HomeMy WebLinkAboutPLANSPROJECT DESCRIPTION:
11x295 SOLARWORLD SW-295 MODULES
ROOF MOUNT SOLAR PHOTOVOLTAIC MODULES
SYSTEM SIZE: 3.25 kW DC STC
ARRAY AREA #1: 198.44 SQ FT.
EQUIPMENT SUMMARY
11 SOLARWORLD SW-295 MODULES
01 SB3.0-1AV-40INVERTER
SHEETINDEX
A-00
PLOT PLAN & VICINITY MAP
A-01
SYMBOLS & SYSTEM DESCRIPTION
S-01
ROOF PLAN & MODULES
S-02
STRUCTURAL ATTACHMENT DETAILS
E-01
ELECTRICAL LINE DIAGRAM
E-02
WIRING CALCULATIONS
E-03
SYSTEM LABELING
DS-01 -
DATA SHEET
DS-02
DATA SHEET
DS-03
DATA SHEET
DS-04
DATA SHEET
ST.LUCIE COUNTY
PLAN REVIEW
BLDG,.
DATE-
ELE;/2kg '
DATE. r
PLUMB:
DATE:
MECH:
DATE:
FILE CC)py
195%
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GOVERNING CODES:
FLORIDA RESIDENTIAL CODE, 6TH EDITION 2017 (FRC)
FLORIDA PLUMBING CODE, 6TH EDITION 2017 (FPC)
FLORIDA BUILDING CODE, 6TH EDITION 2017 EDITION (FBC)
FLORIDA MECHANICAL CODE, 6TH EDITION 2017 (FMC)
NEC 2014 CODE BOOK — — — —
NOTE TO INSTALLER:
FIELD ADJUSTMENTS CAN BE MADE TO THE LAYOUT OF THE ARRAY
_PLOT PLAN WITH ROOF PLAN
A-00 I SCALE: 1/16" = V-0"
I&JI,
wm-"'
s.
(E) MAIN
PANEL
- ROOF #1
(11) SOLARWORLD
SW-295MODULES
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
1
2 HOUSE PHOTO
A-00 SCALE: NTS
PROJECT SITE
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N25 W. STATE ROAD 434,
SUME111
LONGWOOD, FL 32]79
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REVISIONS
DESCRIPTION
DATE
REV
PROJECT INSTALLER
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PLOT PLAN &
VICINITY MAP
SHEET SIZE
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BY 11 " X 17"
3 VICINITY MAP St.. Lucie County SHEET NUMBER
A-00 (� /1 SCALE: NTS A-00
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Symbols:
/� Sheet where
Section ..............
/ X \section is located
X-�'
Detail ID Letter
Elevation ...........
4Sheet where
X.xx section is located
Detail ID Letter
Detail ................
X
x-xx Sheet where
section is located
Detail ID Letter
Detail ................
Area to be enlarged
(Enlarged Plan)
x_xx
Sheet where
section is located
Keyed Notes ..........
O Keyed note designation
on applicable sheet
Ground Terminal.....
Grounding Point/rod.... 16
Solar Panel......... or 00 odule with Source
Circuit number
Combiner Box.......... Cg
DC Disconnect.......... DCD
Main Distribution MDP
Panel ......................
Fuse ......................
Overcurrent Breaker.. �
Inverter ....................
Transformer ............. F
Automatic ............... jATs;
Transfer Switch "----i
Abbreviations:
AC Alternating Current
APPROX Approximate
AWG American Wire Gauge __
CB
Combiner Box
DC
Direct Current
DCD
Direct Current Disconnect
DISC
Disconnect
(E)
Existing
EL
Elevation
EQ
Equal
JB
Junction Box
MCB
Main Combiner Box
MFR
Manufacturer
MIN
Minimum
MISC
Miscellaneous
(N)
New
OCPD
OverCurrent Protection Device
POCC
Point Of Common Coupling
PV
Photovoltaic
SF
Squarefoot/feet
STC
Standard Test Conditions
TBD
To Be Determined
TYP
Typical
VIF
Verify In Field
WP
Weather Proof
System Description
This system is a grid -tied, PV system, with PV generation consisting of 11
SOLARWORLD SW-295 MODULES (295W) MODULES PV modules with a combined
STC rated do output power of 3,245W. The modules are connected into 01 SB
3.0-1AV-40 INVERTER. The inverter has electronic maximum power point tracking to
maximize energy captured by the PV modules. The inverter also has an internal ground
fault detection and interruption device that is set to disconnect the array in the event
that a ground fault that exceeds one ampere should occur. The inverter has DC and AC
disconnect integrated system and labels are provided as required by the National
Electric Code
PV Modules
Junction Point of O
Box Inverter utility
Connection
Centralized AC to
DC Inverter
Figure 1: PV System Block Diagram
Meter
When the sun is shining, power from the PV array is fed into the inverter, where
it is converted from DC to AC. The inverter output is then used to contribute to the
power requirements of the occupancy. If PV power meets the requirements of the
loads of the occupancy, any remaining PV power is sold back to the utility. When utility
power is available, but PV power is not available, building loads are supplied by the
utility.
The inverter meets the requirements of IEEE 1547 and UL 1741. This means that
if it detects a loss of utility power, it will automatically disconnect from the utility.
When utility voltage is restored, the inverter automatically reconnects to the utility grid
after verifying utility voltage and frequency stability.
On a day with average Florida sunshine, this system outputs 13.85 kWh per day on site.
