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HomeMy WebLinkAboutINSTALLATION GUIDEILE COPt un%ast Meta/ SCANNED BY St. Lucie County 2f�000'd';iC�O�( " H IaA a IT'n [p) 2120 SW Poma Drive; Palm City, Florida 34990 0 772-223-4055 Phone 0 772-781-7492 Fax www.sunlastmetal.com 0 sales aasunlastmetal.com IMPORTANT NOTICE READ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 7- INCH NAIL STRIP (STUART SERIES) PANEL SYSTEM. SUNLAST METAL DETAILS MUST BE FOLLOWED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT. ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE INSTALLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION. NOTIFY SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT OF SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING. IF THERE IS A CONFLICT BETWEEN OUR ENGINEER'S EVALUATION REPORT AND THE DETAILS IN THIS MANUAL, THE ENGINEER'S EVALUATION REPORT WILL TAKE PRECEDENCE. Installations contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material available please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building designs or conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete performance specifications and any disclaimers, please consult your local Sunlast Metal representative. r - --§u-n/astMeta/----- --- -- OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 TABLE OF CONTENTS A. Technical Information Sheet .................................................... B. General Panel Description.................................................... C. Handling & Storage Specifications ........................................... D. Installation Requirements.................................................... E. Fastener Patterns ............................................................. F. General Installation Instructions ........................................... G. General Installation Order .................................................... H. Flashing/Trim Metal Details .................................................... I. Installation Details 1. Eave Drip (EDBN-SS).................................................... 2. Box Gutter (BG1-SS).................................................... 3. Gable Rake (GR1-SS).................................................... 4. Peak Flashing (PF-SS).................................................... 5. Peak Flashing 2 (PF2-SS)........................................... 6. Gambrel Flashing (GF1-SS)........................................... 7. Transition Flashing (TF1-SS)........................................... 8. Ridge / Hip Cap - (RHC-SS)........................................... 9. Valley (V1-SS).............................................................. 10. Side Wall Flashing (SW1-SS)............................................ 11. Side Wall Flashing 2 (SW2-SS).......................................... 12.End Wall Flashing (EW1-SS)............................................ 13. End Wall Flashing 2 (EW2-SS)........................................... Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 12 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 l \ un/ast Meta/ - OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 PRODUCT i TECHNICAL INFORMATION SHEET 1. Minimum Recommended Slope is 2:12. For slopes less than 3:12, please refer to Florida Build- ing Code (FBC) section 1507.4.2 and/or FBC section 1515.2. 2. Support Type: Wood Deck-15132" (min) or greater Plywood, or Wood Plank (0.42 min specific gravity) 3. 1-Inch Nail Strip Panels are a Concealed -Fastener, Standing Seam Metal Roof Panels with inter- locking rib seams and fastening flanges for ease of installation. They must be installed over a completely waterproofed structure in order to ensure watertightness. If the waterproof membrane is mechanically attached with metal fasteners of any type, fasteners should be covered to protect the under -side of the metal roof panels, or the use of non -corrosive, plastic tags can be used if applicable manufacturer of the fasteners and FBC permits it. Any mechanically attachment de- vice that does not lay flat on the deck will telegraph through the panels and appear as oil can- ning. 4. Underiayment specifications will be determined at time of estimate, but all underiayment will be in compliance with FBC Section 1507.4.5. 