anodes can protect underground tanks in most soil conditions. The H-1 alloy is generally very effective, The following chart Provides size and quantity recommendations forvarious size tanks based on conservative design assumptions. This chart covers soil conditions UP to 10,000 ohm -centimeter resistivity. Resistivitles higher than 10,000 ohm -centimeter generally represent very dry soils. Verification Of soil resistivity can be performed through soil analysis. Contact us for design recommendations in locations where soil resistivities exceed 10,000 ohm -cm, or if there is no effective external coating an the tank. The propane service line from the tank to the house also must be considered in the cathodic protection design, unless the service line Is plastic. All underground steel pipe should be externally coated with a corrosion resistant material. The service line should be electrically isolated at the house with an insulating fitting or union. I If service pipe is less.than 50' in length, the tank anodes will provide sufficient current to protect both tank and pipe. For longer lengths of pipe, an additional anode may be required at the house connections, If another metallic material such as copper is used for service piping, the pipe should be electrically isolated from the tank at the fill pipe connection. Copper and steel create a galvanic couple that -will accelerate corrosion of the steel tank when directly connected to copper piping. Generally, copper piping does not require cathodic protection. soil i ype `y�f=erti�e,$oils;�Glay,-• Sand, r " 1'I, Rocky Areas Tangy 9 u Cap i.) to�`50QO�dm cinc '+ 5000 to 1 OD00 ohm -cm r :, 1: .: _ 1z1=111 r L ;,:� G. Y io 'IUM,�k Slze Qty. Alloy 190 K 9# 1 H-1 9# 1 H-1 d' b t�',f„7`1'1-•J 9# 2 H-1 (.,pis.. 9# 2 H-1 500 ';;.?r ?s 1Ft= l 4'! 9# 2 H-1 10d0 -a4.1 <^2='z' 9# 4 H-1 1500 " �1�#_�N�` �h'S�f�'"�N`� _: ,9# 4 H-1 2000 <u7#j?73r;x!y?t 9# 1 6 H-1 ''Based on 9d �b e#ective external coating, 2 ma&2 current density, and 3o- yearAnode life. Anode Installation 1. Determinne size and quantity of anodes from application chart. 2. When allsingle anode is Installed, it should be located near the tank cer%ter on either side of tank. 3. When m Itiple anodes are installed, space them evenly around the tank See examples below. 1 anode 2 anodes 4 anodes -? 4.Anodes Are shipped in either cardboard boxes or multi -wall paper sac, ks. Remove outer container and bury the cloth bagged anode. If��anode is supplied in plastic bag, remove plastic bag before in tailing. 5. Install an" des approximately two to three feet from the tank and at least as deep as the center line of the tank. Anodes work best in locatio s with permanent moisture, so generally the deeper the better. 6.After plad�iing the anode, stretch out the anode connection wire and extend over to a connection point on the tank fill pipe. 7. Cover the, anode with approximately six inches of backfill and pour 5 gal ons of water on the anode to saturate the prepared backfill. e ater is necessary to activate the anode. 8. Connect t e anode wire to the tank with a low electrical resistancel' connection. Examples are threaded stud on the tank fill pi le or any accessible metallic connection point to the tank. All or should be coated with a moisture -proof material. 1I 9. Ideally, the tank connection Is made in the area of the tank fill pipe within, the covered dome. With access to the anode wire, subsequentesting of the tank can include measurement of anode outp,, t and verification of performance. O.Verify performance of the anode using an appropriate test procedure.11 Mechanica!,r, jrtnection Under Dome Cathodic Protection Testing Procedure Equipment Needed: Digital Voltmeter, Red Test Lead Min.12' Long & Black Lead Min. 2' Long, Reference Electrode (Copper/Copper Sulphate Half -Cell) STEP 1: Using a digital voltmeter insert the red test lead into the Volt Jack of