HomeMy WebLinkAboutALUMINUM SCREEN DESIGN PAPERWORKWo
Ultimate Wind Speed (mph): 160 C Exposed Category: C Risk Category: 1
SCANNED
[]Screen Room [-]Sun Room ❑Fill In: BY
Insulated ❑Pan Roof St. Lucie County FACTORY
❑ Gutter ❑Fascia ❑Block Wall [-]Conventional Wall ❑X 4t' Wall
Uprights 2 X 4 Top Plate 2 X 4 Chair Rail X Kick Plate 17
Uprights X Top Plate X Chair Rail X
Pool Screen/Cage:
Dome
❑Gable
❑Mansard/Hip
,❑Shed/Slope
❑ Gutter
❑Fascia
❑Block Wall
❑Conventional Wall
Beams X
Uprights
X Purlin _X_Chair
Rail _X_
Beams X
Uprights _X
Purlin _X
Chair Rail _X
Kick Plate
❑x Car Port ❑ Patio Cover:
Fxj Insulated ❑Pan Roof
❑ Gutter ❑Fascia ❑Block Wall
Beams 2 X 7 Post 3 X 3
FACTORY
❑Conventional Wall x❑4t'Wall
0.93
Concrete:
❑, Existing Fxl New: 4"Slab []Pier ❑Ribbon Footer X
Pavers ❑6" Thickened Edge
Other: 12 X 12 SHED, TYPICAL WOOD FRAME.,
Note: In the event that there is a conflict with the design plans and general notes and design standard, the contractor shall
utilize the more stringent dimensions and member sizes prior to ordering materials, fabrication and/or construction between
the plans and the general notes and design standard.
Engineer: Michael Thompson, MSc, P.E. (PE#47609)
4401 Vineland Road Suite A6, Orlando, FL 32811 (CA#30930)-Ph 407-734-1470/Fax407-734-1790 ppee FILL COPY
�� ALUMINUM SCREEN DESSGN
A'.nminum & Construction En9inaerino
General Notes & Design Standards
(Screen Patio Room Enclosure)
The following are general design standards. More stringent design standards may be noted on the plans. In the event
of a conflict in plans and/or.design standard dimensions and/or. member sizes, the contractor must utilize the more
stringent dimensions and/or member sizes prior to ordering materials, fabrication and/or construction.
Design Codes:
Florida Building Code 2017 (6a' Edition)
Aluminum Design Manual 2015
AAF Guide to Aluminum Construction in High Wind Areas
ASCE 7-10
Design Loads:
Pursuant to FBC Chapters 16 & 20
Ultimate Wind: -160 MPH (FBC Table 2002.4) (50 psi
Risk Category: -See attach site specific plan sheet (FBC Table 1604.5)
Exposure Category: -See attach site specific plan sheet (FBC 1609.4.3)
Additional Load requirements:
Structural members supporting screened enclosures are designed for wind in both of two orthogonal directions using
the pressures given in Table 2002.4. Each primary member is also designed for a 300 pound load applied vertically
downward along any 1 foot of any member, not occurring simultaneously with wind load. In addition to wind
pressures, purlins is also be designed for a 200 pound load applied vertically downward along any 1 foot of any
member, not occurring simultaneously with wind load.
Design Basis:
Allowable Stress Design (ASD) =Allowable Strength Design (ASD) divide by safety factor
General Requirements:
Reproductions of contract drawings by contractor in lieu of preparation of shop drawings signifies acceptance of
information shown as correct and obligates himself to any expense, real or implied, arising from their use.
A change to the structural drawings due to the acceptance of alternates and/or substitutes is the responsibility of the
contractor and must be submitted to the engineer for approval.
The general contractor and each subcontractor shall review the approve construction plans in its entirety and verify
all existing conditions prior to the start of any work. All inconsistencies shall be reported to the designer and/or
structural engineer, if needed. Should contractor construct the premises in a fashion not consistent with the plans
prepared by the designer and/or structural engineer, or in any fashion, change the plans and drawing without the
review and approval from the designer and/or structural engineer. Then designer and/or structural engineer shall
bear no responsibility or liability for the construction of premises and accuracy of the drawings.
