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Home My WebLink AboutSPRINKLER PAPERWORKAutomatic Fire Sprinklers, Inc. SCANNED BY St. Lucie Countv Hydraulic Calculations Wayne Automatic Fire Sprinklers, Inc. 1500 S. Powerline Rd Unit A Deerfield Beach, Florida 3344 954-917-3030 Job Name Avalon Lot #6 Sheet Number FP-3 Location Ocean Estates Drive —Lot #6 Design Area AREA #1 Contract #95690 Data File Area #1.WXF Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Wayne Automatic Avalon Lot #6 Page 1 Date 6/7/2019 HYDRAULIC CALCULATIONS for Project name: Avalon Location: Ocean Estates Drive —Lot #6 Drawing no: FP-3 Date: 6f7/2019 Design Remote area number. AREA #1 Remote area location:, 2nd Floor Bedroom #2 Occupancy -classification: R-3 Density: .05=;Gpm/SgFt Area of applicatiS)'Y it Head Desig - SgFt Coverage per sprinkler. 400 - SgFt Type of sprinklers calculated., Reliable (R3516) Semi -Recessed White Pendent No. of sprinklers calculated. 1 In -rack demand: N/A - GPM Hosestreams: -GPM Total water required (including hose streams): 20.0 - GPM @ 54.7 - Psi Type of system: Wet (NFPA 13D) Volume of dry or preaction system: N/A - Gal Water supply information Date: 6/5/2019 Location: Ocean Estates Drive & A1A Blvd Source: St. Lucie County Utlities Name of contractor. Wayne Automatic Fire Sprinklers, Inc. Address: 1500 S. Powerline Rd_Unit A Deerfield Beach, Florida 33442 Phone number: 954-917-3030 Name of designer. Michael Crawford Authority havingjurisdiction: St. Lucie County Notes: (Include peaking information for gridded systems here.) Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Water Supply Curve C Wayne Automatic Avalon Lot #6 Page 2 Date 6/7/2019 City Water Supply: Demand: C1 - Static Pressure 65 D1 - Elevation 7.579 C2 - Residual Pressure: 25 D2 - System Flow : 20.024 C2 - Residual Flow 780 D2 - System Pressure 54.654 Hose (Demand) D3 - System Demand : 20.0 44 Safety Margin 10.300 150 140 130 p 120 R 110 E 100 S 90 S 80 U 70 R 60 E 50 40 30 20 10 D1 100 200 300 400 500 600 700 800 900 FLOW (NA1.85) Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Fittings Used Summary Wayne Automatic Page 3 Avalon Lot #6 Date 6/7/2019 Fitting Legend Abbrev. Name % '/. 1 1% 1% 2 2% 3 3% 4 5 6 8 10 12 14 16 18 20 24 E 90' Standard Elbow 2 2 2 3 4 5 6 7 8 10 12 14 18 22 27 35 40 45 50 61 G Generic Gate Valve 0 0 0 0 0 1 1 1 1 2 2 3 4 5 6 7 8 10 11 13 T 90' Flow Thru Tee 3 4 5 6 8 10 12 15 17 20 25 30 35 50 60 71 81 91 101 121 u* CPVC 90' Elbow Tyco 0 4 5 6 7 9 12 13 0 0 0 0 0 0 0 0 0 0 0 0 v. CPVC Tee Branch Tyco 0 3 5 6 8 10 12 15 0 0 0 0 0 0 0 0 0 0 0 0 Zig Wilkins 375DA Fitting generates a Fixed Loss Based on Flow Zik Wilkins 950XL Fitting generates a Fixed Loss Based on Flow Units Summary Diameter Units Inches Length Units Feet Flow Units US Gallons per Minute Pressure Units Pounds per Square Inch Note: Fitting Legend provides equivalent pipe lengths for fittings types of various diameters. Equivalent lengths shown are standard for actual diameters of Sched 40 pipe and CFactors of 120 except as noted with *. The fittings marked with a * show equivalent lengths values supplied by manufacturers based on specific pipe diameters and CFactors and they require no adjustment. All values for fittings not marked with a * will be adjusted in the calculation for CFactors of other than 120 and diameters other than Sched 40 per NFPA. Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Pressure / Flow Summary - STANDARD Wayne Automatic Avalon Lot #6 Page 4 Date 6/7/2019 Node Elevation K-Fact Pt Pn Flow Density Area Press No. Actual Actual Reg. s1 20.0 4.9 16.7 na 1 21.0 17.32 na 200 21.0 19.28 na 201 21.0 20.26 na 102 12.0 26.88 na 103 12.0 27.66 na TR 12.0 28.59 na BR -2.5 41.35 na UG2 -2.5 42.56 na BF2 3.0 40.23 na BF1 -2.5 53.63 na UG7 -2.5 53.68 na TEE -2.5 56.82 na TEST 2.5 54.65 na 20.02 0.05 400 16.7 The maximum velocity is 10.71 and it occurs in the pipe between nodes S1 and 1 Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Final Calculations - Hazen -Williams Wayne Automatic Avalon Lot #6 Page 5 Date 6/7/2019 Hyd. Qa Dia. Fitting Pipe Pt Pt Ref. ..C., or Ftng's Pe Pv `*`**'* Notes Point Qt Pf/Ft Eqv. Ln. Total Pf Pn S1 20.02 0.874 U 4.0 1.000 16.700 K Factor = 4.90 to 150.0 0.0 4.000 -0.433 1 20.02 0.2100 0.0 5.000 1.050 Val = 10.71 0.0 20.02 17.317 K Factor = 4.81 1 20.02 0.874 V 3.0 6.333 17.317 to 150.0 0.0 3.000 0.0 200 20.02 0.2099 0.0 9.333 1.959 Val = 10.71 200 0.0 0.874 V 3.0 1.667 19.276 to 150.0 0.0 3.000 0.0 201 20.02 0.2100 0.0 4.667 0.980 Vel = 10.71 201 0.0 0.874 V 3.0 10.000 20.256 to 150.0 0.0 3.000 3.898 102 20.02 0.2099 0.0 13.000 2.729 Val = 10.71 102 0.0 1.101 0.0 11.333 26.883 to 150.0 0.0 0.0 0.0 103 20.02 0.0682 0.0 11.333 0.773 Val = 6.75 103 0.0 1.101 U 5.0 8.667 27.656 to 150.0 0.0 5.000 0.0 TR 20.02 0.0682 0.0 13.667 0.932 Val = 6.75 TR 0.0 1.101 Zik 0.0 10.000 28.588 to 150.0 0.0 0.0 12.080 ' ' Fixed Loss = 5.8 BR 20.02 0.0681 0.0 10.000 0.681 Val = 6.75 BR 0.0 1.598 3U 21.0 80.000 41.349 to 150.0 V 8.0 29.000 0.0 UG2 20.02 0.0111 0.0 109.000 1.212 Vel = 3.20 UG2 0.0 2.067 E 5.0 6.000 42.561 to 120.0 0.0 5.000 -2.382 BF2 20.02 0.0047 0.0 11.000 0.052 Vel = 1.91 BF2 to BF1 0.0 20.02 2.067 120.0 0.0048 E Zig 5.0 0.0 0.0 6.000 5.000 11.000 40.231 13.342 0.053 * * Fixed Loss = 10.96 Val = 1.91 BF1 0.0 2.067 E 5.0 6.000 53.626 to 120.0 0.0 5.000 0.0 UG1 20.02 0.0048 0.0 11.000 0.053 Val = 1.91 UG1 0.0 1.827 G 0.828 15.000 53.679 to 150.0 T 8.284 9.112 3.000 ` ` Fixed Loss = 3 TEE 20.02 0.0058 0.0 24.112 0.139 Vel = 2.45 TEE 0.0 6.34 2E 46.217 25.000 56.818 to 140.0 0.0 46.217 -2.166 TEST 20.02 0.0 0.0 71.217 0.002 Val = 0.20 0.0 20.02 54.654 K Factor = 2.71 Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 i Automatic Fire Sprinklers, Inc. Hydraulic Calculations Wayne Automatic Fire Sprinklers, Inc. 1500 S. Powerline Rd Unit A Deerfield Beach, Florida 3344 954-917-3030 Job Name Avalon Lot 96 Sheet Number FP-3 Location Ocean Estates Drive —Lot #6 Design Area AREA #2 Contract #95690 Data File Area #2.WXF Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Wayne Automatic Avalon Lot #6 Page 1 Date 6f7/2019 HYDRAULIC CALCULATIONS for Project name: Avalon Location: Ocean Estates Drive —Lot #6 Drawing no: FP-3 Date: 6/7/2019 Design Remote area number: AREA #2 Remote area location: Kitchen Occupancy classification: R-3 Density. .05 - Gpm/SgFt Area of application: 2 Head Desig - SgFt Coverage per sprinkler. 324 - SgFt Type of sprinklers calculated: Reliable (R3516) Semi -Recessed White Pendent No. of sprinklers calculated: 2 In -rack demand: N/A -GPM Hose streams: -GPM Total water required (including hose streams): 34.5 - GPM @ 59.3 -Psi Type of system: Wet (NFPA 13D) Volume of dry or preaction system: N/A - Gal Water supply information Date: 6/5/2019 Location: Ocean Estates Drive & A1A Blvd Source: St. Lucie County Utlities Name of contractor: Wayne Automatic Fire Sprinklers, Inc. Address: 1500 S. Powerline Rd_Unit A Deerfield Beach, Florida 33442 Phone number: 954-917-3030 Name of designer. Michael Crawford Authority having jurisdiction: St. Lucie County Notes: (Include peaking information for gridded systems here.) Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Water Supply Curve C Wayne Automatic Avalon Lot #6 Page 2 Date 6/7/2019 City Water Supply: Demand: C1 - Static Pressure 65 D1 - Elevation 3.681 C2 - Residual Pressure: 25 D2 - System Flow : 34.506 C2 - Residual Flow 780 D2 - S stem Pressure 59.317 Hose IS D3 - System Demand : 34.506 Safety Margin 5.558 150 140 130 p 120 R 110 E 100 S 90 S 80 U 70 R 60 E 50 40 30 20 10 100 200 300 400 500 600 700 800 900 FLOW N^1.85) Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Fittings Used Summary Wayne Automatic Page 3 Avalon Lot #6 Date 6/7/2019 Fitting Legend Abbrev. Name Y 3/1 1% 1'/: 2 2%a 3 3% 4 5 6 8 10 12 14 16 18 20 24 E 90' Standard Elbow 2 2 2 3 4 5 6 7 8 10 12 14 18 22 27 35 40 45 50 61 G Generic Gate Valve 0 0 0 0 0 1 1 1 1 2 2 3 4 5 6 7 8 10 11 13 T 90' Flow Thru Tee 3 4 5 6 8 10 12 15 17 20 25 30 35 50 60 71 81 91 101 121 u. CPVC 90' Elbow Tyco 0 4 5 6 7 9 12 13 0 0 0 0 0 0 0 0 0 0 0 0 V• CPVC Tee Branch Tyco 0 3 5 6 8 10 12 15 0 0 0 0 0 0 0 0 0 0 0 0 Zig Wilkins 375DA Fitting generates a Fixed Loss Based on Flow Zik Wilkins 950XL Fitting generates a Fixed Loss Based on Flow Units Summary Diameter Units Inches Length Units Feet Flow Units US Gallons per Minute Pressure Units Pounds per Square Inch Note: Fitting Legend provides equivalent pipe lengths for fittings types of various diameters. Equivalent lengths shown are standard for actual diameters of Sched 40 pipe and CFactors of 120 except as noted with *. The fittings marked with a * show equivalent lengths values supplied by manufacturers based on specific pipe diameters and CFactors and they require no adjustment. All values for fittings not marked with a * will be adjusted in the calculation for CFactors of other than 120 and diameters other than Sched 40 per NFPA. Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Pressure / Flow Summary - STANDARD Wayne Automatic Avalon Lot #6 Page 4 Date 6/7/2019 Node No. Elevation K-Fact Pt Actual Pn Flow Actual Density Area Press Reg. S2 11.0 4.9 12.0 na 16.97 0.05 324 12.0 S3 10.0 4.9 12.8 na 17.53 0.05 324 12.0 3 12.0 12.76 na 2 12.0 12.34 na 100 12.0 14.02 na 101 12.0 21.58 na 102 12.0 22.17 na 103 12.0 24.29 na TR 12.0 26.84 na BR -2.5 41.92 na UG2 -2.5 45.23 na BF2 3.0 43.0 na BF1 -2.5 57.95 na UG1 -2.5 58.1 na TEE -2.5 61.48 na TEST 2.5 59.32 na The maximum velocity is 18.45 and it occurs in the pipe between nodes 100 and 101 Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Final Calculations - Hazen -Williams Wayne Automatic Avalon Lot #6 Page 5 Date 6/7/2019 Hyd. Oa Dia. Fitting Pipe Pt Pt Ref. "C" or Ftng's Pe Pv **•*' • Notes •'*`** Point Qt Pf/Ft Eqv. Ln. Total Pf Pn S2 16.97 0.874 U 4.0 1.000 12.000 K Factor = 4.90 to 150.0 0.0 4.000 -0.433 2 16.97 0.1546 0.0 5.000 0.773 Vel = 9.08 0.0 16.97 12.340 KFactor= 4.83 S3 17.53 0.874 V 3.0 2.000 12.802 K Factor = 4.90 to 150.0 0.0 3.000 -0.866 3 17.53 0.1642 0.0 5.000 0.821 Vel = 9.37 0.0 17.53 12.757 K Factor = 4.91 3 17.53 0.874 V 3.0 4.667 12.757 to 150.0 0.0 3.000 0.0 100 17.53 0.1641 0.0 7.667 1.258 Val = 9.37 0.0 17.53 14.015 K Factor = 4.68 2 16.97 0.874 0.0 10.833 12.340 to 150.0 0.0 0.0 0.0 100 16.97 0.1546 0.0 10.833 1.675 Vel = 9.08 100 17.54 0.874 V 3.0 10.167 14.015 to 150.0 0.0 3.000 0.0 101 34.51 0.5745 0.0 13.167 7.565 Vel = 18.45 101 0.0 1.101 0.0 3.167 21.580 to 150.0 0.0 0.0 0.0 102 34.51 0.1866 0.0 3.167 0.591 Val = 11.63 102 0.0 1.101 0.0 11.333 22.171 to 150.0 0.0 0.0 0.0 103 34.51 0.1866 0.0 11.333 2.115 Val = 11.63 103 0.0 1.101 U 5.0 8.667 24.286 to 150.0 0.0 5.000 0.0 TR 34.51 0.1867 0.0 13.667 2.551 Vel = 11.63 TR 0.0 1.101 Zik 0.0 10.000 26.837 to 150.0 0.0 0.0 13.216 • Fixed Loss = 6.936 BR 34.51 0.1866 0.0 10.000 1.866 Vel = 11.63 BR 0.0 1.598 3U 21.0 80.000 41.919 to 150.0 V 8.0 29.000 0.0 UG2 34.51 0.0304 0.0 109.000 3.315 Val = 5.52 UG2 0.0 2.067 E 5.0 6.000 45.234 to 120.0 0.0 5.000 -2.382 BF2 34.51 0.0132 0.0 11.000 0.145 Vel = 3.30 BF2 0.0 2.067 E 5.0 6.000 42.997 to 120.0 Zig 0.0 5.000 14.812 * • Fixed Loss = 12.43 BF1 34.51 0.0131 0.0 11.000 0.144 Vel = 3.30 BF1 0.0 2.067 E 5.0 6.000 57.953 to 120.0 0.0 5.000 0.0 UG1 34.51 0.0131 0.0 11.000 0.144 Vel = 3.30 UG1 0.0 1.827 G 0.828 15.000 58.097 to 150.0 T 8.284 9.112 3.000 * Fixed Loss = 3 TEE 34.51 0.0158 0.0 24.112 0.382 Vel = 4.22 Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Final Calculations - Hazen -Williams Wayne Automatic Page 6 Avalon Lot #6 Date 6/7/2019 Hyd. Qa Dia. Fitting Pipe Pt Pt Ref. "G. or Ftng's Pe Pv *"'*** Notes Point Qt Pf/Ft Eqv. Ln. Total Pf Pn TEE 0.0 6.34 2E 46.217 25.000 61.479 to 140.0 0.0 46.217 -2.166 TEST 34.51 0.0001 0.0 71.217 0.004 Vel = 0.35 0.0 34.51 59.317 KFactor= 4.48 Computer Programs by Hydratec Inc. Route I I I Windham N.H. USA 03087 Automatic Fire Sprinklers, Inc. Hydraulic Calculations Wayne Automatic Fire Sprinklers, Inc. 1500 S. Powerline Rd Unit A Deerfield Beach, Florida 3344 954-917-3030 Job Name Avalon Lot #6 Sheet Number FP-3 Location Ocean Estates Drive —Lot #6 Design Area AREA #3 Contract #95690 Data File Area #3.WXF Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Wayne Automatic Page 1 Avalon Lot #6 Date 6/7/2019 HYDRAULIC CALCULATIONS for Project name: Avalon Location: Ocean Estates Drive —Lot #6 Drawing no: FP-3 Date: 6/72019 Design Remote area number. AREA #3 Remote area location: Master Bedroom Occupancy classification: R-3 Density: .05 - Gpm/SgFt Area of application: 2 Head Desig - SgFt Coverage per sprinkler. 256 - SgFt Type of sprinklers calculated: Reliable (R3516) Semi -Recessed White Pendent No. of sprinklers calculated., 2 In -rack demand: NIA -GPM Hose streams: - GPM Total water required (including hose streams): 35.0 - GPM @ 56.0 - Psi Type of system: Wet (NFPA 13D) Volume of dry or preaction system: N/A - Gal Water supply information Date: 6/5/2019 Location: Ocean Estates Drive & A1A Blvd Source: St. Lucie County Utlities Name of contractor. Wayne Automatic Fire Sprinklers, Inc. Address: 1500 S. Powerline Rd —Unit A Deerfield Beach, Florida 33442 Phone number: 954-917-3030 Name of designer: Michael Crawford Authority having jurisdiction: St. Lucie County Notes: (Include peaking information for gridded systems here.) Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Water Supply Curve C Wayne Automatic Page 2 Avalon Lot #6 Date 6/7/2019 City Water Supply: Demand: Cl - Static Pressure 65 D1 - Elevation 3.537 C2 - Residual Pressure: 25 D2 - System Flow : 34.994 C2 - Residual Flow 780 D2 - System Pressure 56.035 Hose ( Demand) D3 - System Demand : 34.994 Safety Margin 8.836 150 140 130 p 120 R 110 E 100 S 90 S 80 U 70 R 60 E 50 40 30 20 10 100 200 300 400 500 600 700 800 900 FLOW( NA1.85) Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Fittings Used Summary Wayne Automatic Avalon Lot #6 Page 3 Date 6/7/2019 Fitting Legend Abbrev. Name '/_ '% i 1'/. 1'/: 2 2% 3 3% 4 5 6 8 10 12 14 16 18 20 24 E 90' Standard Elbow 2 2 2 3 4 5 6 7 8 10 12 14 18 22 27 35 40 45 50 61 G Generic Gate Valve 0 0 0 0 0 1 1 1 1 2 2 3 4 5 6 7 6 10 11 13 T 90' Flow Thru Tee 3 4 5 6 8 10 12 15 17 20 25 30 35 50 60 71 81 91 101 121 u' CPVC 90' Elbow Tyco 0 4 5 6 7 9 12 13 0 0 0 0 0 0 0 0 0 0 0 0 V' CPVC Tee Branch Tyco 0 3 5 6 8 10 12 15 0 0 0 0 0 0 0 0 0 0 0 0 Zig Wilkins 375DA Fitting generates a Fixed Loss Based on Flow Zik Wilkins 950XL Fitting generates a Fixed Loss Based on Flow Units Summary Diameter Units Inches Length Units Feet Flow Units US Gallons per Minute Pressure Units Pounds per Square Inch Note: Fitting Legend provides equivalent pipe lengths for fittings types of various diameters. Equivalent lengths shown are standard for actual diameters of Sched 40 pipe and CFactors of 120 except as noted with *. The fittings marked with a * show equivalent lengths values supplied by manufacturers based on specific pipe diameters and CFactors and they require no adjustment. All values for fittings not marked with a * will be adjusted in the calculation for CFactors of other than 120 and diameters other than Sched 40 per NFPA. Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Pressure / Flow Summary - STANDARD Wayne Automatic Page 4 Avalon Lot #6 Date 6/7/2019 Node Elevation K-Fact Pt Pn Flow Density Area Press No. Actual Actual Reg. S4 10.667 4.4 13.3 na 16.05 0.05 256 13.3 S5 10.0 4.9 14.95 'na 18.95 0.05 256 7.0 4 12.0 14.62 na 5 12.0 15.03 na 103 12.0 20.78 na TR 12.0 23.4 na BR -2.5 38.53 na UG2 -2.5 41.93 na BF2 3.0 39.7 na BF1 -2.5 64.66 na _ UG1 -2.5 54.81 na TEE -2.5 58.2 na TEST 2.5 56.04 na The maximum velocity is 11.79 and it occurs in the pipe between nodes 5 and 103 Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 Final Calculations - Hazen -Williams Wayne Automatic Avalon Lot #6 Page 5 Date 6/7/2019 Hyd. Qa Dia. Fitting Pipe Pt Pt Ref. "C" or Ftng's Pe Pv .... Notes "•"• Point Qt Pf/Ft Eqv. Ln. Total Pf Pn S4 16.05 0.874 21_1 8.0 2.583 13.300 K Factor = 4.40 to 150.0 V 3.0 11.000 -0.577 4 16.05 0.1394 0.0 13.583 1.893 Val = 8.58 0.0 16.05 14.616 K Factor = 4.20 S5 18.95 0.874 V 3.0 2.000 14.952 K Factor = 4.90 to 150.0 0.0 3.000 -0.866 5 18.95 0.1896 0.0 5.000 0.948 Val = 10.13 0.0 18.95 15.034 K Factor= 4.89 4 16.05 0.874 0.0 3.000 14.616 to 150.0 0.0 0.0 0.0 5 16.05 0.1393 0.0 3.000 0.418 Val = 8.58 5 18.94 1.101 V 5.0 25.000 15.034 to 150.0 0.0 5.000 0.0 103 34.99 0.1915 0.0 30.000 5.746 Val = 11.79 103 0.0 1.101 U 5.0 8.667 20.780 to 150.0 0.0 5.000 0.0 TR 34.99 0.1916 0.0 13.667 2.618 VeI = 11.79 TR 0.0 1.101 Zik 0.0 10.000 23.398 to 150.0 0.0 0.0 13.216 ` ` Fixed Loss = 6.936 BR 34.99 0.1915 0.0 10.000 1.915 VeI = 11.79 BR 0.0 1.598 31_1 21.0 80.000 38.529 to 150.0 V 8.0 29.000 0.0 UG2 34.99 0.0312 0.0 109.000 3.402 Val = 5.60 UG2 0.0 2.067 E 5.0 6.000 41.931 to 120.0 0.0 5.000 -2.382 BF2 34.99 0.0135 0.0 11.000 0.148 Val = 3.35 BF2 0.0 2.067 E 5.0 6.000 39.697 to 120.0 Zig 0.0 5.000 14.812 ` ` Fixed Loss = 12.43 BF1 34.99 0.0135 0.0 11.000 0.149 Val = 3.35 BF1 0.0 2.067 E 5.0 6.000 54.658 to 120.0 0.0 5.000 0.0 UG1 34.99 0.0135 0.0 11.000 0.148 VeI = 3.35 UG1. 0.0 1.827 G 0.828 15.000 54.806 to 150.0 T 8.284 9.112 3.000 ` • Fixed Loss = 3 TEE 34.99 0.0163 0.0 24.112 0.392 VeI = 4.28 TEE 0.0 6.34 2E 46.217 25.000 58.198 to 140.0 0.0 46.217 -2.166 TEST 34.99 0.0 0.0 71.217 0.003 VeI = 0.36 0.0 34.99 56.035 K Factor = 4.67 Computer Programs by Hydratec Inc. Route 111 Windham N.H. USA 03087 \V4gWA2Y2NrE Automatic Fire Sprinklers, Inc. PRODUCT DATA SUBMITTALS for Avalon Lot #6 St. Lucie County, FL WAFS JOB #95690 June 7, 2019 CONTENTS 1. Sprinklers 2. Pipe 3. Fittings 4. Hangers 5. Miscellaneous SCANNED St. Lucie Coo* WAYNE AUTOMATIC FIRE SPRINKLERS, INC. 1500 S. Powerline Road Suite A - Deerfield Beach, FL 33442 17 TEL (954) 9-3030 or FAX (954) 917-9424 Bulletin 135 Rev. J i� Model F1 Residential Sprinklers for labld Design Density of .05 gpmfft2 �„ Il�lbah.'1, c��.:RGF I �� . Il�odel 4 Res Slinnklers engineered for the lowest flows to meet the minimum design density of .05 gpm/ftz Types: 1. F1 Res 30 Pendent 2. F1 Res 30 Recessed Pendent/1`2 3. F1 Res 30 Recessed Pendent/FP 4. F1 Res 49 Pendent 5. F1 Res 49 Recessed PendenVF1 6. F1 Res 49 Recessed Pendent/FP 7. F1 Res 58 Pendent 8. F1 Res 58 Recessed Pendent/F1 9. F1 Res 58 Recessed Pendent/FP 10. F1 Res 76 Pendent 11. F1 Res 76 Recessed Pendent/F1 12. F1 Res 76 Recessed PendenVFP 13. F1 Res 30 CCP Pendent 14. F1 Res 49 CCP Pendent 15. F1 Res 58 CCP Pendent 16. F1 Res 76 CCP Pendent 17. F1 Res 44 HSW 18. F1 Res 44 Recessed HSW/F2 19. F1 Res 58 HSW 20. F1 Res 58 HSWX 21. KRes58 HSWX 22. F1 Res 58 HSW Recessed HSW/F2 23. F1 Res 44 SWC (Ov I F1 Res 30, 49,58 & 76 Recessed Pendent / F1 F1 Res 30, 49, 58 & 76 Recessed Pendent/FP J■r F1 Res 30, 49,58 & 76 F1 Res 44 & 58 F1 Res 44 SWC CCP Pendent Recessed HSW/F2 Listings & Approvals 1. Listed by Underwriters Laboratories Inc. and UL Certified for Canada (cULus) 2. NYC MEA 258-93-E Slope Ceiling Approvals: Refer to Bulletin 035 Sprinklers for .10 Density: Refer to Bulletin 176 UL Listing Category Residential Automatic Sprinkler UL Guide Number VKKW Patents US Patent No. 6,516,893 applies to the Model F1 Res 49 & 58 Pendent Sprinklers US Patent No. 7,353,882 applies to Model F1 Res 44 & 58 HSW Sprinklers US Patent No. 7,784,555 applies to Model F1 Res 44 SWC Sprinklers Product Description Model F1 Res Pendent sprinklers (Figs. 1, 2, 3, & 4) are fast response sprinklers combining excellent durability, high sensitiv- ity glass -bulb and low profile decorative design. The F1 Res Horizontal Sidewall sprinklers (Figs. 5, 6 & 7) are equally attrac- tive when above ceiling piping cannot be used. The 3mm glass -bulb pendent sprinklers permit the efficient use of residential water supplies for sprinkler coverage in residential fire protection design. The low flow F1 Res sprinklers are specially engineered for fast thermal response to meet the sensitive fire protection applica- tion needs of the latest residential market standards (UL 1626 Standard). Upon fire conditions, rising heat causes a sprinklers heat -sensitive element, glass bulb or link to actuate, releasing the waterway for water flow onto the deflector, evenly distributing the discharged water to control a fire. Technical Data: • Thermal Sensor: Soldered Element (Link) or Nominal 3mm glass -bulb • Sprinkler Frame : Brass Casting • Sprinklers' Pressure Rating : 175 psi Factory Hydrostatically Tested to 500 psi • Thread Size: 1/2" NPT (R1/2) • K-Factor: 3.0 (Actual) - F1 Res 30 Pendent Sprinkler 4.9 (Actual) - F1 Res 49 Pendent Sprinkler 5.8 (Actual) - F1 Res 58 Pendent & HSW Sprinkler 7.6 (Actual) - F1 Res 76 Pendent Sprinkler 4.4 (Actual) - F1 Res 44 HSW Sprinkler • Density: Minimum 0.05 gpm/ft2 The Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523 m c CO Application Model F1 Res Sprinklers are used for Residential Fire Pro- tection according to UL 1626 Standard*., Be sure that ori- fice size, temperature rating, deflector style and sprinkler type are in accordance with the latest published standards of The National Fire Protection Association or the approving authority having jurisdiction. Installation Models F1 Res sprinklers are to be installed as shown. Model F1, F2 and FP Escutcheons, illustrated herewith, are the only recessed escutcheons to be used with Model F1 Res sprinklers. Use of any other recessed escutcheon will void all approvals and warranties. For installing Model F1 Res Pendent sprinklers use only the Model D sprinkler Wrench; for installing Models F1 Res Recessed Pendent, CCP & SWC sprinklers use only the Model GFR2 sprinkler moaei rt Res 3u, 49, 5s & 75 Pende wrench; for installing Model F1 Res Recessed HSW sprin- klers use only the Model GFR2 Sprinkler Wrench. Use of wrenches other than those specified may damage these sprinklers. Install F1 Res 44 with a ceiling to deflector dis- tance of 4" - 12". Flow arrow on deflector must point away from near wall and "Top" marking must face ceiling. Escutcheon*, F1 or F2, Data: Adjustment "A" Face of fitting Type Inch (mm) Inch (mm) to ceiling Inch mm F1 3/4(19.0) Min.-'14" (19.1) 3/16-15/16 Max: 11/2" 38.1 (4.7 - 24.0 F2 1/2(12.7) Min: 151%"(23.8) '/18-11h6 Max: 1112" 38.1 (4.7 - 17.4 Note: Escutcheons Ft or F2 may be used with Model Ft Res 49, 58 & 76 Recessed Pendent Sprinkler • Model F1 Res 30 Recessed Pendent/ F2 nt • Model F1 Res 49, 58 & 76 Recessed Pendent / F1 escutcheon, 3/4" (19mm) adjustment N+-1 —T— ,,,mom• I 1N sn•-��n• m mm<°0 I I rm.y a• •ssma I 1[ia�w�j Fig. 2 Technical Data: F1 Res 30 Pendent and Recessed Pendent (SIN R3511) Thread Nominal Orifice Max. Sprinkler Max. Actual Sprinkler Size Inch (mm) Pressure Tem . Retina Ambient Temp. K Length °F °C °F °C Ds! bar Factor Inch mm ''A" NPT R'/z 21/," (8.2) 175 (12) 155 175 68 79 100 38 3.0 2.25 (57) Ordinary Temp. Rating Intermediate Temp. Rating Top of Deflector Minimum Max Coverage area May -Spacing 155°F/680C 1750F/79°C to Ceiling Spacing Flow Pressure Flow Pressure Ft x Ft (m x m) Ft (m) GPM Umin PSI bar GPM Umin PSI bar Inch (mm) Ft (m) 12 x 12 (3,6 x 3,6) 12(3,6) 8(30.3) 7.0 (0,48) 8(30,3) 7.0 (0,48) 1 to 4 (25 to 100); %2 recessed using 8 (2,4) 14 x 14 (4,3 x 4,3) 14(4.3) 10 (37,8) 11 (0,76) 10 (37,8) 11 (0,76) 12 escutcheon For Ceiling types refer to NFPA 13, 13R or 13D 2. Technical Data: F1 Res 49 Pendent and Recessed Pendent (SIN R3516) Max Sprinkler Max Actual Sprinkler Thread Nominal Orifice Pressure Tem . Ratilno Ambient Tem . K Length Size Inch (mm) i bar Factor Inch mm °F °C °F °C 'h" NPT R/2 7/16" (11) 175 (12) 155 175 68 79 100 150 36 fifi 4.9 2.25 (57) Max Coverage area Ft x Ft (m x m) Max Spacing Ft (m) Ordinary Temp. Rating 1550F/68°C Intermediate Temp. Rating 175'F/79°C Top of Deflector to Ceiling Inch (mm) Minimum Spacing Ft (m) Flow GPM Umin Pressure PSI bar Flow GPM Umin Pressure PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 13 (49) 7,0 (0,48) 13 (49) 7.0 (0,48) 1 to 4 (25 to 100): %2(13)recessed using F2 escutcheon, 3/4 (19) recessed using F1 escutcheon 8(2,4) 14 x 14 (4,3 x 4,3) 14(4,3) 13 (49) 7.0 (0,48) 13 (49) 7.0 (0,48) 16 x 16 (4,9 x 4,9) 16(4,9) 13 (49) 7.0 (0,48) 13 (49) 7.0 (0,48) 18 x 18 (5,5 x 5,5) 18(5.5) 17 (64,3) 12 (0,83) 17 (64,3) 12 (0,83) 20 x 20(6,1 x6,1) 20(6,1) 20(75,7) 16.7(1,14) 20(75,7) 1 16,7(1,14) For Ceiling types refer to NFPA 13, 13R or 13D Ordinary Temp. Rating Intermediate Temp. Rating Top of Deflector to Minimum Max Covemge area Max. Spacing 155°F/680C 175017/790C Ceiling Spacing Flow Pressure Flow Pressure Ft x Ft (m x m) Ft (m) Inch (mm) Ft (m) GPM (Umin) PSI bar GPM (Umin) PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 15 (57) 9.4 (0,65) 15 (57) 9.4 (0,65) 4 to 8 (100 to 203); %z(13)recessed 14 x 14 (4,3 x 4,3) 14(4.3) 16 (60,5) 10.6 (0,73) 16 (60,5) 10.6 (0,73) 16 x 16 (4,9 x 4,9) 16(4.9) 17 (64,3) 12.0 (0,83) 17 (64,3) 12.0 (0,83) using F2 escutcheon, 3/4 (19) recessed 8(2,4) 18 x 18 (5,5 x 5,5) 18(5,5) 19 (72) 15.0 (1,0) 19 (72) 15.0 (1,0) using Ft escutcheon 20x 20(6,1 x6, 1) 20(6,1) 22(83,2) 20.2(1,4) 22(83,2) 1 20.2(1,4) *Note: The Ft Res 49 pendent and recessed pendent residential sprinklers can be installed per NFPA 13, NFPA 13R and NFPA 13D in beamed ceilings meeting the following criteria: 1. Maximum beam depth = 7" (178mm) 2. Beam spacing at or greater than 7.5 ft. (2.3m) on center. Technical Data: F1 Res 58 Pendent and Recessed Pendent (SIN R3513) Thread Nominal Orifice Max Sprinkler Max Actual Sprinkler Size Inch (mm) pressure Temp. RatingAmbient Tem . K Factor Length °F °C °F °C i (bar) Inch mm 'h" NPT +�" (13) 175 (12) 155 68 100 38 5.8 2.25 (57) RY2 175 79 150 66 Ordinary Temp. Rating Intermediate Temp. Rating Top of Deflector to Minimum Max Coverage area Max Spacing 155°F/68°C 1750F/79°C Ceiling Spacing Flow Pressure Flow Pressure Ft x Ft (m x m) Ft (m) Inch (mm) Ft (m) GPM Umin PSI bar GPM Umin PSI bar (Far 12 x 12 (3,6 x 3,6) 12(3.6) 16 (61) 7.6 (0,53) 16 (61) 1 to 4 (25 to 100): '/2 (13) recessed 14 x 14 (4,3 x 4,3) 14(4,3) 16 (61) 7.6 (0,53) 16 (61) 7.6 (0,53) 16 x 16 (4,9 x 4,9) 16(4.9) 16 (61) 7.6 (0,53) 16 (61) 7.6 (0,53) using F2 escutcheon, '/4 (19) recessed 8(2,4) 18 x 18 (5,5 x 5,5) 18(5.5) 19 (72) 10.8 (0,75) 19 (72) 10.8 (0,75) using Ft escutcheon 20x 20(6,1 x6, 1) 20(6,1) 22(83,3) 14.4(1,0) 22(83,3) 14.4(1,0) For Ceiling types refer to NFPA 13, 13R or 13D 9 Technical Data: F1 Res 76 Pendent and Recessed Pendent (SIN R7618) Thread Nominal Orifice Max. Sprinkler Max K Sprinkler Size Inch (mm) Pressure Temp. a ng Amblent Tem Factor Length °F °C °F °C psi bar Inch mm 3/4° NPT n/u° (13.5) 175 (12) 155 68 100 36 7.6 2.25 (57) R%z 175 79 150 66 Ordinary Temp. Rating Intermediate Temp. Rating Max Coverage area Max Spacing 155°F/680C 175°F/79'C Top of Deflector to Minimum Ft x Ft (m x m) Ft (m) Ceiling Spacing Flow Pressure Flow Pressure GPM Umin PSI bar GPM Umin PSI bar Inch(mm) Ft(m) 12 x 12 (3,6 x 3,6) 12(3.6) 21 (79,5) 7.6 (0,53) 21 (79,5) 7.6 (0,53) 1 to 4 (25 to 100); %2(13)recessed 14 x 14 (4,3 x 4,3) 14(4.3) 21 (79,5) 7.6 (0,53) 21 (79,5) 7.6 (0,53) 16 x 16 (4,9 x 4,9) 16(4.9) 21 (79,5) 7.6 (0,53) 21 (79,5) 1.6 (0,53) using F2 escutcheon, 3/4 (19) recessed 8(2.4) 18 x 18 (5,5 x 5,5) 18(5,5) 21 (79,5) 7.6 (0,53) 21 (79,5) 7.6 (0,53) using F1 escutcheon 20 x 20(6,1 x6,1) 20(6,1) 23(87,1) 9.2(0,63) 23(87,1) 9.2(0,63) For Ceiling types refer to NFPA 13. 13R or 13D Model F1 Res 30, 49, 58 & 76 CCP Pendent Model F1 Res 30, 49, 58 & 76 Recessed Pendent/FP 2 5/8- [66.2mm] VA 2 5/15- DA HOLE IN CEIUNO [56.7 m] CUP - �- j 1.112' REDUCER CUP j CE UNC 11/4' J1.Smm] MAY. FACE OF 1 NNO TO OF CU UNC 0/MENSION A' COV ADJUSNAENr I HEIGHT I J 5/16- DLL 135F004D [84.1mm] F1 RES 30, 49, 58 & 76 CCP PEND. Fig. 3 Note: The 171 Res 76 will use a 1" x 3/4" reducer. 4. FP push-on/thread-off escutcheon Flg. 4 Technical Data: F1 Res 30 CCP Pendent and Recessed Pendent/FP (SIN R3511) Nominal Max. I CCP Assembly Max. K Sprinkler Thread Orifice Pressure Temp. Ratin AmbientTem Length Size inch mm si bar Factor Inch mm "F °C °F eC '/z NPT 21/6." (8.2) 175 (12) 135 57 100 38 3.0 2.25 (57) Ordinary Temp. Rating Top of Deflector Minimum Max. Coverage area Max. Spacing 155°F/68°C to Ceiling Spacing Flow I Pressure Ft x Ft (m x m) Ft (m) Inch (mm) Ft (m) GPM in PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 8(30.3) 7.0 (0,48) 1 to 4 (25 to 100); Yz (13mm) recessed 8(2.4) 14 x 14 (4,3 x 4,3) 14(4,3) 11 (37,8) 13.4 (0,92) using FP escutcheon For Ceiling types refer to NFPA 13, 13R or 13D Technical Data: F1 Res 49 CCP Pendent and Recessed Pendent(FP (SIN 3516) Nominal Max CCP Max Sprinkler Assembly Thread Orifice Pressure Ambient K Length Temp. Size Inch Psl (bar) Temp. Factor Ratio Inch (mm) °F °C °F °C (mm) W NPT 7/4' (11) 175 (12) 135 57 100 38 4.9 2.25 (57) R'lh Max Coverage Ordinary Temp. Rating Top of Deflector to Minimum area Max. Spacing 155°F/68°C Ceiling Spacing Flow Pressure Ft x Ft (m x m) Ft (m) Inch (mm) Ft (m) GPM Umin PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 13 (49) 7.0 (0,48) 1 to 4 (25 to 100); 14 x 14 (4,3 x 4,3) 14(4,3) 13 (49) 7.0 (0,48) 16 x 16 (4,9 x 4,9) 16(4.9) 14 (53) 8.2 (0,56) '/i (13) recessed using FP escutcheon 8(2.4) 18 x 18 (5,5 x 5,5) 18(5.5) 18 (68,1) 13.5 (0,93) 20x 20(6,1 x6, 1) 20(6,1) 20(75,7) 16.7(1,14) CCP Options Data: "A„ "B„ Cover Adjustment CCPHeight Inch mm Inch mm 1/212.7 11,6 24) 5/16(7.9) 31. (19) FP Data "A": A FP Position Inch mm Max. Recessed 7/,6 11 Min. Recessed 15/,6 24) Note: Sprinklers shown in Fig. 3 and Fig. 4 are not suitable for installation in ceilings which have positive pressure in the space above. For Ceiling types refer to NFPA 13, 13R or 13D Technical Data: F1 Res 58 CCP Pendent and Recessed Pendent(FP (SIN R3513) Nominal Max. CCP Assembly Max K Sprinkler Thread Size Orifice Pressure Tern Rating AmbientTem . Factor Length °F ^C ^F eC Inch (mm) psi bar Inch mm Yz" NPT ,/z" (13) 175 (12) 135 57 100 38 5.8 2.25 (57) R'/z Max Coverage Max Spacing Ordinary Temp. Rating 155°F/68°C Top of Deflector to Minimum area Ft (m) Ceiling Spacing Flow Pressure Ft x Ft (m x m) GPM Umin PSI(bar)Inch (mm) Ft (m) 12 x 12 (3,6 x 3,6) 12(3.6) 16 (61) 7.6 (0,53) 1 to 4 (25 to 100); 14 x 14 (4,3 x 4,3) 14(4,3) 16 (61) 7.6 (0,53) 16 x 16 (4,9 x 4,9) 16(4.9) 16 (61) 7.6 (0,53) '/2 (13) recessed using FP escutcheon 8(2,4) 18 x 18 (5,5 x 5,5) 18(5,5) 19 (72) 10.8 (0;75) 20x 20(6,1 x6,1) 20(6,1) 22(83,3) 14.4(1,0) For Ceiling types refer to NFPA 13, 13R or 13D 5. Technical Data: F1 Res 76 CCP Pendent and Recessed Pendent/FP (SIN R7618) Thread Nominal Max. CCP Assembly Max. K Sprinkler Size Orifice Pressure Tem .Ratan Ambient Tem . Factor Length °F °C °F °C Inch (mm) psi (bar) Inch (mm) 3/<" NPT R /a) n/u" (13.5) 175 (12) 135 57 11,50(o) 38 66 7.6 2.25 (57) Max. Coverage Ordinary Temp. Rating Top of Deflector to Minimum area Max. Spacing 155°F/68°C Ceiling Spacing Flow Pressure Ft x Ft (m x m) Ft (m) (mm) Ft (m) GPM Umin PSI(bar)Inch 12 x 12 (3,6 x 3,6) 12(3.6) 21 (79,5) 7.6 (0,53) 1 to 4 (25 to 100); 14 x 14 (4,3 x 4,3) 14(4.3) 21 (79,5) 7.6 (0,53) 16 x 16 (4,9 x 4,9) 16(4.9) 21 (79,5) 7.6 (0,53) 112 (13) recessed using escutcheon FP 8(2.4) 18 x 18 (5,5 x 5,5) 18(5.5) 22 (83,3) 8.4 (0,58) 20 x 20(6,1 x6, 1) 20(6,1) 25(94,6) 1 10.8(0,74) For Ceiling types refer to NFPA 13, 13H or 13D FACE OF FITRNG TO WALL DIMENSION 1 114- MIN. 2 1/4- HOLE DA. (J I.Bmm] A (SL2mm] I - 1�8 CEILING TO (J.2mm] DEFLECTOR I - X 1/2" REDUCER DIMENSION 1 15116" DA 2 21/32- DMA �I� m [72.2mm] L— �J 11I1 1 TURN COLLAR UNR RGHr NST SPRINKLER MENCH BOSS 11YL06-R 1AADJUSTMENT F1 RES 58 & 44 HSW/F2 Fig. 5 Technical Data: F1 Res 44 HSW & HSW/F2 (SIN R3531) Model F1 Res 44 & 58 Recessed HSW/F2 Thread Nominal Max Sprinkler Max Ambient K Sprinkler Size Orifice Pressure Temp. Rating Temp. Factor Length Inch (mm) mm psi (bar) Inch (mm) °F °C ,F °C W NPT 3/e" (10) 175 (12) 155 68 100 38 4.4 2.45 (62) (RYz) 175 79 150 66 1.1 F2 escutcheon, 112" (13mm) adjustment Escutcheon, F2, Data: Face T Type Adjustment Inch (mm) oof Fitting ll Inch (mm) (4.7 - 17.4) Max. Coverage area Ft x Ft (m x m) Max. Spacing Ft (m) Ordinary Temp. Rating 155°F/66°C Intermediate Temp. Rating 175°F/79°C Top of Deflector to Ceiling Inch(mm) Minimum Spacing Ft (m) Flow GPM Umin Pressure PSI bar Flow GPM Umin Pressure PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 12 (45,4) 7.5 (0,52) 12 (45,4) 7.5 (0,52) 4 to 6 (100 to 152); 'h (13) recessed using F2 escutcheon 8(2,4) 14 x 14 (4,3 x 4,3) 14(4,3) 14 (53,0) 10.2 (0,71) 14 (53,0) 10.2 (0,71) 16 x 16 (4,9 x 4,9) 16(4,9) 16 (60,6) 13.3 (0,92) 16 (60,6) 13.3 (0,92) 16 x 18 (4,9 x 5,5) 16(4,9) 18 (68,1) 16.8 (0,53) 18 (68,1) 16.8 (0,53) 18 x 18 (5,5 x 5,5) 18(5,5) 19 (72,0) 18.7 (1,29) 19 (72,0) 18.7 (1,29) 16 x 20(4,9 x 6, 1) 16(4,9) 23(87,1) 27.4(1,89) 23(87,1) 27.4(1,89) 12 x 12 (3,6 x 3,6) 12(3.6) 14 (53,0) 10.2 (0,71) 14 (53,0) 10.2 (0,71) 6 to 12 (152 to 305); 'h (13) recessed using F2 escutcheon 14 x 14 (4,3 x 4,3) 14(4.3) 16 (60,6) 13.3 (0,92) 16 (60,6) 13.3 (0,92) 16 x 16 (4,9 x 4,9) 16(4.9) 17 (64,4) 15.0 (1,04) 17 (64,4) 15.0 (1,04) 16 x 18 (4,9 x 5,5) 16(4.9) 20 (75,7) 20.7 (1,43) 20 (75,7) 20.7 (1,43) 16 x20(4,9 x 6,1) 16(4,9) 23(87,1) 27.4(1,89) 23(87,1) 27.4(1,89) For Ceiling types refer to NFPA 13, 13R or 13D Nominal Max Sprinkler Max. Sprinkler Thread Orifice Pressure Temp. Rating Ambient K Length Size Inch psi(bar) Temp. Factor Inch(mm) °F I °C °F °C (mm 'h" NPT 1/2" (13) 175 (12) 155 68 100 38 5.8 2.45 (62) R/z 175 79 1, 66 :scutcheon, F2, Data: TYPe Adjustment Fare owaolFitting Inch (mm) Inch (mm) is- 16 (4.7 - 17.4) Max Coverage area Ft x Ft (m x m) Max. Spacing Ft (m) Ordinary Temp. Rating 155°F/66°C Intermediate Temp. Rating 175°F/79°C Top oCeilin Deflector to Ceiling Inch(mm) Minimum Spacing Ft (m) Flow GPM Umin Pressure PSI bar Flow GPM Umin Pressure PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 16 (60,6) 7.6 (0,53) 16 (60,6) 7.6 (0,53) 4 to 6 (100 to 152); Y2 (13) recessed using F2 escutcheon 8(2,4) 14 x 14 (4,3 x 4,3) 14(4.3) 18 (68,2) 9.7 (0,69) 18 (68,2) 9.7 (0,69) 16 x 16 (4,9 x 4,9) 16(4.9) 21 (79,5) 13.2 (0,91) 21 (79,5) 13.2(0, 16 x 18 (4,9 x 5,5) 16(4.9) 25 (94,7) 18.6 (1,28) 25 (94,7) 18.6 (1,28) 16 x 20 (4,9 x 6,1) 16(4,9) 29 (109,8) 25.0 (1,73) 29 (109,8) 25.0 (1,73) 12 x 12 (3,6 x 3,6) 12(3,6) 22 (83,3) 14.4 (1,0) 22 (83,3) 14.4 (1,0) 6 to 12 (152 to 305); 'h (13) recessed using F2 escutcheon 14 x 14 (4,3 x 4,3) 14(4.3) 22 (83,3) 14.4 (1,0) 22 (83,3) 14.4 (1,0) 16 x 16 (4,9 x 4,9) 16(4.9) 26 (98,4) 20.1 (1,39) 26 (98,4) 20.1 (1,39) 16 x 18 (4,9 x 5,5) 16(4.9) 31 (117,4) 28.6 (1,97) 31 (117,4) 28.6 (1,97) For Ceiling types refer to NFPA 13, 13R or 13D 7. Model F1 Res 44 SWC N 12' [I6Lfiam, r I r/r• lJxJsmm/ �+�+�w� Jw.m„m( rm.. a n, r� ro Pon Wm Haul av firnu¢ rax N YM6r 4xlR AyWr AfNASr ryNL Remnmen✓al ,1 -••, rurav muarz wim •' � 1� Mi/r A64Nsr 5FRW%(ER I:r/Jz- Inrmr +I r/z•pzmmml Ae'Y. -e 171 RES 44 SWC Fig. 6 Technical Data: F1 Res 44 SWC (SIN R35311 Nominal Max. Cover Max. Sprinkler Thread Orifice Pressure Temp. Ambient K Length Size Inch(mm) psi (bar) Ratin Temp. Factor Inch(mm) 'F ,C ,F ,C '/2' NPT R%z 3/e° (10) 175 (12) 135 57 100 38 4.4 2.45 (62) Max. Coverage area Ft x Ft (m x m) Max. Spacing Ft (m) Ordinary Temp. Rating 155°F/680C Top of Deflector to Ceiling Inch (mm) Minimum Spacing Ft (m) Flow GPM Umin Pressure PSI bar 12 x 12 (3,6 x 3,6) 12(3,6) 13 (49,2) 8.7 (0,60) 4 to 6 (100 to 152); r/I (13) recessed using F2 escutcheon 8(2,4) 14 x 14 (4,3 x 4,3) 14(4,3) 14 (53,0) 10.2 (0,71) 16 x 16 (4,9 x 4,9) 16(4,9) 17 (64,3) 15.0 (1,1) 16x 18(4,9 x5,5) 16(4,9) 19(71,8) 18.7(1,13) 16x 20(4,9 x 6, 1) 16(4,9) 23(87,1) 27.4(1,89) 12 x 12 (3,6 x 3,6) 12(3,6) 14 (52,9) 10.2 (0,71) 6 to 12 (152 to 305); Yz(13)recessed using F2 escutcheon 14 x 14 (4,3 x 4,3) 14(4.3) 15 (56,7) 11.7 (0,81) 16 x 16 (4,9 x 4,9) 16(4,9) 18 (68,1) 16.8 (1,16) 16 x 18 (4,9 x 5,5) 16(4,9) 20 (75,6) 20.7 (1,43) For Ceiling types refer to NFPA 13, 13R or 13D Technical Data: F1 Res 58 HSWX (SIN RA3533) Thread Nominal Max Sprinkler Max Ambient K Sprinkler Sprinkler Size Orifice Pressure Temp. Rating Temp. Factor Length Identification Inch (mm) Pat (bar) Inch (mm) Number (SIN) °F °C °F °C Bulb 11" NPT (Rh) lb- (13) 175 (12) 155 175 68 79 100 150 38 66 5.8 2.45 (62) RA3533 Max Coverage area Ft x Ft (m x m) Max Spacing Ft (m) Ordinary Temp. Rating 155'FM'C Intermediate Temp. Rating 175'Fl79°C Top of Deflector to Ceiling inch (mm) Minimum Spacing Ft (m) Flow GPM Umin Pressure PSI bar Flow GPM Umin Pressure PSI bar 18 x 20(5,5 x6,1) 18(5,5) 30(114) 26.8(1,85) 30(114) 26.8(1,85) 4 to 6 (100 to 152); Yz (13) recessed using F2 escutcheon 8(2.4) 20 x 20(6,1 x6,1) 20(6,1) 30(114) 26.8(1,85) 30(114) 26.8(1,85) 16 x 22 (4,9 x 7,3) 16(4,9) 33 (125) 32.4 (2,23) 33 (125) 32.4 (2,23) 16 x 24 (4,9 x 7,3) 16(4,9) 38 (144) 42.9 (2,96) 38 (144) 42.9 (2,96) 14 x 26 (4,3 x 7,9) 14(4,3) 42 (160) 52.4 (3,75) 42 (160) 52.4 (3,75) 18 x 20 (5,5 x 6,1) 18(5.5) 35 (133) 36.4 (2,5) 35 (133) 36.4 (2,5) 6 to 12 (152 to 305); 'h (13) recessed using F2 escutcheon 16 x 22 (4,9 x 6,7) 16(4,9) 38 (144) 42.9 (2,96) 38 (144) 42.9 (2,96) 16 x 24 (4,9 x 7,3) 16(4.9) 42 (160) 52.4 (3,6) 42 (160) 52.4 (3,6) 14 x 26 (4,3 x 7,9) 14(4,3) 46 (174) 62.9 (4,34) 46 (174) 62.9 (4,34) For Ceiling types refer to NFPA 13, 13R or 13D FACE OF FITRNC TO WALL DIMENSION i II/I D" MIN. (J I. mm] 2 iHOLE