HomeMy WebLinkAbout1 INCH NAIL STRIP INSTALLATION GUIDEi
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2120 SW Poma Drive; Palm City, Florida 34990 0 772-223-4055 Phone 0 772-781-7492 Fax
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IMPORTANT NOTICE
READ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 1-
INCH (NAIL STRIP (STUART SERIES) PANEL SYSTEM. SUNLAST METAL DETAILS
MUST BE FOLLOWED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT.
ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE
INSTA, LLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION.
NOTIFY SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT
OF SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING.
IF THERE IS A CONFLICT BETWEEN OUR ENGINEER'S EVALUATION REPORT AND
THE DETAILS IN THIS MANUAL, THE ENGINEER'S EVALUATION REPORT WILL TAKE
PRECEDENCE.
Installations contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal
reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material
available please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building
designs or conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete
performance specifications and any disclaimers, please consult your local Sunlast Metal representative.
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TABLE OF CONTENTS
A.
Technical Information Sheet ....................................................
Page 4
B.
General Panel Description....................................................
Page 5
C.
Handling & Storage Specifications ...........................................
Page 6
D.
Installation Requirements....................................................
Page 7
E.
Fastener Patterns.............................................................
Page 8
F.
General Installation Instructions ...........................................
Page 9
G.
General Installation Order ....................................................
Page 10
H.
Flashing/Trim Metal Details ....................................................
Page 12
I.
Installation Details
1. Eave Drip (EDBN-SS)....................................................
Page 14
2. Box Gutter (BG1-SS)....................................................
Page 15
3. Gable Rake (GR1-SS)....................................................
Page 16
4. Peak Flashing (PF-SS)....................................................
Page 17
5. Peak Flashing 2 (PF2-SS)...........................................
Page 18
6. Gambrel Flashing (GF1-SS)...........................................
Page 19
7. Transition Flashing (TF1-SS)...........................................
Page 20
8. Ridge / Hip Cap - (RHC-SS)...........................................
Page 21
9. Valley (V1-SS)..............................................................
Page 22
10. Side Wall Flashing (SW1-SS)............................................
Page 23
11. Side Wall Flashing 2 (SW2-SS)..........................................
Page 24
12. End Wall Flashing (EW1-SS)............................................
Page 25
13. End Wall Flashing 2 (EW2-SS)...........................................
Page 26
0 17 �O
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TECHNICAL INFORMATION SHEET
1. Minimum Recommended Slope is 2:12. For slopes less than 3:12, please refer to Florida Build-
ing Code (FBC) section 1507.4.2 and/or FBC section 1515.2.
2. Support Type: Wood Deck-15/32" (min) or greater Plywood, or
Wood Plank (0.42 min specific gravity)
3. 1-Inch Nail Strip Panels are a Concealed -Fastener, Standing Seam Metal Roof Panels with inter-
locking rib seams and fastening flanges for ease of installation. They must be installed over a
completely waterproofed structure in order to ensure watertightness. If the waterproof membrane
is mechanically attached with metal fasteners of any type, fasteners should be covered to protect
the under -side of the metal roof panels, or the use of non -corrosive, plastic tags can be used if
applicable manufacturer of the fasteners and FBC permits it. Any mechanically attachment de-
vice that does not lay flat on the deck will telegraph through the panels and appear as oil can-
ning.
4. Underlayment specifications will be determined at time of estimate, but all underlayment will be in
compliance with FBC Section 1507.4.5.
5. Insulation is optional, but must comply with FBC Section 1508. When insulation is incorpo-
rated, fastener length shall conform to penetrate through bottom of support a minimum of 3/16".
General Insulation Details:
Type:
Thickness:
Density:
Compressive Strength:
Rigid Insulation Board
3" (Max.)
2.25 pcf (lbs/ft3) min., or
20 psi (Min.)
6. Panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners
will cause stress and induce oil canning across the panel at or near the point of attachment. Oil
canning is not a cause for rejection of the panels.
7. For the proper fastener application, please see the Fastener Pattern section of this installation
manual. Fastener spacing across the width of the panel are shown on Page 8. For fastener spac-
ing along the length of the panel, use the wind upload table on the bottom of Page 8 in conjunc-
tion with the local governing code.