Foundation and Earthwork:
Applicable only when unsuitable soils are encountered.
When unsuitable soils are encountered as specified bearing strata, notify owner's representative/engineer.
Soil bearing capacity — 2,000 psf Minimum
Provide neat excavation for footing and place concrete immediately after excavation and inspection.
Pump water from footing excavation if greater than one inch.
Compact all fill to 95% ASTM D698 density.
Unit soil weight= 105 pcf FILE C®Fy
Internal angle of friction = 30 degrees
Coeff. Of friction between footing and soil = 0.5
Michael Thompson, P.E. #47509/CA#30930
4401 Vineland Road., Suite A6, Orlando, FL 32811. (P) 407-734-1470 (F) 407-734-1790
www.aluminumscreendesign.com
ALUMINUM SCREEN DESIGN
Rio ' kse,m)nem a Conslreciian Engineering
Structural Aluminum:
Conform to latest edition of Florida Building Code and Aluminum Design Manual standard practice for aluminum
design.
All aluminum shall be 6005-T5 (E= 10,000 ksi; Fy = 35 ksi) with a minimum wall thickness of 0.046"
Splicing prohibited without prior approval as to location and type.
Burning of holes in aluminum members is prohibited. Any member with burned holes must be replaced.
Aluminum Protection:
Shall be pursuant FBC 2003.8.4. Aluminum surfaces in contact with dissimilar materials, lime -mortar, concrete, or
other masonry materials, shall be protected with powder coated or ESP paint or alkali -resistant coatings, such as
heavy -bodied bituminous paint or water -white methacrylate lacquer.
Screws:
Aluminum self -tapping screws shall conform to ASME B 18.6.4 specification.
Self —tapping screws shall meet the requirements of ADM J.5
Maximum fastener spacing shall not exceed (3+20t) where `°t" is the member thickness in inches.
For roofing and siding connection, use minimum #12 screws for end and side laps spaced at 12" max for side lap
and end lap fasteners shall be no more than 2" from the end of overlapping sheets.
For bottom plate and column base, secure with 3/8" tapcons a minimum embedment of 2 1/8" and 3 Y." respectively
into concrete footer.
Bolts:
Bolts and other fasteners shall be aluminum, stainless steel, hot -dip or electro-galvanized steel. Double cadmium
plated steel bolts may also be used. Bolt holes diameter shall not exceed 1/16" larger than the bolt diameter and shall
be spaced at a minimum of 2.5 times the bolt diameter with minimum edge distance of 3" per FBC 2003.7.5.1.
Bolts shall meet the requirements of ADM J.3. Minimum anchor bolt diameter shall be 318" diameter.
Chair Rails. Purlins & Wind Brace:
Chair rails, purlins and wind brace shall conform with the below maximum span length. If the event contractor's
specific site plan conflict with the below recommended length, the contractor shall utilize the more stringent
dimensions and member sizes prior to ordering materials, fabrication and/or construction.
Wind Speed =160 MPH
2 x 2 Chair Rail = 4'-3" 2 x 2 Purlins = 5'-0" 2 x 2 Wind Brace = 4'-3" 2 x 3 (0.125) Wind Brace = 8'-0"
2 x 3 Chair Rail = 6'-0" 2 x 3 Purlins = 6'-6" 2 x 3 Wind Brace = 7'-0" 2 x 4 Wind Brace = 8'-0"
Concrete
Conform to ACI 318, latest edition and ACI 301
Compressive Ultimate Strength (Minimum at 28 days) shall be 3000 psi
Exposed chamfer edges shall be %"
Reinforcing Steel:
Conform to ACI 318 and 315, Latest edition
All reinforcement steel shall be ASTM A615 Grade 60.
Smooth dowels & ties shall be ASTM Al85
Welded Wire Fabric shall be ASTM Al85 or A82 (Flat sheet).