OlA t. N (57.2mm] [57 CENNC TO (S2mm] OEfZECTOR I - N 1/2- REDUCER it DIMENSION it - - (49.2mm] 2 27/J2" Dk. i [72.2mm] TURN COLLAR UNTIL SPRINKLER \YL WRENCH BOSS 1/2' [IJmm] IesTcoe ADJUSTMENT F1 RES 58 HSWX Fig. 7 91 Technical Data: KRes58 HSWX (RA3593) Thread Nominal Max. Ambient Max. K Sprinkler Sprinkler Size Orifice Pressure Tem . Factor Length Ident'rfipUon Inch (mm) psi (bar) Inch (mm) Number (SIN) ,F Link I RNPT 1/2" (13) 175 (12) 100 38 5,8 2.45 (62) RA3593 Ordinary Temp. Rating Top of Deflector to Minimum Max Coverage area Max. Spacing 165°F/74°C Ceiling Spacing Flow Pressure Ft x Ft (m x m) Ft (m) Inch (mm) Ft (m) GPM Umin PSI bar 18 x 20 (5,5 x 6,1) 18(5.5) 29 (109) 25 (1,72) 4 to 6 (100 to 152); 20 x 20(6,1 x6,1) 20(6,1) 30(114) 26.8(1,85) 16 x 22 (4,9 x 7,3) 16(4,9) 33 (125) 32.4 (2,23) '/z (13) recessed using F2 escutcheon 16 x 24 (4,9 x 7,3) 16(4.9) 38 (144) 42.9 (2,96) 8(2,4) 14 x 26 (4,3 x 7,9) 14(4.3) 42 (160) 52.4 (3,75) 18 x 20 (5,5 x 6,1) 18(5.5) 35 (133) 36.4 (2,5) 6 to 12 (152 to 305); 11 (13) Recessed 16 x 22 (4,9 x 6,7) 16(4.9) 38 (144) 42.9 (2,96) 16 x 24 (4,9 x 7,3) 16(4.9) 42 (160) 52.4 (3,6) using F2 escutcheon 14 x 26 (4,3 x 7,9) 14(4.3) 46 (174) 62.9 (4,34) For Ceiling types refer to NFPA 13, 13R or 13D Maintenance Model F1 Res 30, 49, F1 Res 58, F1 Res 76 and F1 Res 44 Sprinklers should be inspected quarterly, and the sprinkler system maintained in accordance with NFPA 25, 13, 13D, and 13R. Do not clean sprinkler with soap and water, Ammonia or any other cleaning fluids. Remove dust by using a soft brush or gentle vacuuming. Remove any sprinkler which has been painted (other than factory applied) or damaged in any way. A stock of spare sprin- klers should be maintained to allow quick replacement of damaged or operated sprinklers. Prior to installation, sprinklers should remain in the original cartons and pack- aging until used. This will minimize the potential for dam- age to sprinklers that could cause improper operation or non -operation. Model F1 Res 30, 49 & 58 Pendent Sprinkler Specifications Sprinklers shall be [cULus Listed] [New York City MEA Approved (258-93-E)] low flow residential pendent sprin- klers engineered to provide a minimum design density of 0.05 gpm/ftz over the listed coverage area. Listed flows as specified by the manufacturer's technical data sheets are to be used. Residential sprinklers shall be installed in conformance with the manufacturer's installation guide- lines and the applicable installation standard. Where pendent residential sprinklers are installed under sloped ceilings having a pitch from [4/12] to [8/12], the sprinklers 10. shall be listed for such use. Deflector -to -ceiling distance listing shall be 1" to 8" maximum. Sprinkler frame and deflector shall be of bronze frame construction having a 1/2" NPT thread. Water seal assembly shall consist of a Teflon -coated Belleville spring washer with top -loaded extruded or cold head cup with 3 mm glass bulb con- taining no plastic parts, and having a temperature rating of [155°F (68°C)] [175°F (79°C)]. Sprinklers shall have a nominal K-factor of 3.0, 4.9 and 5.8. Standard finish: [Bronze] [Chrome -plated] [White Polyester] [Special fin- ish— specify]. Residential pendent sprinklers shall be Re- liable Model F1 Res 30, 49 & 58, SIN R3511, R3516 & R3513 (Bulletin 135). Model F1 Res 49 & 58 Recessed Pendent/171, Model F1 Res 30, 49 & 58 Recessed Pendent/ F2, Model F1 Res 30, 49 & 58 Recessed Pendent/ FP Sprinklers shall be [cULus Listed] [New York City MEA Approved (258-93-E)] low flow residential recessed pen- dent sprinklers engineered to provide a minimum design density of 0.05 gpm/ftz over the listed coverage area. Listed flows as specified by the manufacturer's technical data sheets are to be used. Residential sprinklers shall be installed in conformance with the manufacturer's instal- lation guidelines and the applicable installation standard, Where pendent residential sprinklers are installed under sloped ceilings having a pitch from [4/12] to [8/12], the sprinklers shall be listed for such use. Deflector -to -ceil- ing distance listing shall be 1" to 8" maximum. Sprinkler frame and deflector shall be of bronze frame construction having a 1/2" NPT thread. Water seal assembly shall con- sist of a Teflon -coated Belleville spring washer with top - loaded extruded or cold head cup with 3 mm glass bulb containing no plastic parts, and having a temperature rating of [155°F (680C)] [175°F (79°C)]. Sprinklers shall have a nominal K-factor of 3.0, 4.9 & 5.8. Standard fin- ish: [Bronze] [Chrome -plated] [White Polyester] [Special finish— specify]. Recessed escutcheon assembly shall be a steel, two-piece escutcheon [with 1/2" adjustment (Model F2)] [with 3/4" adjustment (Model F1)] [of push -on and thread off design with 1/2" adjustment (Model FP)]. Standard finish shall be [brass][bright chrome] [white painted]. Residential recessed pendent sprinklers shall be Reliable [Model F1 Res 30, 49 & 58 Recessed Pen- denUF11 [Model F1 Res 30, 49 & 58 Recessed Pendent/ F2] [Model F1 Res 30, 49 & 58 Recessed Pendent/FP] SIN R3511, R3516 & R3513 (Bulletin 135). Model F1 Res 30, 49 & 58 CCP Pendent (Con- cealed) Sprinklers shall be [cULus Listed] [New York City MEA Approved (258-93-E)] low flow residential concealed sprinklers engineered to provide a minimum design den- sity of 0.05 gpm/ftz over the listed coverage area. Listed flows as specified by the manufacturer's technical data sheets are to be used. Residential sprinklers shall be in- stalled in conformance with the manufacturer's installa- tion guidelines and the applicable installation standard. Where pendent residential sprinklers are installed under sloped ceilings having a pitch from [4/12] to [8/12], the sprinklers shall be listed for such use. Sprinkler frame and deflector shall be of bronze frame construction having a 1/2" NPT thread. Water seal assembly shall consist of a Teflon -coated Belleville spring washer with top -loaded extruded or cold head cup with 3 mm glass bulb contain- ing no plastic parts, and having a temperature rating of 155°F (68°C). Cover plate assembly shall consist of a brass cover plate and copper alloy retainer flange. Meth- od of attaching the cover plate to the sprinkler cup shall be a push -on and thread -off design allowing a'/2" cover plate adjustment. Cover plate temperature rating shall be 135°F (57°C). A plastic protective cap shall be provided and factory installed inside the sprinkler cup to protect the sprinkler from damage, which could occur during construction before the cover plate is installed. Standard cover plate finish: [White] [Custom Color— specify]. ]. Concealed pendent sprinklers shall be Reliable Model F1 Res 30, 49 & 58 CCP, SIN R3511, R3516 & R3513 (Bul- letin 135). Model F1 Res 44, F1 Res 58 Horizontal Side - wall, F1 Res 58 HSWX & KRes58 HSWX Resi- dential Sprinkler Specifications Sprinklers shall be [cULus Listed] low flow residential horizontal sidewall sprinklers engineered to provide a minimum design density of 0.05 gpm/ft2 over the listed coverage area. Listed flows as specified by the manu- facturer's technical data sheets are to be used. Residen- tial sprinklers shall be installed in conformance with the manufacturer's installation guidelines and the applicable installation standard. Where horizontal sidewall residen- tial sprinklers are installed under sloped ceilings having a pitch from [4/12] to [8/12], the sprinklers shall be listed for such use. Sprinkler frame and deflector shall be of bronze frame construction having a 1/2" NPT thread. Water seal assembly shall consist of a Teflon -coated Belleville spring washer with top -loaded extruded or cold head cup with 3 mm glass bulb containing no plastic parts, and having a temperature rating of [155°F (68°C)] [175°F (79°C)]. The solder element (Link) version, the water seal consist of a cap with a bellville spring washer and a temperature rat- ing of 165°F (74°C). The recessed assembly forthe HSWX (Bulb & Link) should be a steel two pieces escutcheon with 1/2" adjustment (Model F2) standard finish should be Bright Chrome and white painted. The 171 Res 58 HSW is also available with low lead frame. F1 Res 58 HSW and HSWX sprinklers shall have a nominal K Factor of 5.8 and F1 Res 44 a nominal K factor of 4.4. Standard fin- ish: [Bronze] [Chrome -plated] [White Polyester] [Special finish— specify]. Residential horizontal sidewall sprinklers shall be Reliable Model F1 Res 44, F1 Res 58, F1 Res 58 HSWX & Model KRes58 HSWX, SIN R3531, RA3533 & RA3593 (Bulletin 135). Model F1 Res 44 Recessed Horizontal Sidewall Sprinkler Use description for the Model F1 Res 44 horizontal side - wall sprinkler with the following modifications: Replace "horizontal sidewall sprinkler" with "recessed horizontal sprinkler." Add: Recessed escutcheon assembly shall be a steel, two-piece escutcheon with'/2" adjustment (Model F2). Standard finish shall be [brass][bright chrome] [white painted] [Special finish— specify]. Residential recessed horizontal sidewall sprinklers shall be Reliable Model F1 Res 44/F2, SIN R3531 (Bulletin 135). Model F1 Res 76 Pendent Sprinklers shall be [cULus Listed] low flow residential pendent sprinklers engineered to provide a minimum de- sign density of 0.05 gpm/ft2 over the listed coverage area. Listed flows as specified by the manufacturer's technical data sheets are to be used. Residential sprinklers shall be installed in conformance with the manufacturer's in- stallation guidelines and the applicable installation stan- dard. Sprinkler frame and deflector shall be of bronze frame construction having a 3/4" NPT thread. Water seal assembly shall consist of a Teflon -coated Belleville spring washer with machined or cold head cup with 3 mm glass bulb containing no plastic parts, and having a tempera- ture rating of [155°F (68°C)] [175°F (790C)]. Sprinklers shall have a nominal K-factor of 7.6. Standard finish: [Bronze] [Chrome -plated] [White Polyester] [Special fin- ish —specify]. Residential pendent sprinklers shall be Reli- able Model F1 Res 76, SIN R7618 (Bulletin 135). Model F1 Res 76 Recessed Pendent/F1, Model F1 Res 76 Recessed Pendent/F2, Model F1 Res 76 Recessed Pendent/FP Sprinklers shall be [cULus Listed] low flow residential recessed pendent sprinklers engineered to provide a minimum design density of 0.05 gpm/ft2 over the listed coverage area. Listed flows as specified by the manu- facturer's technical data sheets are to be used. Residen- tial sprinklers shall be installed in conformance with the manufacturer's installation guidelines and the applicable installation standard. Sprinkler frame and deflector shall be of bronze frame construction having a 3/4" NPT thread. Water seal assembly shall consist of a Teflon -coated Bel- leville spring washer with machined or cold head cup with 3 mm glass bulb containing no plastic parts, and hav- ing a temperature rating of [1550F (680C)] [1750F (790C)]. Sprinklers shall have a nominal K-factor of 7.6. Standard finish: [Bronze] [Chrome -plated] [White Polyester] [Spe- cial finish— specify]. Recessed escutcheon assembly shall be a steel, two-piece escutcheon [with 1/2" adjust- ment (Model F2)] [with 3/4" adjustment (Model F1)] [of push -on and thread off design with'/2" adjustment (Mod- el FP)]. Standard finish shall be [brass][bright chrome] [white painted]. Residential recessed pendent sprinklers shall be Reliable [Model F1 Res 76 Recessed PendenU F1] [Model F1 Res 76 Recessed Pendent/F2] [Model F1 Res 76 Recessed Pendent/FP] SIN R7618 (Bulletin 135). Model F1 Res 76 CCP Pendent (Concealed) Sprinklers shall be [cULus Listed] low flow residential concealed sprinklers engineered to provide a minimum design density of 0.05 gpm/ft2 over the listed coverage area. Listed flows as specified by the manufacturer's technical data sheets are to be used. Residential sprin- klers shall be installed in conformance with the manufac- turer's installation guidelines and the applicable instal- lation standard. Sprinkler frame and deflector shall be of bronze frame construction having a 3/a" NPT thread. Water seal assembly shall consist of a Teflon -coated Bel- leville spring washer with machined or cold head cup with 3 mm glass bulb containing no plastic parts, and having a temperature rating of 155°F (68°C). Cover plate assem- bly shall consist of a brass cover plate and copper alloy retainer flange. Method of attaching the cover plate to the sprinkler cup shall be a push -on and thread -off design allowing a Y2" cover plate adjustment. Cover plate tem- perature rating shall be 1350F (570C). A plastic protec- tive cap shall be provided and factory installed inside the sprinkler cup to protect the sprinkler from damage, which could occur during construction before the cover plate is installed. Standard cover plate finish: [White] [Custom Color— specify]. ]. Concealed pendent sprinklers shall be Reliable Model F1 Res 76 CCP, SIN R7618 (Bulletin 135). Finishes (1) Standard Finishes Sprinkler F1, F2, FP Cover Plates Escutcheons Bronze Brass White Painted Chrome Plated Bright Chrome Plated Chrome While and Black Polyester White Painted Coated Special Application Finishes Sprinkler Ft, F2, Cover Plates Escutcheons Bright Brass Bright Brass Bright Brass Black Plated Black Plated Black Plated Black Paint Black Paint Black Paint Off White Off White Off White Satin Chrome Satin Chrome Satin Chrome (') Other finishes and colors are available on special order. Consult factory for details. Note: Paint or any other coating applied over the factory finish will void all approvals and warranties. Ordering Information Specify: 1. Sprinkler Model 2. Sprinkler Type 3. Temperature Rating 4. Sprinkler Finish 5. Escutcheon Finish 6. Cover Plate Finish The equipment presented in this bulletin is to be installed in accordance with the latest published Standards of the National Fire Protection Association, Factory Mutual Research Corporation, or other similar organizations and also with the provisions of governmental codes or ordinances whenever applicable. Products manufactured and distributed by Reliable have been protecting life and property for over 90 years, and are installed and serviced by the most highly qualified and reputable sprinkler contractors located throughout the United Slates, Canada and foreign countries. Manufactured by The Reliable Automatic Sprinkler Co., Inc. AN Recycled Reliabi (800) 431-Sales Offices newer (800) 848-6051 6051 Sales Fax Revision lines indicate updated or new data, (914) 829-2042 Corporate Offices www.reliablesprinkler.com Internet Address Ee. Printed in U.S.A. 05113 PM 9999970235 Sprinkler Emergency Cabinets • Model A4 Designed to carry an emergency supply of sprinklers and a sprinkler wrench. Made of light weight steel with holes for mounting. These compact cabinets are fin- ished in attractive red enamel and are furnished with knockouts to accommodate either 1/2" or 3/a" sprinkler threads. The Model A4 Cabinets are available in the fol- lowing sizes: • 3 Capacity - For residential sprinklers in NFPA 13D and 13R systems 5" high x 7Y, long x 23/8" deep. . Locate wrench separately. • 6 Capacity Standard - For N and Y4" NPT standard and large orifice sprinklers. 5" high x 14" long x 2Y8" deep. • 6 Capacity Large - For ESFR, XLO and VELO Sprinklers. 6y" high x 14" long x 3y" deep. • 12 Capacity Standard - For V and Y4" NPT standard and large orifice sprinklers. 5" high x 14" long x 4" deep. • Model A3 Model A3 Cabinets are designed to carry an emergency supply of decorative type sprinklers and an installation wrench. They are able to accommodate 12 Reliable Models G Recessed, G1, G4, G4FR, ZX or Model B Flush Sprinklers, and up to 6 sprinklers with a V adjust- able inlet. Installation Data: Size of Cabinet: 161%"long x 14Ya" high x 3t3Y16" deep. Size of Mounting Holes: Ya diameter. Spacing of Mounting Holes: 13Yz length -11" height. Ordering Information When ordering, specify Model (A4 or A3) and cabinet capacity size and type (Standard or Large). Sprinklers and sprinkler wrenches are to be ordered separately. Sprinkler Escutcheons These escutcheons enhance the appearance of instak lations by covering exposed fittings of automatic sprin- kler systems that are visible beyond finished ceilings and walls. Furnished to accommodate APT male pipe threads, escutcheons are held firmly in place by the sprinklers. The finishes provided are decorative and in- tended for indoor use. Bulletin 204 Rev. V •Sprinkler Emergency Cabinets CD •Sprinkler Escutcheons o A m Model A4 6 Capacity Standard 12 Capacity Standard The Reliable Automatic Sprinkler Co., Inc.,103 Fairview Park Drive, Elmsford, New York 10523 Approvals There are no ILL Listings or FM Approvals associated with the Models A, B, and C one piece escutcheons or the Model HB two piece escutcheon. They may be used with any Reliable Sprinkler with the exception of re- cessed sprinklers which are listed together with their re- spective escutcheons. Refer to the appropriate technical bulletins for this information. • Model B - One Piece Available in steel with satin chrome, bright chrome and brass plated and white painted finishes. Inner fingers grip tightly to the sprinkler. Also available for 10mm sprinklers. Diameter: 2'/e°; Depth:lya°; y" NPT. • Model C - One Piece Available in steel with satin chrome, bright chrome and brass plated and white painted finishes. Inner fingers grip tightly to the sprinkler. Also available for 10mm sprinklers Diameter: 2%°; Depth: y 1/2" NPT. Model HB - Two Piece Telescoping design permits up to 1" adjustment to compensate for variations in the distance that pipe couplings extend below ceilings. Made of steel and available in brass, chrome, satin nickel and off-white finishes. Diameter: 3y°; Depth: 2° Min, 3" Max;'/2" and 3/a" NPT. The equipment presented in this bulletin is to be installed in accordance with the latest pertinent Standards of the National Fire Protection Association, Factory Mutual Research Corporation, or other similar organizations and also with the provisions of governmental codes or ordinances whenever applicable. Products manufactured and distributed by Reliable have been protecting life and property for over 80 years, and are installed and serviced by the most highly qualified and reputable sprinkler contractors located throughout the United States, Canada and foreign countries. Manufactured by The Reliable Automatic Sprinkler Co., Inc. (800) 431-1588 Sales Offices (800) 848-8051 Sales Fax (914) 829-2042 Corporate Offices wmv.reliablesprinkler.com Internet Address ® necycled Paper Revision lines indicate updated or new data. PG. Printed in U.S.A. 12/07 PM 9999970035 This building contains a CPVC fire sprinkler system. This CPVC fire sprinkler system is a Life Safety Assembly and must be treated carefully. Please read the following before any activity which could contact this system: CPVC piping components may be damaged by certain substances and construction practices. • DO NOT stack, support, hang equipment, or hang flexible wire/cable, especially communications cable, or other material on the fire sprinkler system. • ONLY system compatible materials including, but not limited to solvent cements, caulks, sealants, cutting oils and thread pastes as noted by the CPVC fire sprinkler piping system manufacturer's installation instructions should be used in contact with this system. • DO NOT expose CPVC products to incompatible substances, such as cutting oils, non -water based paints, packing oils, traditional pipe thread paste and dope, fungicides, termiticides, insecticides, detergents, building caulks, adhesive tape, solder flux, flexible wire/ cable (with special consideration for communications cabling), and non -approved spray foam insulation materials. • DO NOT expose CPVC products to edible oils, solvents, or glycol -based anti -freeze fluids. • DO NOT expose CPVC products to open flame, solder, and soldering flux. • DO NOT handle CPVC products with gloves contaminated with oils (hydrocarbons) or other incompatible materials. Failure to follow this notice may cause cracks or fractures to develop in CPVC products resulting in property damage due to leaks or flooding. The presence of any visible cracks may require partial or full system replacement. For additional information contact the general contractor or the fire sprinkler system installer. � l WdUl MIN EEC � PI"EdIMER PRODUCTS FOR ADDITIONAL INFORMATION CONTACT SPEARS® MANUFACTURING COMPANY AT 1-800-862-1499 Rev. 3.0 Jan 2008 FGN-7-0108 Important Information with Regards to Your CPVC Fire Sprinkler System CONGRATULATIONS! This building contains a state-of-the-art FlameGuard® life safety system. Your CPVC fire sprinkler system will enhance the safety and security of your building when properly cared for. CPVC Fire Sprinkler Products resist attack from a wide range of chemicals that are corrosive to metallic piping. As with any piping material, there are certain chemicals that can be detrimental to CPVC. Occasionally, some of these chemicals may be found in some construction products, site preparations and building maintenance. There are certain things that you need to be mindful of in caring for or working around your CPVC fire sprinkler system. Keep your system clear from contact with the following products and chemicals unless product labels state materials are compatible with CPVC: NOTICE Considerations Cleaning Products/Detergents I Fungicides Oils/Lubricants/Greases Mold Remedilion Rubbery Materials Chemicals/Termiticides/Insecticides For Hired Contractors & Do-It-Yot Corrosion Inhibitors Glycol -based antifreezes Solder Flux Thread Sealants Flexible Cable/Wiring (especially communications cabling) Caulks/Mastics Adhesive Vinyl/Electrical Tape Non -Water Based Paint Paint Thinners Wood Finishes/Varnishes You should also avoid the following: • Sitting, standing, hanging, leaning, or resting anything on the pipe, fittings, and sprinkler heads • Grounding electrical Wring to the pipe or fittings • Ambient temperatures below 40•F/4°C where your fire sprinkler system is located. (Unless an approved compatible antifreeze or insulation method is installed.) • Hot work around the pipe, i.e. blow torches, soldering, etc. Be certain this document is reviewed and understood by anyone working on or around your CPVC life safety system. If you have any questions or need assistance on chemical compatibility with your CPVC fire sprinkler system, contact the manufacturer listed on the pipe. Proper care will help your CPVC fire sprinkler system provide protection for years to come. I t l t FORADDITIONAL `lie `�r'+�. '� ® INFORMATION CONTACT SPE�fS�'[�'[F'a rrr 'fin SPEARS® MANUFACTURING CPVC FORM SPRIMMUR PRODUCTS COMPANY AT 1-800-862-1499 CPVC Fire SprinWer' mover Document 06-20-16 FGT.7-0616 FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS TECHNICAL INFORMATION WE.ICHTS & DIMENSIONS November 2015.�S- SUPERSEDES ALL PREVIOUS-EDIV&S "•``"�f %� ~ vim* 1�/C V/(% I Y� OPC r smvns ' Visit our web site: f '=i Assessed to ISO 9001:'2008* ;�` - • '��'., ~' C rG Certificate, number 293 `'```--, 9 SPERNS FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS The information contained in this section is based on current information and Product design at the time of publication and is subject to change without notification. Our ongoing commitment to product improvement may result in some variation. No representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular applications or results to be obtained therefrom. Forverifcation of technical data or additional information not contained herein, please contact Spears® Technical Services Department (West Coast: (818) 364-1611--East Coast: (678) 985-1263]. General Information RECOMMENDATIONS FOR INSTALLERS AND USERS: Plastic piping systems should be ENGINEERED, INSTALLED and OPERATED in accordance with ESTABLISHED DESIGN AND ENGINEERING STANDARDS AND PROCEDURES for plastic piping systems. Suitability for the intended service application should be determined by the installer and/or user prior to installation of a plastic piping system. All Installation and maintenance personnel should be trained in the proper handling and installation requirements and precautions of plastic piping systems. PRIOR TO ASSEMBLY, all piping system components should be inspected for damage or irregularities. Mating components should be checked to assure that tolerances and engagements are compatible. Do not use any components that appear irregular or do not fit properly. Contact the appropriate manufacturer of the component product in question to determine usability. Consult all applicable codes and regulations for compliance prior to installation. Installation must be made in accordance with Spearse Manufacturing Company FlameGuard® CPVC Fire Sprinkler Piping Products Installation Instructions - FG-3 NOTE— Individual or group instruction in cored solvent welding procedures is available by contacting your local distributor or your servicing Spears° Regional Distribution Center. SOLVENT CEMENT CONNECTIONS — Spears® Manufacturing Company recommends the use of Spears® FS-5 One Step solvent cement for joining Spears° products. Use of solvent cementing products not approved for CPVC fire sprinkler systems, or failure to follow installation instructions will automatically void the warranty. THREADED CONNECTION — Spears® Manufacturing Company recommends the use of Spears° BLUE 75- Thread Sealant. This product has been tested by Spears' and the sealant manufacturer for compatibility with the Spears° CPVC fire sprinkler products. Consult the sprinkler head manufacturer before using this product. WARNING: OTHER PIPE JOINT COMPOUNDS OR PASTES MAY CONTAIN SUBSTANCES THAT COULD CAUSE STRESS CRACKING IN THE CPVC OR OTHER FITTING COMPONENTS. Care must be taken to avoid over torquing -generally i to 2 turns beyond finger tight is all that is required to make up a threaded connection. Factory testing has indicated 10-25 ft. lbs. of torque is adequate to obtain a leak free seal. GASKET SEALED THREAD CONNECTIONS —This type of connection can only be made with Spears@ TorqueSafeTMA, SofforqueTM or Quick-forqueT" style Gasket Sealed Female Sprinkler Adapters. DO NOT USE ANY TYPE OF THREAD SEALANT WHEN INSTALLING THIS TYPE OF ADAPTER. Tape or paste may impair proper sealing and function. Testing has shown that hand tight until snug for the TorqueSafeTM adapter and finger tight plus 1-turn is all that is needed to seal this special connection. Sprinkler heads in these specialty fittings can then be additionally tightened clockwise to bring sprinkler frames into desired alignment without stressing the fif5ng. See speck adapter instructions in package for details. Gripl-ocTM CONNECTIONS —This type of connection can only be made with Spears@ GdpLocw Couplings or Repair Couplings. DO NOT USE ANY TYPE OF SOLVENT CEMENT OR SEALANT WHEN INSTALLING THIS TYPE OF CONNECTION. Uses an internal stainless steel gripper ring with an internal elaslomer gasket seal. Connection allows immediate system use. See specific instructions in package for details. Installation Training Available - Contact Spasms Technical Services for Details FlameGuard& Products must be installed in accordance with Spears° FlameGuard° CPVC Fire Sprinkler Piping Products Installation Instructions, National Fire Protection Association Standards 13, 13R, 13D, and In accordance with local codes. Code requirements and field conditions may differ. It is the responsibility of the installing contractor to insure that the product is suitable to meet these requirements. Dimension Reference G = (LAYING LENGTH) Intersection of center lines to bottom of socket4hread; 90` elbows, tees, crosses; ± 1/32 inch. M = Outside diameter of socket/thread hub; t 1/16 inch. H = Intersection of center lines to face of fitting; 90° elbows lees, crosses; ± 1/32 inch. N = Socket bottom to socket bottom; couplings; ± 1/16 inch. J = Intersection of center lines to bottom of socket/thread; 45' elbows; ± 1/32 inch Q = Width of flats; ±1116 inch. L = Overall length of fittings; ± 1116 inch. W = Height of cap; ± 1/16 inch. CPVC FIRE SPRINKLER PIPE SDR 13.5 (ASTM F 442) Pact Number Nominal Size Inches (mm) Average O.D. Inches (ram) Average I.D. Inches (ram) Approx. Weight LbsJFt. CP-007 3/4 (19.1) 1.050 (26.7) .674 (22.5) 0.168 CP-010 1 (25.4) 1.315 (33.4) 1.101 (28.2) 0.262 CP-012 1-1/4 (31.8) 1.660 (42.2) 1.394 (35.6) 0.418 CP-015 1-1/2 (38.1) 1.900 (48.3) 1.598 (40.7) 0.548 CP-020 2 (50.8) 2.375 (60.3) 2.003 (50.9) 0,859 CP-025 2412 (63.5) 2.875 (73.0) 2.423 (61.5) 1,257 CP-030 3 (76.2) 3.500 (88.9) 2.950 (75.0) 1.067 "Lead Free low lead certification - unless other wise specified, all Spears° FlameGuard® finings specified here -in are certified by NSF International to ANSI/NSFe Standard 61, Annex G and is in compliance with California's Health 8 Safety Code Section 116825 (commonly known asAB1953) and VernonlAcl 193. Weighted average lead content<=0.25%. Spearse PVC and CPVC Pipe, Fittings and Valves have always been lead-free and Certified by NSF International for use in potable water systems. Spears® offers a wide range of lead-free specialty fittings and transition adapters for plumbing applications. However, certain brass threaded adapter fillings for applications that are not intended to convey water for human consumption through drinking or cooking are still produced and available. SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS 1 SOCKET DIMENSIONS SCH 40 -ASTM F438 �� SCH 80 -ASTM F439 A Socket Socket SCH 40 Minimum SCH 80 Minimum Size Entrance A Bottom B Tolerance Socket Length C Socket Length C 3/4 1.058 1.046 t .004 .719 1.000 1 1.325 1.130 t .005 .875 1.125 1-114 1.670 1.655 t.005 .938 1.250 1-112 1.912 1.894 t.006 1.094 1.375 2 2.387 2.369 t .005 1.156 1.500 2-12 2.889 2.868 t.007 1.750 1.750 3 3.516 3.492 t .008 1.875 1.875 TEE Socket x Socket x Socket I M �LG� Part Number Size G H L M Approx. Wt. (Lbs.) 4201-007 3/4 9116 1-1/2 231132 15116 .11 4201-010 1 718 1-13116 3518 1-518 .20 4201-012 1-114 15132 2-3/32 4-7132 2 .29 4201-015 1-112 1-5132 2-9/16 53132 2-11132 .54 4201-020 2 1-13132 2-15116 5.7/8 2-718 .86 4201-025 2-12 1-23132 3-12 7 3.15132 1.62 4201-030 3 2-1116 331132 7-15/16 4-5132 2.53 REDUCING TEE J"M1 Socket x Socket x Socket M M H1 G1 N- G2 1 H H2 L Part Size G G1 G2 H H1 H2 L M M1 M2 Number VA.Approx. Lbs.) 4201-102 3143141 314 3/4 314 1-11116 1-25/32 141116 3.13132 15116 1-21132 15/16 .13 4201-125 1014314 23/32 7/8 23132 1-25/32 1.13/16 1-21/32 3-7/16 1-19/32 1-11/32 1-5116 .16 4201-126 1x3/4x1 23132 23132 314 1-27132 1-27/32 13/4 3-19132 1518 15/8 15/16 .17 4201-131 ix1014 11/16 13116 11/16 1-13116 1-13116 1-13/16 3518 1518 1-5116 15/8 .17 4201-157 1-1141014 11/16 1-1132 11/16 1-15116 2-1/32 1-13/16 3-25/32 23132 1-13/32 1-23132 .32 MADE IN THE U.S.A. FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS REDUCING TEE (continued) r---fM1 Socket x Socket x Socket i PL Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4201-158 1-114xlxl 27132 29132 25132 2-1116 2-1132 1-29132 3-15116 131132 1-518 1-518 .24 4201-159 1-1141A11/4 31/32 W32 31132 2-7132 2-7B2 23132 4-11132 2-118 2-118 1.23132 .36 4201-167 1-1/4x1-1/4x314 21132 1 21/32 1-29132 2 1-29B2 3-13/16 2 15116 2 .22 4201-168 1-1/40-114A 13116 1 13116 2-1/16 2-1/8 21116 4-118 131132 1-21/32 1-31132 .24 4201-169 1-114z1-114x1-112 1-1/8 15116 1-1/8 2-318 2-11B2 2-3/8 OM 2332 2-11132 23132 .51 4201-201 1-112x1-1/4314 11/16 1 1/4 2-1116 2 1-15116 4 25/16 13/8 2-1116 .41 4201-202 1-12xl-1/41 27/32 1-1132 1 1 2-7132 25B2 1 2-1/4 4-15132 2-5116 1 1-11116 2-1116 .42 4201-210 14/2xl-10314 11/16 1-1/32 11116 2.1116 2-1B2 2-1116 4-5/32 2-11/32 1-13B2 2-11132 .39 4201-211 1-12x1-112x1 13116 1.3132 13116 23116 2-1/4 2-3116 4-318 2-1162 13/4 2-11/32 .41 4201-212 1-112A-12x1-1/4 1-1/32 1-3/32 1-1/32 2-13132 2-11132 2.13132 4-13116 2-11132 2-1/8 2-11132 .49 4201-213 1-1/2x1-12x2 1-9/32 1-SB2 1.9132 2.21132 2-21132 2.21/32 5-11132 2-110 2.29132 2-11/32 .64 4201-248 2x2x3/4 11/16 1-13/32 11116 2-7132 2-7116 2-7132 4.7116 2.27/32 13/8 2-27B2 .52 4201-249 2x2x1 27B2 1-13/32 27132 2-11132 2-9116 2-11132 4-23132 2-78 13/4 2-7/8 .58 4201-250 2x2z1-1/4 1-1/32 1-11/32 1-1/32 2-17132 2-19132 2.17/32 5-3132 2-718 2-3132 2-78 .65 4201-251 2x2xl-12 1-5/32 1-7/16 1-5132 2-11/16 2-13B2 2-11/16 53/8 2-7/8 2-13132 2-718 .79 4201-289 2-11W.12A 27/32 1.23B2 27B2 2-5/8 2-27132 1 2-518 5.1/4 3.17B2 1 1-23132 3-17132 1.01 4201-290 2-1/2x2-1/20-1/4 1-3/32 1-23B2 1-1/32 2-13116 2-3W2 2-13116 5-21132 3-9116 2-3/32 3-9/16 1.13 4201-291 2-112x2-12x1-112 1.3116 12 13/16 2-15/16 1-7/8 2-15116 5-7/8 3-15/32 2-11B2 3-15132 1.26 4201-292 2-12x2-12x2 1-13132 1-58 1-13/32 33116 V/8 3.3/16 63/8 3-12 2-78 3-12 1.37 4201-335 3x3x1 7/8 115/16 718 2314 3-1116 23/4 6-15132 4-3116 1-23/32 43116 1.26 4201-336' &M-1/4 1-318 WA 13/8 3-5116 3-1123-5116 6518 4-1/8 Via 4-118 1.94 4201-337 3x3xl-12 1-5132 2-1/16 1-SB2 3-1B2 3-7116 3-1B2 6.3/32 4-3116 23/8 43/16 1.46 4201-338 3x3x2 1-7116 1-1311fi 1-7/16 35I16 &5116 3.5116 6-19/32 4-3/16 2-7B 43116 1.69 4201-339 &M-112 1314 131132 1314 35B 323/32 3-5/8 7-114 4-3/16 3-17B2 4.3I16 2.11 • B2nch Met Sized with Bushing TorqueSafeTM SPRINKLER HEAD TEE Gasket Sealed Brass Mt Thread Insert Style w GlEiJ Socket x Socket x Gasket Fipt Hi With Elastomer Seal - Use NO Thread Sealant M -- t -- M2 G G2 H H2 L Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-101 G 314x3/4x12 7/16 13116 7/16 1-7/16 1-7/16 1-17/32 2-29B2 1-3/8 1-318 1-318 .22 4202-124G 1x3/4112 7/16 1-11132 9116 1-9116 1-11116 1-9116 3-1/8 1-11/16 1-3/8 1-318 .26 4202-130G 1x1x1/2 7/16 1-11132 7116 1-9/16 1-11116 1-9/16 3-118 1.23132 1-3/8 1-23132 .28 4202-131 G WA/4 17132 15/16 17132 1-11116 1518 1-11116 3.11132 1-23B2 1-9116 1-23132 .31 4202-166G 1-114xl-1/4xl2 7/16 15/8 7/16 Mills 1-15116 1-11116 3318 2-1/16 1-3/8 2-1116 .34 4202-209 G 1-191-1202 12 1-13116 112 1.718 2-3/32 1-718 3314 2.11/32 13/8 2-11132 .41 4202-247G I 2x2xl2 1 12 1 2-1116 1 112 1 2 1 2-1152 1 2 1 4.1/32 1 2.27B2 1 1-3/8 1 2-27132 1 .54 Not intended to convey or dispense water for human consumption through ddnking or cooking SPEARS® MANUFACTURING COMPANY FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS SPRINKLER HEAD TEE Brass Thread Insert Style G1 Socket x Socket x Fipt H1 IM M AHH Part Number Size G I G1 G2 H I H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-010 1AM 1 21/31 1 1-118 21131 1-25/32 1 1-2M2 1-25132 3-19132 1-23/32 1-23132 1-23132 .37 Not intended to convey or dispense water for human consumption through drinking or cooking Sofforque"14 SR REDUCING TEE Gasket Sealed Special Reinforced Plastic Thread Style Socket x Socket x SR Fipt Mi With Elaslomer Seal - Use NO Thread Sealant I1 1 — M21� H H22 L Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-101GSR 3/43/412 7116 1-1/2 7/16 1 1318 1 1-78 13/8 2314 1 15/16 1 1318 1 15116 1 .16 4202-130GSR 1xlxl12 7/16 15/8 7116 1 1-1/2 1 2 1-112 3 1 1-518 1 1318 1 M/8 1 .20 SPRINKLER REDUCING HEAD TEE Brass Thread Insert Style Socket x Socket x Fipt f H1 2 Gt 4HH Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-101 31431412 7/16 1-1116 7116 1-15132 1-518 1-15/32 2-29132 1-13132 13116 1-13/32 .20 4202-124 14141/2 7116 1-11132 9/16 1.9116 ' 1-11/16 1-9116 3-1/8 1.11116 W/8 13/8 .26 4202-130 UU112 7116 1-7/32 7/16 1-91% 1.25132 1-9116 3-1/8 1-314 13/16 1.3/4 .26 4202-156 1-114102 7116 1-7/16 9/16 1.11116 2-1132 1-11116 3.3/8 2-3/32 1.3116 1.23/32 .30 4202-166 1-114x1-1/4x112 7/16 1-15132 7/16 1.11116 2.1132 1-11/16 3-318 2-3132 13/16 23132 .31 4202-199 1-1/2x1-1/4x12 12 1518 9116 1-718 23116 1.13116 3.11116 2-11132 13116 2-1116 .37 4202-209 1-11261/2e12 12 1518 12 1-78 2-3/16 1-7/8 33/4 2-11/32 1-3/16 2.11132 .38 4202-237 2A-12A2 112 1-27132 17132 2 2-7/16 1-29132 3A6116 2.78 1-3/16 2-11' .47 4202-247 2x2x1/2 12 1.718 112 2 2-7116 2 4-1/32 2-27132 1-3/16 2-27132 .50 Not intended to convey or dispense water for human consumption through ddnking or cooking MADE IN THE U.S.A. S\ PEARS FlaRneUtll CPVC FIRE SPRINKLER PIPING PRODUCTS SPRINKLER HEAD TEE Special Reinforced Plastic Thread Style G1 t HI Socket x Socket x SR Fipt VHIH2 G2 Part Number Size G G1 G2 I H I H1 I H2 L I M M1 M2 Approx. Wt. (Lbs.) 4202-010SR 1x1x1 1 21/32 1 3/4 1 21132 1-25132 1-5/8 1-25132 3-19/32 1-23132 1-11116 1.23/32 .26 SPRINKLER REDUCING HEAD TEE Special Reinforced Plastic Thread Style Socket x Socket x SR Fipt N-M7-1 H1 MM2 G1 G22 ;G� Part Number Size G G1 G2 H H1 I H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-101SR 3/43/41/2 19132 25/32 19/32 1-19132 1-7/16 1-19132 3-7132 1-13132 1-3116 1-13/32 .15 4202-124SR 1x3/4xl/2 7/16 29/32 9116 1-19132 1-5/8 1-9116 35/32 1-23/32 13116 1-17/32 .19 4202-130SR 1x1A/2 7/16 29132 7/16 1-9116 1-5/8 1-9116 3-1/8 1-23/32 1-3116 1-23/32 .20 4202-156SR 1-1/4xlxl/2 15132 1,02 19/32 1-23/32 1-7/8 1-23/32 3-13132 23132 13116 1-23132 .26 4202-166SR 1-1/4x1-1*1/2 7/16 1-1/8 7/16 1-11/16 1-27/32 1-11116 3-3/8 23/32 1-3116 23132 .26 4202-168SR 1-1/4x1-1/4x1 27132 1-1/32 27132 2-3132 1-29/32 23/32 4-7132 2-3132 1-11/16 23/32 .34 4202-199SR 1-1120-1/4x1/2 9116 1-9132 17132 1-15/16 2 1-25/32 3-23/32 2-11/32 1-3116 23132 .33 4202-209SR 1-1/20-112x112 1/2 1 1-1/4 1 112 1-7/8 131/32 1-7/8 1 33/4 2-11/32 1 13116 1 2-1V32 1 .35 4202-211SR 1-1/20-112A 27/32 1-7/32 27132 2-7112 2-1/8 L7/32 4-15/32 2-11/32 1-23/32 2-11132 .44 4202-237SR 2x1-1/2x1/2 23/32 1-9/16 3/8 2-7/32 2-9/32 1-3/4 3.31/32 2-718 13116 2-11/32 .45 4202-247SR 2x2x12 12 31132 12 2 1-11116 19/32 4 2-718 1-3116 2-7/8 .48 4202-287SR 2-1/2x2-1120/2 17132 1 1-3/4 1 17/32 1 2-9/32 2-1/2 1 2-9132 4-19132 1 3-1/2 1 1-7132 1 3-1/2 1 .78 SOFTORQUETM SR SPRINKLER HEAD TEE Gasket Sealed Special Reinforced Plastic Thread StyleSocket 4H. x SR Apt x SocketStainless Steel Collar With Elastomer Seal - UseNO Thread Sealant Part Number 1 e G G1 G2 H H7 H2 L M Nl M2 Approx. Wt. (Lbs.) 4203-122GSR 1Sizx1/2x11 13/16 1 13/16 1 1-1/2 1 1-27132 1 1-27/32 I 1-31/32 3-13116 1 15/8 1 1-5/8 1 1-3/8 1 .22 5 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS d SPERNS Torq ueSafeTM SPRINKLER HEAD TEE Gasket Sealed Brass Thread Insert Style Socket x Gasket Fipt x Socket M _ H, GI-1 Ij _+__ Mz With Elastomer Seal - Use NO Thread Sealant G G2 H H2 L PartNumberl Size I G I G1 I G2 I H 1 1-11 1 H2 I L I M I M1 I M2 I Approx. Wt. Lbs. 4203-122G I lx112x1 1 19132 1 13116 1 1-13/32 1 1-19132 1 1-27132 1 1-314 1 3-it132 1 1518 1 1-5/8 1 1-3/8 1 .25 Not intended to convey or dispense water for human consumption through drinking or cooking SPRINKLER HEAD TEE Brass Thread Insert Style Socket x Fipt x Socket r I IM *GG2 �I L Part Number FSize I G I G1 G2 I H I H1 H2 L I M M1 M2 Approx. Wt. (Lbs.) 4203-122 1 1x1/2x1 1 23132 1 3/4 1-1/4 1 15/8 1 1-5/8 1-15/16 3-12 1 1-23132 1 1-23132 1 1-3116 .25 Not intended to conveyor dispense water for human consumption through drinking or cooking SPRINKLER HEAD TEE Special Reinforced Plastic Thread Style Socket x SR Fipt x Socket PartNumber Size G G1 G2 H H1 H2 L M Mt M2 Approx. Wt (Lbs.) 4203-122SR 1x1/2x1 27/32 23132 1-3/32 1.23132 1-5/8 1-25/32 3-13132 1-3/4 1J/4 1-3116 .21 MADE IN THE U.S.A. 6 S\ PEARS FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS STREET TEE Spigot x Socket x Socket M1 M o. H1 G1 G 2 Part Number Size G G1 G2 H H1 H2 L M7 M2 Approx. Wt. (Lbs.) 4244-007 314 13116 27132 27/32 1-13/16 1-7/8 1-7/8 3S/8 1-13132 1-13132 .16 4244-010 1 1-5132 1-1/32 1-1132 2-1/8 1-29132 1-29132 4-3/16 1-314 1-3/4 .27 4244-012 1-114 1-1/4 1 1 2-7116 2-9132 2-9132 4-27132 2-W2 2-3132 .42 4244-015 1-112 1-13/16 1-1/8 1-118 2-718 2-9116 2-9116 5-11132 2-1152 2-11/32 .56 4244-020 2 1-23/32 1-7116 1-13132 3-114 2-15116 2-15/i6 6-5132 2-718 2-7/8 .84 900 ELBOW Socket x Socket G H Part Number Size G H M Approx. Wt (Lbs.) 4206-007 314 9116 1-112 1-5116 .07 4206-010 1 314 1.518 1518 .11 4206-012 1-1/4 15116 2J/16 2 .22 4206-015 1-1/2 1-W2 2-17132 2-318 .41 4206e20 2 1-13/32 2-29132 2-78 .62 - 4206-025 2-112 1-102 3-318 3-112 1.15 4206-030 3 15132 3-3/32 4-3/16 1.83 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS SIDE OUTLET ELBOW Socket x Socket x Socket tG H Part Number Size G H M Approx. Wt (Lbs.) 4213-007 314 27132 1-19132 1-5116 .09 4213-010 1 13116 1-718 1-518 .18 REDUCING 900 ELBOW &Hl-jSocket x SocketG H M Part Number Size G G1 H H1 M M1 Approwt. Lbx.s. 4206131 tz314 21/32 13116 1-25132 1-13116 1-19M 1-5116 .11 TorqueSafe Ton 900 SPRINKLER HEAD ELBOW Gasket Sealed Brass Thread Insert Style Socket x Gasket Rpt With Elaslomer Seal - Use NO Thread Sealant H1 G1 G M1 M Part Number Size G G1 H H1 M M1 Approx. Wt (Lbs.) 4207-101 G 314XI2 9116 1-7132 1-13/32 11-17/32 1-1382 1-318 .19 4207-130G 1z12 7116 1-3116 1-9116 1-111i6 1-23/32 1-38 23 4207-166 G 1-11412 1 15132 1-19132 1 1.15116 1 1-11116 1 2J/32 1-38 1 .25 Not intended to wnvey or dispense water for human consumption through drinking or cooking MADE IN THE U.S.A. FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS 3 SPRINKLER HEAD 900 ELBOW Brass Thread Insert Style Socket x Apt PHI M1 Part Number Size G G1 ' H I H1 M M1 Approx. WL (Lbs.) 4207-101 3/4zt12 112 1-3132 1-112 1518 1-13132 1-3116 .17 4207-130 1z112 7116 1-7/32 1-19132 1-25132 1-23112 1-3111 .21 4207-131 1x3/4 17/32 1-11132 1-21132 1 J1/32 1-23132 1Jl8 .25 4207-166 1-1/4x1/2 I 15132 1-17/32 1-11116 1 1-15116 1 2-3132 1 147/32 .33 Not intended to convey or dispense water for human consumption through ddnking or cooking SofTorqueTM SR 900 ELBOW SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Socket x SR Apt IH With Elaslomer Seal - Use NO Thread Sealant G1 M1 fH Part Number Size G G1 H H1 M Mt Approx. WL (Lbs.) 4207-101GSR 31412 7116 1-17132 1-318 1-27132 1 1.11/32 1-38 .17 4207-130GSR IA2 7116 1-11M6 1 1-112 2 1-21132 1-3/8 .19 4207-166GSR 1-1141/2 1 7116 1-718 1 1-11116 2-7/32 2 1-3/8 .22 SPRINKLER HEAD 900 ELBOW Special Reinforced Plastic Thread Style M1 ry Socket x SR Hint G1 G - _ jM1 H 1 M Part Number Size G G1 H H1 M M1 Approx. Wt. (Lbs.) 4207-101SR 314x112 11/32 13116 1-15132 1-112 1 1-13132 1-3116 .14 4207-130SR 1x112 7116 718 1-9116 1-5/8 1-23132 1-3/8 .20 4207-131SR 1x3/4 112 718 1-5/8 1-9/16 1-23132 1-3/8 .16 4207-166SR 1-1/41/2 13132 1-1/32 1-21132 1-23132 2-3/32 1-7/32 .19 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS 900 STREET ELBOW Spigot x Socket H,� G1 M1 HqG I L �--.