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Home My WebLink AboutPRODUCT APPROVAL - EXTERIOR DOOR - ROLL - UPI Florida Building Code Online Submit Surcharge ' Stats & Facts Publications 1 FBc staff 1 BCIS Site Map , Links Search ' > Product or Application Search > Aoollcation List > Application Detail FL # FL8888-RS Application Type Affirmation Code Version 2017 Application Status Approved V Comments �g Archived Product Manufacturer ASTA DOOR CORPORATION LN�� Address/Phone/Email 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH, GA 30101 (770) 974-2600 Ext208 J FREN CH 3 @ASTAD OOR. COM Authorized Signature JAMES FRENCH JFRENCH3@ASTADOOR.COM Technical Representative Address/Phone/Email I Quality Assurance Representative Address/Phone/Email Category Subcategory Compliance Method Florida Engineer or Architect Name who developed the Evaluation Report Florida License I Quality Assurance Entity Quality Assurance Contract Expiration Date Validated By Certificate of Independence Referenced Standard and Year (of Standard) Equivalence of Product Standards Certified By James French po box 420 acworth, GA 30101 jfrench3@astadoor.com Mike Alvis P.O. Box 420 Acworth, GA 30101 (770) 974-2600 Ext248 malvls@astadoor.com Exterior Doors Roll -Up Exterior Door Assemblies Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer D Evaluation Report - Hardcopy Received Joseph H. Dixon, Jr PE-7768 National Accreditation and Management Institute 12/31/2018 Gordon Thomas, P.E. D.i Validation Checklist - Hardcopy Received FL8888 R5 COI Financial Indeo 102709.odf Standard Year ASTM E330 2002 DASMA 108 2002 https://v4ww.floddabuilding.org/pr/pr app dtl.aspxTparam=wGEVXQwtDgtYtsw8jP6BrAIPac%2fuYV8PcWZI%2fflF%2iCcp/o3d 1/5 Florida Building Code Online Sections from the Code I affirm that there are no changes in the new Florida Building Code which affect my product(s) and my product(s) are in compliance with the new Florida Building Code. Documentation from approved Evaluation or Validation Entity a Yes .) No -3 N/A Product Approval Method Date Submitted Date Validated Date Pending FBC Approval Date Aooroved ! Summary of oducts; FL # Model, Number or Name 8888.1 203 Windlock Commercial Sheet Door FL8888 RS CDC Affirm for FBC 6th 2017 FL8888 Asta s.odf Method 1 Option D 10/06/2017 10/06/2017 10/07/2017 Description Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. of Use Installation Instructions -Apgoved for use in HVHZ: No FL8888 RS II 27013 - 200 Series Install sealed.odf Approved for use outside HVHZ.- Yes FL8888 RS II 29031 203.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +113.1Max/-113.1Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-35.0 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party: Yes 8888.2 I233 Windlock Industrial Sheet Door Maximum design pressure for I design pressures calculated for 8upi oe20' wideby 21' iby 21gh �highr. wer or Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 200 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 29031 233.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL. No. 7768 Design Pressure: +95.9Max/-95.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 37.5 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 8888.3 I Gauge -Flat Slat) Slat Door (20 I Maxim g um design pressures calculated for upessure for 8' i to by 21' 20' wideigh by 21�highr. wer Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 300 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 29031 300 Series.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +138.3Max/-131.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +42.7 / Evaluation Reports -39.7 psf FL8888 115 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 8888.4 322 Commercial Slat Door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 R5 II 27013 - 300 Series Install sealed.Ddf FL8888 R5 II 29031 300 Series.