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HomeMy WebLinkAboutPOOL PAPERWORKOTHER LIGHTING OPTIONS LaminerJet Lit Bubbler Celestial r ,+19 1 Fr � r � �+r J� �41rq 41 Lit Falls Pool & Spa Landscape Lighting Enhancements Illuminate your backyard paradise with our other available products including lighted bubblers, lit falls, laminar jets, celestial fiber, and landscape lighting. Control Your Lights from Anywhere Jandy Pro Series Nicheless LED Lights can be controlled anytime, anywhere with iAquaLink. Colors, settings, and light displays can be selected from virtually any web - connected smart device. Lighting can also be controlled with any AquaLink automation system.* 'AquaLink IRS Firmware Rev R or newer. AquaLink PDA Firmware Rev 6 or newer TECHNICAL DETAILS Easy to Install Easy to Upgrade Easy to Trust Requires no bonding or Use a longer niche Redundant seal _ traditional niches, and conduit for easy technology ensures that are installed using a upgrades the electrical conduit is standard 11/2-inch fitting. not a potential leak path. Jandy Pro Series Underwater Nichless LED Lights Description Power (Watts) 50' Cord 100' Cord 150' Cord RGBW Watercolors 9 J1-U4C9W50 J1-U4C9W100 J1-U4C9W150 Jandy Pro Series 20 J1-U4C20W50 JLU4C2OW100 JLU4C20W150 Nine Fixed Colors & Five Color Shows. For use with Jandy Automation. 30 J1-U4C30W50 JLU4C30W100 JLU4C30W150 White Jandy Pro Series White -Only tights. 9 JLUW9W50 20 JLUW20W50 30 JLUW30W50 ZODIAC° FAMILY OF BRANDS I Heritage of Excellence JLUW9W100 JLUW20WI00 JLUW30WI00 Zodiac Pool Systems, Inc. Zodiac Pool Systems Canada, Inc. 2620 Commerce Way, Vista, CA 92081 2115 South Service Road West, Unit N3, Oakville, ON L61- 5W2 1.800.822,7933 1 www.ZodiacPoo[Systems.com 1 1.888.647.4004 1 www.ZodiacPoolSyslems.ca 02015 Zotllac Pool Systems, Inc. ZODIADO Is a registered trademark of Zodiac International, S.A,S.U., used antler Iicense.AppleO is not a par lchanl In or sponsorol this pmmotion.All other trademaMs used herein are the property of their respective ovmers. SL6502 RevA 0715 JLUW9W150 JLUW20W150 OW150 f tp!`IVARIABLE §PEED'APUM, lth NOW�'' ���` ��`�`j�����-t���° `_ '��,! � .� �„������� it �" , ,ej ENERGY STAR li Save up! to 90% on energy costs with the VS RoPro 1.65 HP Variable -Speed Pump2 VS FloPro is designed with an innovative adjustable base, allowing for simple installation on new construction, or quick and easy replacement of existing pumps. Well suited for applications with 1.5" or 2" plumbing, the VS FloPro is designed to be operated at energy -saving lower speeds for maximum efficiency. >f Ultra high, -efficiency motor Features a totally enclosed fan -cooled ITEFCI permanent magnet brushless DC motor for cooler operation and extended motor life. » On -board digital controller included' Two timed s6eeds/8 speeds total.180• rotatable and remote mountable for easy installation. Reliable battery backup ensures time and _ settings are stored during power outages. » Compact High-performance pump in an ultra -compact body. Fits easily in small equipment areas. » Additional features • Adjustable base included' • 2"unions and 2" internal threads • Ergonomic easy -transport handle • High profile easy -grip handles with large capacity basket » Complies with Appliance Efficiency Standards (CEC Title!20 & ANSIO/APSP-151 and qualifies for power rebates, where offered. Zodiac PooLSystems, Inc. 2620 Commerce Way, Vista, CA 92081 1.600.822.7933 1 www.ZodiacPoolSystems.com .............................................................................................................. Ztidlac Pool Systems Canada, Inc. 21j15 South Service Road West, Unit H3, Oakville, ON L6L 51N2 1.888.647.4004 1 v 2odiacPoolSystems.ca a r No base VSFHP270JEP Y Hayward•Super Pump° ' required Pentalt• lo" y VSFHP270AUT Y Sla-Rite•SuperSuperMax• w•=0 VSFHP270JEP Y Hayward Superll' Smallbase Jandy Pro Series Plus HP asft�, �DN✓_al VSFHP270AUT N aMax HP Smallbase w/s acers D VSFHP270JEP Y PenlafisperFla' Sta-RildD•yna-Glas l dttm4�or Y$FliP270AUT N VSFHP270JEP Y SM-Rite Max-E-Pro® Smallbase« large base' Sta-Rite Oura-Glas. VSFHP27DAUT N Sla-Rile Dum-Glasll. Sla-Rile Max-E-Glass DIMENSIONS ii f r Total Model No. Horse- power Voltage aemmmenaoa Max Watts Pipe Size"' Carton Weight Overall Length VSFHP7651Ep 1.65 23DVAC 1.600w 19i-21W 46lbs 2514' VSFHPI6SAUT' 1.65 230VAC 1,600W 1Vr-2�A' 461bs 2Wa' l5FHP165Na a• f- VSFHP1 65 PERFORMANCE CURVES am Po . i � t m >o— nsoxr6i -- - eM WM A _ 10 P � 0 10 ID W ,p $p m re se Po lm 110 1]0 no m no uo no ne iPo IIO FLOW GPM ' Up to 70%quieter than traditional single -speed pumps. ' Actual savings dependent on pump horsepower, usage and energy costs. ' Does not Include adjustable bases or user interface. Intended for use with AquaLink RS, AquaUnk PDA, orAquaLink Z4 control systems. 'Optional: Part d R0546400 'Always follow local building and safely codes for pipe sizing and guidelines. NSF. �• 0201SZodfac Pool Systems, Inc. SL6210 RevC 0419 s0 ZODIAC® Is a registered trademark of Zodiac International, SA.S.U., used under license. All other trademarks used herein am the property of their respective owners. eD`LPdli°ELRt4Psei8 V p V p�(I."p;: r1�U IM 1997 Spaw PCIM." Onlq. Aleminl.. W eur_bllllr Nmt Shtdd lundir,W) — In 1984 we found that bubble pack wrapping could be used for swimming pool covers. We added special polymers to our plastic for strength and durability and Solar Blanket was born. In 1997 our team added a layer of aluminum to our Solar Blanket that increased its reflective value, increasing heat retention. The Space AgeO' Solar Blanket was born. In 1999 our team set out to improve our Space Ageo* Solar Blanket We understood that by decreasing the space between cells, we could increase the insulation factor. New templates were created and Diamond BubbleD` was born. Shaping the cells like diamonds instead of circles decreased the space between cells and increased the insulating effectiveness. And after all, diamonds are a girlOs best friend. Home i About Us i Products Distributors I Contact Us I Innovations Online Warranty Registration 1999 SCANNED BY St Lucie County http://www.midwestcaiivas.coiiVin_dianiond.html 4/9/2015 Place Stamp Here MIDWEST CANVAS CORPORATION WARRANTY DEPARTMENT 4635 W. Lake St. Chicago, IL 60644 Installation and User instructions SOLAR BLANKET CAUTION; THE SOLAR POOL COVER 1S NOTA SAFETY COVER AND IS NOT DESIGNED TO SUPPORT PEOPLE. CHILDREN SHOULD BE ADVISED. THE SOLAR COVER MUST BE REMOVED FROM THE POOL BEFORE SWIMMING TO AVOID RISK OF DROWNING, INSTALLATION The Solar Pow Cover Is fnslalled on the pool with the alr cells (bubbles) down (smooth side up). Float the cover on the pool a few days before cutting to allow the packing folds to straighten. TAKE EXTREME CAUTION WHEN TRIMMING OR CUTTING YOUR SOLAR POOL COVER ONALL FORMS OF VINYL LINED POOLS ORABOVE GROUND POOLS, YOUR SCISSORS OR CUTTING TOOLMAY DAMAGETHE VINYL LINER. The cover can be cut easily with ordinary scissors to fit the contours of the pool side wail. Before starting the cutting process, mark the outline of the pool wall on Ihs coverwilh a marking pen, Please exercise caullon when cutting around curves and angles. For all types of VINYL LINED pools remove the cover from the pool after you have marked it and do the trimming and cutting away from the vinyl.liner. It Is better to fitaNera day ortwo.to toff too much Once the cover le outland in place, It rour equires no grommets, ties Or weighthe cover larger s to keep it than ere. Withen th ive it a final �e bubbles dawn, yoursofor efit ar pool cover will goat in place on the water through wind and heavy rains. MANUAL REMOVAL OF THE COVER FOR SWIMMING Pull three or four feet of the cover onto the deck and repeat in it fanfold manner (accordion fashion) until the entire cover Is an the deck. DO NOT ROLLTHE COVER: WHEN OFF THE POOL, THE COVER MUST BE COVERED WITH THE WHITE POLYETHYLENE PROTECTOR WHICH IS INCLUDED WITH IT. You can roll the cover on a solar reel but must still be covered with while polyethylene protector. MAINTENANCE AND CARE 1. Protect the Cover While Swimming The cover MUST be protected from the sunlight when It Is removed from the pool. The sun generates temperatures hot enough to damage the air cells two to six layers deep. The surest way to protect your cover when it is off the pool Is to cover It with the white opaque polyethylene protector which is included with the cover. DELAMINATION DUE TO IMPROPER EXPOSURE OF THE SOLAR POOL COVER TO DIRECT SUNLIGHT (WHEN OFF THE POOL) WILL RESULT IN VOIDING THE ENCLOSED WARRANTY! 2. Care in Handling To prevent damage to the air cells (bubbles), the cover should be carefully lilted over abrasive pool decks or coping or any sharp, ragged surface. 3. no Not Trim or Store on the Lawn Your lawn can be seriously damaged Ina brief period of time If the solar pool cover is left on It, 4, High Temperatures Water temperatures shove 90 degrees F. may shorten the Ida of your solar pool cover and could also damage your pool as well. Ii peel temp tures rise ehbva 90 degrees F. the covershould be removed and covered with It's while opaque polyethylene protector. We do not warranty II used in'covering spa's in which temperatures exceed 901. 5. Cleaning Most dirt and leaves can be hosed off the fioafing cover directly into yourpool skimmer. Run the circulation pump whlle hosing so as losend minute debris Into Ilse skimmer and through the filler instead of Into The pool. If necessary, the leaf basket or trap can be emptied after hosing. Water and a soft brush are generally all that Is required to remove heavier grime and algae from the cover. A CLEAN COVER ALLOWS FOR OPTIMUM SOLAR ENERGY HEATING. s. Storage After leaning the solar cover, allow It to dry. Fold It Into four -fool widths and roll it up from one end. It can nov1 be stored standing on end, in fls original shipping carton or In a large plastic bag. Always store it in a shaded or prolecled area below 120 degrees F. 7. DO NOT leave your cover on the pool after the swimming season ends. The cover Is not a winter cover and Its Ills may be severely shortened by winter conditions, 8. Chemicals The Soler Pool Coverwill significantly reduce your use of chlorine. Maintain chlorine at the proper level as recommended by chemical company. When you'super chlorinate' THE COVER MUST BE REMOVED FROM THE POOL TO AVOID SHORTENING ITS USEFUL LIFE, Do nol relum cover to pool until chlorine level is low and In the Ideal range of your lest kit. Proper levels must be retained. 4 YEAR WARRANTY REGISTRATWIN To insure product r, rntee, complete and mail this card within nys of purchase. Purchaser: Date: _ Address: City/State: Purchased From: Phone: —_ Cover Size: _ Type of Cover: Zip Code: CAUTION: This Is not a safety cover and is not designed to support people. Children should be advised. The solar cover must be removed from the pool -before swimming to avoid the risk of drowning. When "Super.-Chlorinaling" THE SOLAR POOL COVER MUST BE REMOVED FROM THE POOL. I have read the manufacturer's Installation and Use Instructions on the reverse side of tile Limited Warranty, and I under- stand said Instructions must be adhered to, or the warranty may be invalidated. --------------- Purchaser's Signature --- _.---------- MIDWEST CANVAS CORPORATION WARRANTY DEPARTMENT 4535 W. Lake St., Chicago, IL 60644 1 1-800-433.4701 Regisler on bur Welisite, Www.mfdwestranvas,l om. Date of Purchase: SOLAR BLANKET 4 YEAR LIMITED WARRANTY THE ONLY THINGS COVERED UNDER WARRANTY ARE DELAMINATION AND SEAM FAILURE Your new Solar blanket Is guaranteed by the manufacturer to be free from defects in material and workmanship under normal use in accordance with the Manufacturer's Installation and Use Instructions. After placing initial claim, a form will be sent to you. Consumer Is responsible for handling and shipment fee that will be required at time of written claim. Covers over 20 X 40 size will ship common carrier freight collect. This warranty does not apply to damage resulting from accident, misuse or abuse of the product, or alteration or modification of the product after your purchase. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES, REPLACEMENT OF DEFECTIVE PRODUCTS AS PROVIDED UNDER THIS WARRANTY iS YOUR EXCLUSIVE REMEDY. THE MANUFACTURER WILL NOT BE LI- ABLE IN CONTRACT OR TORT FOR ANY DIRECT, CONSEQUENTIAL, SPECIAL OR INCIDENTAL LOSS OR DAMAGE ARISING OUT OF THE USE OF INABILITY TO USE THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. TERMS OF GUARANTEE This pool cover comes with a 4 year limited warranty, 1 year full, 3 years prorated. From date of purchase, should the cover exhibit defects per the above limitations, the original purchaser shall pay only the following percent of the manufacturers suggested list Brice at the time of replacement. FIRST YEAR SECOND YEAR THIRD YEAR FOURTH YEAR FREE REPLACEMENT 70% 60% 90% To Insure product guarantee, complete and mail the Warranty Registration card or register on our website www.midwestcanvas.com within 30 days of purchase. Life Sever PoGI - euce Systems, inc. Removable Pool Safety Mesh Barrier Fencing Technical Specifications Life Saver Pool Fence Systems, Inc. has manufactured removable pool safety fencing for over 13 years and has continuously evolved their methods and materials, often -time leading industry wide changes. A Manufacturer's_Limited Lifetime Warranty guarantees ev_ely system, o a,s,Isong As. 1hey.own it. Life Saver --Pool Fence meets and•exeeedsall - ,code requirements throughout Florida. Below you will find technical specifications on the components used in assembling the Life Saver Pool Fence. Teztilene Mesh Textile= mesh has been used as the highest quality material to the pool fence industry for over 15 years. Laboratory testing shows its strengths to surpass all code specifications and applicable ASTM standards. T70.DFS- Product Description: Fabric using .025" dia. vinyl -coated 1000 den. polyester core yams in the walp and fill. Construction, endfinch D3775-96 13.0+:5 Weighs, ozfy& D3776-96 — 9.9 Tensile P'trength (grab), If D5034-95 221.4 21.3.3 Tensile Strength (strip), Ibf D5035-95 194.9 153.8 Tear Strength, (frapezodial), Ibf D1117-97 65A 54.0 Ball Bdrst, lbf D3787-89 335 Bursting Strength, psi D3786-89 433 Elongation, % D5035-95 24.3 21.6 Abrasion Resistance D3884-92 No exposule of corn yarn (CS10l500 bycles/with no added weight) Flammability Rating CS-191-53 & CA 117E Weatherability, 1200•hours G53-96 No discoloration Mildew Resistance G21-96 No growth The above results are a representative of real data From single test samples. Presenlly no specification is incorporated. Warp refers to the horizontal threading while fill refers to the vertical threading. As shown; all testing confirms Textilene mesh meets and, on all strength tests, amply exceeds the set code requirements. --- R-CVIV/ED NOV 2 $ J.16 ST. Lucie County, Permitting LIFE SAVER POOL FENCE SYSTEM SPECIFICATIONS General Description: Pool fence designed specifically to provide a barrier around residential swimming pools for toddlers and young children. Life Saver Pool Fence Systems ® does not have any gaps, openings, indentations, protrusions, orstructural components that could allow a young child to crawl -under, squeeze•tbrougb,:•Dmhmb•over. the -barrier Our-exclilsive Perma Locking System will not allow the barrier to be removed without the aid of tools. Life Saver Pool fence is manufactured and installed in compliance with the Florida Building Code R43 01.17.7.1 tbrougb R4101.17.1.14 and the Florida Statute 515.29. System: _ Tensiou based system utilizing a series of 15 foot sections of fence with inserts for mounting in non -conducting polypropy]sne sleeves core drilled 4 inches deep into i concrete deck or other substantial surface, connected in series at the top with our exclusive 2112 inch Perma Locking System. Construction: -- - --- - Mesh: P61Yester mesh fabrir wiffi a mqdeWredstMt polyvinyl coaling to provide for years of use in direct snoHat Continuous basket weave with a tensile strength rating of 270 lbs. Per inch making it impossible to rip under norma] use. Color selection is blacks white or green. Available in 48 or 60 inch heights_ Bordered on all four sides by a reinforced vinyl material with a rating of387 lbs. To prevent sagging and provide the necessary tension to insure the fence's integrity for its intended purpose both at the top and bottom. Themesh's prcrmounted on aluminrmi snpportpoles and secured by alumioum cove molding strips. Poles: Poles are constructed ofmarine grade aluminum, black, white or green powder coated or silver finish_ Pole spacing is at 36 inches. Stainless steel screws (14) are utilized for securely attaching the aluminum cove molding to the poles and mesh. Surface of the poles are finished forbandli dg and to prevent injuries from physical contact The poles are capped to provide a neat finished appearance - Revised 030609 _ and Pr® Series byZODIAC® vim, WW vv vQl a IUUU rIILUI IVV 0q. rt. CS150 CS Cartridge Filter 150 Sq. Ft. CS200 CS Cartridge Filter 200 Sq. Ft. CS250 CS Cartridge Filter 250 Sq. Ft. CS Filter Hlead Loss Curves E Design Head Loss (Et head) 4 2 0 30 ----I csiso ® 08200 �I OS250 Cs100 60 90 120 Flow Rate (gpm) 3 Design Pressure 2 Drop (psi) t 0 Technics Specifications CS Series Filters SCANNED BY Lucie County Specifications and Model No. Dimensions, CS100. CS Series Filters CS150 CS20 CS250 Filter Area 100 ft3 150 113 200 ft2 250 ft2 Design Flow Rate 1 gpm/ft3 .85 gpm/ft3 .625 gpm/ft2 .5 gpm/ft2 Maximum Flow 100 gpm 125 gpm 125 gpm 125 gpm Six (6) Hour Capacity 36,000 gallons 45,000 gal- Ions 45,000 gallons 45,000 gal - Ions Eight (8) Hour Capacity 48,000 gallons 60,000 gal- Ions 60,000 gallons 60,000 gal - Ions Normal Start Up Pressure 6-15 psi 6-15 psi 6-15 psi 6.15 psi Max. Working Pressure 50 psi 50 psi 50 psi 50 psi Cartridges Required 1 1 1 1 Shipping Welght 281 261bs. 34lbs. 36lbs. Height ('A') 323/e 32Ve 42Y2" 42Yz° ©2011 Zodiac Pool Systems, Inc. SA6259 0611 ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license. n aON US Intertek 2" PVC WATER CONNECTION 2-3/4" 5-11/32"� — 4-1/4" 3-3/4" Heat BTUH Output AHRI 1160- (80,80,80) / (80,63,80) C.O.P. Compressor Refrigerant Minimum Circuit Ampacity Maximum Breaker Size (Amps) Electrical Input (kw) Heat Exchanger Water Flow (gpm) Shipping Weight (lbs.) 103,000/97, 000 119,000/113,000 140,000/130,000 6.0/5.7 5.9/5.7 5.6/5.3 Scroll R-410A 208/23OV-1 Ph-60Hz 29.3 33.7 41.7 60 60 60 5.0 5.9 7.3 Titanium 15-60 15-60 15-60 264 341 423 icxcu w nnni i iov Hll mantels comply w1un Flonaa 4.0 minimum C.O.P. requirement. Model Designation M = Rheem Brand HC - In keeping with Its p014 of continuous progress and product Improvement. Rheom reserves the right to make charges vnthmi neti E EC zv SWR ming Pool and Spa�aV 1 0'$ Cit�� Products CICounty, permitting SCANNED BY St Lucie County ?sur...