�- PIPE O.D. Part Number Size G G1 H H1 M1 Approx. Wt. (Lbs.) 4209-007 314 29132 19132 1-15116 1-11116 1-13/32 .12 4209-010 1 1-9/32 23132 2-13132 1-27/32 1-3/4 .21 4209-012 1-1/4 1-9116 27132 2-13116 2-3/32 2-3132 .32 4209-015 1-1/2 1-15132 1416 2-27132 2-9116 2-11/32 .42 4209-020 2 1-23/32 1-318 3-7132 2-15/16 2-27132 .65 22-1120 ELBOW Socket x Socket J 1 I M Part Number Size H J M Approx. Wt. (Lbs.) 4216-007 3/4 1-M 7/32 1-13132 .09 4216-010 1 1-318 9/32 1-25132 .14 4216-012 1-1/4 1-1/2 5t16 2-3132 .20 4216-015 1-1/2 1-7116 13132 1-3/8 .19 4216-020 2 1-7/8 318 2-27132 .43 4216.030 1 3 1 2-3/8 1 1/2 1 4-5132 1 1.00 22.1/20 STREET ELBOW Spigot x Socket H, A VH J I L- I; •I -PIPE O.D. Part Number Size H H1 J J7 M1 Approx. Wt. (Lbs.) 4242-007 314 1-1/4 1-1/2 114 112 1-318 .08 4242-010 1 1-7/16 1-11132 5116 7132 1-23132 .14 4242-012 1-1/4 1-9/16 V25132 17/32 11/16 2-1116 .21 4242-015 1-1/2 1-13/32 1-23132 112 11132 2-11132 .28 4242-020 2 1-29/32 2-1/8 7/32 5/8 2-7/8 .42 4242-025 2-112 2-1/8 2-1/4 13132 1/2 3-112 .68 4242-030 3 2-13/32 243132 9/16 17/32 4-5132 .99 MADE IN THE U.S.A. 10 FlameGuardO CPVC FIRE SPRINKLER PIPING PRODUCTS 450 ELBOW Socket x Socket 3 IL ISM--I Part Number Size H J M Approx. Wt. (Lbs.) 4217-007 314 1-5/16 5116 1-5/16 .07 4217-010 1 1-13132 3/8 15/8 .11 4217-012 1-1/4 15/8 3/8 2-5/32 .21 4217-015 1-1/2 1-27/32 15132 2-11/32 .32 4217-020 2 2-1/8 21/32 2-7/8 .48 4217-025 2-1/2 2-17132 314 3-112 .88 4217-030 3 2-29/32 29/32 4-5/32 1.17 CROSS Socket x Socket x Socket x Socket �t I M L H1 L Part Number Size G G1 H H1 L L1 M Approx. Wt. (Lbs.) 4220-007 314 518 518 1-21132 1-21132 3-5/16 3-5/16 1-13/32 .22 4220-010 1 314 3/4 1-5/8 1-5/8 3-1/4 3-1/4 1-23132 .20 4220.012 1•1/4 1-118 1-1/8 2-3/8 2-3/8 4-3/4 4-3/4 2-3/32 .63 4220-015 1-1/2 1-7132 1-7/32 2-5/8 2-5/8 5-7132 5-7132 2-3/8 .80 4220.020 2 1-112 1-1/2 3 3 6 6 3 t43 4220-025 2-112 1-11111 1-11111 3-7116 3.7/i6 6.7/8 6.718 3-17132 2.16 4220.030 3 2-3132 2-3132 3-31132 3-31/32 7-15/16 7-15116 4-7116 3.37 11 SPEARS® MANUFACTURING COMPANY Flgl'Y1EGuar O CPVC FIRE SPRINKLER PIPING PRODUCTS 450 STREET ELBOW Spigot x Socket H1J1 Mt il H� I— .I PIPE OR Pan Number Size H Hl J JI MI Approx. s. 4227-010 1 1-1/2 1-5116 112 114 1-5/8 .10 4227-012 1-1/4 1-25/32 1-9116 9/16 11132 1-31/32 .15 4227-015 1-112 2-1132 2418 19132 25132 2-11132 .29 4227-020 2 2-5116 1-15116 25132 13/32 2-7/8 .44 M1 Socket x Socket x Socket x Socket L1 Lt Part Number Size G G1 H H1 L L1 M M1 Approx. Wt. (Lbs.) 4220-131 lx3/4 23/32 5/8 1-5/8 1-5/8 3-1/4 3-1/4 1-7/8 1-1/2 .31 4220-167 1-1/4314 1-1116 23132 2-1116 1-31132 4-3/32 3-31132 2-1/16 1-13132 .35 4220-210 1-112014 11116 1-5132 2-3132 2-3116 4-3/16 4-11/32 2-318 1-13132 .42 4220.248 2414 11116 1-7116 2-7132 2-71M 4-13/32 4-7/8 2-29132 1-13/32 .56 4220.289 2-112x1 29/32 I-V 2-11116 2-718 5-11132 5-3/4 3-1/2 1-3/4 .98 COUPLING Socket Socket M —_— —_ N Part Number Size L M N Approx. Wt. (Lbs.) 4229-007 314 2-1/8 1-5116 3116 .05 4229-010 1 2-3116 1-518 3132 .08 4229.012 1-1/4 2-19132 2 3132 .13 4229-015 1-1/2 2-718 2-11/32 3132 .22 4229-020 2 3-1/8 2-7/8 1/8 .33 4229-025 2-1/2 3-11/16 3-15132 3116 .48 4229-030 3 4 4-3116 114 .89 MADE IN THE U.S.A. 12 S\ PERRS FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS REDUCER COUPLING Socket x Socket M —__FM1 N L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4229-131 1x3/4 2-3/8 1-23132 1-13/32 7/32 .10 4229-167 1-1143/4 2-19132 2-3132 1-5/8 11132 .17 4229-168 1-1/4x1 2-11116 2-3132 1-23132 5116 .18 4229-210 1-11204 2-13116 2-11132 1-13132 15/32 .19 4229-211 1-112x1 2-7/8 2-11132 1-15/16 318 .24 4229-212 1-112x1-1/4 2-13115 2-13132 2-118 5132 .23 4229-248 2014 3-3116 2-7/8 1-7/16 23/32 .32 4229-249 2xl 3-1/8 2-7/8 1-23/32 1/2 .31 4229-250 2xl-114 3-3/16 2-7/8 2-1/8 17132 .33 4229-251 2xl-112 3-3/16 2-27132 2-11/32 9/32 .31 4229-291 2-112x1-1/2 3-23/32 3-15132 2-11132 21/32 .51 422K92 2-112x2 3-21132 3-112 2-7/8 13132 .52 422M37 W-1/2 3-1/2 43116 23/8 7132 .71 4229-339 3x2-1/2 3-27/32 43116 3-1/2 3116 .80 GripLocTM COUPLING - LEAD FREE w/EPDM 0-Ring Seals L 175 psi Maximum Internal Pressure @ 150-F ----- ----- ----- ------ M L1� WARNING: DO NOT INSERT FINGERS. Part Number Size L M1 N Approx. Wt. (Lbs.) GL4229-007 3/4 4 1-15/16 1-29132 .25 GL4229-010 1 4-5132 2 2-114 .34 13 SPEARS® MANUFACTURING COMPANY FlameGuardO CPVC FIRE SPRINKLER PIPING PRODUCTS GROOVED COUPLING ADAPTER Groove x Socket PIPE _ _ M1 O.D. N L Part Number Size L M1 N Approx. Wt. (Lbs.) 4233-012 1-1/4 3-5/8 2-3132 2-11132 .72 4233-015 1-112 3-3/4 2-11132 2-11132 .83 4233-020 2 3-27132 2-27132 2-11/32 1.27 4233-025 2-1/2 4-3/16 3-15/32 2-7116 2.02 4233-030 3 4.5/16 4-1/8 2-7116 2.76 Not Intended to convey or dispense water for human consumption through drinking or cooking FEMALE ADAPTER Brass Thread Insert Style Socket x Fipt M L r -- I+ L M1 Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-007 314 2 1-13/32 1-318 5/16 .23 4235-010 1 2-3116 1-314 1-11116 11132 .25 4235-012 1-1/4 2-3/8 2-N32 2-1116 3/8 .36 4235-015 1-112 2-17/32 2-318 2-7116 3/8 .47 4235-020 2 2-25/32 2-27132 3-3/16 7116 1.05 Not Intended to convey or dispense water for human consumption through drinking or cooking FEMALE ADAPTER Special Reinforced Plastic Thread Style Socket x SR Fipt 1 M --- M7 L�� Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235.007SR 314 1-7/8 1-13/32 1-3/8 3132 .OB 423RIOSR 1 2-5132 1-23132 1-7/8 3132 .22 4235-012SR 1-1/4 2-5116 2-1/8 2-1116 3/16 .20 MADE IN THE U.S.A. 14 FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Socket x SR Fipt M L LA Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-10M 3141/2 1-29132 1-13132 1-3116 1/8 .08 4235-130SR 1xV2 1-31/32 1-23132 1-3/8 3/32 .16 4235-131SR 1x314 2-Y32 1-3/4 1-318 114 .13 FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style with Socket Wrench Flats Socket x SR Apt an M -----TN-- - �- `- M1 M = Flat -to -Flat Dimension Part Number Size L M I M1 N Approx. Wt. (Lbs.) W4235-101SR 3140/2 2-9/32 1-13132 1 1-3116 17132 1 .09 W4235-130SR 1x1/2 2-9/32 1-3/4 1 1-3/16 13132 1 .12 16 SPEARS® MANUFACTURING COMPANY FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS SP\ EARS SPIGOT FEMALE ADAPTER Brass Thread Insert Style Spigot x Fipt PIPE O.D. _____ M7 L Part Number Size L M1 N Approx. Wt. (Lbs.) 4278-007 314 2-5132 1-318 17132 .15 4278-010 1 2-9132 1-11116 7116 .22 Not intended to convey or dispense water for human consumption through drinking or cooking SPIGOT FEMALE ADAPTER Special Reinforced Plastic Thread Style ! Spigot x SR Fipt PIPE —_—_ O.D. �L Part Number Size L M1 N Approx. Wt. (Lbs.) 4278-007SR 1 3/4 1 1-15116 1-318 11132 .08 4278-010SR 1 1 12-114 1-23132 13132 .13 TorqueSafeTm FEMALE SPRINKLER HEAD ADAPTER Gasket Sealed Brass Thread Insert Style Socket x Gasket Fipt With Elastomer Seal - Use NO Thread Sealant M - — - — - W M1 N L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101 G 314x112 1-718 1-13132 1-318 91i6 .15 4235-130GS 1x112 2-1132 1-IVi6 1-318 17/32 .17 4235-131 G 104 2 1-11116 1-9/16 9116 1 .18 Not intended to convey or dispense water for human consumption through drinking or cooking MADE IN THE U.S.A. 16 SPEARS FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style Socket x Fipt M ----;Ij In t N L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101 3/4112 1-7/8 1-13/32 1-17132 15132 .19 4235-130 1x12 2-11/32 1-11/16 1-3116 518 .16 4235-131 1x314 2-5/16 1-11116 1-18 17132 .18 Not intended to convey or dispense water for human consumption through drinking or cooking SofforqUeTM SR FEMALE SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Socket x SR Fipt With Elastomer Seal -Use NO Thread Sealant � M __-- 1 N Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101GSR 314x12 2-5116 M/16 1-318 31132 .11 4235-130GSR 1xl2 2-13132 1-19132 1-9 31/32 .13 4235-131GSR 1414 2-13132 1-518 1-23732 1 .16 QuickTorqueTM SR FEMALE SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Socket x SR Metal Fipt With Elastomer Seal - Use NO Thread Sealant L r Mt MM ___ _ _�� _L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101GMR 31412 1.15116 W16 1.9116 13116 .17 4235-13OGMR 1x12 2-3116 1-19132 1-9116 15116 .19 17 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS SPEAfl3 FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style M with Long Body Socket x Apt M1 ---- N L Part Number Size L M M1 N Approx. Wt. (Lbs.) L4235-130 1x112 1 2-3/16 1-23/32 1 1-7132 ill .19 Not intended to convey or dispense water for human consumption through drinking or cooking FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style with Positioning Ring M --- M1 Socket x Fipt L Part Number Size L M M1 N Approx. Wt. (Lbs.) R4235-101 314x112 2-1132 1 1-7/16 1-3/16 15132 .15 Not intended to convey or dispense water for human consumption through drinking or cooking FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style with Positioning Ring --� Socket x SR Fipt L M[:; M1 Fes— L Part Number_ Size L M M1 N Approx. Wt. (Lbs.) R4235-101SR 3/4x1/2 1 1-15116 1-7/16 1-7132 1 7/32 .09 TorqueSafe`rm FEMALE SPIGOT SPRINKLER HEAD ADAPTER Gasket Sealed Brass Thread Insert Style Spigot x Gasket Fipt, With Elaslomer Seal - Use NO Thread Sealant — PIPE —_—_—_ Mt O.D. N L Part Number Size L M N Approx. Wt. (Lbs.) 4238-101 G 314112 1-15116 1-3/8 21/32 .14 4238-130G 1x112 2-1/16 1-318 19/32 .15 Not intended to convey or dispense water for human consumption through drinking or cooking MADE IN THE U.S.A. 18 FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS SPIGOT FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style Spigot x Fipt PIPE O.D. ------ Mt L Part Number Size L M1 N Approx. Wt. (Lbs.) 4238-101 3/4x1 /2 1-15116 1-17/32 17132 .18 4238-130 1x1/2 2-1/4 1-3116 11132 .19 Not intended to convey or dispense water for human consumption through drinking or cooking TorqueSafeTm BUSHING - GASKET SEALED Brass Thread Insert Style Spigot x Gasket FIPT With Elastomer Seal - Use NO Thread Sealant PIP L Part Number Size L Approx. Wt. (Lbs.) 4238-1308R G 1xi/2 1-7/32 .10 Not intended to convey or dispense water for human consumption through drinking or cooking BUSHING with BRASS THREAD INSERT Spigot x Fipt 0.0. Part Number Size L Approx. Wt. (Lbs.) 4238-130BR 1x1/2 1 .13 Not intended to convey or dispense water for human consumption through drinking or cooking SPIGOT FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Spigot x SR Fipt PIPE _____„� O.D. N L Part Number Size L M7 N Approx. Wt. (Lbs.) 4238-101SR 314112 1-29/32 1-7/32 118 .07 4238-130SR 1x1/2 2-1/32 1-7/32 7132 1 .09 19 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS SPEARS MALE ADAPTER With CPVC Lined Thread Brass Insert MiptxSocket M1 --------- L N Part Number Size L M1 N Approx. Wt. (Lbs.) 4236-007 314 2-17132 1-13/32 13116 .26 4236-010 1 2-15/16 1-23/32 29132 .43 4236-012 1-1/4 3-1/8 2-3132 31132 .66 4236-015 1-112 3-9132 2-11132 31132 .80 4236-020 2 3-7/16 2-27/32 31132 1.00 ADJUSTABLE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Socket x SR Fipt Q N BM L Widh Part Number Size L N Q Body Width Approx. Wt. (L a.) Min Max Min Max 42001SR 3/41/2 6-9132 8 4-7/16 6-114 1-7116 2-3/16 .66 42011SR 1x112 6-13/32 8 4-1/2 6-1/8 1-7/16 2-1/8 .68 ADJUSTABLE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Spigot x SR Fipt PIPE*'B ;�—INdth L N Part Number Size Q Body Width Approx. Wt. (Lbs.) Min Max Min Max 42004SR 3/4112 5-1/32 6-5116 3-3/16 4-15/32 1-5116 2-118 .36 42014SR 1x112 6-7/16 8-1/8 4-7/16 6-1/4 1-7/16 2-3/16 .67 MADE IN THE U.S.A. 20 FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS REDUCER BUSHING Flush Style Spigot x Socket PIPE O.D. L N - L Part Number Size L N Approx. Wt. (Lbs.) 4237-131 104 1-1/4 1/4 .D4 4237-167 1-1140/4 1-7116 7/16 .10 4237-168 1-114x1 1-13/32 9132 .06 4237-210 1-1/204 15/8 5/8 .19 4237-211 1-112x1 1-17/32 13/32 .13 4237-212 1-112XI-1/4 1-9116 5116 .07 4237-248 2x3/4 1-29/32 29132 .28 4237-249 2x1 1-23/32 9/16 .23 4237-250 20-1/4 1.11/16 7/16 .21 4237-251 2x1-1/2 1-11/16 5/16 .15 4237-290 2-100-1/4 2-5132 7/8 .41 4237-291 2-1/2x1-112 2-5/32 314 .39 4237-292 2-104 2-9132 3/4 .28 4237-338 3x2 2-7132 11116 .63 4237-339 3x2-1/2 2-5116 1/4 .42 TRANSITION BUSHING IPS Spigot x CTS Socket PIPE O.ID. L Part Number Size L N Approx. Wt. (Lbs.) 4240-101 3/4112 14/8 518 .03 4240430 1x112 1-1/4 23132 .05 CAP Socket II - W Part Number Size M W Approx. Wt. (Lbs.) 4247-007 3/4 15/16 1-5116 .04 4247-010 1 1-518 1-9116 .06 4247-012 1-1/4 2-M2 1-27132 .13 4247-015 1-112 2-11/32 2 .17 4247-020 2 2.27132 2-9132 .39 4247-1 2-112 311722 2-518 .50 4247-030 3 4-3I8 3 1.92 21 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS B TEST PLUG - 0-ring Sealed Mipt - For Pressure Testing Only, Not For use with Z4235 Series Adapters L --- F j M1 — ----- M 1/2-14NPT Part Number Size L I M M1 Approx. Wt. (Lbs.) FTP-005 112 1-27132 1-15116 1-7132 .03 TEST PLUG for TorqueSafeTM Gasket Sealed Head Adapters Mipt - For Pressure Testing Only. Use ONLY With Gasket Sealed Head Adapters L M1 O�� 1/2-14NPf Part Number Size L M M1 Approx. Wt. (Lbs.) FTP-005GS 112 1-25132 2-1132 1-1/4 .05 TEST PLUG (PVC White) Not UL Listed; For Pressure Testing Only, Mipt Part Number Size L Approx. Wt. (Lbs.) 4250.005 112 27132 .02 MADE IN THE U.S.A. 22 S\ PfARS FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS FLANGE - ONE PIECE 4 Bolt Holes,175 psi Socket M L �_j'— R N I tr- BOLT CIRCLE DIA �I � MAX O.D. No. of Bolt Min. Part Number Size L M N R Bolt Circle Bolt Bolt Max. Approx. Wt. Size O.D. (Lbs.) Holes Dia. Length 4251-007 314 1-5/32 1-1/2 118 17132 4 2-3/4 112 2 3-29/32 .31 4251-010 1 1.5/16 1-13/16 1/8 11116 4 3-1/8 1/2 2-1/4 4-9132 .35 4251-012 1-1/4 1-13132 2-7/32 5/32 11/16 4 3-1/2 112 2-1/4 4-5/8 .44 4251-015 1-1/2 1-19132 2-1/2 3/16 23/32 4 3-27/32 112 2-112 5-1116 .61 4251-020 2 1-27132 3 5116 27132 4 4.314 518 3 5-31132 .95 4251-025 1 2-1/2 1 2-7/32 1 3-1/2 1 7116 1-1132 1 4 5-1/2 518 3-114 7 1.50 BLIND FLANGE 4 Bolt Holes,175 psi R L—�I {�- BOLT CIRCLE DIA- MAXO.D. Part Number Size R Bolt No. of Bolt golf Size Min. Bolt Max. O.D. Approx. Wt. (Lbs.) Circle Dia. Holes Length 4253-007 314 17/32 2-V4 4 112 2 3-27/32 .30 42a010 1 23132 3-118 4 112 2-114 4-114 .35 4253-012 1-1/4 21/32 3-112 4 1/2 2-1/4 4-5/8 .40 4253-015 1-1/2 23/32 3-27132 4 112 2-1/2 5-1116 .52 4253-022 2 27/32 43/4 4 518 3 5-31/32 .86 4253-025 2-112 1-1132 5-112 4 518 3-114 6-15/16 1.70 4253-030 3 1-5/16 6 4 5/8 1 3-1/4 7-5/8 1.72 FLANGE - TWO PIECE Van Stone Style, 4 Bolt Holes,175 psi Socket M L rR N "BOUCIRCLE DI� MAX O.D. Bolt Circle No. of Bolt Min. Bolt Part Number Size L M N R Dia. Holes Bolt Size Length Max, O.D. Approx. Wt. (Lbs.) 4254-030 3 2-1/8 4-1/4 9132 1-1132 6 4 5/8 3-1/4 7-15132 1.75 23 SPEARS® MANUFACTURING COMPANY FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS FLANGE - TWO PIECE Van Stone Style, 4 Bolt Holes, 175 psi PIPE 0..0. Spigot N L R 1F—BDLT CIRCLE DIAL MAX OD. Bolt No. oBolt Min. Bolt Approx. WL Part Number Size L N R Bolt Size O Max.O.D. Circle Dia. Holes Length (Lbs.) 4256-007 3/4 1-15/16 13116 17132 MA 4 112 2 3-27r32 .30 4256010 1 2-7/32 1-1132 11/16 3-1/8 4 112 2-1/4 4.1/4 .41 4256-012 1-1/4 2-318 1 11/16 312 4 12 2-1/4 4-518 .50 4256-015 1-12 2.7116 1-3132 23/32 3-7/8 4 112 2-12 4.31132 .65 4256-020 2 2-314 1-5/32 25132 4-3/4 4 518 3 5-15/16 1.00 4256-025 2-1r2 3116 1-9732 1-1r32 5112 4 5/8 31/4 6-15/16 1.62 4256-030 3 3,3 T13/32 1-1132 6 4 5/8 3-114 7-9116 1.76 TRANSITION UNION Brass Thread Insert Style Socket x Fipt 175 psi NUT _ M O.D. N L Part Number Size L M N Nut O.D. Approx. Wt. (Lbs.) 4259-010BR 1 2-13116 1-7/8 1-1/32 2-7/8 .52 4259-012BR 1-1/4 3 2-3116 1-1/8 3-9132 .98 4259-015BR 1-1/23-314 2-1/2 1-9116 3-17132 .93 4259-020BR 2 3-5/8 2-7/8 1-1/4 4-5/16 1.64 Not Intended to convey or dispense water for human consumption through drinking or cooking UNION Socket x Socket 175 psi NUT M _ _- O.D. N I L r��III Part Number Size L M N Nut O.D. Approx. Wt. (Lbs.) 4257-007 314 23/8 1-17132 318 2-12 .38 4257-010 1 2-9116 1-27r32 318 2-718 .41 4257-012 1-114 2.27/32 2-7132 11132 3.5116 .52 4257-015 1-12 3-118 2-12 318 3-17132 .63 4257-020 2 3-5/8 3-1132 9116 43116 1.09 MADE IN THE U.S.A. 24 S\ PFARS FlameGuard" CPVC FIRE SPRINKLER PIPING PRODUCTS SofTorqueTIM SR FEMALE SPIGOT SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Spigot x SR Apt With Elastomer Seal - Use NO Thread Sealant PIPE M7 O.D. L N Part Number Size L Mt N Approx. Wt. (Lbs.) 4278-101GSR 3/412 2-1/4 1-H 1 .11 SHORT REPAIR COUPLING Spigot x Socket 175 psi L2 L1� L3 S Part Number Size 1-1 L2 L3 M S Approx. Wt. (Lbs.) SH118-07C0 1 314 1 4-13116 1 5-17/32 1 314 1 1-3/4 1 2-3116 1 .31 SH118-1000 11 4-3/4 1 5-518 1 31/32 1 2-1116 1 2-5/32 1 .40 GripLoCTm REPAIR COUPLING — LEAD FREE w/EPDM 0-Ring Seals 175 psi Maximum Pressure @ 150°F WARNING: DO NOT INSERT FINGERS. Part Number Size L L1 L2 M S Approx. Wt. Lbs. SG71&1o00 1 1.17/32 7-17/32 4-114 2-1/4 2-27132 .73 25 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS FlameGuard® CPVC Drain & Swing Check Valves for NFPA 13D Applications Only Application: FlameGuard® CPVC Orange Swing Check Valves and PVC/CPVC True Union Drain Valves are for use in configuring CPVC Fire Sprinkler System connection to water supply (riser/drain assembly) in NFPA 13D installations only. These valves are not UL Listed and NOT for use in any other locations within the fire sprinkler system. TRUE UNION INDUSTRIAL DRAIN VALVES CPVC Gray Valve with CPVC Orange End Connector Socket Socket E I D i I — A B C Part Number Size A B C D E 1822-007CFG 3/4 2-114 23/4 4314 2-7/8 33/8 1822-010CFG 1 2-1/2 2-7/8 5-1/8 3-1/8 3-7/16 1822-012CFG 14/4 3-1116 3-1/4 5-3/4 3-5/8 3-7/8 1822-015CFG 1-112 3-1/2 3-12 6-1/4 4 43/16 1822-020CFG 2 4-1/4 43/4 73/4 4-12 5-118 Not UL Listed TRUE UNION DRAIN VALVES PVC Valve with CPVC End Connector Socket Socket D I 4E _L— B C Part Number Size A B C D E 3622-007FG 3/4 2-1/4 23/4 43/4 2 3 3622-010FG 1 2-112 2-7/8 5.118 2-5116 3-7116 Not UL Listed MADE IN THE U.S.A. 26 3PERRS FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS COMPACT 2000 DRAIN VALVE e Socketx Socket o A rWB Part Number Size A B C D E 6622-007CO 314 1-13116 1-12 3-9116 2 3 6622-01000 1 2-1/16 W14 4 2-5/16 3-7/16 Not UL Listed CPVC SWING CHECK VALVES Socket Socket ._ A JB C Part Number Size A B C D Approx. Wt. (Lbs) S1520-1000 1 1-11116 2-5/16 4-9116 2-518 .33 S1520.12C0 1-1/4 2-1/16 2-15116 5.1/2 3-318 A2 S1520.15C0 1-112 2-7116 3 5-5/8 3-3/8 .89 Not UL Usted CPVC SPECIAL REINFORCED THREAD INLET SWING CHECK VALVES SR Rpt x Socket A p qB ip C Part Number Size A B C D Approx. WL (Lbs) S152040FSRSC0 1 1-11/16 2-15/16 4-9116 2-518 .33 S1520-12FSRSCO 1-1/4 2-1/16 3-5/8 5Al2 3-318 .42 S1520-15FSRSCO 1-12 2-7116 3-11116 5518 3-3/8 .89 NotUL Listed 27 SPEARS® MANUFACTURING COMPANY NOTES NOTES PRODUCT LIMITED LIFETIME WARRANTY SPEARS Except as otherwise specified for certain products, mandated by law or herein provided, Spears® Manufacturing Company ('Company") warrants Standard Catalog Products ('Products") which have been directly manufactured by them to be free from defects in material and workmanship for as long as the original intended end user of the Products ('End User') retains ownership and possession of the Products and complies with this Warranty (°Warranty Period'). Each other person or entity acquiring or employing the Products, including buyers, contractors and installers ('Buyer") and End Users ('Buyer/End User) agrees that this Warranty shall be effective only during the Warranty Period so long as the Products are used solely for the normal purposes for which they are intended and in conformance with industry established standards, engineering, installation, operating, and maintenance specifications, recommendations and instructions including explicit instructions by the Company; the Products are properly installed, operated and used, and have not been modified; and all the other terms of this Warranty are complied with. Anyviolation thereof shall void this Warranty and relieve Company from all obligations arising from this Warranty and the Products. Upon receipt or discovery of any Products that appear questionable or defective each Buyer/End User shall promptly inspect and return any such Prod- uct to the Company at 15853 Olden Street, Sylmar, California 91342, accompanied by a letter staling the nature of any problems. If the Prod- ucts are determined by Company to be defective in materials or workmanship directly provided by Company, Company, at its sole option, may ei- ther repair or replace the defective Products, or reimburse applicable Buyer/End User for the cost of such Products. The applicable Buyer/End User shall bear all applicable shipping costs. THIS SHALL BE BUYERS/END USERS' SOLE REMEDY. EACH BUYERIEND USER AGREES THAT COMPANY WILL NOT BE RESPONSIBLE FOR ANY OTHER OBLIGATIONS RELATING TO THE PRODUCTS, INCLUDING ANY OTH- ER MATERIALS OR LABOR COSTS, LOSS OF USE OR ANY OTHER ITEM OR FOR ANY DELAYS IN COMPLYING WITH THIS WARRANTY BEYOND COMPANY'S REASONABLE CONTROL. COMPANY SHALL NOT BE LIABLE FOR, DOES NOT ASSUME, AND EXPRESSLY DISCLAIMS, ANY LIABILITY, RESPONSIBILITY AND DAMAGES: DUE TO ANY BUYER/END USER'S FAILURE TO COMPLY WITH THIS WARRANTY, INCLUDING IMPROPER INSTALLATION, USE OR OPERATION; USE WITH PRODUCTS FROM OTHER MANUFACTURERS THAT DO NOT MEET ASTM OR OTHER APPLICABLE PRODUCT STANDARDS; IMPROPER CONTROL OF SYSTEM HYDRAULICS, IMPROPER WINTERIZATION PROCEDURES, IMPROPER VOLTAGE SUPPLY, CON- TACT WITH INCOMPATIBLE MATERIALS OR CHEMICALS, EXCAVATION/DIGGING, EXCESSIVE WEIGHT, AND VANDALISM; DUE TO REASONABLE WEARANDTEARAND DUE TOANYACTS OF NATURE, INCLUDING LIGHTNING, EARTHQUAKES, GROUND MOVEMENT, FROST HEAVE, OR FLOODS. COMPANY EXTENDS ONLY THIS WARRANTYAND EXPLICITLY DISCLAIMSALL OTHER WARRANTIES, WHETHER IMPLIED OR OTHERWISE EXPRESSED, WHETHER ORAL, STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTIES ORAFFIRMATIONS FOR SUITABILITY, MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE. NO AFFIRMATION BY COMPANY DRAW OF ITS REPRESENTATIVES, BYWORDS, CONDUCTOR OTHERWISE, SHALL CONSTITUTEA WARRANTY. THIS WARRANTY MAY NOT BE TRANSFERRED, EXTENDED, ALTERED OR OTHERWISE MODIFIED IN ANY MANNER, EXCEPT BY WRITTEN AGREEMENT SIGNED BY COMPANY. BY ITS ACCEPTANCE OF THE PRODUCTS, EACH BUYERIEND USER EXPRESSLY WAIVES ALL OTHER LIABILITY OR OBLIGATION OF ANY KIND OR CHARACTER OF COMPANY, INCLUDING LIABILITY PREDICATED UPON CONTRACT, TORT, STRICT LIABILITY OR OTHER LEGAL OR EQUITABLE GROUNDS, AND ALL, IF ANY, DAMAGES AND LOSSES AS A RESULT THEREOF, INCLUDING ALL, IF ANY, COMPENSATORY, GENERAL, SPECIAL, CONSEQUENTIAL, INCIDENTAL, OR PUNITIVE DAMAGES. WITH RESPECT TO SUCH WAIVERS, EACH BUYERIEND USER EXPLICITLY WAIVES CALIFORNIA CIVIL CODE §1542 WHICH STATES 'A GENERAL RELEASE DOES NOT EXTEND TO CLAIMS WHICH THE CREDITOR DOES NOT KNOW OR SUSPECT TO EXIST IN HIS FAVORAT THE TIME OF EXECUTING THIS RELEASE, WHICH IF KNOWN BY HIM MUST HAVE MATERIALLY ADVERSELY AFFECTED HIS SETTLEMENT WITH DEBTOR" AND ALL OTHER SIMILAR STATU- TORY, COMMON AND CASE LAW RIGHTS, DEFENSESAND LIMITATIONS. Having previously independently inspected the Products, or a sample, as fully as desired, or having the opportunity to and having not done so, upon acceptance of delivery of the Products, and except as otherwise herein explicitly provided, each Buyer/End User by acceptance or use of the Products accepts them in their'AS IS" and 'WITH ALL FAULTS' condition without any otherwarranty, expressed, implied or otherwise, and accepts and assumes the entire risk and cost of all servicing, remediation and consequences thereof. This Warranty shall be governed by California law and any unenforceable provisions severed without affecting the remaining provisions. As used herein, 'including' includes 'without limitation." It is the policy and objective of Spears® Manufacturing Company to produce a superior quality product suitable for its intended use, with regard to functionality, structural integrity and conformance to established industry standards and practices. It is the commitment of this Company to do so in a manner which provides consistency of product quality, optimum availability, and superior customer service, while maintaining efficiency of operations and profitability necessary to perpetuate product improvement and customer satisfaction. Furthermore, it is recognized that the attainment of these objectives is the responsibility of all Company operations and personnel according to their respective functions. The information contained in this publication is based on current information and product design at the time of publication and is subject to change without notification. Our ongoing commitment to product improvement may result in some variations. No representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular application orresults lobe obtained therefrom. For information not contained herein, please contact Spears® Technical Services Department [West Coast(818) 364-1611—East Coast: (678) 985-12631. Reproduction of this publication in whole or in part is prohibited without the authorized consent of Spears° Manufacturing Company, Sylmar, California. 0 Copyright 2014 Spears® Manufacturing Company. All Rights Reserved. Printed in the United States ofAmerica. EL SPEARS® MANUFACTURING COMPANY Corporate Office SPEARS 15853 Olden Street •Sylmar, CA 91342 PO Box 9203 • Sylmar, CA 91392 (818) 364-1611 • hftp:llwww.spearsmfg.com ins ®Copyright 2g15 Spears® Manufacturing Company. NI Rights Reserved. Printed In the United States of America 11115. - FG-4-1115 - ,.- SCANNE® BY St. Lune Countv 7EP FlameGuard° CPVC fire Sprinkler Products INSTALLATION INSTRUCTIONS To Make Reliable Threaded Connections ... Gasket Sealed Head Adapter No Thread Sealant to be Used Hand Tight + 10 to 25 ft-Ibs Torque to Rotate for Sprinkler Head Alignment For Other Thread Connections: o 1. Use a compatible paste sealant. Spears® 17R -: recommends BLUE 75TM, tested for compatibility with CPVC products. BLUE 2. Apply sealant to male threads. Ja� 3. Install Sprinkler Heads or make metal THREAD SEALANT pipe transitions, tighten as follows: U, Adapterfor SR Plastic Metal Metal Pipe Thread Thread Transition Hand tight Min. 5 ft-Ibs Min.15 ft-Ibs +1.5 to 2 Max.10 ft-Ibs Max. 20 ft-Ibs Turns Torque Torque October 4, 2010 Pnnted01113 FG-3-1010 ,Cn pptC pn A Flalneduarde LIMITED LIFETIME WARRANTY Except as otherwise specified for certain products, mandated by law or herein provided, Sp. Manufacturing Company r0ompanyT warrants Standard Catalog Products ('Proiuctsjwhich have been directly manufactured bythemto behee from defects in material and workmanship for as long as the original intended end user of the Products ('End User] retains ownership and possession of the Products and complies with this Warranty ('Warranty Period'). Each other person or entity, acquiring or employing the Products, including buyers, contractors and installers ('Buyer') and End Users r0uyer/End User) agrees that this Warranty shall be effective only during the Warranty Period so long as the Products are used solely for the normal purposes for which they are intended and in conformance with industry established standards, engineering, installation, operating, and maintenance specifications, recommendations and instructions including explicit instructions by the Company; the Products are property installed, operated and used, and have not been modified; and all the other terms of this Warranty are complied with. Any violation thereof shall void this Warranty and relieve Company from all obligations arising from this Warranty and the Products. Upon receipt or discovery of any Products that appear questionable or defective each Buyer/ End User shall promptly inspect and return any such Product to the Company at 15853 Olden Street, Sylmar, California 91342, accompanied by a letter stating the nature of any problems. If the Products are detemuned by Company to be defective in materials or workmanship directly provided by Company, Company, at its sole option, may either repair or replace the defective Products, or reimburse applicable Buyer/End User for the cost of such Products. The applicable BuyerlEnd User shall bear all applicable shipping costs. THIS SHALL BE BUYERSIEND USERS' SOLE REMEDY. EACH BUYER/END USER AGREES THAT COMPANY WILL NOT BE RESPONSIBLE FOR ANY OTHER OBLIGATIONS RELATING TO THE PRODUCTS, INCLUDING ANY OTHER MATERIALS OR LABOR COSTS, LOSS OF USE OR ANY OTHER ITEM OR FOR ANY DELAYS IN COMPLYING WITH THIS WARRANTY BEYOND COMPANY'S REASONABLE CONTROL COMPANY SHALL NOT BE LIABLE FOR, DOES NOT ASSUME, AND EXPRESSLY DISCLAIMS, ANY LIABILITY, RESPONSIBILITY AND DAMAGES: DUE TO ANY BUYER/END USER'S FAILURE TO COMPLY WITH THIS WARRANTY. INCLUDING WINTERIZATION PROCEDURES, IMPROPER VOLTAGE SUPPLY, CONTACT WITH INCOMPATIBLE MATERIALS OR CHEMICALS, EXCAVATION/DIGGING, EXCESSIVE WEIGHT, AND VANDALISM; DUE TO REASONABLE WEARAND TEARAND DUE TOANY ACTS OF NATURE, INCLUDING LIGHTNING, EARTHQUAKES, GROUND MOVEMENT, FROST HEAVE, OR FLOODS. COMPANY EXTENDS ONLY THIS WARRANTY AND EXPLICITLY DISCLAIMS ALL OTHER WARRANTIES, WHETHER IMPLIED OR OTHERWISE EXPRESSED, WHETHER ORAL, STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTIES OR AFFIRMATIONS FORSUITABILITY, MERCHANTABILITYORFITNESS FORAPARTICULAR PURPOSE. NO AFFIRMATION BY COMPANY OR ANY OF ITS REPRESENTATIVES, BY WORDS, CONDUCT OR OTHERWISE, SHALL CONSTITUTE A WARRANTY. THIS WARRANTY MAY NOT BE TRANSFERRED, EXTENDED, ALTERED OR OTHERWISE MODIFIED INANY MANNER, EXCEPT BY WRITTEN AGREEMENT SIGNED BY COMPANY. BY ITS ACCEPTANCE OF THE PRODUCTS, EACH BUYERIEND USER EXPRESSLY WAIVES ALL OTHER LIABILITY OR OBUGATION OF ANY KIND OR CHARACTER OF COMPANY, INCLUDING LIABILITY PREDICATED UPON CONTRACT, TORT, STRICT LIABILITY OR OTHER LEGAL OR EQUITABLE GROUNDS, AND ALL, IF ANY, DAMAGES AND LOSSES AS A RESULT THEREOF, INCLUDING ALL, IF ANY, COMPENSATORY, GENERAL, SPECIAL, CONSEQUENTIAL, INCIDENTAL, OR PUNITIVE DAMAGES. WITH RESPECT TO SUCH WAIVERS, EACH BUYERIEND USER EXPLICITLY WAIVES CALIFORNIA CIVIL CODE §1542 WHICH STATES -A GENERAL RELEASE DOES NOT EXTEND TO CLAIMS WHICH THE CREDITOR DOES NOT KNOW OR SUSPECT TO EXIST IN HIS FAVORAT THETIME OF EXECUTING THIS RELEASE, WHICH IF KNOWN BY HIM MUST HAVE MATERIALLY ADVERSELY AFFECTED HIS SETTLEMENT WITH DEBTOR' AND ALL OTHER SIMILAR STATUTORY, COMMON AND CASE LAW RIGHTS, DEFENSES AND LIMITATIONS. Having previously independently inspected the Products, or a sample, as fully as desired, or having the opportunity to and having not done so, upon acceptance of delivery of the Products, and except as othervrise herein explicitly provided, each BuyerlEnd User by acceptance or use of the Products accepts them in theh'AS IS' and 'NTH ALL FAULTS' condition without any other warranly, expressed, implied or otherwise, and accepts and assumes the entire risk and cost of all servicing, remediation and consequences thereof. This Warranty shall be governed by California law and any unenforceable provisions severed without affecting the remaining provisions. As used herein, mcluding'includes'without limitation." TABLE OF CONTENTS IMPORTANT INFORMATION............................................................................._...............4 Use of this Manual • Hazards & Information Definitions...............................................4 System Engineering, Installation & Maintenance..........................................................4 InstallerTmining............................................................................................................5 General Installation Safety Instructions ........ .._.............................................. __............. 5 Introduction_......................................................................................................................5 Handling& Storage .... _..... _......................................................................._..._.................6 Pipe& Fittings ...............................................................................................................6 One -Step Solvent Cement............................................................................................6 Listing. Approvals, Application & Use ...... _......................................................................7 Light Hazard Occupancies............................................................................................7 Residential Occupancies...............................................................................................7 Low Pressure Dry Pipe and Pre -action Systems..........................................................8 ConcealedInstallations.................................................................................................9 Combustible Concealed Installation with Specific Use Sprinklers .................................9 CombuslibleAttic Spaces with Specific Use Sprinklers ..............................................10 ExposedInstallations..................................................................................................10 Expanded Use with Light Hazard Extended Coverage and Residential Sprinklers .... 