HomeMy WebLinkAboutengineeringPROJECT DESCRIPTION:
17x295 HANWHA Q.PEAK BLK-G4.1 (295W) MODULES
ROOF MOUNT SOLAR PHOTOVOLTAIC MODULES
SYSTEM SIZE: 5.02 kW DC STC
ARRAY AREA #1: 305.66 SO FT.
EQUIPMENT SUMMARY
17 HANWHA Q.PEAK BLK-G4.1 (295W) MODULES
01 SB 3.8-1SP-US40INVERTER
SHEETINDEX
A-00
PLOT PLAN & VICINITY MAP
A-01
SYMBOLS & SYSTEM DESCRIPTION
S-01
ROOF PLAN & MODULES
S-02
STRUCTURAL ATTACHMENT DETAILS
E-01
ELECTRICAL LINE DIAGRAM
E-02
WIRING CALCULATIONS
—
GOVERNING CODES
FLORIDA RESIDENTIAL CODE, 6TH EDITION 2017 (FRC)
FLORIDA PLUMBING CODE, 6TH EDITION 2017 (FPC)
FLORIDA BUILDING CODE, 6TH EDITION 2017 EDITION (FBC)
FLORIDA MECHANICAL CODE, 6TH EDITION 2017 (FMC)
NEC 2014 CODE BOOK
DONALD AVE
1211.1011
E-03 SYSTEM LABELING - I I —
DS-01 DATA SHEET
DS-02 DATA SHEET
DS-03 DATA SHEET
ST.LUCIE COUNTY
PLAN REVIEW
BLDG:
DATE:
ELE
DATE:�/9
CO
PLUMB:
O
DATE:
MECH:
DATE:
FILE C®PY
ROOF #1
(17) HANWHA Q.PEAK BLK-G4.1
(295W) MODULES
121'-1011
1 PLOT PLAN WITH ROOF PLAN
A-00 SCALE: 1/16" = V-0"
t
171-311
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t
I
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DISTRIBUTION PANEL — —
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
�� $ GESIGNEG i0 PERMIT^
CASTILLO ENGINEERING
SERVICES, LLC
OAtl
2925 W. STATEER ROAD 434,
�.
S111 LONGWOOD.
, FL 32]]9
,E�I4C, TILL -F
ERMOCMIES E.CASTILLO -FL PE 5259>
—_
REVISIONS
DESCRIPTION DATE RE'
I PROJECT INSTALLER
2
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NO 52590
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PLOT PLAN &
VICINITY MAP
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- ANSI B
11" X 17"
3 VICINITY MAP SHEET NUMBER
A-00 SCALE: NTS A-00
Castillo riQk
Engineering N n
DESIGNED TO PERMIT'
Symbols:
Abbreviations:
CASTILLO ENGINEERING
Sheet where
Section .............. X section is located
x-xx
Detail ID Letter
Elevation........... Sheet where
x- section is located
AC Alternating Current
APPROX Approximate
AWG American Wire Gauge
System Description
SERVICES, LLC
2925 Wf/OA#385G5. STATE
ROAD 434,
SUITE11
LONG WOOD, FL32]]9
iEL (ao])iB31ns
ERNECN,TEE E`"TILNO F P 52590
REVISIONS
DESCRIPTION
DATE
REV
X Detail ID Letter
Detail ................ x Sheet where
-xx
section is located
Detail ID Letter
Detail ................ X Area to be enlarged
(Enlarged Plan) x-xx Sheet where
CB Combiner Box
DC Direct Current
DCD Direct Current Disconnect
DISC Disconnect
This system is a grid -tied, PV system, with PV generation consisting of 17 HANWHA
Q.PEAK BLK-G4.1 (295W) PV modules with a combined STC rated do output power of
5,015 W. The modules are connected into 01 SB 3.8-1SP-US-40 INVERTER. The
Inverter has electronic maximum power point tracking to maximize energy captured by
the PV modules. The inverter also has an internal ground fault detection and
PROJECT INSTALLER
r
section is located
Keyed Notes.......... O Keyed note designation
on applicable sheet
(E) Existing
EL Elevation
interruption device that is set to disconnect the array in the event that a. ground fault
that exceeds one ampere should occur. The inverter has DC and AC disconnect
integrated system and labels are provided as required by the National Electric Code
Amed"n PamrSolutlons LLC
Ground Terminal..... O
Grounding Point/rod....