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
Castillo
Engineering
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CASTILLO ENGINEERING
SERVICES, LLC
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2925 W. STATE ROAD 4M,
SURE 111
LONGWOOD, FL 32779
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REVISIONS
DESCRIPTION
DATE
REV
PROJECTINSTALLER
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SYMBOLS &
SYSTEM
DESCRIPTION
SHEETSIZE
ANSI B
1 V X 171,
SHEET NUMBER
A=01
MODULE TYPE, DIMENSIONS &WEIGHT
Castillo
GENERAL INSTALLATION PLAN NOTES:
NUMBER OF MODULES = 11 MODULES
MODULE TYPE = SOLARWORLD SW-295 MODULES s
EnO�ineerin
b g
WEIGHT = 39.7 LBS / 18 KG.
1 DRAWINGS SHOWN MAY NOT REFLECT FIELD CONDITIONS.
°eaoRe° .o ri�i+
MODULE DIMENSIONS = 65.95" x 39.4" = 18.04 SF
CONTRACTOR TO FIELD VERIFY CONDITIONS PRIOR TO
CASTILLO ENGINEERING
w a
UNIT WEIGHT OF ARRAY = 2.20 PSF
INSTALLATION.
SERVICES, LLC
ARRAY &ROOF AREA
2) CONTRACTOR MAY LOCATE PV MODULES TO DIFFERENT
conazyvs
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CALC'S (ROOF #1) s
LOCATION THAN SHOWN, BUT SHALL NOT PLACE PV MODULES IN
LONGWOOD, FL 32779
ML(Q?)263Z°
ARRAY AREA = 198.44 SQ. FT.
WIND ZONE 3. UNLESS NOTED OTHERWISE IN NOTE 3 BELOW.
ROOF FACE AREA = 781.84 SQ. FT.
REVISIONs
DESCRIPTION
RED
198.44 / 781.84 = 25.38% OF ROOF -- _
3) ROOF ATTACHMENTS TO SYP RAFTERS SHALL BE INSTALLED
FACE AREA COVERED BY ARRAY
AS SHOWN IN SHEET S-02 AND AS FOLLOWS FOR EACH WIND
ZONE:
DESCRIPTION (ROOF #1)
ROOF TYPE - METAL ROOF (E) FRO NT YARD
WIND ZONE 1: 6'-0" O.C.
WIND ZONE 2: 2'-O" O.C.
ROOF TILT -22.6°
PROJECT INSTALLER
ROOF AZIMUTH - 180°
WIND ZONE 3: 2'-O" O.C.
RAFTER SIZE - 2"X4" @ 24" O.C.
SEE SHEET S-02.1 FOR SUPPORTING CALCULATIONS.
(E) MAIN DISTRIBUTION PANEL
4) EXISTING RESIDENTIAL BUILDING IS ASSUMED TO BE A
WIND ZONE 3 (TYP.) WIND ZONE 3 (TYP.)
METAL ROOF FINISH WITH MEAN ROOF HEIGHT LESS THAN 30 FT
�-
61 1-211
AND SYP 2X4 WOOD ROOF RAFTERS SPACED 24" O.C. EXISTING
ROOF SLOPE FOR SOLAR SYSTEM RETROFIT IS ASSUMED TO BE
BETWEEN 7 TO 27 DEGREES. CONTRACTOR TO FIELD VERIFY
7_7
�O
AND SHALL REPORT TO THE ENGINEER IF ANY DISCREPANCIES
EXIST BETWEEN PLANS AND IN FIELD CONDITIONS.
_
S11 .
I CERTIFY THAT THE INSTALLATION OF THE MODULES IS IN71
COMPLIANCE WITH FBC: RESIDENTIAL CHAPTER 3. BUILDING
STRUCTURE WILL SAFELY ACCOMMODATE CALCULATION WIND
LATERAL AND UPLIFT FORCES, AND EQUIPMENT DEAD LOADS. ' TAT OF •:I
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(N) IRONRIDGE XR 10 RAIL (TYP.) ARRAY#1
(33) PV ROOF ATTACHMENT @ AZIM-2180, INv -INVERTER
Dc -INTEGRATED DC DISCONNECT
24" & 72" O.C. MAX a
WIND ZONE 1 (TYP.) PM - PRODUCTION METER R&
WIND ZONE 2 (TYP.) MDP MAIN DISTRIBUTION PANEL
WIND ZONE 3 (TYP.) O ❑ -VENT, ATTIC FAN (ROOF OBSTRUCTION)
SHEET SIZE
O - PV ROOF ATTACHMENT ANSI B
(E) BACKYARD -RAFTERS 11" X 17"
1 ROOF PLAN & MODULES COPYRIGHTED BY CASTILLO ----- CONDUIT [7STHEETUMBERS-01 SCALE: 1/8"=V-0" ENGINEERING SERVICES, LLC 01
STEP l: DRILL 3/16" PILOT HOLE IN RAFTER. ENSURE AREA SURROUNDING HOLE IS
FREE FROM METAL SHAVINGS AND DEBRIS.
STEP 2: ATTACH METAL ROOF BASE TO RAFTER WITH 5/16IN LAG BOLT. TORQUE
TO 10-16 FT LBS.
STEP 3: THREAD METAL ROOF BASE CAP ONTO METAL ROOF BASE BOTTOM. TAKE
CARE TO ENSURE THE BASE DOES NOT TWIST WHEN CAP IS TIGHTENED. ENSURE
CAP IS FULLY SEATED TO BASE.
STEP 4: ATTACH L-FOOT TO STUD IN METAL ROOF BASE CAP WITH FLANGE NUT.
SNAP N RACK
L FOOT
5/16-18 X 1" (OR 1.25') S.S.
BOLT AND SPLIT WASHER
5/16" X 3/4" STAINLESS WASHER
METAL ROOF DECK
RAFTER, TYP.