�,GERTIFIED Classic Model Standard Features Cabinet Durability • Exclusive DuraSteel" Powder -Coated Cabinet The same rugged steel construction used by Rheem and all other major air conditioner manufacturers. Fully louvered steel jacket protects the evaporator coil from storm debris, hail and typical backyard maintenance activities, not to mention the winning goal in a back yard soccer match. A plastic cabinet is no match for the Rheem DuraSteel cabinet Quiet Operation • 3 Blade Swept Wing Fan Precision engineered and tuned for our heat pump. This means more air flow over the coil which translates to greater efficiency, all while being whisper quiet! • ExtrernelyTough Composite Base Rust proof and ultra sound deadening base material keeps your heat pump up and running for years while holding sound levels to an absolute minimum. Compressor • Copeland Scroll Compressor Scroll compressors are quiet and efficient cotiip2gd toffy piston type compressors. They provide higher efficten�cTT, lower sound levels, superior durability and unsurpassed ,r9liability. The unique design of a scroll compressor actually wears in over time, not out! Titanium Heat Exchanger • Spiral Titanium Tube The spiral titanium tube heat exchanger provides a corrosion -free waterway that can withstand the abuses of harsh pool chemistry. The spiral tube helps reduce deposit build-up and increases efficiency by performing a "scoop - and -lift" action and the counter -flow design provides optimum heat transfer. • Internal Automatic Water Bypass • Plumbing Connections Off -set 2" PVC union connections with 45" elbows provided Digital Control - Basic Functions • Pool/Spa Control Your digital heat pump pool heater can be set to have different target temperatures for your pool and spa. This allows you to dial in just the right spa temperature and never have to adjust it again. The pool can be set to a lower, more energy saving temperature. • Remote Compatible The digital heat pump pool heater can be easily controlled by most two -wire and three -wire remote systems. The digital display will flash "Remote" to let you know that it is under control of a third -party automation system. Simply press the UP and DOWN buttons for 3 seconds to release the' lontrol from the remote mode and regain local control. • On Board Diagnostics Tells you, the homeowner, if there is a problem Provides the service technician with detailed diagnostic information in real English. Digital Control - Built-in Mini Automation • Limited Budget? Now you can have both a heat pump AND automation, for the price of just a heat pump! • Solar Priority Control Allows solar to be the primary heat source, with your heat pump as a back up booster. • Heat Pump Priority Gas Heater Back Up Control Heat pump is the primary source for heat, with gas as a booster when needed. • Multi Unit Control Stages heaters ability to come on by delaying the start. • 3-Way Valve Control Control and program 3-way valves to work with pool and spa mode on digital control. No external parts to buy. • Pump Control and Time Clock Pool. H@at 6; 3A Run Hours 19q i RRU ii ValUe It POOL Warranty • 2 years labor and 7 years Parts 10 years on the heat exchanger tube, see warranty for • Best in Class Warranty Service Same day in the major cities in Florida, 24-48 hours n everywhere else. Areas outside of Florida are 24 to 48 : with certain designated -major cites having same day Check with your Rheem sales person for warranty set details in your area. We try harder! L mring Pocl and Spa Heating Products MKV 5.1502 •06-01.17 Model A 64501i 99-9/16° 645011 45-9/16° 6450ti 45-9lt6° mcen&K 2" PVC WATER CONNECTION t i I i i 5-11/32"� — / 4-1/4" I 3-3/4" ua-ur» n Heat BTUH Output AHRI 1160' (80,80,80) / (80,63,80) C.O.P. Compressor Refrigerant Voltage Minimum CircuitAmpacity Maximum Breaker Size (Amps) Electrical Input (kw) Heat Exchanger Water Flow(gpm) Shipping Weight (lbs.) 103,000197,000 119,000/113,000 140,000/130,000 6.0/5.7 5.9/5.7 5.6/5.3 Scroll R-410A 208/23OV-1 Ph-60Hz 29.3 33.7 41.7 60 ' 60 60 5.0 5.9 7.3 Titanium 15-60 15-60 15-60 264 341 423 *Tested to AHRI 1160 All models comply with Florida 4.0 minimum C.O.P. requirement. Model Designation In keephg with Its policy of contirwous pmgmss and pmduct bnpm nmt, Mmm m Nesths right m make chmgss without rmtk e _ -.v�wi ming P601 and Spa NOV 12 8 :'9i8 ST. Lucie C unty, Permittlnn acing Products The new degree of comfort:" Classic Model Standard Features Cabinet Durability • Exclusive DuraSteelT Powder -Coated Cabinet The same rugged steel construction used by Rheem and all other major air conditioner manufacturers. Fully louvered steel jacket protects the evaporator coil from storm debris, hail and typical backyard maintenance activities, not to mention the winning goal in a back yard soccer match. A plastic cabinet is no match for the Rheem DuraSteel cabinet. Quiet Operation • 3 Blade Swept Wing Fan Precision engineered and tuned for our heat pump. This means more air flow over the coil which translates to greater efficiency, all while being whisper quiet! • Extremely Tough Composite Base Rust proof and ultra sound deadening base material keeps your heat pump up and running for years while holding sound levels to an absolute minimum. Compressor • Copeland Scroll Compressor Scroll compressors are quiet and efficient compared to piston type compressors. They provide higher efficiency, lower sound levels, superior durability and unsurpassed reliability. The unique design of a scroll compressor actually wears in over time, not out! Titanium Heat Exchanger • Spiral Titanium Tube The spiral titanium tube heat exchanger provides a corrosion -free waterway that can withstand the abuses of harsh pool chemistry. The spiral tube helps reduce deposit build-up and increases efficiency by performing a "scoop - and -lift" action and the counter -flow design provides optimum heat transfer. • Internal Automatic Water Bypass • Plumbing Connections Off -set 2" PVC union connections with 45" elbows provided Digital Control - Basic Functions • Pool/Spa Control Your digital heat pump pool heater can be set to have different target temperatures for your pool and spa. This allows you to dial in just the right spa temperature and never have to adjust it again. The pool can be set to a lower, more energy saving temperature. • Remote Compatible The digital heat pump pool heater can be easily controlled by most two -wire and three -wire remote systems. The digital display will flash "Remote' to let you know that it is under control of a third -party automation system. Simply press the UP and DOWN buttons for 3 seconds to release the control from the remote mode and regain local control. • On Board Diagnostics Tells you, the homeowner, if there is a problem Provides the service technician with detailed diagnostic information in real English. Digital Control - Built-in Mini Automation • Limited Budget? Now you can have both a heat pump AND automati n, for the price of just a heat pump! • Solar Priority Control Allows solar to be the primary heat source, with your!heat pump as aback up booster. • Heat Pump Priority Gas Heater Back Up Control j Heat pump is the primary source for heat, with gas as a ` booster when needed. • Multi Unit Control Stages heaters ability to come on by delaying the start. • 3-Way Valve Control Control and program 3-way valves to work with pool) and spa mode on digital control. No external parts to buy. • Pump Control and Tune Clock Pool Rat 6 23A Heating I I RUA HUUrS 199 Curl9S- 0`4 I RM ii Value I2 FOUL 1 Warranty • 2 years Labor and 7 years Parts 10 years on the heat exchanger tube, see warranty forldetails. • Best in Class Warranty Service Same day in the major cities in Florida, 24-48 hours most everywhere else. Areas outside of Florida are 24 to 4&hours with certain designated major cites having same day service. Check with your Rheem sales person for warranty service details in your area. We try harder! I " Swimming Pool and Spa Heating Products MKG-15.1502 • 06-01-17 INSTALLATION AND OPERATION MANUAL Heat Pool Pump & Spa eater Model Series 2450, 3450, 4450, 5450, 6450, 6450PD, 6450HC, 8450 & 8450HC =XMS FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire. I - NOTE: The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components. Installation and service personnel are required by some states to be licensed. Persons not qualified shall not attempt to install, service, or maintain this equipment. This manual should be maintained in legible condition and kept adjacent to the heat pump pool heater or in a safe place for future use. Catalog No. 6000.56C Effective' 01-12-18 Replaces: 11-20-17 92-105917-01-04 ATTENTION. Meese lake This Opportunity to Qtiuick1ly ReElistea Your UngtH While your unit is being installed by your professional and licensed installer of choice, Please Take This Opportunity to Quickly Register Your Unit!! With the necessary information in hand, Registering your new Heat Pump Pool Heater only takes a few moments and is the only way to assure any verifiable warranty procedures during the span of your unit's period of protection. Using the diagram at the bottom of the page (Fig. 1) please locate and record your model and serial number. Once you have done this, please make sure you also have the following information on hand: • Name, phone number, and email address of homeowner • physical address of where the unit is installed; please include any 'subdivision' or similar information , , • any service challenges present at the house/neighborhood: gated community, locked access at house, guard dog, etc. • date of installation of the new unit • .name and phone number of the professional and licensed entity that performed the installation for you, With all of the:above information in hand, please contact us and ask to register your brand new heat pump or Online: htti):I/warranty.raviiak.com You will be given a Warranty Registration Confirmation number which you should notate and keep in one location along with your Installation & Owner's Manual, a copy of your warranty (provided with your manual) and the above information. This unit is equipped with a QR Code on the rating plate, as shown in Fig. i, which will take you to the www.raypak.com website where the 10 manual and other documents can be easily accessed. This would also be a good time to review both the manual and the warranty so that you are aware of how to correctly operate your new equipment as well as how to keep from voiding any aspects of your warranty. During the life of your unit, please feel free to use the above phone number, or the one conveniently located right on the unit, to contact us with any questions you may have about operation, warranty, and/or service. Thank You Very Much Choosing us to Satisfy Your Pool Heating needs!! Rev. 4 reflects the following: Additions: 2450-4450 Model Information. Fig. is Model and Serial Number Location I� Warranty Registration Confirmation #: I I� �1 Water Chfimistry (Corrosive water voids all warranties) For your health and the protection of your pool equipment, it is essential that your water be chemically' balanced. The following levels must be used as a guide for balanced water. I Recommended Level(s) Fiberglass Pools Fiberglass Spas, Other Pool & Spa Types Water Temp. (•F / •C) 68 °F to 88 °F (20°C to 31°C) 89 °F to 104 •F (32•C to 40°C) 68 °F to 104 °F (20°C to 40°C) PH 7.3to7.4 7.3to7.4 7.6to17.8 Total Alkalinity (PPM) 120 to 150 120 to 150 80 to-120 Calcium Hardness (PPM) 200 to 300 150 to 200 200 to 400 Salt (PPM) 4500 MAXIMUM 4500 MAXIMUM 4500 MAXIMUM Free Chlorine (PPM)' 2 to 3 2 to 3 2 to 3 i Total Dissolved Solids (PPM) 3000 MAXIMUM`* 3000 MAXIMUM— 3000 MAXIMUM" I 'Free Chlorine MUST NOT EXCEED 5 PPM! • In salt water chlorinated pools, the total TDS can be as high as 6000ppm. Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced. However; it is highly recommended that the heat pump pool heater is isolated via shut off valves before any aggressive chemical treatment. Automatic chemical dosing devices and salt chlorinators are usually more efficient in heated water. Unless controlled, they can lead to excessive chlorine level which can damage your heater. Further advice should be obtained from your pool or spa builder, accredited pool shop, or chemical supplier for the correct levels for your water. CONTENTS Water Chemistry 3 Warnings 5 Pay Attention to These Terms 51 Introduction 6 Installation Considerations 6 Electrical Connections .11" Water Connections 11 Pressure Drop 12 HPPH Control Display 12 User Modes 13 HPPH Control Menus 14 USER MENU — Heat ONLY; Power Defrost and Heat/Cool Models 15 INSTALLER/SERVICE MENU — HEAT ONLY Configuration 17' INSTALLER/SERVICE MENU — POWER DEFROST Configuration 21 INSTALLER/SERVICE MENU — HEAT/COOL Configuration 25 Control Settings 29 Set Current Time 29 C/F Display 29 Spa Max Temp 29 Pool Max Temp 29 Pump Periods 29 Temperature Control 29 Additional, Features 29 Pump Control 29 Low Ambient (Outside) Lockout 29 Control Lock Box Mode 29 AUX Mode 30 Remote Pool Operation 31 Pool Heat Mode 31 Pool Cool Mode (HEAT/COOL models ONLY) 31 Pool Auto Mode (HEAT/COOL models ONLY) 31 TIMED SPA.Mode 31 Fault History 31 Run Hours/Cycles 31 Compressor Start Delay 32 Minimum Run Time 32 Defrost Operation 32 3-Way Valve Control .Battery Back-up . High Water Temperature Limit High Pressure Switch Lockout Low Pressure Switch Lockout Water Pressure Switch Sequence of Operation Digital. Controls Operating, Instructions To Increase or Decrease the Desired Water • Temperature' (Pool or Spa Mode) Select Temperature in °C or °F Heat/Cool Operation System Start -Up Seasonal Start -Up or Annual Check• Summer Shutdown Freeze Protection System Drain -Down Continuous Pump Operation Maintenance Air Coil Cleaning Cabinet Care (optional) Unplug Condensation Drain Holes Troubleshooting Operational Status Messages Error, Messages Service,Call Verification Power Supply Water Flow Time Clock Adjustment Set Factory Defaults Service Access to Heaters Plumbing Diagrams Wiring Diagram — 208V/230V Single -Phase — Digital Models Installing. a Remote Control Device Heater 2-Wire Controllers (Heat Only) 3-Wire Controllers 2-Wire Controllers For "Chill" Mode - Heat/Cool Models Only Resistance Sensor Values 32 33, 33' 33 33 33' 331 341 1' 341' 34;,, 35 ' 35 35 36 361 36 361 361 36' 38 39,, 40:, 40 40 1 40 4011 40. 42, 46 47 47 47 47 48 4 Warnings — Pay AttelatEon to These Terms DANGER. Indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored. WARNING: Indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored. CAUTION: Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored. NOTE: Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards. This manual, as well as the pool/spa heat pump pool heater itself, contains ANSI -approved product safety signs and labels. Please read these signs and labels, as they convey important safety information about hazards that may be potentially present in and around the heat pump pool heater. CAUTION: Elevated water temperature can be hazardous. The U.S. Consumer Product Safety Commission has these guidelines: 1. Spa water temperatures should never exceed 104°F (40°C). A temperature of 100OF (389C) is considered safe for a healthy adult. Special, caution is suggested for young children. 2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning. 31. Pregnant Women Beware! Soaking in water over 1020F (39°C) can cause fetal damage during the first three months of, pregnancy resulting in the birth of a brain -damaged or deformed child. Pregnant women should stick to the 100°F (38°C) { maximum rule. 4. Before entering the spa or hot tub, users should check the water temperature with an accurate thermometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C). 