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +128.5Max/-121.5Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +41.4 / Evaluation Reports -38.4 psf FL8888 RS AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.5 324 I Gaugee-Flat Slat) mercial Slat Door (24 I Maximum ressures calculated fodesign pressure for Bupl to by 21' 20' wideigh by 21�hlghr. wer door. I I hfps:/wu� w.floiidabuliding.org/pr/pr app_dtl.aspx?param=wGEVXQwtDgtYtswBjP6BrA[Pac%2fuYV8PcVVZI%2fiIF%2fCc%3d 2/5 1/10/2018 Florida Building Code Online Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +118.1Max/-111.1 Other: Design pressure at test door width of 16' = +40.0 / -37.0 psf Installation Instructions FL8888 RS ii 27013 - 300 Series Install sealed odf F:LB888 R5 II 29031 300 Series.Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 RS AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party: Yes 8888.6 418C Rolling Steel Service Door (18 Gauge - Curved Slat) Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 IT 27013 - 400,600 Series Install sealed.0df FL8888 R5 II 27013 400C series sealed.odf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +132.2/-132.2 Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/- 32.9 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party: Yes 8888.7 418F Rolling Steel Service Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FL8888 RS II 27013 - 400.600 Series Install sealed odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 40OF series sealed.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +127.6Max/-127.6Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-49.3 Evaluation Reports psf FI.8888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes 8888.8 420C Rolling Steel Service Door (20 Gauge - Curved Slat) Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS II 27013 - 400.600 Series Install sealed.odf FL8888 RS II 27013 400C series sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +124.5Max/-124.5Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-32.2 Evaluation Reports psf FL8888 R5 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party: Yes 8888.9 1420F Rolling Steel Service Door (20 Gauge - Flat Slat) Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +119.3Max/-119.3Max Other: Design pressure at test door width of 16' = +/-47.7 psf 8888.10 1422C Rolling Steel Service Door (22 Gauge - Curved Slat) Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +118.2Max/-118.2Max Other: Design pressure at test door width of 16' _ +/- 31.6 psf Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Installation Instructions FL8888 R5 II 27013 - 400.600 Series Install sealed.odf FL8888 R5 II 27013 40OF series seaied.Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R5 AE ER-07-0005-113 022212 0011.Ddf Created by Independent Third Party: Yes Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Installation Instructions FL8888 RS II 27013 - 400.600 Series Install sealed.ndf FL8888 R5 II 27013 400C series sealed.0df Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R5 AE ER-07-0005-113 022212 0011,Ddf Created by Independent Third Party: Yes 1888.11 1422F Rolling Steel Service door (22 I Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. .imits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +112.5Max/-112.5Max Installation Instructions FL8888 R5 II 27013 - 400.600 Series Install sealed.odf FL8888 R5 II 27013 40OF series sealed.Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Created by Independent Third Party: No Evaluation Reports .org/pr/pr app_dtl.aspx?param=wGEVXQwtDgtYtsw8JP6BrAIPac%2fuYV8PcWZl%a2fflF%2fCc%3d 3/5 111014 Florida Building Code Online Other: Design pressure at test door width of 16' = +/-46.4 FL8888 R5 AF ER-07-0005-R3 022212 0011.Ddf psf I Created by Independent Third Party: Yes 8888.12 I424C Rolling Steel Service Door (24 Gauge - Curved Slat) Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +110.8Max/-110.BMax Other: Design pressure at test door width of 16' = +/-31.0 psf Maximum design pressure for B' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Installation Instructions FL8888 R5 II 27013 - 400 600 Series Install sealed.odf FLB888 R5 II 27013 400C series sealed.odf Verified By: Joseph H. Dixon FL.No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R5 AE ER-07-0005-113 022212 0011 odf Created by Independent Third Party: Yes 8888.13 424F Rolling Steel Service Door (24 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 RS II 27013 - 400.600 Series Install sealed Ddf FL8888 R5 rr 27013 40OF series sealed Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +105.3Max/-105.