5. Insulation is optional, but must comply with FBC Section 1508. When insulation is incorpo- rated, fastener length shall conform to penetrate through bottom of support a minimum of 3/16". General Insulation Details: Type: Rigid Insulation Board Thickness: 3" (Max.) Density: 2.25 pcf (lbs/f 3) min., or Compressive Strength: 20 psi (Min.) 6. Panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the panel at or near the point of attachment Oil canning is not a cause for rejection of the panels. 7. For the proper fastener application, please seethe Fastener Pattern section of this installation manual. Fastener spacing across the width of the panel are shown on Page 8. For fastener spac- ing along the length of the panel, use the wind upload table on the bottom of Page 8 in conjunc- tion with the local governing code. 8. For continuous panels over 30 feet, please contact Sunlast Metal for direction. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE un/ast Meta/ - - OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMII.E: (772) 781-7492 GENERAL PANEL DESCRIPTION T 1" 11 17_1a_=1 1111:I-11 T, 1 7a1:14 111�il_i IA-1El 1; I7_l:l:4>~ion IM:i:1*34 PANEL WIDTH: YIELD STRENGTH: RESISTANCE: COATINGS / FINISHES: OPTIONAL STIFFENING RIBS: 16" 1" Nail Strip (Stuart Series) Steel 24 Gauge (Min.) 16" (Max.) Coverage 1" 40 ksi min. In compliance with FBC Section 1507.4.3 ASTM A792 Coated, or ASTM A653 - G90 Galvanized Steel Galvalume Plusow/Additional Acrylume® (Mill Finish) Kynar 500 FSF® Striations, Ribbon Beads, Pencil Beads (Flat- Standard) III SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE III - - - - uMast Meta/ - - - - OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 HANDLING & STORAGE SPECIFICATIONS The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designerinstaller to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other safety regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. PERSONAL HANDLING When handling metal panels care should be taken to protect the panels from scratching or abrasion. Pulling panels across one another may cause scratches to the surface film. Individual panels should be carded vertical to the ground to avoid bending the material. MECHANICAL HANDLING A forklift or crane can be used to handle unopened bundles, but care must be taken to ensure equal distribution of weight across the entire panel. Spread the forklift forks to their maximum width in order to ensure equal weight distribution. Use of a spreader bar, when.using a crane, will enable equal distribution of weight. Cable supports should be avoided at all costs. PROTECTING & STORING Material should be left in a secure location to avoid the possibility of theft To protect the metal panels from weather conditions it should be terped (non -plastic material) and stored at least 4" above ground with one end elevated slightly higher to allow moisture to run off. If metal panels become wet, they should be individually removed from the bundled stack and dried. Prolong storage is not recommended. If immediate installation is not possible, additional care should be taken to ensure that rust or watermarks do not develop. Do not store sheet metal roofing materials in contact with other materials that might cause staining, denting or other surface damage. Store sheet metal materials away from uncured concrete or masonry. SEE SUNLAST FOR CURRENT INFORMATION PANEL INSPECTION All material should be inspected upon delivery. Any damage or moisture intrusion should be reported to a Sunlast office representative within 48 hours and notated on the Delivery Ticket FIELD CUTTING Some field cutting and fitting of pre -manufactured panels is to be expected. Minor field corrections is considered normal operation. Always cut one panel at a time. For small cuts, hand-held shears (tin -snips) can be used. For best results an electric shear may prove useful. After