5'. Persons with a medical history of heart disease, circulatory problems, diabetes, or blood pressure problems should obtain a physician's advice before using pools or hot tubs. 6. Persons taking medications which induce drowsiness, such as tranquilizers, antihistamines, or anticoagulants, should not use spas or hot i tubs. CAUTION: Improper chemical content in a swimming pool or spa can damage the heat pump pool heater. DO NOT add pool/spa chemicals to the pool/spa via the skimmer or any other apparatus (feeder, chlorinator, etc.) that is on the influent side (i.e. before) of the heater. This will damage the heat pump pool heater and could void the heat pump pool heater warranty. ALWAYS follow the product manufacturer's directions when adding any chemicals to your pool. WARNING: These heat pump pool heaters are charged with R-410A refrigerant. Ensure that all service work is done with gauges and equipment suitable for R-410A. EFFICIENCY TESTING NOTICE: For purposes of verifying or testing efficiency ratings, the test procedure in Title 10 APPENDIX P to Subpart B of Part 430 (Uniform Test Method for Measuring the Energy Consumption of Pool Heaters) and the clarifying provisions provided in the AHRI Operations Manual 1160 that were applicable at the date of manufacture should be used for test set up and performance. Charging Chart are available at httos•//www raypak com/customer-suoporUheat- cumo-charging-charts. These should only be used by certified HVAC technicians to check or adjust refrigerant charge for proper operation. Bntroduotion WARNING: This pool/spa heat pump pool heater is an electromechanical machine that incorporates a pressurized refrigerant gas in a sealed system. ONLY trained and qualified service personnel are authorized to install or service this. equipment. Without proper training and knowledge of such equipment; any attempt to install or service the unit could result in serious injury or even death. This manual contains important information on the, use, maintenance and troubleshooting of your new heat pump pool heater. This unit must be properly installed, maintained and operated for optimal perfor-, mance. This heat pump pool heater is an extremely efficient, economical machine designed specifically for swim- ming pool heating. It is similar in design and operation to a typical residential air conditioning system. The unit employs a hermetic motor/compressor operating in a refrigeration cycle to extract heat from ambient air and deliver it to the circulating pool water. As with all heat pump pool heaters, compared to other types of heaters such as gas or oil -fired, this heat pump pool heater has lower heating capacity on a BTUH/hr basis. As a result, it will be required to oper- ate longer to accomplish the desired results. It may, at certain times, operate as much as 24 hours per day. However, this should not be of concern to the owner, because the unit is designed to operate continuously. Even though it may operate continuously for many hours, it will still heat the pool with greater economy than other types of fossil fuel heaters. gnstaigation fConsiderat6ons WARNING: Do not install the unit within 3 (0.9m) of fossil fuel burning heaters. Air intal along the sides of this heat pump pool heat could disturb the combustion process of It unit, and could cause damage or personal injur ° Mount the unit on a level, sturdy base, preferat a concrete slab. The size of the base should be least 3 It by 3 ft (0.9m x 0.9m) - slightly larger hurricane tie down brackets are installed. See pag( 8-10 for more details. CAUTION: The unit's supporting base must be high enough to keep it completely free of standing water at all times. Situate the heat pump pool heater carefully to minimize installation costs while providing maximum efficiency of operation, and to allow adequate service access, as follows: i ° For unrestricted air intake and service access,, position each side of the unit at least 1 ft (30 cm) from walls, pipes and other obstructions.,) Place a cover or blanket over the pool at night and other non-use periods. This will keep evaporation, the main cause of main heat loss, to a minimum; and will greatly reduce pool heating costs. During warmer ° weather, the cover may be required only at night. NOTE: Hurricane tie down brackets, tie down screws, 2 x union halves, 2 x 45-degree PVC elbows, the printed warranty and the 1&0 manual are located in an accessory box mounted on the pallet beside the heater inside the packaging. DO NOT. throw away without removing all components. WARNING: This unit is designed for oL installation; DO NOT install it in an enclosed such as a shed or garage. This unit features an 'up -flow' discharge for quiet operation. Air is pulled up through the evaporator coil and discharged through the top grille. Allow at least 5 ft (1.5 m) clearance above the unit for unrestricted air discharge. DO NOT install the unit under a porch or deck. Refer to Fig. 1. Recircula- tion of cold discharge air back into the evaporator coil will greatly reduce the unit's heating capacity and efficiency. To minimize water piping, locate the unit as dose as possible to the existing pool pump and filter. Irrigation water should be directed away from the heat pump pool heater - irrigation water spray can damage the heat pump pool heater. Rain water run offs - the unit is designed to oper- ate outdoors and can be exposed to rain. Howev- er, rain water run off falling directly onto the unit can cause damage and/or shorten the life of your unit. This may also void your warranty. Install rain I gutters or rain diverters on your roof if the unit is installed in a position where contact with rain run off may occur. 60'(1.51 )MIN S FT AIR FLOW OUT MIN MIN MIN AIR -_ _- AIR GAS FLOW mow HEATER-� IN IN c Fig. 1: Installation Clearances It is important to keep the area next to the heat pump pool heater clear of shrubs, bushes and chemicals containers. They could prevent air from circulating fully through the heat pump pool heater, and will affect the operation of the heat pump pool heater or damage the heat pump pool heater. • When installed in areas where freezing tempera- tures can be encountered, drain the water circuit to prevent possible freeze-up damage. Refer to Freeze Protection section on page 35 for proper procedures. If the location of the HPPH is below the water line Fig. 2: Base Design -Handling of the pool, the Water Pressure Switch (WPS) or Water Flow Switch'(WFS) might need to be adjusted or an external WFS might be needed. • For high wind installation requirements, refer to the figures on page 8, 9 or 10 — depending on model size. NOTE: The base is designed with recessed areas to allow the use of hand trucks or lifting without the possibility of pinching fingers as shown in Figure 2. 0 CONCRETE; BY OTHERS, OTHERS, TYP. 29 S/ 41N %G CONCRETE BY OTHERS, %1 MECHANICAL UNIT. ��MECHANICAL UNIT 1 N.T.S. BACK ISOMETRIC 1 N.T.S. FRONTISOMETRIC THESE ISOMETRICS ARE INTENDED FOR NOTE: CHECK ISO MANUAL FOR DIAGRAMMATICAL PURPOSES ONLY. MINIMUM PAD DIMENSIONS AND SCREW LENGTH (U.O.N (1)430 NTERNAL POST E CLIP, TYP. LIP, CONTROL BO% CONTROLBO PANEL, PANE. TYP. Q ° ° UNIT BASE p0 BASE BASE PAN PAN O° PAN B. © ARE SIMILAR AND OCCUR ON OPPOSITE FACES 3 TIE -DOWN CLIPS 1 N.T.S. ELEVATION CUP OFFSET DIMENSIO! ANCHOR SCHEDULE: SUBSTRATE DESCRIPTION CONCRETE: (1)-1/0'O GRBON STEELPoWEAS WEDGE BOLT,.]' EMBEp TO (4•THIOC MINA <OHGCTE, 3'MIN.EDGEDLSH_ 3'MIN. SPACMGTO AXY 3000 PSI MIN.) AD)ACnR AN,0, 0.31-3--�-� O.T50• 1.2.250 �O 00 00 6 0.187' 0.306' ro TYP. O 0 r—,1.000- TIE-DOWN CLIP MIAMI TECH CUP: 14GA (0.07') ASTM A653 Fu=90 K51 STEEL (CUTDB) OR 0.080' 5052-H32 ALUMINUM(CUTDAa) FLOR OR" R APPROVAL E1.1 OR APPROVED EQUAL SEE GENERAL NOTE 6 - "" ""-- DATUM FACE TIE -DOWN CLIP LAYOUT 1 N.T.S. PLAN TIE -DOWN CLIP OFFSFTS- DIM. 1 4.50' MAX OFFSET FROM DATUM FACE DIM. 2 24.50° MIN OFFSET FROM DATUM FACE DIM. 3 25.2S• MIN OFFSET FROM DATUM FACE DIM. 4 33.01 MAX OFFSET FROM DATUM FACE Minimum pad dimensions are 43-1/4" x 43-1/411 x 4" thick. Screws to attach brackets to unit are supplied with the unit - DO NOT use screws not specified or provided by manu- facturer. Screws are stainless steel #10 x 3/4" self drilling. Each bracket requires 4 screws attached to the unit: n CONCRETE: BYOTHERS, RV[!:G)119:1 3000 PSI MIN, CONCRETE BY OTHERS, TYP. CONCRETE BY OTHERS, 1 MECHANICAL UNIT z MECHANICAL UNIT 1 N.T.S. BACK ISOMETRIC 1 N.T.S. FRONT ISOMETRIC THESE ISOMETRICS ARE INTENDED FOR NOTE: CHECK IRO MANUAL FOR DIAGRAMMATICALPURPOSES ONLY. MINIMUM PAD DIMENSIONS AND SCREW LENGTH (U.OM) CLIP, TYP. NIT AD1A COm )LIVER Q �{L. nv° (I U 8a o i BASE QO PAN BASE OO PAN & ©ARE SIMILAR AND OCCUR ON OPPOSITE FACES s TIE -DOWN CLIPS 1 N.T.S. ELEVATION ANCHOR SCHEDULE: BOX BASE CLIP OFFSET DIMENSIOB BE TAKEN FROM THIS SIDE ONLY SUBSTRATE DESCRIPTION CONCRETE: I n)-40'D GR90N7FELPOWERS WEDGE BOLT., 2'EMDED TO ( 4' THICK M[N, CONGETF.3' MIN. EDGE DISTANCE 3- MIN. SPACING TO ANY 3000 PSI MIN.) AD]ACENTANCMOR DATUM FACE 0.31 0.750' 1.2.zsD 00 00 00 e 0.187' m 0.306' r0 TYP 0 O TIE —DOWN CLIP MIAMI TECH CLIP: 14GA (0. W') ASTM A653 FU=90 KSI STEEL (CUTO8) OR 0.080' 5052-H32 ALUMINUM (CUTDA8) FLORIDA APPROVAL FL619731.1 OR APPROVED EQUAL SEE GENERAL NOTE 6 1'41TIE—DOWN CLIP LAYOUT ). N.T.S. PLAN TIE —DOWN CLIP OFFSETS: DIM. 1 4.50' MAX OFFSET FROM DATUM FACE DIM. 2 28.00' MIN OFFSET FROM DATUM FACE DIM. 3 29.00' MIN OFFSET FROM DATUM FACE DIM. 4 13.00- MAX OFFSET FROM DATUM FACE Minimum pad dimensions are 43-1/4" x 43-1/4" x 4" thick. Screws to attach brackets to unit are supplied with the unit - DO NOT use screws not specified or provided by manu- facturer. Screws are stainless steel #10 x 3/4" self drilling. Each bracket requires 4 screws attached to the unit. T I m -lll\ N r C CONCRETE y BY OTNER_' N 0 0 f N A N ANCHOR SCHEDULE A Vt 3000 PSI MIN, CONCRETE BY OTHERS, TYP. 1 MECHANICAL UNIT 1 N.T.S. BACK ISOMETRIC (D R © ARE SIMILAR AND OCCUR ON OPPOSITE FACES 3 TIE -DOWN CLIPS 1 N.T.S. ELEVATION ANCHOR SCHFDULF- SUBSTRATE DESCRIPTION CONCRETE: (4•THLCKMUI (11-L4'0CAN00NB ELPOWGN WEDGE BOLT, 3- EMBBI TO CONCRETE, 3' 3000 PSI MIN.) MIN. EDGE DISTANCE,3' MIN. SPACING TO ANYAD)MENTANCHOR. 1-- I.000- 0.750' 0 Minimum pad dimensions are 43-1/4" x 43-1/4" x 4" thick. Screws to attach brackets to unit are supplied with the unit - DO NOT use screws not specified or provided by manu- facturer. Screws are stainless steel #SO x 3/4" self drilling. Each bracket requires 4 screws attached to the unit. TIE -DOWN CLIP MIAMI TECH CLIP: 14GA (0.07') ASTM A653 Fu=90 KSI STEEL (CUTD10) OR 0.080' 5U52-1132 ALUMINUM (CUTDA30). FLORIDA APPROVAL FL#19731.1 OR APPROVED EQUAL CONTROL CLIP OFFSET DIMENSION SHALL BOX BE TAKEN FROM THIS STL1E ONLY DATUM FACE �a1TIE-DOWN CLIP LAYOUT 1 N.T.S. PLAN TIE -DOWN CLIP OFFSETS: APPLICABLE MODELS: 5450, MO & MO DIM. 1 4.50' MAX OFFSET FROM DATUM FACE DIM. 3 30.00' MIN OFFSET FROM DATUM FACE DIM. 3 31.00' MIN OFFSET FROM DATUM FACE DIM. 4 13.00' MM FFSET FROM DATUM FACE No. P No. Power Min. Circuit Ampacity Breaker Size (A) Recommended Wire Length from Brooker to Neater* MIN. MAX. 92 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2450 208/230-1-60 22 30 35 77 ft 123 ft 197 ft 312 ft 500 it 3450 2081230-1-60 29 35 50 NR 94 it 151 it 239 ft 383 ft 4450 208/230-1-60 32 40 50 NR 89 ft 142 ft 225 ft 359 ft 5450 2081230-1-60 30 40 60 NR 94 ft 151 ft 239 it 383 ft 6450 208/230-1-60 34 50 60 NR 97 it 156 ft 247 ft 396 ft 8450 208/230-1-60 42 50 60 NR NR 110 ft 1 175 ft 1 280 it * Reference only - see National Electric Code or local codes for wire gauge length limits. Table A: Typical System Electrical Power Requirements Electrical Connections system's instructions, and page 31 of this manual, for Refer to the unit rating plate below the control panel installation information. for precise power requirements for your unit, and for ampacity and over -current protection requirements. An earth ground lug is located to the right side of the water connections. All wiring must be in accordance with the National Electrical Code, NFPA No. 70, latest edition, and all applicable state and local codes. Wiring diagram is located on page 46. NOTE: The earth ground lug may be relocated to the left side of the water connections as needed during unit installation. WARNING: This unit MUST be installed using Water Connections Flexible conduit for supply wiring to the unit. This will allow movement of the conduit whenever the CAUTION: The heat pump pool heater inlet and junction box is removed for service - see instructions outlet connections are NOT interchangeable. They on page 40. must be connected as instructed below. Locate the equipment disconnect means within 3 feet (0.9m) of the heater's electrical enclosure, or as close to the heater as possible. Always satisfy applicable codes and standards. NOTE: Refer to the National Electrical Code, Article 680, for general requirements for swimming pools and equipment, and to Article 440 for special considerations necessary for circuits supplying hermetic refrigeration motor/compressors. WARNING: Improper installation of any type of automatic chemical feeders can result in serious damage to, or premature failure of, the heat pump pool heater and may void the heat pump pool heater warranty. Install a check valve and/or a Hartford loop AFTER the heat pump pool heater and BEFORE any chlorinating devices. Install any automatic chemical feeders AFTER the heat pump pool heater. • In sizing power wiring, be especially aware of 1. Connect the heat pump pool heater in the return up -sizing requirements necessary due to wiring water line between the filter and the pool/spa. See distances. Always satisfy applicable codes and the Plumbing Diagrams beginning on page 42. standards. 2. Connect the filter outlet to the fitting marked • Electrical installation should be done by a licensed INLET/ENTREE at the bottom front of the unit. electrician only. This unit is pre -wired to work with external control systems, heat -on -demand options and other external time clock overrides. Refer to the external control 3. Connect the fitting marked OUTLET/SORTIE to the return piping to the pool/spa. Unit inlet/outlet connection fittings are 1-1/2-inch PVC unions on models 2450-4450 and 2-inch PVC unions on models 5450-8450. 11 Water connections from the unit to the main return line can be PVC pipe or flexible pipe approved for the purpose and, in either case, should be at least equal in size to the main pool/spa circulation piping. 4. Shut Off/Diverter valves, preferably three-way valves which allows for a bypass route, on the inlet and outlet lines of the HPPH are required if: • water flow to the unit will exceed 40gpm (151lpm) for 2450-4450 models or 80gpm (3031pm) for 5450-8450 models • to protect (completely bypass) the unit from any harmful chemical treatments (i.e. Acid wash, back-to-back super chlorinators, stain treatments, etc.); or • to be able to isolate the unit for service/repair or freeze preparation and still allow, pool/spa circulation to continue Please refer to the plumbing diagrams, starting on page 42, for further instruction. Please note that some municipalities do not allow the use of a shut off valve on the effluent/, outlet side of any heating equipment, especially when there is one on the inlet side. These entities typically instead allow a PVC tee and spring check valve on the effluentloutlet side. This is allowed by Raypak and can also double as your protection from chemical feeders & chlorinators that our downstream of the unit. 5. Operate the pump and check the system fog leaks. 6. Drain plugs are located on each union fitting as shown in Fig. 6 for draining the system during winterizing. Pressure Drop For system pressure drop information, see Table B. NOTE: While it is possible to mount the upper union with the drain plug vertically; the manufacturer has determined that installing both unions with the drain plugs facing down as shown in Fig. 6 provides for the best draining of the system. CAUTION: When the drain plugs are removed for draining the system, ensure that they are stored in a safe place for re -installation when needed to restart the system. Fig. 6: Water Connections/Drain Plugs Pressure Drop Flow (epe✓ asol Ipm) 2450 3450 I'4450T54T504550C 20175 I 2.5 I 3.4 I 3.4 I NIA I N/A I NIA 11 30/113 6 7 7 4 6 9 40/151 10 13 13 7 9 - 9 50/189 N/A N/A N/A 10 10 10 601227 N/A N/A N/A 11 11 11 70/265 N/A NIA N/A 12 12 12 80/303 NIA N/A NIA 13 13 13 Note: Multiply the pressure drop in psi by 2.3067 to yield the pressure drop in Ft. H2O Head (TDH). Table B: Pressure Drop Across Heat Pump Pool Heater HPPH Control Display I I The HPPH display is viewable from outside of the heater. All operation and settings of the HPPH control are accomplished through the use of the 3 buttons of the user interface. These buttons are labeled as follows (see Fig. 7): • MENU/SET — Scroll through available menusi and set changed values (MENU) I ;I • UP — Increase values in adjustible menus • DOWN — Decrease values in adjustible menus The display uses a 2-line, 16-character backlit Liquid Crystal Display (LCD) as the method for supplying, information. The backlight is normally off. The backlight is on for 15 minutes after Power -Up and for 15 minutes I after any button press. Use the LCD to setup and monitor the operation of your heater. 