Solar Panel......... or
Ho [Do -Module with Source
Circuit number
Combiner Box.......... CB
DC Disconnect .......... DCD
Main Distribution MDP
Panel ......................
Fuse - - -
Overcurrent Breaker .. 1i
Inverter ....................
EQ Equal
JB Junction Box
MCB Main Combiner Box
MFR Manufacturer
MIN Minimum
MISC Miscellaneous
(N) New
OCPD OverCurrent Protection Device
POCC Point Of Common Coupling
PV Photovoltaic
SF Squarefoot/feet
STC Standard Test Conditions
TBD To Be Determined
TYP Typical
VIF Verify In Field
�.�
PV Modules -- ......
``
Junction a *:
Box Point of
Inverter Utility O e v
'
Centralized AC to --► Connection e O
DC Inverter Utility Meter '
Figure 1: PV System Block Diagram
When the sun is shining, power from the PV array s fed into the inverter, where
g, p Y I
it is converted from DC to AC. The inverter output is then used to contribute to the
power requirements of the occupancy. If PV power meets the requirements of the
loads of the occupancy, any remaining PV power is sold back to the utility. When utility
power is available, but PV power is not available, building loads are supplied by the
utility.
The inverter meets the requirements of IEEE 1547 and UL 1741. This means that
if it detects a loss of utility power, it will automatically disconnect from the utility.
When utility voltage is restored, the inverter automatically reconnects to the utility grid
after verifying utility voltage and frequency stability.
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WP Weather Proof
On a day with average Florida sunshine, this system outputs 21.39 kWh per day on site.
Transformer ............. ...ter.
SHEET NAME
SYMBOLS &
SYSTEM
DESCRIPTION
—,
Automatic ............... 'I ATs!
Transfer Switch ` -----
SHEET SIZE
COPYRIGHTED BY CASTILLO
ANSI B
ENGINEERING SERVICES, LLC
11 x 17
SHEETNUMBER
A-01
MODULE TYPE, DIMENSIONS & WEIGHT
NUMBER OF MODULES = 17 MODULES
MODULE TYPE = HANWHA Q.PEAK BLK-G4.1 (29OW) MODULES
MODULE WEIGHT = 41.45 LBS / 18.8 KG.
MODULE DIMENSIONS = 65.7"x 39.4" = 17.98 SF
UNIT WEIGHT OF ARRAY = 2.31 PSF
9 '
e
4'-0'
1 ROOF PLAN & MODULES
S-01 SCALE: 3/32" = V-0"
ARRAY & ROOF AREA
CALC'S (ROOF #1)
ARRAY AREA = 305.66 SQ. FT.
ROOF FACE AREA = 1587.25 SO. FT.
305.66 / 1587.25 = 19.25% OF ROOF
FACE AREA COVERED BY ARRAY
DESCRIPTION (ROOF #1)
ROOF TYPE - ASPHALT SHINGLE ROOF
ROOF TILT -22.6'
ROOF AZIMUTH - 182°
RAFTERS SIZE - 2"X4" @ 24" O.C.
(E) FRONT YARD
(N) AC DISCONNECT (IF REQUIRED)
(E) UTILITY METER
(E) BACK YARD
N
w a
GENERAL INSTALLATION PLAN NOTES:
%I13L11LIJ If `
Engi.neering kv.
1) ROOF ATTACHMENTS TO SYP RAFTERS SHALL BE INSTALLED
DESIGNED r0 PERMIT*
AS SHOWN IN SHEET S-02 AND AS FOLLOWS FOR EACH WIND
CASTILLO ENGINEERING
ZONE:
SERVICES, LLC
WIND ZONE 1: 4' O.C.
O""'U5
29zs w. STATE 11 aaa,
WIND ZONE 2: 2' O.C.
