HomeMy WebLinkAboutINSTALLATION INSTRUCTIONSRSTC Enterprises Inc
2214 Heimstead Road
Eau Claire, WI 54703._
715-830-9997
Outdoor Pass thru enclosure:
Asphalt/Cedar Roof Systems
For AC or DC current
ETL Listed and labeled to UL standards
Report # 3125796 CRT-001 b Revised March 2012
UL50 Type 3R, 11 Edition Electrical
equipment enclosures
CSA C22.2 # 94-M91 special purpose
enclosures(2006)
Basic specifications
Material - 18 Gauge G 90 Steel Base/Cover
Process- Seamless draw (stamped)
Flashing- 15" x 15"
Height - 2.625"
Cavity- 8" x 9" x 2.5" (162 Cubic inches)
Finish- Powder coat (1100 hours salt spray)
Assembly:
• Cavity Base and cover punched for matched assembly
• Base Flashing pre -punched for roof deck mounting
• Cavity Base - (5) predetermined dimples
for fittings or conduit
Base plate:
• 16 gauge galvanized steel
• Fastened to base flashing with toggle fastening system
• Finish - Powder coat (1100 hours salt spray)
• (5) Roof deck knockouts
• Knockout sizes - (3).511, (1).75" and (1)1"
• Rail - 7" slotted 35mm
Ground - Installed with steel stud and star nut
(5) Position for wire size 14 - 6
Strain Relief Clip - Aluminum riveted Installation
Hardware pack:
7.1" Truss head screws
4 -.5" 8-32 thread cutting screws
4 - Bonded seal washers #10
2-10-32'/2" Steel studs
2 -10-32 318" steel star nuts
1 - Foam gasket seal
1 - Installation instructions
AADECK
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BY
Model - 0786-313 5
With 2 circuit AC pass thru kit
Kit Part # 01612
*** Kit sold separately
The Right Way!
ProteaBracket TM
ProteaBracketri' is the most versatile
standing seam metal roof attachment
M solution on the market, fitting most
O trapezoidal sheet profiles with and
O without intermediate insulation. It
features an adjustable attachment
7 base and multiple solar module
O attachment options (illustrated on
E back) to accommodate varying widths
and heights. There are no messy
sealants to apply and no chance for
leaks; the ProteaBracket comes with
factory -applied, adhesive rubber sealant
to ensure quick installation and a
weather-proof fit.
= Installation is simple! The ProteaBracket
CU4-1 is mounted directly onto the crown
N of the panel, straddling the profile.
O No surface preparation is necessary;
E simply wipe away excess oil and debris,
align, and apply. Secure ProteaBracket
S through its pre -punched holes, using
V the hardened drill point S-5!® screws.
CU
41111, 1, ProteaBracket is the perfect match for
41111
M our S-5-PV Kit and spares you the hassle
p of cold -bridging! For a solar attachment
}' solution that is both economical and
easy to use, choose ProteaBracket.*
*When ProteaBracket is used in conjunction with the S S PV Kit,
an addiiional not is required during installation.
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The right way to attach almost anything to metal roofs!
The Right Wayl --- -
Installation Instructions
S-51® Warning[ Please use these products responsiblyl visit our website or
contact your S-51 distributor for available load test results. The user and/or
installer of these parts is responsible for all necessary engineering and design
to ensure the ProteaBracket' has been properly spaced and configured.
Notice to 5-51 product users: Due to the many variables involved with specific
panel products, climates, environmental phenomena and job particulars, the
manufacturer cannot and does not express any opinions as to the suitability of
any S-S! assembly for any specific application and assumes no liability with
respect thereto.5-51 products are tested for ultimate holding strength on
various profile types and materials. This information Is available from the S-5!
website: www.5-5.com.This document is an installation guide only and the
photographs and drawings herein are for the purpose of illustrating
installation, tools and techniques, not system designs. Information contained
within is intended to apply to the documentas a whole.
The ProteaBracket'" Is designed to fit most trapezoidal sheet shapes. This
product may not be suitable for snow retention or pv installations in snow
country.
Tools Needed
• Rag
• String Line
• Tape Measure
• Screw Gun' -(optional depth sensing nose piece or adjustable clutch)
• 5/16"Drive Socket
• th"Open End or Socket Wrench
"For time saving tool recommendations contact S-51
Use Proper Hardware
ProteaBracket is mounted directly onto the crown of the trapezoidal sheet
using the Bi-metal stainless steel screws (provided) or Bulb -rite rivets (not
provided).