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-45.0 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011.adf Created by Independent Third Party: Yes 8888.14 618 Insulated Rolling Steel Service Door (18 Gauge) Maximum design pressure for 8' wide by 24' high door. Lower design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed odf E 8888 R5 II 27013 600 series sealed.Ddf Approved for use outside HVHZ: Yes Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +198.8Max/-198.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-51.8 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011,pdf Created by Independent Third Party: Yes 8888.15 620 Insulated Rolling Steel Service Maximum design pressure for B' wide by 24' high door. Lower Door (20 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R5 II 27013 - 400.600 Series Install sealed.odf FL8888 R5 II 27013 600 series sealed.Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +187.7Max/-187.7Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-50.8 Evaluation Reports psf FL8888 R5 AE ER-07-0005-113 022212 0011,ndf Created by Independent Third Party: Yes 8888.16 622 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (22 Gauge) design pressures calculated for up to 24' wide by 24' high door. Limits of Use Installation Instructions Approved for use In HVHZ: No FIL8888 R5 II 27013 - 400,600 Series Install sealed.odf Approved for use outside HVHZ: Yes FL8888 R5 II 27013 600 series sealed.Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No.7768 Design Pressure: +178.9Max/-178.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-50.0 Evaluation Reports pSf FL8888 R5 AE ER-07-0005-R3 022212 0011.13df Created by Independent Third Party: Yes flack Next Contact Us :: 2601 Blab Stone Road. Tallahassee FL 32399 Phone: 850-487-1824 The State of Florida is an AA/EEO employer. Copyright 2007-2013 State of Florida.:: Privacy Statement :: Accessibility Statement :: Refund Statement Under Florida law, email addresses are public records. If you do not want your e-mail address released In response to a public -records request, do not send electronic mall to this entity. Instead, contact the office by phone or by traditional mall. If you have any questions, please contact 850.487.1395. -Pursuant to Section 455.275(1), Florida Statutes, effective October 1, 2012, licensees licensed under Chapter 455, F.S. must provide the Department with an email address If they have one. The emalls provided may be used for official communication with the licensee. However email addresses are public record. If you do not wish to supply a personal address, please provide the Department with an email address which can be made available to the public. To determine If you are a licensee under Chapter 455, F.S., please dick here_. Product Approval Accepts: LOWiM fLli'Ct TT. httpsJ/www.floridabuilding.org/pr/pr app_00.aspx?param=wGEVXQwtDgtYtsw8jP6BrAlPacg/g2fuYV8PcVVZI%2fflFg/g2fCcg/g3d 415 T f � l 1/10/2018 Florida Building Cade Online Credit Card Safe 5/5 r � \ r f Installation Instructions Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, & 235 USE ASTA DOOR CORPORATION PARTS ONLY a ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD QUESTIONS ARISE, PLEASE CONTACT ASTA DOOR CORPORATION AT (770) 974-2600 f—_ 25 a-2,�, J 1�ar,� E �� CHAIN CUP 3C JJ31V. OQ' DIAGRAM t &18 f 33 32 DOOR 5 m 6 33 = OPENING y Steel Building Plate .for Steel Frame, Bracing Required" alai ORan a DIAL— GRA 4 _D[_A_GR_AM__5_j DIAGRAM 6 DIAGRAM 7 f DIAGRAM S CURTAIN_ LI CURTAINV ? CURTAIN ikl i N CURTAIN ^, CURTAIN n CURVAIN . 1,8' 2.3,lr STEEL OR WOOD STANDARD GUIDE T 2•!