HomeMy WebLinkAboutTANK PAPERWORKA
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let",
j
8" dome in black plastic or white
galvanized steel
9
T11 Ma'.0,1
,NEW'!
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900ROO'neOu M 151uporkAd
with Zin jtfioPgftn'q:onAbPuqQr'dund
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powbow6ne.Gdre7Twdeopt,system,,oroperbes.insu—
• Super- duralbwTGIC flbivestedopcoat
Superior C6,WsIbli,and odge prote'ction,
•-Patent pending formulatddpnmprand tofidoat
7e
•
Dual service options for above or underground applications
• Option in: Ready -to -bury red oxide durable powder coating with black
• polyethylene AGUG dome*
• Option #2: Aboveground option with steel 8" AGUG dome
• All valves and float gaL190S are centered under dome
• Fabricated to the latest A.S.M.E. Code, Section Vill, Division 1
• Registered with the National Board
• 472 liquid level outage valve orifice reduces refueling emissions
• Vacuum pre -purged to save time, money and product
'Applicable federal, state, or local regulations may contain specific requirements for
protective coatings and cathodic protection. The purchaser and installer, are responsible
for compliance with all federal, state, local and tvrPA industry regulations- Cathodic
protection is required and coating must be continuous and uninterrupted and must
comply will, an local, state or national code.
I wvvw.TrinityCorTtainei-s.com Call Toll Free: 888-558-8265
I
. TRINITY*
Containing Our World's Energy-
H
eneral Specifications
Conforms to the latest edition of the ASME code for
Pressure Vessels, Section VIII, Division 1. Complies with
NFPA 58.
Rated at 250 psig from -20' F. to 125" F. All tanks may be
evacuated to a full (14.7 psi) vacuum.
Vessel Finish: Coated with epoxy red powder. ( Tanks coated
with the epoxy powder must be buried), For Abpveground use,
tanks maj be coated with TGIC powder.
Applicable federal, state or local regulations may contain
specific requirements for protective coatings and cathodic
protection. The purchaser and installer are responsible for
compliance with all federal, state or local regulations.
G
FLOAT
GAUGE
SERVICE'
MULTIVALV
VALVE
FITTINGS LAYOUT UNDER DOME
All vessels dimensions aH�uci Vt55EL DIMENSIONAL INFORMATION
rea proximate
WATER
OUTSIDE
HEAD
OVERALL
OVERALL
LEG
LEG
CAPACITY
DIAMETER
TYPE
LENGTH
HEIGHT
WIDTH
SPACING
WEIGHT
454.2 L
24"
609.E mm
Ellip
5' - 5 13/16"
3' - 0"
10 1/8"
31. 0"
245 Ibs,
w9•
31,5"
1671.3mm
911.4 mm
257.2 mm
914.4 mm
111.1 kg,
946
800.1 mm
Hemi
7' - 2 1/2"
3' - 7 112"
12 3/4"
3' - 6"
472 Ibs.
320 w g
31.5"
2197.1 mm
1104.9 mm
323.9 mm
1066.8 mm
214.1 kg.
.
1211.2 L
800.1 mm
Heml
8' - 71 3/4"
3' - 7 1/2"
12 3/4"
4' - 0 114"
566 Ibs.
500 wg,
37.42"
2736.9 mm
1104.9 mm
323.9 mm
1225.6 mm
266.7 kg.
1892.5 L
950.5 mm
Hemi
9' -10.1
mm
2-
4 -1 7/16
15
5' - 0"
871 Ibs,
wg,
40.96"
Hemi
in
1255,7 mm
381.0 mm
1524.0 mm
395.1 kg
3785
3785,0 L
1040.4 mm
15' -10 13/16"
4646.E
4' - 4 5/16"
I
mm
1344,E mm
412.8 mm
2743.2 mm
784.3 kg
NAME
PLATE
QUANTITY
FULL PER
LOAD STACI
96 12
63 9
45 9
30 6
15 5
Rev: Jan. 27.2016
Why Tanks Corrode
Underground steel tanks corrode due to an electrochemical reaction
between the tank and the surrounding soil. The process of corrosion
occurs due to small voltage differences on the steel surface that result
In the flow of DC current from one location to another. Where current
flows from the Pnk into the soil corrosion occurs. This location is called
the anode Ina corrosion circuit. Where currentflowsfrom the soil tothe
tank, no corrosion occurs. The progress of corrosion is determined by
the amount of current flowing between the anode and the cathode and
whether the Iodations of the anode/cathode remain constant overtime.
Corrosion rate$$ are generally higher In wet soil environments since the
conductivity ofhe soil promotes the flow of DC current in the corrosion
circuit. i
Corrosion generally exhibits itself on underground tanks in either a
general overall rusting or more commonly, a pitting attack. Pit locations
may result from metallurgical conditions of the steel sumface or soil
variations such as rocks, sats, fertilizer, moisture concentration, oxygen
concentration, etc.