10 Unfinished Basement with Exposed Solid Wood Joist Installation..............................11 Extended Coverage Quick Response Sprinklers ........................................................14 Return Air Plenum Installation • Garage Installations..................................................15 Ambient Temperature Limitations • High Temperature Areas......................................15 Cold Temperature Areas............................................................................................. 15 Fire Sprinkler System Risers.......................................................................................16 Underground Fire Service • GUL Using Requirements.............................................18 FactoryMutual Approvals............................................................................................20 Loss Prevention Certification Board LPCB..................................................................20 NSFInternational........................................................................................................21 Penetrating Flre-related Walls & Panitions.................................................................21 Heal Sources & Open Ceiling Areas...........................................................................21 Use With Other Manufacturers' Pipes, Fillings & Solvent Cement .............................22 Installation& Joining ............. _............. ... .... _........................ ..................... _............... 22 Solvent Cement Welded Joints...................................................................................22 Solvent Cement Requirements...................................................................................27 Threaded Connections................................................................................................27 TorqueSafe'Gasket Sealed Thread Connections.......................................................29 Painting Pipe & Filings • Cleaning..............................................................................3D Transition to Other Materials • Flanged Connections..................................................30 Flange Data & Bolt Torque • Grooved Coupling Adapters ...........................................31 Adjustable Sprinkler Head Adapter Installation...........................................................33 FlushingSystem.........................................................................................................34 System Acceptance Testing (Hydrostatic Pressure Test)..........................................34 Recommended Cut -in Procedures for Systems Modification or Repair......................35 EngineeringData ................ ... ... .................. _.............................. _..... _......................... 37 Pipe & Filling Specifications • Hydraulic Design.........................................................37 Allowance for Friction Loss in Filings.........................................................................38 Hanger& Supports......................................................................................................38 RiserSupport..............................................................................................................41 Exposed Installations • Earthquake Bracing • Trenching............................................42 SnakingMeflection of Pipe..........................................................................................43 Backfilling....................................................................................................................45 MaterialProperties......................................................................................................46 Expansion& Contraction.............................................................................................47 Expansion Loop &Offset Configurations....................................................................49 Review- Do's & Don'ts................... _.._.......................................................................... _52 Material Safety Data SheeL................... _......................................................................... 63 FG-3-1010 m 2013 Speare® Manufacturing Company Page 3 IMPORTANT INFORMATION Please Read The Following section Before Proceeding Use of this Manual Spears® FlameGuard® CPVC Fire Sprinkler Products are approved for use in combination with other listed manufacturers' products (see, "Use With Other Manufacturers' Pipes, Fittings, and Solvent Cements" section). However, specific application approvals may not be the same amongst manufacturers. It is the installer's responsibility to verify suitability of products used in combination according to each manufacturer's installation instructions. Engineering data related to the installation and use of CPVC Fire Sprinkler Pipe provided in this manual is based on product manufactured by Spears° Manufacturing Co. (Spears° FlameGuard®), the Victaulic Company (Victaulic FireLock") or Harvel Plastics, Inc. (Harvel BlazeMaster®), as designated herein. If products other than Spears®, Victaulic or Harvel are used, follow the appropriate manufacturers installation instructions. Contact Spears® if questions on any application are not addressed in this manual. This manual is intended for use by specifiers, installers, and users in the selection, design, installation, and inspection of Spears® FlameGuard® CPVC Fire Sprinkler Products for fire protection service. Due to the critical safety and loss prevention uses of such systems, all information contained herein is considered vital to obtain proper system performance and must be read and understood carefully before starting the installation. The information contained within this manual is accurate at the time of publication to the best of our knowledge. It is not meant as a replacement for formal installer training. We do not make any guarantees nor assume any liabilities arising out of its use. If you need additional copies, or if you have any questions about the safe installation and use of these products, contactSpears®Manufacturing Company, P.O. Box 9203, Sylmar, CA 91392 or call (800) 862-1499. Additional copies of this manual may be downloaded from our web site: www.spearsmfg.com. Hazards & Information OeOnitlons Definitions for identifying the various hazard levels are as follows: • WARNING• The use of the word "WARN ING" identifies the presence of hazards or unsafe practices that could result in severe personal injury if instructions, including recommended precautions, are not followed. • CAUTION -The use of the word 'CAUTION" identifies possible hazards or unsafe practices that could result in personal injury, product damage, and/ or property damage if instructions, including precautions, are not followed. • NOTICE -The use of the word 'NOTICE"identifies special instructions that are highly Important but not related to hazards. • Text information in bold print —Text in bold print Identifies additional important information that may or may not be related to a hazard, according to the topic and context. System Engineering, Installation & Maintenance CPVC Fire Sprinkler Systems must be engineered, installed and maintained in accordance with local codes, standards and Spears® FlameGuard® CPVC Fire Sprinkler Products Installation Instructions. Code requirements and field conditions may differ. It is the responsibility of the installing contractorto insure that the product is suitable for the Intended use and that all requirements have been satisfied. Page ©2013 Spears° Manufacturing Company FG-3-1010 Installer Training Spears® Manufacturing Company recommends that installers receive proper installation training and that training be renewed every two (2) years. Training will be provided at no charge by contacting an authorized Spears® FlameGuard® CPVC Fire Sprinkler Products distributor or your nearest Spears° Regional Distribution Center. General installation Safety Instructions • Use only recommended accessories. Use of improper accessories or unapproved system components in conjunction with Spears° FlameGuarda CPVC Fire Sprinkler Products will void the warranty and may result in improper operation of the system. • CAUTION: Avoid dangerous environments. If utilizing electrically powered tools for installation, be sure that the area is free of moisture or wetness that could create an unsafe condition. Keep work area clean and well illuminated. Allow sufficient space for measuring and system dry -fit to accommodate proper installation. • Prevent back injury. Always practice safe lifting and installation techniques. • Use only tools specifically designed for plastic pipe and fittings. • Inspect the products. Be sure that all parts are included and that you have all necessary tools available to properly install the system. CAUTION: Follow all workplace safety requirements. Wear safety glasses, hardhat, and safety footwear. Always practice safety first. When solvent cementing, always work in a well-venfilated area. Avoid sources of heat or open games. DO NOT smoke. Wear protective gloves. PVA-coated protective gloves are recommended for use while solvent cementing. If hands come in contact with solvent cement, use a waterless, abrasivesoap. Wear ear protection. Protect your hearing if you are exposed to long periods of very noisy job -site operations. INTRGGGCHON Spears® FlameGuard® CPVC Fire Sprinkler Products are manufactured from high quality, Post -Chlorinated Poly Vinyl Chloride (CPVC), a specialty thermoplastic material tested and approved by certifying agencies for use in CPVC fire sprinkler systems. Spearsm FlameGuard° CPVC Fire Sprinkler Products provide unique advantages over traditional metal fire sprinkler systems through superior hydraulics, ease of installation and handling and quick assembly using readily available, inexpensive tools. FG-3-1010 02013 Spears® Manufacturing Company Page 5 Handling & Storage Pipe & Fillings Spears® FlameGuard®CPVC Fire Sprinkler Products resist attack from a large group of chemicals that are corrosive to metallic piping. However, care must be taken to avoid contact with chemicals that are harmful to CPVC including those found in some common construction products. Specific chemicals or chemical vapors that contact CPVC can weaken or severely damage the system. Consultwith the chemical manufacturer or Spears® before use. WARNING: DO NOT expose Spears' FlameGuard' CPVC Fire Sprinkler Products to edible oils, esters, ketones, or petroleum -based products, such as cutting oils, packing oils, traditional pipe thread paste or dopes, and some lubricants. Do not store or install CPVC products in direct contact with plasticizer containing materials such as electrical tape or certain wire and cable insulations. Consult with the chemical manufacturer for compatibility with CPVC or Spears' before use. Contact with incompatible chemicals could cause serious personal injury, property damage, and product damage. Spears® FlameGuard® CPVC Fire Sprinkler Pipe should be stored indoors with a maximum storage temperature of 110° F (43' C). If storing outdoors, the products must be covered with a non -transparent material to prevent extended exposure to sunlight. Brief exposure to direct sunlight on the job site may result in color fade, but it will not affect the physical properties. Spears® FlameGuard® CPVC Fire Sprinkler Fittings should be stored indoors in their original containers to keep them free from dirt and to help reduce the possibility of damage. WARNING; Spears' FlameGuard' CPVC Fire Sprinkler Products must not be subjected to prolonged sunlight exposure. The use of pipe and Fittings that have been damaged due to improper storage could cause serious personal injury, property damage, and product damage. Reasonable rare must be exercised in handling Spears° FlameGuard® CPVC Fire Sprinkler Products. DO NOT drop the products or drop anything on them. If improper handling results in scratches, splits, or gouges, the damaged fitting or section of pipe must be discarded. WARNING: DO NOT install Spears' FlameGuard' CPVC Fire Sprinkler Products that have been scratched, split, or gouged. The use of pipe and fittings that have been damaged due to improper handling could cause serious personal injury, property damage, and product damage. One -Step Solvent Cement Spears® FS-5 One -Step Low VOC Solvent Cement must be stored out of direct sunlight in an ambient temperature between 40' F (4' C) and 90' F (32' C). The solvent cement may be used for a period of two years from the date stamped on the container. Expired solvent cement must be discarded in an environmentally friendly fashion, in accordance with local regulations. To prolong the life of the cement, the containers must be kept tightly closed when not in use and covered as much as possible when in use. WARNING: • Spears'FS-5 One -Step Low VOC Solvent Cement is highly flammable. Eliminate all ignition sources. • Avoid breathing vapors. Use only with adequate ventilation. Explosion -proof, general mechanical ventilation or local exhaust is recommended to maintain vapor concentrations below recommended exposure limits. In confined or partially enclosed areas, a NIOSH approved organic vapor cartridge respirator with a full face -piece is recommended. Avoid frequent contact with skin. It is recommended that you wear PVA coated gloves and an impervious apron. Page 6 © 2013 Spears° Manufacturing Company FG-3.1010 • Avoid contact with eyes. Splash -proof chemical goggles are recommended. • Review the Material Safety Data Sheet (MSDS) and the important product information provided on the label for Spears' FS-5 One -Step Low VOC Solvent Cement. Failure to follow the above recommendations could result in death or serious personal injury. Listings, Approvals, Application & Use Spears° FlameGuard® CPVC Fire Sprinkler Products are fully tested and approved for use in wet pipe fire sprinkler systems by Underwriters Laboratories Inc., FM Global, and the Loss Prevention Certification Board. Spears® FlameGuard® CPVC Fire Sprinkler Products are approved for use In low pressure dry pipe or pre -action systems by Underwriters Laboratories Inc. Spearse FlameGuard® CPVC Fire Sprinkler Products are listed by NSF Intemational for use in potable water systems. For specific listing information not covered in this manual concerning Factory Mutual, The Loss Prevention Certification Board or NSF International, please contact your nearest Spears® Regional Distribution Center. NOTICE: National Fire Protection Association (NFPA) Standards 13, 13R, and 13D must be referenced for design and installation requirements in conjunction with this manual and all local codes. CAUTION: Spears® FlameGuard° CPVC Fire Sprinkler Products are NOT listed for outdoor applications. Outdoor installation could result in product failure and property damage and will not be covered under the Spearse FlameGuard® CPVC Fire Sprinkler Products warranty. CAUTION: Spearse FlameGuard® CPVC Fire Sprinkler Products are to be used in wet pipe systems only, except as provided for dry pipe or pre -action systems in this manual. A wet pipe system is one that contains water and is connected to a voter supply system so that the water will discharge immediately when the sprinkler is opened. A low pressure dry pipe or pre - action system is a piping system containing air or nitrogen under pressure that is release with the opening of a spdnklerwhich activates a special dry pipe valve allowing water to flow into the piping system and to the open sprinkler. WARNING: Spearse FlameGuard® CPVC Fire Sprinkler Products must never be used for distribution of compressed air or other gases except as provided for under Low Pressure Dry Pipe and Pre -action Systems specified in this manual. Failure to follow this warning could result in product failure, property damage and severe personal injury or death. Light Hazard Occupancies Spearse FlameGuard® CPVC Fire Sprinkler Products are UL Listed for use in Light Hazard Occupancies, as defined in the NFPA 13. In accordance with NFPA 13, 2002 Edition paragraph 6.3.6.2, "Pipe ortube listed for light hazard occupancies shall be permitted to be installed in ordinary hazard rooms of othewise light hazard occupancies where the room does not exceed 400 square feet'. NOTICE: Local jurisdictions must approve of this exception. Residential Occupancies Spearse FlameGuard® CPVC Fire Sprinkler Products are UL Listed for use in: Residential occupancies up to and Including fourstories in height, as defined in NFPA 13R. Residential occupancies, as defined in the Standard for the Installation of Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes, NFPA 13D. FG-3-1010 02013 Spears° Manufacturing Company Page 7 Low Pressure Dry Pipe and Pre -action Systems In accordance with the UL° Listing, Spears® FlameGuarde CPVC Fire Sprinkler Products may be used in Low Pressure Dry Pipe and Pre -action System applications in Light Hazard and Residential occupancies in accordance with NFPA 13, 13D and 13R when subject to the following additional limitations: A CPVC Low Pressure Dry Pipe or Pre -action System is a piping system intended for use where piping could be subjected to freezing temperatures and water filled pipe cannot be utilized. The minimum rated temperature is -20' F (-29° C). Low Pressure Dry Pipe systems contain compressed air or nitrogen (gas) having an internal gage pressure of not more than 15 psig (105 kPa). These specially designed systems require separate control valve mechanisms for this application (supplied by others) that activate to release water into the dry piping section and to the sprinkler heads. The water -filled portion of the system control device must be in an area protected from freezing. It is the installer's responsibility to be sure the system is installed in accordance with the limitations of this manual and specifications of a Dry Pipe or Preadion Fire Sprinkler System design Engineer for proper control devices, pipe sizing, and other impodanldesign and maintenance criteria applicable to each project. CPVC dry systems must be designed with NefolloWng maximumwaterdeliverytime delay. Occupancy Hazard' Remote Sprinklers Open Water Delivery Delay, sec. Residential 1 15 Light 1 60 'As desoitied in NFPA 13, Standard for the Installation of Sprinkler Systems. Spears® FlameGuar& CPVC Fire Sprinkler Products are UL® Listed for use in Dry Pipe or Pre -action type systems when installed with UL® Listed Spears® FlameGuard® or BlazeMaster® brands of CPVC Fire Sprinkler Products that are also Listed for this application. CPVC installation in a Dry Pipe or Pre -action sprinkler system must be concealed (protected) by either. (1) A 318 in. Nick or thicker gypsum wallboard; (2) Asuspended membrane ceiling with lay -in panels or tiles having a weight of not less than 0.35 IbNt' when installed with metallic support gdds; or (3)112 in. plywood soffits. CPVC pipe and finings used in a Dry Pipe or Pre -action System are not for use in combustible concealed spaces where sprinklers are required by NFPA 13, 13D and 13R. Pipe and fittings are for indoor use only, down to a minimum temperature of -20° F (-29- C). CPVC pipe in Dry Pipe or Pre -action Systems must be installed with proper pitch to allow system drainage for removal of water. NFPA 13 requires a minimum pitch of 112 inch per 10 feel (4 mnJm) for main lines and branch lines in areas subject to freezing. The following types of sprinklers and arrangements shall be permitted for dry pipe systems, current NFPA 13: (1) Upright sprinklers; (2) *Listed dry sprinklers; (3) Pendent sprinklers and sidewall sprinklers installed on return bends, where the sprinklers, return bend, and branch line piping are in an area maintained at or above 40' F (4° C); (4) Horizontal sidewall sprinklers installed so that water is not trapped; Page 8 02013 Spears® Manufacturing Company FG-3-1010 (5) Pendent sprinklers and sidewall sprinklers, where the sprinklers and branch line piping are in an area maintained at or above 40° F (4' C), the water supply is potable, and the piping for the dry pipe system is copper or CPVC specifically listed for dry pipe applications. Residential sprinklers used in CPVC Dry Pipe Systems shall be specifically listed for such use. Low Pressure Dry Systems have a maximum installed air pressure of 15 psi (1 BAR). Air (or Nitrogen) supply for charging the system must be filtered, clean, oil -free, and must be pressure regulated to assure that the 15 psi (1 BAR) pressurization is not exceeded. WARNING - Oil in the air (or Nitrogen) supply can cause environmental stress cracking in CPVC materials. WARNING- Over pressurization can result in system damage or serious injury. The system must be hydrostatically tested in accordance with System Acceptance Testing (Hydrostatic Pressure Test) as specified in this manual. Concealed Installations In concealed installations, the minimum protection shall be one layer of 3/8- inch gypsum wallboard, 1/2-inch plywood soffits, or a suspended membrane ceiling with lay -in panels or tiles having a minimum weight of not less than 0.35 Ibs/d' when installed with metal support grids. The minimum protection for residential occupancies, defined In NFPA 13D and 13R, may consist of one layer of 1/2-inch plywood. Spears® FlameGuard® CPVC Fire Sprinkler Products must be used in spdnkler systems employing sprinkler heads rated at 225° F (107' C) or lower. NOTICE • Spears®FlameGuard® CPVC Fire Sprinkler Products CANNOT be installed in spaces designated by NFPA 13 as combustible, concealed spaces that require sprinklers, unless the space is protected by spdnkers that are specifically Listed for the application. • NFPA 13D and NFPA 13R permitthe omission ofspdnklers in combustible, concealed spaces. Spears® FlameGuard° CPVC Fire Sprinkler Products can be installed in these areas when sprinkling residential occupancies in accordance with these standards. Combustible Concealed Installations with Specific Use Sprinklers InaccordanceWthULLisfing, SpearsaFlameGuard®CPVCFire SpdnklerProducts can be used in specific light -hazard, combustible concealed and noncombustible concealed spaces that require sprinkler protection when installed with UL Listed VictauGc Model V2502, Tyco Fire Products Model CC1- 2.8 K-Factor or Model CC2- 5.6 K-Factor Combustible Concealed Space Sprinklers, Specific Application Upright, or UL Listed Viking Microfaste COINTM Quick Response Combustible Interstitial Space Upright Sprinklers for Specific Application. The system must be installed in accordance with the applicable sprinkler manufacturer's information contained in Victaulic Model V2502, Submittal 40.09, Tyco Fire Products Model CCi - 2.8 K-Factor Combustible Concealed Space Sprinkler Technical Data Sheet (dated July 2004), Tyco Fire Products Model CC2 - 5.6 K-Factor Combustible Concealed Space Sprinkler Technical Data Sheet (dated July2007) or Viking Microfase C0IN1° Quick Response Upright Sprinkler SIN VK900 (SpecificApplication) Technical Data Sheet (dated February 2, 2007). NOTICE: When installing Spears° FlameGuarda CPVC Fire SprinklerProducts in combustible concealed areas where sprinklers are required, the specific application spdnklermust be used in accordance with the UL Listing. Contact the local authority having jurisdiction with questions concerning code requirements. FG-3-1010 © 2013 Spears® Manufacturing Company Page 9 Combustible Attic Spaces with Specific Use Sprinklers Product Description In accordance with the UL Listing, Spears° FlameGuard° CPVC Fire Sprinkler Products may be installed within the attic space provided the attic space is protected with UL Listed Tyco Fire Products Specific Application Attic Sprinklers. Specific Application Attic Sprinklers are sprinklers designed to provide protection of specific light hazard combustible, as well as non- combustible, attic spaces requiring sprinkler protection. Installation Requirements When using the Specific Application Attic Sprinklers, Spears® FlameGuard® CPVC Fire Sprinkler Products may be installed to feed the wet system sprinklers below the ceiling and exposed to feed wet system specific application attic sprinklers provided the system is installed in accordance with the Tyco Fire Products' Technical Data Sheet TFP610 (dated May 2008) for Specific Application Attic Sprinklers. Exposed Installations Spears® FlameGuard® CPVC Fire Sprinkler Products are UL Listed for use in installations without protection (exposed), with the following restrictions: Exposed CPVC Fire Sprinkler piping is installed below a smooth, flat, horizontal ceiling construction utilizing UL Listed support devices. • Listed, Quick -Response, ordinary temperature -rated pendent sprinklers having deflectors Installed within 8 inches from the ceiling. Listed, Residential, ordinary temperature -rated, pendent sprinklers located in accordance with their Listing. The maximum distance between sprinklers must not exceed 15 feet. The piping must be mounted directly to the ceiling. • Listed, Quick -Response, ordinary temperature -rated horizontal sidewall sprinklers having deflectors installed within 6 inches from the ceiling and within 4 inches from the sidewall. Listed, Residential, ordinary temperature rated horizontal sidewall sprinklers located In accordance with their Listing. The maximum distance between sprinklers must not exceed 14 feet. The piping must be mounted directly to the sidewall. • Listed, Quick -Response, upright sprinklers having a maximum temperature rating of 155° F (68° C) must be installed so that the deflectors are a maximum of 4' from the ceiling. The maximum distance from the ceiling to the centedine of the main run of pipe must be 7-1/2'. The distance from the centedine of a sprinkler head to a hanger must be 3'. Rigid pipe hangers secured to the ceiling must be used. Expanded Use with Light Hazard Extended Coverage and Residential Sprinklers In accordance with the UL Listing, Spearse CPVC Fire Sprinkler products may be installed without protection (exposed) when subject to the following additional limitations. The following installations shall be below a smooth, flat, horizontal ceiling construction and require the use of FS-5 one step solvent cement. The piping shall be mounted directly to the sidewall. Listed quick response, 200' F (93' C) maximum temperature rated, horizontal sidewall sprinklers having deflectors installed within 12 inches (304 mm) from the ceiling and within 6 inches (152 mm) from the sidewall or Listed residential, 200" F (93° C) maximum temperature rated, horizontal sidewall sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 14 feet (4.27 m). The following installations shall be below a smooth, flat, horizontal ceiling construction, are limited to unobstructed construction, require the use of Schedule 80 fittings for sizes 1-1/2 in. and greater, and require the use of FS-5 one step solvent cement. The piping shall be mounted directly to the sidewall. Page 10 © 2013 Spears® Manufacturing Company FG-3-1010 • Listed light hazard, extended coverage, quick response,175' F (79° C) maximum temperature rated, horizontal sidewall sprinklers having deflectors installed within 12 inches (304 mm) from the ceiling and within 6 inches (152 mm) from the sidewall, a maximum distance between sprinklers not to exceed 16 feet (4.87 m), and an application density not less than 0.10 gpm/ft' (4.08 mm/min). • Listed residential, 165' F (74° C) maximum temperature rated, horizontal sidewall sprinklers having deflectors installed within 12 inches (304 mm) from the ceiling and within 6 inches (152 mm) from the sidewall, a maximum distance between sprinklers not to exceed 18 feet (5.48 m), and an application density not less than 0.10 gpm/d' (4.08 mm/min). • Listed light hazard, extended coverage, quick response 165° F (74° C) maximum temperature rated, horizontal sidewall sprinklers having deflectors installed within 12 inches (304 mm) from the ceiling and within 6 Inches (152 mm) from the sidewall, a maximum distance between sprinklers not to exceed 18 feet (5.48 m), and an application density not less than 0.10 gpm/ft' (4.08 mm/min). • Listed light hazard, extended coverage, quick response,155° F (68° C) maximum temperature rated, horizontal sidewall sprinklers (manufactured by Reliable Automatic Sprinkler Co. Inc. SIN R40362) having deflectors Installedwithin 12 inches (304 mm) from the ceiling and within 6 inches (152 mm)fromthesidewall,a maximum distancebetweensprinklers nolloexceed 24 feel (7.31 m), and a flow not less than 40 gpm (152 Umin) per sprinkler. Spears® FG-3 Installation instructions must be referenced for complete information regarding installation. Additional requirements may be listed in NFPA 13,13D and 13R. Unfinished Basements with Exposed Solid Wood Joist Installations NOTICE: Use of Spears® FlameGuard® CPVC Fire Sprinkler Products is limited to basements where the quantity and combustibility of contents is low and fires with relatively low rates of heat release are expected. Refer to NFPA 13D,'Standard for Installation of Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes', for more information regarding installation in unfinished basements with exposed, solid woad joists. Spears® FlameGuard® CPVC Fire Sprinkler Products can be installed in unfinished basements with exposed, solid wood joists with the following limitations: 1. The ceiling shall be horizontal and constructed utilizing nominal in. x 10 in. solid wood joists on 16 in. centers. OR The ceiling must be horizontal and constructed utilizing nominal in. x 12 in. solid wood joists on 16 in. centers. When installing Spears® FlameGuarda CPVC Fire Sprinkler Products In conjunction with 2 in. x 12 in. solid wood joists, the maximum system working pressure under floWng conditions must not exceed 100 psi and the maximum system working pressure under non - flowing conditions must not exceed 175 psi. 2. Schedule 80 fittings are required for installations involving 1-1/2' through 3' piping. 3. The distance from the floor to the bottom of the solid wood joists must be between 7 it and 8 it 4. All system mains shall be run perpendicular to the joists. All branch lines shall be run parallel to the joists. 5. When the total protected area exceeds 1,000 square feet, blocking shall be utilized to divide the area into individual compartments not exceeding 1,000 square feet. FG-3-1010 m 2013 Spears• Manufacturing Company Page 11 6. The maximum length along the joist must not exceed 32 feel. When the length exceeds 32 feet, blocking must be utilized. The blocking must be constructed of minimum 1/2 in. plywood and shall be the full depth of the wood joists. Refer to drawing below. Sdid W.d Center Wall Riser with Center Room Main Center Wall Riser with Main at Wall Riser In Corner 7. Listed residential pendent sprinklers with a maximum temperature rating of 155' F and a minimum K-factor of 3.0 must be used for this type of installation. NOTE:The maximumsprinklerspacing shall notexceed 12feet. The system must be designed to ILL Listed flows for the sprinklers being used. However, the flow must not be less than 11 gpm per sprinkler. Sprinklers must be installed with the deflectors below the solid wood joists for future Installation of a finished ceiling. However, deflector placement must not exceed 1-3/4 inches below the solid wood joist (refer to following Figures W and V). For more information, refer to NFPA 131), "Standard for Installation of Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes'. mg 14 Joist Depth Max. PlP Max. FG-3-1010 02013 Spears® Manufacturing Company Page 13 9. When installing Spears® FlameGuard® CPVC Fire Sprinkler Products perpendicular (system mains) to the solid wood joists, UL Listed support devices for thermoplastic sprinkler piping or other UL Listed support devices shall be used which mount the piping directly to the bottom of the solid wood joists. In addition, It is acceptable to cut holes in the solid wood joists at or below the center of the depth of the solid wood joist for support. Holes must be oversized to allow for movement and must be located in an area that will not compromise joist integrity. Consult the authority having jurisdiction for more information regarding structural integrity. 10. When installing Spears® FlameGuard® CPVC Fire Sprinkler Products parallel (branch lines) to the solid wood joists, the pipe and fittings must be installed in the cavity below the bottom of the ceiling and above the bottom of the joist Branch lines must be located at or below the center of the depth of the solid wood joist. UL Listed support devices must be used to mount piping directly to nominal in. wood blocking. In addition, UL Listed support devices can be used that offset the pipe a nominal distance of 1-1/2 in. from the solid wood joists. Extended Coverage Quick Response Sprinklers In accordance with the UL Listing, Spears® FlameGuard® CPVC Fire Sprinkler Products may be installed without protection (exposed) when subject to the following additional limitations: 1. Exposed piping is to be installed below a smooth, flat, horizontal ceiling construction. 2. Listed pendent, light hazard, quick response, extended coverage sprinklers,155° F maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to exceed 20 ft. with an application density of at least 0.10 gpnvsgft. 3. Listed pendent residential sprinklers, 1550 F maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to exceed 20 ft. with an application density of at least 0.10 gpm/sgtt. 4. Listed horizontal sidewall, light hazard, quick response, extended coverage sprinklers, 165' F maximum temperature rating having deflectors installed within 6 in. from the ceiling and within 4 in. from the sidewall and a maximum distance between sprinklers not to exceed 18 ff. with an application density of at least 0.10 gpm/sqft. 5. Listed horizontal sidewall residential sprinklers, 1650 F maximum temperature rating having deflectors installed within 6 in. from the ceiling and within 4 in. from the sidewall and a maximum distance between sprinklers and not to exceed 18 ft. with an application density of at least 0.10 gpm/sgfL 6. When using fittings in the 1-1/2 in. and greater size only Schedule 80 fittings maybe used. 7. The end use application is limited to unobstructed construction. 