HomeMy WebLinkAboutINSTALLATION GUIDE�r
►� uh/ast MetaBY
St Lucie bounty
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SW Poma Drive; Palm City, Florida 34990 0 772-223-4055 Phone 0 772-781-7492 Fax
www.sunlastmetal.com 0 sales@sunlastmetal.com
IMPORTANT NOTICE
REA[ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 5 V
CRIMr (KEY WEST SERIES) PANEL SYSTEM. SUNLAST METAL DETAILS MUST BE
FOLIJOI WED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT.
ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE
INST LLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION.
NOTI Y SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT
OF S ECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING.
IF T IERE IS A CONFLICT BETWEEN OUR ENGINEER'S EVALUATION REPORT AND
THE ETAILS IN THIS MANUAL, THE ENGINEER'S EVALUATION REPORT WILL TAKE
PRE EDENCE.
Installat, 's contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal
reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material
available' please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building
designs 11r conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete
performg6ce specifications and any disclaimers, please consult your local Sunlast Metal representative.
uh/ast Metal
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TABLE OF CONTENTS
A.
Technical Information Sheet ....................................................
Page 4
B.
General Panel Description ....................................................
Page 5
C.
Handling & Storage Specifications ...........................................
Page 6
D.
Installation Requirements ....................................................
Page 7
E.
Fastener Patterns ..............................................................
Page 8
F.
General Installation Instructions ...........................................
Page 9
G.
General Installation Order ....................................................
Page 10
H.
Flashing/Trim Metal Details ....................................................
Page 12
I.
Installation Details
1. Eave Drip (ED1-5V) ....................................................
Page 14
2. Box Gutter (BG1-5V) ....................................................
Page 15
3. Gable Rake (GR1-5V) ....................................................
Page 16
4. Peak Flashing (PF1-5V) ...........................................
Page 17
5. Gambrel Flashing (GF1-5V) ...........................................
Page 18
6. Transition Flashing (TF1-5V) ...........................................
Page 19
7. Ridge Cap - Notched (RC1-5V) ...................................
Page 20
8. Ridge Cap - Hemmed (RC2-5V) .................. I ..................
Page 21
9. Hip Cap (HC1-5V) .....................................................
Page 22
10. Valley (V1 -5V) ..............................................................
Page 23
11. Side Wall Flashing (SW1 -5V) ............................................
Page 24
12. End Wall Flashing (EW1 -5V) ............... i ............................
Page 25
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T INFORMATION 5-V Crimp (Key West
TECHNICAL INFORMATION SHEET
1. Minimum Recommended Slope is 2:12. For slopes less than 3:12, refer to Florida Building Code
(FBC) section 1507.4.2 and/or FBC section 1515.2.
2. Support Type: Wood Deck-15/32" (min) or greater Plywood, or
Wood Plank (0.42 min specific gravity)
3. 5-V Crimp Panels are water shedding panels and due to their %" rib height, must be installed
over a completely waterproofed structure. If the waterproof membrane is mechanically attached
with metal fasteners of any type, fasteners should be covered to protect the under -side of the
metal roof panels. Any mechanically attachment device that does not lay flat on the deck will tele-
graph through the panels.
4. Underlayment specifications will be determined at time of estimate, but all underlayments will be
in compliance with FBC Section 1507.4.5.
5. Insulation is optional, but must comply with FBC Section 1508. When insulation is incorpo-
rated, fastener length shall conform to penetrate through bottom of support a minimum of 3/16".
General Insulation Details:
Type:
Thickness:
Density:
Compressive Strength
Rigid Insulation Board
3" (Max.)
2.25 pcf (Ibs/f?) min., or
20 psi (Min.)
6. Panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners
will cause stress and induce oil canning across the panel at or near the point of attachment. Oil
canning is not a cause for rejection of the panels.
7. For the proper fastener application, please see the Fastener Pattern section of this installation
manual. Fastener spacing across the width of the panel are shown on Page 8. For fastener spac-
ing along the length of the panel, use the wind upload table on the bottom of Page 8 in conjunc-
tion with the local governing code.
8. For continuous panels over 30 feet, please contact Sunlast Metal for direction.
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GENERAL PANEL DESCRIPTION
24" Maximum -Net Coverage
PANEL NAME: Key West Series (5-V Crimp)
PANEL MATERIAL: Steel
PANEL THICKNESS: 26 Gauge (Min.)