SNAP N RACK METAL
ROOF BASE BOTTOM
1_ATTACHMENT DETAIL
S-02
NT VI
SCALE:NTS
5/16-18 STAINLESS FLANGE
NUT TORQUE 10-16 FT-LBS
IRONRIDGE XR 100 RAIL
IRONRIDGE XR 100 RAIL
5/16-18 X 1" (OR 1.25") S.S.
BOLT AND SPLIT WASHER
5/16" LAG BOLT WITH 3/4" WASHER
UPPER SEALING WASHER -
SEALS METAL ROOF BASE
CAP TO BOTTOM _
LOWER SEALING WASHER
SEALS METAL ROOF BASE
BOTTOM TO ROOF SURFACE
METAL ROOF PANEL, TYP.
SNAP N RACK METAL
ROOF BASE BOTTOM
SHEATHING, TYP.
RAFTER, TYP.
SNAP N RACK METAL
ROOF BASE CAP
5/16" LAG BOLT WITH MIN 2.5'
EMBEDMENT TYP. ENSURE LAG BOLT IS
FULLY SEATED TO METAL ROOF BASE
BOTTOM
TRUSS SPANNER
SHEATHING, TYP.
SNAP N RACK L FOOT
SNAP N RACK METAL
ROOF BASE CAP
2.5" W
INTO
ROOFING
TYP.
S.Y.P. 2X4 LOCATE BETWEEN
TRUSSES AND NAIL WITH
2-16D NAIL PATTERN AT EACH
END TO WOOD TRUSS
q " DIA STEEL
ALL-THRD
ROD W/NUT-
WASHERS - LOCTITE
ALL NUTS TYP.
ALL CONNECTIONS
2X PT S.Y.P. WOOD OR -L-� C
UNISTRUT CONT. ALONG
COLLECTOR
TYP SPANNER CONNECTION DETAILS (IF
REQUIRED)
Castillo
Engineering
YESIOHEO 10 �EIMIT•
CASTILLO ENGINEERING
SERVICES, LLC
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N25 W. STATE ROAD 434,
SUITE 111
LONGWOOD, FL 3V79
T (Q7)2892M
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REVISIONS
DESCRIPTION
DATE
REV
PROJECT INSTALLER
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ATTACHMENT
DETAILS
SHEET SIZE
ANSI B
11" X 17"
SHEET NUMBER
S-02
Wind Speed Ult(m h)
Risk Cate orVWind
110,
Speed ASD (m h)
Exposure Category
rB�
Mean Roof Height (ft)
25
Roof Slope (degrees)
�25M
Module Area (sq ft)
INFROM
Krt
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Height Adjustment Factor, A
1 1
Roof Zone
Pnet (30);
1
16
-27
2
16
-44.6
3
16
-67
P_net=K2K]-& P_(net(30))
Roof Zone
Pnet
1
16
1 -27
2
16
-4T6
3
16
67
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
Roof Slope Calculator
Rise Run Slope (°)
IIIIIIIIr7 12 22.6
Maximum Uplift per
'fastener Wind Zoned —
4455
Per American Wood Council -
NDS Max Withdraw Load for
476
5/16" LAG with 2.5"
Embedment
*Roof attachementsw2railsat: L6,ft0/C
Maximum Uplift per
'fastener Wind Zone 2
245.3
Per American Wood Council -
NDS Max Withdraw Load for
476
5/16" LAG with 2.5"
Embedment
'Roof attachements w 2 rails at: U ft O/C
Maximum Uplift per
*fastener Wind Zone 3
368.5
Per American Wood Council -
NDS Max Withdraw Load for
476
5/16" LAG with 2.5"
Embedment
*Roof attachements w 2 rails at: ( 2Ift0/C
115
130
-- ---- --- —'149.
a _..% 140 -- --
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140
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ULTIMATE DESIGN WIND SPEEDS Vuln FOR RISK CATEGORY 11
_BUILDINGS AND OTHER STRUCTURE.S
Castillo(
Engineering
YESI.. EO EO P..MIT.
CASTILLO ENGINEERING
SERVICES, LLC
CQS
P925 W. STATEATE ROAD 434,
SUITE ill
LONGWOOD, FL32]]9
iEL: (i0]f t9915i5
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REVISIONS
DESCRIPTION
DATE
REV
PROJECT INSTALLER
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11" X 17"
SHEET NUMBER
S-02.1
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SOLAR ARRAY (3.25 KW -DC STC) TOTAL
(11) SOLARWORLD SW-295 MODULES TOTAL
(01) STRING OF 11 MODULES CONNECTED TO MPPT #1
iWg15N].Pl111e1
GROUNDING SYSTEM
(1)#12 AWG USE-2/PV WIRE +Red
RAPID SHUTDOWN CONTROLLER
(1) #12 AWG USE-2/PV WIRE- Black
MOUNTED OUTSIDE IN ACCESSIBLE
EGC #10 BARE CU IN FREE AIR
LOCATION NEXT TO ELECTRICAL METER
I
OR OPTIONAL PV AC DISCONNECT
I
0
(4) #18 AWG THWN-2
_ +
(N) SMA RAPID
IN 1/2" PVC CONDUIT RUN
I
SHUTDOWN BOX
INTERCONNECTION
l
120% RULE - CEC 705.12(D)(2)(3)(b)
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(1) #12 AWG THWN-2 + RED
(1) #12 AWG TH WN-2 - BLACK
EGC #10 AWG THWN-2
IN 34' PVC CONDUIT RUN
USE METAL RACEWAYS FOR ANY DC
CIRCUITS ENTERING BUILDING PRIOR
TO INVERTER DC DISCONNECTING
MEANS PER 690.31
1 ELECTRICAL LINE DIAGRAM
E-01 SCALE: NTS
(N) INVERTER: #1
SB 3.0-1AV-40
OUTPUT: 240 VAC, 16A
97% CEC WEIGHTED EFFICIENCY
NEMA 3R, UL LISTED, INTERNAL GFDI
WITH INTEGRATED DC DISCONNECT
UTILITY FEED + SOLAR BACKFEED
200.0 A +20A = 220A
BUSS RATING x 120%
200.0 A x 120% = 240A
(N) AC DISCONNECT:
(N) PV METER 240V. 60AMP NON FUSED
(IF REQUIRED) NEMA 3R, UL LISTED
(IF REQUIRED)
L1 L1 L1 -�� L1
L2 00°o L2 L2 �� L2
N N N N
— — GI IE— — — r. r.