WIND ZONE 3: NOTALLOWED
LONGWOOD, FL 32779r LNG7)28G2575
EWOCNA S E. CP5iILLO- FL PE 525W
SEE SHEET S-02.1 FOR SUPPORTING CALCULATIONS.
REVISIONS
DESCRIPTION
DATE
RM
2) EXISTING RESIDENTIAL BUILDING IS AN ASPHALT SHINGLE
ROOF FINISH WITH MEAN ROOF HEIGHT IS 15 FT AND AND SYP 2X4
WOOD ROOF RAFTERS SPACED 24" O.C. EXISTING ROOF SLOPE
FOR SOLAR SYSTEM RETROFIT IS 22.6 DEGREES. CONTRACTOR
TO FIELD VERIFY AND SHALL REPORT TO THE ENGINEER IF ANY
PROJECT INSTALLER
DISCREPANCIES EXIST BETWEEN PLANS AND IN FIELD
CONDITIONS.
I CERTIFY THAT THE INSTALLATION OF THE MODULES IS IN
COMPLIANCE WITH FBC: RESIDENTIAL 2017, CHAPTER 3. BUILDING
STRUCTURE WILL SAFELY ACCOMMODATE CALCULATION WIND
LATERAL AND UPLIFT FORCES, AND EQUIPMENT DEAD LOADS. '
WIND ZONE 1 (TYP.)
WIND ZONE 2 (TYP.)
WIND ZONE 3 (TYP.)
ROOF #1
(17) HANWHA Q.PEAK BLK-G4.1
(295W) MODULES
(N) IRONRIDGE XR 100 RAIL (TYP.)
(30) PV ROOF ATTACHMENT
@ 24" & 48" O.C. MAX
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
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SHEET NAME
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ROOF PLAN &
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MODULES
O ❑ - VENT, ATTIC FAN (ROOF OBSTRUCTION)
SHEET SIZE
O - PV ROOF ATTACHMENT ANSI B
-RAFTERS ::l1 " X 17'
CONDUIT SHEET NUMBER
S-01
SEE (2/S-02) FOR
ENLARGED VIEW
2
S-02
SOLAR MODULE
(E) ASPHALT SHINGLE
ROOF
(E) 2" X 4" RAFTERS @ 24" O.C.
ATTACHMENT DETAIL
SCALE - 1" = V-0"
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ATTACHMENT DETAIL (ENLARGED SECTION VIEW
SCALE:NTS
KR10 RAIL
IRONRIDGE FLASH FOOT2
DOF SHEATHING
"X 4" RAFTERS @ 24" O.0
i LAG BOLT
21/2' THREAD
-..I-_ .ANT, SEALED
PENETRATION
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
130
120 115
140. 115 130
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FIGURE 1609.3(1)
.ULTIMATE DESIGN WIND SPEEDS, Vyp FOR RISK CATEGORY 11 BUILDINGS AND OTHER STRUCTURES
ed LIT(mph)
160
gory
II.
eed ASD(mph)
130
Category
C
of Height(ft)
R(degmes)
15
e(degmes)
25 r
rea(sq ft)
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djustment Factor, A
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16
27
2
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67
P net=[Aq ztP_(net(30))
RoofZdne; -Poet
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2 29 6
3 19,36
`Roofs
Maximum Upl iftper 3594
PerAmericn Wood Coundl -
NDSMax Withdraw Load for 476
5/16" LAG with 2.5"
Embedment
ittachementsw2milsat: 4 ft0/C
_Maximum Up] iftper I 296.8
PerAmerimn Wood Council -
NDSMax Withdraw Load for 476
5/16" LAG with 2.5"
Embedment
tachementsw2milsat: 2 ft0/C
Maximum Upliftper
'fastener Wind Zone 3
445.9
PerAmerimn Wood Council -
NDS Max Withdraw Load for
5/16" LAG with 2.5"
