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HomeMy WebLinkAboutMASTER SEAL WATERPROOFING MEMBRANE SYSTEM' I,J jASE PLANS AND ALL PROPOSED WO r ` ARE SUBJECT TO ANY CORIRCTIONS BASD BY FIELD INPECTORS � Y, BE NECES ARYS N ORDER TQTHAT: The Chemical Compan,rPR YWITHALL•APPLICABLECODES. Technical Data Guide a714 Do ST. LUCIE COTJ��7'1' XgLD NC DMSION 7 REVIEWED FOR CO tiCE WaFluterproofing waterproofing REVIEWED BY � DATE pLANS AND PE101ff MUST BE 11�rl INSALL BE MADE' UN JOB OR MasterSeal®HLM 5000 SCANNED BY St. Lucie County Liquid, cold -applied elastomeric Waterproofing membrane system FORMERLY SONOSHIELD® HLM 5000 Master Builders Soldom by BASF w raster-0uilders-soladons.bsf.es DESCRIPTION MasterSeal HLM 5000 is a one -component, moisture -curing, bitumen -modified polyurethane elastomeric waterproofing membrane for exterior below -grade or between -slab applications. K is available in four grades: MasterSeal HLM 5000 SL (self-leveling/squeegee) MasterSeal HLM 5000 S (spray) MasterSeal HLM 5000 T (trowel) MasterSeal HLM 5000 R (roller) PRODUCT HIGHLIGHTS • Available in standard and high -build systems • Waterproofing membrane to prevent water penetration • Elastomeric accommodates expansion and contraction • Wide service -temperature range, making MasterSeal HLM 5000 suitable for all climates • Chemical resistance to bacterial attack, select acids, alkalis and salts • Seamless cold -applied membrane eliminates lapping, seaming and precutting • Does not require hot -melt equipment APPLICATIONS • Concrete • Plywood (exterior) • Exterior below grade (on masonry; concrete, and incidental metal) • Above grade (between two -course concrete and within cavity walls) • Parking garages and concrete tanks • Plaza decks and malls • Fountains and pools • Balconies and planters • Below -grade slabs • Walls and culverts • Sea walls, dams and reservoirs PACKAGING • MasterSeal HLM 5000 SL, HLM 5000 S, and HLM 5000 R: 5 gal (18.95 L) pails, 55 gal (208 L) drums; available special order • MasterSeal HLM 5000 T: 5 gal (18.95 L) pails • MasterSeal 995: 300 It by 37Yz" (91 by 0.9 m) rolls, yielding 937 ita(87 m� • MasterSeal 977: - 50 mil by 40" by 48" (1.3 mm by 1 m by 1.2 m) sheets, 500 per pallet, yielding 13Ya It' (1.2 ma) per sheet or 6,665 ftz (619 m� per pallet. - 120 mil CA') by 40" by 48" (3 mm by 1 m by 1.2 m) sheets, 500 per pallet, yielding 1316 It" (1.2 m� per sheet or 6,665 ft` (619 m� per pallet. HOW TO APPLY MASTERSEAL HLM 5000 SURFACE PREPARATION 1.For best results, all concrete deck surfaces should be lightly steel troweled to a flat, uniform. surface. A Ilght broom finish is acceptable. New concrete must be properly water cured at least 14 days. Membrane curing compounds must be mechanically removed. FILE COPY MASTER® BUILDERS SOLUTIONS Technical Data Guide MastedleaN HLM 5000 Technical Data Test Data Composition HLM 5000 (sell -leveling grade) Master5eal FILM 5000 is a bitumen -modified polyurethane. PROEH11Yti ', RESULTS, ; .: TES[METHOD Compliances Nigh -Build Standard • ASTM C 836 System System • National standard of Canada 37.58-M86 developed by CGSB Hardness, Shore 00 WA 85 ASTM C 836 Viscosity, poise Brookfield HLM 5000 SL 125 Typical Properties HLM 5000 S 450 HLM 5000 HLM 5000 R 800 HLM 5000T 4,000 PROPFAIY `" _ - VALUE Tensile strength, psi (MPA) 200 (1.4) 150 (1.0) ASTM D 412 Minimum recovery, % 90 Average elongation, % 300' 600 ASTM D 412 Swelling in water, Nil 10i modulus, psi (Mpa) 80(0.6) 80(0.6) ASTM D 412 3 days at roam temperature Moisture -vapor permeability, 0.075 0.1 ASTM E 96 Service temp. range, °F CC) dry pens Minimum Maximum -40 (-40) 120 (48) Crack bridging test Passed Y."; Passed Md'; ASTM C 836 cycled 10 times per no loss of bond or no loss of bond 24 hours at 15"F (-9°C) or cracking exhibited or cracking exhibited MASTERSEAL 995 Extensibility after heat aging No cracking ASTM C 836 -Mi0PEfl1Y _ vALlk Adhesion in peel, IbsM 5 ASTM C 836 (1 Ibfin minimum) Width, in Minimum 37A Weight loss, % (20% max) 16 ASTM C836 Maximum 38% Results shown are typical but are not intended as performance criteria for on -site installed material. Length, it 300 'Tested In direction of greatest elongatlon of fabric Thickness, in (FTM-5136) 0.024 MastaiSe it 995 (40, + 0.002) +PROPERTY twIT (tE51XT5 , - TEST MLlfiao . Nominal weight oz(yd2 2.13 Construction, in' 34 by 30 Elongation, % ASTM 5034 Machine direction 