cutting metal panels, ensure that all metal shavings are removed from the panel before installation to avoid rust stains, which will void the warranty. FASTENING DETAILS The use of proper fasteners and installation procedures is an important factor in the overall appearance and performance of the metal roofing system. When using metal fasteners with weather seal washers (WSW), be sure that you do not over tighten - causing the sealing material to extrude beyond the edge of the washer. Also, not tightening the fastener enough will not allow the proper compression of the washer to seal the penetration. SUBJECT TO CHANGE WITHOUT NOTICE §unlast- Metal - - OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 INSTALLATION REQUIREMENTS METAL PANELS: INSTALLATION METHOD: FASTENER SPACING: FASTENER TYPE: FASTENER SIZE: FASTENER CORROSION RESISTANCE: FASTENER STANDARD: MINIMUM FASTENER PENETRATION: PANEL RIB INTERLOCK: Wood Deck (15132" Min) Integral Snap Lock Clip Relief (Recommended) Seam Adhesive (Sealant) #10 x 1" Pancake -Head Wood Screw 24 Gauge (Steel) Refer to drawings on Page 8 Refer to Table "A" on Page 8 Pancake -Head Wood Screw #10 x 1" Per FBC Section 1506.6 and 1507.4.4 Per ANSI / ASME B18.6.4 Through bottom of support -minimum 3/16". Snaolock (Panel Ribs shall be fully engaged to form and integral snap -lock) 111 SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE I11 ill 5uniast Meta/ - OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 FASTENER PATTERNS Fastener: I OIJC vvUUU ueCK (Refer to Table*') TABLE "A" METHOD 1: METHOD 2: Design Pressure: - 91.25 PSF -106.25 PSF Fastener Spacing: 12" 6" Adhesive: 3/8" Bead Refer to Dwg Pg 6 3/8" Bead Refer to Dwg Pg 6 SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE )un/ast Metal----- - - - - OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 GENERAL INSTALLATION INSTRUCTIONS The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. GENERAL PANEL INSTALLATION There are three main measurements that are critical when installing metal roof panels: the length required at the eave, the peak end and the amount of panel lap (if required). In each case a certain measurement is required. Check each measurement to ensure panel placement gives you the distance required at the eave and peak. In most cases, any variance can be taken out at the eave or peak. Insure that the structure is square and true before beginning panel installation. If the structure is not square, the panels will not properly seal at the side -laps. Start the first panel square to the eave by using the 3, 4, 5 Triangle Method (See Below). Green or damp lumber is not recommended. Moisture released from the damp lumber may damage the metal panels. Nails installed on green or damp lumber may back out Drive fastener so that it is secure against the metal but does not bind. Overdriven fasteners will also increase the amount of oil canning that is present in the metal roof panels. Do not leave any fasteners that missed the substrate. Remove any loose shavings left on the roof immediately to prevent corrosion or rust After installing the roof system, remove any de- bris such as leaves or dirt to prevent moisture from getting trapped on the panels. TRIANGLE METHOD 1. Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the eave. In this example, we are going to determine that this line is going to be 3 feet in length (This is the °3' side of the Triangle). NOTE: For larger 3, 4, 5 Triangles - multiply each side of the triangle by the desired increase in size. For example, if the roof panels are 25 feet from the Eave to Ridge, multiply each side by a factor of 6 for an 18, 24, 30 Triangle. Obviously the shorter the vertical length of the triangle is, the better accuracy you will have when squar- ing off. 2. Using two tape measures, locate Point C by hooking one tape measure to the nail at Point A and a second tape measure at Point B. Extend the tape measures until they cross and meet at 4ft on the Point A tape measure and 5ft on the Point B tape measure. Then place another temporary nail at this juncture. 