8. All solventcemenljointsshall bemadewithSpears®FSSOne Step Solvent Cement, or any other cements referenced on page 23 of this manual. Page 14 m 2013 Spears® Manufacturing Company FG-3-1010 Return Air Plenum Installation Spears® FlameGuard° CPVC Fire Sprinkler Products meet the combustibility requirements for thermoplastic sprinkler pipe, as described in the Standard for Installation of Air Conditioning and Ventilating Systems, NFPA 90A. Spears® FlameGuard® CPVC Fire Sprinkler Products may be installed in the plenum space adjacent to, but not over, an opening in the ceiling, such as a ventilation grill. Garage Installations Spears® FlameGuard® CPVC Fire Sprinkler Products are suitable for use in garages requiring sprinklers, as defined in NFPA 13R, with the following requirements: Minimum protection consisting of either one layer of 3/8-Inch thick gypsum or 1/2-inch thick plywood must be provided. Listed pendent or sidewall sprinklers with a maximum temperature rating of 225' F (107' C) must be used. All sprinklers must be installed per the manufacturer's published installation instructions. The system must be installed per the requirements of NFPA 13R and these installation instructions. Ambient Temperature Limitations Spears® FlameGuard® CPVC Fire Sprinkler Products are suitable for use in areas where ambient temperatures are within the range of 35° F (2° C) to 150' F (65° C). The Loss Prevention Certification Board (LPCB) listing stales the maximum ambient temperature shall not exceed 120° F (50' C). High Temperature Areas Spears® FlameGuard® CPVC Fire Sprinkler Products can be installed in areas, such as an attic, where the ambient temperature exceeds 150' F (65' C) If ventilator is provided or if insulation is used around the product to maintain a cooler environment. WARNING: DO NOT install Spears' FlameGuard' CPVC Fire Sprinkler Products in areas where the ambient temperature exceeds 150' F (65° C) without adequate ventilation or insulation around the product to maintain a cooler environment. Cold Temperature Areas Spears® FlameGuard® CPVC Fire Sprinkler Products can be used In areas where the ambient temperature remains above 35° F (2' C). These products can also be used in an area subject to freezing temperatures g the sprinkler system installation is protected from freezing. Many standard cold weather piping design and installation practices can be used to protect the system from freezing, including, but not limited to the use of low pressure dry pipe and pre -action systems (see tilled section in this manual), the use of glycerin, insulation installation techniques, and pipe Insulation. Contact the manufacturers for compatibility of their products with Spears® FlameGuard® CPVC Fire Sprinkler Products. FG-3-1010 m 2013 Spears® Manufacturing Company Page 15 NOTE: Attention must be given to local insulating techniques and codes that require a particular method. Since very cold weather will make Spears® FlameGuard® CPVC Fire Sprinkler Products more susceptible to damage, extra care should be taken to avoid rough handling or impact to these products. WARNING: DO NOT allow a sprinkler system to freeze. A frozen system will deactivate and the pressures built up can cause the sprinkler heads to open or damage the pipe and fittings. Antifreeze solutions of water and USP or CP grade GLYCERIN are acceptable for use with Spears® FlameGuard® CPVC Fire Sprinkler Products. Refer to NFPA 13, NFPA 13R, NFPA 13D and consult the local authority having jurisdiction before using glycerin solutions in fire sprinkler applications. WARNING: DO NOT use glycol -based antifreeze solutions. Glycol solutions are not chemically compatible with the CPVC material and can cause damage to the CPVC Fire Sprinkler System. The following information can be used to determine the quantity of a glycerin based antifreeze solution needed to protect the piping system. Nominal Pipe Size -inch Actual mm Size US Gallons of Water Per Foot 3/4 (DN20) 26,9 .0311 1 (DN25) 33.7 .0494 1-1/4 (DN32) 42,4 .0792 1-1/2 (DN40) 48.3 .1042 2 (DN50) 60,3 .1636 2-1/2 (DN65) 73,0 .2395 3 (DN80) 88,9 .3555 NOTE: The gallons per foot column can be used for calculations when adding GLYCERIN to the piping system for freeze protection. All fire protection systems wintertzed with glycerin solutions must conform to local, state, and NFPA requirements. Glycerin based solutions are the only antifreeze solutions recommended for use. Glycol solutions are not chemically compatible with the CPVC material, and their use may result in damage to the CPVC Fire Sprinkler System. Fire Sprinkler System Risers In accordance with the UL Listing, Spears® FlameGuard® CPVC Fire Sprinkler Products may be used as system risers in accordance with NFPA 13D and 13R when subject to the following additional limitations: 1. When installed protected (concealed), the minimum protection shall consist of either one layer of 3/8 in. (9.5 mm) thick gypsum wallboard or 1/2 in. (12.7 mm) thick plywood. Page 16 02013 Spears® Manufacturing Company FG-3-1010 2. When installed without protection (exposed), the following limitations shall apply: a) The riser shall be installed below a smooth, flat, horizontal ceiling construction. A Listed residential pendent sprinkler is to be installed with its deflector at the distance from the ceiling specified In the sprinkler Listing. OR The riser shall be installed below a horizontal unfinished basement ceiling (in accordance with NFPA 13D) constructed utilizing nominal 2 in. x 10 in. or nominal 2 in. x 12 In. exposed solid wood joists on 16 in. centers. A Listed residential pendent sprinkler is to be installed with its deflector a maximum of 1-3/4 in. below the bottom of the solid wood joist in anticipation of future installation of a finished ceiling. • When installing Spears® FlameGuard® CPVC Fire Sprinkler Products in conjunction with 2 in. x 12 in. solid wood joists, the maximum system working pressure under flowing conditions shall not exceed 100 psi and the maximum system working pressure under static (nonflowing) conditions shall not exceed 175 psi. b) The Listed residential pendent sprinkler is to have a maximum temperature rating of 155° F and a minimum K-factor of 3.0 and is to be installed at a maximum horizontal distance of 12 inches from the centedine of the riser. The system Is to be designed based upon the Listed flows for the sprinkler being used. However, the flow must not be less than 11 gpm per sprinkler. c) The riser shall be supported vertically within 2 feet of the ceiling or bottom of the joist. d) The minimum riser diameter shall be 1 in. and the maximum riser diameter shall be 2In. e) The maximum distance between the wall(s) and the outside surface of the riser pipe shall be 1-1/2 in. Q All solvent cement joints shall be made with Spears® FS5, or any of the solvent cements referenced on page 23 of this manual. g) These installations require the use of Schedule 80 fittings for riser sizes 1-W in. and larger. 3. The system shall be installed per the requirements of NFPA 13, Support of Risers. Sections 9.2.5 (2002 Edition). 4. SpearseFlameGuard°CPVCFire Sprinkler Products shall beinstalled per the manufacturer's installation and design manual and this addendum. 5. Risers shall be supported by pipe clamps or by hangers located on the horizontal connection close to the riser. Only Listed hangers and clamps shall be used. 6. Vertical lines must be supported at intervals, described in 7 & 8 below, to avoid placing excessive load on a fitting at the lower end. Do this by using riser clamps or double bolt pipe clamps Listed for this service. The clamps must not exert compressive stresses on the pipe. If possible, the clamps should be located just below a fitting so that the shoulder of the fitting rests against the clamp. If necessary, a coupling can be modified and adhered to the pipe as a bearing support such that the shoulder of the fitting rests on the clamp. Follow the manufacturer's recommended cure time. FG-3-1010 92013 Spears® Manufacturing Company Page 17 7. Recommended method for securing CPVC fire sprinkler pipe vertically. Place clamp below shoulder of fitting. WARNING: Modified riser collar shall only be used to provide support to the riser and shall not be used to join two pieces of pipe. emdcm aam.cu.ra- m.Wreaen...0 m v0 OF I Cut { --Above I; Seat Top View CPerpendicular Seat nwkn Cut 8. Do not use dserclampsthat squeeze the pipe and depend oncompression of the pipe to support the weight. 9. Hangers and straps shall not compress, distort, cut or abrade the piping and shall allowforfree movement of the pipe to allowfor thermal expansion and contraction. 10. Maintain vertical piping in straight alignment with supports at each Itoor level, or at 10 feet (3.05 m) intervals, whichever is less. 11. CPVC risers in vertical shafts or in buildings with ceilings over 25 feet (7.62 m), shall be aligned straight and supported at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. Underground Fire Service Spears® FlameGuard® CPVC Sprinkler Products are UL Listed for use in underground water service when installation is in accordance with: • ASTM D 2774, 'Standard Recommended Practice for Underground Installation of Thermoplastic Pressure Piping" • ASTM F 645, 'Standard Guide for Selection, Design and Installation of Thermoplastic Water Pressure Piping Systems" • NFPA 24, 'Standard for the Installation of Private Fire Service Mains and Their Appurtenances" The installation procedures detailed in this manual apply to CPVC Fire Sprinkler Products with solvent cemented joints in sizes 314 inch through 3 inches. C•UL Listing Requirements Spears® FlameGuard° CPVC Fire Sprinkler Products are C-UL Listed In accordance with Canadian requirements for use in: Light Hazard occupancies defined in the Standard for Installation of Sprinkler Systems, NFPA 13. Page 18 C 2013 Spears® Manufacturing Company FG-3-1010 Residential occupancies as defined In the Standard for Installation of Sprinkler Systems in Residential Occupancies up to Four Stories in Height, NFPA 13R. Residential occupancies as defined in the Standard for Installation of Sprinkler Systems in One and Two Family Dwelling and Manufactured Homes, NFPA 13D. Protected Installations When used with standard response sprinklers, protection shall be provided for Spears° CPVC piping products by ceilings, walls or soffits consisting of the following minimum protection: lath and plaster, 9.5 mm thick gypsum wallboard, 13 mm thick plywood or a suspended membrane ceiling with lay - in panels or tiles, classified with respect to surface burning characteristics having mass of not less than 1.7 kg/sq in and installed in steel suspension grids. The effectiveness of this protection can be impaired if penetrated by openings such as ventilation grills, exhaust fans connected to metal ducts serving washrooms excepted. Where such penetration is present, individual openings exceeding 0.03 sq in but not exceeding 0.71 sq m in an area must be located so that the distance from the edge of the opening to the nearest sprinkler does not exceed 300 mm. This piping shall not be used where such openings exceed 0.71 sq in in area. The effect of the presence of non -rated recessed lighting fixtures, public address speakers and other interruptions of the protective membrane has not been investigated. Exposed Installations As an alternative to the protection requirements, Spears® FlameGuard® CPVC Fire Sprinkler Products may be installed without protection (exposed) when subject to the following additional limitations: • Exposed piping is to be installed below a smooth, flat, horizontal, fixed ceiling construction. • Listed Quick -Response pendent sprinklers having deflectors installed within 8 inches from ceiling or Listed Residential pendent located in accordance with their Listing and a maximum distance between sprinklers not to exceed 15 feet • Listed Quick -Response horizontal sidewall sprinklers having deflectors installed within 6 inches from the ceiling and within 4 inches of the sidewall or Listed Residential horizontal sidewall sprinklers located in accordance with their Listing and a maximum distance between sprinklers notto exceed 14 feet During remodeling or repair, appropriate precautions shall be implemented to properly shield the piping from the protected occupancy. Spears® FlameGuard® CPVC Fire Sprinkler Piping Products are to be installed in accordance with the requirements specified in NFPA 13, NFPA 13R or NFPA 13D and the National Building Code of Canada. Spears® FlameGuard° CPVC Fire Sprinkler Piping Products must be installed in accordance with the other special installation and design criteria relative to handling, assembly, pipe hanger spacing, piping and sprinkler restraint, sprinkler temperature rating, piping location, testing procedures, friction loss characteristics and other applicable requirements specified in the manual. The use of Spears® FlameGuard° CPVC Fire Sprinkler Products In ceiling spaces above non- sprinklered areas has not been investigated. FG-3-1010 © 2013 Spears® Manufacturing Company Page 19 Spears° FlameGuardO CPVC Fire Sprinkler Piping Products are Listed for use in wet pipe systems only, and are not Listed for outdoor use. Spears® FlameGuardO CPVC Fire Sprinkler Products are C-UL Listed in accordance with Canadian requirements for use in combination with CPVC sprinkler products Listed in accordance with Canadian requirements and manufactured by Victaulic (pipe and fittings), Harvel (pipe), Ipex (pipe and fittings), NCO Fire Products (pipe and fittings), Viking (pipe), or Nibco (fittings). NOTICE: While Spears° FlameGuard® CPVC Fire Sprinkler Products are Listed for use in combination with other listed manufacturers' products, specific application approvals may not be the same amongst manufacturers. It is the installer's responsibility to verify suitability of products used in combination according to each manufacturer's installation instructions. Contact Spears® if you have questions on any application not addressed. - Spears® recommends the use of FS-5 One Step Low VOC Solvent Cement. However, Victaulic 899; Ipex BM-5; Central Sprinkler CSC-500; Nibco FP-1000 and TYCO Fire Products TFP-500 CPVC Solvent Cements can also be used in place of the FS-5 One Step Low VOC Solvent Cement provided that the assembly and curing information referenced within this manual is used. Factory Mutual Approvals FM APPROVED Spears® FlameGuardO CPVC Fire Sprinkler Products have been approved by Factory Mutual for use in exposed environments in Light Hazard Occupancies as defined in: NFPA 13, the Standard for "Installation of Sprinkler Systems." Residential occupancies, as defined in NFPA 13R, the Standard for"Installation of Sprinkler Systems in Residential Occupancies up to and Including Four Stories in Height." Residential occupancies, as defined in NFPA 13D, the Standard for°Installation of Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes' Spears® FlameGuard® CPVC Fire Sprinkler Products are FM Approved for use with Fire Resistant Barriers for CPVC Pipe and Fittings in Light Hazard Occupancies under FM Approval of the Soffi-Steelm System manufactured by Grice Engineering, Inc. Installation is to be made In accordance with the FM Approval requirements for the Soffi-SteelT1 System. Loss Prevention Certification Board LPCB iT W LOBS P&EV¢NTION Oau,unoNEo+eo SpearsO FlameGuardO CPVC Fire Sprinkler Products are approved for use as agreed between plastics suppliers, purchaserfinstaller, authority having jurisdiction and/or insurer in accordance with documented supplier Installation Instructions but subject to the following criteria taking precedence: Page 20 0 2013 Spears° Manufacturing Company FG-3-1010 • Use of plastic pipe and fittings Is subject to water authority agreement for the territory concerned. • _PCB Approved quick response sprinklers shall be used with exposed (i.e., fire exposure) plastic pipe and filings. • Plastic pipe and fittings are suitable for use only with wet pipe systems. • Care should be exercised to ensure that joints are adequately cured, in accordance with the manufacturer's installation instructions prior to pressurization. • Plastic pipe and fittings shall not be installed outdoors. • Where plastic pipe and fittings are exposed (i.e., fire exposure), the system shall be installed close to a flat ceiling construction. • Sprinkler systems which employ plastic pipe and fittings shall be designed where possible to ensure no 'no flow" sections of pipework in the event of sprinkleroperation. In addition, the maximum normal ambient temperature shall not exceed 120° F (50° C). The product shall only be installed in the UK by LPCB Certificated or Registered installing companies or by firms outside the UK who can provide evidence of personnel training in the installation of the product. NSF International NSF Spears® FlameGuard® CPVC Fire Sprinkler Products have been approved by NSF® for potable water applications. These products meet all applicable performance standards for a pressure rated application, as required in ANSI/ NSF@ Standard 14, and they comply with ANSIINSF@ Standard 61 for health effects. Spears® FlameGuard@ CPVC Fire Sprinkler Products are tested againstASTM Standards F 438 and F 439. Penetrating Fire -rated Walls & Partitions Before beginning, consultthe building codes and authorities having jurisdiction in your area. Several UL Classified, through -penetration firestop systems are approved for use with CPVC pipe. Consult the UL Building Materials Directory, the UL Fire Resistance Directory, and the system manufacturer for proper selection and application. Two manufacturers of Listed systems for use with CPVC pipe are Nelson Fire Stop Products (800-331-7325) and Tremco (800- 321-7906). Consult Spears@ Manufacturing Company for further information. Heal Sources & Open Ceiling Areas Piping systems using Spears@ FlameGuard@ CPVC Fire Sprinkler Products must be laid out so that the piping is not closely exposed to heat producing sources, such as light fixtures, ballasts, and steam lines. Pipe must not be positioned directly over open ventilation grills. During remodeling or ceiling repair, appropriate precautions must be implemented to properly protect the piping. FG-3-1010 © 2013 Spears° Manufacturing Company Page 21 Use With Other Manufacturers' Pipes, Fittings, & Solvent Cements Spears° FlameGuard° CPVC Fire Sprinkler Products may be used only in connection with UL, FM and NSF® certified CPVC products of other manufacturers. Use of Spears° FlameGuard® CPVC Fire Sprinkler Products in connection with CPVC products of other manufacturers which are not ILL, FM and NSFo certified may result in inappropriate product application and inconsistent determinations in the event of warranty claims. Spears® FlameGuard® CPVC Fire Sprinkler Products are UL Listed for use in combination with UL Listed CPVC sprinkler products manufactured by Victaulic (pipe and fittings), Harvel (pipe), Ipex (pipe and fittings), TYCO Fire Products (pipe and fittings), Viking (pipe), or Nibco (fittings). NOTICE: While Spears® FlameGuard® CPVC Fire Sprinkler Products are UL Listed for use in combination with other listed manufacturers' products, specific application approvals may not be the same amongst manufacturers. It is the installer's responsibility to verify suitability of products used in combination according to each manufacturer's installation Instructions. Contact Spears® if you have questions on any application not addressed in this manual. Spears° recommends the use of FSS One Step Low VOC Solvent Cement. However, Victaulic e99; Ipex BM-5; Central Sprinkler CSC-500; Nibco FP-1000 and TYCO Fire Products TFP-500 CPVC Solvent Cements can also be used in place of the FSS One Step Low VOC Solvent Cement, provided that the assembly and curing information referenced within this manual is used. Installation & Joining Make sure you follow all assembly and curing information referenced within this manual when installing Spears® FlameGuard® CPVC Fire Sprinkler Products. Failure to follow this instruction could cause improper curing, resulting in serious personal injury, significant property damage, joint leakage, or joint failure. Before assembling any Spears® FlameGuard° CPVC Fire Sprinkler Products, you must inspect all components for cuts, scratches, gouges, split ends, or any other irregularities that have occurred during shipping and handling. Solvent Cement Welded Joints Cut Pipe Square. CPVC pipe can be easily cut with a ratchet cutter, a wheel -type plastic tubing cutter, a power saw or a fine toothed saw. Tools used to cut CPVC must be designed for plastic use and must be in good condition in accordance with the tool manufacturer's recommendations. It is important to cut the pipe square. Asquare cut provides the surface of the pipe with maximum bonding area. If any indication of damage or cracking is evident at the pipe end, cut off at least 2 inches (50 mm) beyond any visible crack. Notice: Avoid splitting the pipe when using ratchet cutters. Failure to do so may result in pipe failure or leakage. • Only use ratchet cutters that contain a sharp blade (blades dull quickly). • Only use ratchet cutters at temperatures of 50• F If 0° C) or warmer. • Only use well -maintained, good quality ratchet cutters capable of consistently cutting the pipe squarely. Page 22 02013 Spears° Manufacturing Company FG-34010 Deburr & Bevel Pipe Burrs and filings can prevent proper contact between pipe and fitting during assembly, and must be removed from the outside and the inside of the pipe. A chamfering/reaming tool or a file is suitable for this purpose. A slight bevel (approximately 10° to 15°) shall be placed at the end of the pipe to ease entry of the pipe into the socket. This will minimize the chance that the edges of the pipe will wipe solvent cement from the fitting socket during the insertion of the pipe. Fitting Preparation The pipe should enter the filling socket easily one-third to two-thirds of the way (full interference fit). Contact between the pipe and fitting is essential in making a good joint. If the pipe bottoms Full Fit with little interference (net fit), use extra solvent cement in making the joint �Q t This contact allows the solvent cement (which is applied in the next step) to -f 2 effectivelyjoin the pipe and filfing. Net Fit Using a clean, dry rag, wipe loose dirt and moisture from the fitting socket and pipe end. Moisture can slow the cure time and at this stage of assembly, excessive water can reduce joint strength. Solvent Cement Application CAUTION: Prior to using Spears° FS-5 One -Step CPVC solvent cement, or other approved CPVC fire sprinkler cement, review and follow all precautions found on the container labels, material safely data sheet, and Standard Practice for Safe Handling ASTM F 402. Failure to follow precautions may result in injury. Special rare shall be exercised when assembling CPVC fire sprinkler systems in temperatures below 40° F (4' C). In colder temperatures extra time must be allowed for the solvent cement to set and cure. Extra care should be taken to prevent damaging the pipe during handling. When solvent welding pipe and fittings in colder temperatures, make certain that the cement has not become lumpy or has 'gelled". Gelled cement must be discarded. At temperatures above 80' F (27° C) make sure both surfaces to be joined are still wet with cement during assembly. Higher temperatures and/or wind accelerate the evaporation of the volatile solvents in the cement. Pipe stored in direct sunlight may have surface temperatures 20° F to 30' F above the air temperature. If possible store the pipe and fittings, or, at least, the ends to be solvent welded, out of the direct sunlight prior to cementing. The solvents will penetrate hot surfaces more deeply. In conditions like this it is very important to avoid puddling the solvent cement inside the fitting socket. Use a dauber that is property sized for the pipe, no less than 112 the diameter of the pipe being assembled. Only use solvent cements that have been specifically formulated and listed/ approved for use with CPVC fire sprinkler systems and approved by the pipe and fitting manufacturers. FG-3-1010 O 2013 Spears° Manufacturing Company Page 23 Vigorously apply a heavy, even coat of cement to the outside pipe end. Apply a medium coal to the fitting socket. Pipe sizes 1-1A inch (DN32, 32mm) and above shall always receive a second cement application on the pipe end. FIRST APPLY CEMENT ON THE PIPE END, THEN IN THE FITTING SOCKET, AND, FINALLY, ON THE PIPE END AGAIN. '�*� f W4(J/ Notice: Too much solvent cement can cause clogged waterways or weaken the wall of the pipe or fitting and result in pipe failure or leakage. • Do not allow excess cement to puddle in the pipe and fitting assembly. To prevent this puddling, apply a lighter coating of solvent cement to the inside of the fitting socket than the outside of the pipe. • Wipe off excess cement on the outside of the joint. The solvents will evaporate, but the solvent cement inside the fitting will stay there. • Take care to prevent cement from running into the threads of Sprinkler Head Adapters and Adjustable Sprinkler Head Adapters. Where possible, it is recommended to pre -install head adapters on to pre-cut Drops (section of pipe) and allow to achieve initial set in the inverted position. The head adapter and drop combination can then be installed into the system fitting. Assembly After applying cement, immediately insert the pipe into the fitting socket, while rotating the pipe one -quarter turn unfit the pipe bottoms out at the fitting stop. Rotate the pipe as it is inserted into the fitting not after it has bottomed out in the fitting. Properly align the fitting for the installation at this time. Pipe must bottom to the stop. Hold the assembly for 30 seconds to ensure initial bonding. A bead of solvent cement should be evident around the pipe and fitting juncture. If this bead is not continuous around the socket shoulder, it may indicate that insufficient cement was applied. If insufficient cement is applied, the fitting must be cut out and discarded. Cement in excess of the bead should be wiped off with a rag. 14:j r Be �Conlinuous ad Notice: Failure to allow sprinkler head adapter fitting joints to cure before installing sprinklers may result in cement in the sprinkler waterway. • Install sprinkler heads only after all the CPVC pipe and fittings, including the sprinkler head adapters, are solvent welded and allowed to cure for a minimum of 30 minutes. • Do not install sprinklers in the fiWngs prior to the fittings being cemented in place. Page 24 02013 Spears® Manufacturing Company FG-3-1010 - Prior to installing any sprinklers, the entire system including drops must be thoroughly flushed to remove all pipe shavings, dirt and debris left from installation. Fill lines slowly and bleed air from the farthest and highest point, then flush with full flow. Exercise care when installing sprinklers. Allow sprinkler head fittings and previoustyjoined fittings to cure for a minimum of 30 minutes prior to installing the sprinkler. When installing sprinklers, be sure to anchor or hold the pipe drop securely to avoid rotating the pipe in previously cemented connections. Notice: Too much solvent cement can cause clogged waterways. • Usually inspect sprinkler fittings to ensure that the waterway and threads are clear of any excess cement. - Once the installation is complete and cured per Table I,11 or III, then test the system as described in the System Acceptance Testing (Hydrostatic Pressure Test) section of this manual. Set and Cure Times Notice: Inadequate curing of solvent cement joints may cause pipe failure or leakage. Solvent cement set and cure times are a function of pipe size, temperature, relative humidity, and tightness of fit. Cure times should be increased when moisture is present such as during cut - ins to live sprinkler lines. (NOTE: refer to Recommended Cut -In Procedures for System Modification or Repair section in this manual.) The assembly must be allowed to set, without any stress on the joint, for 5 minutes, depending on pipe size and temperature. Following the initial set period, the assembly can be handled carefully, avoiding significant stresses to the joint Refer to Tables I, II, and III for MINIMUM cure times prior to pressure testing. Table 1: Minimum Cure Time Table for Pressure Test up to 225 psi (15.5 bar) Ambient Temperature During Cure Nominal 60' F to 120' F 40' F to 59' F 0' F to 39' F Pipe Sizes (16* C to 49° C) (4' C to 15° C) (-18° C to Y C) 3/4' (DN20) 1 hour 4 hours 48 hours 1' (DN25) 1-1/2 hours 4 hours 48 hours 1-1/4' & 1-1/2' (DN32 & DN40) 3 hours 32 hours 10 days 2- (DN50) 8 hours 48 hours Note 1 2-1/2° &3' (DN65 & DN80) 24 hours 96 hours Note 1 FG-3-1010 0 2013 Spears® Manufacturing Company Page 25 Table 2: Minimum Cure Time Table for Pressure Test up to 200 psi (13.8 bar) Ambient Temperature During Cure Nominal 60° F to 120° F 40' F to 59° F 0' F to 39' F Pipe Sizes (16' C to 49° C) (4° C to 15' C) (-18' C to 3° C) 3/4- (DN20) 45 minutes 1.1/2 hours 24 hr. 1' (DN25) 45 minutes 1-1/2 hours 24 hr. 1-1/4' & 1-1/2' (DN32 & DN40) 1-1/2 hours 16 hours 120 hours 2- (DN50) 6 hours 36 hours Note 1 2-1/2' & 3' (DN65 & DN80) 8 hours 72 hours Note 1 Note 1: For these sizes, the solvent cement can be applied at temperatures below 40' F (4' C). However, the spdnklersystem temperature must bembed to a temperature of 40' F(4'C)orabove and allowed to cure per the above recommendations prior to pressure testing. Table 3: Minimum Cure Time Table for Pressure Test up to 100 psi (6.9 bar) Ambient Temperature During Cure Nominal Pipe Sizes 60' F to 120' F (16' C to 49° C) 40' F to 59° F (4° C to 15" C) 0° F to 39° F (-18' C to 3' C) 3/4' (DN20) 15 minutes 15 minutes 30 minutes 1' (DN25) 15 minutes 30 minutes 30 minutes 1-1/4' (DN32) 15 minutes 30 minutes 2 hours NOTICE: 1-112-Inch and larger must be tested ONLY in =ordance Wth Table 1 and Table 2. WARNING: Make sureyou allowthe cement to cum accorc inglo the times listed in the charts forthe pipe size and ambienitemperature. These cure times have been tested and approved far Spears° FlameGuard* CPVC Fire Sprinkler products. DO NOT Instal any sprinkler heads until the piping system has cured far a minimum of 30 minutes. Page 26 0 2013 Spears- Manufacturing Company FG-3-1010 The following giadeUnes provide an esgmale of the quantities of Spears' FS-5 Low VOC SONent Cement thatyou W9 need to complete the assembly. Seli ent Cement Requirements Solvent Cement Nominal Fitting Sizes Number of Joints Per Quart (estimated) 3/4' (DN20) 270 1' (DN25) 180 1-1/4' (ON32) 130 1-1/2' (DN40) 100 T (DN50) 70 2-1/2' 50 (ON65) 3' (DN80) 40 Threaded Connections WARNING: Use only thread sealant recommended by Spearse. Otherjoint compounds or pastes may contain substances that could cause stress cracks in the CPVC. Cutting oils used in metal pipe threading cause stress cracking in CPVC materials. All cutting ails must be removed and the metal pipe thoroughly flushed and degreased prior to assembly with CPVC systems. APPLY SEALANT ONLY TO MALE THREAD DO NOT use a combination of tape and paste sealants. DO NOT clog waterway with excessive sealant. RECOMMENDED SEALANT. z B 1e' I 75 Spears® Manufacturing Company recommends the use of Spears® BLUE 75M thread sealant, which has been tested for compatibility with Spears® products. Please follow the sealant Manufacturer's Application4nstallation instructions. Choice of another appropriate thread sealant is at the discretion of the installer. ASSEMBLE JOINT BY HAND Thread Sprinkler Head in 'finger tight" for initial assembly. FG-3-1010 m 2013 Spears® Manufacturing Company Page 27 WRENCH MAKE-UP Use an adjustable wrench on the flats of the Head Adapter and Wrench recommended by Sprinkler _ -- Manufacturer for Head. Generally, wrench make-up of 1 to 2 turns , beyond finger fight is sufficient. Avoid b 'backing up the wrenched assembly. For Sprinkler Head Adapter connections: Metal Thread & Special Reinforced Zinc SR Plastic Thread SR) Plastic Thread Min. Torque: 15 ft: lbs. 5 ft: lbs. Max. Torque: 20 ft.lbs. 10 fL-Ibs. For Female Adapter transitions to metal pipe, tighten hand -tight plus 1-112 turns. DO NOT over -tighten. IF A TAPE SEALANT MUST BE USED: 1. Use TFE tape no less than 2.5 mil thick. 2. initial wrap must fully cover the thread end. 3. Wrap clockwise with standard pipe threads. 4. For Head Adapters, use ONLY 2 - 3 wraps of tape and lighten to specified torque. 5. For Female Adapter transition to metal pipe, use ONLY 5 - 5-112 wraps of tape and tighten hand -tight plus 1-V2 turns. WARNING: Always use commercially available strap wrenches. Do not use conventional pipe wrenches that can damage fitting. WARNING: DO NOT over -torque any threaded connections. Generally, one to two turns beyond finger -tight are required to make a threaded connection. Factory testing has indicated that 15 - 20 ft-Ibs of torque on Metal Thread Head Adapters and 5 -10 ft4bs on Special Reinforced (SR) Plastic Thread Head Adapters is adequate to obtain a leak free seal for Sprinkler Head Installations. Transitions to metal pipe using Female Adapters should be hand tight plus 1-112 turns. NOTICE: Sprinkler heads must be installed only after all fire sprinkler pipe fitfings, including the sprinkler head adapters, are cemented to the piping and have been allowed to cure for a minimum of 30 minutes. Plastic, threaded plugs are available for use in pressure testing. Before installing the sprinkler head, the sprinkler head fittings must be visually inspected or probed with a wooden dowel to ensure that the waterway and threaded areas are free of any excess cement that may restrict the flow of water. Page 28 0 2013 Spears° Manufacturing Company FG3-1010 TorpueSafe- Gasket Sealed Thread Connections This type of connection can only be made when using the FlameGuard' TorqueSafe" Gasket Female Sprinkler Head Adapter. This special adapter has a special thread with gasket for sealing the sprinkler head. The adapter provides a special thread insert that can be rotated for proper frame alignment during installation. Warning: DO NOT USE ANY TYPE OF THREAD SEALANT when installing this adapter. Use of tape or paste sealant may impair proper sealing and function of the adapter. ffffFM INSTALL SPRINKLER HEAD BY HAND Check that elastomer gasket and threads are clean, dry and gasket is seated at the base of the adapter thread. Install sprinkler head hand light into adapter. DO NOT use any thread sealant! WRENCH ALIGNMENT With wrench on sprinkler head, rotate sprinkler head clockwise unfit frame is properly aligned (Brass insert and Sprinkler head will rotate together. This will require approximately 10 to 25 R-lbs torque at final orientation). Caution: DO NOT use back-up wrench on brass insert flats. NEVER Reverse or Back up Threaded Assembly. If over - adjusted, continue to rotate clockwise until properly aligned. NOTE: Back-up wrench may be applied to brass insert removal of sprinkler he NOTICE: Sprinkler h installed only after at pipe fittings, includin! head adapters, are ce piping and have been; for a minimum of 30 m threaded plugs are av in pressure testing. Bf the sprinkler head, head fittings must bt ensure that the watery that may restrict the flow of water. NO Tape —NO Paste Align Sprinkler Headframe with Pipe Centedine Handinstal/ unnlsnug. Align Align Sidewall Sprink/er/lead & Frame HorizonlaW FG-3-1010 02013 Spears® Manufacturing Company Page 29 Painting Pipe & Fittings CAUTION: The UL Listing DOES NOT cover painted CPVC fire sprinkler piping products. Use of certain paints, such as oil -based, ran damage CPVC fire sprinkler piping products. Before painting any CPVC fire sprinkler piping products, you must consult with your local authority having jurisdiction for restrictions. Cleaning Spears° FlameGuard® CPVC Fire Sprinkler Products can be cleaned using a mild soap and water solution. DO NOT use ammonia or other harsh chemical cleaners. Transitions to Other Materials Specifically designed female threaded adapters, grooved coupling adapters, and flanges are Listed for connecting systems incorporating Spears® FlameGuard® CPVC Fire Sprinkler Products to other materials, valves, and accessories. A special, reinforced female threaded adapter Is available for connection to the sprinkler head. Flanged Connections Piping runs joined to the Flanges must be installed in a straight line in relation to the flange to avoid stress at the flange due to misalignment. In addition, piping must be secured and supported to prevent lateral movement, which can create stress and damage the flange. Use only full-faced, Grade E, EPDM,1/8' thick flange gaskets. RILIM Attach Flange to Pipe. The flange must be attached to UL Listed CPVC pipe following procedures for Solvent Cement Welded Joints in this manual. NOTICE: When using 'One -Piece" type flanges (fixed flange ring), care must be taken to align bolt holes with mating flange during solvent welding installation to pipe, or assure that pipe in system can be adequately rotated for correct hole alignment. E11fya Position Gasket & Align Flanges. With gasket between flanges, align gasket and mating flange bolt holes by rotating flange ring (see notice above). Install Bolts, Nuts, & Washers. Bolts should be lubricated with an acceptable anti -seize lubricant (such as IMS Copper Flake). Insert required bolts through flange bolt holes being sure to use two (2) flat washers per bolt, one at head and one below nut. Make sure that mating flanges are flush against gasket and property aligned. Tighten nuts by hand until snug. WARNING: Certain lubricants can cause stress cracking in CPVC materials. lIIIUL-■ Tighten Flange Bolts. Establish uniform pressure over the flange face by lightening bolts in 5-fit. lbs. increments using the sequence shown in Figure 1 and specified torque values. Page 30 © 2013 Spears® Manufacturing Company FG-3-1010 CAUTION: DO NOT use bolts to draw together improperly mated flanges. Care must be taken to avoid 'bending' the flange ring when attached to a raised -face flange or wafer style valves. Flange Data & Bolt Torque The following recommendations are based on the use of two standard flat washers, standard nuts, and 1/8-inch thick EPDM full -face gasket. Actual field conditions may require a variation in these recommendations. FIG.1 3 1 • 2 4 Flange Size Recommended Nominal In. Torque ft-lbs (N-m) 314 to 1-1/2 12 (DN20-DN40) (16,3) 2 to 3 25 (DN50-DN80) (33,9) Flange Size Nominal in. Boll Holes Bolt Diameter inches (mm) Minimum Bolt Length inches (mm) 314 (DN20) 4 1/2 2 (50,8) (12,7) 1 (DN25) 4 112 2-1/4 (57,2) (12,7) 1-1/4 (DN32) 4 1/2 2-1/4 (57,2) (12,7) 1-1/2 (DN40) 4 1/2 2-1/2 (63,5) (12,7) 2 (DN50) 4 518 3 (76,2) (15,9) 2-1/2&3 (DN65 & DN80) 4 618 3-1/4 (85,6) (15.9) Grooved Coupling Adapters Spears® FlameGuard® CPVC Grooved Coupling Adapters are designed for use with Victaulic Style 75 and Style 77 Flexible Couplings. Other UL Listed couplings of similar flexible design maybe used. CAUTION: The use of rigid style couplings will damage the Grooved Coupling Adapter. Consult coupling manufacturer for proper selection. Inspect Pipe & Adapter. Check to ensure that both pipe and Grooved Coupling Adapter are free of indentations, projections, or roll marks on the gasket seating areas. Pipe end must be cut square and any loose scale, paint or dirt removed. FG-3-1010 0 