54 Yam denier 70 Cross direction 147 Grab breaking, Ills ASTM 5034 Machine direction 54 Cross direction 32 Mullen burst, psi 70 Master5eal 977 PROPEAry ir- RESULTS2a ' TESF§MERIOp.. ,.. Weigh, Ibs/g2 50 mil 0.188 120 mil 0.428 Burst strength, psi (MPa) 175 ASTM D 2529 Puncture resistance, in-Ibs 45 ASTM D 781 Test results are averages obtained under laboratory conditions. Reasonable variations can be expected. FLE COFT Master Builders Solutions by BASF w .master t ullders-sarut ons.hasf.w 2.For extremely porous block: Prime with a coat of MasterSeal HLM 5000 diluted up to 25% with MasterSeal 990 or Vane. Or apply a parge coat of MasterSeal 581 at the rate of approximately 400 ft' (37.2 ni per bag and allow to cure a minimum of 7 days before applying MasterSeal HLM 5000. a.Remove dust, dirt and other contaminants just before or during application. Surfaces must be dry at the time of application. 4.Air-void pockmarks or honeycombs must be opened up to allow MasterSeal HLM 5000 to fill the cavities completely. Air entrapment within voids may cause blisters. Extreme cases may require additional repair. PRESTRIPING 1.Before applying the final membrane, all joints, cracks and openings around protrusions must be sealed by caulking or prestriping (a preliminary coaling of MasterSeal HLM 5000 applied with a trowel or stiff -bristled brush). Allow to dry overnight before applying final membrane. 2.When the final membrane is applied, the overall thickness over joints and cracks, at coves and around penetrations should be approximately 100 wet mils (2.5 mm) on the standard system. STATIC JOINTS AND CRACKS Joints and cracks less than Me" (1.6 mm) should be filled by prestriping. Apply material so it both fills and overlaps the joint or crack to a width of 4" (102 mm) on each side. WORKING OR EXPANSION JOINTS All joints over W (3 mm) must be sealed with a Master Builders Solutions urethane sealant. Any working joint less than W' (3 mm) should be routed to a minimum of %" (6 mm) and filled with a sealant. Prevent the waterproofing membrane from adhering to the joint sealant, which could Cause sealant or membrane failure, by applying a coat of wax or bond breaker tape over the cured sealant and then prestriping. UNCOATED METAL SURFACES Remove dust, debris, and any other contaminants from vent, drain pipe and post penetrations, reglets and other metal surfaces. Clean surfaces to near white per SSPC-NACE2 and prime immediately with MasterSeal P 173. Provide appropriate cant with MasterSeal NP 1' or NP 2- sealants to eliminate 90' angles. VENT, DRAIN PIPE, AND POST PENETRATIONS Clean metal surfaces to bright metal and prime with a quality rust -Inhibiting metal primer followed by MasterSeal P 173 or P 176. Remove dust, debris and any other contaminants from voids. Seal with the appropriate sealant. APPLICATION A test application is always recommended before proceeding with entire application. NOTE: Finish coat must be applied in a pinhole -free, continuous membrane for waterproofing integrity. STANDARD SYSTEM 1.Select the grade of MasterSeal HLM 5000 that best meets Individual job requirements. Use MasterSeal HLM 5000 T for trowel application, MasterSeal HLM 5000 S for spray application, MasterSeal HLM 5000 R for roller application or MasterSeal HLM 5000 SL for squeegee application. zFor horizontal applications, empty contents of pail and spread immediately to ensure workability. Best results are obtained by marking off 125 it' (11.61 m� areas and evenly spreading the contents of a 5 gallon (18.93 L) unit with a rubber -edged notched squeegee. Repeat the above procedure until the entire surface is covered. 3.For vertical applications, apply by trowel, roller or spray at the rate of 25 ft'/gallon (0.6 m2/Q. Best results are obtained by marking off 125 ft2 (11,6 m2/L) and evenly applying the contents of a 5 gallon (18.93 L) pail. 4.Veriy the applied thickness with a wet mil gauge as the work progresses. s.The Integrity of the cured membrane on a horizontal surface may be verified by damming the entire area and flooding with water to a minimum depth of 2" (51 mm) and allowing the water to stand for 24--48 hours. Visually inspect the bottom surface to check for any water penetration. If repairs are necessary, the area should be drained and allowed to dry before reapplying MasterSeal HLM 5000. After reapplication, the area should be tested