Screw Spedfimdorls:l/a° (68mm) Diameter-1' (25mm)
�90) 1
RIV length-Stalnless Steel SelfTapping Snewwlth Hardened
.ml Ol.mi.v. Onln.- C/t R' IRmml Mw LIeaA -C/R• 11Rmm1
Provided
Stainless Steel/ EPDM Sealing Washer
O �
Rivet
(7.7mmat lain Flat Head Mvetwhh
9/82'(7Amm)
Not Provided
DMWarherG/Alu
nnn- 9.5
5/8'(16mm)EPDMWasher Grlp:0A32°/08mm-95mm
To Install ProteaBracket"
To ensure brackets are installed in a straight line, Install a single ProteaBracket
on each end of the roof at a measured, consistent distance from the bottom
edge of the roof. Use a string line between the two brackets. Mount the
remaining ProteaBrackets along the string line, directly into the sheeting of
the trapezoidal rib of the roof. For upslope bracket spacing techniques
reference the S-5! website at www.5-5.com.
1. Determine the location of assembly. The only surface preparation
necessary is to simply wipe away excess oil and dirt from panel surface.
1
2
3,-
.i--,
2. To create the appropriate fit, place ProteaBracket onto the panel rib and
tighten the hinge bolt to secure the bracket's proper position (you will use
a tool to tighten the hinge bolt to the specified torque at the end of Step
4). Note that the slotted L-flange should be oriented on the long side of
the ProteaBracket base.
These Instructions are for use by those experienced In the trade. Always follow appropriate safety precautions and use appropriate tools.
ProteaBracketTM Installation Instructions
3. Next, align carefully, and apply in the proper orientation. While the ProteaBracket is reversible, when Installing
multiple brackets, be sure that brackets on the same row have the same orientation, i.e. the longer side of the bases
should face the same direction. Do not remove the EPDM sealant as this is for weather -proofing.
4. Secure the ProteaBracket directly Into the crown of the roof profile by screwing the provided self -tapping stainless
steel screws through the pre -punched holes of the ProteaBracket, alternating from one side of the bracket to the other,
and back again. Be sure to use all four pre -punched hole locations to achieve tested holding strength. Be careful not to
overtighten the screws; slight compression extrusion of rubber around the washer is a good visual check. If a fastener
has been stripped, it is important to remove the fastener and replace it with a waterproof bulb rivet or larger diameter
fastener. To avoid stripping, use screw gun with depth sensing nose piece or adjustable torque clutch. Lastly, hold the
slotted L-flange firmly in place and tighten the hinge bolt to 225 inch pounds or 18.75 foot pounds. The ProteaBracket is
now readyto Install other ancillaries, such as the S-5-PV Kit'
"When used in conjunction with the S-5-PV Kit, an extra nut is necessary to secure
ProteaBracket's slotted L-flange to the universal PV stud and mounting disk
For Use With the S-5-PV Kit or Top Rail
When utilizing ProteaBracket' to mount the S-5-PV Kit or top -mounted rail, the
slotted L-flange should be Installed with the shorter slotted side (the side
without the square hole) rotated to the horizontal position. Tighten the hinge
bolt. Keep the slotted L-flange straight as you tighten the nut to 225 inch pounds
or 18.75 foot pounds.
For Use With Side -Mounted Rails for PV
When using a side -mounted rail for PV, flip the slotted L-flange upside down,
causing the shorter slotted side (the side without the square hole) to be flush
against the ProteaBracket base. In this position, the hinge bolt will lock into the
square hole on the slotted L-flange. Tighten the hinge bolt. The slotted L-flange
can now serve as a slotted L-foot for mounting the PV rail. Keep the slotted L-
flange straight as you tighten the nut to 225 inch pounds or 18.75 foot pounds.
Caution: ProteaBracket' may not be ideal for use in conjunction with snow retention systems.
Take care when using to attach solar panels that are likely to be loaded with snow. All system
design and engineering is the responsibility of the user. 5-51 makes no recommendation as to
specific layouts when using this part.
5-51- Wamingi Please use this product responsiblyl
Shc• Wamingl Please one d0sprodun«sponasdi Products. protested bymuldple USand faeign patarcs. For published data regarding holding serespftfastenerroryue. parents andtratlemada
W a Ne S51 nebsae at wwwSS[om
Copyright 2014, Meral Roof Innovations, Ltd.5-51 products are patent protected.
5-51 aggressively protects Its patents, trademarks, and copyrights. Version 043014.
Psm"Is
Each ProteaBracket comes with afactory-applied,
adhesive rubber sealant on the base. A structural A2
stainless steel bimetal attachment bracket, ProteaBracket
Is compatible with most common metal roofing materials.
All four pre -punched holes must be used to achieve
tested strength. Mounting hardware is furnished with the
ProteaBracket. For design assistance, ask your distributor,
or visit www.5-S.com for the independent lab test data
that can be used for load -critical designs and applications.