B. For continuous panels over 30 feet, please contact Sunlast Metal for direction.
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GENERAL PANEL DESCRIPTION
16 _
1 "
PANEL, NAME:
PANEL; MATERIAL:
PANELiTHICKNESS:
PANELi WIDTH:
PANEL! RIB HEIGHT:
YIELD STRENGTH:
CORROSION RESISTANCE:
i
COATINGS / FINISHES:
OPTIONAL STIFFENING RIBS:
1" Nail Strip (Stuart Series)
Steel
24 Gauge (Min.)
16" (Max.) Coverage
1"
40 ksi min.
In compliance with FBC Section 1507.4.3
ASTM A792 Coated, or
ASTM A653 - G90 Galvanized Steel
Galvalume Plusew/Additional Acrylume® (Mill Finish)
Kynar 500 FSF®
Striations, Ribbon Beads, Pencil Beads (Flat - Standard)
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HANDLING & STORAGE SPECIFICATIONS
The information provided are suggested guidelines and not intended to cover all applications or building requirements.
It is the responsibility of the designer/installer to ensure that this'information meets particular building conditions and/or
code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other safety regulations
are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation
of the material.
i
i
PERSONAL HANDLING
When handling metal panels care should be taken to
protect the panels from scratching or abrasion. Pulling
panels across one another may cause scratches to the
surface film. Individual panels should be carried vertical
to the ground to avoid bending the material.
MECHANICAL HANDLING
i
A forklift or crane can be used to handle unopened
bundles 1 but care must be taken to ensure equal
distribution of weight across the entire panel. Spread
the'forklift forks to their maximum width in order to
ensure equal weight distribution. Use of a spreader bar,
when using a crane, will enable equal distribution of
weight. Cable supports should be avoided at all costs.
ECTING & STORING
Materiall should be left in a .secure location to avoid the
possibility of theft. To protect the metal panels from
weather conditions it should be tarped (non -plastic
material and stored at least 4" above ground with one
end elevated slightly higher to allow moisture to run off.
If metal panels become wet, they should be individually
removed from the bundled stack and dried. Prolong
storage 11 is not recommended. If immediate installation
is not possible, additional care should betaken to
ensure that rust or watermarks do not develop. Do not
store sheet metal roofing materials in contact with other
materials that might cause staining, denting or other
surface damage. Store sheet metal materials away
from uncured concrete or masonry.
i
PANEL INSPECTION
All material should be inspected upon delivery. Any
damage or moisture intrusion should be reported to a
Sunlast office representative within 48 hours and
notated on the Delivery Ticket.
FIELD CUTTING
Some field cutting and fitting of pre -manufactured
panels is to be expected. Minor field corrections is
considered normal operation. Always cut one panel at
a time. For small cuts, hand-held shears (tin -snips) can
be used. For best results an electric shear may prove
useful. After cutting metal panels, ensure that all metal
shavings are removed from the panel before installation
to avoid rust stains, which will void the warranty.
FASTENING DETAILS
The use of proper fasteners and installation procedures
is an important factor in the overall appearance and
performance of the metal roofing system. When using
metal fasteners with weather seal washers (WSW), be
sure that you do not over tighten - causing the sealing
material to extrude beyond the edge of the washer.
Also, not tightening the fastener enough will not allow
the proper compression of the washer to seal the
penetration.
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INSTALLATION REQUIREMENTS
Wood Deck (15132" Min)
Integral Snap Lock
/01
Clip Relief (Recommended)
Seam Adhesive (Sealant)
#10 x V Pancake -Head
Wood Screw
,.
METAL PANELS:
INSTALLATION METHOD:
FASTENER SPACING:
FASTENER TYPE:
FASTENER SIZE:
FASTENER CORROSION RESISTANCE:
FASTENER STANDARD:
MINIMUM FASTENER PENETRATION:
PANEL RIB INTERLOCK:
24 Gauge (Steel)
Refer to drawings on Page 8
Refer to Table "A" on Page 8
Pancake -Head Wood Screw
#10 x 1"
Per FBC Section 1506.6 and 1507.4.4
Per ANSI / ASME 1318.6.4
Through bottom of support - minimum 3/16".