PANEL WIDTH: 24" (Max.) Coverage
PANEL RIB HEIGHT: 1/2"
YIELD STRENGTH: 40 ksi min.
CORROSION RESISTANCE: In compliance with FBC Section 1507.4.3
ASTM A792 Coated, or
ASTM A653 - G90 Galvanized Steel
COATINGS / FINISHES: Galvalume Plu0w/Additional Acrylume® (Mill Finish)
Kynar 500 FSF®
OPTIONAL STIFFENING RIBS: Striations Only (Flat - Standard)
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HANDLING & STORAGE SPECIFICATIONS
The info' ation provided are suggested guidelines and not intended to cover all applications or building requirements.
It is the esponsibility of the designer/installer to ensure that this information meets particular building conditions and/or
code re ulrements. It is also the responsibility of the installer to ensure that all OSHA and/or other safety regulations
are und4 rstood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation
of them iterial.
RSONAL HANDLING
PANEL INSPECTION
When andling metal panels care should be taken to All material should be inspected upon delivery. Any
protect a panels from scratching or abrasion. Pulling damage or moisture intrusion should be reported to a
panels cross one another may cause scratches to the Sunlast office representative within 48 hours and
surface film. Individual panels should be carried vertical notated on the Delivery Ticket.
to the g 1�und to avoid bending the material.
MECHANICAL HANDLING
A forkli or crane can be used to handle unopened
bundle but care must be taken to ensure equal
distribu on of weight across the entire panel. Spread
the fork ift
forks to their maximum width in order to
ensure weight distribution. Use of a spreader bar,
when uiqual
nga crane, will enable equal distribution of
weight. i,able supports should be avoided at all costs.
CTING & STORING
Material should be left in a secure location to avoid the
possibil ty of theft. To protect the metal panels from
weath; conditions it should be tarped (non -plastic
materi�') and stored at least 4" above ground with one
end ele ated slightly higher to allow moisture to run off.
If metal panels become wet, they should be individually
removed from the bundled stack and dried. Prolong
storagE Iis not recommended. If immediate installation
is not p ) ssible, additional care should be taken to
ensure hat rust or watermarks do not develop. Do not
stores �Ieet metal roofing materials in contact with other
mated Is that might cause staining, denting or other
surfac damage. Store sheet metal materials away
from u cured concrete or masonry.
FIELD CUTTING
Some field cutting and fitting of pre -manufactured
panels is to be expected. Minor field corrections is
considered normal operation. Always cut one panel at
a time. For small cuts, hand-held shears (tin -snips) can
be used. For best results an electric shear may prove
useful. After cutting metal panels, ensure that all metal
shavings are removed from the panel before installation
to avoid rust stains, which will void the warranty.
FASTENING DETAILS
The use of proper fasteners and installation procedures
is an important factor in the overall appearance and
performance of the metal roofing system. When using
metal fasteners with weather seal washers (WSW), be
sure that you do not over tighten - causing the sealing
material to extrude beyond the edge of the washer.
Also, not tightening the fastener enough will not allow
the proper compression of the washer to seal the
penetration.
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,al
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INSTALLATION REQUIREMENTS
METAL PANELS:
INSTALLATION METHOD:
ROW SPACING:
1
FASTENER TYPE:
FASTENER SIZE:
FASTENER CORROSION RESISTANCE:
FASTENER STANDARD:
FASTENER SPACING:
MINIMUM FASTENER PENETRATION:
PANEL RIB INTERLOCK:
26 Gauge (Standard) or 24 Gauge
Refer to drawings on Page 7
Refer to Table "A" on Page 7
(Along the length of the panel)
Hex -Head Wood Screw with WSW
#10 x 1-1/2"
Per FBC Section 1506.6 and 1507.4.4
Per ANSI / ASME B18.6.4
Nominal pattern of 12" O.C.
Along the row, across the panel profile & at top of
corrugation peaks.
Through bottom of support - minimum 3/16"
Lapped
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FASTENER PATTERNS
"5V Crimp" Panel
Typical Panel Profile View
Nominal 12" o.c. I Nominal 12" o:c.
Fastener $aacinq
Across Panel Width.