476
Embedment
-Roof attachementsw2railsat: 2 ft0/C
NOTALLOWED
OESI i0 PE0.MIT1
CASTILLO ENGINEERING
SERVICES, LLC
COA#21W5
2925 W. STATE ROAD 434.
SUITE 111
LONGWOOD, FL 32779
TEL (Q7) 2M2675
ERMCCRATES E. CASTILLO-FL PE5%O
REVISIONS
DESCRIPTION DATE RE'
PROJECT INSTALLER
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SHEET NAME
STRUCTURAL
ATTACHMENT
SHEET SIZE
ANSI B
11" X 17"
SHEET NUMBER
S-02
DC CONDUCTOR AMPACITY CALCULATIONS:
ARRAY TO RAPID SHUTDOWN BOX (INV #1):
EXPECTED WIRE TEMP (In Celsius)
33'
TEMP. CORRECTION PER 310.15(B)(2)(a)
0.96
NO. OF CURRENT CARRYING CONDUCTORS
4
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a)
0.8
CIRCUIT CONDUCTOR SIZE
12 AWG
CIRCUIT CONDUCTOR AMPACITY
30A
REQUIRED CIRCUIT CONDUCTOR AMPACITY PER NEC 690.8(A&B)
1.25 X 1.25 X Isc
15.16A
DERATED AMPACITY OF CIRCUIT CONDUCTOR PER NEC 310.15(B)(2)(a)
TEMP. CORRECTION PER 310.15(B)(2)(a) X
23.04A
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a) X
CIRCUIT CONDUCTOR AMPACITY
Result should be greater than (15.16A) otherwise less the entry for circuit conductor size
and ampacity
DC CONDUCTOR AMPACITY CALCULATIONS:
FROM RAPID SHUTDOWN BOX TO INVERTER (INV #1):
AMBIENT TEMPERATURE ADJUSTMENT FOR EXPOSED CONDUIT
PER NEC 310.15(B)(3)(c)
+2Z
EXPECTED WIRE TEMP (In Celsius)
33+27 = 55'
TEMP. CORRECTION PER 310.15(B)(2)(a)
0.76
NO. OF CURRENT CARRYING CONDUCTORS
4
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a)
OS
CIRCUIT CONDUCTOR SIZE
10 AWG
CIRCUIT CONDUCTOR AMPACITY
40A
REQUIRED CIRCUIT CONDUCTOR AMPACITY PER NEC 690.8(A&B)
1.25 X'L25 X Isc
15.16A
DERATED AMPACITY OF CIRCUIT CONDUCTOR PER NEC 310.15(B)(2)(a)
TEMP. CORRECTION PER 310.15(B)(2)(a)X
CONDUIT FILL CORRECTION PER NEC 310.15(6)(3)(a) X
CIRCUIT CONDUCTOR AMPACITY
18 24A
Result should be greaterthan (15.16A) otherwise less the entry for circuit conductor size
and ampacity
AC CONDUCTOR AMPACITY CALCULATIONS:
No.OFINVERTER
1
EXPECTED WIRE TEMP (In Celsius)
33•
TEMP. CORRECTION PER 310A5(13)( Na)
0.96
NO. OF CURRENT CARRYING CONDUCTORS
3
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a)
1
#1 CIRCUIT CONDUCTOR SIZE
10AWG
CIRCUIT CONDUCTOR AMPACITY
40A
p11111111
20A
1.25X MAX INVERTER OUTPUT CURRENT
DERATED AMPACITY OF CIRCUIT CONDUCTOR PER NEC 310.15(B)(2)(a)
TEMP. CORRECTION PER 310.15(B)(2)(a)X 38AA
CONDUIT FILL CORRECTION PER NEC 310.15(6)(3)(a) X
CIRCUIT CONDUCTOR AMPACITY
Result should be greater than (20A) otherwise less the entry for circuit conductor size and
ELECTRICAL NOTES
1. ALL EQUIPMENT TO BE LISTED BY UL OR OTHER NRTL, AND
LABELED FOR ITS APPLICATION.
2. ALL CONDUCTORS SHALL BE COPPER, RATED FOR 600 V AND 90
DEGREE C WET ENVIRONMENT.
3. WIRING, CONDUIT, AND RACEWAYS MOUNTED ON ROOFTOPS SHALL
BE ROUTED DIRECTLY TO, AND LOCATED AS CLOSE AS POSSIBLE
TO THE NEAREST RIDGE, HIP, OR VALLEY.
