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GENERATOR INSTALLATION MANUAL
Standby Generator System 12kW BRIGGS&STRAMN RECEIVED SEP 24 "'018 ST. Lucie County, Permitting R I G G S& STRATTO N INSTALLATION AND STARTUP MANUAL STANDBY GENERATOR SYSTEM 0 C ILIN LJ US << 0 Copyright © Briggs & Stratton Corporation, Milwaukee, WI, USA. All rights reserved. 80011759 Revision B Thank you for purchasing this quality-buIggs & Stratton® home generator. We're p` ad that you've placed your confidence in the Briggs & Stratton® brand. -when operated and maintained according to the instructions in the operator's manual, your home generator will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with standby generators and how to avoid them. This product is only for use as an optional generator system which provides an alternate source of electric power and to serve loads such as heating, refrigeration systems, and communication systems that, when stopped during any power outage, could cause discomfort or inconvenience. Save these original instructions for future reference. This generator requires professional installation before use. The installer should follow the instructions completely. Where to Find Us You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages, There are thousands of Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Technical Service by phone at 800 732-2989, or click on Find a Dealer at BRIGGSandSTRATTON.COM, which provides a list of authorized dealers. 1 For Future Reference Please fill out the information below and keep with your receipt to assist in unit identification for future purchase issues. DATE OF PURCHASE GENERATOR Model Number Model Revision Serial Number ENGINE Model Number oa o0 0000 a000ao 0[:] 00000000ao 2 Table of Contents , Safety Rules ............................................. 4 Installation.............................................7 Delivery Insnection ............................................... 8 Shipment Contents ............................................... 8 Installation Checklist - Briggs & Stratton Home Generator Systems ...... 9 Generator Placement ............................................ 11 Place�llent of Standby Generator to REDUCETHE RISK OF CARBON MONOXIDE POISONING ... 12 Place T ent of Standby Generator to REDUCE THE RISK OF FIRE ........... 14 Other General Location Guidelines ................................. 16 Electrical and Fuel Inlet Locations ................................. 17 Lifting the Generator ............................................. 18 Concr?to Anchoring of Unit ....................................... 18 Acces'3 Panels .................................................. 19 The Gaseous Fuel System ........................................ 21 SystetlConnectors.............................................: 25 Com�j unication Connections ..................................... 26 Generator AC Connection System ................................. 26 GrounIding the Generator ......................................... 27 Power Connections from Generator to Transfer Switch ................ 27 Svstelm Control Board ............................................ 28 Menu.......................................................... 29 Gene al Set Up Screen ........................................... 30 Control Panel Prompts ........................................... 31 Advanced Settings Screen ........................................ 32 Servle Code Detection System ................................... 33 Final Installation Considerations ................................... 33 Initial) Start-up (No Load) ......................................... 34 Operation.............................................35 Automatic Operation Sequence .................................... 35 Settirlg Exercise Timer ............................................ 35 Optiopnal Wireless Monitor (Sold Separately) ......................... 36 Installation Inspection ............................................ 39 Schemmatic / Wiring Diagrams ...................................... 40 3 Safety Rules Important Safety Instructions SAVE THESE INSTRUCTIONS -This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries. Explosion Fire Electrical Shock & a & Toxic Fumes Rotating Parts Hot Surface Auto Start Explosive Pressure Chemical Burn A 0 Lift Hazard Read Manual Safety Symbols and Meanings &The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury. & DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. 8 CAUTION indicates a hazard which, if not avoided, could result in minor or moderate injury. NOTICE addresses practices not related to personal injury. The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturers does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make -sure that the procedure, work method or operating technique that you choose does not render the generator system unsafe: WARNING Running engine gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness, vomiting, confusion, ®seizures, nausea or fainting. • Operate this product ONLY outdoors in an area that will not accumulate deadly exhaust gas. • Keep exhaust gas away from any windows, doors, ventilation intakes, soffit vents, crawl spaces, open garage doors or other openings that can allow exhaust gas to enter inside or be drawn into a potentially occupied building or structure. • Carbon monoxide detector(s) MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. Smoke alarms cannot detect carbon monoxide gas. A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer'birth defects, or other reproductive harm. A WARNING Certain components in this product and related accessories contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. 4 WARNING Storage batteries give oi�_ ,,losive hydrogen gas e during recharging. �' ► Slightest spark will ignite hydrogen and cause explosio , resulting in death or serious injury. Battery el `ectrolyte fluid contains acid and is extremely caustic. ContactWith battery contents could cause severe chemical bums. A battZ presents a risk of electrical shock and high short circuit &rrent. • DO NIOT dispose of battery in a fire. Recycle battery. • DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery. • DO NOT open or mutilate the battery. • Wear'brotective goggles, rubber apron, rubber boots and rubbeir gloves. 11 • Remove watches, rings, or other metal objects. • Use�pols having insulated handles. Propane and Natural Gas are extremely flammable and explosive, which could cause burns, fire or explosion resulting in death or serious injury. • Install the fuel supply system according to NFPA 37 and other applicable fuel -gas codes. • Befolre placing the generator into service, the fuel system lines mus I be properly purged and leak tested. • After the generator is installed, you should inspect the fuel 11 system periodically. • NO Ibakage is permitted. • DO NOT operate engine if smell of fuel is present or other expl�bsive conditions exist. • DO iNOT smoke around the generator. Wipe up any oil spills immediately. Ensure that no combustible materials are left in the generator compartment. Keep the area near the generator clean and free of debris. WARNING Cs�_,'•ator produces hazardous voltage. Failure to properly ground generator could result in electrocution. Failure to isolate generator from utility power could result in death or serious injury to electric utility workers due to backfeed of electrical energy. • When using generator for backup power, notify utility company. • DO NOT touch bare wires or bare receptacles. • DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged. • DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet. • If you must work around a unit while it is operating, stand on an insulated dry surface to reduce the risk of a shock hazard. • DO NOT allow unqualified persons or children to operate or service generator. • In case of an accident caused by electrical shock, immediately shut down the source of electrical power and contact the local authorities. Avoid direct contact with the victim. • Despite the safe design of the residential generator, operating this equipment imprudently, neglecting its maintenance or being careless could cause possible injury or death. • Remain alert at all times while working on this equipment. Never work on the equipment when you are physically or mentally fatigued. • Before performing any maintenance on the generator, disconnect the battery cable indicated by a NEGATIVE, NEG or (-) first. When finished, reconnect that cable last. • After your system is installed, the generator may crank and start without warning any time there is a power failure. To prevent possible injury, always set the generator's system switch to OFF, remove the service disconnect from the disconnect box AND remove the 15 Amp fuse BEFORE working on the equipment. WARNING Unintentional sparking could cause fire or Q& electric shock resulting in death or serious injury. WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR • Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug. WHEN TESTING FOR ENGINE SPARK • Use approved spark plug tester. • DO NOT check for spark with spark plug removed. 