the meter and select the 2 or 20 volt DC scale. Clip red test lead connector to an uncoated metallic area of the tank, preferably to the fill pipe multivalve. A good solid connection is very important. (DO NOT connect to shroud). STEP 2: Insert the blacktest lead into the Common jack on the meter, and connect the opposite end of the lead to a charged reference electrode (1/2 cell). STEP 3: Remove protective cap from the porous plug at bottom end of electrode. Place porous plug and into native soli (remove grass if necessary) at four locations around the tank (one on each side of the tank, and one at each end of the tank). If difficulty is encountered obtaining readings, moisten soil with water or dig 1/2 cell deeper into the soil. STEP 4: Record all four meter readings on an appropriate form. The least of all four readings should be a minimum of-0.850v or more negative. (Note: If any of the four readings are below (less negative) -0.850v then the tank is not fully protected}. Charging Reference Electrode STEP 1: Unscrew and remove porous plug end of new reference .electrode. Add delonized or distilled water to the copper sulfate crystals, filling electrode completely. The solutionmill turn blue in color and there should always be excess crystals at the bottom of the tube. DO NOT USE TAP WATER. STEP 2: Replace porous plug end of electrode and place in an upright position so that the porous plug and Is facing In the down position and let stand for 1 hour before use. This will allow the porous plug to become completely saturated before use, Caution: Do not allow electrode to contact oil, road salts, or other substances that may contaminate the solution by absorption through porous plug. Do not allow electrode to freeze. Ustributed By: for use as a first stake regulator on any domestic size ASME or DOT container In propane gas ations requiring up to 1,600,000 BTU's per hour. The regulator Is factory set to reduce container ure to an intermediate pressure of approximately 10 PSIG. lering 0Iformation --'/<FNPT I '/s' F.NPTI 7/32" I uver uunei 1,500,000LV30310 PSIG 9,00 Maximum flow basedl on Inlet pressure 20 FSIG higher then the regulator setting and dellvery pressure 20% lower than the regulator siting and delivery pressure 20% lower than the setting. accurate first stage regulation In two -stage bulk tank systems. Reduce tank pressure to an ate pressure of 5 to 10 PSIG. Also used to supply high pressure burners for applications like furnaces or bollere. Also Incorporated In multiple cylinder installations. 'Qng Bnf®n'tPirnat9®n W F. NPT '/" F. NPT ,VV F. POL Yes 1 2,600,000 TR96 I W FNPT I f-----f-------� LV4403TR96 10 5 1 n When used for flnel stage pressure control, must either incorporate integral relief valve or separele relief valve wilt} NFPA Pamphlet $8. should be epeciHed In accordance " Me imum How based on inlet pressure20 PSIG higherthan the regulalorsetting and deliverypressure 20% lower than the setting. 1 to reduce first stage pressure of 5 to 20 PSIG down to burner pressure, normally 11" w.c. medium commercial installations, multiple cylinder installations and normal domestic loads, Ing Information .„ tv44,03e45 1/a" R NPT LV4403134811" #28 Lv4463ess 3/" F. NPT Drill LV4403866R' Y4" F. NPT "aackr9ount design Mexlmum flow based an 10 PSIG Inlet and V w.c. delivery pressure. 11" W.C. at 10 9" to Over Inlet 935,000 PSIGIG W.C. Inlet The If 403BR Back Mount Regulator Is designed to reduce first stage pressure of 5-10 PSIG down to burner pressure normally 11" w.c. Designed as a second stage regulator for smaller applications with flow requi laments up to 450,000 BTU/hr. and are ideal for homes, mobile homes, and cottages. ®lyd1brr71tnag information W RNPT vi t rvr t „ 11" w.c. At 10 9" to 13" LV3403a46R °/a" F NPT /32 PSIG Inlet W.C. I Over Inlet *Maxi um flow based on 10 PSIG inlet and 9" w.c. delivery pressure. I( 460,000 U�, 1.13,00 :'i