Preventing Corrosion
Protecting underground
tanks from corrosion is
easily achieved bythe use
Of two commonly applied
protection methods:
extemal coating and
cathodic protection.
These two methods
are complementary
Y and should be used in
conjunction with the
other. An effective
external protective
coating Insulates the steel from the soil environment, thus pre entfng
the flow of corrosion current from the anode to the cathode. An effective
external coating can protectover99%ofthe tank surface area . However,
no coating is perfect. Damage from construction or soil stresses create
tiny defects, which may result in accelerated corrosion at the defect
otection
revents
DC Cathodic
currentr from an externalsource,forcing the defects
tank to beeome cathode. Application of sufficient DC current to the tank will prevent any
corrosion from occurring. The two general types of cathodic protection
systems are sacdficial and impressed current. Sacrificial systems are
used when the amount of current required for the protection is small;
such as In underground propane tanks. Impressed current systems
are more commonly used for large structures such as large diameter
pipelines. Electrical isolation of the tank from metallic piping systems
and electrical grounds is critical for the cathodic protection system's
effectiveness.
How Sacrificial cathodic Protection Works
Sacrificial systems work by creating a galvanic connection between two
different metals. The most common anode material is magnesium,
which when coupled to steel results in DC current flow from the
magnesium to the steel. The open circuit potential of steel is about
-0.50 volts referenced to a copper sulfate electrode. The open circuit
Potential of magnesium is about -1.55V to-1,80V. By connecting the
two metals together, the difference of 1 to 1.25Vvolts results in current
flow to the tank that overcomes the natural corrosion cells that exist on
the tank. With this current available to the tank, no corrosion occurs.
Magnesium Anodes
There are a variety of anode sizes and alloys used for cathodic
Protection. The two primary alloys are designed as H-1 (or AZ63) and
High Potential. The H-1 alloy Is produced from recycled magnesium
and has an open circuit potential of approximately— 1.ks55V. This alloy
is well suited for protection of underground propane tn. The High
Potential alloy is 99% pure magnesium having an open circuit potential
UP to -1.8V. This alloy should be used for soil applications over 10,000
ohm -cm resistivity.
The two most common anode sizes used for underground propane
tanks are 9 lb. and 171b. The size designation relates to the metal weight.
10' of #12 TIN Insulated wire is attached to the anodes. Anodes are
than backFilled in a mixture of gypsum, bentonite, and sodium sulfate
to lower the electrical resistance of the anode to soil. The mixture is a
low cost, nonhazardous, electrically conductive backfill. The anode and
backfill is then packaged in a cotton bag and either a cardboard box or
paper bag. Actual shipping weight of these anodes with backfill is 27
lb. and 45lb.
Application Recommendations
Magnesium anodes can Protect underground tanks in most soil
conditions. TheH-1 alloy is generally very effective. The following chart
provides size and nks based
on conservative designiassumptions. This chart covers olrecommendations forvarlous size conditions
up to 10,000 ohm -centimeter resistivity. Resistivities higher than
10,000 ohm -centimeter generally represent very dry soils. Verification
of soil resistivity can be performed through soil analysis contact us
for design recommendations in locations Where soil resistivities exceed
10,000 ohm -cm, or if there Is no effective external coating on the tank.
The propane service line from the tank to the house also must be
considered in the cathodic protection design, unless the service line
is plastic, All underground steel pipe should be externally coated with
a corrosion resistant material. The service line should be electrically
IsolIs less tat the
h n50 hn length, the tank anodes wl illl provide sufficie ticurr pipe
to protect both tank and pipe. For longer lengths of pipe, an additional
anode may be required atthe house connections,
If another metallic material such as copper is used for service piping,
the pipe should be electrically Isolated from the tank at the fill pipe
connection. Copper and steel create a galvanic couple thatwillaccelerate
corrosion of the steel tank when directly connected to copper piping.
Generally, copper piping does not require cathodic protection.
Mecha _ 'I Connection Under Dome
Cathodic Protection Testing Procedure
Equipment Needed: Digital Voltmeter, Red Test Lead Min.12' Long
& Black Lead Min. 2' Long, Reference Electrode (Copper/Copper
Sulphate Half -Cell)
STEP 1: Using a digital voltmeter insert the red test lead Into the Volt
jack of the meter and select the 2 or 20 volt DC scale. Clip red test
lead connector to an uncoated metallic area of the tank, preferably
to the fill pipe multivalve. A good solid connection Is'very important.
(DO NOT connect to shroud).
STEP 2: Insert the blacktest lead into the Common jack on the meter,
and connect the opposite and of the lead to a charged reference
electrode (% cell).