(3) #10 AWG THWN-2
(1) #10 AWG THWN-2 GND
IN 1/2" PVC CONDUIT RUN
NOTE:
1. SUBJECT PV SYSTEMS HAS BEEN DESIGNED TO MEET THE
REQUIREMENTS OF THE NEC 2014, AND THOSE SET FORTH BY THE
FLORIDA SOLAR ENERGY CENTER CERTIFICATION, INCLUDING
MAXIMUM NUMBER OF MODULE STRINGS, MAXIMUM NUMBER OF
MODULES PER STRING, MAXIMUM OUTPUT, MODULE
MANUFACTURER AND MODEL NUMBER, INVERTER MANUFACTURER
AND MODEL NUMBER, AS APPLICABLE.
2. RAPID SHUT DOWN BOX IS A COMBINER BOX WITH GROUND
FAULT PROTECTION AS PER NEC 690.5, ARC FAULT PROTECTION AS
PER NEC 690.11, RAPID SHUT DOWN PROTECTION AS PER NEC
690.12, AND MANUAL DISCONNECT AS PER NEC - 690A7.
TO UTILITY, GRID
Li �L2 N
BI-DIRECTIONAL
0 UTILITY METER
1-PHASE, 240V
L1 L2 N
lam
mKilus
'ism
Now
WIN
&
wM1450
LL
(E) MAIN DISTRIBUTION >f:
PANEL, 200A RATED, 240V.
(E) MAIN BREAKER
240V. 20OA/2P
1
EXISTING GROUNDING
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
Castillo (-1
Engineering
D I I1..—.1. van m-1F.
CASTILLO ENGINEERING
SERVICES, LLC
CM02a s
2925 W. STATE ROAD 434,
SUITE 111
LONGWOOD, FL 32779
TEL:1aDnzssssTs
FgM1»UUTFS E G95iILL0-FL PE 4590
REVISIONS
DESCRIPTION
—DATE
REV
PROJECTINSTALLER
Amedcan PowrS InHone LLC
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SHEET NAME
ELECTRICAL
LINE DIAGRAM
SHEET SIZE
ANSI B
11" X 17"
SHEET NUMBER
E-01
DC CONDUCTOR AMPACITY CALCULATIONS:
ARRAY TO RAPID SHUTDOWN BOX (INV #1):
EXPECTED WIRE TEMP (In Celsius)
33'
TEMP. CORRECTION PER 310.15(B)(2)(a)
0.96
NO. OF CURRENT CARRYING CONDUCTORS
2
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a)
1.0
CIRCUIT CONDUCTOR SIZE
12 AWG
CIRCUIT CONDUCTOR AMPACITY
30A
REQUIRED CIRCUIT CONDUCTOR AMPACITY PER NEC 690.8(A&B)
1.25 X 1.25 X Isc
15'78A
DERATED AMPACITY OF CIRCUIT CONDUCTOR PER NEC 310.15(B)(2)(a)
TEMP. CORRECTION PER 310.15(B)(2)(a) X
28 8A
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a) X
CIRCUIT CONDUCTOR AMPAC17Y
Result should be greater than (15.78A) otherwise less the entry for circuit conductor size
and ampacity
DC CONDUCTOR AMPACITY CALCULATIONS:
FROM RAPID SHUTDOWN BOX TO INVERTER (INV #1):
AMBIENT TEMPERATURE ADJUSTMENT FOR EXPOSED CONDUIT
PER NEC 310.15(B)(3)(c)
+22'
EXPECTED WIRE TEMP (In Celsius)
33'+2Z = 55'
TEMP. CORRECTION PER 310.15(B)(2)(a)
0.76
NO. OF CURRENT CARRYING CONDUCTORS
2
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a)
1.0
CIRCUIT CONDUCTOR SIZE
12 AWG
CIRCUIT CONDUCTOR AMPACITY
30A
REQUIRED CIRCUIT CONDUCTOR AMPACITY PER NEC 690.8(A&B)
1.25X 1.25XIse
15.78A
DERATED AMPACITY OF CIRCUIT CONDUCTOR PER NEC 310.15(B)(2)(a)
TEMP. CORRECTION PER 310.15(13)(2)(a)X
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a) X
CIRCUIT CONDUCTOR AMPACITY
22 8A
Result should be greater than (15.78A) otherwise less the entry for circuit conductor size
and ampacity
AC CONDUCTOR AMPACITY CALCULATIONS:
No. OF INVERTER
1
EXPECTED WIRE TEMP (In Celsius)
33'
TEMP. CORRECTION PER 310.15(B)(2)(a)
0.96
NO. OF CURRENT CARRYING CONDUCTORS
3
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a)
1
#1 CIRCUIT CONDUCTOR SIZE
10 AWG
CIRCUIT CONDUCTOR AMPACITY
40A_
INVERTER OUTPUT CONDUCTORS
REQUIRED CIRCUIT CONDUCTOR AMPACITY PER NEC 690.8(B)
1.25 X MAX INVERTER OUTPUT CURRENT
20A
DERATED AMPACITY OF CIRCUIT CONDUCTOR PER NEC 310.15(B)(2)(a)
TEMP. CORRECTION PER 310.15(B)(2)(a)X
38.4A
CONDUIT FILL CORRECTION PER NEC 310.15(B)(3)(a) X
CIRCUIT CONDUCTOR AMPACITY
Result should be greater than (20A) otherwise less the entry for circuit conductor size and
ampacity
ELECTRICAL NOTES
1. ALL EQUIPMENT TO BE LISTED BY UL OR OTHER NRTL, AND
LABELED FOR ITS APPLICATION.