12 Fig. 7: HPPH Control Display If the membrane switch remains inactive for 180 seconds (3 minutes), the screen will revert to the current view. On HEAT ONLY and POWER DEFROST models, the options available by pressing the MENU/SET (MENU) button are POOL HEAT, SPA, TIMED SPA and OFF. On HEAT/COOL models, the options available by pressing the MENU/SET (MENU) button are POOL HEAT, POOL COOL, POOL AUTO, SPA, TIMED SPA and OFF. The cooling setpoint can be adjusted in the range of 50"F (10°C) to the Cooling Deadband value below the Heatin setpoint. This allows use in Plunge Pools. Adjust the cooling setpoint accordingly. Upon initial application of power, the HPPH control briefly sets all segments on the LCD at power -up. On a normal power -up, the control displays the current software revision and the model type configuration (HEAT ONLY, POWER DEFROST or HEAT/COOL) on the LCD for 2 seconds and then resumes the user selected mode it was in before power was interrupted. Setpoints are read from non-volatile memory. If the self diagnostic check indicates corrupted values, "EEPROM Fault" is displayed on the LCD and operation is prohibited until setpoints are manually set. If unit type has not been set (like during the replacement of the HPPH control), the control prompts the userto set the model type (HEAT ONLY, POWER DEFROST, or HEAT/COOL) before any device operation is enabled. Upon initial installation, there are several items that must be defined and programmed depending on the configuration and accessories intended to be controlled by the HPPH control. These include: (1) Pump control (Yes or No and then what type of control — 4-speed control or variable speed control), (2) 3-way valve control (Yes or No), and (3) Auxiliary control (Yes or No and then what type — External Heat, Auxiliary Output or Remote Output). Once these choices are made, then additional information relating to the establishing of pump periods, pump speeds during each period and Return/ Suction Valve positions during each period must be determined and set in the control. The options for the control can be very simple or very detailed, depending upon the needs of the installation. Once programming is completed, the control is ready for operation. The user may select one of several operating modes. Each mode is selected by pressing the MENU (button is labeled MENU/SET, but MENU is used in these instructions for simplicity) button to cycle between the modes. Each press of the MENU button selects the next mode. There is no automatic increment from continually pressing the MENU button. In fact, continually pressing the MENU button (for 3+ seconds) will move the user into the USER Menu. User Modes For HEAT ONLY and POWER DEFROST models, the mode selections are: OFF — POOL HEAT — SPA — TIMED SPA. On HEAT ONLY and POWER DEFROST models, there are additional operational modes available as noted below: 1. When POOL HEAT mode is selected, each press of the UP or DOWN buttons will increase / decrease the pool heating setpoint temperature. Holding the UP or DOWN buttons down will speed up the change of the temperature values. 2. When SPA mode is selected, each press of the UP or DOWN buttons will increase / decrease the spa setpoint temperature. Holding the UP or DOWN buttons down will speed up the change of the temperature values. 3. When TIMED SPA mode is selected, the display will read "Up or Dn to Set". This tells the user to press the UP .or DOWN buttons to set the desired length of time for the timed SPA heating operation. Pressing the UP button will increase the timer in 15 minutes increments (up to a total 13 of 6 ,hours maximum). Pressing the DOWN button will decrease the timer by 15 minute increments. The timer will start and the unit will begin heating as necessary to maintain the Spa setpoint temperature for this timer duration. At the end of the timed period, the unit will automatically return to the last operational state (POOL HEAT, POOL COOL, POOL AUTO, SPA, or OFF) of the control. Once the unit turns on, the display will toggle between the current Spa water temperature and the current operating state ("Heating" for example). Pressing the MENU button will change the display to show the time remaining on the timer. Press the MENU button again to go back to the current status. For HEAT/COOL models, the mode selections are: OFF — POOL HEAT — POOL COOL — POOL AUTO — SPA — TIMED SPA. On HEAT/COOL models, there are additional operational modes available as noted below: 1. When POOL HEAT mode is selected, each press of the UP or DOWN buttons will increase / decrease the pool heating setpoint temperature. Holding the UP or DOWN buttons down will speed up the change of the temperature values. 2. When POOL COOL mode is selected, each press of the UP or DOWN buttons will increase / decrease the pool cooling setpoint temperature. Holding the UP or DOWN buttons down will speed up the change of the temperature values. 3. When POOL AUTO mode is selected, each press of the UP or DOWN buttons will increase / decrease the pool setpoint temperature. Holding the UP or DOWN buttons down will speed up the change of the temperature values. 4. When SPA mode is selected, each press of the UP or DOWN buttons will increase / decrease the spa setpoint temperature. Holding the UP or DOWN buttons down will speed up the change of the temperature values. 5. When TIMED SPA mode is selected, the display will read "Up or Dn to Set". This tells the user to press the UP or DOWN buttons to set the desired timer for timed SPA heating operation. Pressing the UP button will increase the timer in 15 minute increments (up to a total of 6 hours). Pressing the DOWN button will decrease the timer by 15 minute increments. The timer will start and the unit will begin heating as necessary to maintain the Spa setpoint temperature for this duration. At the end of the timed period, the unit will automatically go to the last operational state (POOL HEAT, POOL COOL, POOL AUTO, SPA, or OFF). Once the unit turns on, the display will toggle between the current Spa water temperature and the current operating state ("Heating" for example). Pressing the MENU button will change the display to show the time remaining on the timer. Press the MENU button again to go back to the current status. The control saves the setpoint changes in non-volatile memory and begins using them for heat demand decsions after both the UP and DOWN buttons have been released for 2+.seconds. j REMOTE'Mode is accessed by pressing and holding 1 the UP and DOWN buttons simultaneously for 3' seconds. When exiting the REMOTE mode, the control always selects the OFF Mode. If the UP, DOWN or MENU buttons are pressed I while in REMOTE mode, the display will read "Exit Remote Mode to Adjust Temp". Mode and temperature setpoints are not changed. Press and hold the UP and DOWN buttons for 3 seconds to exit REMOTE Mode. The INSTALLER/SERVICE menu can be accessed by 1 pressing and holding the UP and MENU buttons for 3+ seconds. The INSTALLER/SERVICE menu does not affect operation of the unit which continues to operate in the background. When in this mode, pressing the UP or DOWN buttons will toggle through the various information reported. Some items (Fault History and Sensor Temperatures) have multiple values (press, UP or DOWN buttons to scroll through the additional information. The INSTALLER/SERVICE menu may be exited to return to the previous display be pressing the UP and MENU buttons or it will automatically be exited' if no button is pressed within 60 seconds. HPPH Control Menus The USER menu is accessed by pressing and holding the MENU button on the HPPH display for 3+ seconds. This menu is intended for use by the end user to change temperature settings and pump periods as desired. There are different features and settings required for different Model types. The model types shown are HEAT ONLY, POWER DEFROST and HEAT/ COOL. The following tables outlines the items noted on the display in HEAT ONLY, POWER DEFROST Ii and HEAT/COOL configurations, the default values and range, of adjustable values as well as a brief j description of the feature. 14 NOTE: The User Menu is exactly the same for Heat ControO SettingsONLY, Power Defrost and HeatlCool models. Table C: USER MENU — Heat ONLY, Power Defrost and Heat/Cool Models Item Range Default Value Access Level Description Set Current Selects current time -'A' or'P' will Time 12:00A-11:59P --- User indicate whether the set time is AM or PM. CIF Display Celsius/Fahrenheit Fahrenheit User Selects the units of measure for temperature readings. 65°F-104°F 104°F Selects the maximum Spa Spa Max Temp - (18°C-40-C) (40°C) User temperature that the control can be adjusted to In normal operation. 65°F-95°F 95°F Selects the maximum Pool Pool Max Temp (18°C-35°C) (35°C) User temperature that the control can be adjusted to in normal operation. Only available if Pump Operation Pump Periods 0-4 User in the Installer's Menu Is set to '4Speed Enabled" or "Variable Enabled". Pump On Time 1 Select ON time for Pump Period #1 to 12:00A-11:59P --- User take effect. Pump Off Time 1 Select OFF time for Pump Period #1 12:00A-11:59P — User to slop. Pump Speed 1 1-4 if 4-Speed Enabled On 4-speed pumps, this denotes the 0^/,l00% if Variable selected pump output (which connects Enabled to the pump for the selected speed) User' for this pump period. On Variable speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 1 Pool/Spa Pool User located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 1 Pool/Spa Pool User located between the PooUSpa and the Pump for this scheduled pump period. Pump On Time 2 12:00A-11:59P --- User Select ON time for Pump Period #2 to take effect. Pump Off Time 2 12:00A-11:59P -- User Select OFF time for Pump Period #2 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 2 0%-100% if Variable User for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. 15 Item - Range Value! Access Level Description Return Valve 2 Pool/Spa Pool User Select the position of a 3-way valve located between the HPPH and the Pool/Spa for this scheduled pump period. Suction Valve 2 Pool/Spa Pool User Select the position of the 3-way valve located between the Pool/Spa and the Pump for this scheduled pump period.. Pump On Time 3 12:OOA-11:59P — User Select ON time for Pump Period #3 to i take effect. Pump OH Time 3 12:OOA-11:59P — User Select OFF time for Pump Period #3 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 3 0°/r100% if Variable User for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 3 Pool/Spa Pool User located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 3 PoolSpa Pool User located between the Pool/Spa and the Pump for this scheduled pump period. Select ON time for Pump Period 94 to Pump On Time 4 12:OOA-11:59P -- User take effect. Pump Off Time 4 12:00A-11:59P --- User Select OFF time for Pump Period #4to stop. ' On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 4 0%-100% if Variable User for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 4 Pool/Spa Pool User located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 4 PooVSpa Pool User located between the Pool/Spa and the Pump for this scheduled pump period. NOTE: Make sure that the values for each setting are recorded for, future reference or if the control ever needs to be reset to Factory Defaults. All these values will need to be re-entered. 16 The Installer/Service menu is used by Installers and Service personnel to set up and troubleshoot the HPPH. This menu is accessed by pressing and holding the UP and MENU buttons for 3+ seconds. WARNING: This menu should never be used by the end user as changes can affect proper operation of the unit. Table ®: INSTALLER/SERVICE MENU — BEAT ONLY Configuration Item Range Default Value Access Level Description Selects current time - "A' or "P" will Set Current 12:OOA-11:59P -- Installer indicate whether the set time is AM Time or PM. Only available If Pump Operation in the Installer's Menu is set to Pump Periods 0-4 Installer "4Speed Enabled" or "Variable Enabled". Select ON time for Pump Period #1 to Pump On Time 1 12:OOA-11:59P — Installer take effect. Pump Off Time 1 12:OOA-11:59P -- Installer Select OFF time for Pump Period #1 to slop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 1 0"/,l 00% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 1 Pool/Spa Pool Installer located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 1 Pool/Spa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. Select ON time for Pump Period #2 to Pump On Time 2 12:OOA-11:59P — Installer take effect. Pump OH Time 2 12:OOA-11:59P --- Installer Select OFF time for Pump Period #2 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 2 0%-100% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation Select the position of a 3-way valve Return Valve 2 Pool/Spa Pool Installer located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 2 Pool/Spa Pool Installer located between the PooVSpa and the Pump for this scheduled pump period. Select ON time for Pump Period #3 to take effect. ' Pump On Time 3 12:00A-11:59P -- Installer 17 Item Range Defaul value! Access Level Description Pump Off Time 3 12:OOA-11:59P --- Installer Select OFF time for Pump Period #3 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1--4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 3 0%-100% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 3 Pool/Spa Pool Installer located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve'. Suction Valve 3 Pool/Spa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. Pump On Time 4 12:OOA-1 1:59P - --- Installer Select ON time for Pump Period 94 to take effect. Pump Off Time 4 12:00A-11:59P — Installer Select OFF time for Pump Period #4 to slop. On 4-speed pumps, this denotes the selected pump output (which comects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 4 0%-100% If Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 4 Pool/Spa Pool Installer located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 4 Pool/Spa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. P Fault history starting with the most recent and going back to 10 last faults. Faults Last Installer/ Using the UP/DOWN buttons scmlis Service through the fault history. If there are no faults present, the display will read "All Faults Clear. Holding down the UP and DOWN Clear Faults Installer/ buttons for 3+ seconds clears the Service recorded fault history and 'Faults Cleared" appears on the display. Run Hours Displays the number of run hours that XXXX Installer/ the compressor has been running as Cycles Service well as the number of cycles that the XXXX unit has operated. 18 Item Range Default Value Access Level Description Voltage Press UP or DOWN buttons to access Up/ Down for Installer/ additional temperature measurements. More Service Voltage View Only— VAC _ Installer/ Displays the 24VAC voltage as Service measured by the control board. Coll Temp View Only — Installer/ Displays the coil temperature sensor degrees F or C Service value — used for defrost operation. Displays the ambient temperature Arab Temp View Only Installer/ sensor value — used for Outside degrees F or C Service Lockout operation and defrost. Displays the suction line temperature Suct Temp View Only — Installer/ sensor value — used for EXV operation degrees F or C Service ONLY. Will not be shown if EXV Disabled is selected. Displays the EXV temperature sensor ' value — ONLY available with EXV EXV Temp View Only — Installer/ Enabled AND EXV Temp Sensor degrees F or C Service utilized. NOTE: This is ONLY utilized when the pressure transducer is NOT used. View Only — Installer/ Displays the pressure transducer Sal Temp degrees F or C Service converted to a temperature. It is displayed whenever EXV is enabled. View Only — Installer/ Displays the water temperature Water Temp degrees F or C Service sensor value — used for temperature operation Select YES and press the MENU button to gain access to additional programming selections In this Installer Menu Yes or No No Installer/Service Sub -menu. Select No and the next MENU button press returns to the Set Current Time screen. If pump control through the HPPH is 4-Speed Enabled, Installer/ desired, select the appropriate pump Pump Operation Variable Enabled, Disabled Service Sub- mode-4-Speed Enabled for discrete • Disabled menu speed control or Variable Enabled for PWM control of pump. Installer/ This feature selects the Digital input Pump Heat Service Sub- (pump speed) for the pump to operate menu during HPPH operation. This feature allows control of 3-way valves. Disabled is the default. Installer/ When Enabled, the control will Valve Operation Enabled, Disabled Disabled Service Sub- seek information as to whether the menu Return and Suction valves should be positions for Pool or Spa positions for each pump period. AUX OFF, AUX Installer/ See description of auxiliary mode AUX Mode OUTPUT, REMOTE AUX OFF Service Sub- operation on page 30. OUT, EXT HEAT menu 19 Item flange Default Value Access Level Description Installer/ This is the temperature measured on Defrost Temp 20°F-35°F 24°F Service Sub- the coil when the control. goes into (-6.5°C-1.5°C) (-4°C) menu Defrost mode. Installer/ Defrost terminates when the coil Defrost Deadband 5°F-20°F 10°F Service Sub- temperature is greater than the (3°C-11°C) (5.5°C) Defrost Temperature + Defrost menu Deadband. The installer can program the control Off, Installer/ to Lock out operation of the unit if Outside Lockout 30°F-50°F Off Service Sub- a specific outside temperature is (-1°C-10°C) menu measured. Off allows operation at any ambient temperature. HEAT ONLY, Installer/ Set at the factory. Will need to be set Set Model Type POWER DEFROST, HEAT Service Sub- by Installer during any replacement of HEAT/COOL menu the control board. Set at the factory on new units. Select Installer/ 'Disabled' If unit equipped with TXV EXV Disabled, Type 1, Service Sub- for board replacement. EXV Type 1 is Type 2 menu 500 step EXV. EXV Type 2 is 1600 _ step EXV. This screen asks if you really want Installer/ to change the EXV setting - the UP Change EXV to Yes/No Service Sub- or DOWN button must be pressed to menu show YES before the EXV type will be changed. This function will shut down operation Brownout Installer/ of the unit If the 24VAC signal drops Detection On On/Off On Service Sub- below 18VAC to protect the unit from menu Low Voltage. This feature can be turned off as desired. Press and hold both the UP and DOWN buttons for 3+ seconds to Installer/ reset the factory defaults in the Set Factory Service Sub- control. When reset, the screen will Defaultsdisplay "Defaults Set". menu s NOTE: Make sure that the values for each setting are recorded for future reference or if the control ever needs' to be reset to Factory Defaults. All these values will need to be re-entered. 