Deformed bar anchors shall be ASTM A496, Grade 70
Cover: Footing 3" �'�� //11
Washer: c®py
Washers shall be used under bolt heads and under nuts.
Michael Thompson, P.E. #47509/CA#30930
4401 Vineland Road., Suite A6, Orlando, FL 32811. (P) 407-734-1470 (F) 407-734-1790
www.aluminumscreendesign.com
®® ALUMINUMSCREEN DESIGN
Aluminum t. Conslructfon Engineering
Hole Alignment: _ I`
Poor matching holes must be rejected. Contractor shall prevent holes from drifting and distort the metal. All chips
and foreign matter between contacting surfaces shall be removed before assembly.
Beams & Upriehts:
In the event of a conflict with the values in this table and the site specific plan, the contractor must utilize the more
stringent dimensions and/or member sizes between the site specific plan and the below applicable span limitations
prior to ordering materials, fabrication and/or construction.
160 MPH
PRIMARY BEAMS & COLUMNS -SCREEN & PATIO ROOM ENCLOSURES
ROOF PANELS
Max Beam
Span & Max
Column
Max Column-
Pan Roof
Insulated Roof
Beam -Size
Spacing
Column -Size
Height
Span
Span
3" Spans
2 X 3
6'-0"
2 X 3
7'-0"
10'-6"
3" Spans 11'-9"
6" Spans 15'-7"
2 X 4
8'-0"
2 X 4
7'-0"
2 X 5
9'-0"
2 X 5
8'-0"
Knee Bracing:
Contractor shall provide knee bracing on 45 degree angle pursuant the attach detail sheet that specified size and
length requirements. Knee bracing on upright above super gutter intersection shall be connected to upright no more
than 6" above the super gutter. Knee brace size shall be a minimum of 2 x 3 for beam span of 15' may; 2 x 4 for 30'
max; 2 x 5 for beam span greater than 30'.
Purlin-
Contractor is required to install purlins spaced to align with column spacing; however, spacing between pmlins shall
not exceed 7'-2".
Intermediate/Header Beam:
Contractor is required to install a minimum 2 x 8 intermediate header beam supported with 4 x 4 column spaced at
10 feet (max) when insulated roof span exceeds 15 feet.
Patio Cover:
Contractor is required to install insulated roof covering pursuant to the Florida product approval specification.
Overhang shall be a maximum of P-0" along the side, 3'-0" along the front and 1/2" along the front interface
between the super gutter and the attached pool cage knee riser wall. Maximum deflection shall be limited to L/80.
Edee Distance:
Contractor is required to install uprights to provide a 3" minimum clearance from edge of slab and/or Inciter.
Vinyl, tempered glass, and acrylic panels:
Vinyl, tempered glass, and acrylic panels shall be removable. Removable panels shall be identified as removable by
a decal. The identification decal shall essentially state "Removable panel SHALL be removed when wind speeds
exceed 75 mph (34 m/s)." visible when the panel is installed.
FILE Copy
Michael Thompson, P.E. #47509/CA#30930
4401 Vineland Road., Suite A6, Orlando, FL 32811. (P) 407-734-1470 (F) 407-734-1790
www. alum in um screendesign. com
xm ALUMINUM SCREEN DESIGN
�S 9 A[UminUm d Consfruclicn Engineering
General Notes & Design Standards
(Unscreened Patio Room Enclosure)
The following are general design standards. More stringent design standards may be noted on the plans' In the event
of a conflict in plans and/or design standard dimensions and/or member sizes, the contractor mustutilize the more
stringent dimensions and/or member sizes prior to ordering materials, fabrication and/or construction.