2013 Spears® Manufacturing Company Page 31 NOTICE: Use a -standard grade'E' (EPDM) compound gasket with a green stripe or a grade'E; type 'A' gasket with a purple stripe that Is suitable for wet fire sprinkler service. Inspect & Lubricate Gasket Be sure the gasket is clean and free of any cracks, cuts, or other defects that could cause leaks. DO NOTall0wsolventcementto contactthe sealing surface of the gasket. Lubricate the gasket with a vegetable soap -base lubricant to prevent pinching and to assist in the seating and alignment process. Apply a thin layer of lubricant to the gasket lips and exterior surface. Pre -lubricated gaskets may be used. It is the installer's responsibility to determine both the gasket suitability and chemical compatibility of any lubricants. Consultgasket and lubricant manufacturers. WARNING: Certain lubricants may contain petroleum based or other chemical that can damage the gasket or adapter. Verify the suitability of the lubricant with the manufacturer before use. Align Components & Install Gasket Place the gasket over the pipe end making sure the gasket lip does not overhang the end of the pipe. Align the grooved coupling adapter with the end of the pipe and slide the gasket over the seating surface of the adapter, centering the gasket between the two grooves. Make sure the gasket is not pinched between the pipe and the adapter filing. No portion of the gasket should extend into the grooves. Install Coupling Place the coupling housings over the gasket, making sure the housing keys engage into the grooves of the pipe and the adapter fitting. Insert the bolts and apply the nuts finger -tight Using a socket wrench or other appropriate tool, lighten the nuts alternately and equally until you achieve metal -to -metal contact at the housings' bolt pads. WARNING: You must tighten the bolts alternately and evenly to achieve metal -to -metal contact at the housings' bolt pads. Inspect thejoints before and after pressure testing. Look for gaps between the bolt pads and for housing keys that are not inside the grooves. Ensure that the pipe alignment does not place undue stress on the grooved coupling adapters. The maximum recommended pipe hanger distance from the grooved coupling adapter fitting is shown in the following table. Page 32 02013 Spears® Manufacturing Company FG-3-1010 Nominal Pipe Sizes Maximum Recommended Hanger Spacing feet (meters) 1-1/4 6-1/2 (DN32) (2,0) 1-1/2 7 (DN40) (2,1) 2 8 (DN50) (2,4) 2-1/2 9 (DN65) (2,7) 3 10 (DN80) (3,0) As an added precaution to enhance the structural design of the system, it is suggested that a hanger or support be located at or near the grooved coupling adapter joint This hanger or support can be on either side of the coupling. However, this is not a requirement, since the hanger spacing shown in the above table meets the minimum requirements established by UL. Adjustable Sprinkler Head Adapter Installation Spears® FlameGuarde CPVC Adjustable Fire Sprinkler Head Adapter comes pre -assembled. There is no need for lubrication. It is recommended that the adjustable sprinkler head adapter be adjusted completely "in' by hand before beginning the installation process. Install Adapter on Drop. The Adjustable Sprinkler Head Adapter must be installed in accordance with the approved procedures for Solvent Cement Welded Joints, as outlined in this manual. It is recommended that the drop/riser pipe be solvent cemented into the adjustable sprinkler head adapter first, and then into the drop/riser tee or elbow. CAUTION: Care must be taken to prevent solvent cement from coming in contact with the internal 0-ring seal or sealing surface. All pipe shavings, dirt and debris must be flushed from the drop prior to adjustment. DO NOT over extend the adjustment barrel. Extend only to the point that free movement slops or damage to internal sealing components may result. Install Sprinkler Head Sprinklerhead installation must be in accordance with the approved procedures for Threaded Connections, as outlined in this manual. The Adjustable Sprinkler Head Adapter has multiple wrench flats provided to hold the adjustment barrel while installing the sprinkler head. These same wrench flats must be used to adjust the sprinkler head adapter to its required position. CAUTION: Never use wrenches, pliers, or any other tool on the threaded portion of the adjustment barrel. DO NOT over extend the adjustment barrel. FG-3-1010 ® 2013 Spears® Manufacturing Company Page 33 Adjust Finished Height. The maximum range of travel is 1-5/8". Always use multiple wrench flats for making adjustments. Make adjustments slowly if system is pressurized in order to avoid Inadvertently over extending adjustment barrel. CAUTION: Cam must be taken not to extend or retract the adjustment barrel excessively, since this may result in damage to the adapter. Adjust only to the point that free movement stops. For the purpose of hydraulic calculations, the adjustable sprinkler head equivalent length of pipe in feet are as follows: 3/4'x1/2' = 64,1'xl/2' = 9-ft. Flushing System Prior to installing any sprinklers and testing, the entire system including drops must be thoroughly flushed to remove all pipe shavings, dirt and debris left from installation. Fill lines slowly and bleed air from the farthest and highest point, then flush with full flow. System Acceptance Testing (Hydrostatic Pressure Test) Once an installation is completed and joints are properly cured per the above recommendations, the system should be hydrostatically pressure tested with water at 200 psi (13.8 bar) for 2 hours. See Table II for curing conditions at 200 psi (13.8 bar). The system should be pressure tested with water at 50 psi (3.4 bar) In excess of maximum pressure when the maximum system pressure is to be maintained in excess of 150 psi (10.3 bar). See Table I for curing conditions at 225 psi (15.5 bar). This requirement is in accordance with the requirements established by NFPA Standard 13, Section 24.2.1 (2007 Edition). Sprinkler systems in one- and two-family dwellings and mobile homes may be pressure tested with water at line pressure, after following Table III curing conditions, in accordance with the requirements established by NFPA 13D, Section 4.3 (2007 Edition). Prior to testing, be sure that the entire system including drops has been thoroughly flushed to remove all pipe shavings, did and debris left from installation as specified in the preceding section. When pressure testing, the sprinkler system shall be slowly filled with water and the air bled from the highest and farthest sprinkler heads before pressure testing is applied. Air must be removed frompiping systems (plastic or metal) to prevent it from being locked in the system when pressure is applied. Entrapped air can generate excessive surge pressures that can result in bodily injury and/or property damage, regardless of the piping materials used. If a leak is found, the fitting must be cut out and discarded. A new section can be installed using couplings or a union. Unions should be used in accessible areas only. Page 34 © 2013 Spears° Manufacturing Company FG-3-1010 Becommanded Cm -in Procedures for System Modification or Repair Existing system modifications or repairs can be made using Spears® FlameGuard® CPVC Fire Sprinkler Products. In order to maintain full system integrity the following procedure must be followed when making a system tie-in or repair by cutting into an existing system line. A careful review of all Joining Procedures must be made prior to making a cut -in on an existing system and the Minimum Cut -in Cure Times schedule listed below must be followed. Avariety of fitting combinations can be used to tie into an existing system or replace a section between fixed cut -in points. These include using a socket Tee for add-ons or a socket Coupling for repairs in combination with a mechanical joint such as a union grooved coupling adapter, or flange. Regardless of the components selected, the following must be adhered to: System modification cut -ins should be made on the smallest diameter pipe section, in close proximity to the area of modification, capable of properly supplying the system change. Carefully plan and measure prior to cutting into existing system. Be sure to provide adequate space and insure that full insertion into fitting sockets can be made during assembly. Note: Allowance must be made for making a 1/4-turn twist when inserting the pipe into the fitting during assembly of the tee (or other component), especially on 1-1/2' and larger pipe sizes. This may require assembly of components in combination with the cut -In tee to create a short spool piece for final connection using socket unions, flanges, or grooved coupling adapters. Review all Installation & Joining procedures prior to commencing cut -in (including square cutting, deburring & beveling, cleaning, dry fit checks). Depressurize and drain existing line prior to making the cut -in. Connect to the existing system prior to proceeding with the modification or repair. All pipe shavings, dirt, debris must be removed from the cut -in system and, water and residual moisture must be removed from all solvent cement areas. Vacuum lines and wipe dry with a clean dry rag. Moisture and dirt will slow the curing and can affectjoint strength. Use only a new can of approved solvent cement when making cut -in connections. Verity cement expiration date on can prior to use. Cut -ins for modifications or system repairs are often made under less than ideal situations as compared to new installations. As a result, the following specified Minimum Cut -in Cure times must be used. FG-3-1010 02013 Spears° Manufacturing Company Page 35 Minimum Cut -In Cure Times Ambient Temperature During Cure Pipe Size 60' F to 120° F 40' F to 59° F 0' F to 39° F Nominal In. (16' C to 49- C) (4' C to 15' C) (-18' C to 3- C) 3/4' (DN20) 24 hours 24 hours 48 hours 1- (DN25) 24 hours 24 hours 48 hours 1-1/4' & 1-1/2' (DN32 - DN40) 24 hours 32 hours 10 days 2' (DN50) 24 hours 48 hours Note 1 2-1/2' & 3' (DN65 - DN80) 24 hours 96 hours Note 1 Note 1: Solvent cement can be applied at temperatures below 40° F (4' C) in all saes. For the 2-1/2' & larger, the temperature must be raised to 40° F (4° C) or above and allowed to cure for the recommended times before the system is filled and pressurized. Cement, pipe or fittings brought in from colder outside temperatures must be brought up to room temperature before using the 60° F to 120° F cure schedule. Following completion and proper cure, inspect for proper alignment and hanger placement prior to pressure testing. To pressure test the system, slowly fill the system with water and make sure that all air is bled from the farthest and highest point before test pressure is applied. The system MUST be pressure tested in accordance with NFPA 13, NFPA 24, or any other applicable NFPA standard requirements. The system must be tested with water. The purpose of the hydrostatic pressure test is to check for leakage, and it may not identify improperly assembled joints. This test MUST NOT be considered a substitute for full compliance to these published installation instructions. It is recommended that the portion of the sprinkler system containing the cut - in tee be isolated for pressure test where possible. The applied test pressure should not exceed 50 psi over the system pressure in order to minimize water damage in the event that a leak occurs. WARNING: Spears' FlameGuard• CPVC Fire Sprinkler Products must never be used in a system for distribution of compressed air or other gases. Air must be removed from piping systems. Entrapped air can generate excessive surge pressures, regardless of the piping materials used. Failure to follow this warning could result in product failure, property damage and severe personal injury or death. Page 36 02013 Spears® Manufacturing Company FG-3-1010 Engineering Data Pipe and Fining Spealgcations Spears® FlameGuard® CPVC Sprinkler Pipe is produced in SDR 13.5 dimensions, as specified in ASTM F 442. Engineering data on Material Properties and Expansion & Contraction are provided in this manual for (A) Spears® FlameGuard® or Victaulic FireLock® and (B) Harvel BlazeMaster® CPVC Fire Sprinkler Pipe. Consult other manufacturers for applicable variations Spears® FlameGuard® CPVC Sprinkler Fittings are produced in Schedule 40 and Schedule 80 dimensions for sizes 3/4'through 1-1/4', and in Schedule 80 for sizes 1-1/2' through 3', in accordance with ASTM F 437, ASTM F 438, and ASTM F 439 as applicable. These products are UL Listed FWApproved for a rated working pressure of 175 psi (1200kPa)at 150' F (65° C) for sprinkler service and LPCB listed for a rated working pressure of 175 psi (1200kPa) at 120' F (49' C). CPVC Fire Sprinkler Pipe Dimensions SDR 13.5 (Ref. ASTM F442) Weight lbs/ft (kg/m) Size Average Average Nominal inches OD inches ID (mm) inches 314 1.050 0.874 0.168 (DN20) (26,7) (22,5) (0,2) 1 1.315 1.101 0.262 (DN25) (33,4) (28,2) (0,4) 1-1/4 1.660 1.394 0.418 (DN32) (42,2) (35,6) (0,6) 1-1/2 1.900 1.598 0.548 (DN40) (48,3) (40,7) (0,7) 2 2.375 2.003 0.859 (DN50) (60,3) (50,9) (1,2) 2-1/2 2.875 2.423 1.257 (DN65) (73,0) (61,5) (1,2) 3 3.500 2.950 1.867 (DN80) (88,9) (75,0) (1,2) Hydraulic Design Hydraulic calculations for the sizing of systems incorporating Spears° FlameGuard® CPVC Fire Sprinkler Products must be calculated using a Hazen-Wlliams C value of 150. Pipe friction loss calculations must be made according to NFPA Standard 13. The following table shows the allowance for friction loss for fittings, expressed as equivalent length of pipe. For additional information regarding friction loss, contact Spearsa. FG-3-1010 02013 Spears® Manufacturing Company Page 37 Allowance for Friction Loss In Fillings Equivalent Feet (meters) of Pipe 3/4' 26,7 RIM 1' 33,7 mm 1-1/4" 42.4 mm 1-1/2' 48,3 mm 2" 60,3 mm 2-1/2" 73,0 mm 3' 88,9 mm Tee Run 1(0,3) 1(0,3) 1(0.3) 1(0,3) 1(0,3) 2(0,6) 2(0,6) Tee Branch 3(0,9) 5(1,5) 6(1,8) 8(2,4) 10(3.1) 12(3,7) 15(4.6) 90° Elbow 4(1,2) 5(1,5) 6(1,8) 7(2,1) 9(2.7) 12(3,7) 13(4,0) 45' Elbow 1(0,3) 1(0,3) 2(0,6) 2(0,6) 2 (0,6) 3(0,9) 4(1,2) Coupling 1(0,3) 1 (0,3) 1(0,3) 1(0,3) 1(0,3) 1 2(0,6) 2(0,6) Hangers & Suppolls Since CPVC Fire Sprinkler pipe is rigid, it requires fewersupports than flexible, plastic systems. Spears° recommends use of hangers that are designed and listed for supporting the CPVC Fire Sprinkler pipe. However, some hangers designed for steel pipe may be used if their suitability is clearly established. These hangers must have a minimum 1/2-inch, load -bearing surface, and they must be selected to accommodate the specific pipe size. In addition, they cannot contain rough orsharp edges that contact the pipe, and they must not bind the pipe from axial movement Vertical runs must be supported so that the weight of the run is not on a fitting or a joint. Horizontal runs must be braced so that the stress loads (caused by bending or snaking pipe) will not be placed on a fitting or a joint. Support spacing is shown in the following table. See "Snaking/Defiection of Pipe" in this manual for information regarding bending or snaking CPVC Fire Sprinkler Pipe. Pipe Size Nominal inches Maximum Support Spacing feet (meters) Wt. Water Filled Pipe Ibs/ft (kg/m) 3/4 (DN20) 5-1/2 (1,7) 0.427 (0,635) 1 (DN25) 6(1,8) 0.674 (1,003) 1-1/4 (DN32) 6-1/2 (2,0) 1.078 (1,604) 1-1/2 (DN40) 7(2.1) 1.412 (2,101) 2 (DN50) 8(2,4) 2.223 (3,308) 2-1/2 (DN65) 9(2,7) 3.254 (4,842) 3 (DN80) 10(3.0) 4.831 (7,189) Page 36 02013 Spears® Manufacturing Company FG-3-10 00 NFPA 13D permits 'support methods comparable to those required by local plumbing codes.' The above hanger/support requirements must also be followed on NFPA 13D systems. CAUTION: DO NOT use hanger items such as plumber's tape or 'nail -on' devices. Pipe hanger must comply with NFPA 13,13D and 13R. When a sprinkler head activates, a significant reactive force can be exerted on the pipe. With a pendent head, this reactive force can cause the pipe to lit vertically if it is not secured properly, especially if the sprinkler drop is from small diameter pipe. The pipe must be braced against the vertical lip -up with the closest hanger. Refer to the following illustration and Table & B. tA-� B Xa1rS pM y BracelSuppdrt BracelSupport Finished Ceiling Ltna i8 Table A - Maximum Support Spacing Distance End Line Sprinkler Bead Drop Elbow Pipe Sae Nominal inches Line Pressure <100 psi (<689kPa) Line Pressure >100 psi (>689kPa) 3/4 (DN20) 9 inches (228,6 mm) 6 inches (168,3 mm) 1 (DN25) 12 inches (304,8 mm) 9 inches (228,6 mm) 1-1/4 (DN32) 16 inches (406,4 mm) 12 inches (304,8 mm) 1-1/2 - 3 (DN40 - DN80) 24 inches (610,0 mm) 1 12 inches (304,8 mm) Note: Support spacing can be increased by approximately 50%for lower pressures. Table B - Maximum Support Spacing Distance Inline Sprinkler Bead Drop Tee Pipe Sae Nominal inches Line Pressure <100 psi (<689kPa) Line Pressure >100 psi (>689kPa) 3/4 (DN20) 4 feel (1,22 meters) 3 feet' (0,91 meters) 1 (DN25) 5 feet (1,52 meters) 4 feet' (1,22 meters) 1-1/4 (DN32) 6 feet (1,83 meters) 5 feet' (1,52 meters) 1-1/2 - 3 (DN40 - DN80)17 feet(2,13 meters) 1 7 feet(2,13 meters) Note: *Support spacing can be increased by one foot for lower pressures. FG-3-1010 ©2013 Spears® Manufacturing Company Page 39 Numerous common methods are used to brace Fire Sprinkler Pipe. A few acceptable methods include: use of a standard band hanger by positioning the threaded support rod to 1116-inch above the pipe (however, it is important that the rod does not contact the pipe), a wrap around U-hanger, a special escutcheon which prevents upward movement of the sprinkler through the ceiling or band hangers with Surge Restraints to provide surge protection for the system. Pipe hangers are available that are tested and UL Listed for fire sprinkler service. These hangers comply with NFPA 13 requirements for use with CPVC fire sprinkler piping systems. The following illustrations depict several of these. Band Hanger - designed to support CPVC piping systems when used in conjunction with a hanging steel threaded rod that is suspended from a ceiling or other flat, horizontal surface. The threaded rod must be leveled property before installing the hanger and restraint. Surge Restraint - when installed with the Band Hanger, as shown below, provides surge protection for the system. One Hole Wrap -Around Strap - designed to support CPVC piping systems only when the hanger tab is in the vertical position, and the screw -type fastener is in the horizontal position. The one -hole strap can be used as a pipe restrainer when the hanger tab is in the downward position, but it cannot be used as a hanger to hold any weight of the system. In addition, the one -hole strap can be used as a piping system guide when the system lies on lop of the beam, and the beam supports the system's weight. The one -hole strap is not intended to support the CPVC piping system from under a ceiling or any other flat, horizontal surface. For this application, install two -hole strap. Z e 0 t Hanger Page 40 0 2013 Spears® Manufacturing Company FG-3-1010 Two -Hole Strap -designed to support CPVC piping systems when attached to a flat, horizontal surface with the screw -type fasteners in the vertical position. In addition, the two -hole strap is designed to support CPVC piping systems when attached to a flat, vertical surface with one mounting tab in the vertical position and the screw -type fasteners in the horizontal position. The two -hole strap can be used as a piping system guide when the system lies on top of a beam, and the beam supports the system's weight. Two -Hole 90° Side Mount Strap - designed to support CPVC piping systems when attached to a horizontal beam with the screw -type fasteners in the horizontal position and the pipe hanging below the beam. The fastener's mounting edges are designed to allow the screws to be installed horizontally. This is a benefit when overhead clearance is limited. In addition, the 90° side mount strap can be used in a restrainer fashion when it is attached to the top of a beam, and the system lies on top of the beam. Riser Supports Risers must be supported by pipe clamps or by hangers located on the horizontal connection close to the riser. Only Listed hangers and clamps can be used. Vertical lines must be supported at intervals to avoid placing excessive load on a fitting at the lower end. This can be done by using riser clamps or double -bolt pipe clamps listed for this service. Hangers and supports must not compress, distort, cut, or abrade the piping, and they must allow free movement of the pipe for thermal expansion and contraction. DO NOT use riser clamps that squeeze the pipe and depend on compression of the pipe to support the weight. Maintain vertical piping in straight alignmentwith supports at each floor level or 10-foot intervals, whichever is less. CPVC risers in vertical shafts or buildings with ceilings over 25 feet must be aligned straight and supported at each floor level or 10-fool intervals, whichever is less. FG-3-1010 0 2013 Spears® Manufacturing Company Page 41 Clamps must not exert compressive stresses on the pipe. It possible, the clamps should be located directly below a coupling so that the shoulder of the coupling rests against the clamp. A coupling can be modified to achieve this by cutting a CPVC coupling just above the stop at the socket bottom. Then, cut this piece in half lengthwise to provide two halves that do not contain the stop. Follow the 'Solvent Cement Welding Instructions' to cement the two halves to the pipe at the required location, and make sure that the shoulder of the modified coupling rests on the clamp. Allow the assembly to cure before placing any stress on the joint WARNING: CPVC pipe andlor system components must not be used to provide structural support for the system. Care should be used when installing, hanging, or bracing to prevent unnecessary stress loads on the CPVC piping system. Eltposed Installations For exposed installations that incorporate pendent or sidewall sprinklers, UL Listed support devices for thermoplastic sprinkler piping, or other listed support devices shall be used to mount the piping directly to the ceiling or sidewall. Earthquake Bracing Since CPVC fire sprinkler plastic piping is more ductile than metallic sprinkler pipe, it has a greater capacity to withstand earthquake damage. In areas subject to earthquakes, CPVC fire sprinklersystems should be designed and braced in accordance with local codes and NFPA Standard 13. Trenching The trench for underground fire service applications should be of adequate width to allow convenient installation, while at the same time being as narrow as possible. Minimum trench widths may be utilized by joining pipe outside of the trench and lowering it into the trench after adequate joint strength has been achieved. CAUTION - Refer to the set and cure times listed in this manual for solvent cement joints. Failure to follow these cure times before installing piping systems in trenches could result in joint separation. Trench widths have to be wider where pipe is joined in the trench or where thermal expansion and contraction is a factor. Refer to the 'Snaking/Deflection of Pipe" section. Page 42 © 2013 Spears® Manufacturing Company FG-3-1010 LightTraffic Heavy Size Trench Ground Traffic Width Cover Ground Cover Nominal Actual Outside Minimum Minimum Diameter Diameterinches/ inches inches inches inchesfmm mm 3 and under 3.500 and under 8 12 to 18 30 to 36 50 and under 60.3 and under • Water filled pipe should be buried at least 12 inches below the maximum expected frost line. • It is recommended thatthermoplastic piping be run within a metal or concrete casing when it is installed beneath surfaces that are subject to heavy weight or constant traffic, such as roadways and railroad tracks. The trench bottom should be continuous, relatively smooth, and free of rocks. Where ledge rock, hardpan, or boulders are encountered, it is necessary to pad the trench bottom using a minimum of four inches of tamped earth or sand beneath the pipe as a cushion and for protection of the pipe from damage. Sufficient cover must be maintained to keep external stress levels below acceptable design stress. Reliability and safely of service is of major importance in determining minimum cover. Local, state, and national codes may also apply. Snaking/Deflection of Pipe NOTICE - • After CPVC pipe has been solvent cemented, snake the pipe, according to the following recommendations, beside the trench during its required drying time. • Be especially careful not to apply any stress thatwill disturb the undded joint • Snaking is necessaryto allow for any anticipated thermal contraction thalwill take place in the newlyjoined pipeline. Snaking is particularly necessary on the lengths that have been solvent cemented during the late afternoon or a hot summer's day because their drying time will extend through the cool of the night when thermal contraction of the pipe could stress the joints to the point of pull out. This snaking is especially necessary with pipe that is laid in its trench (necessitating wider trenches than recommended) and is back -filled with cool earth before the joints are thoroughly dry. The following information can be used in determining maximum deflection allowable for various run lengths and pipe sizes. FG-3-1010 02013 Spears• Manufactunng Company Page 43 Mafdmem Bending Deflections In Inches For Given Lengths of CPVC, SDR 13.5 (730 F) Pipe Size Length of Run (L) in Feet 2 1 5 7 1 10 1 12 1 15 1 17 1 20 25 1 30 1 35 1 40 1 45 50 SDR 13.5 Pipe Deflection (D) in Inches 314 1.3 7.8 15.4 31.3 45.1 70.5 90.6 124.4 195.9 M1 38M - - 1 1.0 6.3 12.3 25.0 36.0 56.3 72.3 100.1 156.5 2252 306.6 400.4 - I - 1-19 0.8 5.0 9.7 19.8 28.5 44.6 57.3 79.3 123.9 1784 2428 317.2 401A - 1-12 0.7 4.3 8.5 17.3 24.9 39.0 50.1 69.3 1082 155.9 2122 277.1 350.7 2 0.6 3.5 6.8 13.9 20.0 312 40.0 55A 86.6 124.7 169.7 221.7 2�.6 2-12 0.5 2.1 5.6 11.4 16.5 25.8 33.1 45.8 71.5 103.0 140.2 183.1 231.8 J2862 3 0.4 2.4 4.6 9.4" 21227.2 37.6 58.8 84.6 1152 150.4 190A D-in. Maximum Snaking Deflections In Inches For Given Lengths o1 CPVC, SOB 13.5 (73° F) Length of Run (L) in Feel Pipe Size 2 1 5 1 7 10 12 1 15 1 17 1 20 1 25 1 30 1 35 1 40 1 45 50 SDR 13.5 Pipe Deflection (D) in Inches 3/4 0.3 2.0 3.8 7.8 11.3 17.6 22.6 31.3 49.0 70.5 96.0 125.4 158.7 195.9 1 0.3 1.6 3.1 6.3 9.0 14.1 18.1 25.0 39.1 56.3 76.6 100,1 126.7 156.4 1-1/4 0.2 1.2 2.4 5.0 7.1 11.2 14.3 19.8 31.0 44.5 fi0.7 79.3 100.4 123.9 1-1/2 0.2 1.1 2.1 4.3 6.2 9.7 12.5 17.3 27.1 39.0 53.0 69.3 87.7 108.2 2 0.1 0.9 1.713.515.0 7.8 10.0 13.9 21.6 31.2 42.4 55.4 70.1 86.6 2-12 0.1 0.7 1Al2.914.1 6.4 8.3 11.4 17.9 25.8 35.1 45.8 57.9 71.5 3 0.1 0.6 1.212.413.4 5.3 6. 99.4 14.7 21.2 28.8 37.6 47.6 58.8 r - L-ft. --►� Page 44 0 2013 Spears® Manufacturing Company FG-3-1010 BACBFILLING CAUTION - Underground pipe must be thoroughly inspected and tested for leaks prior to backfilling (refer to section on hydrostatic pressure testing). Failure to follow this instruction could result in system failure. During periods of hot weather, backfilling should only be done early in the morning when the line is fullyoontracted, and there is nochanceof insufficien8y dried joints being subjected to contraction stresses. The pipe should be uniformly and continuously supported over its entire length on a firm, stable material. Blocking should not be used to change pipe grade or to intermittently support pipe across excavated sections. Pipe is installed in a wide range of subsoils. These soils must be stable and applied in such a manner to physically shield the pipe from damage. Attention should be given to local pipe laying experience, which may indicate particular pipe bedding problems. Backfill materials that are free of rocks with a particle size of 1/2-inch or less should be used to surround the pipe with 6 to 8 inches of cover. It should be placed in layers. Each soil layer should be sufficiently compacted to uniformly develop lateral passive soil forces during the backfill operation. It may be advisable to have the pipe under pressure,15 to 25 psi, during the backfilling. Vibratory methods are preferred when compacting sand or gravels. Best results are obtained when the soils are In a nearly saturated condition. Where water -flooding is used, the initial backfill should be sufficient to ensure complete coverage of the pipe. Additional material should not be added unfit the water flooded backfill is firm enough to walk on. Care should be taken to avoid Floating the pipe. Sand and gravel containing a significant proportion of fine-grained material, such as silt and clay should be compacted by hand or, preferably, by mechanical tamper. The remainderof the backfill should be spread in uniform layersto fill the trench completely so that there will be no unfilled spaces around rocks or lumps of earth In the backfill. Large or sharp rocks, frozen clods, and other debris, greater than 3 inches in diameter, should be removed. Rolling equipment or heavy tampers should be used only to consolidate the final backfill. Maintenanceshall be in accordancewith the Standard for Inspection, Testing and Maintenance of Water Based Extinguishing Systems, as defined by NFPA25. FG-3-1010 02013 Spears® Manufacturing Company Page 45 Material Properties Table I -A Modulus of Elasticity & Stress vs. Temperature For Spears® FlameGuar& orVictaullc Firelock" CPIIC Fire Sprinkler Pipe Property Temperature ° F 73 80 90 100 110 120 140 150 Modulus of Elasticity 3.90 3.84 3.78 3.70 3.46 3.21 3.05 2.84 "E" x 105 psi Working Stress 1,900 1,785 1,630 1,485 1,345 1,270 950 875 "S" psi Table 1"B Modulus of Elasticity & Stress vs. Temperature For Harvel BlazeMaster® CPVC Fire Sprinider Pipe Property Temperature ° F 73 80 90 100 110 120 140 1 150 Modulus of Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08 "E" x 105 psi Working Stress 2,000 1,815 1,715 1,560 1,415 1,275 1,000 875 "S. psi Page 46 0 2013 Spears® Manufacturing Company FG-3-1010 Table II Physical & Thermal Properties A -Spears® FlameGuard® B-Harvel Property or Udaulic BlazeMaster° ASTM Fbel-ock" CPVC Pipe CPVC Pipe Specific Gravity 'Sp. Gr.' 1.51 1.55 D 92 IZOD Impact Strength 5.0 3.0 D256A In. Ibynch of notch Modulus of Elasticity, psi 'E' 3.9 x I 4.23 x 10' D 639 Ultimate Tensile Strength, psi 8,000 8,400 D638 Compressive Strength, psi 91000 9,600 D 695 Poisson's Ratio .35-.38 .35-.38 - Working Stan @73°F. psi 1,9D0 2,000 D1598 Hazen-Wfifiams'C' Factor 150 150 - Coefficient ofUnear 'a- 3.2x 104 3.4x 10' D696 Expansion In./tn.' F) Thermal Conduarmy 'k' 0.95 0.95 C177 BTU/(hr ° F Win) Upper Temperature ❑mit "P 205 210 - Flammability Flame Retardant Flame Retardant Electrical Conductivily No Conductor Non Conductor Expansion and Contraction Spearse FlameGuard® CPVC Fire Sprinkler Products, like all piping materials, expand and contract With changes in temperature. If the coefficient of linear expansion is 3.2 x10" inchrinch ° F. A 25° F change in temperature will cause an expansion of 1 inch fora 100-foot straight length. For most operating and installation conditions, expansion and contraction can be accommodated at changes of direction. FG-3-1010 C 2013 Spears° Manufacturing Company Page 47 Table III -A Thermal Expansion In Inches ForSpearse FlamellumnP or IActaulic Flydock- CPVC Fire Sprinkler Pipe Temp. Length of Run in Feet Change 5 1 10 15 20 25 30 35 140145 150 170190112OF160 at F Thermal Expansion AL (in.) 20 0.04 0.08 0.12 0.15 0.19 0.23 0.27 0.31 0.35 0.38 0.54 0.69 0.92 1.23 30 0.06 0.12 0.17 0.23 0.29 0.35 0.40 0.46 0.52 0.58 0.81 1.04 1.38 1.84 40 0.08 0.15 0.23 0.31 0.38 0.46 0.54 0.61 0.69 0.77 1.08 1.38 1.84 2.46 50 0.10 0.19 0.29 0.38 0.48 Us 0.67 0.77 0.86 0.96 1.34 1.73 2.30 3.07 60 0.12 0.23 0.35 0.46 0.58 0.69 0.81 0.92 1.04 1.15 1.61 2.07 2.76 3.69 70 0.13 0.27 0.40 0.54 0.67 0.81 0.94 1.08 1.21 1.34 1.88 2.42 3.23 4.30 80 0.15 0.31 0.4610.611 0.77 0.92 1.08 1.23 1.38 1.54 215 2.76 3.69 4.92 90 0.17 0.35 0.52 0.69 0.86 1.04 1.21 1.38 1.56 1.73 2.42 3.11 4.15 5.53 too 0.19 0.38 0.58 0.77 0.96 1.15 1.34 1.54 1.73 1.92 2.69 3.46 4.61 6.14 Table III-B Thermal Expansion In Inches For Harvel BlazeMastere CPVC Fire Sprinbler Pipe Temp. Change Length of Run in Feet 5 10 15 20 25 1 30 1 35 140 145 1 50 1 70 190 1120T160 nT ^ F Thermal Expansion AL (in.) 20 0.04 0.08 0.12 0.16 0.20 0.24 0.29 0.33 0.37 0.41 0.57 0.73 0.98 1.31 30 0.06 0.12 0.24 0.24 0.31 0.37 0.43 0.49 0.55 0.61 0.86 1.10 1.47 1.96 40 0.08 0.16 0.33 0.41 0.41 0.49 0.57 0.65 0.74 0.82 1.14 11.47 1.96 2.61 50 0.10 0.20 0.41 0.51 0.51 0.61 0.72 0.82 0.92 1.02 1.43 1.84 2.45 3.26 60 0.12 0.24 0.49 0.61 0.61 0.73 0.86 0.98 1.10 1.22 1.71 2.20 2.94 3.92 0.29 0.57 0.71 0.71 0.98 1.00 1.14 1.29 1.43 200 2. 3.43 4.57 E02 0.33 0.65 0.82 0.82 0.98 1.14 1.31 1.47 1.63 2.28 2.94 3.92 5.22 0.37 0.73 0.92 0.92 1.04 1.10 1.29 1.47 1.66 2.84 3.30 4.41 5.88 0.41 0.82 1.02 1.02 1.22 1.43 1.63 1.84 2.04 2.86 3.67 4.90 6.53 AL = 12 ell (AT) e = 3.4 004 in.