20 Table E: INSTALLER/SERVICE MENU — POWER DEFROST Configuration Item Range Default Value Access Level Description Selects current time - "A' or "P" will Set Current Time 12:OOA-11:59P -- Installer indicate whether the set time is AM or PM. Only available if Pump Operation Pump Periods 0-4 Installer in the Installer's Menu is set to "4Speed Enabled" or Variable Enabled". Pump On Time 1 12:OOA-11:59P -- Installer Select ON time for Pump Period #1 to take effect. Pump OH Time 1 12:OOA-11:59P --- Installer Select OFF time for Pump Period #1 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 If 4-Speed Enabled to the pump for the selected speed) Pump Speed 1 0 %-100% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a away valve Return Valve 1 Pool/Spa Pool Installer between the HPPH and theSpa PooVSpa for this scheduled pump ' period. Select the position of the 3-way valve Suction Valve 1 Pool/Spa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. Pump On Time 2 12:OOA-11:59P — Installer Select ON time for Pump Period #2 to take effect. Pump Off Time 2 12:00A-11:59P --- Installer Select OFF time for Pump Period #2 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) 'Pump Speed 2 0%-100% If Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation Select the position of a 3-way valve Return Valve 2 Pool/Spa Pool Installer located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 2 Pool/Spa Pool Installer located between the PooVSpa and the Pump for this scheduled pump period. Select ON time for Pump Period #3 to Pump On Time 3 12:OOA-11:59P — Installer take effect. 21 Item Range Defaul Value t Access Level - Description ,. Pump Off Time 3 12:OOA-11:59P -- Installer Select OFF time for Pump Period #3 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1� if 4-Speed Enabled to the pump for the selected speed) Pump Speed 3 0%-100% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. - Select the position of a 3-way valve Return Valve 3 PooVSpa Pool Installer located between the HPPH and the PooVSpa for this scheduled pump period. Select the position of the 3-way valve - Suction Valve 3 Pool/Spa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. Pump On Time 4 12:OOA-11:59P -- Installer Select ON time for Pump Period #4 to take effect. Pump Off Time 4 12:OOA-11:59P — Installer Select OFF time for Pump Period #4 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 4 0%-100% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 4 Pool/Spa Pool Installer located between the HPPH and the Pool/Spa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 4 PooVSpa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. Fault history starling with the most recent and going back to 10 last faults. Faults Last Installer/ Using the UP/DOWN buttons scrolls Service through the fault history. If there are no faults present, the display will read "All Faults Clear. Holding down the UP and DOWN Clear Faults Installer/ buttons for 3+ seconds clears the Service recorded fault, history and "Faults Cleared" appears on the display. Run Hours Displays the number of run hours that XXXX Installer/ the compressor has been running as Cycles Service well as the number of cycles that the XXXX unit has operated. 22 Item Range Default Value Access Level Description Voltage Press UP or DOWN buttons to access Up/ Down for Installer/ additional temperature measurements. More Service Voltage View Only — VAC __ Installer/ Displays the 24VAC voltage as Service measured by the control board. Coil Temp View Only — Installer/ Displays the coil temperature sensor degrees F or C Service value — used for defrost operation. Displays the ambient temperature Amb Temp View Only — Installer/ sensor value — used for Outside degrees F or C Service Lockout operation and defrost. Displays the suction line temperature Suct Temp View Only — Installer/ sensor value — used for EXV operation degrees F or C Service ONLY. Will not be shown If EXV Disabled Is selected. Displays the EXV temperature sensor value — ONLY available with EXV EXV Temp View Only — Installer/ Enabled AND EXV Temp Sensor degrees.F or C Service utilized. NOTE: This Is ONLY utilized when the pressure transducer is NOT used. View Only — Installer/ Displays the pressure transducer Sal Temp degrees F or C Service converted to a temperature. It is displayed whenever EXV is enabled. View Only — Installer/ Displays the water temperature Water Temp degrees F or C Service sensor value —used for temperature operation Select YES and press the MENU button to gain access to additional programming selections in this Installer Menu Yes or No No Installer/Service Sub -menu. Select No and the next MENU button press returns to the Set Current Time screen. If pump control through the HPPH is 4-Speed Enabled, Installer/ desired, select the appropriate pump Pump Operation Variable Enabled, Disabled Service Sub- mode-4-Speed Enabled for discrete ' Disabled menu speed control or Variable Enabled for PWM control of pump. Installer/ This feature selects the Digital input Pump Heat Service Sub- (pump speed) for the pump to operate menu during HPPH operation. This feature allows control of 3-way valves. Disabled is the default. Installer/ When Enabled, the control will Valve Operation Enabled, Disabled Disabled Service Sub- seek information as to whether the menu Return and Suction valves should be positions for Pool or Spa positions for each pump period. Return Valve Pool/Spa Pool Position 1 = Suction Valve Pool]Spa Pool Position 1 = AUX OFF, AUX Ins{aller/ See description of auxiliary mode AUX Mode OUTPUT, REMOTE AUX OFF Service Sub- operation on page 30. OUT, EXT HEAT menu 23 Item Range Default Value Access Level Description Installer/ Select ON time for AUXII to take AUXI On Time 12:00A-11:59P --- Service Sub- effect. menu Installer/ Select OFF time for AUX1 to stop. AUX1 OH Time 12:00A-11:59P --- Service Sub - menu Installer/ Select ON time for AUX2 to take AUX2 On Time 12:00A-11:59P — Service Sub- effect. menu Installer/ Select OFF time for AUX2 to stop. AUX2 Off Time 12:OOA-11:59P — Service Sub - menu 20°F-35°F 35°F Installer/ This Is the temperature measured on Defrost Temp (_6.5°C-1.5°C) (1.5°C) Service Sub- the coil when the control goes into menu Defrost mode. If the coil temperature reaches this Def Terminate 40°F-60°F 50°F Installer/ Service, Sub- setpoinl, Defrost will terminate. Other (4°C-15.5vC) (10°C) Defrost algorithms are still operating menu behinds the scene. The installer can program the control Off, Installer/ to Lock out operation of the unit if Outside Lockout 30°F-50°F Off Service Sub- a specific outside temperature is (-1°C-10°C) menu measured. Off allows operation at any ambient temperature. HEAT ONLY, HEAT/ Installer/ Set at the factory. Will need to be set Set Model Type POWER DEFROST, COOL Service Sub- by Installer during any replacement of HEAT/COOL menu the control board. Setat the factory on new units. Select Disabled, Type 1, Installer/ 'Disabled" if unit equipped with TXV EXV Type 2 Disabled Service Sub- for board replacement. EXV Type 1 menu is 500 step EXV. EXV Type 2 is 1600 step EXV. This screen asks If you really want Installer/ to change the EXV setting — the UP Change EXV to Yes/No. Service Sub- or DOWN button must be pressed to menu show YES before the EXV type will be changed. This function will shut down operation Brownout Installer/ of the unit if the 24VAC signal drops Detection On On/Off On Service Sub- below 18VAC to protect the unit from menu Low Voltage. This feature can be turned off as desired. Press and hold both the UP and DOWN buttons for 3+ seconds to Installer/ reset the factory defaults in the Set Factory Service Sub- control. When reset, the screen will j Defaults display "Defaults Set". menu NOTE: Make sure that the values for each setting are recorded for future reference or if the control ever needs, to be reset to Factory Defaults. All these values will need to be re-entered. 24 Table F: INSTALLER/SERVICE MENU — HEAT/COOL Configuration Item Range Default Value Access Level Description Selects current time - "A' or "P" will Set Current 12:OOA-11:59P — Installer indicate whether the set time is AM Time or PM. (Remote Pool Heat, Cool, Auto Cool Installer Selects unit operation when controlled by remote. Only available if Pump Operation Pump Periods 0-4 Installer in the Installer's Menu Is set to �'4Speed Enabled" or "Variable Enabled". Pump On Time 1 12:00A-11:59P --- Installer Select ON time for Pump Period #1 to take effect. Pump OR Time 1 12:00A-11:59P — Installer Select OFF time for Pump Period #1 to slop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 1 0%-100 % if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 1 PooVSpa Pool Installer located between the HPPH and the PooVSpa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 1 Pool/Spa Pool Installer located between the PooVSpa and the Pump for this scheduled pump period. Pump On Time 2 12:00A-11:59P -- Installer Select ON time for Pump Period 42 to take effect. Pump ON Time 2 12:00A-11:59P — Installer Select OFF time for Pump Period #2 to slop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 2 0%-100% if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation Select the position of a 3-way valve Return Valve 2 Pool/Spa Pool Installer located between the HPPH and the PooVSpa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 2- PooVSpa Pool Installer located between the PooVSpa and the Pump for this scheduled pump period. Select ON time for Pump Period #3 to Pump On Time 3 12:00A-11:59P --- Installer take effect. 25 Item Range Value Default V Val Access Level 'Description Pump Off Time 3 12:OOA-11:59P -- Installer Select OFF time for Pump Period #3 to stop. On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 3 0%-100 % if Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 3 PooVSpa Pool Installer located between the HPPH and the PooVSpa for this scheduled pump period. i Select the position of the 3-way valve Suction Valve 3 PooVSpa Pool Installer located between the Pool/Spa and the Pump for this scheduled pump period. Pump On Time 4 12:00A-11:59P — Installer Select ON time for Pump Period #4 totake effect. Pump Off Time 4 12:OOA-11:59P -- Installer Select OFF time for Pump Period #4to stop. i On 4-speed pumps, this denotes the selected pump output (which connects 1-4 if 4-Speed Enabled to the pump for the selected speed) Pump Speed 4 0%-100% If Variable Installer for this pump period. On Variable Enabled speed pumps, this denotes the PWM signal to be provided to the pump for pump operation. Select the position of a 3-way valve Return Valve 4 Pool/Spalocated Pool Installer between the HPPH and the PooVSpa for this scheduled pump period. Select the position of the 3-way valve Suction Valve 4 PooVSpa Pool Installer located between the PooVSpa and the Pump for this scheduled pump period. Fault history starting with the most recent and going back to 10 last faults. Faults Last Installer/ Using the UP/DOWN buttons scrolls Service through the fault history. If there are no faults present, the display will read "All Faults Clear". Holding down the UP and DOWN Clear Faults Installer/ buttons for 3+ seconds clears the Service recorded fault history and "Faults Cleared" appears on the display. Run Hours Displays the number of run hours that XXXX Installer/ the compressor has been running as Cycles Service well as the number of cles that the XXXX unit has operated. 26 Item Range Default Value Access Level Description Voltage Press UP or DOWN buttons to access Up/ Down for Installer/ additional temperature measurements. More Service Installer/ Displays the 24VAC voltage as Voltage View Only — VAC — Service measured by the control board. Coll Temp View Only — Installer/ Displays the coil temperature sensor degrees F or C Service value — used for defrost operation. Displays the ambient temperature Amb Temp View Only Installer/ sensor value — used for Outside degrees F or C Service Lockout operation and defrost. Displays the suction line temperature Suct Temp View Only — Installer/ sensor value — used for EXV operation degrees F or C Service ONLY. Will not be shown if EXV Disabled is selected. " Displays the EXV temperature sensor value — ONLY available with EXV EXV Temp View Only — Installer/ Enabled AND EXV Temp Sensor degrees F or C Service utilized. NOTE: This is ONLY utilized when the pressure transducer is NOT used. Displays the pressure transducer Sat Temp View Only— Installer/ converted totemperature. It is degrees F or C Service displayed whenever never EXV is enabled. View Only — Installer/ Displays the water temperature Water Temp degrees F or C Service sensor value —used for temperature operation Select YES and press the MENU button to gain access to additional programming selections in this Installer Menu Yes or No No Installer/Service Sub -menu. Select No and the next MENU button press returns to the Set Current Time screen. If pump control through the HPPH is ' 4-Speed Enabled, Installer/ desired, select the appropriate pump Pump Operation Variable Enabled, Disabled Service Sub- mode-4-Speed Enabled for discrete Disabled menu speed control or Variable Enabled for PWM control of pump. Installer/ This feature selects the Digital input Pump Heat Service Sub- (pump speed) for the pump to operate menu during HPPH operation. This feature allows control of 3-way _ valves. Disabled is the default. Installer/ When Enabled, the control will Valve Operation Enabled, Disabled Disabled. Service Sub- seek Information as to whether the menu Return and Suction valves should.be positions for Pool or Spa positions for each pump period. Return Valve pool/Spa Pool Position 1 = Suction Valve pool/Spa Pool Position 1 = AUX OFF, AUX Installer/ See description of auxiliary mode AUX Mode OUTPUT, REMOTE AUX OFF Service Sub- operation on page 30. OUT, EXT HEAT menu 27 Item .Range Default Value Access Level Description 1 AUX1 On Time 12:OOA-11:59P —. Installer/ Service Sub -menu Select ON time for AUX1 to fake effect. AUX1 Off Time 12:OOA-11:59P __ Installer/, Service Sub -menu 'Select OFF time for AUX1 to stop. I AUX2 On Time 12:OOA-11:59P __ Installer/ Select ON time for AUX2 to take effect. Service Sub -menu i i AUX2 Off Time 12:OOA-11:59P __ Installer/ ' Service Sub -menu Select OFF time for AUX2 to slop. In Pool Auto mode, the cooling setpoint Cooling Deadband 2°F-10°F 6°F Installer/ is the heating setpoint minus this Cooling (1°C-5.5°C) (3.3°C) Service Sub -menu Deadband value. I i This is the temperature measured on he Defrost Temp 20°F-35°F (-6.5°C-1.5°C) 35°F (1.5°C) Installer/ Service Sub -menu coil when the control goes into Defrost mode. If the coil temperature reaches this setpoint, Def Terminate 40°F-60°F 50°F Installer/ Defrost will terminate. Other Defrost I (4°C-15.5°C) (10°C) Service Sub -menu algorithms are still operating behinds Ithe scene. I - The installer can program the control I Off, Installer/ to Lock out operation of the unit if a Outside Lockout 30°F-50°F Off S Service Sub -menu specific outside temperature is measured. (_1•C-10•C) Off allows operation at any ambient temperature. HEAT ONLY, Set at the factory. Will need to be setlby Set Model Type POWER DEFROST, HEAT/ Installer/ Installer during any replacement of the HEAT/COOL COOL Service Sub -menu .control board. Set at the factory on new units. Select EXV Disabled, Type 1, Disabled Installer/ "Disabled" if unit equipped with TXV for Type 2 Service Sub -menu board replacement. EXV Type 1 is 500 step EXV. EXV Type 2 is 1600 step EXV. This screen asks if you really want to I Installer/ change the EXV setting - the UP or DOWN Change EXV to Yes/No Service Sub -menu button must be pressed to show YES i before the EXV type will be changed. This function will shut down operation of the Brownout Installer/ unit if the 24VAC signal drops below 16VAC Detection On On/Off On Service Sub -menu to protect the unit from Law Voltage. This feature can be turned off as desired. Press and hold both the UP and DOWN Set Factory Installer/ buttons for 3+ seconds to reset the factory Defaults Service Sub -menu defaults in the control. When reset, the screen will display "Defaults Set". MOTE: Make sure that the values for each setting are recorded for future reference or if the control ever needs .to be reset to Factory •Defaults. All these values will need to be re-entered., 28 The user can access these control settings by pressing and holding the MENU button for 5+ seconds. Any changes to values are stored into the non-volatile memory when the MENU button is pressed — which also toggles to the next setting. Failure to press any buttons for 60 seconds will cause the screen to revert back to its previous operating mode screen. However, the user mode can also be exited by pressing and holding the MENU button for 5+ seconds. NOTE; See Table G on page 38 for Operational Status Messages that you may see during normal operation. Set Current Time This allows setting of the current time. The time is followed by an "A" or "P" for AM and PM respectfully. The control has a 24-hour time clock — although it is NOT a 7-day time clock. The time clock is used for control of the pump periods and AUX1 & AUX2 times. C/F DIsplay This setting is used to define the units of measure for all temperature readings. Fahrenheit is the default value. You can change the setting to Celsius by toggling the UP or DOWN button and then pressing the MENU button to lock in the change. Spa Max Temp This setting is used to define the maximum temperature that the control can be set at for the.Spa operation. The range is 65"F — 1047 (18"C — 40"C). The default value is 104"F (40"C). Pool Max Temp This setting is used to define the maximum temperature that the control can be set at for the Pool operation. The range is 65"F — 95"F (18"C — 35"C). The default value is 957 (35°C). Pump Periods When the Pump Operation in the Installer's Menu is set to "4-Spee3 Enabled" or "Variable Enabled", this allows the setting of Pump Periods from this menu. When setting this parameter, the control displays "Pump Periods" on the first line of the display. The number of pump periods (0 — 4) is displayed on the center of the 2"" line. Pressing the UP or DOWN buttons increments/decrements the number of pump periods — factory default is 1. If a non -zero number of pump periods