4. WORKING CLEARANCES AROUND ALL NEW AND EXISTING
ELECTRICAL EQUIPMENT SHALL COMPLY WITH NEC 110.26.
5. DRAWINGS INDICATE THE GENERAL ARRANGEMENT OF SYSTEMS.
CONTRACTOR SHALL FURNISH ALL NECESSARY OUTLETS,
SUPPORTS, FITTINGS AND ACESSORIES TO FULFILL APPLICABLE
CODES AND STANDARDS.
6. WHERE SIZES OF JUNCTION BOXES, RACEWAYS, AND CONDUITS
ARE NOT SPECIFIED, THE CONTRACTOR SHALL SIZE THEM
ACCORDINGLY.
7. ALL WIRE TERMINATIONS SHALL BE APPROPRIATELY LABELED AND
READILY VISIBLE.
8. MODULE GROUNDING CLIPS TO BE INSTALLED BETWEEN MODULE
FRAME AND MODULE SUPPORT RAIL, PER THE GROUNDING CLIP
MANUFACTURER'S INSTRUCTION.
9. MODULE SUPPORT RAIL TO BE BONDED TO CONTINUOUS COPPER
G.E.C. VIA WEEB LUG OR ILSCO GBL-4DBT LAY -IN LUG.
10. UTILITY HAS 24-HR UNRESTRICTED ACCESS TO ALL PHOTOVOLTAIC
SYSTEM COMPONENTS LOCATED AT THE SERVICE ENTRANCE.
11. MODULES CONFORM TO AND ARE LISTED UNDER UL 1703.
12. RACKING CONFORMS TO AND IS LISTED UNDER UL 2703.
13. CONDUCTORS EXPOSED TO SUNLIGHT SHALL BE LISTED AS
SUNLIGHT RESISTANT PER NEC ARTICLE 300.6 (C) (1) AND ARTICLE
310.10 (D).
14. CONDUCTORS EXPOSED TO WET LOCATIONS SHALL BE SUITABLE
FOR USE IN WET LOCATIONS PER NEC ARTICLE 310.10 (C).
DC PHOTOVOLTAIC POWER SOURCE TO BE INSTALLED
AT INVERTER #1 PER NEC 690.53 & 690.54
OPERATING CURRENT
11.46A
OPERATING VOLTAGE
289.71V
SHORT CIRCUIT CURRENT
12.13A
MAXIMUM SYSTEM VOLTAGE
408.62V
SOLAR MODULE SPECIFICATIONS
MANUFACTURER
HANWHA
MODEL #
Q.PEAK BLK-G4.1
PMAX
295W
VMP
32.19V
IMP
9.17A
VOC
39.48V
ISC
9.70A
MODULE DIMENSION
65.7"L x 39.4"W x 1.26"D (In Inch)
INVERTER #1 SPECIFICATIONS
MANUFACTURER
SMA
MODEL #
SB 3.8-1SP-US-40
NOMINAL AC POWER
3.8 KW
NOMINAL OUTPUT VOLTAGE
240V
NOMINAL OUTPUT CURRENT
16.OA
PERCENT OF
VALUES
NUMBER OF CURRENT
CARRYING CONDUCTORS IN
EMT
0.80
4-6
0.70
7-9
0.50
10-20
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES. LLC
,ngmeenng v
DESIGNED TO PERMIT'
CASTILLO ENGINEERING
SERVICES, LLC
LEA. xs
2925 W. STATE ROAD 434.
SUITE111
LONGWOOD, FL 32779
TEL ND7) 289-2575
ERMOCRATES E. GSTILLO - FL PE 525M
REVISIONS
DESCRIPTION I DATE I REV I
I PROJECT INSTALLER I
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SHEET NAME
WIRING
CALCULATIONS
SHEET SIZE
ANSI B
11 I' X 171'
SHEET NUMBER
E-02
A
Technical data
Sunny Boy 3.aU
anyB. Y5..aszoev
ay Boy 3.�
iu,��i lP -s4 b1,
Nov
2oav sv
y 40vfDC
Max. usable DC power
3100 W 310O W
3450 W 3900 W
5250W 5250 W
Mox DC voltage
600V
Bond MPPvolmge range
155-.480V
195-ABOV
220-480V
MPPT operating voltage range
100 550 V
N -
.