again for membrane integrity. HIGH -BUILD SYSTEM Concrete application: Apply 60 wet mils of MasterSeal HLM 5000, followed by setting MasterSeal 995 reinforcing fabric into the wet material. Overlap all seams a minimum of 3" (76 mm). Additional material may be required to properly embed the reinforcing fabric where it overlaps. Allow the first coat to cure overnight and follow with a second 60 wet -mil application of MasterSeal HLM 5000. Plywood application: All plywood construction must comply with APA (American Plywood Association) standards. Caulk all joints with a Master Builders Solutions sealant and then proceed with the MasterSeal HLM 5000 high - build system. SPRAY EQUIPMENT For spray equipment recommendations, consult the equipment manufacturer. CURING Appreciable properties develop within 24-48 hours at 75°F (24°C) and 50% relative humidity. Protect MasterSeal HLM 5000 from traffic during curing. DRAINAGE AND PROTECTION 1.For protection during backfill and where hydrostatic pressure is anticipated, use the appropriate MasterSeal 975 Drain Board System for installation instructions. 2.For protection during backfill only, install protection board as soon as possible following cure of MasterSeal HLM 5000. CLEAN UP Clean all tools and equipment immediately after application with MasterSeal 990. HOW TO APPLY MASTERSEAL 977 1.Waterproofing membranes must be protected against tear, puncture, and other abuses during placement of concrete wearing slabs and reinforcing steel. They should also be protected from jobsite traffic and backfilling operations. 2.AII specifications calling for membrane waterproofing should also require protection of membrane as an integral part of the overall waterproofing system. l Technical Data Guide Mastcr5eal• HLM SDW APPLICATION Install overlapping MasterSeal 977 protection board as soon as possible following cure of the liquid membrane. Protect MasterSeal HLM 5000 from traffic before placement of protection board. MasterSeal HLM 5000 must be cured before Installation of any topping. FOR BEST PERFORMANCE MASTEBSEAL HUM 5000 • Apply MasterSeal HLM 5000 when substrates are dry and air temperatures are 40 to 90•F (4 to 320C); for application at temperatures below 40•F (40C), consult Technical Services. • Temperatures influence viscosity and handling characteristics of MasterSeal HLM 5000: heat increases and cold decreases the flow. Keep MasterSeal HLM 5000 cool in hot weather and warm in cold weather. • Avoid application when inclement weather is present or imminent. • Do not apply to reinforcing bars or to wet or contaminated surfaces. • Do not directly heat containers with flame, stove, hot plate or oven. • Patch all voids and deep depressions in substrates with appropriate patching material before applying MasterSeal HLM 5000. • Use MasterSeal 550 under thin -set tile applications. • Before applying MasterSeal HLM 5000, dam all drains and drain openings. • Carefully work material over irregular concrete to avoid pinholes and holidays. • Protect MasterSeal HLM 5000 coated surfaces from puncture with protection board until required topping or bacldill is placed. • Not intended as an exposed or wearing surface. • Do not use where a solvent odor is objectionable, e.g., near areas Where food preparation or processing occur during the application. • Specify wet or paper curing for concrete to be coated with MasterSeal HLM 5000; avoid using liquid curing compounds. • In horizontal applications concrete must be slopped to drain to avoid ponding water on the surface of MasterSeal HLM 5000 • When using drainage mat directly over MasterSeal HLM 5000, a layer of 6 mil polyethylene sheeting should be used between the MasterSeal HLM 5000 and the drainage mat. MASTERSEAL 977 • Store MasterSeal 977 on a flat surface and keep it dry; do not remove shrink wrap until immediately before use. • If board is exposed to prolonged periods of water immersion or excessive humidity, It may curl or wrinkle. • MasterSeal 977 to be covered with a concrete wearing course must be securely attached to membrane. GENERAL • Proper application is the responsibility of the user. Field visits by BASF personnel are for the purpose of making technical recommendations only and not for supervising or providing quality control on the jobsite. HEALTH, SAFETY AND ENVIRONMENTAL Read, understand and follow all Safety Data Sheets and product