/9' 2.3/3' jam- CONCRETE OR MASONRY STANDARD GUIDE 'SEE NOTE STEP 9 PAGE 4 3-tn' If- STEEL OR WOOD HEAW DUTY GUIDE 5•tn' -rt CONCRETE OR MASONRY HEAW OurY GUIDE -SEE NOTE STEP 9 PAGE 4 J 118• 1 4•3-1 ST=F1 OR VdOOD WIrIDLACK GUIDE 5112' CONCRETE OR MASON WINOIACK GUIDE — PARTS LIST ALL DOOR MODELS 32 310400 StdarSteel lates [pair) CHAIN HOIST Direct Drive Com late Assembl 1 Varies To Sheet 3S 310410 HeavySteel MeunBn Plates iPair) _ 48 420000 2 Vanes Axle Pipe MODELS: 201. 202. 203 & 204 49 42D10o Direct Drive Gear 3 1 Varies Spring,'-.H. 1 341 Varies Corrugated Door Sheet 50 420200 Chain Guide, Direct Drive 4 1 Varies Spring. R.H. 35 26000D PVC Rubber aide•.,uio, Commerctal Gra , 51 7301G0 /V - 1 B x 1 2' Hex Head Bolt 52. 430DW Cast Reduction Gear Complete Assembly 5 6 230003 Spring Clamp Assy. Varies I Bottum Angle MODELS: 231, 232. 233, 234 & 235 53 430101 PlanetaTy Sprocket 7 270201 1 Blade Astragial. Bnttorn Weatrerseal - 3& 20"0002 PVC Rubber Sideski , Industrial 54 430102 Internal Ring Gear_ B 310101 Axle Saddle Casu 37 260001 High Tensile,. Steel Sktestrip 55 430103 I Idler Gear, Cyst 9 310103 Ax10 Saddle Stamping (clamp) 38 750403 PVC Button with Rival 5S d3020D Idler Gear Carder Assernbl 10 310102 Keeper Plate, Standard (2 hole)_ D7 430300 Chain Guide Assembly 42ow, Kes er .mate, Ex ond.d (4 holes MODELS: 202, 204, 232, 234 - WSULATELD ONLY 5B 430104 lade Collar 1s" 18 3' Hex Haad bon I12 _ - 7703+. U-BOq, ?ra' - ill 39 280301 Insulation, Double Foil 59 730202 - x 13 730103 -t '7W - 24 x 3'/i Hex Head Boa ' 40 260401 tar Ta 2') __ 60 T402o2 �B_- iB Sell locking Nut Slay 8raco it 740t04 /6- -?.4 lieu phi. (Fine Thread) 41 630002 To Draft Stop (2 •/2' WidO) 61 430106 ' /1e' - 1B x Y e Fiat Head Slotted Soft i 15 740103 u e-=1-• 16 Hex Nut 42 630003 ! Side Draft Stop 1521 750202 16 750103 Flat Washer, J.Iel 63 760102 I ia" Lock Washer _ 17 750203 Look Washer• e' MODELS: 20. 204, 233, 234 - WINDLOCK ONLY 64 730702 #14 x /a- Tek Screw 181402011 0301 Door Stop - Lilt Gio 43 270501 Wlndloek CIIp 65 420100 Pocket Wheel Com late RG Aattambry t6=01 Dade Solt lock 44 720101 </16" Rivall 66 420104 Pocket Wheel Assembl 200301 /<' • 20. Truss Heap Slotted Boa 67 420105 Drive Sprocket, 1 - 41B36 21 4' - 20 SeB Nut MODELS: 203 & 204 68 420106 Roller Chain B41 22 ftlUlin 740102 i 16' • 17. Hex Nul 45 275502 Windiock GI Backer PLva 69 420107 Spacer Pipe 1' z 1 /re- ID) 23 24 750101 410102 Flat Washer, `/•" 4' Rope MODELS: 205 & 23S - WINDBAR ONLY ELECTRIC OPERATION 25 a20300 Hand Chain Clip --- 461 270030 1 3J4 x d14 Square, Tube 70 440OW I EO Kit Compleft AecemblY. Old b1Y10 28 420400 Hand Chain 471 720101 1 Pop Rivet 71 440001 1 Dmre SPTOCkdt. #41 P. 72 Tooth 27 750104 1711W ID Round Flat Washer 72 73 440002 420003 Flat Bar Brace _ 1 Pi Spacer,24' stltlare tube x /8- 28 P20303 12' Drum Assomb w/Beare) 74 730104 - - 24 z 4 " Hex Head Bolt 29 310200 Support Bracket RH 75 440007 EO KR Complete Aesernb .New e 30 310300 Su oA Bracket lJi 76 78W01 —ATA Door Label 31 Vanes Door Guida(s) IMPORTANT REMARKS: DO NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL. YOU WILL BE TOLD AT A LATER TIME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER iF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP #1 - CHECK THE OPENING A. Check the height and width of the opening. B. Check "the iambs are plumb. C. Check it the floor and header are level. D. Check the dimension panel for side room and head room requirements. (SEE DIAGRAM 9) CEILING _ � _ k flOLL•A•OCOfl I 2 t SUPPORT I_1 ;-23' I z enacxErs — f� v ` PENING PENINa � SEE vnon+ A2 � 4EIGHT EP #2 - INSTALL BRACKETS Mark the horizontal location of the support brackets (SEE DIAGRAM 9). Mark the vertical location of the support brackets by using a transit or water level. THE DOOR MUST BE LEVEL. v! E Verify minimum headroom require - ITS. Dimension W. If sufficient, lower the ,ckefs until•"Z" is obtained. If the bracket is rered more than 2" this will reduce the open - height. The guide height should also be used accordingly. Drill holes and fasten the brackets with the proper wall fasteners required to obtain a solid mounting. Use through bolts on soft block or brick. CLEARANCE