Design Codes:
Florida Building Code 2017 (6ih Edition)
Aluminum Design Manual 2015
AAF Guide to Aluminum Construction in High Wind Areas
ASCE 7-10
Design Loads:
Pursuant to FBC Chapters 16 & 20
Ultimate Wind: -160 MPH (FBC Table 2002.4) (50 pso
Risk Category: -See attach site specific plan sheet (FBC Table 1604.5)
Exposure Category: -See attach site specific plan sheet (FBC 1609.4.3)
Additional Load requirements. -
Structural members supporting screened enclosures are designed for wind in both of two orthogonal directions using
the pressures given in Table 2002.4. Each primary member is also designed for a 300 pound load applied vertically
downward along any I foot of any member, not occurring simultaneously with wind load. In addition to wind
pressures, purlins is also be designed for a 200 pound load applied vertically downward along any I foot of any
member, not occurring simultaneously with wind load.
Design Basis:
Allowable Stress Design (ASD) =Allowable Strength Design (ASD) divide by safety factor
General Requirements:
Reproductions of contract drawings by contractor in lieu of preparation of shop drawings signifies acceptance of
information shown as correct and obligates himself to any expense, real or implied, arising from their use.
A change to the structural drawings due to the acceptance of alternates and/or substitutes is the responsibility of the
contractor and must be submitted to the engineer for approval.
The general contractor and each subcontractor shall review the approve construction plans in its entirety and verify
all existing conditions prior to the start of any work. All inconsistencies shall be reported to the designer and/or
structural engineer, if needed. Should contractor construct the premises in a fashion not consistent with the plans
prepared by the designer and/or structural engineer, or in any fashion, change the plans and drawing without the
review and approval from the designer and/or structural engineer. Then designer and/or structural engineer shall
bear no responsibility or liability for the construction of premises and accuracy of the drawings.
Foundation and Earthwork:
Applicable only when unsuitable soils are encountered.
When unsuitable soils are encountered as specified bearing strata, notify owner's representative/engineer.
Soil bearing capacity — 2,000 psf Minimum
Provide neat excavation for footing and place concrete immediately after excavation and inspection
Pump water from footing excavation if greater than one inch.
Compact all fill to 95%ASTMD698 density. FILE
Cop
Unit soil weight =105 pcf
Internal angle of friction = 30 degrees
Coeff. Of friction between footing and soil = 0.5
Michael Thompson, P.E. #47509/CA#30930
4401 Vineland Road., Suite A6, Orlando, FL 32811. (P) 407-734-1470 (F) 407-734-1790
www.aluminumscreendesign.com
ALUMINUM SCREEN DESIGN
E® Aluminum 3 Coc3truc;inn Engineering
Structural Aluminum: II
Conform to latest edition of Florida Building Code and Aluminum Design Manual standard practice for aluminum
design.
All aluminum shall be 6005-T5 (E=10,000 ksi; Fy = 35 ksi) with aminimum wall thickness of 0.046"
Splicing prohibited without prior approval as to location and type.
Burning of holes in aluminum members is prohibited. Any member with burned holes must be replaced.
Aluminum Protection:
Shall be pursuant FBC 2003.8.4. Aluminum surfaces in contact with dissimilar materials, lime -mortar, concrete, or
other masonry materials, shall be protected with powder coated or ESP paint or alkali -resistant coatings, such as
heavy -bodied bituminous paint or water -white methacrylate lacquer.
Screws:
Aluminum self -tapping screws shall conform to ASME B 18.6.4 specification.
Self —tapping screws shall meet the requirements of ADM J.5
Maximum fastener spacing shall not exceed (3+20t) where' P' is the member thickness in inches.
For roofing and siding connection, use minimum #12 screws for end and side laps spaced at 12" max for side lap
and end lap fasteners shall be no more than 2" from the end of overlapping sheets.
For bottom plate and column base, secure with 3/8" tapcons a minimum embedment of 2 1/8" and 3 '/4" respectively
into concrete footer.
Bolts:
Bolts and other fasteners shall be aluminum, stainless steel, hot -dip or electro-galvanized steel. Double cadmium
plated steel bolts may also be used. Bolt holes diameter shall not exceed 1/16" larger than the bolt diameter and shall
be spaced at a minimum of 2.5 times the bolt diameter with minimum edge distance of 3" per FBC 2003.7.5.1.