is selected when the MENU button is pressed, the control will prompt for On/Off times for each of the selected number of pump periods. Tempeffaturre Control The control uses the appropriate Pool or Spa setpoint as selected in the Operating mode. The heat demand begins when the water temperature is 0.5°F (0.3°C) or more colder (or 0.57 (0.3"C) or more hotter in cooling mode) than the setpoint. Additional Features Pump Control The control is equipped to operate the system pump. The control provides for an output for a single speed pump (0.75A @ 24VAC maximum) as well as an output for a variable speed pump (10mA @12 VDC). Four signals are provided for selection of 4 discrete speeds for a variable speed pump. The control can be configured to provide a PWM signal on the speedl output. The control will energize the pump at the requested speed for each of the pump periods set in the program mode. If a heat pump demand is present during a scheduled pump operation, the pump runs at the override speed (Speed 1) regardless of the scheduled speed. When the pump is active because of scheduled operation and there is no active heat demand, the control sets the 3-ways valve outputs to the states set in the program mode schedule. Lowy Ambient (outside) Lockout The control is equipped with a Low Ambient Lockout feature which will prevent the start of a new cycle if the ambient temperature is lower than the programmed value. This feature is accessed through the Installer/ Service Sub -menu as noted in INSTALLER/SERVICE menus on pages 17 - 28. The default value is "OFF", but the temperature can be adjusted between 30"F and 507 (-1°C and 10"C). This feature can be enabled if it is desired to not operate the unit if the temperature falls below this value. NOTE: This feature will NOT stop the operation of an existing cycle, it will only pre- vent operation of a new cycle. An open ambient temperature sensor — display will read "Air Temp -46"F" (-43°C) — will trigger an "Outside Lockout" error if the Low Ambient lockout is enabled. A shorted — display will read "Air Temp 2820F" (1390C) — ambient temperature sensor will also cause the control to shut off the compressor regardless of if the Low Ambient lockout is enabled. Control Lock Sox (Node The control is equipped with a Control Lockout feature which is accessed by pressing and holding the MENU and DOWN buttons for 5 seconds. The user will be prompted to enter a 3-digit code. A cursor flashes under each digit in the 3 digit code when that digit is being set. Pressing the UP or DOWN buttons increas- 29 es or decreases the value and press the MENU button to lock in that value. The cursor moves to the next digit for setting. Once the last digit is selected (pressing MENU) the display will ask to confirm the established Lockout code. Press UP or DOWN button until "YES" is shown and then press the MENU button to confirm this Lockout code. NOTE" Record this Lockout code for future reference. Pressing any button when the control is in Lockout Mode will prompt the user for the Lockout code. The display will read "Control Lockout — Enter PIN 000". If the PIN is entered incorrectly, the display will show "Invalid PIN". Pressing any button will return the user to the lockout code screen. Entering the correct Lockout code will result in the display showing "Lockout Cleared" and the display will go to the current operating state of the unit. Setting for total lockout operation without TIMED SPA operation (only recommended on systems with pool heat only): 1. Press the MENU button until SPA is displayed. 2. Press the DOWN , button until the setpoint temperature has been reduced to 65°F (18°C) or lower. 3. Press the MENU button for the next mode selection and set the desired setpoint temperature for each mode as appropriate. 4. Program the Control Lock Box mode as noted above. AUX Mode The control has the capability to control two auxiliary outputs for various external uses (rating is 0.75A @ 24VAC max.). There are 4 selectable modes within the Installer/Service Sub -menu for auxiliary mode control. These include: AUX OFF (default), AUX OUTPUT, REMOTE OUT, and EXT HEAT. The control allows setting ON and OFF times for these 2 auxiliary outputs in the Installer/Service Sub -menu. AUX OUTPUT— When AUX OUTPUT is selected, the AUX1 and AUX2 outputs turn ON/OFF from the time schedule loaded into the control at installation. Time schedules for each output are independent of each other. If the OFF time is before the ON time, the control will assume the Aux output is to be energized over midnight. If the time of day is not known due to a clock failure, the AUX output schedules are not run. 2. REMOTE OUT— When REMOTE OUT is selected, the AUX1 output is used to control another pool heater (gas, HPPH or solar). This feature is ideal for when using a HEAT PUMP / GAS HEATER combo, where a Gas Heater will be providing 'back up' heating for your Heat Pump Pool Heater. Gas Heaters are usually used to assist when the temperature is too cold for a Heat Pump Pool Heater to heat the pool/spa Water effectively on its own, or when the target temperature will require a larger amount of BTUs than what the Heat Pump' Pool Heater can provide on its own, during a given time and/or outside conditions, in order to! be achieved within the operator's desired windows of time. A Heat Pump Pool Heater, as the more' efficient heating device when used in conjunctions with a Gas Heater, should be the equipment ins control of monitoring the pool/spa water temp and deciding whether there is a Call for Heat. !n the REMOTE OUT mode, the 'Ext. Heater', i.e. Gas' Heater, is not allowed to heat the water unless the Heat Pump.Pool Heater is on as well. To take advantage of this feature, set the Heat Pump Pool ,Heater to the desired Target Temp, and then set the Gas Heater to the temperature from which the Heat Pump Pool Heater will no longer truly need assistance. For example, if your dealer/installer's calculations, or prior experience, determines that on your particular pool/spa, the Heat Pump Pool Heater will no longer need assistance getting the water to a desired temp of 80°F (27°C) once the water reaches 70°F (21°C), set the Heat Pump Pool Heater to 80°F (27°C) and the Gas Heater to 70°F (21°C). The AUX1 output energizes 10 seconds after the first unit/Heat Pump Pool Heater's compressor and' de -energizes when the first unit/Heat Pump Pool Heater's compressor de -energizes. AUX2 output is always OFF in this configuration. , REMOTE OUT (Multiple HPPHs) — The "Lead HPPH" can control one or more "follower HPPH" with a single set point temperature. The AUX1 output energizes 10 seconds after the "Lead HPPH" compressor and' de -energizes after the "Lead HPPH" compressor de -energizes. AUX2 output is always OFF in this configuration. 3. EXT HEAT — When EXT HEAT is selected, AUX1 output is energized whenever there is a 1°' stage heat demand. This allows the use of a solar system in conjunction with this unit and the control will operate the solar system first and only bring this unit on if the heating demand is NOT being met by the solar system. AUX2 is always off in this configuration. 30 The 2"d stage (HPPH) demand is initiated when water temperature has remained more than 0.5"F (0.3"C) colder than the heat setpoint for more than 2 hours, or when the water temperature is 1.5"F (0.8"C) or more colder than the heating setpoint. Remote Pool opaeratpon REMOTE Mode is accessed by pressing and holding the UP and DOWN buttons simultaneously for 3 sec- onds. When exiting the REMOTE mode, the control always selects the OFF Mode. If the UP, DOWN or MENU buttons are pressed while in REMOTE mode, the display will read "Exit Remote Mode to Adjust Temp". Mode and temperature setpoints are not changed. Press and hold the UP and DOWN buttons for 3 seconds to exit REMOTE Mode. On HEAT/COOL models, the control displays "Remote Pool" on the first line of the display while the 2"d line displays "Cool", "Heat" or "Auto". Factory default is "Cool". The control uses the value selected when the MENU button is pressed to advance to the next item. This programming is done from the Installer/Service menus. Pool Heat Mode The control is equipped with a mode which will automatically heat the pool to the heating setpoint established in the User's menu. Pool Cool Mode (HEAT/COOL models ONLY) The control is equipped with a mode which will. automatically cool the pool to the cooling setpoint established in the User's menu. Pool Auto Mode (HEAT/COOL models ONLY) The control is equipped with a mode which will auto- matically heat and cool the pool within the range of the heating setpoint plus the Cooling Deadband (2-10"F (11-5.5"C) adjustable — default 6"F (3.3"C)) estab- lished in the Installer/Service Sub -menu. Example — pool heating setpoint set at 80"F (27"C) and Cooling Deadband set at 6"F — unit will automatically heat the pool if the temperature drops below 80F (27"C) and will automatically cool the pool if the temperature is atiove 86"F (30"C). TIMED SPA Mode The control is equipped with a mode which will heat the spa to the Spa Setpoint temperature for a specified period of time selected in the TIMED SPA mode set- up. NOTE: The Spa setpoint temperature CANNOT be changed when operating in this mode. This func- tionality will override all other program settings for the period of time selected by the user during the TIMED SPA initiation. WARNING: If the Spa heating (in a pool/spa system) is controlled by an external controller, 3-way valves MAY need to be manually adjusted in orderto use the TIMED SPA feature of this HPPH. Failure to properly adjust the 3-way valves may result in overheating of the pool water or other undesirable results. 1. To activate the TIMED SPA feature, press the MENU button until "TIMED SPA" is displayed on the top line of the display. 2. Press the UP or DOWN buttons to select the desired duration of spa heating (up to a maximum duration of 6 hours in 15 minute increments). 3. The timer will start to countdown from the selected period of time and the HPPH will operate to heat the spa water based on the previously selected spa setpoint temperature setting. 4. When the TIMED SPA timer has expired, the control will return to the previous mode that it was in when TIMED SPA was selected. Fault History The control is equipped to maintain fault history in the Installer/Service menu. It will retain the last 10 faults (starting with the most recent). If the fault history exceeds 10 events, the earliest fault drops off when a new fault occurs. NOTE: There is no time/date stamp associated with each fault. This history is intended to simply show what faults the unit has experienced. When the "Faults Last" shows on the display, press- ing the UP button toggles to the most previous fault. Pressing the UP button toggles through the recorded faults. The faults are labeled on the first line of the display as Faults Last, Faults 2, Faults 3, etc. Consecutive identical faults are only stored once. Run Hours/Cycles The control is equipped to monitor the number of run hours of the unit and the cycles of operation. This is accessible through the Installer/Service menu. These values are not resettable. The "Run Hours" tracks the number of hours that the compressor has been energized. This data is stored in non-volatile memory each time the demand for heat is satisfied. Hours and minutes are stored, although only hours are displayed. The "Cycles" tracks the number of times that the com- pressor has been energized. 31 Compressor Start Delay The control is equipped with a compressor start delay to prevent short -cycling of the compressor. The control will not energize a compressor unless the compressor has been off for at least 3 minutes. When this situation arises, the display shall read "Comp Start Delay" until the timer clears and the compressor starts. Minimum Run Time To ensure proper operation of the compressor and longest life, the control has a minimum run time for the compressor of 3 minutes. If the setpoint is reached within 3 minutes, the compressor will continue to run for 3 minutes unless (1) the high pressure switch trips, (2) the water pressure switch trips, (3) the high tem- perature limit is reached, or (4) the user selects "OFF" mode. Defrost Operation The control is equipped with several defrost algorithms depending on the configuration of the unit (HEAT ONLY, POWER DEFROST or HEAT/COOL). On HEAT ONLY models, the control initiates a defrost cycle when the coil temperature falls to the "Defrost Temp" setpoint (24"F (-4.4"C) default) established in the Installer/Service sub -menu. The compressor will shut ,off, but the fan will continue to operate to pull warmer air across the coil in an effort to defrost the coil. When the control sees a rise in the coil sen- sor temperature equal to "Defrost Temp" + "Defrost Deadband" (10"F (5.5"C) default) or after 15 minutes have passed, the unit will exit the defrost cycle and will return to normal heating operation based on the current water temperature and setpoint temperature. On POWER DEFROST models, the control initiates a defrost cycle when the coil temperature falls to the "Defrost Temp" setpoint (35"F (1:6"C) default) established in the Installer/Service sub -menu. The compressor will continue to operate (as well as the fan) and a solenoid valve will open allowing a portion of the hot refrigerant gas to bypass the heat exchang- er and be directed back to the coil to warm the coil for defrost. When the control see a rise in the coil temperature equal to the "Def Terminate" value estab- lished in the Installer/Service sub -menu (50"F (10"C) default), the solenoid valve will shut and the.unit will return to normal heating operation based on the cur- rent water temperature and setpoint temperature. On HEAT/COOL models, the control initiates a defrost cycle based on a programmed algorithm involving current and baseline ambient temperatures, and cur- rent and baseline coil temperatures when the coil temperature drops below the "Defrost Temp" set in the Installer/Service sub -menu. Factory default is 35"F (1.6"C). The control shuts off the fan and activates the reversing valve so the hot refrigerant gas is directed to the coil to defrost the coil. When the coil sensor sees temperatures above the "Def Terminate" value set in the Installer/Service sub -menu, the unit returns to nor- mal operation based on the current water temperature and setpoint temperature. NOTE: On Power Defrost and. Heat/Cool model's' the initial defrost after power ON is a "sacrificial defrost where the coil might freeze up more than expected. The control is learning the parameters of the installation to establish clear coil temperature) conditions for future defrost operation. 3-Way Valve Control NOTE: Pump operation must be enabled through' I Service/Installer Sub -Menu to operate 3-way valves - whether or not the HPPH control will actually control the pump or not. The control is equipped to operate system 3-way. valves. The control will set the 3-way valves to the state requested when there is an active thermostat demand for spa heat, pool heat or pool cool AND when Pump operation is enabled through the control. This takes priority over positions requested by Pumpl Schedule operations. If the control also operates the! pump, the pump will shut off for 30 seconds before the valves change state so as to not have to fight pump, head pressure during change of position. During this change, the display will show "Valve Chng Delay'. The 3-way valves are field installed to the #3840 1 & #41-43 terminals on the terminal strip inside the') junction box of the unit. The initialization of the 3-way valves is set in the Installer/Service sub -menu. If the water pressure switch (or water flow switch) is 1 closed when the control needs to change the 3-way valve position, 'the control displays "WPS Closed" and waits indefinitely with the pump and compressor off until the water pressure switch (water flow switch) opens. After it senses the open switch, the control switches the 3-way valves and resumes normal oper-'; ation. If no thermostatic demand is requesting operation and the pump is being run from scheduled pump periods, the control sets the 3-way valves to the states request- ed in the pump period mode schedule. When there is no demand for pump output because of I' manually selected OFF mode, no thermostat demand or no scheduled pump period, the control leaves the , 3-way valves in their last commanded state. Valve') 4A outputs will not change until there is an active request for them to be in a different state. The rating of the control contacts is 0.75A at 24VAC WARNING. If the Spa heating (in a pool/spa ,system) is controlled by an external controller, 3-way valves MAY need to be manually adjusted in order to use the TIMED SPA feature of this HPPH. Failure to properly adjust the 3-way valves may result in overheating of the pool water or other undesirable results. Battery Back-up The control is equipped with a battery to maintain con- trol settings through power outages. This is located on the upper right rear corner of the control. Replace as necessary with a BR2032, 3V battery. High Water Temperature Limit The control is equipped with a,high water temperature limit which will shut off operation of the compressor if either water temperature sensor reads at or above 108-F (41-C). The display will read "Hi Water Temp". The compressor will remain locked out until both sen- sors are below 103°F (40°C) and the user presses the UP button. The high temperature limit is active in all modes of operation. High Pressure Switch Lockout If the high pressure switch opens, the control de -en- ergizes the compressor output and the fan 'continues to run for 15 minutes after the HIPS opened and the display will show "Hi Press Trip". If the high pressure switch trips 7 times in a single cycle, the display will show "Hi Press Lockout' and the unit will be locked out of operation for 4 hours. The unit will automatically reset after 4 hours or the lockout can be manually reset by pressing the MENU button or cycling the power. The high pressure switch must close for 3 seconds for the control to recognize it as closed. Low Pressure Switch Lockout The control ignores an open low pressure switch for the first 30 seconds after the compressor is energized. If the low pressure switch opens for 3+ seconds any time after this 30 second• period, the compressor will shut down and "Lo Press Trip" will show on the dis- play. If the low pressure switch trips 6 times in a single cycle, the display will show "Lo Press Lockout' and the unit will be locked out of operation for 4 hours. The unit will automatically reset after 4 hours or the lockout can be manually reset by cycling the power. The low pressure switch must close for 3 seconds for the con- trol to recognize it as closed. Water Pressure Switch The control monitors the water pressure switch (or flow switch - if so equipped). If the pump has run for 3+ seconds, there is a demand for compressor and the water pressure switch is open, the control will prevent the compressor from running and show "Water PS Open" on the display. The water pressure switch is checked to ensure that it is open BEFORE allowing the 3-way valves to switch. This ensures that the pump is OFF before trying to change the 3-way valve positions. Sequence of Operation 1. Upon initial application of power, the HPPH control briefly sets all segments on the LCD at power -up. 2. The control displays the current software revision and the model type configuration on the LCD for 2 seconds and then resumes the user selected mode it was in before power was interrupted. 