3. Hook a chalk line onto Point A and pull it in line with Point C and then mark you chalk line on the roof deck. This will be your square reference line for the panel installation. 4. Mark chalk lines parallel with the square reference line out ahead of the panel installation so that panel square can be checked as the panels are installed. Suggested line spacing is one foot beyond 3 panels wide or about 7 feet 5. Check for square by measuring the distance from the installed panel edge to the chalk line at both the eave and ridge ends. If the measurements match, then the installed panels are square, if not, adjustments must be made to bring the panels back to square. NOTE: Please take care when attempting to adjust for square. If completed improp- erly then oil canning will become present 6. See the following pages for a step-by-step process. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE §- un/ast Meta/ OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 Mrm 1 Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the eave and in this example 3ft Long (This is the °3' side of the 3... 4... 5... Triangle). 3 - Connect a chalk line to Point A's nail and then pull it to Point C's nail. Then mark your chalk like on the roof deck. - This is your square reference line for - your panel installation. NOTE: For larger distances just multiply each - side of the triangle by the desired size > For Instance if the Eave to Ridge height is 2511 then multiply each side by 6 to get an 18...24...30... Triangle. A 0 F O E 91 H GF A III SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE III a M m §unlastMetal OFFICE: (772) 2234055 TOLL FREE: (877) 8-1vfETAL-6 FACSIMII.E: (772) 781-7492 4 Use two tape measures, on at the ridge and save ends of the Square Reference Line and measure out 1 foot past 3 panel wide, or up to a maximum of 10 feet Then hammer another temporary nail at the eave and run a chalk line to the ridge at the same length. - 1 21 31 41 51 6 7 9 10 O c-�`��°���!y„�y.�.�.jr�'�i��+�&r-'l rti �1♦ � aFr� .iA s.: �,�k�`_ .€ 9 Tw `vl: e. f,4'g`#- �':,•;_:-) ...--.< •fir.,_ 41 51 61 71 6L EAdE 5 Check for square by measuring the distance from each installed panel edge to the chalk line at both the eave and ridge. If the measurements do not match, then the installed panels are not square and need to be adjusted. Be careful not to cause oil canning when attempting to adjust panels. ®I RIDGE M©=! IIIIIIIIiIIIIIIIIIIIIIIEWVEIIIIIIIIII SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE - - - un/ast Meta/ -- _ - - - OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 1. Moisture Barrier - Install Moisture Barrier according to the manufacturer instructions. 4. Vallev Trim - Install the Valley Trim over the Eave Trim, working from the Eave to the Valley Peak. 7. Ridge Trim - Install the Ridge Trim over the Hip Trim intersection and valley peak. INSTALLATION SEQUENCES 2. Fascia Trim - Install the fascia trim along all eaves and rakes. 5. Metal Roof Panels - Install the panels over the Eave and Valley Trims. Do not install panels where the trim laps under the panels. 8. Transition Trim - Install the Transi- tion Trim over the low slope panels and moisture barrier. SEE SUNLAST FOR CURRENT INFORMATION 3. Eave Trim - Install the Eave Trim along all eaves lapping over Fascia Trim. 6. Hip Trim - Install the Hip Trim over the Metal Roof Panels just installed. 9. Metal Roof Panels - Complete the panel installation - installing the high panels over the Trim Transition and the remaining exposed locations. SUBJECT TO CHANGE WITHOUT NOTICE un/ast-Metal - ---- - OFFICE: (772) 223-4055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 INSTALLATION SEQUENCES - CONTINUED 10. Rake Trim - Install the Rake 11. Peak Trim - Install the Peak Trim Trim over the panels along all Gable over the panels. Rake edges. 13. Side Wall Trim - Install Sidewall 14. Side Wall Trim (Rear View) Trim over the panels. 12. Ridae Trim - Install the Ridge Trim over the Panels. 