REQUIREMENTS (HEADROOM) HEIGHT x Z Up to 6'-0' 20' 1/Up to10'-0" 21•t"Up M12' to16'-0' 23"YUp to W-0" ZC'12" DRIVETYPE At* A2 .Shawn as Leh Hand Drive Side. Right Is opposite Push Up / Rope 6" 6' Direct Drive 9" 6" Pocket wheel Reduction Gear e' 6" Cast Reduction Gear 9" 6' Electric Operator 9• a' Doors with Heavy Duty Guides, add t' to Al and A2 dimensions. All Windlock Doors add 1" to Al and A2 Dimensions. Note proper bracket location and provide ade- quate backing. STEP #3 - DRIVE INSTALLATION A. Install ROPE (If equipped) as follows: 1. Drill minimum 3/e' hole In center of bottom angle. Thread 1/4' rope through hole and tie knot in both ends. B. Install DIRECT DRIVE CHAIN HOIST (it Equipped) as folfow3: 1. Slide Direct Drtve Assembly (48) onto door axle. 2. Align holes and install W x 11A" Hex Bolt (51) through rear of end drum. 3. Install s/e' nut (IS) and IDck washer (17) and tighten securely. Repeal 4. Feed Hand Chain through the Drive Assembly, (SEE DIAGRAM 11) DIAGRAM 11 ��1 C. Install the CAST REDUCTION GEAR CHAIN HOIST (It Equipped) as follows: 1. Slide round flat washer (27) onto door axle 2. Slide Idler Gear Assembly (65, liq onto door a)le. 3. Slide Planetary Sprocket assembly (53) and Chain Guide Assembly (57) onto door axle and over Idler gear carrier tube. 4. Slide collar over the idler gear tube and align holes. 6. Secure with 5/re" x 3" hex head bolt (59) and e/te" self locking nut (60). (SEE DIAGRAM 12) NOTE: Keep Idler Gear at a 10 or 2 o'clock position with the bottom angle being at 6 o'clock. DIAGRAM 12 59 27 Be 6 PLANETARY SPROCKET IDLER ASSEMBLY GEAR 53, S7 ASSEMBLY ss, sa D. Install the POCKET WHEEL REDUCTION GEAR CHAIWHOIST (If Equipped) as follows: 1. Install Drive Sprocket (67) on preferred side using 3/e• x 11A' Hex Bolt (51). 2. Slide 1" pipe spacer (89) onto door axle. 3. Slide pocket wheel assembly (66) onto door axle and align sprockets parallel to each other. 4. Conned drive chain (0) around both sprockets using the master link provided. 5.'After door tension has been adjusted. (STEP 6) Tighten set screws on pocket wheel assembly. NOTE: 11 further adjustment is net�s2R screws must be loosened tar adjustroBt and retightan after adjustment. (SEE DIA a DIAGRAM 13 �� • /) - DRIVE SPROCKET A I�-,�1NNE ASSEMBLY - \ i I _ �t SET—�,1, 9f, �31 �iSr; I . • Z Be SCREW pit CHAIN A A E. install "NEW STYLE" ELECTRIC OPERATOR KiT (If Equipped) as follows: 1. Install E.O. Sprocket (71) to end drum of door on preferred side using 30" x 11/2" Hex Bolt (51). 3/a' Nuts (15) and W lack Washer (17). 2. Slide flat round washer (27) and spring damp assembly (5) onto door axle and secure set screw with clamp and washer against bearing of the end drum. (SEE DIAGRAM 14) DIAGRAM 14 is 17 v 1s 5 27 t 1 Instati "OLD STYLE" ELECTRIC OPERATOR KIT (If Equipped) as follows: 1. Remove spring clamp assembly (6) *from door aide (d supplied). 2. Insert 3/e' x 4 Ile bolts (74), with ale' lock wash- er (17) through every other 3/8' hole in end drum. 3. Slide one end of flat bar brace (72) over each bolt and then slide 3/4' pipe.spacer (73) Over each bolt. Slide opposite end of flat bar brace over the next bolt in counter clockwise rotation. 4. Slide bearing drum assembly over the three bons. 5. Attach and tighten 3/e" flat washers (16). a/a' (1'7) Lack Washers, and 3/a" nuts (14) to end of bolts. 6. Slide round flat washer (27) and spring camp assembly (5) onto door axis and secure against the bearing drum assembly (29). (SEE DIAGRAM 15) NOTE: New Style E.O. late are to be used with 'flush' end drum position, and Old Style E.O. Klts are to be used with 'recessed' end drum position. STEP #4 - POSITION DOOR ASSEMBLY A. Piece the axle clamp (9) or axle casting (8) an to door support bracket (29,30). Lill the door assem- bly up onto the support bracket (SEE DIAGRAM 16). Center door assembly in the opening, it side- ways movement is necessary, be certain the door curtain no the axle move together. FN_0TE.j Position the door as close to the header as possible. Allow room to spin the door. Do not allow the door curtain to scrape