5 G WARNING Exhaust heat/gases could ig,_.- ,ombustibles or structures resulting in death or serious injury. I(iYi Contact with muffler area could cause burns resulting in serious injury. • DO NOT touch hot parts and AVOID hot exhaust gases. • Allow equipment to cool before touching. • Exhaust outlet side of weatherproof enclosure must have at least 5 ft (1.5 m) minimum clearance from any structure, shrubs, trees or any kind of vegetation. • Standby generator weatherproof enclosure must be at least 5 ft from windows, doors, any wall opening, shrubs or vegetation over 12 inches (30.48 cm) in height. • Standby generator weatherproof enclosure must have a minimum of 5 ft (1.5 m) overhead clearance from any structure, overhang or trees. • DO NOT place weatherproof enclosure under a deck or other type of structure that may confine airflow. • USE ONLY flexible steel fuel line provided. Connect provided fuel line to generator, DO NOT use with or substitute any other flexible fuel line. • Smoke detector(s) MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. Carbon monoxide alarms cannot detect smoke. • Keep at least minimum distances shown in Generator Placement to insure for proper generator cooling and maintenance clearances. • It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest -covered, brush -covered, or grass -covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine. • Replacement parts must be the same and installed in the same position as the original parts. © WARNING Starter and other rotating parts could entangle hands, hair, clothing, or accessories resulting in serious injury. • NEVER operate generator without protective housings, covers, or guards in place. • DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts. • Tie up long hair and remove jewelry. • Before servicing, remove 15 Amp fuse from control panel and disconnect Negative (NEG or -) battery cable. © CAUTION Installinii_, ,_ 15 Amp fuse could cause the' engine to start at any time without warning resulting in minor or moderate injury. • Observe that the 15 Amp fuse has been removed from the control panel for shipping. • DO NOT install this fuse until all plumbing and wiring has been completed and inspected. CAUTION Excessively high operating speeds could result in minor injury. Excessively low speeds impose a heavy load on generator. DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed. DO NOT modify generator in any way. NOTICE Improper treatment of generator could damage it and shorten its life. • Use generator only for intended uses. • If you have questions about intended use, contact your authorized dealer. • Operate generator only on level surfaces. • Adequate, unobstructed flow of cooling and ventilating air is critical for correct generator operation. • The access panels/door must be installed whenever the unit is running. • DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors. • Remain alert at all times while working on this equipment. Never work on the equipment when you are physically or mentally fatigued. • DO NOT start engine with air cleaner or air cleaner cover removed. • DO NOT insert any objects through cooling slots. • DO NOT use the generator or any of its parts as a step. Stepping on the unit could cause stress and break parts. This may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. • If connected devices overheat, turn them off and disconnect them from generator. • Shut off generator if: -electrical output is lost; -equipment sparks, smokes, or emits flames; -unit vibrates excessively. -unit makes unusual noises. C Instillation This product is only for use as an optional generator system wPich provides an alternate source of electric power a �d to serve loads such as heating, refrigeration systems, nd communication systems that, when stopped during anal power outage, could cause discomfort or inconvenience. NOTICE This product does NOT qualify for either an emergency standby or legally required standby system as defined by NFPA 70 (NEC). iergency generator systems are intended to tomatically supply illumination, power, or both, designated areas and equipment in the event of lure of the normal supply. Emergency systems iy also provide power for such functions as ntilation where essential to maintain life, where rrent interruption of the normal supply would )duce serious life safety or health hazards. gaily Required standby generator systems are ended to automatically supply power to selected ids in the event of failure of the normal source rich could create hazards or hamper rescue or fighting operations. Home Owner Responsibilities ad and follow the instructions given in the erator's manual. Ilow a regular schedule in maintaining, caring for d using your home generator, as specified in the erator's manual. Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter, or otherwise improve the product and this document at any time without prior notice. Only current licensed_ electrical and plumbing professionals should attempt home generator system installations. Installations must strictly comply with all applicable codes, industry standards, laws and regulations. Installing Dealer/Contractor Responsibilities and observe the safety rules. III only an UL approved transfer switch that is patible with the generator. i and follow the instructions given in this and start-up manual. • Carbon monoxide detector(s) MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. Smoke alarms cannot detect carbon monoxide gas. • Smoke detector(s) MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. Carbon monoxide alarms cannot detect smoke. • Installation must strictly comply with all applicable codes, industry standards, laws, and regulations. • Allow sufficient room on all sides of the generator for maintenance and servicing. 7 Cold Weather Kit If operating the generator below 30OF (-1 °C), it is HIGHLY RECOMMENDED that a Model 6030A Cold Weather Kit ° (includes oil warmer and battery warmer) be installed on the 12kW units. o These items are available at your local servicing dealer. For cold weather areas (below 0°F (-18°C)) it is also o recommended that a BCI, Size 24, wet lead -acid battery be used of 800 CCA minimum.�30°F (-1 °C) If you need more information on this matter, please call ° (888) 575-8226, between 8:00 AM and 5:00 PM CT. Unpacking Precautions Avoid damage from dropping, bumping, collision, etc. Store and unpack carton with the proper side up, as noted on the shipping carton. Delivery Inspection After removing the carton, carefully inspect the generator for any damage that may have occurred during shipment. If loss or damage is noted at time of delivery, have the person(s) making delivery note all damage on the freight bill and affix his signature under the consignor's memo of loss or damage. If loss or damage is noted after delivery, separate the damaged materials and contact the carrier for claim procedures. Parts damaged in shipping are not warranted. Shipment Contents The home generator system is supplied with: • Oil (5W30 Synthetic) • Flexible steel fuel line • Installation and start-up manual • Operator's manual • Spare access keys • Spare 15 Amp ATO-type fuse • Battery tie -down strap Not included: • Carbon monoxide detector(s) • Smoke detector(s) • Starting battery • Connecting wire and conduit • Fuel supply valves/plumbing • Crane, lifting straps, chains or cables • Two 60" lengths of 3/4" nominal minimum scheduled 40 steel pipe (NOT conduit) • Torque screwdriver, 5 to 50 inch -pound range • Voltage/frequency meter • Remote wireless monitor (sold separately) • Antenna - • Two (2) AA batteries for remote wireless monitor' 0 Installation Checklist - ` INS & Stratton Home Gene�"Or Systems Proper idtallation of the home generator requires the completion of the following tasks: II ❑ Dipswitches in most transfer switches must be set Carbon (CO) Detector/ Smoke Detector to correspond to the wattage of the generator. See ❑ 9onoxide arbon Monoxide (CO) detector(s) installed and in Transfer Switch Operator/Installation Manual. �I orking order. ❑ moke detector(s) installed and in working order. Operation Placemel t ❑ Cold weather kit is installed in temperatures below 30°F ❑v it d i tequreperms have been obtained. " (-1 °C). See Cold Weather Kit. El generator placed in an area free from Carbon Monoxide ❑ Correct battery type is installed and fully charged. See (,CO) buildup. See Placement of Standby Generator i Final Installation Considerations. o Reduce the Risk of Carbon Monoxide Poisoning. ❑ II ❑ Generator engine oil level is at full mark. See Final 1 enerator placed in an area compliant to NFPA 37. See Installation Considerations. Placement of Standby Generator to Reduce the r Is k of Fire. ❑ Circuit breaker is in the ON position. ❑ II Generator placed in an area free from water damage. ❑ Utility was shut off to test the operation of generator See Other General Location Guidelines. and transfer switch. Note any fault codes and make ❑ II corrections as required. �enerator placed in an area free from utility and other home systems. See Other General Location ❑ AC Voltage Output guidelines.. ❑ Frequency Output II ((Generator ❑ placed in a debris free zone. See Other general Location Guidelines. ❑ generator placed on flat ground with provisions Owner Information for water drainage.See Other General Location Name: Address: Fuel guidelines. ❑ (Generator is connected to fuel source with steel flexible kSee uel line, has no fuel leaks and conforms to local codes. Phone/e-mail: ❑ The Gaseous Fuel System. Unit Information roper fuel pressure has been measured with all gas Generator Model: operating. See The Gaseous Fuel System. Serial Number: ❑Generator appliances uel system has been configured for the proper fuel Supply: Natural gas (NG) or liquefied petroleum ( LP). Installing Contractor Information See Fuel Conversion. ❑ Fuel type: (circle one) NG LP Name: ❑ Fuel pipe size used: (circle one) 3/4" 1" 1-1/4" Address: 1-1/2" See NFPA 54. ❑ Fuel pressure at fuel inlet port with generator on and at Phone/FAX: ull load and all gas appliances turned on and operating Electrician: Electrical ❑ (Generator neutral is connected to Automatic Transfer Signature: Switch. See GeneratorAC Connection System. ❑ Generator is grounded. See Grounding the Generator Plumber: and NFPA 70,NEC. Signature: ❑ Generator is connected to the transfer switch with the Inspector Information specified wiring. See Utility Circuit Connection and Name: Transfer Switch Communication. ❑ Generator is connected to the transfer switch with the Address: specified wiring. #18AWG twisted pair wiring from the generator control panel to the transfer switch is installed Title: in a separate conduit from high voltage wires unless Inspection Date: the insulation rating on all wiring is rated for 600V See Transfer Switch Communication. This generator has been installed per the manufacturer's Instructions: Installing Contractor Signature: Date: 0 Genetlator Placement t 1' Before installing the generator, consult with the homeower and convey the following requirements, which must be satisfied before the installation is complete. There are two equally important safety concerns in regards to carbomonoxide poisoning and fire. There are also several general location guidelines that must all be met before top installation is considered complete. Side of the Generator Exhaust outlet side of weatherproof enclosure. WARNING Running engine gives off carbon monoxide, an odorless, colorless, poison gas. . T Breathing carbon monoxide could result in death, serious injury, headache, fatigue, dizziness, vomiting, confusion, seizures, nausea or fainting. • Operate this product ONLY outdoors in an area that will not accumulate deadly exhaust gas. • Keep exhaust gas away from any windows, doors, ventilation intakes, soffit vents, crawl spaces, open garage doors or other openings that can allow exhaust gas to enter inside or be drawn into a potentially occupied building or structure. • Carbon monoxide detector(s) MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. Smoke alarms cannot detect carbon monoxide gas. 0 0 11 Placement of Standby Ger.,--.'ator to REDUCE THE RISK OF CARBON MONOXIDE POISONING The arrows in the figure below point to POTENTIAL points of entry for Carbon Monoxide Gas. All fossil fuel burning equipment, such as standby generators, contains carbon monoxide (CO) gas in the engine exhaust. CO gas is odorless, colorless and tasteless and is unlikely to be noticed until a person is overcome. CO gas can kill you so it is required that the following is included as part of the installation: • Install generator outdoors in an area that will not accumulate deadly exhaust gas. • DO NOT install generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building or structure. • By law it is required in many states to have a Carbon Monoxide (CO) detector in operating condition in your home. Carbon monoxide detector(s) 0 MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. A CO monitor is an electronic device that detects hazardous levels of CO. When there is a buildup of CO, the monitor will alert the occupants by flashing visual indicator light and alarm. Smoke alarms cannot detect CO gas. • Your neighbor(s) home may be exposed to the engine exhaust from your standby generator and must be considered when installing your standby generator. • Ensure exhaust gas is kept away from: windows 0 doors 0 ventilation intakes 0 soffit vents © garage doors © crawl spaces or other openings that can allow © exhaust gas to enter inside or be drawn into potentially occupied building or structure. 12 t the standby generator exhaust away -from or lei to the building or structure. DO NOT direct enerator exhaust towards a potentially occupied ing, structure, windows, doors, ventilation as, soffit vents, crawl spaces, open garage x a ;- s or other openings where exhaust gas could mulate and enter inside or be drawn into a ° o itially occupied building or structure. NOT place standby generator in any area where ,es or debris normally accumulates. Position idby generator in an area where winds will carry exhaust gas away from any potentially occupied ° Jing or structure. STANDBY ENERATOR i ENGINE EXHAUST 13 Placement of Standby Ger', �'1itor to REDUCE THE RISK, FIRE The National Fire Protection Association (NFPA) standard NFPA 37 establishes criteria for minimizing the hazard of fire during the installation and operation of stationary combustion engines. NFPA 37 limits the spacing of an enclosed generator from openings in walls, structures and combustible materials outside the enclosure. The placement requirements provided are based on compliance to NFPA 37 2010 section 4.1.4 and a full- scale demonstration fire test. Details of compliance testing can be found in section National Fire Protection Association (NFPA) standard NFPA 37 requirements and testing. Examples of standby generator locations to reduce the risk of fire: Legend for Generator Locations to reduce the risk of fire. 0 Standby weatherproof enclosure must be at least 5 ft (1.5 m) from windows, doors, any wall opening, shrubs or vegetation over 12 inches (30.5 cm) in height. 0 Exhaust outlet side of weatherproof enclosure must have at least 5 ft (1.5 m) minimum clearance from any structure, shrubs, trees or any kind of vegetation. 0 Standby weatherproof enclosure must have a minimum of 5 feet (1.5 m) overhead clearance from any structure, overhang or trees. 8 WARNING Exhaust heat/gases could ignite combustibles Qor structures resulting in death or serious injury. • Exhaust outlet side of weatherproof enclosure must have at least 5 ft (1.5 m) minimum clearance from any structure shrubs, trees or any kind of vegetation. I • Standby generator weatherproof enclosure must be at least 5 ft (1.5 m) from windows, doors, any wall opening, shrubs or vegetation over 12 inches (30.5 cm) in height. • Standby generator weatherproof enclosure must have a! minimum of 5 ft (1.5 m) overhead clearance from any structure, overhang or trees. • DO NOT place weatherproof enclosure under a deck or other type of structure that may confine airflow. • USE ONLY flexible steel fuel line provided. Connect provided fuel line to generator, DO NOT use with or substitute anyi other flexible fuel line. • Smoke detector(s) MUST be installed and maintained indoors according to the manufacturer's instructions/ recommendations. Carbon monoxide alarms cannot detect smoke. • DO NOT place weatherproof enclosure in manner other than shown in illustrations. NOTICE DO NOT place weatherproof enclosure under a deck or other type of covered structure that may confine Ve airflow. 