Snaplock (Panel Ribs shall be fully engaged to form
and integral snap -lock)
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FASTENER PATTERNS
Fastener:
TABLE "A"
METHOD 1:
METHOD 2:
Design Pressure:
- 91.25 PSF
-106.25 PSF
Fastener Spacing:
12"
6"
Adhesive:
3/8" Bead
Refer to Dwg Pg 6
3/8" Bead
Refer to Dwg Pg 6
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GENERAL INSTALLATION INSTRUCTIONS
The info lmation provided are suggested guidelines and not intended to cover all applications or building requirements. It
is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or
code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other regulations are
understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the
material.I
I
GENERAL
PANEL INSTALLATION
There are three main measurements that are critical when installing metal roof panels: the length required at the eave,
the peal end and the amount of panel lap (if required). In each case a certain measurement is required. Check each
measurement to ensure panel placement gives you the distance required at the eave and peak. In most cases, any
ce variancan be taken out at the eave or peak. Insure that the structure is square and true before beginning panel
installation. If the structure is not square, the panels will not properly seal at the side -laps. Start the first panel square to
the eave by using the 3, 4, 5 Triangle Method (See Below). Green or damp lumber is not recommended. Moisture
released from the damp lumber may damage the metal panels. Nails installed on green or damp lumber may back out.
Drive fasltener so that it is secure against the metal but does not bind. Overdriven fasteners will also increase the amount
of oil canning that is present in the metal roof panels. Do not leave any fasteners that missed the substrate. Remove any
loose shavings left on the. roof immediately to prevent corrosion or rust. After installing the roof system, remove any de-
bris such as leaves or dirt to prevent moisture from getting trapped on the panels.
TRIANGLE METHOD
Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the
eave. In this example, we are going to determine that this line is going to be 3 feet in length (This is the "3" side of
the Triangle). NOTE: For larger 3, 4, 5 Triangles - multiply each side of the triangle by the desired increase in size.
For example, if the roof panels are 25 feet from the Eave to Ridge, multiply each side by a factor of 6 for an 18, 24,
30 Triangle. Obviously the shorter the vertical length of the triangle is, the better accuracy you will have when squar-
ing off.
2. Using two tape measures, locate Point C by hooking one tape measure to the nail at Point A and a second tape
measure at Point B. Extend the tape measures until they cross and meet at Oft on the Point A tape measure and 5ft
on the Point B tape measure. Then place another temporary nail at this juncture.
3. Hook a chalk line onto Point A and pull it in line with Point C and then mark you chalk line on the roof deck. This will
be your square reference line for the panel installation.
4. Mark chalk lines parallel with the square reference line out ahead of the panel installation so that panel square can
be checked as the panels are installed. Suggested line spacing is one foot beyond 3 panels wide or about 7 feet.
Cf 60K for square by measuring the distance from the installed panel edge to the chalk line at both the eave and
ridge ends. If the measurements match, then the installed panels are square, if not, adjustments must be made to
bring the panels back to square. NOTE: Please take care when attempting to adjust for square. If completed improp-
erly Then oil canning will become present.
�. Sq �!I)p following paged fpr atop -by -step Process.
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PF'SS
#1C
Pop Rivet (Stainless Steel)
1" Z-Closure
/2 Buytl Tape
Sealant
#30 Felt Min.
(Min.)
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Sunlast Metal, Inc.
JAR
JR Peak Flashing - SS
JAR SIZE DWG NUMB
JRI A I PF-SS
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4F10 x 1', vancaKe-heaa w ooa Screw
Pop Rivet (Stainless Steel)
T' Z-Closure
1/2" Buytl Tape
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Sealant
#30 Felt (Min.)
Decking (15/32" Min.)
Sunlast Metal, Inc. I
JAR
JR Peak Flashing2 - SS
NameER JAR
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A
DWG NUMBEF
PF2-SS
Name ED JR
SCALE 2:1
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#10 x 1" Pancake -Head Wood Screw
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Sealant
Z Closure
#30 Felt (Min.) Na
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Plywood Decking (15/32" Min) Na
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Sunlast Metal, Inc.