3. Setpoints are read from non-volatile memory. If the checksum of the setpoints indicates corrupted values, "EEPROM Fault' is displayed on the LCD and operation is inhibited until setpoints are manually set. 4. If unit type has not been set (like during the replacement of the 'HPPH control), the control prompts the user to set the model type before any device operation is enabled. 5. Upon initial installation, there are several items that must be defined and programmed depending on the configuration and accessories intended to be controlled by the HPPH control. These include: (1) 3-way valve control (Yes or No), (2) Pump control (Yes or No and then what type of control — 4-speed control or variable speed control), (3) Auxiliary control (Yes or No and then what type — External Heat, Auxiliary Output or Remote Output). 6. Once these choices are made, then additional information relating to the establishing of pump periods, pumps speed during each period and Return/Suction Valve positions during each period must be determined and set in the control. The options for the control can be very simple or quite complicated, depending upon the needs of the installation. 8. Once programming is completed, the control is ready for operation. 33 9. The user may select "ON" for several operating modes depending on the unit type. Each mode is selected by pressing the MENU button to cycle between the modes. Each press of the MENU button selects the next mode. There is no automatic increment from continually pressing the MENU button. In fact, continually pressing the MENU button (for 3+ seconds) will move the user into the USER Menu. 10. For HEAT ONLY and POWER DEFROST models, the mode selections are OFF — POOL HEAT — SPA — TIMED SPA. For HEAT/COOL models, the mode selections are OFF — POOL COOL — POOL HEAT — POOL AUTO — SPA — TIMED SPA. 11. REMOTE Mode is accessed by pressing .and holding the UP and DOWN buttons simultaneously for 3 seconds. When exiting the REMOTE mode, the control always selects the OFF Mode. 12. If the UP, DOWN or MENU buttons are pressed while in REMOTE mode, the display will read "Exit Remote Mode to Adjust Temp". Mode and temperature setpoints are not changed. 13. Press and hold the UP and DOWN buttons for 3 seconds to exit REMOTE Mode. 14. When operating, the unit will continue to operate until the water temperature is 0.5"F (0.3"C) above/ below setpoint (below for cooling), until a defrost condition is needed or the unit is manually turned off. 15. The unit will remain in standby waiting for the next demand. Controls Your heat pump pool heater incorporates digital safety controls and indicators to ensure its safe, reliable operation. , Digital Water Temperature Control: The pool water temperature is controlled by the heat pump pool heater's digital control system, which gives you the option of two settings: one for the desired spa temperature and the other for the desired pool temperature. Additionally, as mentioned earlier, the unit is compatible with most '2-wire' and '3-wire' control/automation systems. 0195ta0 Controos Cppratirtaag onstructions The electronic board has the capability of memorizing two different programmed temperature settings as follows: • For a pool, maximum 95•F (35•C) • For a spa, maximum 1040F (400C) To 1hcrease or Decrease the Desired Water' Temperature (Fool or Spa )Mode) With the MENU in either Pool or Spa mode, simply) press the UP or DOWN buttons to raise or lower the setpoint. Holding the UP or DOWN button' will increment the setpoint 1 degree at a time, but continuing to hold either button will result"Speed- Up" mode which will increase the speed of_numberi changes. Select Temperature in °C or OF Press the MENU button for 3+ seconds to enter thei USER Menu. Once in the USER Menu, toggle to the 2nd entry and using either the UP or DOWN buttons, change the temperature readings into °C or OF. When complete you can press and hold the MENU button for 3+ seconds to return to the operating mode or simply wait and the program will automatically return to the operating mode in 180 seconds. Heat/Co®I Operation Some models are equipped to provide both heating; and cooling to the pool. NOTE: Remove the pool/spa blanket and turn on any fountains, sprays or other water features and ,I also run your system at nighttime tos peed the ! ,cooling process. When the unit has been operating in the heating mode for a few minutes, the discharge air temperature ! should be 80-10•F (4.4"-5.5•C) cooler than the air entering the unit. When the unit has been operating in the cooling mode for a few minutes, the discharge air temperature should be 8"-10"F (4.4"-5.5•C) warmer than the air: entering the unit. NOTE: Heating is more efficientrduring warmer day- light hours and cooling is more efficient during coolerl nighttime hours. j 34 System Start-up 1. Verify that the Digital Board is displaying a temperature and the pool pump is running and water is circulating properly. 2.' Verify that the Board is programmed so that the desired temperature of the Pool and/or Spa is higher than the displayed current water temperature. 3. Allow the heat pump pool heater to operate for a few minutes to stabilize operating pressures and to allow various component temperatures to normalize. 4. Verify that the discharge air temperature is approximately 80-10°F (4.4°-5.5°C) cooler than the air entering the unit (in heating mode). If not, see the Troubleshooting Section. Seasonal Start -Up or Annual Check NOTE: At the beginning of the heating season or whenever the pool water temperature is to be raised several degrees, the pool pump and heat pump pool heater may need to operate continuously for several days. During summer months, only a few hours per day may be necessary or none at all. 1. Remove leaves, pine needles, etc., from the evap- orator coil. Clean the coil by gently applying a mild solution of household liquid soap and water. 2. Remove the side louvered panels by removing the single screw at the top of each louvered panel. Lift and pull the bottom out. The panel will easily come away from the cabinet giving access to the coil for cleaning. 3. Gently rinse the coil with water; DO NOT use high pressure. 4. Re -install the side louvered panels and secure each with the single screw at the top center of each panel. 5. Backwash or otherwise clean the pool filter. If necessary, clean the skimmer basket and pump strainer. 6. Set the valves to ensure proper water flow through the unit. NOTE: If the pool pump and heat pump pool heater shut OFF before the water temperature is raised to the desired level, you must lengthen the running time of both. To do this, reset the time clock dial for the longer running time, or manually operate the pump with the timer override switch. Since the heat pump pool heater capacity and efficiency are both greater at higher ambient air temperatures, run time should be set to take advantage of all daylight hours, when the air is generally warmer. Summer Shutdown If you do not plan to use the heat pump pool heater during the summer months, secure and protect it as follows: 1. Turn the unit circuit breaker or disconnect switch to OFF. 2. Leave the valves set the way they are unless additional circulation is required. DO NOT stop all flow through the heat pump pool heater. 3. IMPORTANT: Remember to reset the valves before the next heating season, or the unit will not operate properly. Freeze Protection If the unit is installed in a location subject to freezing conditions, it is important to protect the water circuit from freezing, just as should be done for the pump and filter. System Drain -Down 1. Turn the unit circuit breaker or disconnect switch to OFF. 2. With the pool pump OFF, close the external shut- off valves and remove the drain plugs located in the inlet and outlet water unions to allow water to drain. Fig. 8: Drain Plugs Locations 3. Use a weddry vac or air pressure to remove excess water - as necessary. 4. Once the water is drained, reinstall the drain plugs. 5. Cover the unit with a waterproof cover. Continuous pump Operation It is also possible in some areas to prevent unit freeze damage by operating the pump continuously during freezing weather. However, this results in significantly higher pump operating costs. Further, if a sustained power failure occurs, the unit MUST be drained any- way, or freeze damage could result. NOTE: The heat pump pool heater MANUFACTURER IS NOT RESPONSIBLE for maintenance adjustments. Maintenance The following maintenance procedures are designed to keep your unit operating at a high level of reliability. Maintenance must be performed on a periodic basis to maintain warranty coverage and prevent system failures and performance degradation. CAUTION: To clean the fins, remove the side louvered panels and spray gently with a garden Bose. DO NOT pressure wash. Doing so will bend the fins and can void the warranty. Air Coil Cleaning Efficient operation depends on free circulation of air through the thin and tightly -spaced fins of the evaporator coil(s). The evaporator must be cleaned whenever it has a buildup of dirt or debris. Cabinet Care (optional) WARNING: Shut OFF electricity to the unit before cleaning. The powder coated cabinet is designed for outdoor use and requires little care. However, you can clean it if you wish. Wash the cabinet with soap and water. Unplug Condensation Drain Holes The unit extracts humidity from the air as it passes through the coil, similar to the way a cold drink outside "sweats" on a hot day. This condensation drains from the bottom of the unit. 1. Routinely check to be sure the condensation drain holes in the base of the unit are not plugged with dirt or debris. See Fig. 9 for condensate drain hole locations. 36 2. DRAIN HOLES I I i Fig. 9: Condensate Drain Hole Locations If condensation becomes a problem, optional drain pans may be available from your heat pump pool heater distributor or pool dealer. Troubleshooting If your unit does not operate, or simply does not heat your pool water, Fault Messages on the front control panel can provide valuable clues as to what is wrong, and may even indicate precisely what the problem is. Always observe these messages before calling a service representative. By reporting on the telephones the Fault Messages that are showing, the service rep'i may be able to solve the problem without the expense of a service call. A. UNIT IS RUNNING, BUT -NOT HEATING • Is water flow through the unit adequate? Check the, unit for obstructions, such as a clogged filter pump; strainer, a dirty filter, or valves not positioned) correctly. Is the ejected air from the unit 80-1 q°F (4.4C-5.5C)I cooler than incoming air? If so, the unit is extracting heat from the air and transferring it to the pool. • Is water condensing on the evaporator and internal', I copper pipes? This is also evidence of heat removal from the air. When the air is cool with low' humidity, condensation may not be evident. I • How long has the unit been operating? During initial pool heating in cold'weather, it may require.'i a week to elevate the water temperature to a, comfortable level. Normally, it takes about 4 days. many hours per day is the unit operating? nember that the heat pump pool' heater only rates while the pool pump is running. Set the , clock to permit 24 hour per day operation. After desired temperature is reached, return the unit to nal operation of 8-10 hours per day. NOTE: If the pool pump and heat pump pool heater Shut OFF before the water temperature is raised to the desired level, you must lengthen the running time of both. To do this, reset the time clock dial for the longer running time, or manually operate the pump with the timer override switch. Since the unit capacity and efficiency are both greater at higher ambient air temperatures, run time should be set to. take advantage of all daylight hours, when the air is generally warmer. Is airflow through the unit being obstructed? Restrictions such as shrubbery, tall grass, dirty coils, or any other obstruction to airflow will reduce performance. Is the pool blanket/cover being used? Unblanketed pools can lose up to 10OF (5.5°C) per night compared to 40F (2.2°C) or fewer when a blanket is used. Withouta blanket, the total heat gained during, the day can be lost overnight. Are rapid heat losses occurring in some'otheir way, such as high wind, spillage, rainfall, flow through solar panels at night, or a high water table? B.1 UNIT IS NOT RUNNING Is the temperature display ON? If not, the circuit breaker may be shut OFF or tripped. Reset the breaker by switching it OFF, and then back ON. Verify that the breaker is set and operating properly before calling for service. Are the Pool/Spa settings correct? Verify that the temperature has been properly set on the thermostat, and that it is higher than the current, water temperature. Have you waited approximately 5 minutes for the time delay? After the unit has been running and then shut OFF for any reason, there is a delay before operation can begin again. The display will read "Comp Start Delay" when this 5 minute delay is active. 'E: The heat pump pool heater will ,not,run i the Remote position is selected on the Pool/ control and there is no remote control system C. CONDENSATION SEEMS EXCESSIVE Heat pump pool heaters can produce a large amount of condensation (water) during operation. If you suspect that the unit is leaking: • Shut the unit OFF and leave the filter pump running to see if the water stops dripping. If the water stops dripping, the unit is not leaking, NOTE: Use a pool chemistry test kit to confirm there is no chlorine in the water. 37 Troubleshooting Before troubleshooting the system, ensure that: • All mechanical and electrical connections are secure and tight • All system wiring is correct ' Fuse is not blown (3A Automotive "ATO" type fuse , for 24VAC) That a system ground is properly connected to the heater. Nuisance shutdownsare often caused by a poor or erratic ground. The service display can be accessed by pressing and holding the UP and MENU buttons for 3+ seconds. The l service display does not affect operation of the unit which continues to operate in the background. When inl this mode, pressing the UP or DOWN buttons will toggle through the various information reported. Some items' (Fault History and Sensor Temperatures) have multiple values (press UP or DOWN buttons to'scroll through thel additional information). The service display mode may be exited to return to the previous display be pressing the UP and MENU buttons or it will automatically be exited if no button is pressed within 60 seconds. The following operational status messages are displayed in Pool, Spa, and Remote operating modes Table G: Operational Status Messages Message ' Description- Recommended Troubl®shooting Comp Start Delay Notification that the compressor is under a Nothing wrong —,just notification as to why the unit is not currently 3-minute delay before turning On. This can operating. . be bypassed by pressing the UP'and DOWN buttons simultaneously. ' Valve Chng Delay Notification that the 3-way valves are being Nothing wrong —just notification as to why the unit is not currently commanded to change positions Pool to Spa operating. or Spa to Pool. WPS Closed 3-way valves not switched because water Check settings — pump operation Disabled? pressure switch still closed. Defrost Unit is performing a Defrost cycle. Nothing wrong — justpotifieation as to why the unit is not currently operating. Heating Unit is operating and running a heating N/A cycle. Cooling Unit is operating and running a cooling NIA cycle. External Heal The AUX Mode setting Is set to EXTERNAL Verify desired settings. HEAT meaning an external device (solar heating system) is running 1st stage instead of the heat pump. Outside Lockout The compressor is not running because Verify Outside Lockout temperature setting. the ambient temperature is too cold as Check Amb Temp sensor value in Installer sub -menu and replace measured by the Ambient sensor. if value is inconsistent with ambient temperatures. Disable this function in the Installer/Service sub -menu If Outside Lockout Is not desired. No Demand Demand has been satisfied and the unit is N/A in standby. 