the header. Do not use forklifts or Santa lifts with unprotected arms/forks. This can cause Irreparable damage to door curtain. DIAGRAM 16 STEP #5-AXLE HARDWARE A. MANUAL PUSH-UP / ROPE DRIVE: (Both aides) 1. Place axle clamp (9) onto horizontal member of the support bracket (29,30) and under the door axle. 2. Place'/: U-Soft (12) over door axle and through axle damp. 3. Fasten U-Soft using 3ro" nut (15), 3/e' flat wash- er (16) and 3/e- lock washer (17) — tighten securely. (SEE DIAGRAM 17A) DIAGRAM 17 (A) (C) 164 37 a,23 12 Ik12 9 Q le 17 15 57, *t7 13,14,16.17 10 o (D) B. DIRECT DRIVE CHAIN HOIST (Drive Side): 1. Place axle saddle casting (8) onto horizontal member of support bracket and under the door axle. 4. Fasten secondary axle damp, extended keeper plate and 3/a' U-Boa (12) using 31C lock wash- ers (17), s/e' flat washers (16), ale- reds (15) — tighten securely. (SEE DIAGRAM 17C) 5. Install stay brace (61) onto chain guide channel (57) using "I..' x Pp" flat head bolt (62) and 1spe" nut (60) and tighten securely. & Fasten the stay brace to the support bracket using a (64) #14 Tek Screw and 1/e" flat washer (23). (SEE DIAGRAM 17C) D. POCKET WHEEL REDUCTION DRIVE CHAIN HOIST (Drive Side) and OLD OR NEW STYLE KiTS FOR ELECTRIC OPERATION: 1. Same steps as "Cast Reduction Drive" with the exception of #5 and *& Pocket wheel reduc- tion drive and E.O. kits do not require a stay brace. E NON -DRIVE SIDE (for Direct Drive, Cast or Pocket Wheel Reduction Drives and E.O. Kite): 1. Place axle saddle casting (8) onto horizontal member of support bracket and under the door axle. 2. Place the axle damp (9) and the standard keeper plate (10) over the door axle as shown. 3. Fasten together using 31e x 31/2m hex bolt (13). s/e" lock Washer (17), s/e" Bat washers (16), and 3/a" nuts (fine thread) (14) —tighten seamety. (SEE DIAGRAM 17D) N-OT-0 Requiresa minimum of 40 tbs. torque to properly secure hardware. STEP # 6 - PRE -TENSION SPRINGS A. Install chain dip (25) approximately 4'0' above floor on chain operated doors. Installation must be secure. B. Apply proj"on to the springs by rotating the door two (2) turns in a forward direction (SEE DIAGRAM 18). The bottom angle Is to be in a 6 o'clock position. DUIGRAM 16 C. it you're unable to rotate door to pre -tension use a pipe wrench to rotate axie in opposite direction. With one person on each side of door, each par- son should firmly place a large pipe wrench onthe door axis as shown in DIAGRAM 19. Pull down to apply tension incrementally until you achieve 2 full rotations of the door axle. Then tighten the axle hardware. 2. Place the axle damp (e) and the extended D. Repeat Step C if adjustment is necessary. keeper plate (11) over the door axle as shown to extend keeper plate over the dinact drive chain guide channel (50). 3. Fasten together using e/e" x 31/2" hex bolt (13). s/e" lock washer (11?), 3/e" flat washers (IS). and DIAGRAM 19 3/e" nuts (fine thread) (14) — tighten securely. (SEE DIAGRAM 178) G C. CAST REDUCTION DRIVE CHAIN HOIST (Drive Side): 1. Place the axle saddle casting (9) onto the sup- port bracket (29,30) and under the -door axle. �: •" 403 2. Place the two axle Clamps (9) end extendedkeeper plate (11) on top of the door axle es • (Q . * shown. 3. Fasten axle saddle casting, axle clamp and 'A: ' sx extended keeper plate together using s/e' x, 31/2' hex bolls (13), 31e lock washers (17),_!/e" flat washers (16), and a/s' nuts (fine thread) (14): —tighten securely. (SEE DIAGRAM 17C)` • L _ . , . 