2. ALL CONDUCTORS SHALL BE COPPER, RATED FOR 600 V AND 90
DEGREE C WET ENVIRONMENT.
3. WRING, CONDUIT, AND RACEWAYS MOUNTED ON ROOFTOPS SHALL
BE ROUTED DIRECTLY TO, AND LOCATED AS CLOSE AS POSSIBLE
TO THE NEAREST RIDGE, HIP, OR VALLEY.
4. WORKING CLEARANCES AROUND ALL NEW AND EXISTING
ELECTRICAL EQUIPMENT SHALL COMPLY WITH NEC 110.26.
5. DRAWINGS INDICATE THE GENERAL ARRANGEMENT OF SYSTEMS.
CONTRACTOR SHALL FURNISH ALL NECESSARY OUTLETS,
SUPPORTS, FITTINGS AND ACESSORIES TO FULFILL APPLICABLE
CODES AND STANDARDS.
6. WHERE SIZES OF JUNCTION BOXES, RACEWAYS, AND CONDUITS
ARE NOT SPECIFIED, THE CONTRACTOR SHALL SIZE THEM
ACCORDINGLY.
7. ALL WIRE TERMINATIONS SHALL BE APPROPRIATELY LABELED AND
READILY VISIBLE.
8. MODULE GROUNDING CLIPS TO BE INSTALLED BETWEEN MODULE
FRAME AND MODULE SUPPORT RAIL, PER THE GROUNDING CLIP
MANUFACTURER'S INSTRUCTION.
9. MODULE SUPPORT RAIL TO BE BONDED TO CONTINUOUS COPPER
G.E.C. VIA WEEB LUG OR ILSCO GBL-4DBT LAY -IN LUG.
10. UTILITY HAS 24-HR UNRESTRICTED ACCESS TO ALL PHOTOVOLTAIC
SYSTEM COMPONENTS LOCATED AT THE SERVICE ENTRANCE.
11. MODULES CONFORM TO AND ARE LISTED UNDER UL 1703.
12. RACKING CONFORMS TO AND IS LISTED UNDER UL 2703.
13. CONDUCTORS EXPOSED TO SUNLIGHT SHALL BE LISTED AS
SUNLIGHT RESISTANT PER NEC ARTICLE 300.6 (C) (1) AND ARTICLE
310.10 (D).
14. CONDUCTORS EXPOSED TO WET LOCATIONS SHALL BE SUITABLE
FOR USE IN WET LOCATIONS PER NEC ARTICLE 310.10 (C).
DC PHOTOVOLTAIC POWER SOURCE TO BE INSTALLED
AT INVERTER #1 PER NEC 690.53 & 690.54
OPERATING CURRENT
11.81A
OPERATING VOLTAGE
346.5V
SHORT CIRCUIT CURRENT
12.63A
MAXIMUM SYSTEM VOLTAGE
506.0V
SOLAR MODULE SPECIFICATIONS
MANUFACTURER
SOLARWORLD
MODEL #
SW-295
PMAX
295W
VMP
31.5V
IMP
9.45A
VOC
40.OV
ISC
10.10A
MODULE DIMENSION
65.95"L x 39.4"W x 1.26"D (In Inch)
INVERTER #1 SPECIFICATIONS
MANUFACTURER
SMA
MODEL #
SB 3.0-lAV-40
NOMINAL AC POWER
3.0 KW
NOMINAL OUTPUT VOLTAGE
240V
NOMINAL OUTPUT CURRENT
16A
PERCENT OF
VALUES
NUMBER OF CURRENT
CARRYING CONDUCTORS IN
EMT
0.80
4-6
0.70
7-9
0.50
10-20
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
Castillo
Engineering
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CASTILLO ENGINEERING
SERVICES, LLC
NA 2925 W. STATETE ROAD 430,
SURE 11
LONGWOOD, FL 32]]9
lEL Ia0]) 20925)5
EHMJCMIES E GSTLLO - FL PE 62550
REVISIONS
DESCRIPTION
DATE
REV
PROJECTINSTALLER
Amerlean PomrSoluBuna LLC
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SHEET NUMBER
E-02
ELECTRIC SHOCK HAZARD
IF A GROUND FAULT IS INDICATED
NORMALLY GROUNDED CONDUCTORS
MAY BE UNGROUNDED AND ENERGIZED
LABEL LOCATION:
DC DISCONNECT, INVERTER
(PER CODE: NEC 690.35(F))
[TO be used when inverter is ungrounded]
ELECTRIC SHOCK HAZARD
THE DC CONDUCTORS OF THIS
PHOTOVOLTAIC SYSTEM ARE UNGROUNDED
AND MAY BE ENERGIZED
LABEL LOCATION:
DC DISCONNECT, INVERTER
(PER CODE: NEC 690.35(F))
[To be used when inverter is ungrounded]
ELECTRIC SHOCK HAZARD
DO NOT TOUCH TERMINALS
TERMINALS ON BOTH LINE AND
LOAD SIDES MAY BE ENERGIZED
IN THE OPEN POSITION
AC DISCONNECT, POINT OF INTERCONNECTION
PER CODE: NEC 690.17(E), CB
ADHESIVE FASTENED SIGNS:
• THE LABEL SHALL BE SUITABLE FOR THE ENVIRONMENT
WHERE IT IS INSTALLED.