14 Generator Installations (� NOTICE The figures below show the minimum installation distances allowed to structures and items listed in legend. OStructure O Structure O . � I 5 ft (1.5-pm min Exhaust Direction Standby 5 ft (1.5 Structure O Structure O 18 in (45.7 cm) min j 18 in (45.7 cm) min 5 ft 1.5 m) min f f o I Standby � D � f Standby f Exhaust f f Direction f ( 5ft(1.5m) f / I� Exhaust 5 ft (1.5 m) Direction O O D D 0 0 C f O D O D 0 tandby weatherproof enclosure must be at least 5 ft ( .5 m) from windows, doors, any wall opening, shrubs or vegetation over 12 inches (30.5 cm) in height. Ochaust outlet side of weatherproof enclosure must f�ave at least 5 ft (1.5 m) minimum clearance from any structure, shrubs, trees or any kind of vegetation. 0 tandby weatherproof enclosure must have a 4inimum of 5 feet (1.5 m) overhead clearance from ny structure, overhang or trees. NOTICDO NOT place weatherproof enclosure under a deck or other type of covered structure that may confine airflow. 15 Other General Location Gu; '1lines • Place the standby generator in a prepared location that is flat and has provisions for water drainage. • Install the standby generator in a location where sump pump discharge, rain gutter down spouts, roof run-off, landscape irrigation, or water sprinklers will not flood the unit or spray the enclosure and enter any air inlet or outlet openings. Install the standby generator where it will not affect or obstruct any services (including covered, concealed and underground), such as telephone, electric, fuel (natural gas / LPG vapor), irrigation, air conditioning, cable, septic, sewer, well and so forth. Install the standby generator where leaves, grass, snow, etc will not obstruct air inlet and outlet openings. If prevailing winds will cause blowing or drifting, you may need to construct a windbreak to protect the unit. National Fire Protection Association (NFPA) Standard NFPA 37 Requirements and Testing Requirements: NFPA 37 2010, section 4.1.4, Engines Located Outdoors. Engines, and their weatherproof housings if provided, that are installed outdoors shall be located at least 1.5m (5 ft) from openings in walls and at least 1.5 m (5 ft) from structures having combustible walls. A minimum separation shall not be required where either of the following conditions exist: 1. The adjacent wall of the structure has a fire resistance rating of at least 1 hour. 2. The weatherproof enclosure is constructed of noncombustible materials and it has been demonstrated that a fire within the enclosure will not ignite combustible materials outside the enclosure. * Annex A Explanatory Material A.4.1.4 (2) Means of demonstrating compliance are by means of full-scale fire tests or by calculation procedures, such as those given in NFPA 555, Guide on Methods for Evaluating Potential for Room Flashover. To comply with condition 2, the weatherproof enclosure has been constructed completely of non-combustible materials and full-scale fire tests have been conducted to demonstrate that a fire within the enclosure will not ignite combustible materials outside the enclosure. 16 Electreical and Fuel Inlet( `'cations The 3/4 i inlet loco A'/2 inch inlet may a maxim installed drawing do not in i N.P.T. fuel inlet connector 0 and electrical The home generator is supplied with a base that, unless 10 is shown below. . mandated by local code, does not require a concrete slab. )ck-out is provided for the electrical inlet. This enlarged or supplemented to accommodate conduit size of 1 '/2 inches. Ensure that the iduit(s) enter the unit in the zone shown in the h that they properly enter the electrical box and ere with the fully opened roof. H 1 I 17 Lifting the Generator The generator weighs more than 330 pounds (150 kg). Proper tools, equipment and qualified personnel should be used in all phases of handling and moving the generator. �i WARNING Hazardous Voltage - Contact with power lines could cause electric shock or burn, resulting in ® d'i death or serious injury. Lifting Hazard / Heavy sect - Could result in serious injury. • If lifting or hoisting equipment is used, DO NOT contact any power lines. • DO NOT lift or move generator without assistance. • Use lifting pipes as described in Lifting the Generator. • DO NOT lift unit by roof as damage to generator will occur. Two 60" len the of 3/4" nominal minimum scheduled 40 steel pipe , supplied by the installer, are required to lift the enerator manually. Insert pipes through the lifting holes located near the unit's base. You may also lift the unit using a "hook and hoist" method attached to the lifting pipes, provided that you use a spreader bar to ensure that the chains or cables DO NOT touch the generator's roof. Concrete Anchoring of Unit In areas determined to be hurricane prone, it is recommended to anchor the standby generator to concrete. The concrete anchors must be rated to hold 800 Ibs ( kg). There are three O 11 mm hole locations in the base of the generator in which to anchor the unit. NOTICE Unless mandated by local or state code, a concrete slab is not required. Immmmm MMMMM MMMMM �� MM 22.559" (573mm) 18 Accels Panels The gei several F Each cp ator is equipped with an enclosure that has cess panels, as shown. t Panel 0 and roof Q are used to access: ttery Compartment gine Oil Drain Hose gine Oil Filter gine Valve Cover 11tark Plugs ,I, rator is shipped with a set of identical keys. 0 0 19 To remove roof: 1. Remove the five screws 0 that secure the roof to the unit. 2. Carefully lift and remove roof from unit. o To remove front panel: 1. Remove the two screws 0 that secure the panel to the unit. 2. Lift and flex panel outward and off base. Use caution not to damage the battery box 0 To secure front panel: 1. Place panel in unit. 2. Secure the panel with two screws. 20 The Gi'seous Fuel Syst ".1 The in ation below is provided to assist gaseous fuel system technicians in planning installations. In no way should this information be interpreted to override applicable fuel gas codes. Consult with your local fuel supplier or Fire Marshall if questions or problems arise. 8 WARNING Propane and Natural Gas are extremely Qflammable and explosive, which could cause burns, fire or explosion resulting in death or serious injury. • LP ga is heavier than air and will settle in low areas. • Natur, I I gas is lighter than air and will collect in high areas. • The sl� htest spark could ignite these fuels and cause an exp osion. • DO NQT light a cigarette or smoke. TO THE STALLER: Consult with the generator owner(s) and convey any technical considerations that might affi ict their installation plans before applying these general c idelines. The follo, ing general rules apply to gaseous fuel system piping: A WARNING Propane and Natural Gas are extremely Q A flammable and explosive, which could cause burns, fire or explosion resulting in death or serious injury. • BeforeI placing the generator into service, the fuel system lines must be properly purged and leak tested. • No le4age is permitted. NOTICE "he supplied flexible steel fuel line is not to be installed nderground or in contact with the ground. • The entire flexible steel fuel line must be visible for p riodic inspection and must not be concealed w�, hin nor contact nor run through any wall,.floor, or • The piping should be of a material that conforms toI federal and local codes, rigidly mounted and I against vibration. • ww ing should be protected from physical damage ere it passes through flower beds, shrub beds, and other cultivated areas where damage could occur. rICEj The illustration is representative of a typical allati4n.Your installation may differ. • in Aall the flexible steel fuel line 0 (supplied) between the generator fuel inlet port 0 and rigid p� ing to prevent thermal expansion, contraction, oany standby movement from causing excessive stress on the piping material. • A union 0 or flanged connection shall be provided downstream to permit removal of standby. • A manometer port should be provided D. A digital manometer, P/N 19495, is available at your Briggs & Stratton service center. When the initial test runs are completed, the manometer is removed and the port is plugged. The manometer port permits temporary installation of a manometer to ensure that the engine receives the correct fuel pressure to operate efficiently throughout its operating range. • Where the formation of hydrates or ice is known to occur, piping should be protected against freezing. The termination of hard piping should include a sediment trap 0 where condensate is not likely to freeze. • A minimum of one accessible, approved manual shutoff valve © shall be installed in the -fuel supply line within 6 ft. (180 cm) of the home generator. • A manual fuel shut-off valve should be installed in the interior of the building. • Where local conditions include earthquake, tornado, unstable ground, or flood hazards, special consideration shall be given to increase strength and flexibility of piping supports and connections. • Piping must be of fhe correct size to maintain the required supply pressures and volume flow under varying generator load conditions with all gas appliances connected to the fuel system turned on and operating. • Use a pipe sealant or joint compound approved for use with NG/LPG on all threaded fittings to reduce the possibility of leakage. • Installed piping must be properly purged and leak tested, in accordance with applicable codes and standards. 