Min. DC voltage /inn voltage
100 V/ 125 V
Me, operating input current per MPPF
10A
E s:.F
"gX ---
Mox. short cram current per MPP!
18A
Numberol MPPrlmcker/s ,,,MPPTft d.,
2/1
3,/1..
,»«
Output JAC)
`
-
AC nominal power
3000 W 3000 W
3330 W 380O W
5000W 5000 W
Max AC app.rent power
3000 VA 3000 VA
3330 VA 3800 VA
5000 VA 5000 VA
Normal vpltge/adjustable
208V/• 24OV/•
208V/• 24OV/0
208 V/e 240V/9
AC voltage range
183 229 V 211 264 V
183- 229 V 211 264 V
183 229 V 211 264 V
YfL s•.-
AC grid frequency
60 Hz/50 H.
Max output current
former factor (cos
145A 12.5A
160A 160A
240A 240A
R
W)
Output phases/hne corrections
1
1/2
F)
Effide ey
s
Mox. Aden,
97.2 %' 97.5 %'
97.2 %' 97.5 %'
972 % 97:5 %
s; -`^ `, !r
CEC e(fideory
963%' 97.0%'
96.5%97,0%'
965% 97%
xj
Protection devices
11A�50'` _
# y '
(a:- iY
DC dkoonned device
✓'�,g'a'r"�;.ms. r
DC reverse polarity Pin
r
Ground fault morniudeq/Grid mon4onng
1
a s
ACshod arcufprolealon
•
ABsensitiveesensitivemduocu 8mrnbdngun8lRCMU)
Artfault circml interrupter (AFCI)
r"
protectedd / rvoh aam9o7
-
I/Iv
--
78e
tt, 1
sy 4
General data
t i
Dmensons(W/H/D) lm)
535x730 198(211 2"x78)
packaging Dmens ons lW/H/D)in min lint
600x 600 x 3001236 x 31-5x 11.8)
Weight
26 if (571b1
LL�J
packaging weld
3049 (66lb)
WORLDS FIRST
=I
Operating temperature mrge .
25•C._+60-C
SECURE POWER
SUPPLY
�I 1
Noise emission (typical)
<25 dBW
Internal power consumplion at tight
<5 w. .
Topology Po gy
Tmnsfamledess
Cooling concept
Convect..
Feomres
Secure Power Supply
Display 12 x 16 characters)..
o • , ,
Interfaces: Ethemef/ WIAN
• /
Sensor module / External W WN antenna
0/0
Value -Added Improvements
Reduced Labor
" -
Unmatched Flexibility Trouble -Free Servicing
Warranty. 10/15/20 years
•/o/o
Cerificatei and app.6
UL 1741, UL 1998, UL 16998,
IEEEI547, FCC pea 15.ICI. A & B),
CAN/CSA V22.2 107.1-1
• World'. first Secure Power Supply
• New lnstellatton Assistant with
• SMA's pmpnetary OphTrocTM • Twapodendesureconcept
•Standaecifeotures oopfi... I lenteres Notavalable Deduct nominal conditions
NOTE. US mailers ship%Agray lids. `PreGmmarydmo,ULpend'ng
nowoffeaupto2,000W
directeccessviosmodphone_
Global Peak technologynrngates allows for simple, expedited
Type desigdation
SB3.0.1SP.US40
SB38ISRUS40
SB5.01SPJ1S40
• Full gad management capabilities
minimizes time in the field
And. with con, 'servicing .
Accessories
ensures a utilitycompliont solution
for any market
• Integrated discennec simplifies
equipment docking and speeds
• Multiple independent MPPTs • EnhoncedAFCI technology reduces
accommodate hundreds of false lapping while Improving
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reducing unneeded service calls
SUNNY BOY
3.0-US 3e8—US / 5.0-US / 6.0-US / 7.0—US / 7.7—US
Reduce costs across your entire residential business model
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Castillo
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CASTILLO ENGINEERING
SERVICES, LLC
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2925 W. STATE ROAD 434.