Bolts shall meet the requirements of ADM 1.3. Minimum anchor bolt diameter shall be 3/8" diameter.
Concrete
Conform to ACI 318, latest edition and ACI 301
Compressive Ultimate Strength (Minimum at 28 days) shall be 3000 psi
Exposed chamfer edges shall be 3/4"
Reinforcing Steel:
Conform to ACI 318 and 315, Latest edition
All reinforcement steel shall be ASTM A615 Grade 60.
Smooth dowels & ties shall be ASTM Al85
Welded Wire Fabric shall be ASTM A185 or A82 (Flat sheet).
Deformed bar anchors shall be ASTM A496, Grade 70
Cover: Footing 3"
Washer-
Washers shall be used under bolt heads and under nuts.
Hole Alignment
Poor matching holes must be rejected. Contractor shall prevent holes from drifting and distort the metal. All chips
and foreign matter between contacting surfaces shall be removed before assembly.
FILE C®py
Michael Thompson, P.E. #47509/CA#30930
4401 Vineland Road., Suite A6, Orlando, FL 32811. (P) 407-734-1470 (F) 407-734-1790
www.aluminumscreendesign.com ,
ALUMINUM SCREEN DESIGN
E � S '_ ' Aluminum d Cons {ruction Engineering
Beams & Uuriebts:
In the event of a conflict with the values in this table and the site -specific platy the contractor must utilize the more
stringent dimensions and/or member sizes between the site specific plan and the below applicable span limitations
prior to ordering materials, fabrication and/or construction.
160 MPH
PRIMARY HEADER BEAM MEMBERS -OPEN COVERED PATIO -(No Screen Insert)
SIZE
3" Insulated
Roof Span
Maximum
Roof Span = 6'-
0"
3" Insulated
Roof Span
Maximum
Roof Span = 8'-
0"
3" Insulated Roof
Span
Maximum Roof
Span = 10'-0"
3" Insulated
Roof Span
Maximum
Roof Span =
12'-0"
3" Insulated Roof
Span
Maximum Roof
Span=15'-0"
2 X 8
9'4"
8'-0"
8'-0"
7'-0"
7'-0" w/4 x 4 col
2 X 8
11'-0"
10'-0"
9'-0"
9'-0"
8'-0" w/4 x 4 col
2 X 9
13'-0"
12'-0"
11'-0"
10'-0"
9'-0" w/4 x 4 col
2 X 9
13'-0" *
13'-0"
13'-0"
12'-0"
11'-0" w/4 x 4 col
2 X 10
13'-0" *
13'-0" *
13'-0" *
13'4" *
14'-0" w/4 x 4 col
2 X 10
13'-0" *
13'-0" *
13'-0" *
13'-0" *
16'-0" w/4 x 4 cal
2 X 10
13'-0" *
13'-0" *
13'-0" *
13'-0" *
19'-0" w/4 x 4 col
Column size is 4 x 4 x 0.125" (1/8") unless noted otherwise with a max height of 9'-0" '(CSR) control < 1.0. Larger span reci larger column size.
Knee Bracing:
Contractor shall provide knee bracing on 45 degree angle pursuant the attach detail sheet that specified size and
length requirements. Knee bracing on upright above super gutter intersection shall be connected to upright no more
than 6" above the super gutter. Knee brace size shall be a minimum of 2 x 3 for beam span of 15' max; 2 x 4 for 30'
max; 2 x 5 for beam span greater than 30'.
Intermediate/Header Beam:
Contractor is required to install a minimum 2 x 8 intermediate header beam supported with 4 x 4 column spaced at
10 feet (max) when insulated roof span exceeds 15 feet.
Patio Cover:
Contractor is required to install insulated roof covering pursuant to the Florida product approval specification.
Overhang shall be a maximum of P-0" along the side, 3'-0" along the front and 1/2" along the front interface
between the super gutter and the attached pool cage knee riser wall. Maximum deflection shall be limited to L/80.
Edge Distance:
Contractor is required to install uprights to provide a 3" minimum clearance from edge of slab and/or footer.