21 Fuel Factors An important consideration affecting the entire installation is the type of fuel used by your generator. The system was factory tested and adjusted using natural gas, but can be converted to use LP vapor. For proper engine function, factors that are inherent to each of these fuels, your location and the duration of possible utility interruptions are important considerations in the following fuel guidelines: • Use clean, dry fuel, free of moisture or any particulate material. Using fuels outside the following recommended values may cause performance problems. • In engines set up to run on propane (LP), commercial grade HD5 propane with a minimum fuel energy of 2500 BTUs/ft3 with maximum propylene content of 5% and butane and heavier gas content of 2.5% and minimum propane content of 90% is required. Natural gas rating will depend on specific fuel but typical derates are between 10 to 20% off the LP gas rating. Natural gas or LP engines are certified to operate on natural or liquid propane gas. The emissions control system for this engine is EM (Engine Modifications). A WARNING Propane and Natural Gas are extremely flammable and explosive, which could cause 1f�Yt burns, fire or explosion resulting in death or serious injury. • The residential generator is equipped with an automatic safety gas "fuel shut-off" valve. • DO NOT operate the equipment if the "fuel shut-off" valve is missing or inoperative. Fuel Pressure Both LP vapor and natural gas fuel supply pressure at the generator's fuel inlet port should be between the following levels at full load with all gas appliances turned on and operating. • NG is 3.5-7" W.C. • LP is 11-14" W.C. Ensure that all gas line shutoff valves are OPEN and that adequate fuel pressure is available whenever automatic operation is desired. Power Loss Air density is less at high altitudes, resulting in less available engine power. Specifically, engine power will decrease 3.5% for each 1,000 feet (300 m) above sea level and 1 % for each 100 F (5.6°C) above 77°F (25°C). Generators located in these conditions must have their transfer switch adjusted appropriately for this power decrease. See Automatic Transfer Switch manual on how to adjust for the power decrease. Fuel Pipe Sizing There are numerous on-line or otherwise -published references for fuel pipe sizing. For example, NFPA 54 - National Fuel Gas Code, 2006 (Item #: 320-6031-06)-is a common resource. The installer should consider the specific gravity of gas and compensate for a nominal amount of restriction from bends, fittings, etc. If an unusual number of fittings, bends, or other restrictions are used, refer to federal and local codes for guidance. 22 P Fuel Conversion The engir a of your home generator system is factory Calibrate and set to operate on natural gas (NG). It may also be oerated on liquefied petroleum (LP) vapor. NOTE: N G Settings from factory: • Scrlew C: 4 turns • Screw D:1/2 turns To confibre 12 kW units with factory installed fuel harnessifor LP use: 1. Pr Ilgss control panel "OFF' button. 2. R move 15 Amp fuse from control panel. 3. R move Roof. 4. U ing a slotted screwdriver turn both 0 and 0 sc�ews clockwise until it is snug. (Over tightening cah damage mixer port.) 5. Using screwdriver turn screw 0 counter clockwise 11 1 1nd'/2 turns. 6. Leave screw 0 seated. 7. Clnnect the fuel harness Q to the engine solenoid Q by joining the two -pin electrical 8. R Ilinstall 15 Amp fuse in control panel. 9. P i ss control panel "AUTO" button. 10. Zeinstall Roof and Close access panels. The syst" m is now ready to operate automatically using LP vapo�fuel. To ;onfiPure 12 kW units without factory installed fuel nes, for LP use: 1. P�ess control panel "OFF' button. 2. Remove 15 Amp fuse from control panel. 3. Rl�lb�move Roof. 4. Ursing a slotted screwdriver turn both 0 and '0 slcrews clockwise until it is snug. (Over tightening can damage mixer port.) 11 5. Using screwdriver turn screw 0 counter clockwise 1I and turns. 6. L ave screw 0 seated. 7. R�install 15 Amp fuse in control panel. 8. P`tess control panel "AUTO" button. 9. Rinstall Roof and Close access panels. 23 Fuel Consumption Estimated fuel supply requirements at half and full load for natural gas and LP vapor fuels are shown here. LP Vapor (Propane) 12 kW Full Load Cu Ft/Hr 83.3 Gal/Hr (liquid) 2 3 BTU/Hr 209,000 1/2 Load Cu Ft/Hr 61.8 Gal/Hr (liquid) 1.7 BTU/Hr 155,000 Exercise Cu Ft/Hr 22.6 Gal/Hr (liquid) 0.6 BTU/Hr 1 57,000 Natural Gas 12 kW Full Load Cu Ft/ Hr 171.6 BTU / Hr 172,000 1/2 Load Cu Ft/ Hr 116.9 BTU / Hr 117,000 Exercise Cu Ft/ Hr 66 BTU / Hr 66,000 Recommended Natural Gas Propane Energy Content of (LP Vapor) Fuel: Heating Value: BTU per gallon liquid N/A 91,547 (gross*) BTU per Cubic feet 1,000 2,500 (vapor) 24 Systetw Connectors�` Low Volt�ge connections to signal fault contacts, transfer switch communication and auxiliary 12VDC power are made via a field confection terminal block in control board area. Compare this illustration with your generator to familiarize yourself with the location of these connections. 0 - Two Pin Terminal Block — Used to connect utili i 240 VAC from fuse block in ATS to the con�ol board. Connect only one wire per terminal. Use #14 [2.5mm2] AWG minimum 300lIvolt wire. 0 - Fa�lt Contacts — Use N.O,. COM and N.C. to f�pok up a siren, light, etc. to alert you in case of a fault. Contacts reverse state (N.O. goes to N.C. and vice versa) upon a fault 0-Trahsfer Switch Communication (TxRx an TxRx GND) — Connect to transfer sw�ch control board for communication interface using 18AWG [1 mm2] twisted pair 0 - +ICED and GND Connection — Not required for wireless monitor sold separately. Available fooptional hardwired remote system status pa el accessory, #6154. ©- El I�ht Pin Terminal Block — Used to co, nect signal wires to the control board. C lnect only one wire per terminal. ©- Power Connection (Line 1 and Line 2) — P � er connection to transfer switch. © -Ground Connection — Connect to transfer 11 stitch ground wire. ©- Neutral Connection — Connect to transfer sv itch neutral wire. NOTICE Neutral wire ©must be connected to the transfer switch Neutral wire. DO NOT connect neutral and ground together within the generator. • For power output connection (Line 1, Line 2, Neutral, and Ground), refer to the following table: 12 kW z 300V, 75' C 8AWG [8mm2] min. Cu j 6AWG [13mm2] min. Al Reference NEC 2014 table 310.15 • Use National Electric Code for correction factors and wire size calculations. • For transfer switch communication use #18 AWG [1 mm2] twisted pair conductors, no greater than 200 ft in length, '300 volt wire. • When connecting to the terminal block, fasten only one wire to each connector screw. • Torque terminal block screws to 4.4 in -lb [0.49 Newton meter]. • orque circuit breaker connections to 45 in -lb [5 Newton meter]. ' 0 etric system rounded for simplicity 25 Communication Connectio!!;, Connect the applicable communication leads to the automatic transfer switch as shown in the table below. Pin Number Description Wire Type Connect To Notes 1 Normally Open 18 AWG [1 mm2] twisted pair conductors no longer For Optional Alarm p than 61 m, 300V, 90°C copper wire 2 Common 18 AWG [1 mm2] twisted pair conductors no longer For Optional Alarm than 61 m, 300V, 90°C copper wire 3 Normally Closed 18 AWG [1 mm2] twisted pair conductors no longer For Optional Alarm than 61 m, 300V, 90°C copper wire 4 Transfer Switch 18 AWG [i mm2] twisted pair conductors no longer 4 (T/R) on transfer switch Must Corinect Communication than 61 m, 300V, 90°C copper wire board 5 Transfer Switch 18 AWG [1 mm2] twisted pair conductors no longer 5 (GND) Ground on transfer Must Connect Communication Ground than 61 m, 300V, 90°C copper wire switch board 6 +LED 18 AWG [1 mm2] twisted pair conductors no longer Red wire on fault indicator For Optional. Fault than 61 m, 300V, 90°C copper wire plate Indication 7 Ground 18 AWG [1 mm2] twisted pair conductors no longer Black wire on fault indicator For Optional -Fault than 61 m, 300V, 90°C copper wire plate Indication Ground 8 Not Used N/A N/A N/A 25 Utility 14 AWG [2.5 mm2] minimum 300v wire Transfer Switch Utility Must Connect 26 Utility 14 AWG [2.5 mm2] minimum 300v wire Transfer Switch Utility Must Connect "Metric system rounded for simplicity Generator AC Connection System A single-phase, three -wire AC connection system is used in the home generator. The stator assembly consists of a pair of stationary windings with two leads brought out of each winding. The junction of leads 22 and 33 forms the neutral lead, as shown schematically and as a wiring diagram. A complete schematic and wiring diagram can be found later in this manual. 