WHERE REQUIRED ELSEWHERE IN THIS CODE, ALL FIELD
APPLIED LABELS, WARNINGS, AND MARKINGS SHOULD
COMPLY WITH ANSI 7635.4 [NEC 11(.21(8) FIELD MARKING].
• ADHESIVE FASTENED SIGNS MAY BE ACCEPTABLE IF
PROPERLY ADHERED. VINYL SIGNS SHALL BE WEATHER
RESISTANT [IFC 605.11.1.31
LABEL LOCATION:
AC DISCONNECT, POINT OF INTERCONNECTION
(PER CODE: NEC690.54)
LABEL LOCATION:
POINT OF INTERCONNECTION
(PER CODE: NEC 705.12(D)(7))
[Not required if panelboard is rated not less than sum of ampere ratings
of all overmnent devices supplying it]
INVERTER#1
LABEL LOCATION:
OC DISCONNECT, INVERTER
(PER CODE: NEC690.53)
LABEL LOCATION:
AC DISCONNECT, DC DISCONNECT, POINT OF
INTERCONNECTION
(PER CODE: NEC690.56(C))
CAUTION:
POWER TO THIS BUILDING IS ALSO SUPPLIED
FROM THE FOLLOWING SOURCES WITH
DISCONNECTS LOCATED AS SHOWN
AT:® METERANDMAIN
DISTRIBUTION PANEL
AC DISCONNECT
PV METER
INVERTER
MARKING CONTENT AND FORMAT
• RED BACKGROUND
• WHITE LETTERING
• MINIMUM 3/8" LETTER HEIGHT
• ALL CAPITAL LETTERS
• ARIAL OR SIMILAR FONT, NON -BOLD
• REFLECTIVE WEATHER RESISTANT
MATERIAL SUITABLE FOR THE
ENVIRONMENT (DURABLE ADHESIVE
MATERIALS MUST MEET THIS
REQUIREMENT)
COPYRIGHTED BY CASTILLO
ENGINEERING SERVICES, LLC
Castillo ffzL
Engineering
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CASTILLO ENGINEERING
SERVICES, LLC
00A.20 S
2925 W. STATE ROAD 434.
SURE 111
LONGWOOD, FL 32779
TEL(wl)asnM
ENhJCPAtESE.0 IUO-FLPE535M
REVISIONS
DESCRIPTION
DATE
REV
PROJECT INSTALLER
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SHEET SIZE
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11" X 171.
SHEET NUMBER
E-03
TUV Power controlled:
tirvmmre Lowest measuring tolerance in industry
Every component is tested to meet
3times lEC requirements
ONDesigned to withstand heavy
accumulations ofsnow and ice
J
NN
Sunmadule Plus: M�
J
Positive performance tolerance
25
1�
a 25-year linear performance warranty
and 10-year product warranty
v® Grass with anti -reflective coating --�_
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World -class quality Wmn4ac.an
a .aucaam
Fully -automated production lines and seamless monitoring of the process and D°E a� ;;,'°°""•
.ate '" a„eanm
material ensure the quality that the company sets as its benchmark for its sitesSus
worldwide. Rn.a,m,vnv UL 1703
Satinwood Plus -Sorting ®•�m.a
Plus -Sorting guarantees highest system efficiency. SolarWorld only delivers modules L ❑ looI
IM
that have greater than or equal to the nameplate rated power. C N.;"�;9 ma,°im-
25yearlinear performance guarantee and extension of product wil"ID 10 yams `
SolarWorld guarantees a maximum performance digression of0.7% p.a. in the course of25years, a significant added value compared tothetwo-phasewarranties common ✓ GNP
in the industry, along with our industry -first 10-year product warranty**
Solar cells manufactured in USA. or Gemany.Modulm assembled in U.s .
•'in accordance with the applicable SolarWorld Umtted Warranty at purchase
wwwsolan mld.mm/wanzoty
soMADE IN USAlarworld.com mvseuuaarmwms
Sunmodulp% Plus
SW 285-300 MONO (5-busbar)
PERFORMANCE UNDER STANDARD TESTCONDMONS )STC)'
SW 235
sw"D
sw 295
SW 300
Maximumpawer p,,,,,
285Wp
290Wp
295 VIP
300Wp
Opencmadt"Itage V-
39.7V
393V
40.OV
40.1V
Marimumpowerpolntvoltoge V„-
313V
31AV
31.5V
31.6V
shortriro itommo I.
9.94A
9.WA
10.10A
10.23A
Maximumpowerpolotmrrent I„re
920A
933A
9.45A
957A
ModAeefcienry rim
11.00%
1730%
17.59%
17.89%
• STC:1000 W/W.25 T. AM 15
PERFORMANCE AT800 W/Ma, NOCT,AM1.5
5W 285
5w 290
SW 29s SW300'
Maaimumpower P„,
213.1 Wp
217.IWp
2205 Wp 2243 Wp
Open decuit voltage V�
36.4 V
36.6 V
362 V 369 V
Maximumpowerpointw/toge V,ae
283V
28BV
28.9V 31.1V
5hortdrtuftmnent la
7.96A
8.06A
8.17A 8.27A
Maximumpowerpoloteurrent 11
7.43A
754A
7.64A Inn
Wine moxth.nIneffiuer, under partial load aMibome n'"t no w1W.100%ofihe STC effden, 0000 W/10 sad,ier d.