Also, please visit our website for more information
including metallurgical compatibilities and specifications.
5-51e holding strength is unmatched in the industry.
Multiple Attachment
Options:
Side Rail Option
Top Rail Option
S-5-PV Kit Option
S-51e Warning[ Please use this product responsiblyl
Products are protected by multiple U.S. and foreign patents. For published data regarding holding
strength, bolt torque, patents, and trademarks, visit the S-51 website at vnvw.5-S.com.
Copyright 1e13, Metal eoonmwadom, tm. S-51 products are patwe l au eard
SAaggresahely pmb vtshs paternsuademadmandmpseyhts.Venlon 112513.
2.27"
(67.66 mm)
r(26A0 mm
0.33"
(8.38 mm)
Factory Applied
Sealant
0.97"
.64 mm)
0.33"
(8.38 mm)
Thru Hole 4x
7"l6.86 mm
0.39"
\i (9.91 mm)
2.J9"
(6q.71 mm)
3.93"
�",-- (99.82 mm)
Please note: All measurements are rounded to the second decimal place.
Example Applications
8-5-PV Kit demonstrated with a ProteaBracket on a trapezoidal
profile.
Example Profile
Distributed by
The Right Way!
S-5-N Clamp
S-5-N and S-5-N Mini clamps were.
designed with patented S-5!
zero -penetration technology for
l application on the popular 7" nail strip
metal roof profiles: Taylor Metals' Easy
Lock'", ASC Building Products' Skyline
Roofing"; McElroy Metals' Meridian, New
Tech Machinery's FF700, and roofing types
with similar profiles. The clamp boasts a
wider throat that accommodates most
nail strip profiles, minimizing the need to
field crimp. An angled wall with a nose
permits the S-5-N to engage the triangle
type profiles during the installation
process —there is no longer a need to hold
the clamp in place while setscrews are
tensioned. The combination of these two
features allows the clamp to sit straighter
on the seam. Nail strip profiles just got a
whole lot simpler!
S-5-N Mini Clamp
The S-5-N Mini is a bit shorter than the
S-5-N and has one setscrew rather than
two.The Mini is the choice for attaching
all kinds of rooftop accessories: signs,
walkways, satellite dishes, antennas,
rooftop lighting, lightning protection
systems, solar arrays, exhaust stack
bracing, conduit, condensate lines,
mechanical equipment —just about
anything!*
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' S SI Mmi clamps are not conipalible,v,th, and should not
.� be ukd with,55(.snored "ISnorence" or ColonSard snow
retention systems.
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The §-5-N clamp is
designed for use on the
most popular V nail strip
metal roofs.
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The S-5-N and S-5-N Mini clamps are each furnished
with the hardware shown to the right. Each box also
includes a bittip for tightening setscrews using an electric
screw gun. A structural aluminum attachment clamp, the
S-5-N Is compatible with most common metal roofing
materials excluding copper. All included hardware is
300 series stainless steel. Please visit www.S-S.com for
more information including CAD details, metallurgical
compatibilities, and specifications.
The S-5-N clamp has been tested for load -to -failure results
on most major brands of 1" nail strip profiles of standing
seam roofing.The independent lab test data found at
www.S-5.com can be used for load -critical designs and
applications. S-51e holding strength is unmatched in the
industry.
Example Profiles
5-510 Warning) Please use this product responslblyl
products are protected by multiple U.S. and foreign patents. welt the website at www.S-Smm for
complete Information on patents and trademarks. For maximum holding strength, setscrews should
be Mnsloned and re -tensioned as the seam material compresses. Clamp setscrew tension should be
ve=using a calibrated torque wrench between Iso and Ise Inch pounds when used on alga steel,
and between 130 and 1501nch pounds for all othermetals and thinnergaugesofsteel. Consultthe S-51
webfte atwww.S-S.rom for published data regarding holding strength.
VTwoM10holes located
l2" (13mm) from edge
of parts
2.00" f
(61.00 mm)
O
? �.00 r (12.00 mm)
0 0
1.69"
(43.00 mm)
1.09" 0.71"
(28.00 m 1,02" (18.00 mm)
1 Q (26.00 m )
0.66" 2 setscrews
f_ (14.00 mm)
1.571,
(40.00 mm)
S-5-N Mini Clamp
MO hole centered
VIA
on part
1.18"
(30.00 Min)
1
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0.49"
(12.00 mm)
7
O
(43.00 mm) 1.09"
02"
.00
(18.00 mm)
(28.00 in,0O
(28m
).�:
Setscrew
0.56"
(14.00 mm)
1.57" _►
(40.00 mm)
Please note: All measurements
are rounded to the second decimal place.