22 Neutral i5 c L a) 3: 0 Circuit Breaker 11 T -44 o c 120V 120V 240V NOTICE Neutral is not bonded to ground at generator. NOTICE Generator must be used with only an UL approved transfer switch that is compatible with the generator. 44 11 0 Li LJ (o Circuit (; Breaker ------------- L2 L1 26 r Groun, ing the Generate The home generator must be installed as part of a system that includes a listed transfer switch, with neutral to ground bonding at the transfer switch in accordance with insta� ation instructions. Unless mandated by local code, ad( itional grounding to earth at the generator is not required. Any grounding at generator must use metal piercing lock washers (or equal), UL listed terminals installed per terminal supplier's instructions, and comply with national electrical codes and local requirements. PowerllConnections from Generator to Transfer Switch Utility Citcuit Connection "240V UtiM;ty" leads must be routed in conduit. The "240V Utility" leas deliver power to the generator's circuit board, optional battery warmer and optional oil warmer. This power also charges the battery. When power on these leads is ld, t, the generator will start. Generator Power Connection For 12kv�, Units: Using installer supplied minimum 300V, wires and the table located on page 25, connect generator power ou put Line 1, Line 2, neutral, and ground to the corresponding Line 1, Line 2, neutral and ground in the transfer switch. *Use Nat nal Electric Code for correction factors and wire size calCL ations. Using i condu( 4 (TxR block 4 control Communication Using installer -supplied minimum 300V, 14 [2.5 mm2] AWG wire, connect each control circuit terminal in the generator (25 and 26) to the fuse block in the automatic transfer switch. Reference illustration on page 25 for further information. Her supplied #18 AWG [1 mm2] twisted pair no greater than 200 ft in length, connect When making connections, obey wire type and torque id 5 (TxRx GND) from the generator terminal specifications printed on the circuit breaker and neutral/ ) 4 ) and 5 (GND) on the transfer switch ground connectors. (T/R rd O41TatW -iW 5 (TxPx GND) 5 (GND) i 14 (T/R) CR e000Jg GNDT/fl N.O. C N.C.00 0 0 0 27 System Control Board The generator control board, located inside the generator, under the roof, is shown below. Brief descriptions of the controls used during installation are: 0 - Menu/Programming Navigation Buttons — See Menu section for details 0 - USB Port — Authorized Dealer Service Use Only 0 - Generator Operation Control Buttons — • "AUTO" Normal operating position. Press and hold button to put unit into Automatic mode. If an utility power outage is sensed, the system will start the generator. When utility power is restored, auto lets the engine stabilize internal temperatures, shuts off the generator, and waits for the next utility outage. • "OFF" Turns off running generator, prevents unit from starting, and resets any detected faults. • "MANUAL' Used to manually start the generator. NOTICE OFF must be pressed and held for more than 5 seconds in order to reset service codes. ©- "AUTO" LED — LED will light when unit is placed into Auto mode. LED will blink if exercise cycle is not set or set to OFF. j 0 -15 Amp Fuse — Protects the home generator ,DC control circuits. If the fuse has'blown' (melted open) or was removed, the engine cannot crank or start. Replace the fuse using only an identical ATO 1 5A fuse. One spare fuse is supplied with the unit. ; , ©- Cover —This protective cover must be opened to access the fuse and the USB port. ©- Digital Display — Displays generator mode, menu options, service codes, and service engine indicators More information may be found in Controls in the operator's manual. 99 Menu f" The follovj,ing chart shows the icons for the buttons that control the system control panel. MENU ENTER THE MENU (VIEW SETTINGS) PRESS TO CONFIRM SELECTION WHEN PROGRAMMING. ESCAPE (EXIT) RETURN TO LAST MENU ITEM RIGHT ARROW TOGGLE THROUGH MENU OPTIONS SETTING SYSTEM PARAMETERS © LEFT ARROW TOGGLE THROUGH MENU OPTIONS SETTING SYSTEM PARAMETERS ❑O MANUAL MODE USEDTO MANUALLY STARTTHE GENERATOR. PRESS AND HOLD BUTTON TO START THE GENERATOR. OO OFF TURNS OFF RUNNING GENERATOR, PREVENTS UNIT FROM STARTING, AND RESETS ANY DETECTED FAULTS. NORMAL OPERATING POSITION. PRESS AND HOLD BUTTON TO PUT UNIT INTO AUTOMATIC MODE. IF A UTILITY POWER OUTAGE IS SENSED, THE Qo� AUTOMATIC MODE SYSTEM WILL START THE GENERATOR. WHEN UTILITY POWER IS RESTORED, AUTO LETS THE ENGINE STABILIZE INTERNAL TEMPERATURES, SHUTS OFF THE GENERATOR, AND WAITS FOR THE NEXT UTILITY POWER OUTAGE. The folio) ing chart describes key sequences for accessing different programming modes; f a GENERAL SETUP PRESS AND HOLD [ARROW LEFT AND ARROW RIGHT] UNTIL "GENERAL SETUP" IS DISPLAYED TO ENTER THE PROGRAM MODE. ADVANCED PRESS AND HOLD [ARROW LEFT, ARROW RIGHT AND © ❑� ® SETTINGS ESC] UNTIL "ADVANCED SETTINGS" IS DISPLAYED OR PRESS AND HOLD EITHER [ARROW LEFT, ARROW RIGHT OR ESC] BUTTON UNTIL "++1++" IS DISPLAYED ON THE DIGITAL DISPLAY. NEXT PRESS AND HOLD A DIFFERENT KEY [ARROW LEFT, ARROW RIGHT OR ESC] BUTTON UNTIL "++2++" IS DISPLAYED. FINALLY, PRESS AND HOLD THE REMAINING BUTTON NOT SELECTED [ARROW LEFT, ARROW RIGHT OR ESC] UNTIL "ADVANCED SETTINGS" IS DISPLAYED. ® WIRELESS LINK MODE PRESS AND HOLD [MENU AND ESC] FOR THREE SECONDS TO ENTER THE WIRELESS LINKING MODE. (ONLY APPLICABLE ON SOME MODELS AS SOLD SEPARATELY). 29 General Set Up Screen For general set up, press and hold the left arrow and right arrow ©. until "General Set -Up" is displayed. Follow the prompts as outlined below. Note: Date and Time were set at the factory and stored in the control panel memory. The Exercise Cycle was also set at the factory. The default exercise cycle occurs on Tuesdays, at 2:00 P.M. Central Standard Time. To update or change these settings, follow the steps below. NOTE: Date and Time were set at the factory and stored in the control panel memory. The Exercise Cycle was also set at the factory. The default exercise cycle occurs on Tuesdays, at 2:00 P. M. Central Standard Time. To updated or change these settings, follow the steps below. "GENERAL SET-UP" WILL SCROLL 'SET DATE E I SETTIME D I jr YEAR El FLASHING Eloro I HOURS a FLASHING Elore MONTH FLASHING © Ir ED MIN FLASHING Dorlo DAY## FLASHING Elmo AM/PM FLASHING OFF H If set to OFF, display will read: EXERCISE CYCL�FBor or ;DAYF WEEK HING []] or 10 HOURS O FLASHING © or MIN DFLASHING FLASHING Ecr- IgorloI❑❑ ca Display will scroll last service code event, date, time, and temperature of when the event occured. k)-s o0 r W Contr i�l Panel Prompts( Automat c Mode In Automatic Mode, the display screen will display via scrolling i xt: • G � NERATOR READY - if the unit is in standby and uti `ty power is present. • G NERATOR ON - if the unit is running and utility p � er is not present. • SgkVICE CODE - if a system fault has been General)System Parameters To view general system parameters, press the MENU button. The folio ing will scroll across the digital display and then move tothe next item: • R In time • Date • Time • Exercise Cycle date and start time • Software Version The usl can press the LEFT ARROW or RIGHT ARROW at any tie to move to the next item. The use can press ESCAPE to go back to GENERATOR READY. If no use inputs are made for 40 seconds after all the items have been displayed, the control board digital scrolling display will reset to previous scrolling display. AUTOMATIC MODE Qo� GENERATOR READY or SERVICE CODE