'pmairmsaryvalues.mbied to change.
COMPONENTMATERUUS
E t000 w/m+
CeOspermodule
60
Rom 1mv-uontempemdglass
90D W/mr
with ARC (EN 12150)
3 600 W/m•
Monooysfailine
Cell type 5-busbar
Rome Clear anodized aluminum
e 400w/mr
617inx6.l7in
Cell dimemiom 0 75x156.75mm)
µ'eight 397lbs(18.0 kg)
S 2W W/m•
THERMMDIARACTUt1511C5
ADDITIONALDATA
toow/mr
NOCT
46•C
PowersoNng-OWp/+Swp
aaa�h.wnm
%
0.o4 %/•c
L8ax IP65
3Z8 (961)
TC.
-030%/•e
connector PVwireperUV703
with R4/OTX connectors
ago Oo
-
Module fireyerfarmanm (UL1703)Typel
0a665) aay
Operating temp
-40 toa85•C
Dag
Daggs)
MAL
PARAMETERS FOROPTISYSTEMINTEGRATION
OQ35(9)
Max7mumsystemvoltageXHINEC
1000V
S
Mmrimumreversemment
25A
Numberofbypassofodes
3
8 N
Design loads'
Temmasystem M psfdownward, 64 psf upward
es
uDesign
loads•
Threemilsys4m 178 psfdownward, 64 psf upward
Design loode
Edgemounting 178 psf downward, 41 psf upward
'Please rcrertothe5unmodukimbllaliun hnbu consf n me details assodis ed with these load oasex
t�--•i
•
Compatible with both Sop -Down*
• pJo35(9)
•
and'eottoW mounting methods
-Grounding Locations:
(e7so)
T.5
,yV4
L
a
-4latians along the length of the
I
module in the extended flange.
--39.a Dom-•{
130(33)
L
I~ wins
AO un0xprwided are imperial. Sl units provided in paremheses.
Slow- AQresenes the rlgN to mate sperlfiation changes withusi mute.
SW-01-751OUS160324
Castillo((-�
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CASTILLO ENGINEERING
SERVICES, LLC
CMe24Xs
2925 W. STATE ROAD 434,
SUITE III
LONGWOOD. FL 32779
tEL(40])219 m
ERMYJCR/TESEC45TLL0-FLPE53s-
REVISIONS
DESCRIPTION
DATE
REV
PROJECTINSTALLER
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SHEETNUMDER
DS-01
SUNNYBOYG3.01y 3.6/4.0/5.0
including SMA SMART CONNECTED
What's new:
The complete solution for
100% ease and comfort
StW1Smart Conneiied��--yto Use --1;
�—
Everything.alia Glance
• brveshrenl sewny included 1afe plug and ploy installation
I i • Free the maa id g
• Automatic mondpillg by SMA .'I • Comm:sswwsg Ma smarlphono or
• PJ syslem'damvimwblavia
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• SMA starage solutions, ietelrigent
energy management and Smart.
module fedmology can be added
.)anytime
• Dynamic feedul..W
SUNNY BOY 3.0 / 3.6 / 4.0 / 5.0
More than just an inverter. Smaller, simpler and more convenient with SMA Smart Connected
The new Sunny Boy 3.0 - 5.0 succeeds the globally successful Sunny Boy 3000 - 5000TL It is more than just a PV inverter. with
the integrated SMA Smart Connected service, it offers alkound comfort for PV system operators and installers alike. The automatic
inverter monitoring by SMA analyzes operation, reports irregularities and thus minimizes downtime.
The Sunny Boy is ideally suited to solar power generation in private homes. Thanks to its extremely light design and location of the
external connections, the device can be quickly installed and easily commissioned thanks to the intuitive webserver.
Current communication standards mean that intelligent energy management solutions as well as SMA storage solutions can be
flexibly added to the inverter at any Nine.
Efflclency NrVe IIX
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Technical data
Sum;Boy3.0
Sunny Boy 3.6 Sunny Boy4.0
Sunny Boy SO
Input (act
_
____ _ _
S500VJp_ _7 _ 5500 Wp -, 7500.WP
7500.Wp_
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-
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-
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A54777, CIO/11, CE; CEI0.21, EN 50438, G59/3, G83/2, DIN EN 62109 % IK 62109,
NB4EN5D438,RD7699,SI4_77_7.UTEC1571Y,VDFARN_41GS,VDE01261-I,VFR2014
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CASTILLO ENGINEERING
SERVICES, LLC
00A.ZBUS
2925 W. STATE ROAD 434,
SURE 111
LONGWOOD, FL 32779
tEL (407) z9935T5
MWCMMs E CA5TILLo-FL PE 5i590
REVISIONS
DESCRIPTION DATE RE\
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SHEET NAME
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ANSI B
11" X 17"
SHEET NUMBER
DS-02
/lr IRONRIDGE
Solar Is Not Always Sunny
Over their lifetime, solar panels experience countless
extreme weather events. Not just the worst storms in years,
but the worst storms in 40 years. High winds capable of
ripping parcels from a roof, and snowfalls weighing
enough to buckle a panel frame.
XR Rails are the structural backbone preventing
these results. They resist uplift, protect
against buckling and safely and efficiently
transfer loads into the building structure. <,/1''
Their superior spanning capability l
requires fewer roof affachments, reducing the number of roof
penetrations and the amount
of installation time.
i
\ Faroe-Stabflizing Curve
�\\ Sloped trials generate both vertical and lateral
�. forces on mounting rags which can cause them
_ \ to bend and twist. The curved shape of XR Rags
is spedally designed to increase strength in both
directions while resisting the twisting. This unique
feature ensures greater security during extreme
�._ Weather and a longer system lifetime.