Distributed by
Capyd9MM13,M1 etas 9ooitruwa0po, Ud.5,51 produrnarepatmtprot cnd
5-51aggissdaefypmte13 Its patent;tradenwb,and copyfg1v&V1m on072213.
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The Right Way!
These instructions are for use by those experienced In the craft.
Always follow appropriate safety precautions and use appropriate tools.
Installation Instructions
S-SIe Warning! Please use these products responsibly! Visit our website or
contact your S-5! distributor for available load test results.The user and/or
installer of these parts is responsible for all necessary engineering and design
to ensure the S-S-N has been properly spaced and configured.
Notice to S-SI users: Due to the many variables involved with specific
panel products, climates, snow melt phenomena and job particulars, the
manufacturer cannot and does not express any opinions as to the suitability
of any 5-S! assembly for any specific application and assumes no liability
with respect thereto. S-5! products are tested for ultimate holding strength
2
on various profile types and materials. This information Is available from
the S-51 website: www.S-S.com.This document is an installation guide only
and the photographs and drawings herein are for the purpose of illustrating
installation tools and techniques, not system designs.
The S-S-N and S-S-N Mini clamps are designed to fitTaylor Metals' Easy
Lock"', ASC Building Products'Skyline Roofing', McElroy Metals'Mer!dian,
and New Tech Machinery's FF100 and similar 1"nail strip profiles.
Tools Needed -
• Screwgun
3
• 3/16"Allen Bit Tip (Provided)
• Dial -Calibrated Torque Wrench"
(*For accurate tension values, do NOT use a clicking torque wrench.)
To Install S-5-N and S-5-N Mini:
1) Partially thread the setscrews into the clamp by hand.
2) Position clamp at desired location along the seam.
3) Make sure the nose of the clamp engages the female part of the seam.
4) Use a screwgun and the included bittip totighten one setscrew and then 4
the other, alternating between the two until both setscrews are tightened to
the specified torque.To install the S-S-N Mini, tighten the single setscrew to the
specified torque.
Note: Seams that exceed .56" at the widest part, will require hand crimping
to allow the clamp to fit.
22gasteel
Inch Pounds
Foot Pounds
NM
160-180
13-15
18-20
24gasteel
130-150
11-12.5
15-17
All other metals -see our website at www.5-5.com
When relying upon published load values, setscrew tension should be verified periodically throughout the installation process,
to be positive you are consistently achieving the proper torque.
S-Si• warning] Please use this product responsibly]
Pmducts are prae dbymddple US. and foreign patents. visit Ne websib ats .5 ,00m for wiallshed data regarding holding strength andfor complereinfamuion on parennand lrademadrs.
Copyright 2012, Metal Roof Innovations, Ltd.S-51 products are patent protected.
S-5I aggressively protects Its patents, trademarks and copyrights.
888-825-3432 www.S-5.com
STANDARD
GROUNDING LUG MOUNTING DETAILS:
Details are provided for both the WEEB and Ilsco products.The WEEBLug has a
grounding symbol located on the lug assembly The Ilsco lug has a green colored
set screw for grounding Indication purposes. Installation must be in accordance
With NFPA NEC 70, however the electrical designer of record should refer to the
latest revision of NEC for actual grounding conductor cable size.
Required if not using apprm�ed integrated grounding microimreters
BOLT1812E'&TDRILLT51E
BOLTSIZE
W
DRILLSIZE
1/4'
N/A -Place In Top SM Rail Slot
#10-32
752'
Torque value depends on conductor size.
See product data sheet for torque value.
GROUNDING
INSTALLATION GUIDE
WEEBLUG CONDUCTOR-UNIRAC P/N 0080025:
Apply Anti Seize and insert a bolt In the aluminum rail and through the clearance
hole in the stalnless steel fiat washer. Place the stainless steel flatwasher on the bolt,
oriented so the dimples will contact the aluminum rail. Place the lug portion on the
bolt and stainless steel flat washer. Install stainless steel flat washer, lock washer and
nut-fighten the nut until the dimples are completely embedded into the rail and lug.
TORQUE VALUE 10 ft lbs. (See Note on PG.A)
See product data sheet for more details, Model No. WEEB-LUG-6.7
ILSCO LAY -IN LUG CONDUCTOR-UNIRAC PM 0080091): Alternate Grounding Lug
- Drill. deburr hole and bolt thru both rail walls per table.
TORQUE VALUE 5 It lbs. (See Note on PG. A)
See ILSCO predua data sheet for more details, Model No. GBL-4DBT.
NOTE: ISOLATE COPPER FROM ALUMINUM CONTACTTO PREVENT CORROSION