DESCRIPTION (When Generator NOT Running -Auto Mode) T I GENERATOR ON (When Generator Running - Auto Mode) (MENU) RUNTIME © it or DoIr or TIME 0orQor I El EXERCISE CYCLE or Q or SOFTWARE VERSION 31 Advanced Settings Screen Advanced setting parameters are preset at the factory for a typical installation. To view Advanced Settings items and/or to change items, follow the instructions listed below. NOTICE Advanced settings are critical to the operation of the unit. Careful consideration should be taken when working in the Advanced Settings menu. Exercise caution when selecting and verifying parameters for the generator and region where the generator is being operated. Confirm all settings before operating the generator for the first time. For advanced menu items, press and hold the left arrow, right arrow, and escape key for 3 seconds or see page 29 for additional key sequence. Follow the prompts as outlined below. NOTICE In the Advanced Setting menu, a three button access code (left arrow, right arrow, and escape key ©❑> E must be pressed once to enter the menu and again to change any setting. After each confirmation of a setting, the selection will display solid for 2 seconds before moving to the next program item. ,WILL SCROLL ®. D—)I50/60 FLASHHz SINGLE EERIE or PHASE' —� THREE FLASHING rr II Ir � or OK ©or a VOLTS IIO.OP OKABLE ON SOME MODELS © VOLTS FLASHING OK❑ o�o Stepper Motor will sweep through throttle range for dealer visual verification © or 32 Service Code Detectioln"- ;/stem 1� The generator may have to run for long periods of time with no operator present. For that reason, the system is equipped with sensors that automatically shut down the generator'n the event of potentially damaging conditions, such as low oil pressure, high temperature, over speed, and otherconditions. Final 1h, stallation Considerations Engine 1pil NOTICE Any attempt to crank or start the engine before it has been properly serviced with the recommended oil will result in possible equipment failure and service codes. • Refer to )Maintenance in the operator's manual for oil fill informatl n. i equipment resulting from failure to follow this will void engine and generator warranty. Batte The instal br must supply and install a rechargeable 12 volt starting blattery.The starting battery MUST conform to the shown in this chart. 11 Battery Specifications Specific tions 11 Standard Cold Start (less than 30°) Volts II 12 Volt DC 12 Volt DC Amps (I IN) 540 CCA (cold cranking amps) 800 CCA (cold cranking amps) COnstruCtion 11 Wet lead acid Wet lead acid Terminal) Type Top post type battery Top post type battery Dimensions (M jk): BCI size 26 or BCI size 51 BCI size 24 Install the battery as described in Servicing the Battery in the Maintenance section of the operator's manual. Always make sJ6 the NEGATIVE cable is connected last and that the red POSITIVE terminal insulator is fully in place. WAR ING Battery posts, terminals and related accessories contain I ad and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash A hands er handlina. Use the supplied tie -down strap 0 to secure the battery to the unlit. Each end of the strap should be attached to the existiha tabs in the base of the unit. Refer to Service Code Detection System in the operator's manual for more detailed information. This engine is shipped from the factory pre -run and filled with synthetic oil (API SJ/CF 5W-30). This allows for system operation in a wide range of temperature and climate conditions. Before starting the engine, check oil level as described in Maintenance of the Operator's Manual. The use of synthetic oil does not alter the required oil change intervals described in the Operator's Manual. For operation of temperatures below 30°F (-1 °C), the use of fully synthetic oil (minimum API SJ) of viscosity 5W30 is required. ®� WARNING Storage batteries give off explosive hydrogen gas during recharging. Slightest spark will ignite hydrogen and cause explosion, resulting in death or serious injury. Battery electrolyte fluid contains acid and is extremely caustic. Contact with battery contents could cause severe chemical burns. A battery presents a risk of electrical shock and high short circuit current. • DO NOT dispose of battery in a fire. Recycle battery. • DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery. • DO NOT open or mutilate the battery. • Wear protective goggles, rubber apron, rubber boots and rubber gloves. • Remove watches, rings, or other metal objects. • Use tools having insulated handles. 33 Initial Start-up (No Load) The unit has been set-up for NG operation at the factory. Fuel conversion, if needed, must be completed prior to performing these steps. See Fuel Conversion. Before operating the home generator or placing it into service, inspect the entire installation carefully. Then begin testing the system without any electrical loads connected, as follows: 1. Remove two screws 0 that secure circuit breaker cover to expose unit's circuit breaker. A CAUTION Installing the 15A fuse could cause the engine to start at any time without warning resulting in minor or moderate injury. • Observe that_the 15 Amp fuse has been removed from the control panel for shipping. • DO NOT install this fuse until all plumbing and wiring has been completed and inspected. 2. Connect an accurate frequency meter to line side of generator's main circuit breaker. 3. Set generator's main circuit breaker to ON (closed) position. 4. Install 15 Amp fuse in control board. 5. Press and hold MANUAL button on control board for 3 seconds. Engine will start. Notice When the generator is started for the very first time, it will require that air in the gaseous fuel lines be purged. This may cause the engine to run roughly for a few minutes. - 6. Listen for unusual noises, vibration or other indications of abnormal operation. Check for oil leaks while engine runs. 7. Let engine warm up for about 5 minutes to allow internal temperatures to stabilize. 8. Check generator output at load side of circuit I' breaker. Voltage should be 225 - 250 Volts, frequency should be 59 - 61 Hz 9. Check generator output between one generator connection lug and neutral lug, then between other generator connection lug and neutral lug. In both cases, voltage reading should be between 112 and 125 Volts. 10. Push and hold OFF BUTTON on control board) until engine stops. 11. Reinstall circuit breaker cover. 34 Operation �. is Operation Sequence The gene,ator's control board constantly monitors utility voltage. Should utility voltage drop below a preset level, the 11 control board will signal the engine to crank and start. When utililty voltage is restored above a preset voltage level, the ngine is signaled to shut down. The actu I system operation is not adjustable and is sequenc ��d by sensors and timers on the control board, as follow: Utility V0 tage Dropout Sensor • ThlIis sensor monitors utility source voltage. • If utility source voltage drops below about 70 percent of the nominal supply voltage, the se sor energizes a 3 second timer. The timer is u I2 to `sense' brown -outs. • O I ce the timer has expired, the engine will crank an� start. Settinb Exercise Timer The generator is equipped with an exercise timer. During the exercise period, the unit runs for approximately 20 minAs and then shuts down. Electrical load transfer DOES NbT occur during the exercise cycle (unless an utility po er outage occurs). The generator will only enter the exercise cycle if the unit is in the AUTO mode and this exact procedure is followed!. To set tfib exercise timer: NOTICE I The generator is set with a default exercise cycle setting o Tuesday at 2:00 P.M, Central Time. To change the cycle se ing, proceed to the following steps: E 3 4 )ose the day and time you want your generator to and hold the left arrow until "General Set -Up" See General Set -Up flow chart in Menu -ify and/or set the time and date on the unit. to the SET EXERCISE prompt and hit the "OK" Items will flash until they are selected. Utility Voltage Pickup Sensor This sensor monitors utility power voltage. When utility voltage is restored above 80 percent of the nominal source voltage, a time delay starts timing and the engine will go to engine cool -down. Engine Cool -down Timer When utility power is sensed and the load transfers to the utility source, the engine will go into a cool down period as described below: If the generator has run for MORE than 5 minutes, once the utility transfer occurs, the engine will continue to run for about 1 minute before shutting down. If the generator has run for