FILg Copy
Michael Thompson, P.E. #47509/CA#30930
4401 Vineland Road., Suite A6, Orlando, FL 32811. (P) 407-734-1470 (F) 407-734-1790
www.aluminumscreendesign.com
Design Standards
The following are general design standards. More stringent design standards may be noted on the plans.Ip t I4�
General Requirements:
Reproductions of contract drawings by contractor in lieu of preparation of shop drawings signifies acceptance of inEjbmd
n
shown as correct and obligates himself toanyexpense, real or implied, arising from their use. A change to the l
drawings due to the acceptance of alternates and/or substitutes is the responsibility of the contractor and must be
to the engineer for approval. The general contractor and each subcontractor shall verify all existing conditions prie
start of any work. All inconsistencies shall be reported to the designer and/or structural engineer, if needed. Should contractor
construct the premises in a fashion not consistent with the plans prepared by the designer and/or structural engineer, or in
any fashion, change the plans and drawing without the review and approval from the designer and/or structural engineer.
Then designer and/or structural engineer shall bear no responsibility or liability for the construction of premises and accuracy
of the drawings.
Design Code:
Florida Building Code 2017
The Aluminum Association, latest edition
ASCE 7-10
Galvanized Bolts:
All bolts shall be galvanized be ASTM
A572, grade 50 threaded round stock with
a minimum yield stress of 50,000 psi.
Design Loads:
Ultimate Wind: 160 mph at 3 second gust (30 psf minimum)
Pursuant to Chapter 1609 LL (—Table 1607, WL- Section 1609)
Risk Category I (Table 1604.5)
Exposure Category: "C" (FBC 1609.4.3 & ASCE 7-10, Section 26.7.2)
Deck Live Load: 60 psf
Dead Load: 10 psf
Roof Live Load: 20 psf
Components and cladding, design wind pressures + 50psf/-50psf
Timber:
Design in accordance with the National Design specification for wood construction, with loading in accordance with the
Florida Building Code. All graded structural lumber shall be pressure treated and meet the following minimum
requirements:
Minimum bending stress = 1250 psi (No. 1 Dense So. Pine)
Young Modulus = 1600 ksi
Maximum of 15% moisture content
Contractor may use Southern Yellow Pine No. 2 or U.O.N.
Lumber sizes shown are nominal sizes. Lumber shall be furnished in finished sizes meeting the requirement of the
American Softwood Lumber Standard.
Structural Aluminum:
Conform to latest edition of Aluminum
Association of Florida standard practice for
aluminum design.
All aluminum shall be 6061-T6 (E= 10,000
ksi; Fy = 35 ksi)
Concrete
Conform to ACI 318, latest edition and ACI
301
Compressive Ultimate Strength (Minimum at
28 days) shall be 3,000 psi
Exposed chamfer edges shall be 3/4"
Reinforcing Steel:
Conform to ACI 318 and 315, Latest edition
All reinforcement steel shall be ASTM A615
Grade 60. Min footing cover 3"
Smooth dowels & ties shall be ASTM A185
Structural Steel:
Conform to latest edition of AISC "Specification for structural steel
building" and AISC "Code of standard practice for steel buildings and
bridges".
All structural steel shall be ASTM A36, (E= 29,000 ksi; Fy = 36 ksi)
Splicing prohibited without prior approval as to location and type.
Burning of holes in steel members is prohibited. Any member with
burned holes must be replaced.
Welding:
Conformed to "code for welding in building construction" by the
American Welding Society, latest edition.
Steel Weld IAW AWS Dl.l (latest edition) —E70XX electrodes
Aluminum Weld JAW AWS D1.2 (lasts edition) -Filler Alloy 5356 or
equal.
Connection welds to be sized for forces and r actions indicated.
All steel welds shall be E70XX low hydr Wepy
Welds shall be full penetration welds at all points of contac .
The contractor shall provide protection to wood and wood based products against decay. Framing members
less than 8 inches and sheathing/sliding 6" above grade shall comply with FBC R317.