4.I �R e14�`� STEP #7 - CUT THE BANDS ® The door S now under Oension. Before cutting the bands, take hold of the door roll by the bottom angle. A. Cut the bands and bring the curtain down no further than 114 the height of the door opening. Secure chain over the chain retainer or wedge a wood prop between the bottom angle and the door roll to prevent upward travel. STEP #8 - INSTALL DOOR STOPS • . (Lift Clips) AND SLIDE BOLT LOCKS A. Install the door skips (18) and the slide bolt fucks using lle x 11p' truss head bolt (20) • lip" flat• washers (23). a/+e- nut (22). and 114' self locking nut (21) per side. S. Electrically operated doors still require doorstops gift dips) to be installed. DUIGRAM 20 *22-Z 20 NOTE- When installing slide bolt locks; the threads from the truss head bolt protruding from ilia self locking nut should be removed to a Bush'position with the self locking nut to prevent door from hanging up an the head stops. Clamp a pair of vice grips aft the thread and break off. STEP #9 - INSTALL DOOR GUIDES A. The head stops on the guides should be no more than 1' higher (to bottom of stops) than the door header. If not, cut.the bottom of the guides to match your opening height and relocate slide boft notch at bottom of guide. B. Models 201, 2D2, 205, 211, 231, 232, 235: Raise the door curtain so the bottom angle Is approxi- mately 3' below the header. Slide the guide over the door detain and position againstthe door opening allowing'114" clearance from edge of cur- tain to inside the guide. install the top fasteners, lower curtain Into guides alowly, maintaining proper clearance and stop at 6" above the Boor. Install bottom fasteners. Check If the guides are plumb using a level. The fasteners should be located approximately ever 24" starting 6' from fiNshed Boor. Install balance of fasteners and bend the lead-in at the top of the guide to a 45 degree angle: (SEE DIAGRAMS 3 THRU 9 and 21) DIAGRAM 21 --d*— LEADdN C. Model 203, 204, 233. 234' Use same procedure as above allowing 1/4' clearance between curtain and the Windlock spur. Lower the curtain Into the guides slowly. Be sure there is sufficient clearance for the windlock clips to enter the guides. (SEE DIAGRAM 7 and 8) D. iron "Wlndload Certified Doois" refer to drewing.for fastener/nndhor type and frequency. E. Spray silicone lubricant in guiles for ease of operation. r NOTE: Doors ordered for concrete/masonry application will include 'A x 2111" tapcons for guide installation. Block cups welded to back of guide for eonerete/masonry application are optional an Models 201, 202, 205, 211, 231, 232, 235. Block clips are standard for concretelmasonry application on Models 203, 204. 233, 234. STEP #10 - CHECK AND ADJUST BALANCE it door lower: easily and raises hard, more tension is required. 9 the door lowers hard and raises easily, less tension is required. (SEE DIAGRAM 19) CAUTION: For all door drives: Before adjusting the springs, pull the doors Into the up posi- tion. Secure the door by the following methods: 1. Tie a rope around the door roll. 2. Place a damp at the top of the guide channel to secure the curtain in the guides. A. Cast Reduction Drive Doors Only When the axle damps are loosened, the chain leads will be under tension. Use extreme care when handling the drain leads. Secure both leads of the chain to the chain retainer (2S). Score a ho&ontat line an the axle. loosen axle hardware to allow aide to spin freely. Grip both leads of the chain securely. Note direction axle must turn to ' add or reduce tension (SEE DIAGRAM 19). Rotate axle as required. Secure both chain leads to chain retainer. Tighten all axle hardware. Repeat this opera- tion If more or less tension Is required. B. All other doors: When the aide damps are loosened, the springs will be very strong. You will need two people to adjust the door tension safety. 1. Each person should firmly place a large pipe wrench on the axle as shown In DIAGRAM 19. Loosen the aide clamps and pull down for more tendon and up for less tension. For Pocket Wheel Reduction Drive doors, remember to loosen set screws prior to adjustment and retighten securely after adjustment. 2. Retighten the axle clamp hardware. 3. Repeat the above steps If further adjustment Is necessary. begin at STEP 69. STEP #11 - TOP DRAFT STOP A. Tap Draft Stop comes standard with Models 202. 204. 232. 234 Insulated Doors. All other Models optional B. Pull door dawn and lock. Go outside and mark a lime an the door curtain as shown. (SEE DIAGRAM 22) C. Raise door XS' from floor, or until mark is accessible. Place top draft stop (41) in position as shown and secure with Tek screws. Stretch rubber slightly and secure other end. Locate and install the remainder of Tek screws at W O.C. DIAGRAM 22 L .tat ► • • SERVICE AND MAINTENANCE HINTS The following hints would help you to obtain free operation. 