#10 Hex -Head Screw with WSW
.Spaced 12" across the Panel
Panel Fasteners -
#10 Hex Head
=15132" or greater Plywood, or msuwauon a maximum
- Wood plank
TABLE "A"
METHOD 1:
METHOD 2:
Design Pressure:
- SO.S PSF
-106.7S PSF
Row Spacing:
16"
8"
Fastener Spacing:
12"
12"
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GENERAL INSTALLATION INSTRUCTIONS
The information provided are suggested guidelines and not intended to cover all applications or building requirements. It
is the re ssponsibility of the designer/installer to ensure that this information meets particular building conditions and/or
code re l�irements. It is also the responsibility of the installer to ensure that all OSHA and/or other regulations are
underst "od and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the
GENERAL
PANEL INSTALLATION
There a e three main measurements that are critical when installing metal roof panels: the length required at the eave,
the pea end and the amount of panel lap (if required). In each case a certain measurement is required. Check each
measur ment to ensure panel placement gives you the distance required at the eave and peak. In most cases, any
varianc can be taken out at the eave or peak. Insure that the structure is square and true before beginning panel
installat n. If the structure is not square, the panels will not properly seal at the side -laps. Start the first panel square to
the ea4 by using the 3, 4, 5 Triangle Method (See Below). Green or damp lumber is not recommended. Moisture
releaseq from the damp lumber may damage the metal panels. Nails installed on green or damp lumber may back out. If
you wis to pre -drill fastener holes, use a cover sheet to prevent hot shavings from sticking to the metal panels. For best
results, ipe a fastener with a Weather Seal Washer. Drive fastener so that the washer is compressed securely against
the met' I. Do not overdrive the fastener as this will cause a dimple to form, which will collect water and cause leakage.
Overdri Ien fasteners will also increase the amount of oil canning that is present in the metal roof panels. Do not leave
any fas eners that missed the substrate or have stripped the holes. Either use #14 (Goof Screw) or completely fill the
hole wi sealant to prevent leakage. Remove any loose shavings left on the roof immediately to prevent corrosion or
rust. Aer installing the roof system, remove any debris such as leaves or dirt to prevent moisture from getting trapped
on the danels.
TRIANGLE METHOD
1. Est blish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the
ea v . In this example, we are going to determine that this line is going to be 3 feet in length (This is the "3" side of
the riangle). NOTE: For larger 3, 4, 5 Triangles - multiply each side of the triangle by the desired increase in size.
For example, if the roof panels are 25 feet from the Eave to Ridge, multiply each side by a factor of 6 for an 18, 24,
30 riangle. Obviously the shorter the vertical length of the triangle is, the better accuracy you will have when squar-
ing 1pff.
2. Usi g two tape measures, locate Point C by hooking one tape measure to the nail at Point A and a second tape
me ' sure at Point B. Extend the tape measures until they cross and meet at 4ft on the Point A tape measure and 5ft
on �e Point B tape measure. Then place another temporary nail at this juncture.
3. Hoi k a chalk line onto Point A and pull it in line with Point C and then mark you chalk line on the roof deck. This will
be our square reference line for the panel installation.
4. Ma chalk lines parallel with the square reference line out ahead of the panel installation so that panel square can
be 'hecked as the panels are installed. Suggested line spacing is one foot beyond 3 panels wide or about 7 feet.
5. Chd ck for square by measuring the distance from the installed panel edge to the chalk line at both the eave and
ridc e ends. If the measurements match, then the installed panels are square, if not, adjustments must be made to
bn the panels back to square. NOTE: Please take care when attempting to adjust for square. If completed improp-
erl then oil canning will become present.
6. Sep; the following pages for a step-by-step process.
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2 Using two tape measures, locate Point C
S' by hooking one tape measure to Point A
and the other tape measure to Point B,
then extending both tape measures until
lc they cross at the 4ft and 5ft increments
(shown here). Then place a temporary nail
at this intersection. /--
1
Establish a line from Point A to Point B
by temporarily marking each point with a
nail. The line must be parallel to the eave
and in this example 3ft Long (This is the
"3" side of the KA... 5... Triangle).
3
Connect a chalk line to Point Xs nail
and then pull it to Point C's nail. Then
mark your chalk like on the roof deck.
This is your square reference line for
your panel installation.
NOTE:
For larger distances just multiply each
side of the triangle by the desired size.
For instance if the Eave to Ridge height
is 25ft then multiply each side by 6 to
get an 18...24...30... Triangle.