JAR GAMBREL
A FLASHING 1 (SS)
JAR SIZE I DWG NUMBER
A A GF1-SS
SCALE
SHEET
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INSTALLATION SEQUENCES - CONTINUED
10. Rake Trim - Install the Rake
Trim over the panels along all Gable
Rake edges.
11. Peak Trim - Install the Peak Trim
over the panels.
13. Side Wall Trim - Install Sidewall 14. Side Wall Trim (Rear View)
Trim over the panels.
12. Ridge Trim - Install the Ridge Trim
over the Panels.
15. End Wall Trim.- Install End Wall
Trim over the panels.
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1. Moisture Barrier - Install
Moisture (Barrier according to the
manufacturer instructions.
4. ValleylTrim - Install the Valley
Trim over the Eave Trim, working
from the Eave to the Valley Peak.
INSTALLATION SEQUENCES
2. Fascia Trim - Install the fascia trim
along all eaves and rakes.
5. Metal Roof Panels - Install the
panels over the Eave and Valley Trims.
Do not install panels where the trim
laps under the panels.
7. Ridge Trim - Install the Ridge 8. Transition Trim - Install the Transi-
Trim over'the Hip Trim intersection tion Trim over the low slope panels and
and valley peak. moisture barrier.
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3. Eave Trim - Install the Eave Trim
along all eaves lapping over Fascia
Trim.
6. Hip Trim - Install the Hip Trim over
the Metal Roof Panels just installed.
9. Metal Roof Panels - Complete the
panel installation - installing the high
panels over the Trim Transition and the
remaining exposed locations.
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FLASHING / TRIM METAL DETAILS
RIIDGE / HIP CAP (HEMMED)
VALLEY
5-114"
�314"Hem 911 9
S.O. = 12"
S.O. = 20"
SIDEWALL FLASHING
END / HEAD WALL FLASHING
411
w "
5"
3/41
3/4"
S.O. = 9-3/4"
S.O. = 9-3/4"
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FLASHING / TRIM METAL DETAILS
BULLNOSE EAVES DRIP
BOX GUTTER (6" STANDARD)
4"-�
1"
1"
3/4"
2-1/2"
1"
2-1/2"
6" 5"
1/211
I 611
S.O. = 8"
S.O. = 22-1/4" (Standard)
GABLE RAKE
PEAK / HIGH END FLASHING
I- 3-3/811
5"
3/4"
3-1/2"
5„
S.O. = 5-1 /8"
S.O. = 11 "
GAMBREL FLASHING
TRANSITION FLASHING
6"
6"
6"
3/4"
of
S.O. = 12-3/4"
S.O. = 12-3/4
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-- --- ----- ` Using two tape measures, locate Point C -- - ---
s' by hooking one tape measure to Point A
0 and the other tape measure to Point B,
then extending both tape measures until
zc -- they cross at the 4ft and 5ft increments -
(shown here). Then place a temporary nail
at this intersection.
These are the 4ft and 5ft sides
of the 3... 4... 5... Triangle. r
T N O
Im -
r _
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1 m
1 2 3
1
Establish a line from Point A to Point B
I
temporarily marking each point with a
I
The line must be parallel to the eave
and in this example 3ft Long (This is the
7"3" side of the 3... 4... 5... Triangle).
�u 3
Connect a chalk line to Point A's nail
--
and then pull it to Point C's nail. Then
mark your chalk like on the roof deck.
This is your square reference line for
-
_ your panel installation.
fl�1
— -
V
NOTE:
IT!
For larger distances just multiply each
side of the triangle by the desired size.
For instance if the Eave to Ridgeheight
ht
is 25ft then multiply each side by 6 to
get an 18...24...30... Triangle.
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EDBN - SS
10 x 1" Pancake -Head Wood Screw
Bullnose Cleat
DO
030 Felt (Min.) No
No
Plywood Decking (15/32" Min) Nai
APP
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Box Gutter Strap (Sized to Gutter)
Box Gutter (6" x 6" Standard)
#30 Felt (Min.)