1. DOOR CURTAIN DRAGS IN GUIDES. A. Check that door support brackets are plumb. B. Adjust location of guides for k/e' .-1/4' side clearance. Top and bottom. C. Door Drum Assembly may be set too dose or too far from wall. Note slotted brackets for adjustment. D. Check guides for foreign matter, such as dirt, eta E. Check for damaged guides. F. Adjust lead-tn bend at top inside of guides. (SEE DIAGRAM 21) 2. DOOR OPERATES HARD IN ONE DIRECTION: A. Check all the above points. B. Re -check Step No.10. C. it problem door has reduction drive, check slue' x 3' bolt (59) that goes through axle that locks Idler gear carrier. If sell locking nut (60) is over tightened, it will cause the idler gear carrier shaft to become egg -shaped and bind the chain wheel. 3. CHAIN JUMPS OFF CHAIN GEAR A. Chain Guide Assembly could be on axle back- wards. Matra sure drive parts are assembled correctly. See Diagram 11 for Direct Drive, and Diagram 12 or 13 for Reduction Drives. B. Chain Guide could be bent out of alignment with chain wheel. C. Check for defects In cast chain wheel or chain. D. On Electric Operator Doors or *Pocket Wheel" Reduction Gear Doors, check for sprocket alignment and proper chain tension. Also check that set screws on Pocket Wheal Assembly are securely fastened. 4. DOOR DOES NOT CONTACT FLOOR LEVEL A. Use spirit level to check whether door or floor is oft level. It door Is out of level, proceed to check the following points: B. Check If'Support Brackets' and guides are level. C. t A and 'B' check out all right, roil door all the way up and see It curtain rolls up straight an drums. End of door should be square. t cone shaped, go to Section S. D. Models 231, 232, 233. 234. 235: If all of the above check out and curtain is no more than 1/2' out of level, the following method of curtain straightening may be used. The long side of the curtain can be shrunk as follows: Roll door all the way down. On the outside of the door curtain is a steel strip 1'/e wide. This strip holds the curtain square. Take a screwdriver and slightly depress strip into corrugated db. A small amount in each of the lower ten ribs. Door curtain will shrink an that side. S. DOOR DOES NOT ROLL UP STRAIGHT A. Check all points in Section 1. B. An alternative solution to correct the coning door is to raise the curtain up to the stops and determine which side of the bottom angle touches the stops first C. Secure hand chain, remove guides, lower cur- tain down to floor level. Install a drum wedge on side of the door from which the bottom angle touches'first D. Proceed to Step 9 to reinstall the door guides. E. If problem continues, consult factory. INSTALLATION OF REPAIR PANELS 1. FOR ALL DOOR MODELS Determine the number of sheets which need to be replaced. Starting from the bottom of door curtain. the lock seams occur on about 26' centers. When ordering, please give exact length of street and location on door (.e., bottom. bottom and one intermediate, eta) 2. REMOVE DAMAGED SHEETS A. Secure door In its full down position by lacking the chain on the chain retainer a! by wedging a strong piece of woad or pipe In bole at the end of roll, against bracket when door sheet is out off, the door will have a strong tendency -to roil up. B. Remove door guides. C. Cut off damaged sheet (see Diagram 23). Scribe a straight fine and art door sheet off using nibblers. D. Cut the sidesbipping and remove damaged sheet(s). 3 INSTALL NEW SHEET(S) A, Clamp new sheet In location as shown. S. Drill holes for I/e dim rivets (#30) at W O.C.. top and bottom and shown. Pop rivet as you go. C. Trim sidestrip as follows: Overlap steel/rubber 3 corrugations. install the buttons and rivets. Trim PVC Rubber as close as possible to the nearest staple. DIAGRAM 23 25 7 ' pI HHEAE ON RIVET HIS _ THIS SSIDE u9 t p w 6 ASTA Door Corporation PHONE: 770-974-2600 FAX:. 70-974-1456 WEBSffE: wwwastadoor.com