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11 21 3
4 Use two tape measures, on at the ridge
and eave ends of the Square Reference
Line and measure out 1 foot past 3 panel
wide, or up to a maximum of 10 feet.
Then hammer another temporary nail at
the eave and run a chalk line to the ridge
at the same length.
41 51 6 7
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11 21 31 1 41 51 61 7
91 10
9
5
Check for square by measuring the
distance from each installed panel edge to the
chalk line at both the eave and ridge. If the
measurements do not match, then the
installed panels are not square and need to be
adjusted. Be careful not to cause oil canning
P.
when attempting to adjust panels.
M
11 21
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r
1. Moi Lure Barrier - Install
Moistufe Barrier according to the
manufacturer instructions.
4. Vs
Trim
from
INSTALLATION SEQUENCES
2. Fascia Trim - Install the fascia trim 3. Eave Trim - Install the Eave Trim
along all eaves and rakes. along all eaves lapping over Fascia
Trim.
Trim - Install the Valley 5. Metal Roof Panels - Install the 6. Hip Trim - Install the Hip Trim over
r the Eave Trim, working panels over the Eave and Valley Trims. the Metal Roof Panels just installed.
Eave to the Valley Peak. Do not install panels where the trim
laps under the panels.
7. Ridde Trim - Install the Ridge 8. Transition Trim - Install the Transi- 9. Metal Roof Panels - Complete the
Trim o 'er the Hip Trim intersection tion Trim over the low slope panels and panel installation - installing the high
and v ley peak, moisture barrier. panels over the Trim Transition and the
remaining exposed locations.
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10. R
Trim
Rake
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INSTALLATION SEQUENCES - CONTINUED
Trim - Install the Rake 11. Peak Trim - Install the Peak Trim
the panels along all Gable over the panels.
12. Ridge Trim - Install the Ridge Trim
over the Panels.
13. Shade Wall Trim - Install Sidewall 14. Side Wall Trim (Rear View) 15. End Wall Trim - Install End Wall
Trim §ver the panels. Trim over the panels.
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'PT INFORMATION
5-V Crimp (Key West
FLASHING / TRIM METAL DETAILS
EAVE DRIP (DRIP EDGE)
BOX GUTTER (6" STANDARD)
�3"�
1°
3/4"
2"
1"
6"
5"
3"
611
Standard = 3"(S.O. = 6")
S.O. = 23-1/4" (Standard)
GABLE RAKE
PEAK / HIGH END FLASHING
1"
5"
3All
1/2" 2-5/81
1/4„ Closed Hem 511
to
3-1/4"
1/2" (Cleat Receiver)
S.O. = 7— 7/8" to 8 1/2"
S.O. = 10-3/4"
GAMBREL FLASHING
TRANSITION FLASHING
6"
611
6"
1 /4" Closed Hem
6"
3/4"
S.O. = 12-1/4""
S.O. = 12-3/4
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FLASHING / TRIM METAL DETAILS
RIDGE CAP (NOTCHED)
RIDGE CAP (HEMMED)
5-1/411 �
5-1/411��
3Ait
1/4"
Closed Hem
S.O. = 12"
S.O. = 11" (Must Use Closures)
HIP CAP
VALLEY
5-1/4"
1"
3/411
S.O. = 12"
S.O. = 20"
SIDEWALL FLASHING
ENDWALL FLASHING
4„
3/4"
411
�1„�
4"-i
5-1/2"��
1/4"
S.O. = 9-3/4"
S.O. = 9-3/4"
FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE
_O
ED1 - 5V
#10 x 1-1 /2" Hex -Head Wood Screw
Inside Closure (Foam)
#30 Felt (Min.)
Sunlast Metal, Inc.
DRAWN
Name JAR
e
Plywood Decking (15/32" Mire) Name
SCALE
j Eave Drip 1 - 5-V
JAR
SIZE
DWG NUMBER
JR
A
ED1-5V
REV A
ISHEET 1
1
AL
BG 1 -5V
#10 x 1-1 /2" Hex -Head Wood Screw
#10 x 1" Pancake -Head Wood Screw
Stainless Steel Pop Rivet
1/2" Buytl Tape
Inside Closure (Foam)
Box Gutter Strap (Sized to Gutter)
Box Gutter (6" x 6" Standard)
#30 Felt (Min.)