Compatible with Flat & Pitched Roofs
XR Rags are IronRidge agars
compatible With a range of till leg
RashFooland options for flat
other Pitched root ■�■ roof mounting
_ _ attachments. applications.
XR Rail Family
Corrosion-Resfstard Materials
All XR Rags are made of mamrograde
aluminum alloy, then protected With an
anodized flnsh. Anodizing prevents surface
and structural corrosion, while also providing
a more attractive appearance.
XR Rails O
XR10 Rail XR100 Rail XR1000 Rail Bonded Splices
A low -profile mounting rail
for regions with light snow.
• 6'spanning capability
• Moderate load capability
• Clear and black finish
Clamps & Grounding p
UFOs
Universal Fastening Objects
bond modules to rails.
• Fully assembled & Tubed
• Single, universal size
• Clear and black finish
Attachments O
FlashFoot2
The ultimate residential
solar mounting rail.
• 8'spanning capability
• Heavy load capability
• Clear and black finish
Stopper Sleeves
Snap onto the UFO to turn
into a bonded end clamp.
• Bonds modules to rails
• Sized to match modules
• Clear and black finish
Conduit Mount
L
A heavyweight mounting
rail for commercial projects.
• 12'spanningcapability
• Extreme load capability
• Clear anodized finish
CAMO
Bond modules to rails while
staying completely hidden.
• Universal end -cam clamp
• Tool -less installation
• Fully assembled
Slotted L-Feet
All rails use internal splices
for seamless connections.
• Self -drilling screws
• Varying versions for rails
• Forms secure bonding
Grounding Lugs
Connect arrays to
equipment ground.
• Low profile
• Single tool installation
• Mounts in any direction
Bonding Hardware
[ILI no
rAW
W if
t q
Flash and mount XR Rails
with superior waterproofing.
• Twist -on Cap eases install
• Wind -driven rain tested
• Mill and black finish
Resources
Flash and mount conduit,
strut, or junction boxes.
• Twist -on Cap eases install
• Wind -driven rain tested
• Secures 3A" or 1"conduit
Drop -in design for rapid tall
attachment.
• Secure rail connections
• Slot for vertical adjusting
• Clear and black finish
Bond and attach XR Rails
to roof attachments.
• T & Square Bolt options
• Nut uses 7/16" socket
• Assembled and lubricated
_ ___ _ _- = Design Assistant NABCEP Certified Training N
Go from rough layout to fully N" ABCEP' Earn free continuing education credits,
' engineered system. For tree. while teaming more about our systems.
Go to TronRfdge.com/design Go to IronRldge.com/training
Castillo
Engineering
DESIGNED To PLYMI»
CASTILLO ENGINEERING
SERVICES, LLC
COA4 MISS
2925 W. STATE ROAD 434,
SUITE 111
LONGWOOD, FL 32779
GASTELL. TEO1 'LP...
ERMJLRATES E GSTILLO �
REVISIONS
DESCRIPTION
DATE
REV
PROJECT INSTALLER
r,
AOSNENE,kan PametSolmdema LLC
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The SnapNrack line of solar mounting
systems is designed to reduce total
installation costs. The system features
technical innovations proven on more
than 20OMW of solar projects to simplify
installation and reduce costs.
Metal Roof Base Simplified
The Metal Roof Base provides a robust self-sealing
mounting base. for common corrugated metal roof
-1
profiles. The base seals to the roof with an integral
EPDM Rubber Washer and a sealing top cap. The
completed assembly has a 5/16" stud compatible with
existing SnapNrack components and has been tested to
over 4,000lbs of uplift force! The MRB can't be beat for
ease of installation and reliability over the service life of
the system.
Patent Pending
6 •!
Metal Roof Base in 3 Simple Steps:
1) Drill hole in roof over beam, rafter, or purlin.•
2) Secure MRB base to the roof with lag bolt or
tek screw.
3) Install and tighten MRB cap
Make sure that the roof and gasket are free of
debri or metal shavings. _
Place order through your SnapNrack
distributor, which can be found at
www.snapnrack.com/contact
SnapNrackni
PV Mounting Systems
Metal Roof Base Assembly
811f4G
YPIOIL
Tek screw or lag is not provided
SnapNrack Metal Roof
Structural engineering
Base Technical Data
in all fifty states
Materials
6000 Series Aluminum
Material Finish
Clear anodized aluminum
Weight
0.4 Ibs
Design Uplift Load
1.008 lbs Uplift
Design Ultimate Load
4,033 IDS Uplift
Warranty
10 Year material and worksmanship
Metal Roof Base for Commercial Installation
Metal Roof Base Dimensions
1-316- CAP v 1-5/8' 80.5E
5/I6-18 X 5/6°
SnapNrack-
PV Mounting Systems
(877) 732-2860 www.SnapNrack.com
p Printed on re ti,d paper using say based ink.
0 W13 by SnapNrack PV Mounting System All rights reserved.
Castillo
Engineering
peslonrp m vswlr.
CASTILLO ENGINEERING
SERVICES, LLC
C .2,,s
N25 W. STATE ROAD 434,
SUITE 111
LONGWOOD. FL 32779
ERFLCRNTEs EfASn-FL1`E52550
REVISIONS
DESCRIPTION
DATE
REV
PROJECT INSTALLER
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ANSI B
11" X 17"
SHEET NUMBER
DS-04