SUITE III
LONGWOOD, FL 32779
TEL (OUr) 2832575
ERMOCnATES E CASTILM - FL PE 52soo
REVISIONS
DESCRIPTION DATE REV
PROJECT INSTALLER
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SHEET NUMBER
DS-02
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ZAffk IRONRIDGE
Solar Is Not Always Sunny
Over their lifetime, solar panels experience countless
extreme weather events. Not just the worst storms in years,
but the worst storms in 40 years. High winds capable of
ripping panels from a roof, and snowfalls weighing
enough to buckle a panel frame. ,%
XR Rails are the structural backbone preventing ,<.r
these results. They resist uplift, protect
3 MA
against buckling and safely and efficiently
transfer loads into the building structure
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Their superior spanning capability
requires fewer roof attachments,
reducing the number of roof
penetrations and the amount
of installation time.
Force -Stabilizing Curve
NSloped roots generate both vertical and lateral
forces on mounting rails which can cause them
to bend and twist. The curved shape of XR Rails
is specially designed to increase strength in both
directions while resisting the twisting. This unique
feature ensures greater security during extreme
weather and a longer system lifetime.
Compatible with Flat & Pitched Roofs
XR Rails are IronRidge offers
WRIEN compatible with n s a range of tilt leg
FlashFool and optionsfarflat
® other pitched roof roof mounting
attachments, applications.
XR Rail Family
Corrosion -Resistant Materials
All XR Rails are made of matne-grade 6t
aluminum alloy; then protected with an
anodized finish. Anodizing prevents surface '.
and structural corrosion, while also providing
a more attractive appearance. �....
— XR Rails O
XR10 Rail
A low -profile mounting rail
for regions with light snow.
• 6'spanningcapability
• Moderate load capability
• Clear and black finish
Clamps & Grounding O
UFOs
Universal Fastening Objects
bond modules to rails.
• Fully assembled & lubed
• Single, universal size
• Clear and black finish
Attachments 0
FlashFoot2
Flash and mount XR Rails
with superior waterproofing.
• Twist -on Cap eases install
• Wind -driven rain tested
• Mill and black finish
Resources
Datasheet_
XR100 Rail XR1000 Rail Bonded Splices
The ultimate residential
solar mounting rail.
• 6'spanning capability
• Heavy load capability
• Clear and black finish
A heavyweight mounting
rail for commercial projects.
• 12'spanning capability
• Extreme load capability
• Clear anodized finish
Stopper Sleeves CAMO
Snap onto the UFO to turn
into a bonded end clamp.
• Bonds modules to rails
• Sized to match modules
• Clear and black finish
Conduit Mount
Flash and mount conduit,
strut, or junction boxes.
• Twist -on Cap eases install
• Wind -driven rain tested
• Secures s/4" or 1" conduit
Bond modules to rails while
staying completely hidden.
• Universal end -cam clamp
• Tool -less installation
• Fully assembled
Slotted L-Feet
Drop -in design for rapid rail
attachment.
• Secure rail connections
• Slot for vertical. adjusting
• Clear and black finish
All rails use internal splices
for seamless connections.
• Self -drilling screws
• varying versions for rails
• Forms secure bonding
Grounding Lugs
Conned arrays to
equipment ground.
• Low profile
• Single tool installation
• Mounts in any direction
Bonding Hardware
Bond and attach XR Rails
to roof attachments.
• T & Square Bolt options
• Nut uses 7/16" socket
• Assembled and lubricated
Design Assistant ,fDP,o,
ABC P! NABCEP Certified Training
Go from rough layout to fully ® Earn free continuing education credits,
N
engineered system. For free. ; while learning more about our systems.
Go to IronRidge.com/design Go to IronRidge.com/training
DESIGNED TO PERMITS
CASTILLO ENGINEERING
SERVICES, LLC
O b
2925 W. STATEEROAD 434,
SUITE 111
LONG WOOD, FL
32]]9
TEL: (O 575
ERmOCRATE5ECASTLLO5TLL0-FL PE 52590
REVISIONS
DESCRIPTION DATE RE\
PROJECT INSTALLER I
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SHEET SIZE
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11" X 17"
SHEET NUMBER
DS-03