(n.' F (Coefficient of Linear Expansion for Harvel BlazeMaster° CPVC Fire Sprinkler Pipe) -or- e = 3.2 x104 in./in. ° F (Coefficient of Linear Expansion for Spears® FlameGuard° CPVC Fire Sprinkler Pipe) L = Length of Run in Feet AT = Temperature Change in' F Page 48 © 2013 Spearse Manufacturing Company FG-3-1010 Example: How much will a 40 ft. run of 2' Spears® FlameGuard® CPVC Fire Sprinkler Pipe expand if the expected ambient temperature will range from 45° F to 85° F? AL = 12 eL (AT) AL = 12 (.000032) x 40 x 40 AL = .61' Expansion Loop & Offset Configurations Hangers or guides should only be placed in the loop, offset or change of direction as indicated below. Piping supports should restrict lateral movement and should direct axial movement into the expansion loop. Expansion Loop and Offset Configurations Loop _� y 215C 6" Min IS=� �- 6" Min Offset !E Change of Direction Long Run of Pipe Hanger or Guide Restraint FG-3-1010 02013 Spears° Manufacturing Company Page 49 Table IV -A Expansion Loop Length In Inches Far SpearsRameGuardearNctaulicFlreLock—CPIICFireSprinlderPlpe Naninal pipe Size Avg. 0'D' Length of Run In Feet 5 1 10 1 15 1 20 1 25 1 30 1 35 1 40 1 45 1 50 70 1 90 120 160 Length of Loop On.) Temperature=100' F-30' F,AT=70' F 314 1.050 7 10 13 15 16 18 19 21 22 23 27 31 36 41 1 1.315 8 11 14 16 18120 22 23 24 26 30 34 40 46 1-114 1.660 9 13 i6 18 20 22 24 26 27 29 34 39 45 52 1-ir2 1.900 10 14 17 20 22 24 26 28 29 31 37 41 48 55 2 2.375 11 15 19 22 24 27 29 31 33 35 41 46 54 62 2-V2 2.875 12 17 21 24 27 30 32 34 36 38 45 51 59 68 3 3.500 13 19 23 27 30 33 35 38 40 42 50 56 65 75 Table N-B Expansion Loop Length In Inches For Harvel BlazeMasterm CPVC Fire Sprinkler Pipe Norninal Pipe Size Avg O.D. Length of Run in Feel 5 ID 15 20 25 30 35 40 45 50 70 90 120 ifi0 Length of Loop On.) Temperature=10V F- so- F, AT= 70- F 314 1.050 7 11 13 15 17 18 20 8 32 37 42 1 L315 8 12 14 17 19120 22 31 35 41 47 1.114 1.660 9 13 16 19 25 35 40 46 531-112 1.900 10 14 20 22 27 38 M4248 43 49 572 2375 11 16 19 22 J123 30 42 48 55 632-112 2.875 12 18 21 25 33 46 52 60 703 3.500 13 19 24 27 36 51 58 67 77 Note: Table IV -A and IV-B are based on Stress & Modulus Elasticity at 100= F E = 3EDAL 2S E = Length of Expansion Loop in Inches E = Modulus of Elasticity (Table I -A or I-B) D = Average O.D. of Pipe AL = Change in Length of Pipe Due to Change in Temperature (Table III-Aor III-B) S = Working Stress (Table I -A or 1-13) Page 50 02013 Spears®Manufacturing Company FG-3-1010 Note: Data in Table I -A must be used with Table III -A and data in Table I-B with Table III-B Example: How much expansion can be expected in a 200 ft run of 2' Spears® FlameGuardm CPVC Fire Sprinkler Pipe and how long should the expansion loop be to compensate for this expansion? (The expected temperature range will be from 40' F to 110' F). First Find: AT = (Change in Temperature) AT = T2—T1 AT = 110'F-40'F AT = 70' F To Find AL = (Amount of Expansion in inches from Table III -A) AL = AL of 160 ft. with a AT of 70' F + AL of40ft. with a AT of 70' F AL = 4.30'+1.08' AL = 5.38' -OR- AL = 12eL(AT) e = 3.2 x 1V (from Table II, Victaulic Fhai-ocO CPVC Pipe) L = Length of Run in Feet AT = Change in Temperature in ' F AL = 12 x .000032 x 200 x 70 AL = 5.38' To find the length of the expansion loop or offset in inches: t = 3EDAL 2S t = Length of Expansion Loop in Inches E = Modulus of Elasticity at 110' F (Table I -A) D = Average O.D. of Pipe AL = Change in Length of Pipe Due to Change in Temperature (Table III -A) S = Working Stress at 110' F (Table I -A) t = 3EDAL 2S It= 3 x 346.000 x 2.375 x 5.38 2 x 1345 t = 4931 It = 70.2' FG-3-1010 02013 Spears® Manufacturing Company Page 51 Review— Do's & Don'ts Do's • Read the manufacturer's installation instructions. • Follow recommended safe work practices. • Make certain that thread sealants, gasket lubricants, or fire stop materials are compatible with CPVC. • Keep pipe and fittings in original packaging unfil needed. • Cover pipe and fittings with an opaque tarp if stored outdoors. • Follow proper handling procedures. • Use tools specifically designed for use with plastic pipe and fittings. • Use the proper solvent cement and follow application instructions. • Use a drop cloth to protect interior finishes. • Cut the pipe ends square. • Deburr and bevel the pipe end with a chamfering tool. • Rotate the pipe 1/4 turn when bottoming pipe in fitting socket • Avoid puddling of cement in fittings and pipe. • Make certain no solvent cement is on sprinkler head and adapter threads. • Make certain that solvent cement does not run and plug the sprinkler head orifice. • Follow the manufacturer's recommended cure times prior to pressure testing. • Flush the entire system including drops to remove pipe shavings, dirt and debris left from installation. • Fill lines slowly and bleed the air from the system prior to Flushing and pressure testing. • Support sprinkler head properly to prevent lift up of the head through the ceiling when activated. • Keep threaded rod within 1116' of the pipe or use a surge arrestor. • Install Spears®FlameGuard® CPVC Fire Sprinkler Products In wet systems only. • Use only glycerin and watersolutions forfreeze protection. • Allow for movement due to expansion and contraction. • Renew your Spears® FlameGuard® CPVC Fire Sprinkler Products installation training every two years. Page 52 02013 Spears° Manufacturing Company FG-3-1010 Don'ts Do not use edible oils such as Crisco as a gasket lubricant. . Do not use petroleum or solvent -based sealants, lubricants, or fire stop materials. Do not install tape, insulated wire or cable in direct contact with CPVC. Do not use any glycol -based solutions as an anti -freeze. Do not mix glycerin and water solutions in contaminated containers. Do not use solvent cement that exceeds its shelf life or has become discolored orjellied. Do not allow solvent cement to plug the sprinkler head orifice. Do not connect rigid metal couplers to CPVC grooved adapters. Do not thread, groove, or drill CPVC pipe. Do not use solvent cement near sources of heat, open flame, or when smoking. Do not pressure test with air. Do not pressure test until recommended cure times are met Do not use ratchet cutters below 50' F. Do not use CPVC pipe that has been stored outdoors, unprotected and is faded in color. Do not allow threaded rod to come in contact with the pipe. Do not install Spears® FlameGuard® CPVC Fire Sprinkler Products In cold weather without allowing for expansion. Material Safety Data Sheet IPS WELD -ON Date Revised: FEB 2000 Supersedes: FEB 1999 Information on this form is furnished solely for the purpose of compliance with the Occupational Safety and Health Act and shall not be used for any other purpose. IPS Corporation urges the customers receiving this Material Safety Data Sheet to study it carefully to become aware of the hazards, if any, of the product involved. In the interest of safety, you should notify your employees, agents and contractors of the Information on this sheet. Section I Manufacturer's Name: IPS Corporation Address: 17109 S. Main St., PO Box 379, Gardena, CA 90248 Transportation Emergencies: CHEMTREC: (800) 424-9300 or 3 E COMPANY (800) 451-8346 Medical Emergencies: 3 E (24 Hour No.) (800) 451-8346 Business: (310) 898-3300 CHEMICAL NAME and FAMILY: Solvent Cement for CPVC Plastic Pipe Mixture of CPVC Resin and Organic Solvents Trade Name: SPEARS® FS-5 Formula: Proprietary FG-3-1010 © 2013 Spears® Manufacturing Company Page 53 Section II - Hazardous Ingredients None of the ingredients below are listed as carcinogens by IARC, NTP or OSHA Ingredient: Chlorinated Polyvinyl Chloride Resin (CPVC) Cas#: NON/HAZ ACGIH-TLV: NIA OSHA-PEL: NIA Ingredient: Tetrahydrofuran (THF)" CasM 109-99-9 ACGIH-TLV: 200 PPM ACGIH-STEL: 250 PPM OSHA-PEL: 200 PPM OSHA-STEL: 250 PPM DUPONT (A) AEL: 25 PPM DUPONT (B) STEL: 75 PPM Ingredient: Methyl Ethyl Ketone (MEK) Cas#: 78-93-3 Approx%: 2• ACGIH-TLV: 200 PPM ACGIH-STEL: 300 PPM OSHA-PEL: 200 PPM OSHA-STEL: 300 PPM Ingredient: Cyclohexanone Cas#: 108-94-1 ACGIH-TLV: 25 PPM Skin OSHA-PEL: 25 PPM Skin Ingredient Acetone Cas#: 67-64-1 ACGIH-TLV: 750 PPM ACGIH-STEL: 1000 PPM OSHA-PEL: 750 PPM OSHA-STEL: 1000 PPM `Title III Section 313 Supplier Notification: This product contains toxic chemicals subject to the reporting requirements of Section 313 of the Emergency Planning and Community Right -to -Know Act of 1986 and of 40CFR372. This information must be included in all MSDS's that are copied and distributed for this material. (A) Dupont's Acceptable Exposure Limit (AEL) guidelines for 8 hour and 12 hour TWA, (B) Dupont's recommended STEL for 15 minute TWA. Information found in a report from the National Toxicology Program (NTP) on an Inhalation study in rats and mice suggests that Tetrahydrofuran (THF) can cause tumors in animals. In the study the rats and mice were exposed to THF vapor levels up to 1800 PPM for two years (their lifetime), 6 hours/day, 5 days/week. Test results showed evidence of liver tumors in female mice and kidney tumors in male rats. No evidence of tumors was seen in female rats and male mice. There is no data linking Tetrahydrofuran exposure with cancer in humans. Page 54 0 2013 Spears® Manufacturing Company FG-3-1010 BULK SHIPPING INFORMATION (CONTAINERS GREATER THAN ONE LITER DOT Shipping Name: Adhesive DOT Hazard Class: 3 Identification Number. UN 1133 Packaging Group: II Label Requirement: Flammable Liquid SHIPPING INFORMATION FOR CONTAINERS LESS THAN ONE LITER DOT Shipping Name: Consumer Commodity DOT Hazard Class: ORM-D HMIS NFPA HAZARD RATING HEALTH: 2 2 0-MINIMAL FLAMMABILITY: 3 3 1-SLIGHT REACTIVITY: 0 1 2 - MODERATE PROTECTIVE: 3 - SERIOUS EQUIPMENT. H 4-SEVERE H = Eye, Hand/Skin, Respiratory Protection and ImpemieableApron Section 111 - Physical Data Appearance: Red, medium syrupy liquid Specific Gravity @ 73` F± 3.6` (20° C±2*): Typical 1.0 ± 0.040 Vapor Density (Air =1): 2.49 ODOR: Ethereal VAPOR PRESSURE (mm Hg.): 143mm Hg. based on first boiling component, THE @ 68° F (20° C) EVAPORATION RATE (BUAC =1): >1.0 BOILING POINT (° F1' C):151' F (67° C) Based on first boiling component: THE PERCENT VOLATILE BY VOLUME (%): Approx. 70 - 80% VOC STATEMENT: VOC as manufactured: 720 Grams/Liter. Maximum VOC emission per SCAOMD Rule 1168, Test Method 316A: 490 Grams/Liter. Section IV - Fire and Explosion Hazard Data FLASH POINT: 4- F (20° C) T.C.C. based on THE FLAMMABLE LIMITS (Percent by Volume) LEL:2.O UEL: 11.8 FG-3-1010 C, 2013 Spears® Manufacturing Company Page 55 FIRE EXTINGUISHING MEDIA: Ansul "Purple K° potassium bicarbonate dry chemical, carbon dioxide, National Aer-0-Foam universal alcohol resistant foam, water spray. SPECIAL FIRE FIGHTING PROCEDURES: Evacuate enclosed areas, stay upwind. Close or confined quarters require self-contained breathing apparatus, positive, pressure masks or airline masks. Use water spray to cool containers, to flush spills from source of ignifion and to disperse vapors. UNUSUAL FIRE AND EXPLOSION HAZARDS: Fire hazard because of low flash point and high volatility. Vapors are heavier than air and may travel to source(s) of Ignition at or near ground or lower levels and flash back. Section V - Health Hazard Data PRIMARY ROUTES OF ENTRY: Inhalation, Skin Contact EFFECT OF OVEREXPOSURE ACCUTE: Inhalation: Severe overexposure may result in nausea, dizziness, headache. Can cause drowsiness, irritation of eyes and nasal passages. Skin Contact: Skin irritant. Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with prolonged contact. Skin Absorption: Prolonged or widespread exposure may result in the absorption of harmful amounts of material. Eve Contact: Overexposure may result in severe eye injury with corneal or conjunctival inflammation on contact with the liquid. Vapors slightly uncomfortable. Ingestion: Moderately toxic. May cause nausea, vomiting, diarrhea. May cause mental sluggishness. CHRONIC: Symptoms of respiratory tract irritation and damage to respiratory epithelium were reported in rats exposed to 5000 ppm THE for 90 days. Elevation of SGPT suggests a disturbance in liver function. The NOEL was reported to be 200 ppm. REPRODUCTIVE EFFECTS: N. AP. TERATOGENICITY: N. AP. MUTAGENICITY: N. AR EMBROYOTOXICITY: N. AP. SENSITIZATION TO PRODUCT: N. AP. SYNERGISTIC PRODUCTS: N. AV. MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: Individuals with pre-existing diseases of the eyes, skin or respiratory system may have increased susceptibility to the toxicity of excessive exposures. Page 56 © 2013 Spears® Manufacturing Company FG-3-1010 EMERGENCY AND FIRST AID PROCEDURES Inhalation7 If overcome by vapors, remove to fresh air and if breathing stopped, give artificial respiration. If breathing is difficult, give oxygen. Call physician. Eve Contact: Flush eyes with plenty of water for 15 minutes and call a physician. Skin Contact: Remove contaminated clothing and shoes. Wash skin with plenty of soap and water for at least 15 minutes. If irritation develops, get medical attention. Ingestion: Give 1 or 2 glasses of water or milk. Do not Induce vomiting. Call physician or poison control center immediately. Section VI - ReaCUvitY Stability: Stable Conditions to Avoid: Keep away from heat, sparks, open flame and other sources of ignition. Incompatibility: (Materials to avoid) Caustics, ammonia, inorganic acids, chlorinated compounds, strong oxidizers and isocyanates. Hazardous Decomposition Products: When forced to bum, this product gives out carbon monoxide, carbon dioxide, hydrogen chloride and smoke. Hazardous Polymerization: Will not occur. Conditions To Avoid: Keep away from heat, sparks, open flame and other sources of ignition. Section NI - Spill Or leak Procedures Steps To Be Taken In Case Material Is Released Or Spilled: Eliminate all Ignition sources. Avoid breathing of vapors. Keep liquid out of eyes. Flush with large amount or water. Contain liquid with sand or earth. Absorb with sand or nonflammable absorbent material and transfer into steel drums for recovery or disposal. Prevent liquid from entering drains. Waste Disposal Method: Follow local, State and Federal regulations. Consult DISPOSALEXPERT Can be disposed of by incineration. Excessive quantities should not be permitted to enter drains. Empty containers should be air dried before disposing. Hazardous Waste Code: 214. Section Vill - Special Protection Information Respiratory Protection (Specify type)• Atmospheric levels should be maintained below established exposure limits contained in Section II. If airborne concentrations exceed those limits, use of a NIOSH approved organic vapor cartridge respirator with full face -piece is recommended. The effectiveness of an air purifying respirator is limited. Use it only for a single short-term exposure. For emergency and other conditions where short-term exposure guidelines may be exceeded, use an approved positive pressure self-contained breathing apparatus. FG-3-1010 02013 Spears® Manufacturing Company Page 57 Ventilation - Use only with adequate ventilation. Provide sufficient ventilation in volume and pattern to keep contaminants below applicable exposure limits set forth in Section II. Use only explosion proof ventilation equipment. Protective Gloves: PVA coated Eve Protection: Splash proof chemical goggles Other Protective Eouioment And Hvaienic Practices: Impervious apron and a source of running water to flush or wash the eyes and skin in case of contact. Section IX • Special Precautions Precautions To Be Taken In Handling And Storing; Store in the shade between 40° F - 90° F (4° C - 32.5° C). Keep away from heat, sparks, open flame and other sources of ignition. Avoid prolonged breathing of vapor. Use with adequate ventilation. Avoid contact with eyes, skin and clothing. Train employees on all special handling procedures before they work with this product. Other Precautions Follow all precautionary information given on container label, product bullefins and our solvent cementing literature. All material handling equipment should be electrically grounded. The Information contained herein is based on data considered accurate. However, no warranty is expressed or implied regarding the accuracy of this data or the results to be obtained from the use thereof. Page 58 © 2013 Spears® Manufacturing Company FG-3-1010 NOTES FG-3-1010 02013 Spears• Manufacturing Company Page 59 NOTES Page 60 © 2013 Spears® Manufactunng Company FG-3-1010 NOTES FG-3-1010 02013 Spears® Manufacturing Company Page et NOTES Page 62 © 2013 Spears® Manufacturing Company FG-3-1010 SPEARS* MANUFACTURING COMPANY CORPORATE OFFICE 15853 Olden St., Sylmar, CA 91342 PO Box 9203, Sylmar, CA 91392 (818) 364-1611 • www.spearsmfg.com PACIFIC SOUTHWEST 158W Olden St Sylmar(Los Angeles), CA 91342 (818)364-1611•(800)862.1499 Fax (818) 367-3014 ROCKY MOUNTAIN 4880 Florence St Denver, CO 80238 (303) 371.9430 • (800) T77-4154 Fax(303) 375.9546 NORTHEAST 5901ndustrial Dr., Suite 100 Lewisberry(Hamsburg), PA 17339 9532 (71193HS44 • (800) 233-0275 Fax (717)938.6547 MIDWEST 1 Gateway CL, Suits Boringbmok (Chicago), IL 60440 (630)759.7529•(800) 662-6330 Fax(630) 759-7515 NORTHWEST 4103 C SL NE Suite 200 Auburn (Seattle), WA 98002 (2S3) 939A433•(800) 347-7327 Fax(253) 939-7557 UTAH 5395 West 1520 South Salt lake City, Ur 84104 (303)371-9430•(800) T17-4154 Fax (303)375-9546 SOUTH CENTRAL 10001akeside Parkway Flower Mound, TX 75028 (469) 52MODO - (800) 441-1437 Fax (469) 5283001 FLORIDA 9563 Parksouth Court Orlando, FL 32937 (407)843-1960•(800)327-6390 Fax(407)425-3563 SOUTHEAST 4205 NewpoinlPL, Suite 100 Lawrenceville (Atlanta), GA 30043 (678)985-1263•(80D) 662-6326 Fax (678) 985-5642 INTERNATIONAL SALES 1585301den St Sylmar (Los Angeles), CA 91342 (818) 364-1611 • Fax (818) 8983774 Distdbutor FG-3-1010 02013 Spears® Manufacturing Company Page 63 ... 00 IT CORRECTLY! Failure to follow instructions can result in thread breaks from too much tape, difficult assembly from not enough, or leaks due to exposed starting threads. DO NOT USE TAPE & PASTE! • DO NOT USE with Gasket Sealed Head Adapters • USE a TFE tape with a min. thickness of 2.5 mil. • Cover male starting threads to prevent seizing. • Wrap tape in direction of threads. — For Regular Head Adapters, use 2 to 3 wraps. Tighten to specified torque (see front cover). — For Female Adapter Transitions to metal pipe, use ONLY 5 to 5-1/2 wraps. • Joint Assembly — tighten 1-2turns beyond finger tight. DO NOT back up. DO NOT over tighten! SPEARS® MANUFACTURING COMPANY 15853 Olden Street, Sylmar CA 91342 PO Box 9203, Sylmar, CA 91392 (818)364-1611 www.spearsmfg.com © Copyright 2013 Spears• Manufacturing Company All Rights Reserved. Printed in the United States of America 01/13. FG-3-1010 SCANNED BY St. Lucie Cow* FlameGUard° CPVC FIRE SPRINKLER PIPING PRODUCTS TECHNICAL INFORMATION WEIGHTS & DIMENSIONS November 20_, 5- SUPERSEDES ALL PREVIOUSEDITIONS ~ VFACTUR �p OLPCB UKAS Visit our web site: F Assessed to ISO 9001>2009= Cedfficate number`293 e IameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS The information contained in this section is based on current information and Product design at the time of publication and is subject to change without notification. Our ongoing commitment to product improvement may result in some variation. No representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular applications or results to be obtained therefrom. For verification of technical data or additional Information not contained herein, please contact Spears® Technical Services Department Most Coast: (818) 364-1611--East Coast: (678) 985-1263]. General Information RECOMMENDATIONS FOR INSTALLERS AND USERS: Plastic piping systems should be ENGINEERED, INSTALLED and OPERATED in accordance with ESTABLISHED DESIGN AND ENGINEERING STANDARDS AND PROCEDURES for plastic piping systems. Suitability for the intended service application should be determined by the installer and/or user prior to installation of a plastic piping system. All Installation and maintenance personnel should be trained in the proper handling and installation requirements and precautions of plastic piping systems. PRIOR TO ASSEMBLY, all piping system components should be inspected for damage or irregularities. Mating components should be checked to assure that tolerances and engagements are compatible. Do not use any components that appear irregular or do not fit properly. Contact the appropriate manufacturer of the component product in question to determine usability. Consult all applicable codes and regulations for compliance prior to installation. Installation must be made in accordance with Spearse Manufacturing Company FlameGuard® CPVC Fire Sprinkler Piping Products Installation Instructions - FG-3 NOTE — Individual or group Instruction in correct solvent welding procedures is available by contacting your local distributor or your servicing Spears® Regional Distribution Center. SOLVENT CEMENT CONNECTIONS — Spears° Manufacturing Company recommends the use of Spearse FS5 One Step solvent cement for joining Spears® products. Use of solvent cementing products not approved for CPVC fire spdnkler systems, or failure to follow installation instructions will automatically void the warranty. THREADED CONNECTION —Spears® Manufacturing Company recommends the use of Spears® BLUE 751e Thread Sealant. This product has been tested by Spears° and the sealant manufacturer for compatibility with the Spears' CPVC fire sprinkler products. Consult the sprinkler head manufacturer before using this product. WARNING: OTHER PIPE JOINT COMPOUNDS OR PASTES MAY CONTAIN SUBSTANCES THAT COULD CAUSE STRESS CRACKING IN THE CPVC OR OTHER FITTING COMPONENTS. Care must betaken to avoid over torquing -generally 1 to 2 tums beyond finger fight is all that is required to make up a threaded connection. Factorytesting has indicated 10-25 IL lbs. of torque is adequate to obtain a leak free seal. GASKET SEALED THREAD CONNECTIONS —This type of connection can only be made with Spears® TorqueSaf0, Sofrorqu0 or QuickTorqueTM style Gasket Sealed Female Sprinkler Adapters. DO NOT USE ANY TYPE OF THREAD SEALANT WHEN INSTALLING THIS TYPE OF ADAPTER. Tape or paste may impair proper sealing and function. Testing has shown that hand fight until snug for the TorqueSafsT" adapter and finger tight plus 14um is all that is needed to seal this special connection. Sprinkler heads in these specialty fittings can then be additionally tightened clockwise to bring spdnkler frames into desired alignment without stressing the fdling. See specific adapter instructions in package for details. GripLocTM CONNECTIONS— This type of connection can only be made with Spears@GdpLocTM Couplings or Repair Couplings, DO NOT USE ANY TYPE OF SOLVENT CEMENT OR SEALANT WHEN INSTALLING THIS TYPE OF CONNECTION. Uses an internal stainless steel gripper ring with an internal elastomer gasket seal. Connection allows immediate system use. See specific instructions in package for details. Installation Training Available - Contact Spearse Technical Services for Details FlameGuard® Products must be installed in accordance with Spearse FlameGuard® CPVC Fire Sprinkler Piping Products Installation Instructions, National Fire Protection Association Standards 13, 13R, 13D, and in accordance with local codes. Code requirements and field conditions may differ. It is the responsibility of the Installing contractor to insure that the product is suitable to meet these requirements. Dimension Reference G = (LAYING LENGTH) Intersection of center lines to bottom of sockeNhread; 90' elbows, tees, crosses; ± 1/32 inch. M = Outside diameter of sockethhread hub; ± 1/16 inch. H = Intersection of center lines to face of fitting; 90° elbows lees, crosses; ± 1132 inch. N = Socket bottom to socket bottom; couplings; ± 1116 inch. J = Intersection of center lines to bottom of sockedthread; 45' elbows; ± 1132 inch 0 = Width of fiats; ±1116 inch. L = Overall length of fittings; ± 1116 inch. W = Height of cap; ± 1/16 inch. CPVC FIRE SPRINKLER PIPE SDR 13.5 (ASTM F 442) Part Number Nominal Size Inches (ram) Average O.D. Inches (ram) Average I.D. Inches (mm) Approx. Weight LbsJFt. CP-007 3/4 (19.1) 1.050 (26.7) .874 (22.5) 0.168 CP-010 1 (25.4) 1.315 (33.4) 1.101 (28.2) 0.262 CP-012 1-1/4 (31.8) 1.660 (42.2) 1.394 (35.6) 0.418 CP-015 1-12 (38.1) 1.900 (48.3) 1.598 (40.7) 0,548 CP.020 2 (50.8) 2,375 (60.3) 2.003 (50.9) 0.859 CP-025 2-12 (63.5) 2.875 (73.0) 2.423 (61.5) 1.257 CP-030 3 (76.2) 3.500 (88.9) 2,950 (75.0) 1.867 "Lead Free° low lead certification — unless other wise spedfied, all Spears® FlameGuard° fittings specified here -in are certified by NSF International to ANSYNSFe Standard 61, Annex G and is in compliance with California's Health 8 Safety Code Section 116825 (commonly known as ABi953) and VermontAct 193. Weighted average lead content <=0.25"/u. Spears® PVC and CPVC Pipe, Fittings and Valves have always been lead-free and Certified by NSF International for use in potable water systems. Spears® offers a wide range of lead-free specialty fittings and transition adapters for plumbing applications. However, certain brass threaded adapter fittings for applications that are not intended to convey water for human consumption through drinking or cooking are still produced and available. SPEARS® MANUFACTURING COMPANY FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS SPEARS SOCKET DIMENSIONS SCH 40 -ASTM F438 Fes-- C --.) SCH 80 -ASTM F439 A Size Socket Socket Tolerance SCH 40 Minimum SCH 80 Minimum Entrance A Bottom B Socket Length C Socket Length C 314 1.058 1.046 t.004 .719 1.000 1 1.325 1.130 t.005 .875 1.125 1-114 1.670 1.655 t.005 .938 1.250 1-112 1.912 1.894 1.006 1.094 1.375 2 2.387 2.369 t .005 1.156 1.500 2-112 2.889 2.868 t .007 1.750 1.750 3 3.516 3.492 t .008 1.875 1.875 TEE Socket x Socket x Socket P_P L- Part Number Size G H L M Approx. Wt. (Lbs.) 4201-007 3/4 9116 1-12 2-3W2 15116 .11 4201-010 1 718 1-13116 3518 15/8 .20 4201-012 1-1/4 102 2-3132 4-7/32 2 .29 4201-015 1-112 1-6132 2-9/16 5J/32 2-IW2 .54 4201-020 2 1-13132 2-15/16 5.7/8 2-718 .86 4201-025 2-112 1-2352 3-12 7 3-15/32 1.62 4201-030 3 2-1/16 3-31132 7-15116 4-5/32 2.53 REDUCING TEE r--.;M+ Socket x Socket x Socket t ;-jT�Hl q�H Part Approx. Size G G1 G2 H H1 H2 L M M1 M2 Number Wt. (Lbs.) 4201-102 3143141 314 3/4 3/4 1-11116 1.25132 1-11116 3-13132 1-5116 1-21132 1-5116 .13 4201-125 1z314314 23/32 718 23/32 1-25/32 1-13116 1-21132 34116 1-19132 1-11132 15116 .16 4201-126 10141 23/32 23132 314 1-27/32 1-27132 1-3/4 3-19132 15/8 15/8 1-5116 .17 4201-131 UU314 11/16 13/16 11116 1-13116 1-13/16 1-13116 3-5/8 1-5/8 15116 15/8 .17 4201-157 1-11UN3/4 11/16 14M2 11116 1-15116 2.1132 1.13116 3-25132 2-3132 1-13132 1-23/32 .32 MADE IN THE U.S.A. S\ PERRS FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS REDUCING TEE (continued) ["MI Socket x Socket x Socket M G FH2 Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4201-158 1-1141xl 27132 29/32 25132 2-1116 2-1132 1-29/32 3.15/16 131132 1-518 "18 .24 4201-159 1-1/41A-1/4 31132 31132 31132 2-7132 2-732 23B2 4-11/32 2-118 2-1/8 1-23132 .36 4201-167 1-1/41-11404 21132 1 21132 1-29132 2 1.29B2 3-13116 2 1-5116 2 .22 4201-168 1-1/4x1-114x1 13116 1 13/16 2-1116 2-1/8 2.1116 4-118 131132 1-21132 131132 .24 4201-169 1-1/4x1-1/4A-112 1-118 15116 1-1/8 2-M 2-11132 2-318 4314 23B2 2-11/32 2-3/32 .51 4201-201 142xl-114x3/4 11/16 1 1/4 2-1116 2 1-15116 4 25116 13B 2-1/16 1 .41 4201-202 1-12x1-1141 27132 1-1132 1 1 2-7132 2-5132 1 2-1/4 4.15132 25/16 1 1-11/16 2-1116 .42 4201-210 1-112x1-112x3/4 11/16 1-1132 11116 2-1116 2-1132 2-1116 4-5132 2-11132 1-13B2 2.11132 .39 4201-211 14I2x1-1/2x1 13116 1-3132 13/16 23116 2-1/4 2-3/16 4318 2-11132 13/4 2-11132 .41 4201-212 1-12x1-12x1-1/4 1-iB2 W/32 1-1/32 2-1M2 2-11132 2-13132 4.13116 2-11/32 2-1/8 2-11132 .49 4201-213 1.12x1-I/W 1-9/32 1-5132 1-9B2 2-21132 2-21132 2-21132 5-11132 2-11/32 2-29B2 2.11/32 .64 4201-248 2x2x314 11/16 143132 11/16 2-7B2 2-7116 2-7132 4-7/16 2-27132 13B 2-27132 .52 4201-249 2x2x1 27B2 1-13B2 27132 2-11/32 2-9116 2-1162 4-23B2 2-7/8 13/4 2-7/8 .58 4201-250 2x2x1-114 1-1/32 1-11132 1-1B2 2-17132 2-19132 2-17/32 53132 2-7/8 23132 2-7/8 .65 4201-251 2x2x1-12 1-5B2 1-7/16 15132 2.11116 2-13132 2-11116 5-3/8 2-7/8 2-13132 2-7/8 .79 4201-289 2-124-1/2x1 27/32 1-23132 27B2 2-5/8 2-27132 1 2-5/8 5.1/4 3-17B2 1 1-23132 3-17132 1.01 4201-290 2-1/W-112x14/4 13B2 1-23132 1-1132 2-13116 231132 2-13/16 5-21/32 3-9116 23B2 3-9/16 1.13 4201-291 2-12x2-V2x1-V2 13116 1/2 13/16 2-15116 1-718 2-15/16 &718 3-15/32 2-11B2 3-15132 1.26 4201-292 2-12x2-12x2 1-13132 1-5/8 1-13132 33/16 3-1/8 33116 63B 3-12 2-7/8 3-1/2 1.37 4201-335 3x3xl 7/8 1.15116 718 23/4 3-1/16 23I4 5-15132 4-3/16 1-23/32 43/16 1.26 4201-336' Wxl-1/4 1318 13/4 13/8 3-5116 3-112 35116 6518 4-1/8 2-718 4-118 1.94 4201-3E 3x3x1-12 1-5B2 2-1/16 1-5132 3-iB2 3-7/16 3-iB2 6-3B2M43/16 2-3/8 4-3116 1.46 4201-338 344 1.7116 1-13/16 1-7116 3-1116 35116 3-5116 6-191322-7/8 43I16 1.69 4201-339 3x3x2-12 1-3/4 131B2 13/4 3-518 3-23132 35/8 7-1/43-17B2 431i6 2.11 ' Bmnch Outlet Sized with Bushing TorqueSafe'" SPRINKLER HEAD TEE Gasket Sealed Brass Thread Insert Style G1 Socket x Socket x Gasket Fipt H1 With Elastomer Seal - Use NO Thread Sealant Tn M2 G G2 H H2 L Part Number Size G G1 G2 H 1-11 H2 L M M1 M2 Approx. Wt (Lbs.) 4202-101 G 3143/40/2 7116 13116 7/16 1-7/16 1-7/16 1-17/32 2.29132 1-3/8 1-3/8 1-318 .22 4202-124G 1x314x112 7/16 1-11/32 9116 1-9/16 1-11/16 1-9/16 3-W 1-11/16 13B 1-3/8 .26 4202-130G 1x1x1/2 7116 1-11/32 7/16 1-9/16 1-11/16 1-9116 3-V8 1-23B2 13/8 1-23B2 .28 4202-131 G ixWA 17132 15116 17/32 1-11116 1-518 1-11/16 3-11B2 1-2362 1-9/16 1-23/32 .31 4202-166G 1-1/41-1/4xl2 7116 1-5/8 7/16 1-11/16 1-15116 1-11116 3318 2.1116 13/8 2-1116 .34 4202-209G 1-1120-1202 1/2 1-13116 12 1-7/8 23B2 1418 33/4 2.11/32 13B 2-11132 .41 4202-247G I 2x2xl/2 I 12 1 2-1/16 12 1 2 1 2-11132 1 2 1 4.1132 1 2-27132 1 1318 1 2-27132 1 .54 Not intended to convey or dispense water for human consumption through ddnking or cooking SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS S\ PEAIS SPRINKLER HEAD TEE M, Brass Thread Insert Style x Socket x Fipt G, H1 ISocket M —_ IM2 S G G2 H L H2 Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-010 1x1x1 21M 1-1/8 1 21/31 1-202 1-29/32 1-25/32 3-19132 1 1-23132 1 1-23/32 1 1-23/32 1 .37 Not Intended to conveyor dispense water for human consumption through drinking or cooking SofTorque'rm SR REDUCING TEE Gasket Sealed Special Reinforced Plastic Thread Style Socket x Socket x SR Fipt With Elastomer Seal - Use NO Thread Sealant V Part Number Size G G1 G2 H H1 H2 L I M M1 M2 Approx. WL (Lbs.) 4202-101GSR 3/4x314x12 1 7/16 1-1/2 7/16 1 W18 1-718 W18 2-314 1 1-5116 1 13/8 1-5116 .16 4202-130GSR lxlx1/2 1 7/16 15/8 7116 1 1-112 2 1-12 3 1 1-5/8 1 1-3/8 1518 .20 SPRINKLER REDUCING HEAD TEE Brass Thread Insert Style Socket x Socket x Fipt -T x1 M2 G1 HG2 TGHI Part Number Size G G1 G2 H H1 H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-101 3143MA2 7/16 1.1116 7/16 1-15/32 15/8 1-15/32 2-29132 1-13132 13116 1-13132 .20 4202-124 1414x112 7/16 1-11/32 9/16 1-9116 1-11116 1-9/16 3-118 1.11116 W18 W18 .26 4202-130 lxlxl/2 7116 1-7132 7/16 1-9116 1-25/32 1-9/16 3.1/8 WA 13116 1-314 .26 4202-156 1-1/4z1x1/2 7/16 1-7/16 9116 1-11/16 2-1132 1-11/16 3318 23132 W116 1-23132 .30 4202-166 1-1/4x1-114A/2 7116 1-15132 7/16 1-11116 2-1132 1-11/16 3318 23132 13116 2-M2 .31 4202-199 1-1/2xl-1/4x12 1/2 1-5/8 9/16 1-718 23/16 1-13116 3-11116 2-11132 13116 2-1116 .37 4202-209 1-172xl-11202 12 1-518 12 1-718 23/16 1-7/8 33/4 2-11/32 13116 2-11/32 .38 4202-231 2x1-1I2x1/2 12 1-27132 17/32 2 2-7116 1-29132 3-15/16 2-7I8 13116 2-111,32 .47 4202-247 2x2xl/2 12 1-7/8 12 2 2-7I16 2 4-1l32 2-27/32 1-3116 2-27/32 .50 Not intended to convey or dispense water for human consumption through drinking or cooking IG101:811GAM7_1 S\ PFARS Fla; a ivardO CPVC FIRE SPRINKLER PIPING PRODUCTS SPRINKLER HEAD TEE Special Reinforced Plastic Thread Style Socket x Socket x SR Fipt Part Number Size G G1 G2 H H1 H2 L M M7 M2 Approx. Wt. (Lbs.) 4202-010SR ix1x1 21/32 3/4 21/32 1-25/32 1-518 1-25/32 3-19/32 1-23132 1-11/16 1-23132 .26 SPRINKLER REDUCING HEAD TEE Special Reinforced Plastic Thread Style Socket x Socket x SR Fipt 1--M1j H1 12 M 41 G1 G2 H H2 L Part Number Size G G1 G2 H H1 I H2 L M M1 M2 Approx. Wt. (Lbs.) 4202-101SR 3/4x3/4x1/2 19132 25/32 19132 1-19132 1-7/16 1-19/32 3-7132 1-13/32 1-3116 1-13/32 .15 4202-124SR ix3/4x112 7116 29132 9/16 1-19132 15/8 1-9116 3-5/32 1-23/32 1-3116 1-17/32 .19 4202-130SR 1x1x112 7116 29132 7/16 1-9116 1-518 1-9/16 3-1/8 1-23132 W116 1-23/32 .20 4202-156SR 1-1/UW12 15/32 1-5132 19132 1-23132 1-7/8 1-23132 3-13132 23132 1-3116 1-23/32 .26 4202-166SR 1-1/4A-1/4A/2 7/16 1-1/8 7/16 1-11/16 1-27/32 1-11/16 3-318 23/32 1-3116 2-3/32 .26 4202-168SR 1-1/4xl-1/4xl 27/32 1-1132 27132 23/32 1-29132 2-3/32 4-7/32 2-3132 1-11/16 2-3/32 .34 4202-199SR 1-1/2x1-1/41/2 9116 1-9/32 17132 1-15116 2 1-25/32 3-23132 2-11132 1-3116 2-3/32 .33 4202-209SR 1-1/20-1/2x1/2 1/2 1 1-1/4 1 12 1 1-7/8 1 1-31/32 1 1-7/8 1 3-3/4 1 2-11132 1 1-3116 2-11/32 .35 4202-211SR 1-1/20-1/2A 27/32 1-7132 27/32 2-7132 2-1/8 2-7132 4-15132 2-11/32 1-23/32 2-11/32 .44 4202-237SR 2x1-1/2x1/2 23/32 1-9116 318 2-7/32 2-9/32 1-3/4 3-31132 2-7/8 1-3/i6 2-11/32 .45 4202-247SR 2x2x1/2 112 1 31132 1 12 1 2 1-11116 1 19132 1 4 1 2-7/8 1-3/16 2-7/8 .48 4202-287SR 2-11W-112012 17/32 1 1-3/4 1 17132 1 2-9132 2-1/2 1 2-9/32 1 4-19/32 1 3-1/2 1-7/32 3-1/2 .78 SOFIFORQUETM ~ SR SPRINKLER HEAD TEE j Gasket Sealed Special Reinforced Plastic Thread Style Socket x SR Fipt xSocket Stainless Steel Collar With Elastomer Seal - Use NO Thread Sealant H2 Part Number i Size G G1 G2 H H7 H2 L M M7 M2 Approx. Wt. (Lbs.) 4203-122GSR ix12x11 13116 1 13116 1 1-1/2 1 1-27132 1 1-27/32 1 1-31132 3-13/16 1 1-5/8 1 15/8 1 1-3/8 1 .22 5 SPEARS® MANUFACTURING COMPANY FlameGuardO CPVC FIRE SPRINKLER PIPING PRODUCTS J S\ PFANS TorqueSafeTM SPRINKLER HEAD TEE M7 Gasket Sealed G1 H1 Brass Thread Insert Style + ` Socket x Gasket Fipt x Socket M _ Mz With Elastomer Seal - Use NO Thread Sealant G G2 H L H2 Part Number Size I G I G1 I G2 I H I H1 I H2 I L I M I M1 I M2 I Approx. Wt. Lbs. 4203-122G I 1xl/2x1 1 19132 1 13116 1-13132 1-19/32 1-27132 1-3/4 3-11/32 1-5/8 1 1-5/8 1 1JI8 1 .25 Not intended to convey or dispense water for human consumption through drinking or cooking SPRINKLER HEAD TEE Brass Thread Insert Style Socket x Fipt x Socket *JH2 M �I L Part Number I Size G G1 G2 I H I H1 I H2 L I M M1 M2 Approx. Wt. (Lbs.) 4203-122 1 W120 1 23132 1 314 1 1-114 1 1-5/6 1 1-5/8 1 1-15116 1 3-12 1 1-23/32 1 1-23/32 1 13/16 1 .25 Not intended to convey or dispense water for human consumption through ddnking or cooking SPRINKLER HEAD TEE Special Reinforced Plastic Thread Style Socket x SR Fipt x Socket Part Number Size G G1 G2 H H1 H2 L M M1 M2 I Approx. Wt. (Lbs.) 4203-122SR 1x12xl 27132 23132 I-M2 1-23132 1-518 1-25132 3-13132 1-314 1314 13116 .21 MADE IN THE U.S.A. 6 FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS STREET TEE Spigot x Socket x Socket Mi M2 OR H1 Gi G G2 H �1�— H2 L Part Number Size G GI G2 H H1 H2 L M1 M2 Approx. Wt. (Lbs.) 4244-007 314 13/16 27132 27132 1.13/16 1-7/8 1-78 3-518 1-13132 1-13132 .16 4244-010 1 15/32 1-1132 1-1132 2-1/8 1-29132 1-29/32 4.3116 13/4 13/4 .27 4244-012 1414 1-1/4 1 1 2.7116 2-9132 2-9132 4-27132 23132 23132 .42 4244-015 1-112 1-13/16 1-118 1-18 2-7/8 2-9116 2-9116 5-11132 2-11/32 2-11/32 .56 4244-020 2 1-23132 1-7/16 1-13132 3-1/4 2-15116 2-15116 6-5/32 2-7/8 2-7/8 .84 900 ELBOW Socket Socket G H -- �M� Part Number Size G H M Approx. Wt. (Lbs.) 4206007 314 9116 14/2 M116 o7 4206-010 1 314 1-518 1-6B .11 4206-012 1-1/4 15116 23/16 2 .22 4206-015 1-112 15132 2-17132 23/8 .41 4206-020 2 1-13/32 2-29132 2-7/8 .62 4206.025 2-12 1-15132 3318 3-12 1.15 4206-030 3 1-02 33/32 43116 1.83 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS 3\ PFANS SIDE OUTLET ELBOW Socket x Socket x Socket tHG Part Number Size G H M Approx. Wt. (Lbs.) 4213-007 314 27/32 1-19132 1-5116 .09 4213-010 1 13116 1-7/8 M18 .18 REDUCING 900 ELBOW Socket x Socket Hi �{ G7 G r- M1 H L I. M Part Number Size G G1 H H1 M M1 Approx. Wt Lbs. 4206-131 104 21/32 13/16 1-25132 1-13116 1-19132 1-5116 .11 TorqueSafeTM 900 SPRINKLER HEAD ELBOW Gasket Sealed Brass Thread Insert Style Socket x Gasket Fipt With Elastomer Seal - Use NO Thread Sealant Hi Gi G _ M1 H M Part Number Size G G1 H H1 M M1 Approx. Wt (Lbs.) 4207-101 G 3Ida1/2 9/16 1-7132 1-13132 1-17/32 1-13/32 1-318 .19 4207-130 G 1xi/2 7116 1-3/16 1-9116 1-11/16 1-23r32 1-3/8 .23 4207-166 G 1-1I4x1/2 1 15/32 1-19/32 1-15/16 1-11/16 23132 1-3/8 .25 Not Intended to convey or dispense water for human consumption through ddnking or cooking MADE IN THE U.S.A. 8 SPEARS FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS SPRINKLER HEAD 900 ELBOW Brass Thread Insert Style H, Socket x Fipt Gi G -- 41 M7 H I M —.I Part Number Size G G1 H H1 M M1 Approx. Wt. (Lbs.) 4207-101 314x12 12 1-3132 1-12 1-5/8 1-13132 13116 .17 4207-130 1x12 7/16 1-7132 1-19f32 1-25132 1-2322 1-3116 .21 4207431 1x3/4 17132 1-11/32 1-21132 131132 1-23132 1318 .25 4207-166 1-11402 15132 1-17/32 1 1-11/16 W5116 2.3132 1-17/32 .33 Not Intended to conveyor dispense water for human consumption through drinking or cooking Sof7orque"m SR 900 ELBOW SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Socket x SR Fipt G1 With Elastomer Seal -Use NO Thread Sealant —II y fG Part Number Size G G1 H H1 M M1 Approx. Wt (Lbs.) 4207-101GSR 3/402 7/16 1-17132 1316 1-27132 1-11132 1318 .17 4207-130GSR 1x12 7116 1-11116 1-12 2 1-21/32 1318 .19 4207-166GSR 1-114012 7116 1-7/8 1-11116 2732 2 13I8 .22 SPRINKLER HEAD 900 ELBOW Special Reinforced Plastic Thread Style HI Socket x SR Fipt G1 G to -T - M1G H M Part Number Size G G1 H H1 M M1 Approx. Wt. (Lbs.) 4207-101SR 314x112 11132 13116 1-15/32 1-1/2 1-13132 1-3116 .14 4207-130SR 1x112 7116 7/8 1-9116 1-518 1-23132 1-3/8 .20 4207-131SR 1x314 12 718 1-5/8 1-9116 1-23132 1-3/8 .16 4207-166SR 1-1/41/2 13132 1-1/32 1-21132 1-23/32 2-3132 1-7132 .19 SPEARS® MANUFACTURING COMPANY FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS 900 STREET ELBOW Spigot x Socket H G1 c Ml IH L PIPEO.D. Part Number Size G G1 H H1 M1 Approx. Wt. (Lbs.) 4209-007 314 29132 19132 1-16116 1-11116 113132 .12 4209-010 1 1-9132 23/32 2-13132 1-27132 1-3/4 .21 4209-012 1-1/4 1-9/16 27/32 2-13116 2-3132 2-3132 .32 4209-015 1-1/2 1-15/32 1-3116 2-27/32 2-9/16 2-11/32 .42 4209-020 2 1-23/32 1-3/8 3-7132 2-15116 2-27132 .65 22-1120 ELBOW Socket x Socket J H M. Part Number Size H J M Approx. Wt. (Lbs.) 4216-007 314 1-3/16 7/32 1-13/32 .09 42W010 1 1-3/8 9132 1-25/32 .14 4216-012 1.1/4 1-1/2 5/16 2-3/32 .20 4216-015 1-1/2 1-7/16 13132 1-3/8 .19 4216-020 2 1-7/8 318 2-27/32 .43 4216-030 1 3 2-3/8 1 112 1 4-5132 1 1.00 22-1120 STREET ELBOW Spigot x Socket M1 Hi J, H J AI / i — I PIPE O.D. Part Number Size H H1 J J1 M7 Approx. Wt. (Lbs.) 4242-007 3/4 1-1/4 1-1/2 1/4 112 1-318 .08 4242-010 1 1-7116 1-11132 5/16 7132 1-23/32 .14 4242-012 1-1/4 1-9116 1-25/32 17132 11116 2-1116 .21 4242-015 1-1/2 1-13132 1-23132 112 11/32 2-11/32 .28 4242-020 2 1-29/32 2-116 7132 518 2-7/8 .42 4242-025 1 2-1/2 2-1/8 2-1/4 13132 112 3-112 .68 4242-030 3 2-13132 2-13/32 9116 17/32 4-5/32 .99 MADE IN THE U.S.A. 10 FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS 450 ELBOW Socket x Socket H L �M--.1 Part Number Size H J M Approx. Wt. (Lbs.) 4217-007 A 1-5/16 5/16 1-5/16 .07 4217-010 1 1-13/32 318 1-5/8 .11 4217-012 1-1/4 1-5/8 318 2-5132 .21 4217-015 1-1/2 1-27132 15/32 2-11132 .32 4217-020 2 2-1/8 21132 2-7/8 .48 4217-025 2-112 2-17132 3/4 3.1/2 .88 4217.030 3 2-29132 29/32 4-5132 1.17 CROSS Socket x Socket x Socket x Socket OG MH1 �H IL 4 Part Number Size G G1 H H1 L L1 M Approx. Wt. (Lbs.) 4220-007 3/4 5/8 518 1-21132 1-21/32 3-5116 3-5116 1-13/32 .22 4220-010 1 3/4 314 1-5/8 1-518 3-1/4 3-1/4 1-23/32 .20 4220-012 1-1/4 1-1/8 1-1/8 2-3/8 2-3/8 4-3/4 4-3/4 2-3132 .63 4220-015 1-112 1-7132 1-7132 2-5/8 2-5/8 5-7132 5-7132 2-3/8 .80 4220-020 2 1-1/2 1-1/2 3 3 6 6 3 1.43 4220.025 2-1/2 i-11116 1-11111 3-7111 3-7116 6-7/8 6-718 3-17132 2.16 42MO30 3 2-3/32 2.3132 3-31132 3-31132 7-15116 7-15/i6 4.7116 3.37 11 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS 450 STREET ELBOW Spigot x Socket H1J1 Mi tmp H j I I .I PIPE O.D. Part Number Size H Hl J Jl Ml App—romW(Lbs.) 4227-010 1 1-1/2 1-5116 112 1/4 1-5/8 .10 4227-012 1-1/4 1-25132 1-9116 9116 11132 1-31132 .15 4227-015 1-1/2 2-1/32 2-1/8 19132 25132 2-11132 .29 4227-020 2 2-5/16 1-15116 25/32 13132 2-7/8 .44 r +rMl Socket x Socket x Socket x Socket i H7 M — --- Li L i G1 Li H L Part Number Size G G1 H H1 L L1 M M1 Approx. Wt. (Lbs.) 4220-131 IX3/4 23132 518 1-5/8 1-5/8 3-1/4 3-1/4 1-7/8 1-112 .31 4220-167 1-1143/4 1-1/16 23132 2-1116 1-31132 4-3132 3.31132 2-1116 1-13/32 .35 4220.210 1-1/2z3/4 11116 1-5132 2-3132 2-3116 4-3116 4-11132 2-3/8 1-13/32 A2 4220-248 2x314 11116 1-7116 2-7/32 2-7116 4-13/32 4-718 2-29132 1-13132 .56 4220-289 2-112A 29132 1-314 2-11116 2-7/8 5-11132 5314 3-1/2 1-314 .98 COUPLING Socket Socket M I :Nl I Part Number Size L M N Approx. Wt. (Lbs.) 4229-007 314 2-1/8 1-5116 3/16 .05 4229-010 1 2-3116 1-518 3/32 .08 4229-012 1-1/4 2-19/32 2 3132 .13 4229-015 1-112 2-7/8 2-11132 3132 .22 4229-020 2 3-1/8 2-7/8 118 .33 4229-025 2-1/2 3-i1/16 3-15132 3/16 .48 4229-030 3 4 4-3116 114 .89 MADE IN THE U.S.A. 12 SPERRS FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS REDUCER COUPLING Socket x Socket M I—_— --_ M1 F N L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4229-131 104 2-3/8 1-23132 1-13132 7132 .10 4229-167 1-1/4314 2-19/32 2-3132 1S/8 11132 .17 4229-168 1-1141 2-11116 2-3132 1-23132 5116 .18 4229-210 1-11204 2-13116 2-11132 1-13132 15132 .19 4229-211 1-112x1 2-718 2-11132 1-15116 318 .24 4229-212 1-1/2xi-114 2-13116 2-13/32 2-1/8 5/32 .23 4229.248 2x3/4 3-3I16 2-7/8 1-7116 23132 .32 1 4229-249 2x1 3-1/8 2-7/8 1-23132 112 .31 4229-250 2x1-114 3-3116 12-7/8 2-1/8 17132 .33 4229-251 2x1-1/2 3-3/16 2-27132 2-11/32 9132 .31 4229-291 2-112xl-112 3-23/32 3-15/32 2-11132 21132 .51 4229-292 2-1/2K2 3-202 3-1/2 2-7/8 13132 .52 4229-337 3x1-1/2 3-12 4-3/16 2-3/8 7132 A 4229339 3x2-12 3.27132 4-3116 3-12 3/16 .80 GripLoCTM COUPLING - LEAD FREE wIEPDM 0-Ring Seals L 175 psi Maximum Internal Pressure @ 150T _- ----- ----- ------ M LI WARNING: DO NOT INSERT FINGERS. Part Number Size L M1 N Approx. Wt. (Lbs.) GL4229-007 314 4 1-15/16 1-29/32 .25 GL4229-010 1 4-5132 2 2-1/4 .34 13 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS GROOVED COUPLING ADAPTER Groove x Socket PIPE M1 O.D. N L Part Number Size L M1 N Approx. Wt. (Lbs.) 4233-012 1-1/4 3-5/8 2-3/32 2-11132 .72 4233-015 1-1/2 3-3/4 2-11132 2-11132 .83 4233-020 2 3-27132 2-27132 2-11/32 1.27 4233-025 2-1/2 4-3116 3-15132 2-7116 2.02 4233.030 3 4-5/16 4-1/8 2-7/16 2.76 Not Intended to convey or dispense water for human consumption through drinking or cooking FEMALE ADAPTER Brass Thread Insert Style Socket x Fipt IM L 1 -- - L M7 Part Number Size L M M7 N Approx. Wt. (Lbs.) 4235-007 3/4 2 1-13132 1-318 5116 .23 4235-010 1 2-3116 1-3/4 1-11/16 11/32 .25 4235.012 1-1/4 2-3/8 2-3/32 2-1/16 318 .36 4235-015 1-1/2 2-17/32 2-3/8 2-7/16 318 .47 4235-020 2 2-25132 2-27132 3-3116 7116 1.05 Not intended to convey or dispense water for human consumption through drinking or cooking FEMALE ADAPTER Special Reinforced Plastic Thread Style Socket x SR Fipt 1 MI --- M1 L NJ L� Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235.007SR 314 1-7/8 1-13132 1-318 3132 .08 4235-010SR 1 2-5/32 1-23132 1-7/8 3132 .22 4235-012SR 1-1/4 2-5115 2-1/8 2-1116 3116 .20 MADE IN THE U.S.A. 14 FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Socket x SR Fipt M _._._ _ ^Q'' M1 F N L� Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101SR 314x1/2 1-29/32 1-13132 1-3116 1/8 .08 4235.130SR 1x1/2 1-31/32 1-23132 1-3/8 3/32 .16 4235-131SR 104 2-3132 1-3/4 1-3/8 1/4 .13 FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style with Socket Wrench Flats Socket x SR Fipt M------- --- - Mi M = Flat -to -Flat Dimension N L Part Number Size L M M1 N Approx. Wt. (Lbs.) W4235401SR 314x1/2 2-9/32 1-13132 1-3/16 17/32 .09 W4235-130SR 102 2-9/32 1-314 1-3/16 13/32 .12 15 SPEARS® MANUFACTURING COMPANY FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS S\ PERRS SPIGOT FEMALE ADAPTER Brass Thread Insert Style Spigot x Fipt I PIPE O.D. M7 L L Part Number Size L M1 N Approx. Wt. (Lbs.) 4278-007 314 2-5132 1-3/8 17/32 1 .15 4278-010 1 2-9/32 1-11116 7116 1 .22 Not intended to convey or dispense water for human consumption through drinking or cooking SPIGOT FEMALE ADAPTER Special Reinforced Plastic Thread Style Spigot x SR Fipt PIPE —- O.D. �L Part Number Size L M1 N Approx. Wt. (Lbs.) 4278-007SR 3/4 1-15116 1-318 11132 .08 4278-010SR 1 2-1/4 1-23/32 13/32 .13 TorqueSafeT14 FEMALE SPRINKLER HEAD ADAPTER Gasket Sealed Brass Thread Insert Style Socket x Gasket Fipt With Elastomer Seal - Use NO Thread Sealant M - — - — --tall Mt N L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101 G 3141/2 1-718 1-13/32 1-318 9116 .15 LS130GS 1x112 2-1/32 1-11/16 1-318 17132 .17 35-131 G 1x3/4 2 1-11/16 1-9116 9116 .18 Not Intended to convey or dispense water for human consumption through drinking or cooking MADE IN THE U.S.A. 16 FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style Socket x Fipt M ---- M1 N L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101 3141/2 1-7/8 1-13132 1-17/32 15/32 .19 4235-130 lx1/2 2-11132 1-11/16 1-3/16 518 .16 4235-131 ix314 2-5116 1-11116 1-3/8 17/32 .18 Not Intended to convey or dispense water for human consumption through drinking or cooking SofTorqueTM SR FEMALE SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Socket SIR Fipt With Elastotomer Seal -Use NO Thread Sealant L M --_ N Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101GSR 3/4112 25116 1-5/16 1-3/8 31132 .11 4235-130GSR 1x1/2 2-13132 1-19132 1-3/8 31132 .13 4235-131GSR 1414 2.13132 15/8 1-23132 1 .16 QuickTorqueTM SR FEMALE SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Socket x SR Metal Fipt With Elastomer Seal - Use NO Thread Sealant t 1M ____ _ _M1 L Part Number Size L M M1 N Approx. Wt. (Lbs.) 4235-101GMR 314x112 1-15/16 1-5116 1-9116 13/16 .17 4235-73OGMR 1x1/2 23116 1-19132 1-9116 15/16 .19 17 SPEARS® MANUFACTURING COMPANY FlameGuard° CPVC FIRE SPRINKLER PIPING PRODUCTS S\ PFARS FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style M with Long Body Socket x Fipt M1 — — N L Part Number Size I L M M1 N Approx. Wt. (Lbs.) L4235-130 1x1/2 1 2-3116 1 1-23/32 1-7132 1/2 .19 Not Intended to convey or dispense water for human consumption through drinking or cooking FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style with Positioning Ring M Socket x Fipt �I 4.