LESS than 5 minutes, once the utility transfer occurs, the engine will continue to run until 5 minutes has elapsed before shutting down. SELECT DAY. Use the left or right arrow to toggle through the days of the week, Once the day is selected, hit the "OK" button. - SELECT HOUR: Use the left or right arrow to toggle through between 1 and 12. Choose the hour of day you want the generator to exercise then hit the "OK" button. SELECT MINUTE: Use the left of right arrow to toggle between :00 and :59. Choose the minute of the day you want the generator to exercise then hit the "OK" button. SELECT AM/PM: Use the left of right arrow to toggle between AM and PM. Once chosen, hit the "OK" button. NOTICE During the weekly exercise cycle, the generator will run for 20 minutes, but it will not supply power to the home. During the exercise cycle, the in -home monitor will continue blinking the GENERATOR READY green LED. If you want to change the day and time the unit exercises, simply perform the procedure again. To turn off the generator exercise cycle, go to the OFF selection within the day of the week menu and press OK. The display will then scroll: EXERCISE CYCLE OFF. 35 Optional Wireless Monitor i,, _ ild Separately) The monitor communicates wirelessly with the generator control panel. The monitor may be placed in a suitable location in the home. The system has a line -of -sight range of about 200 feet, but this distance will decrease if the signal has to pass through walls or other objects. The wireless monitor communicates with the generator, every 10 minutes and will display the status via a green or red LED light on the front of the monitor. DEALER NAME DEALER PHONE Compare the illustration below with your monitor to familiarize yourself with these important components. • Generator Ready 0 - Green LED • Generator Power Q - Green LED • Service Needed 0 - Red LED • System Update '0 - Press for current systemi update with generator. i • Service code descriptions ©- Name and number of flashes are listed on the backside of the wireless monitor. • Battery Access Cover Q - Record the dealer name and phone number on the label provided. Once removed, two non -rechargeable AA batteries ;are installed in the compartment © . r7 I ie wirelelI'ss monitor includes an antenna. .fore stahting the wireless monitor, mount the antenna on top of the unit 0 G; TIN '�41j ;1�4 IIIIIp q�qu�y TM ulr ,� ��Itl, O nI^ ilk 10ILL- Monitor Operation 1. �iemove battery access cover 0 on back of I and install 2 AA batteries. (Observe correct battery polarity which is embossed in the bottom of the battery compartment). Replace attery access cover. 2. the wireless monitor does not have an on/off switch. When batteries are installed correctly and tie generator is in auto mode, the GENERATOR EADY green LED light will flash once every 7 econds indicating the status of the generator. NOT/CE If communication does not begin upon placing the generator in AUTO, installing batteries, and pressing SysteUpdate, the monitor may need to be linked, follow Steps 1 through 4. Also refer to LED Lighting Codes on page 38. 37 Linking the Wireless monitor: 1. Locate the MENU AND ESCAPE buttons on the control panel 0 . Press and hold for about 3 seconds to enter the linking mode. 2. "LINKING MODE" will scroll across the generator control panel. 3. Locate and hold the SYSTEM UPDATE button 0 on the wireless monitor for 5 seconds while installing the batteries until all 3 LEDs turn on solid. All 3 LEDs will stay on solid until the monitor links to the generator. Once it links, the monitor will display the current state. The monitor will try to link for 1 minute. (This step can only be completed when the generator is in Linking Mode). 4.Once the link has been confirmed, press the OK button on the generator control panel to exit or the control board will automatically turn off linking after 5 minutes. The generator will now communicate with the wireless monitor. NOTICE It may take up to 1 minute for the monitor to begin displaying the generator status correctly. 38 l Wireless !Monitor Status LED's • ThE. wireless monitor receives data from the geq erator every 10 minutes and displays the ge `r erator status through 3 LED's. • Pressing the SYSTEM UPDATE button will provide cui ent generator status by flashing the status LE I 's. When pressed, all 3 LEDs will flash until the generator status is received. NOTICE Generator control panel must be in AUTO mode or no communication with monitor will occur. • In order to conserve power and to extend battery life the LED's are not lit continuously; instead they are briefly flashed as indicated below. NOTICE I During the weekly exercise cycle, the generator will run for 20 minutes, but it will not supply power to the home. Dining the exercise cycle, the monitor will continue blinking thle GENERATOR READY green LED. • GENERATOR READY -When active, the green LED wil flash once every 7 seconds. The green LED in }Cates that the generator is in AUTO mode and that it is ready to run in the event of a loss of utility • GEVERATOR POWER -When active, the green LED will flash every 7 seconds. The green LED indicates that the generator is supplying power. • SE ICE NEEDED -When active, the red LED will flab h in a sequence that corresponds to the service cote. For example, when Low Frequency scrolls ac Joss the control board, the red LED will flash 5 tirr1�es with a 3 second pause between series of bliiks until it is reset or the condition is corrected. Co itact the nearest authorized service dealer if the or blem can not be fixed. NOTICE Pervice conditions will only be displayed on the basic mo�itor when the control board is placed in AUTO mode. Installation Inspection Before pacing the generator system into service, inspect the entire) installation carefully, utilizing the Installation Checklis on page 9. This completes the installation and start-up instructions. The operator's manual provides full details on Operation, Maintena9ce and Troubleshooting for this generator system. Other: LED Lighting Codes • No status LEDs illuminated - Generator in OFF mode or check and replace batteries. Wireless communication lost issues can typically be resolved by moving the wireless monitor closer, within the home, to the standby generator. See Optional Router Accessory Kit • Batteries Inserted -the shield LED will light for 5 seconds. • Linking Error or Not Linked - Each LED will light then turn off in one direction, then the other direction until a successful link is completed. • During the weekly exercise cycle, the generator will run for 20 minutes, but it will not supply power to the home. During the exercise cycle, the monitor will continue blinking the green shield LED. Service Code Descriptions - name and number of flashes are listed on the back side of the wireless monitor. None of the service needed codes are cleared at the wireless monitor. All alerts must be cleared at the generator control panel. C 1 N.O. CHANGES STATE 2 COM ON FAULT 3 N.C. 4 0 TxRx TO TRANSFER SWITCH 5 0 TxRx GND - - - - - - - - 6 +LED TO OPTIONAL - - 7 ( RED //—, GND MONITOR # WHTy - I SYSTEM J 8 01 J5 UTILITY FROM - - - 25 240V TRANSFER SWITCH - - - 26 240V UTILITY GENERATOR CONTROLLER +12VDC a GND o STARTER MOTOR 0 FUEL SOLENOID 0 OIL TEMPERATURE 0 OIL PRESSURE 0 NIC 0 N/C 0 INSTALLER SUPPLIED BATTERY • RED d I I I I I- BLACK 12VDC 13 0 1 l I SS 1 56 CA — SR TH FUSE TH FUSE 14 FS OTS 95 LOP 85 M--R OFOROFTIOruLBATT W—RUER OE-OIRCNROFEPNEN E-M 0 PoRN— EMNE OIL NUNeER P F9-FOF150LENOiO MgLPRE5 MESWTM(MOEESOUIIIWFRESS) NOR —NO WSEO N_NOTOONNECTEO O. -NOR — El 1 BLK 93 HFE THERNAFl SE TO OPTIONAL O =55� EE E� E«ENaa ANTENNA 92 E2 3 YEL TCSM "°05R°E° vnRRro NOTE•• 1. EUOVEtENNfUEEeEFOFE EERNOINO �4 GRN :.�wlT'ME LN �NOI➢OeaOIELOWEOTHW BW EW 5 BLU 6 WHT <,< RED N------------------- - - - - ---- - - - - -- O POWER WINDINGS 22 CB V1 U2 T EXTERNAL E1-------------------0 1 11 WIRING W1 V2 E2-------------------0 44 GND---------------------------- - - - - -- O 0 OPTIONAL WIRELESS J7 SYSTEM SCHEMATIC GENERATOR J4 J9 J8 O It WIRING UTILTTYA 25 O 240V UTILITY B 26 O 240V CHANGES N.O. 1 O STATE ON COM 2 O FAULT N.C. 3 O TO TRANSFER TxRx 4 O SWITCH TxRx ONO 5 O DIAGNOSTIC ♦LED 6 O LED GND 7 O WC B O EW-RUO FOR OPTWHV.EMIERY WMNFA c. Y Bf COCUYrt BPEN�R EW-RUOFOR OPfro—150x WMMEa ..... GNO GRROUN. - OW OR URE SWOCH (LLOSESON LOWPRESSURE) J17 J12 J79 Kc.- VRESSi+owuurao==" NO.:---x�°�evo� TCSM isOR.rEVPERnnmsswncH sm_st�Fsaroa ss-srnarER soiExo�o OPTIONAL f ss-tuuFusE ANTENNA 0 O ♦sssuuRs sgFNam. 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