38 The following error messages are displayed in Pool, Spa, and Remote modes. Consecutive identical faults are o i ly stored once in the Fault History. Table H: Error Messages �rror Message Description 'Troubleshooting , A b Sensor Fail Ambient temperature sensor is OPEN or Replace Amb Temperature sensor. , SHORTED. , Coil Sensor Fail Coil temperature sensor is OPEN or -Replace Coil Temperature sensor. SHORTED. 1-17 Sensor Fail Water temperature sensor is OPEN or Replace Water Temperature sensor. SHORTED. Aux Sensor Fail AUX temperature sensor is OPEN or Replace AUX Temperature sensor. SHORTED (if equipped). Hj Press Trip High pressure switch is preventing Check High Pressure switch operation — replace as necessary. compressor from'operaling. Lo Press Trip Low pressure switch is preventing Check Low Pressure switch operation — replace as necessary. compressor from operating. Hi Press Lockout High pressure switch has tripped 7 times in The compressor is locked out of operation for 4 hours with an a single thermostat demand cycle. auto reset. However, this lockout time can be reset by pressing the MENU button or cycling the power. • I Check refrigerant charge and adjust as necessary. , Check for low water flow. La Press Lockout. Lo pressure switch has tripped 6 times in a The compressor is locked out of operation for 4 hours with an single thermostat demand cycle: auto reset. However, this lockout time can be reset by pressing the MENU button or cycling the power. Check refrigerant charge and adjust as necessary. Brownout Compressor not operating due to low 24VAC Voltage must be greater than 17VAC for 4+ seconds before ' power supply. _ compressor operation is enabled. Check supply power to unit and check 24VAC from transformer. Replace/correct as necessary. Hi Water Temp ` Water temperature sensor reads at or above Temperature measured on water sensor must be below 103F 108°F (42°C). Compressor Is prevented from AND the UP button MUST be pressed to reset this alarm. operating. Ramote Error Both Spa and Pool Inputs energized. Check wiring of remote to the terminal blocks. Water PS Open Water flow or water pressure switch is open. Check water flow. Check settings for Pump Operation. , Outside Lockout The ambient temperature is lower than the Check Amb sensor— might be OPEN or SHORTED, programmed temperature for lockout. Change Outside Lockout setting on control — change temp setting ' or set to OFF to disable Outside Lockout. ' ' Wait until ambient temperature rises above selpoint established in .Installer/service mode. Control Fault 1 Compressor relay failure. Auto reset in 1 hour or Recycle control — replace control if fault .. continues.. . Cintrol Fault 2 ROM CRC Failure. Auto reset in 1 hour or Recycle control — replace control iffault continues. , Control Fault 3 RAM Failure Auto reset in 1 hour or Recycle•control — replace control if fault continues. ' Control Fault 4 Software Execution Out of Sequence Auto reset in 1 hour or Recycle control — replace control if fault continues. Control Fault 5 Analog to Digital Converter Failure Auto reset in 1 hour or Recycle control — replace control if fault continues. Control Fault 6 Analog to Digital Multiplexer Failure Auto reset in 1 hour or Recycle control — replace control iffault continues. t«) Error Message 'Description Troubleshooting I' Control Fault 7 Interrupt Error. Auto Kesel in 1 hour or Recycle control - replace control if fault continues. Control Fault 8 Time of Day Clock Failure. If the control is unable to read the time of day clock, it logs the fault and disables scheduled pump and aux output settings. Time is displayed as ?7.?? in this.condition. Recycle control - replace control if fault continues. Service Calg Verification NOTE: The Service number is located on the front of the HPPH at the brand label. Before you make a service call, first determine if the problem is: • Warranty Service - must have model number, serial number and date of installation or Warranty Registration confirmation number. • Unit operation (power supply, water flow, or time clock adjustment) NOTE: The MANUFACTURER IS NOT RESPOW SIBLE for these adjustments. Power Supply • Verify that all circuit breakers are reset and working properly. • If the temperature display on the control panel still does not light, contact the installing dealer, since it may be a power problem requiring an electrician. Water Flow • Verify that the pool filter is clean to provide good flow. • Verify that valves are properly positioned to allow adequate water flow through the unit. Time Clock Adjustment Verify that the time clock is set to permit the unit to run long enough to heat properly. Set Factory Defaults If programming is messed up and no operation can reliably be made, the control board can be reset to Factory Default values as noted in Table D, E or F. This operation changes all adjustable settings to factory default settings. Enter the Installer/Service Mode by holding the MENU and UP buttons for 3+ seconds. Scroll through the information until you reach the "Installer Menu" screen press the UP or DOWN button until YES appears oni the 2nd line. Press the MENU button to access the additional Service information. Continue to press the MENU button until "Set Factory Defaults" appears on the display. Press and hold the UP and DOWN button) for 5 seconds to reset the control to factory defaults. The display will read "Defaults Set" when completed. NOTE: Previous settings will be erased and aref no longer recoverable. All settings will have tol i re-entered by hand to re-establish proper operation.! Service Access to Heaters If service access to the heater is required, it is accomplished by removing the control panel to provide a wide access to get to (1) compressor, (2) heat exchanger, (3) TXV, (4) reversing valve/solenoid valve (if equipped), (5) flow switch (if equipped), and (6) sensors (water, ambient and coil).'To gain access, follow the steps below: 1. Shut off all power to the unit to avoid any possibility of electrical shock or damage to components. 2. Remove the 5 screws securing the control panel cover from the cabinet (2 each side and 1 in the top panel - see Fig. 10 below). Place the screws in the recessed cups in the molded base. Fig. 10: Sheet Metal Screws to Remove Control Panel 40 3. Remove the multi -pin connectors from the back of the control board (8 connectors in total) — NOTE: You do not need to remove the PL4 connector as this is the ribbon cable from the membrane switch mounted on the control panel. 4. Set the control panel cover aside to reinstall when service is completed. 5. Remove the 4 screws securing the junction box panel to the cabinet (1 each side and 2 by Inlet/ Outlet water connections). See Fig. 11. Place the screws in the recessed cups in the molded base. Fig. 11: Sheet Metal Screws to remove Junction Box Panel 6. Remove the 2 screws holding the compressor wire retainer to the junction box and place them in the recessed cups in the molded base. 7. Slide the compressor wires out the side of the slot in the junction box. 8. Lift the junction box slightly (hold onto the bottom of the junction box like a handle) and pull out at the bottom to remove the junction box assembly. WARNING: Care must be taken with the fan and compressor wires when removing junction box. 9. Slide assembly away from the opening to'give access inside the unit. NOTE: The top of the unit may also be removed for greater access as desired. 10. After service, reposition the junction box and insert the top first and lift up until the bottom slides into place against the cabinet and the panel where the Inlet/Outlet water connections are secured. CAUTION: Ensure that the fan motor wires are routed into the slot at the top of the junction box. Also ensure that the compressor wires are routed into the slot on the right side of the junction box. WARNIING: If any wires have come off components during service of this unit, please refer to the wiring diagram on the back of the control panel cover or in the 1&0 manual to ensure that they are returned to the correct terminals/locations. 11. Reinstall the compressor wire retainer to the junction box with the 2 screws removed in Step #6. 12. Reinstall the screws removed in Step #5 to secure the junction box to the cabinet. 13. Reconnect the multi -pin connectors to the control board. 14. Slide the control box cover into place and secure with the screws removed in Step #2. 15. Turn ON power and start operation as needed. 41 FlumbOng Diagrams o0a 1w iiy 3to E a z r E o M go N¢ QO M U� ' p d �m Wo 1 �00 �W CL ;N U> � =, N C C @ f0 y r-� � N \ N y y y o. hri E E _ 3 3 N it tlD I 0 0 J LL LL d O_ r v C9 � C, �r r V N C O 0 w Z � I W LL 0 z 1 I �I I Q66 � 1 N 3to Fig. 12: Plumbing, Schematic — No External Bypass (Plumb the heat pump pool heater AFTER the filter and BEFORE any chlorinators.) 42 A W NOTE Models-2456-4450--For- systems; with pumps -of 1-1/2-HP-or greater (over40'gpm'/ 159-Ipm) ---=" Models 5450-8450 - For systems with pumps of 2 HP or greater (over 80 gpm,/ 303 Ipm) External bypass required. Adjust the bypass valve to divert a minimum of 20 gpm / 76 Ipm (2450-4450) or30 gpm 1114 Ipm (5450-8450) through the heat pump pool heater. i c 3 c S m S - m m • c„ 3 (c 9 ' O W O y S C m 3 caD H WATERI y p S POOL- m OR ORSPA) _ p 3 CHEMICAL INTRODUCTION FlLTER _ M � D RI � # CHECK VALVE C � O W d � WATER OUT O m POOL T -0 A9 OR OR SPA) a N 0 m S —+ C S a 0 N R MINIMUM PIPE SIZES BRANCH MAIN 130 206-407 1-1/2' 1-1/2' 2' 2' THIS PIPING DIAGRAM IS RAYPAK'S RECOMMENDATION AND IS NOT INTENDED TO REPLACE AN ENGINEERED PIPING SYSTEM DESIGNED BY A PROFESSIONAL ENGINEER. BALANCING FROM I � VALVE (TYP.) PUMP & FILTER SYSTEM TO f POOL 4 PIPE DIAS I MAX. F PRIMARY LOOP NOTES: 1. PLUMB SWING CHECK VALVE IN GRAVITY -CLOSED POSITION. 2.. PIPE ALL RELIEF VALVES TO DRAIN, OR AS LOCAL CODES REQUIRE 3. MINIMUM PIPE SIZE MUST BE EQUAL TO THE HEATER INLET/ OUTLET SIZE. SEE 'MINIMUM PIPE SIZES` CHART ABOVE. 4� SOLAR SYSTEM MUST BE INSTALLED IN ACCORDANCE WITH SOLAR SUPPLIER'S INSTRUC110NS INCLUDING, BUT NOT LIMITED TO, PROTECTION AGAINST OVERHEATING AND/OR FREEZE -UPS. p5 HEAT PUMP MUST BE INSTALLED IN ACCORDANCE WITH SUPPLIER'S INSTRUCTIONS INCLUDING, BUT NOT LIMITED TO, PROTECTION AGAINST OVERHEATING AND/OR FREEZE -UPS. ISOLATION VALVES (TYP) [FOR ATERS SHOWN PRESENT VARIOUS DELS. BECAUSE DIVIDUAL MODELS LL VARY IN DESIGN D SIZING, SEE EACH SPECIFIC HEATER TYPE DETAILS: L SENSOR SOLAR HEATING SYSTEM A OR HEAT PUMP 0 INTERNAL SENSOR GAS HEATER AS BACKUP INTERNAL BYPASS SYSTEM KEY= PRESSURE T RELIEF VALVE - PUMP UNION CHECK VALVE BALL VALVE THERMOMETER f i A U1 THIS PIPING DIAGRAM IS RAYPAWS RECOMMENDATION AND IS NOT INTENDED TO REPLACE AN ENGINEERED PIPING SYSTEM DESIGNED BY A PROFESSIONAL ENGINEER. 2450-4450 POOL POOL I — I MINIMUM PIPE SIZES PUMP FILTER 2UNIT5 3 UNITS ISd UNITS C I IBRANCHIMAIN BRANCH MAIN BRANCH I MAIN HEAT PUMP 20GPM 1-12' 1-llr20GPM 1-12' 1A2 20GPM 1-12" 2' ° 30 1-12' 1-12' 30 1-12 2-12° 30 1-12' 1 3' B O 40 1-12' 2' 40 1-1I1' 3 40 1-12" 4' 'Sizing bewdnn1O Nsmilm roles 1 5450-8450 FROM MINIMUM _ MINIMUM PIPE SIZES 0 POOL 1 y C 2UNIT5 3AUNRS SSUNITS HEAT PUMP BRANCH MAIN BRANCH MAIN BRANCH MAIN 30 GPM 2' T' 3D GPM Y 7-1-F �— 40 -Y 3' 40 Y 3' 40 2-4- •a 60 2° 3' fi0 2' 4' Y 5 OR MA% _ 2 BO 2' 189 2' 4' 80 30 - 2' 5- OR MIN B � FEASIBLE O VALVE 'S' ARE BALANCING VALVES 0 VALVE 'C' ARE ISOLATON VALVES i -- i — —II� — HEATTPPUMP D m MNN PIPING I I �I I 3 3- 0 I I I B = C 8 HEAT PUMPS SEE MINIMUM PIPE SIZING 0 = BRANCH PIPING HEATOPUMP N = MAIN AND BRANCH PIPING- - -Cb i/� I - 4 NFOR PUTIRE INSTALLATIONS L J C a 3 I I lli _ c E. TO I I ,^1, L POOL I I- -- I I r— O KEY B 5-6 HEAT PUMPS df C SEE MINIMUM PIPE SIZES �rsMDN &WFEEDER HAT PMUP .PUMP c PRIMRY DAVAE III 2 OOP I7e b6IX VPLVE N016 BML VKVE T PWP SHOIq III EXIEwD12•PN31 I. %11YD SWND tlhtl( VRLVE IN WANIV-GL';9 PD9DIXl��Bg5 Ij XE4TNFN.PxNINI MVP TMN 2 V'ONMUY PPE 4E YUSI EE EVIIAL TO THE HEALER MI£T/ OURLT VMNWAL MME13 axo. SRL Sf£ MUMVY PJE 9]FS QIMT MDV£ _. VARV N_OcTm Wiring Diagram — 208V/230V Single -Phase — Digital Models YS COPRAtbIw11L'IOR9 OISY usem•c wovwwe Ta+we waws:wwu c plf a ll LI/ gggg / H CMffRP89di p " R R R T3 L1 LT a°IAlMxvw°w� DAL o w maR P T N YOM ON MONITOR ° - I - II MSERTA J - MN IlR A VOP f1 WLL PO �IIF oM R/ YRX 4M NIB TON COLS I t2 MAT' ms i' Pxc A VAIMBIE � ] ] RB�6° OXTA- OP011M .b Pt AICI!@RSCR ] J1 P1 � LEGEND OGROUND COIL (CONTACTOR PANS FGWERDEFITOSTRr] E� TER STRIP —�— CAPACROR Q SENSOR-10K 2. FOR 2 WIRE REMOTE CONTROL: USE TERMINALS 44&46. TOATTACH VAIRE CONTROL SYSTEMS THATHAVE THEIR CONTROL. Q SENSOR•100K SEETTSPATEMPERATURET011044'. ITT RATIERYIBRXG2I 1.SENSORRATED@: KEY WS FWIP� SURE SWITCH 10KSENSOR 100KSENSOR GY — GRAY HPS HIGH PRESSURE SWITCH 76°10SK 76°104.51K BK -BLACK M COMPRESSORCONTACTOR Sv OEFROST SOLENOm 77° 10K 77° 100K 64°6.50K 64°64.06K BR — BROWN WFS WATERFLOWSWRCH BL — BLUE H NOTES; REEN RVWATERINGSSUENOIIO RY HEAT000GSOLENON 0 - ORANGE HE TICODL R — RED WIRING INFORMATION UNIETA WIRING DIAGRAM-1 PHASE DIGITAL CONTROL ET W - OYDLTAGE FA WWHI FIELD INUAum ----- Y — YELLOW SE FAmoRYSTAVONANDDARD INPUTS:208/230V 1PH 60Hz PR - PINK - PURPLE 46 Istallintg a Remote Contro8 evrice 41 t: �� ENE 43 44 _ • : 45 R mTE allow heating & cooling of the pool around the SETPOINT value established in the USER mode (HEATICOOL models only). The control will use this value as the Heating setpoint and the Cooling Setpoint will be the SETPOINT + COOLING DEADBAND (established in the INSTALLER menu). 3. Press and hold the UP and DOWN buttons for 3 + seconds to enter the Remote Mode. 4. When in the Remote Mode, the maximum setpoint is the SPA MAX TEMP (Spa) & POOL MAX TEMP (Pool). 46 5. Press and hold the UP and DOWN buttons for 3 + 47 seconds to exit the Remote Mode. AIJj( 4� SENSOR 6. The digital board will default to the OFF mode allowing the user to select the appropriate mode A„ under local control. Fig. 16: Heater Wiring Block Automation Controller Heater 2-Wire Controllers (Heat Only) 1. Install wires from the automation controller for "Heat" on the terminal strip inside the HPPH on the terminals: # 44 (Com) & # 46 (Spa). 2-Wire Controllers For 6BChilli" Mode — Heat I Cool (Models Only 1. Install wires from the automation controller for the "CHILL" mode on the terminal strip inside the HPPH on the terminals: # 44 (Com) & # 45 (Pool). 2. Set the Remote Pool in the INSTALLER menu to "Cool". 2. Press and hold the UP and DOWN buttons for 3 + seconds to enter the Remote Mode. 3. Set the desired COOL SETPT setpoint tempera- ture in the POOL mode. 3. When in the Remote Mode, the maximum setpoint is the SPA MAX TEMP (104F (40C) Default). 4. Press and hold the UP and DOWN buttons for 3 + seconds to enter the Remote Mode. 4. Press and hold the UP and DOWN buttons for 3 + seconds to exit the Remote Mode. 5. When in the Remote Mode, the operating setpoint is the COOL SETPT value established in the 5. The digital board will default to the OFF mode USER menu. allowing the user to select the appropriate mode NOTE: Heating of the water will automatically occur under local control. if the temperature drops to a value equal to the MOTE: When the automation controller has a HEAT COOLING DEADBAND degrees below the cooling command the HPPH is in the SPA mode. When setpoint. the automation controller does not have a HEAT command the'HPPH is in the OFF mode. 6. Press and hold the UP and DOWN buttons for 3 + seconds to exit the Remote Mode. 3-Wilre Controllers 7. The digital board will default to the OFF mode 1. Install wires from the automation controller for allowing the user to select the appropriate mode "Heat" on the terminal strip inside the HPPH on the under local control. terminals: # 44(Com), # 45 (Pool) & # 46 (Spa). 2. Set the Remote Pool to "Heat" or "Auto in the INSTALLER menu. Selecting "Heat" will allow remote heating of the pool. Selecting "Auto" will 47 Resistance Sensor Values Other Sensors 10KSensor Resistance Values Temperature OF (?C) Resistance: (D) ` 32 (0) 32550 41 (5) 25340 50 (10) 19870 59 (15) 15700 68 (20) 12490 77 (25) 10000 86 (30) 8059 95 (35) 6535 104(40) 5330 113 (45) 4372 ` 122 (50) 3605 Water Sensor 100K Sensor Resistance Values Temperature OF (°C) . Resrstan¢e (fl) ,32(0) _ 41 (5) 253950 50 (10) '199040 59 (15) 157150 68(20), '129440 77 (25) 100000 86 (30) 80570 95 (35) 65310 104 (40) 53260 113(45) 43680 122,(50) 36020 Table I: Sensor Values 100K 'sensors are used for water temperature measurement. These sensors are dual thermistors in a single sensor housing. The control uses both sensor reading in operating the unit. If the control measures temperatures on these thermistors which are approx. XF (1.6°C) apart, the control will shut off the compressor and show "H20 Sensor Fail". The message will be cleared and operation resume when thermistors are within 2°F (1.1°C) of each other. The sensor has a measurement error of less than +/_ 0.5°F (0.3°C) between 36"F and 110°F (2.2°C and 43"C) temperatures. The control displays 100K sensor temperatures to 0.10F or 0.1°C resolution. The water temperature used for thermostat decisions is .the average of the 2 thermistors. 10K sensors are used for the Ambient Air Temperature sensor, the Coil. Temperature sensor, and Aux Heat Temperature sensor (field supplied when necessary). The sensor has a measurement error of less than +/_ 0.5°F (0.3°C) between 360F and 110°F (2.2°C and 43"C) temperatures. The control displays 10K sensor temperatures to 0.1°F or 0.1°C resolution. 11 48 NOTES 91'] NOTES -Mi NOTES 51 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Heat Pump Service 1-800-260-2758 Litho in U.S.A. I I