STEP 3: Remove protective cap from the porous plug at bottom end
of electrode. Place porous plug end into native soil (remove grass if
necessary) atfour locations around hetank (one on each side of the
tank, and one at each end of the tank). If difficulty is encountered
obtaining readings, moisten soil with water or dig Yz cell deeper into
the soil.
STEP 4* Record all four meter readings on an appropriate form. The
least of all four readings should be a minimum of-0.850v or more
negative. (Note: If any of the four readings are below (less negative)
-0.850v then the tank is not fully protected).
Charging Reference Electrode
UnscrewSTEP 1:
porous
saletof new reference odeAdd delonized or distilled water to the copper sulfate
ill turn blue in
coloraand here Shoelectrode uld always completely.
xcess crystals aon tJthe bottom of
the tube. DO NOT USE TAP WATER.
STEP 2: Replace porous plug end of electrode and place in an upright
position so that the porous plug end is facing in the down position
and let stand for 1 hour before use. This will allow the porous plug
to become completely saturated before use.
Caution: Do not allow electrode t
substances that may con o contact oil, road sells, or other
taminafe the solution by absorption
through porous plug. Do not a110W electrode to freeze.
Tank
ytR_ i
,ravel, Rocky
Areas
UpO hm'
5000 is 10000 chm-cm
e
Size
pry. Alloy
i
9#
1 H-1
KAMi
Piao�ai raa�ausx
9#
9#
1 H-1
2 H-1
9# 2 H-1
9#
2 H-1
9#
4 H-1
9#
1 4 1 H-1
'Based on 90% effective external coating,
IPA, 4nM. If 2 ma/ft2 current density, and 30-
Anode Installation
1. Determine size and quantity of anodes from application chart.
2. When a Single anode is Installed, it should be located near the
tank center on either side of tank.
3. When m�ltiple anodes are Installed, space them evenly around
the tank. See examples below.
1 anode 2 anodes 4 anodes
4.Anodes are shipped in either cardboard boxes or multi -wall
papersacks. Remove outer container and bury the cloth bagged
anode. if anode is supplied in plastic bag, remove plastic bag
before installing.
5. Install anodes approximately two to three feet from the tank and
at least as deep as the center line of the tank. Anodes work best
In locations with permanent moisture, so generally the deeper
the better. 1,
6.After placing the anode, stretch out the anode connection wire
and extend aver to a connection point on the tank fill pipe.
7. Cover the anode with approximately six inches of backfili and
pour 5 gallons of water on the anode to saturate the prepared
backfill. B.Connect heteanode r Is cwire ntotothe itank vate thwith aelow electrical
resistance 'connection. es are threaded stud n the
tank fill pipe or any accessible metallic connection po nt to he
tank. All connections should be coated with a moisture -proof
material.
9.Ideally, the tank connection is made in the area of the tank fill
Pipe within the covered dome. With access to the anode wire,
subsequent I testing of the tank can include measurement of
anode output and veriflcauon of performance.
10.Verify performance of the anode using an appropriate test
procedure.
ideal for use as a Bret siege regulator on any domestto alga ABME or DOT container In propane gas
Installations requiring up to 1,500,000 BTU's per hour. Tha regulator Is factory set to reduce container
pressure to an Intermediate pressure of approximately 10 PSIS.
20 PSIG higher [he lha regulator segfng end dative 4'' "��u,°uu
in Iheyshigg, ry pmeeure 2g°/, lower than the regulator
ate first stage reguiatlon I— n hyc a
MUM ors to to P I , Alsc used to r
:es or boilers, Also Incorporated In mt
9eafoe ration
tank systems, Reduce tank pressure
r high pressure bumers for applications like
cylinder Installations.
••- MWahzaMnuummedwhMeeeaanlietepreeeure20, erinnorpomleytegre7le
with NFPApamphlel
Rede anprsure MAIM]
mvetellhreliafVelva orae6p-e1m0te rellervaNe ehauld6e epeeHledin eaWrdsnea
Pala hlgharthen the reguletoreeHing and delNe , _ ry pregsvm 70h lowerlhan the selling,
Ideal
a reduce fuse stage pressure of s to 2a P8I0 down to burner pressure, normally 11"w,o.
,deal ermedlum commercial Inetellatlans, multiple cylinder Install burner and normal domestic loads,
�rra9er�eg ianlforeenettfi®n
The LV94093R Bec g
burner rasa k MGIrnt Regulator la designed to reduce fuse
P ure ❑armall 1t wo. Deslgned as a aeoontl stage raga
requirements up to gy0,00o BTUihr. and are as of far homes, mobllr
Dirderi98o {I7Etfaene.,�_..
Maximum flow based an to p510 Inleand a° t w,c, d--Fery Fete
i� Inlet
pressure.
udge pressure of 5•10 p9IG down to
latorior Smaller applications with flow
homes, and cottages.
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