Plywood Decking (15/32" Min)
Sunlast Metal, Inc. I
SCALE 2:1
JAR
JR Box Gutter 1 - SS
JAR SIZE DWG NUMBER
JR A BG1-SS
REV A I SHEET 1 OF
GR1-SS
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Z-Closure 1 1"
1"
Gable Cleat 2-1 1 /2"
#10 x 1" Pancake -Head Wood Screw
1 /2" Buytl Tape
:Sealant
;Pop Rivet (Stainless Steel)
#30 Felt (Min.)
Plywood Decking (15/32" Min)
Sunlast Metal, Inc.
DRAWN
Name JAR
Name ° JR GABLE RAKE 1 - SS
NameER JAR
SIZE DWG NUMBER
Name ED JR A I GR1-SS
SCALE 2:1 REV A I SHEET 1 OF 1
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#10 x 1" Pancake -Head Wood Screw
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Plywood Decking (15/32" Min)
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Sunlast Metal, Inc.
JAR TRANSITION
JR FLASHING 1 (SS)
JAR SIZE DWG NUMBER
AA TF1-SS
RHC-SS
Z-Closure
#10 x 1" Pancake -Head Wood Screw
Pop Rivet (Stainless Steel)
I" Z-Closure
11/2" Buytl Tape
Sealant
#30 Felt (Min.)
Decking (15/32" Min.) Name
SCALE
Sunlast Metal, Inc.
JAR
JR Ridge/Hip Cap - SS
JAR SIZE i DWG NUMBER
JRJ A RHC-SS
1 REV A I SHEET 1 OF
�1-1/2"�
23/811
Valley Cleat
#1 0 x 1" Pancake -Head Wood Screw
Valley Cleat
Butyl Tape Sealant
Sealant Sunlast Metal, Inc.
DRAWN
Name JAR
#30 Felt (Min.) Name D JR Valley 1 - SS
ENGINEER
Name JAR SUE DWG NUMB
Plywood Decking (15/32" Min.) Name ED JR A V1-SS
SCALE 2:1 REV ISHEET
#10 x 1" Pancake -Head Wood Screw
Buytl Tape
Z-Closure
Stainless Steel Pop Rivet
Sealant
#30 Felt (Min.)
Plywood Decking (15/32" Min.)
I
Z-Closure
1"
Sunlast Metal, Inc.
JAR
D JR Side Wall 1 - SS
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JAR SIZE DWG NUMBER
ED JR A SW1-SS
2: 1 REV A I SHEET 1 eI
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#10 x 1" Pancake -Head Wood Screw
Buytl Tape
Z-Closure
Sealant
#30 Felt (Min.)
'Plywood Decking (15/32" Min.)
Sunlast Metal, Inc.
DRAWN
Name
JAR
Name D
End Wall 1 - SS
JR
ENGINEER
Name
JAR
SIZE
DWG NUMBER
APPROVED
JR
A
EW1-SS
SCALE 2: 1
REV A I SHEET 'I Q
SW2 - SS
Counter Flashing
1"
#10 x 1" Pancake -Head Wood Screw 7
#10 x 1-1/2" Hex -Head Wall Screw (Counter Flashing) g)
'Counter -Flashing (5-1 /2" S.O.)
IB uytl Tape
Z-Closure
Stainless Steel Pop Rivet
Sunlast Metal, Inc.
Sealant DRAWN
Name JAR
CHECKED Side Wall 2 - SS
Name
#30 Felt (Min.) ENGINEER JR
Name JAR DWG NUMBER
APPROVED A I
SW2-SS
Plywood Decking (15/32" Min.) Name SALE 2:1 JR REV A ISHEET 'I OI
EW2 - SS
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##10 x 1" Pancake -Head Wood Screw
#10 x 1-1/2" Hex -Head Wall Screw (Counter Flashing)
Counter -Flashing (5-1/2" S.O.)
Buytl Tape
Z-Closure
Sealant
##30 Felt (Min.)
Plywood Decking (15/32" Min.)
Sunlast Metal, Inc.
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