15. End Wall Trim - Install End Wall Trim over the panels. III SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE III §unlastMetal --- --- OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 FLASHING / TRIM METAL DETAILS BULLNOSE EAVES DRIP BOX GUTTER (6" STANDARD) 3/4"1" 2-1/2"6" 1/2" T 5 /21 y S.O. = 8" S.O. = 22-114" (Standard) GABLE RAKE PEAK / HIGH END FLASHING r3-3/8"—I \-3/4" 5" 5" d] S.O. = 5-1/8" S.O. = 11" GAMBREL FLASHING TRANSITION FLASHING s° s" 6" 3/4"—� 6" 314"----, S.O. = 12-3/4" S.O. = 12-3/4"" SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE §unlast Meta/ - - - OFFICE: (772) 2234055 TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) 781-7492 FLASHING / TRIM METAL DETAILS RIDGE / HIP CAP (HEMMED) VALLEY 54/4" 1" �314"Hem/ 1/91,� � r S.O. = 12" S.O. = 20" SIDEWALL FLASHING END / HEAD WALL FLASHING 4 4.. 5., 1.. 4 5.. 3/4" 3ra" S.O. = 9-3/4" S.O. = 9-3/4" SEE SUNLAST FOR CURRENT INFORMATION SUBJECTTO CHANGE WITHOUT NOTICE EDBN - SS #10 x 1" Pancake -Head Wood Screw Bullnose Cleat #30 Felt (Min.) Plywood Decking (15/32" [Min) Sunlast Metal, Inc. JAR Eave Drip - SS e D JR(Bullnose) %ENGnN-EER JAR5 DWG (UMBER q EDBN-SS KimmaVED AR BG 1-SS #10 x 1" Pancake -Head W ood Screw 1/8" x 3/16" Stainless Steel Pop Rivet Box Gutter Strap (Sized to Gutter) Box Gutter (6" x 6" Standard) #30 Felt (Min.) Plywood Decking (15/32" Min) �*W-Ilt Sunlast Metal, Inc. T�R Box Gutter 1 - SS A A I BG1-SS GR1-SS Z-Closure Gable Cleat 2_1/2„ 1 #10 x 1" Pancake -Head Wood Screw 1 /2" Buytl Tape Sealant Pop Rivet (Stainless Steel) #30 Felt (Min.) N� Sunlast Metal, Inc. JAR Name JR GABLE RAKE 1 - SS Plywood Decking (15/32" Min) ENGINEER JaL 0 NUMBER Name EU GR1-SS SCALE 2:1 SHEET 1 OF 1 PF-SS tZ-Closjure 11• 1" #10 x 1" Pancake -Head Wood Screw Pop Rivet (Stainless Steel) 1" Z-Closure 1/2" Buytl Tape �M.F 11 #30 Felt (Min.) Decking (15/32" Min.) Sunlast Metal, Inc. DRAWN Name JAR Peak Flashing - SS PF-SS PF2-SS #10 x 1" Pancake -Head Wood Screw Pop Rivet (Stainless Steel) 1" Z-Closure 1/2" Buytl Tape Sealant #30 Felt (Min.) Decking (15/32" Min.) Sunlast Metal, Inc. Name JAR Name JR Peak Flashing2 - SS ENGINEER Name JAR sN G N Me Name Eu JR A PF2-SS SCALE GR-SS #10 x 1" Pancake -Head Wood Screw Buytl Tape (1/2" Min.) Sealant Z Closure #30 Felt (Min.) Plywood Decking (15/32" Min) Sunlast Metal, Inc. GAMBREL FLASHING 1 (SS) n TF 1-SS 1" 1" Z-Closure 1" #10 x 1" Pancake -Head Wood Screw 1/2" Buytl Tape Sealant Z-Closure Sunlast Metal, Inc. #30 Felt (Min.) w+WR 'AR TRANSITION Nam ED Plywood Decking (15132" Min) NGWEER JR FLASHING 1 (SS) Name JAR S¢E DWG NUMBER Name JR A TF1-SS SCALE 2:1 REV A SHEETi OF RHC-SS Z-Closure #10 x 1" Pancake -Head Wood Screw Pop Rivet (Stainless Steel) 1" Z-Closure 1/2" Buytl Tape Sealant #30 Felt (Min.) Decking (15/32" Min.) Sunlast Metal.. Inc. Ridge/Hip Cap - SS 1-1 /21, ---2" � 3/811 Valley Cleat #10 x 1" Pancake -Head Wood Screw Valley Cleat Butyl Tape Sealant Sealant Sunlast Metal, Inc. DRAWN Name JAR #30 Felt (Min.) Na eED JR Valley 1 - SS NameER JAR SIZE DWG NUMBER Plywood Decking (15/32" Min.) Name E° JR A V1-SS SCALE 2:1 REV I snu 1 0F 1 swi - SS #10 x 1" Pancake -Head Wood Screw Buytl Tape Z-Closure Stainless Steel Pop Rivet Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) Z-Closure 7" I Sunlast Metal, Inc. I SW1-SS 1 SHEET 1 1 SW2 SS ---va Z' Counter Flashing va r• ed ClosHem �—ur• Z-Closure , #10 x 1" Pancake -Head Wood Screw #10 x 1-1/2" Hex -Head Wall Screw (Counter Flashing) Counter -Flashing (5-1/2" S.O.) Buytl Tape Z-Closure Stainless Steel Pop Rivet Sunlast Metal, Inc. Sealant Name JAR CHECKED Side Wall 2 - SS Name JR #30 Felt (Min.) ENGINEER Name JAR WE DWG NU APPROVED Plywood Decking (15/32" Min.) Name JR A SW2-SS SCALE 2:1 REV A ISHEET 1 OF 1 EW1 SS 1" Z-Closure 1" 1" #10 x 1" Pancake -Head Wood Screw Buytl Tape Z-Closure Sealant Sunlast Metal, Inc. _ #30 Felt (Min.) AR CHECKED Name JJR End Wall 1 - SS N ENGWEER Name bW R S BER Plywood Decking (15132" Min.) AFPRDVED J G UM�SS Name JR A EW1 SCALE 2:1 1 SHEET 1 OF 1 EW2 - SS #10 x 1-1/2" Hex -Head Wall Screw (Counter Flashing) Counter -Flashing (5-1/2" S.O.) Buytl Tape Z-Closure Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) Sunlast Metal, Inc. jR End Wall 2 - SS ON,