Plywood Decking (15/32" Min)
Sunlast Metal, Inc.
e JAR
e ° JR Box Gutter 1 - 5-V
Name JAR SIZE DWG NUMBER
Name ED JR A BG1-5V
SCALE 2:1 REV A SHEET 1
JOL
GR1-5V
#10 x 1-1/2" Hex -Head Wood Screw
1 /2" Buytl Tape
#30 Felt (Min.)
Plywood Decking (15/32" Min)
Sunlast Metal, Inc.
Name JAR
Name° JR GABLE RAKE 1 - 5-V
ENGINEER
Name JAR s zE DWO NUMBER
ape E JR A GR1-5V
- Z �
PF1-5V
#10 x 1-1/2" Hex -Head Wood Screw
#10 X 1" Pancake -Head Wood Screw
1 /2" Buytl Tape
Cleat (Highlighted in Red)
Outside Closure (Mandatory)
#30 Felt (Min.)
Plywood Decking (15/32" Min)
SCALE 2:
Sunlast Metal, Inc.
JAR PEAK FLASHING 1
JR 5-V
JAR SIZE DWG NUMBER
JR A PF1-5V
REV A I SHEET 1 OF '
-L -
GF1--5V
#10 x 1-1/2" Hex -Head Wood Screw
Inside Closure
Outside Closure
#30 Felt (Min.)
Plywood Decking (15/32" Min)
Sunlast Metal, Inc.
N
ED JAR GAMBREL
EER JR FLASHING 1 (5-V)
e JAR SIZE DWG NUMBER
2 ED JR A GF1-5V
2:1 REV A I SHEET 1 OF
r.
TF 1-5V
#10 x 1-1/2" Hex -Head Wood Screw
1 /2" Buytl Tape
Inside Closure
Outside Closure
#30 Felt (Min.)
Plywood Decking (15/32" Min)
Sunlast Metal, Inc.
JAR TRANSITION
JR FLASHING 1 (5-V)
JAR ewe,- ui ROSE=
Name Eo JR I A I TF1-5V
SCALE 2:1 1 REV A ISHEET 1
RC1-5V (NOTCHED)
#10 x 1-1/2" Hex -Head Wood Screw WSW
FASTENING PATTERN - RIDGE
(5-V CRIMP)
#10 x 1-1/2" Hex -Head Wood Screw
1/2" Buytl Tape
Outside Closure
#30 Felt (Min.)
Decking I Sunlast Metal, Inc.
Name
JAR
Name D
Ridge Cap 1 - 5-V
JR
NameER
JAR
SIZE
DWG NUMBER
Name ED
JR
A
RC1-5V
SCALE
M
RC2-5V (HEMMED)
r
#10 x 1-112" Hex -Head Wood Screw WSW
FASTENING PATTERN - RIDGE
(5-V CRIMP)
#10 x 1-1/2" Hex -Head Wood Screw
1 /2" Buytl Tape
Outside Closure
#30 Felt (Min.)
Decking I Sunlast Metal, Inc.
Name
JAR
Ridge Cap 2 - 5-V
Name D JR
ENGINEER -
Name
JAR
SIZE
Al
DWG NUMBER
RC2-5V
Name ED JR
HC1-5V
#10 x 1-1/2" Hex -Head Wood Screw
1 /2" Buytl Tape
Universal Closure
#30 Felt (Min.)
Decking
Sunlast Metal, Inc.
DRAWN
Name JAR
Name D JR Hip Cap 1 - 5-V
Name JAR SIZE DWG NUMBER
Name ED JR A HC1-5V
SCALE 2:1 REV A I SHEET 1
HC2-5V
2"
1"
Z-Closure
#10 x 1-1/2" Hex -Head Wood Screw
Z-Closure
1 /2" Buytl Tape
Universal Closure
Stainless Steel Pop Rivet
#30 Felt (Min.)
Decking
Sunlast Metal, Inc.
IR Hip Cap 2 - 5-V
JAR SIZE -DWGNUMBER
JR A HC2-5V
SW1 - 5V
10 x 1-1 /2" Hex -Head Wood Screw
10 x 1" Pancake -Head Wood Screw
0 Felt (Min.)
lywood Decking (15/32" Min.)
Sunlast Metal, Inc.
DRAWN
Name JAR
Side Wall 1 - 5-V
Name D JR
ENG EER
Name JAR
SIZEDWG
A
NUMBER
sw1-5v
APPROVED JR
SCALE 2:1
REV A I SHEET 1 OF