label information for this product prior to use. The SDS can be obtained by visiting www.master-builders-solutions.basf.us, e-mailing your request to basfbscst®basf.com or calling 1(800)433-9517. Use only as directed. For medical emergencies only, call ChemTrec®1(800)424-9300. LIMITED WARRANTY NOTICE BASF warrants this product to be free from manufacturing defects and to meet the technical properties on the current Technical Data Guide, if used as directed within shelf life. Satisfactory results depend not only on quality products but also upon many factors beyond our control. BASF MAKES NO OTHER WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECTTO ITS PRODUCTS. The sole and exclusive remedy of Purchaser for any claim concerning this product, including but not limited to, claims alleging breach of warranty, negligence, strict liability or otherwise, is the replacement of product or refund of the purchase price, at the sole option of BASF. Any claims concerning this product must be received in writing within one (1) year from the date of shipment and any claims not presented within that period are waived by Purchaser. BASF WILL NOT BE RESPONSIBLE FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFITS) OR PUNITIVE DAMAGES OF ANY KIND. Purchaser must determine the suitability of the products for the intended use and assumes all risks and liabilities in connection therewith. This Information and all further technical advice are based on BASF's present knowledge and experience. However, BASF assumes no liability for providing such information and advice including the extent to which such information and advice may relate to existing third party intellectual property rights, especially patent rights, nor shall any legal relationship be created by or Mae from the provision of such information and advice. BASF reserves the right to make any changes according to technological progress or further developments. The Purchaser of the Product(s) must test the products) for suitability for the intended application and purpose before proceeding with a full application of the product(s). Performance of the product described herein should be verified by testing and carried out by qualified experts. Master BudderS Sddons by BASF W nasler-bulltlers-solunonxbasrus MASTERSEAL977 CEMENTmOUSTOPPING WAX (BOND BREAKER) SEALANT HLM 5000 (50 - 60 MILS) ROUTEOUT MIN. '/BY%' BOND BREAKERTAPE P 173/176 FOR—ALANT P DYNAMICCRACKS STRUCTURAL SLAB Dynamic Crack Detail PAVEMENT DEPTH AND TYPE PER MANUFACTURER WAX (BOND BREAKER) SEALANT, MASTERSEAL NP 1-/NP 2'/SL 1'/SL 2' EXPANSION JOINT DETAIL PER RECOMMENDATION OF PAVEMENT MANUFACTURER 2ND—MASTERSEAL977 EAST/WEST TAPEOVERIOINTOPTIONAL 1ST —PROTECTION COURSE NORTWSOUTH A . ...a STRUCTURAL >BASESLAB MASTER FOR SEALANT FILLEROPTIONAL ,BACKERROD Asphalt Pavement Topping/Expansion Joint CEMENTm0U5 MASTERSEAL TOPPING 977 1 1 Waterproofing at Bi-Level Brain UPPER DRAIN LEVEL HLM5W0 (50-60 WET MILS) IL ) DRAIN LOWER LEVEL HLM5000 (SOLO WET MILS) P ..a o a.P STRUCTURAL BASESLAS MASTERSEAL P 173/176 FOR SEALANT — BACKER ROD HLM 5000 / (SO-60WET MILS) P e CANT BEAD NON -SAG SEALANT VenVOrain/Pipe/Post Penetration Detail 1 7-• CAW BEAD ASOOO (P ITM0 MIL5)SEAIANT / HLM 5000 (5060 MIL51 HLM 50M(50 MILS) P' CEMENTmOUSTOPPiNG r MASTEEML 977 .o' .o r1 • ,P 'P SEALANT BACKER ROD SPLIT BASE SLAB • 4 CANT BEAD NON -SAG SEALANT Split Slab with Cant Detail I Technical Data Guide MasterSeaP NLM ROOD MASTERSEAL P 1731176 d v' •— �. MASTERSEALP 173/176 STRUCTURAL FORSEALANT BASE SUB msion Joint Detail — CEMENTRIOUSTOPPING r SEALANT BACKER ROD WAX (BOND BREAKER) HLM 5000(50-60 MILS) MASTERSFAL 9)� D ' `bb �� SEALANT BACKERROD NON -IMPREGNATED FILLER STRIP CEMENTIIIOUSTOPPING Hw5000(50-60MIL5) MASTERSEAL (PRESTNIPE) 977 HLM 5000 (50-60 MILS) (FINISH COAT) P P P CRACK STRUCTURAL BASE SLAB Static Crack/Prestripe Detail v d T'�d .'T . e' p Inside Comer Detail (Static) Waterproofing Foundation Walls r— CEMENTmOUSTOPPING r HLM SON (5040 MILS) MASIERSEAL 977 POLYESTER REINFORCEMENT / (OPnONAQ r HLM 5O00 (50-60 MILS) a..a. • NON -SAG SEALANT CONTINIOUS BEAD (MEN NEEDED) 9OLTmIC STRUCTURAL BASE SUB BASF Corporation 889 Valley Park Drive, Shakopee, MN 55379 Customer Service 1(800)433.9517 Construction Systems www.master-builders-solutions.basf.us Technical Service 1(800)243.6739 —U� pL E COPY 02014BA4[p . W Nu.1011900 1n OIA4