— —•-- M, L Part Number Size L M M1 N Approx. Wt. (Lbs.) R4235-101 3/4112 2-1/32 1-7116 1-3116 1 15/32 .15 Not intended to convey or dispense water for human consumption through drinking or cooking FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style with Positioning Ring M Socket x SR Rpt ____, NL� Part Number Size L M M1 N Approx. Wt. (Lbs.) R4235-101SR 3/41/2 1 1-16116 1 1-7/16 1-7132 1 7132 .09 TorqueSafeT" FEMALE SPIGOT SPRINKLER HEAD ADAPTER Gasket Sealed Brass Thread Insert Style Spigot x Gasket Fipt With Elastomer Seal - Use NO Thread Sealant PIPE —_—_—_ +• M1 O.D. N L Part Number Size L M N Approx. Wt. (Lbs.) 4238-101 G 314Al2 1-15/16 1-3/8 21132 .14 4238-130G 1x112 2-1116 1-3/8 19132 .15 Not intended to convey or dispense water for human consumption through drinking or cooking MADE IN THE U.S.A. 18 FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS SPIGOT FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style Spigot x Fipt PIPE ____ _ M1 O.D. �I F L '— Part Number Size L M1 N Approx. Wt. (Lbs.) 4238-101 314x112 1-15116' 1-17132 17132 .18 4238_139 1x112 2-114 1-3/16 11/32 .19 Not intended to conveyor dispense water for human consumption through drinking or cooking TorqueSafeTm BUSHING - GASKET SEALED Brass Thread Insert Style Spigot x Gasket FIPT With Elastomer Seal - Use NO Thread Sealant L Part Number Size L Approx. Wt. (Lbs.) 4238-130BR G 1x112 1-7132 .10 Not intended to conveyor dispense water for human consumption through drinking or cooking BUSHING with BRASS THREAD INSERT Spigot x Fipt _ PIP 0. . Part Number Size L Approx. Wt. (Lbs.) 4238-130BR 1 142 1 .13 Not Intended to convey or dispense water for human consumption through drinking or cooking SPIGOT FEMALE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Spigot x SR Fipt PIPE .L-- N L Part Number Size L M1 N Approx. Wt. (Lbs.) 4238-101SR 1 314112 1-29132 1 1-7132 1 118 .07 4238-130SR I 1x112 2-1132 1 1-7132 1 7132 1 .09 19 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS SPEARS MALE ADAPTER With CPVC Lined Thread Brass Insert Mipt x Socket M1 ______ —_—_ N L Part Number Size L M1 N Approx. Wt. (Lbs.) 4236-007 314 2-17/32 1-13132 13116 .26 4236-010 1 2-15/16 1-23132 29132 .43 4236-012 1-1/4 3-1/8 2-3/32 31/32 .66 4236-015 1-1/2 3-9132 2-11132 31/32 .80 4236-020 2 3-7115 2-27132 31/32 1.00 ADJUSTABLE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Socket x SR Fipt Lt N Body L Width Part Number Size L N Q Body Width Approx. Wt. (Lbs.) Min Max Min Max 42001SR 3/4112 6-9132 8 4-7/16 6-1/4 1-7116 2-3/16 .66 42011SR W/2 6-13132 8 4-1/2 6-1/8 1-7116 2-118 .68 ADJUSTABLE SPRINKLER HEAD ADAPTER Special Reinforced Plastic Thread Style Spigot x SR Fipt PIPE I�—L ld Widh L N Part Number Size Q Body Width Approx. Wt. (Lbs.) Min Max Min Max 42004SR 3/4112 5-1132 6-5/16 3-3116 4-15132 1-5/16 2-1/8 .36 42014SR 1x112 6-7/16 8-1/8 1 4-7/16 6-1/4 1-7/16 2.3116 .67 MADE IN THE U.S.A. 20 SPEARS FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS REDUCER BUSHING Flush Style Spigot x Socket PIPE O.D. ]- N - L Part Number Size L N Approx. Wt (Lbs.) 4237-131 1414 1-1/4 1/4 .D4 4237-167 1-114314 1-7116 7/16 .10 4237-168 1-1/41 1.13/32 9132 .06 4237-210 1-1/2x3/4 15/8 518 .19 4237-211 1-1 /2z1 1-17132 13132 .13 4237-212 1-12xl-1/4 1-9/16 5/16 .07 4237-248 2414 1-29132 AM .28 4237-249 2x1 1-23132 9116 .23 4237-250 2A-1/4 1-11/16 7116 .21 4237-251 20-1/2 1-11116 5116 .15 4237-990 2-12x1-114 25132 718 .41 4237-291 2-112XI-12 25/32 314 .39 4237-292 2-11W 2-9/32 39 .28 4237-338 3x2 2-7/32 11116 .63 4237-339 3x2412 2-5116 114 .42 TRANSITION BUSHING IPS Spigot x CTS Socket PIPE O.ID. LEE L L- Part Number Size L N Approx. Wt. (Lbs.) 4240-101 314x112 1-1/8 518 .03 4240-130 W/2 - 1-114 23132 .05 CAP Socket -- W M Part Number Size M W Approx. Wt (Lbs.) 4247-007 314 15/16 1-5/16 .04 4247-010 1 1-518 1-9/16 .06 4247-012 1-114 2-3/32 1-27/32 .13 4247-015 1.112 2-11/32 2 .17 4247-020 2 2-27132 2-9132 .39 ISM 2-12 3-1722 2518 .50 4247-030 3 43I8 3 .92 21 SPEARS® MANUFACTURING COMPANY FlameGuardO CPVC FIRE SPRINKLER PIPING PRODUCTS TEST PLUG - 0-ring Sealed Mipt - For Pressure Testing Only, Not For use with Z4235 Series Adapters L , _. M1 — M In-14NPr � Part Number Size L M M1 Approx. Wt. (Lbs.) FTP-005 1/2 1-27/32 1-15116 1-7132 .03 TEST PLUG for TorqueSafeTM Gasket Sealed Head Adapters Mipt- For Pressure Testing Only. Use ONLY with Gasket Sealed Head Adapters M1Tcur �_....,I -..zid1. 1/2-14NPT Part Number Size L M M1 Approx. Wt. (Lbs.) FTP-005GS 1/2 1-25/32 2-1/32 1-1/4 .05 TEST PLUG (PVC White) Not UL Listed; For Pressure Testing Only, Mipt Part Number Size L Approx. Wt. (Lbs.) 4250-005 112 27132 .02 MADE IN THE U.S.A. 22 S\ PFAR3 FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS FLANGE - ONE PIECE 4 Bolt Holes,175 psi Socket L R I N I If BOLT CIRCLE DIA .:1 I.--. MO.D. Ax No. of Bolt Min. Bolt Max. Approx. Wt. Part Number Size L M N R Bolt Circle Bolt Size O.D. (Lbs.) Holes Dia. Length 4251-007 3/4 1,5132 1-1/2 1/8 17132 4 M/4 12 2 3-29132 .31 4251-010 1 1-5116 1-13116 1/8 11/16 4 3-1/8 1/2 2-1/4 4-9/32 .35 4251-012 1-1/4 1-13132 2-7132 5132 11/16 4 3-1/2 112 2-1/4 4-5/8 .44 4251-015 1-1/2 1-19/32 2-112 3116 23/32 4 3-27/32 112 2-1/2 5-1/16 .61 4251-020 2 1-27132 3 5116 27132 4 4-3/4 518 3 5-31/32 .95 4251-025 2-1/2 1 2-7132 3-1/2 7116 1-1132 4 5-1/2 5/8 3-1/4 17 1.50 BLIND FLANGE 4 Bolt Holes, 175 psi �R {�- BOLTCIRCLE DIA MAX O.D. Bolt No. of Bolt Min. Bolt Part Number Size R Bolt Size Max. O.D. Approx. Wt. (Lbs.) Circle Dia. Holes Length 4253-007 314 17/32 2-3/4 4 112 2 3-27/32 .30 4253-010 1 23132 3-1/8 4 112 2-1/4 4-1/4 .35 4253-012 1-114 21132 3-1/2 4 112 2-1/4 4-5/8 .40 4253-015 1-1/2 23132 3-27/32 4 112 2-1/2 5-IM6 .52 4253-022 2 27132 4-314 4 5/8 3 5-31/32 .86 4253-025 2-112 1-1/32 5-1/2 4 518 3-1/4 6-15/16 1.70 4253-030 3 1-5/16 6 4 W 3-1/4 7-5/8 1 1.72 FLANGE - TWO PIECE Van Stone Style, 4 Bolt Holes,175 psi Socket M L R i I i N-+ CLE DIA.� MAX O.D. Bolt Circle I No, of Bolt I Min. Bolt Part Number Size L M N R Dia. Holes Bolt Size Length Max. O.D. Approx. Wt. (Lbs.) 4254-030 1 3 2-1/8 4-1/4 9132 1-1/32 6 4 1 5/8 1 3-1/4 7-15132 1.75 23 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS El FLANGE - TWO PIECE Van Stone Style, 4 Boll Holes, 175 psi PIPEOD. Spigot N L I R I BOLTCIRQE DtA--I MNXOD. Bolt No. of Bolt Min. Bolt Approx. WL Part Number Size L N R Bolt Size Max. O.D. Circle Dia. Holes Length (Lbs.) 4256-007 314 1-15116 13116 17132 2-3/4 4 112 2 3.27132 .30 4256-010 1 2-7132 Vr32 11116 3.1/8 4 W 2-114 4-114 .41 4256-012 1.1/4 2-318 1 11116 3-10 4 1/2 2-114 4-58 .50 4256-015 1-12 2-7116 1-3132 23132 3.718 4 W 2-12 43182 .65 4256020 2 2-314 1-5132 2582 4314 4 1 3 rA5116 1.00 4256-025 2-12 3-1116 1-982 1-182 5-12 4 5B 3.1/4 6-15116 1.62 4256-030 3 3-38 1-13/32 1-1132 6 4 518 }1I4 7-9/16 1.76 TRANSITION UNION Brass Thread Insert Style Socket x Fipt 175 psi NUT M _ O.D. 14—P =ri L Part Number Size L M N Nut O.D. Approx. Wt. (Lbs.) • 4259-010BR 1 2-13116 1-7/8 1-1132 2-7/8 .52 4259-012BR 1-1/4 3 2-3/16 1-1/8 3-9/32 .98 4259-01513R 1-112 3-3/4 2-112 1-9116 3-17/32 .93 4259-020BR 2 3-5/8 2-7/8 1-1/4 4-5116 1.64 Not intended to convey or dispense water for human consumption through drinking or cooking UNION Socket x Socket 175 psi NUT M O.D. N I Part Number Size L M N Nut O.D. Approx. WL (Lbs.) 4257-007 314 2-38 1-17132 38 2-W .38 4257-010 1 2.9116 1-2782 3/8 2-78 .41 4257-012 1-1/4 2.2782 2-7132 11132 3-5116 .52 4257-015 1-112 3.18 2-1/2 3/8 3-17/32 .63 4257-020 2 3-58 3-1W 9/16 4-3/16 1.09 MADE IN THE U.S.A. 24 FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS SofTorqueT" SR FEMALE SPIGOT SPRINKLER HEAD ADAPTER Gasket Sealed Special Reinforced Plastic Thread Style Spigot x SR Fipl With Elastomer Seal - Use NO Thread Sealant PIPE M7 L M �.. Part Number Size L M7 N Approx. Wt. (Lbs.) 4278-101GSR 314x112 2-114 1318 1 .11 SHORT REPAIR COUPLING Spigot x Socket 175 psi L2 L1 L3 S Part Number Size L1 L2 1-3 M S Approx. Wt. (Lbs.) SH118-07CO 3/4 4-13/16 5-17132 1 3/4 1-3/4 2-3/16 .31 SH118-1000 1 4-3/4 5.5/8 1 31132 1 2-1116 2-5/32. .40 GripLoc'm REPAIR COUPLING — LEAD FREE w/EPDM 0-Ring Seals WARNING: DO NOT INSERT FINGERS. 175 psi Maximum Pressure @ 150°F Part Number I Size I L I L1 I L2 I M I S I Approx. Wt SG118-1000 I 1 1-17132 7-17132 4-1/4 2-1/4 2-27132 .73 25 SPEARS® MANUFACTURING COMPANY FlameGuard® CPVC FIRE SPRINKLER PIPING PRODUCTS FlameGuard® CPVC Drain & Swing Check Valves for NFPA 13D Applications Only Application: FlameGuard® CPVC Orange Swing Check Valves and PVC/CPVC True Union Drain Valves are for use in configuring CPVC Fire Sprinkler System connection to water supply (riser/drain assembly) in NFPA 13D installations only. These valves are not UL Listed and NOT for use in any other locations within the fire sprinkler system. TRUE UNION INDUSTRIAL DRAIN VALVES CPVC Gray Valve with CPVC Orange End Connector Socket x Socket ' E D i A B C Part Number Size A B C D E 1822-007CFG 314 2-1/4 2-3/4 4314 2-78 3318 1822-010CFG 1 2.112 2-7/8 5-118 3.1/8 3.7116 1822-012CFG 1-1/4 3-1/16 3-1/4 53/4 3-5/8 3.7/8 1822-015CFG 1-112 3.172 3-1/2 6-114 4 43116 1822-020CFG 2 4-1/4 43/4 7314 4-12 5.1/8 Not UL Listed TRUE UNION DRAIN VALVES PVC Valve with CPVC End Connector Socket x Socket D I 4E _l _ 8 C Part Number Size A B C D E 622-007FG 314 2-1/4 2-3/4 43/4 2 3 622-010FG FN,—tUL 1 2-1/2 2-7/8 5-1/8 2-5116 3-7116 isted MADE IN THE U.S.A. 26 FlameGuar& CPVC FIRE SPRINKLER PIPING PRODUCTS COMPACT 2000 DRAIN VALVE E Socket x Socket D s�c Part Number Size A B C D E 6622-0117CO 314 1-13/16 1.12 3-9116 2 3 6622-01000 1 2.1116 13/4 4 25116 3-7116 Not UL Listed CPVC SWING CHECK VALVES Socket x Socket T A �B C Part Number Size A B C D Approx. WL (Lbs) S1520-1000 1 1-11/16 25/16 4-9116 2518 .33 S1520.12CO 1-1/4 2-1/16 2-15116 5-12 33/8 .42 S1520-15C0 1-1/2 2-7116 3 5518 M18 .89 Not UL Listed CPVC SPECIAL REINFORCED THREAD INLET SWING CHECK VALVES SR Fipt x Socket A — —.— D B C Part Number Size A B C D Approx. Wt. (Lbs) S1520-ICFSRSCO 1 1-11116 2-15116 4-9116 2.58 .33 S1520-12FSRSCO 1-1/4 2-1116 M18 5-1/2 3-318 .42 S1520-15FSRSCO 1-1/2 2-7116 3-11116 5518 33/8 .89 Not UL Listed 27 SPEARS® MANUFACTURING COMPANY NOTES PRODUCT LIMITED LIFETIME WARRANTY Except as otherwise specified for certain products, mandated by law or herein provided, Spears® Manufacturing Company ("Company) warrants Standard Catalog Products ('Products") which have been directly manufactured by them to be free from defects in material and workmanship for as long as the original intended end user of the Products (°End User) retains ownership and possession of the Products and complies with this Warranty ('Warranty Period'). Each other person or entity acquiring or employing the Products, including buyers, contractors and installers ('Buyer) and End Users (°Buyer/End User) agrees that this Warranty shall be effective only during the Warranty Period so long as the Products are used solely for the normal purposes for which they are intended and in conformance with industry established standards, engineering, installation, operating, and maintenance specifications, recommendations and instructions including explicit instructions by the Company; the Products are properly installed, operated and used, and have not been modified; and all the other terms of this Warranty are complied with. Any violation thereof shall void this Warranty and relieve Company from all obligations arising from this Warranty and the Products. Upon receipt or discovery of any Products that appear questionable or defective each Buyer/End User shall promptly inspect and return any such Prod- uct to the Company at 15853 Olden Street, Sylmar, California 91342, accompanied by a letter stating the nature of any problems. If the Prod- ucts are determined by Company to be defective in materials or workmanship directly provided by Company, Company, at its sole option, may ei- ther repair or replace the defective Products, or reimburse applicable Buyer/End User for the cost of such Products. The applicable Buyer/End User shall bear all applicable shipping costs. THIS SHALL BE BUYERS/END USERS' SOLE REMEDY. EACH BUYERIEND USER AGREES THAT COMPANY WILL NOT BE RESPONSIBLE FOR ANY OTHER OBLIGATIONS RELATING TO THE PRODUCTS, INCLUDING ANY OTH- ER MATERIALS OR LABOR COSTS, LOSS OF USE OR ANY OTHER ITEM OR FOR ANY DELAYS IN COMPLYING WITH THIS WARRANTY BEYOND COMPANY'S REASONABLE CONTROL. COMPANY SHALL NOT BE LIABLE FOR, DOES NOT ASSUME, AND EXPRESSLY DISCLAIMS, ANY LIABILITY, RESPONSIBILITY AND DAMAGES: DUE TO ANY BUYERIEND USER'S FAILURE TO COMPLY WITH THIS WARRANTY, INCLUDING IMPROPER INSTALLATION, USE OR OPERATION; USE WITH PRODUCTS FROM OTHER MANUFACTURERS THAT DO NOT MEET ASTM OR OTHER APPLICABLE PRODUCT STANDARDS; IMPROPER CONTROL OF SYSTEM HYDRAULICS, IMPROPER WINTERIZATION PROCEDURES, IMPROPER VOLTAGE SUPPLY, CON- TACT WITH INCOMPATIBLE MATERIALS OR CHEMICALS, EXCAVATION/DIGGING, EXCESSIVE WEIGHT, AND VANDALISM; DUE TO REASONABLE WEARAND TEAR AND DUE TO ANY ACTS OF NATURE, INCLUDING LIGHTNING, EARTHQUAKES, GROUND MOVEMENT, FROST HEAVE, OR FLOODS. COMPANY EXTENDS ONLYTHIS WARRANTYAND EXPLICITLY DISCLAIMSALL OTHER WARRANTIES, WHETHER IMPLIED OR OTHERWISE EXPRESSED, WHETHER ORAL, STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTIES OR AFFIRMATIONS FOR SUITABILITY, MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE. NO AFFIRMATION BY COMPANY ORANY OF ITS REPRESENTATIVES, BY WORDS, CONDUCT OR OTHERWISE, SHALL CONSTITUTEA WARRANTY. THIS WARRANTY MAY NOT BE TRANSFERRED, EXTENDED, ALTERED OR OTHERWISE MODIFIED IN ANY MANNER, EXCEPT BY WRITTEN AGREEMENT SIGNED BY COMPANY. BY ITS ACCEPTANCE OF THE PRODUCTS, EACH BUYERIEND USER EXPRESSLY WAIVES ALL OTHER LIABILITY OR OBLIGATION OF ANY KIND OR CHARACTER OF COMPANY, INCLUDING LIABILITY PREDICATED UPON CONTRACT, TORT, STRICT LIABILITY OR OTHER LEGAL OR EQUITABLE GROUNDS, AND ALL, IF ANY, DAMAGES AND LOSSES AS A RESULT THEREOF, INCLUDING ALL, IF ANY, COMPENSATORY, GENERAL, SPECIAL, CONSEQUENTIAL, INCIDENTAL, OR PUNITIVE DAMAGES. WITH RESPECT TO SUCH WAIVERS, EACH BUYERIEND USER EXPLICITLY WAIVES CALIFORNIA CIVIL CODE §1542 WHICH STATES "A GENERAL RELEASE DOES NOT EXTEND TO CLAIMS WHICH THE CREDITOR DOES NOT KNOW OR SUSPECT TO EXIST IN HIS FAVOR AT THE TIME OF EXECUTING THIS RELEASE, WHICH IF KNOWN BY HIM MUST HAVE MATERIALLY ADVERSELY AFFECTED HIS SETTLEMENT WITH DEBTOR" AND ALL OTHER SIMILAR STATU- TORY, COMMON AND CASE LAW RIGHTS, DEFENSES AND LIMITATIONS. Having previously independently inspected the Products, or a sample, as fully as desired, or having the opportunity to and having not done so, upon acceptance of delivery of the Products, and except as otherwise herein explicitly provided, each Buyer/End User by acceptance or use of the Products accepts them in theirAS IS" and "WITH ALL FAULTS" condition without any otherwarranty, expressed, implied or otherwise, and accepts and assumes the entire risk and cost of all servicing, remediation and consequences thereof. This Warranty shall be governed by California law and any unenforceable provisions severed without affecting the remaining provisions. As used herein, 'including' includes 'without limitation." Spears° Quality Policy It is the policy and objective of Spears® Manufacturing Company to produce a superior quality product suitable for its intended use, with regard to functionality, structural integrity and conformance to established industry standards and practices. It is the commitment of this Company to do so in a manner which provides consistency of product quality, optimum availability, and superior customer service, while maintaining efficiency of operations and profitability necessary to perpetuate product improvement and customer satisfaction. Furthermore, it is recognized that the attainment of these objectives is the responsibility of all Company operations and personnel according to their respective functions. The information contained in this publication is based on cuff ant information and product design at the time of publication and is subject to change vdthout notricaton. Our ongoing commitment to product improvement may result in some variations. No representations, guarantees or waffanties of any kind are made as to its accuracy, suitability for particular application or results to be obtained therefrom. For information not contained herein, please contact Spears®Technical Services Department ]Nest Coast:(818) 364-1611 — East Coast: (676) 985-1263]. Reproduction of this publication in whole or in part is prohibited without the authorized consent of Spears° Manufacturing Company, Sylmar, California. 0 Copyright 2014 Spears® Manufacturing Company. All Rights Reserved. Printed in the United States of America. SPEARS® MANUFACTURING COMPANY Corporate Office SPEAKS 15853 Olden Street • Sylmar, CA 91342 PO Box 9203 • Sylmar, CA 91392 (818) 364-1611 - hftp://www.spearsmfg.com B Copyright 2015 Spears® Manufacturing Company. All Rights Reserved. Printed in the United States of America 11115 Fig. 22 - Hanger for CPVC Plastic Pipe Single Fastener Strap Type Size Range — 3/4" thru 2" CPVC pipe Material — Pre -Galvanized Steel Function — Intended to perform as a hanger to support CPVC piping used in automatic fire sprinkler systems. The product acts as a hanger when tab is upward and the fastener screw is in the horizontal position. Figure 22 can be installed on the top of a beam, but in this situation acts as a guide to the piping which is supported by the beam itself. It is not intended to sup- port CPVC pipe from under a flat horizontal surface, such as a ceiling. For this type of installation, use the TOLCOO Fig. 23, Double Fastener Strap for CPVC Piping. Fig. 22, when inverted, with the hanger tab downward, can function as a restrainer to prevent the upward movement of the sprinkler head during activation. Approvals — Underwriters' Laboratories Listed in the USA (UL) and Canada (cUL) to support fire sprinkler piping. May be installed in wood using fasteners supplied with product, or into minimum 20 gauge steel using (1) 1/4" x 1" tek type screw. Meets and exceeds the requirements of NFPA 13, 13R and 13D. C @US USTEO SG NWD BY Features — Fig. 22 incorporates features which protect the pipe and ease installation. The flared edge design pro- tects CPVC pipe from any rough surface. It is easily attached to the building structure using the special UL Listed hex head self threading screw' furnished with the product. It is recommended that rechargeable electric drills fit- ted with a hex socket attachment to be used as installation tools. No impact tools (such as a hammer) are allowed. Damage has been known to result from installations using impact type tools. No pre -drilling of a pilot hole in wood is required. Finish — Pre -Galvanized Order By — Figure number and CPVC pipe size. ' Hardened hex head self threading screw is furnished with the product and is the minimum fastener size acceptable. Dimensions -Weights CPVC Max. Hanger Fastener Hex Approx. Pipe Size A B C Spacing (Ft.) Head Size WtJ100 3/4 27/16 15/16 1 V116 51A 5/16 9 1 211/16 17/16 1V6 6 5/16 9 11/4 31/16 18/8 13/16 61/2 5/16 11 11/2 35/16 1Y74 1Y116 7 5116 12 2 33/4 21A 13/16 8 5/16 15 OFFICF/MANUFACTURING FACILITY- 1375 SAMPSON AVE.- CORONA, CA 92879-PH. 951.737.5599- FAX: 951.737.0330 CUSTOMER SERVICE - 800.786.5266 w ..fokoxom Fig. 23 - Hanger for CPVC Plastic Pipe n, Double Fastener Strap Type SizelRange — 3/4" thru 3" CPVC pipe , ._, yj1 , , l eta al bByre-Galvanized Steel Function — Intended to perform as a hanger/restrainer to support CPVC piping used in automatic fire sprinkler systems. Fig. 23 can be installed on the top, bottom or side of a beam. The Fig. 23 also functions as a restrainer to prevent the upward movement of the sprinkler head during activation. Approvals — Underwriters' Laboratories Listed in the USA (UL) and Canada (WL) sizes 3/4" thru 2" to support fire sprinkler piping. May be installed in wood using fasteners supplied with product, or into minimum 20 gauge steel using (2) 1/4" x 1" tek type screw. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Features — Fig. 23 incorporates features which protect the pipe and ease installation. The flared edge design protects the CPVC pipe from any rough surface. It also incorporates snap restrain- ers allowing easier and faster installation. Easily attaches to the building structure using the two UL Listed hex head self thread- ing screws` furnished with the product. It is recommended that rechargeable electric drills fitted with a hex socket attachment be used as installation tools. No impact tools (such as a hammer) are allowed. Damage has been known to result from installations using impact type tools. No pre -drilling of a pilot hole in wood is required. Finish — Pre -Galvanized Order By — Figure number and pipe size ' Hardened hex head self threading screw is furnished with the product and is the minimum fastener size acceptable. C @Us u5TE0 Dimensions -Weights CPVC Max. Hanger Fastener Hex Approx. Pipe Size A B C Spacing (Ft.) Head Size WtJtoo 3/4 31h 19/16 1Vi6 51h 5/16 9 1 33A 111/16 13/16 6 5/16 9 11/4 43he 2%2 13/16 61h 5/16 11 11h 47/is 21h2 13/16 7 5/16 12 2 47A 27/16 13/i6 8 5/16 15 21/2 109/32 211/16 13/18 Consult Factory 5/16 22 3 117/S 3 13/16 Consult Factory 5/16 25 OFFICE/MANUFACTURING FACILITY -1375 SAMPSON AVE. - CORONA, CA 92879 - PH: 951.737.5599 - FAX: 951.737.0330 CUSTOMER SERVICE - 800.766.5266 38 Fig. 28M - Offset Hanger and Restrainer for CPVC Plastic Pipe and IPS Pipe Size Range — 3/4" thru 1-1/4" Material — Carbon Steel, Pre -Galvanized Function — Designed to be used as a hanger and restrainer for CPVC piping or steel piping where the "stand-off' design will ease installation by eliminating the need for wood blocking. Features — • Flared edge design protects CPVC pipe from any rough or abrasive surfaces • Unique snap -on design holds pipe firmly in place and allows retrofit type of installation • The "Stand -Off' design eliminates the need for wood block extension • Can be installed on horizontal or vertical piping regardless of mounting surface orientation • Attaches easily to wood structure with two hex head self -threading screws furnished with product • Installs easily using rechargeable electrical driver with 5/16" extension socket eliminating impact tool damage to pipe • Attaches easily to steel, minimum 18 gauge with (2) 1/4" x 1" tek type self drilling tapping screws • cULus Listed as a hanger and a restrainer for fire sprinkler piping Installation Note — When installed in wood structural member and threads from the #10 x 1" screws are exposed, use FIG. 27B speed nut to secure Approvals — Underwriters' Laboratory Listed in the USA (UL) and Canada (cUL) to support automatic fire sprinkler systems. May be installed into wood using fas- teners screws. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Fig. 28M satisfies the UL vertical restraint requirements where needed. Order By — Figure number and pipe size Patent #7,744,042 iTRAINT RESTRAINT Dimensions • Weights Max. Spacing Pipe required per Approx Size A B C NFPA 13 for WtJ100 CPVC plastic pipe 3/4 2 3/16 3-5/16 5'-6" 9 1 2-1/8 3/16 3-1/2 6'-0" 12 1-1/4 2-5/16 3/16 3-1/2 6'-6" 13 C @US LISTED TOLCO FIG. 27B (2) REQUIRED 5B HANGER AND RESTRAINT APPLICATION TOLCO FIG. 27B--- " II `�,W (1) REQUIRED " n � HIGH SIDE Lj OF HANGER DETAIL A HANGER APPLICATION mOFFICF7MANUFACTURING FACILITY •1375 SAMPSON AVE. •CORONA, CA 92879• PH: 95IJ37.5599• FAX. 951.737.0330 ' CUSTOMER SERVICE • 800.786.5265 W .fokv.wm High-performance intumescent firestop sealant FS-ONE MAX Applications ■ For effectively sealing most common through penetrations in a variety of base materials ■ For use on concrete, masonry and drywall ■ Mixed and multiple penetrations ■ Metal pipe penetrations: copper, steel and EMT ■ Insulated metal pipe penetrations: steel and copper ■ Plastic pipe penetrations: closed or vented Advantages ■ US -produced: "Buy American" compliant ■ One product for a variety of common through penetrations ■ Cost-effective, easy -to -use solution ■ Water -based and paintable ■ Industry -leading VOC results ■ Ethylene glycol -free FBG ratpid Chemical Mold and milder assistant resistant FlLI, VOID OR CFVRY MA"' *ug, J ♦e FOR USE IN THROUGH PENElR4TONEMS �YPaYm C UL US SEE IILFlRE RESISTANCE DIRMTCPY Intertek data Chemical basis Water -based acrylic dispersion Approx. Density 84.31b/IP Color Red Application temperature range 41 - 104 "F Approx. cure time') 4 mm/3 days Temperature resistance range -4 to 212 -F Mold and mildew performance Class 0(ASTM G21-96) Mold and mildew resistance Yes Surface burning characteristics UL 723(ASTM E84) Flame spread:0 Smoke development; 10 Tested in accordance with UL 1479, ASTM H14, ASTM E84, CAN/ ULC-S115, ASTM G21, ASTM E90 California State fire marshal approval CSFM Using 4485-1200:0108 for FS-ONE MAX Intumescent Firestop Sealant Expansion ratto (unrestricted, up to) 1:5 ') at 75-F/24°C, 50% relative humidity {�' R1616t1 order Designation i Padkage Content Item number FS-ONE MAX 20oz foil (3 case + disp) 1x Foil pack dispenser manual CS 270-P1, 75x Firestop sealant FS-ONE MAX 20 oz foil 3WO252 Fs -ONE MAX 10oz tube (1 case) 12x Firestop sealant FS-ONE MAX 10 oz cartridge 3WO249 FS-ONE MAX 5 gallon (18 pails) tax F'isestap sealant FS-ONE MAX 5 gallon pail SWO263 FS-ONE MAX 20oz foil (1 case) 25x Firestop sealant IFS -ONE MAX 20 or foil =0250 FS-0NE MAX 20oz foil (3 cases) 75x Fireatop sealant FS-ONE MAX 20 oz foil 3530251 FS-ONE MAX 20ozFoll-Pallet 600x SONE-MAX 20 cz foil, 290x Bulk Sh_ipping.Condition _ 35 44713 FS-ONE MAX 10 oz cartridge TFS+ONE MAX 5 gallon pail - �_— 2101531 Hilti. Outperform. Outlast. U ©LOU El Hilt!, Inc. (USA) 1.800-879-80001 wwmus.hi0l.com I an espanol 1-800-879-50001 Hill (Canada) Corp. 1-800-363-44581 wwmhilti.ca ZURN® Model 700XLFP W� High Capacity Dual Check Valve Application Ideal for use where Lead -Free* valves are required. Designed for Installation on potable water lines to protect against both backsiphonage and backpressure of polluted water into the potable water supply. The Model 700XLFP shall provide pro- tection where a potential health hazard does not exist. Standards Compliance • ULB Classified • ASSEB Listed 1024 • CSAB Certified B64.6 • Certified to NSF/ANSI 372" by IAPMO R&T (0.25% MAX. WEIGHTED AVERAGE LEAD CONTENT) Materials Main valve body Low Lead Cast Bronze ASTM B 584 Elastomers Buna Nitrile (FDA approved) Silicone (FDA approved) EPDM (FDA approved) Polymers Delrin 0, NSF Listed Springs Stainless Steel, 300 Series Connections Legend U = Indicates location of "union" connection FNPT = Female National Pipe Tapered Thread FC = Female Copper Sweat FMTC = Female Meter Thread Connection Features Sizes: 1", 1 1/4", 1 1/2" Max. pressure: 175 PSI Max. temp: 180"F Connections: Threaded ANSI B 1.20.1 Copper sweat ANSI B 16.22 (1-1/2" only) Dimensions & Weights (do not include pkg.) MODEL SIZE in. mm DIMENSIONS WEIGHT lbs. kg A in. mm B in. mm 1 25 6 5/16 160 3 3/8 86 3.6 1.6 1 114 32 6 5/16 160 3 3/8 86 3.4 1.5 1 112 40 6 5/16 160 3 3/8 86 3.3 1.5 Accessories ❑ Repair kit (RK1-700FP) ❑ Thermal expansion tank (Model XT) Configurations SCANNED BY� St. LuaeCoulft 0 CIAIVI FEMALE UNION INLET X FEMALE OUTLET INLET (UNION) OUTLET PART NUMBER 1" FNPT 1" FNPT 1UFX1F-700XLFP 1-1/4" FNPT 1-1/4" FNPT 114UFX114F-700XLFP 1-1/2" FNPT 1-1/2" FNPT 112UFX112F-700XLFP 1-1/4" FMTC' 1-1/4" FMPT 114UFMX114F-700XLFP 1-1/4" FMTC' 1" FNPT 114UFMX1F-700XLFP 1-1/2" FC 1-1/2" FNPT 112UFCX112F-700XLFP '1-1/4" NPSH threads are used on 1" water meters Zurn Industries, LLC 11Klklns 1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada I Zurn Industries Limited 3544 Nashua Drive, Mississauga, Ontario L4V 1 L2 Ph. 905-405-8272, Fax 905-405-1292 Rev. A Date: 1/14 Document No. BF-700XLFP Product No. Model 700XLFP w .zum.com ) Page 1 of 2 Flovr;Characteristics _nFha:nl teri 0.00 0.63 0 25 _ Vl W 20 O 15 WW 10 N W 5 z 0 O Racd Flow(established by appm dagencies) MODEL 700XLFP,1 ",14/4" & 1.1/2" (STANDARD & METRIC) FLOW RATES (Its) 1.26 1.89 2.52 3.15 3.79 4.42 5.05 5.68 6.31 a 0 10 20 30 40 5o FLOW RATES(GPM) Typical Installation Local codes shall govern installation requirements. Unless otherwise specified, the installation shall be in accordance with the manufacturer's instructions and the latest edition of the Uniform Plumbing Code. The installation shall be made so that no part of the unit can be submerged. VERTICAL INSTALLATION 60 138 N W 103 0 313S�f�l�t�C� " M , I :I •I rt Capacity thru Schedule 40 Pipe (GPM) Pipe size 5 ft/sec 7.5 ft/sec 10 ft/sec 15 fUsec 1" 13 20 27 40 11/4" 23 35 47 70 1 1/2" 32 48 63 95 2" 52 78 105 167 DIRECTION OF FLOW -D INDOOR INSTALLATION MODEL 700XLFP Specifications The Dual Check Valve Backflow Preventer shall be certified to NSF/ANSI 372 and ASSEO Listed 1024. The main body shall be low lead cast bronze (ASTM B 584), the check assemblies shall be DELRIN O. The seal ring and o-rings shall be Buna Nitrile or Silicone. The Dual Check Valve shall be a ZURN WILKINS Model 700XLFR Zurn Industries, LLC I Wilkins 1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada I Zurn Industries Limited 3544 Nashua Drive, Mississauga, Ontario L4V 1L2 Ph. 905-405-8272, Fax 905-405-1292 Page 2 of 2 FlameGuardTM CPVC Drain & Check Valves For NFPA 13D Applications Only Application: FlameGuardTM' CPVC Orange Drain Valves and Check Valves are for use in configuring CPVC Fire Sprinkler System connection to water supply (riser/drain assembly) in NFPA 13D installations only. These valves are NOT for use in any other locations within the fire sprinkler system. Drain Valve Check Valve Special Reinforced (SR) Threaded Inlet Check Valve CPVC Drain Valves Disc Price Part Number Size Code Each Socket x Socket 6622-007C0 3/4 004 22.68 6622-01000 1 0041 28.36 CPVC Check Valves Disc Pri Part Number Size I Code Each Socket x Socket S1520-1000 1 004 22.56 S1520-12C0 1-114 004 25.22 51520-15C0 1-1/2 064 28.36 CPVC Special Reinforced Thread Inlet Check Valves Disc Price Part Number Size Code Each SR Fipt x Socket 51520-10FSRK0 1 004 - 24.44 51520-12FSRSCO 1-1/4 004 28.22 51520-15FSRSCO 1-112 004 33.47 General Installation Information: Socket end connections should be installed using Spears@ FS-5 One -Step Cement for use with Spears@ CPVC Fire Sprinkler Products. Threaded connections should be made using Spears@ BLUE 75TM' Thread Sealant tested for compatibility with CPVC materials. Swing check valves are designed for horizontal installations, but may be installed in up -flow only vertical position. Check valves MUST be installed with the valve's FLOW arrow pointing in the direction of the flow. Do not install valve upside down. NOT FOR USE WITH COMPRESSED AIR OR GAS Page 1 Spears® Manufacturing Company Progressive Products from Spears® Innovation and Technology FlameGuardTM CPVC Drain & Check Valves For NFPA 13D Applications Only Drain Valve: Nominal Size Range Type Material Seats Seals Handle End Connections Check Valve: Nominal Size Range Type Material Seat End Connections Specifications 3/4" 1- 1/4-Turn Ball Valve, Maintenance -free Sealed Unit CPVC, Orange PTFE/HDPE EPDM Polypropylene, Red Socket x Socket Socket x Socket Part Number Nominal Size 1 Dimension Reference Inches, t 1116 A B C D E 6622-007C0 1 314 1 1-13116 1-1/2 1 3-9116 1 2 2 6622-01000 1 1 1 2-1116 1-3/4 1 4 1 2-5116 2-5/16 1",1-1/4°,1-1/2° Swing Check, Maintenance -free Sealed Unit CPVC, Orange EPDM Socket x Socket Socket x Special Reinforced (SR) Female Plastic Thread Socket x Socket Part Number SR Thread x Socket Part Number Nominal Size Dimension Reference inches,* 116 C, (GPM) A B C D Socket SR Thread S1520-1000 S1520-10FSRSCO 1 1-11116 2-5/16 2-15116 4-9/16 2-5/8 33 S1520-12CO S1520-12FSRSCO 1-1/4 2-1/i6 2-15116 3-5/S 5-1/2 3_38 42 S1520-15CO S1520-15FSRSCO 1 1-1/2 1 2-7/16 1 3 1 3-11116 15-5/8 33/8 89 Made in the U.S.A. NOT FOR USE WITH COMPRESSED AIR OR GAS Progressive Products from Spears® Innovation and Technology Page 2 -L O O O CA .P 00 N N :r. C7 O FPPI" 28 Pressure Gauges Pressure Gauges and Accessories Each gauge features an impact and corrosion resistant case made from ABS (plastic). Features a phosphor bronze bourdon tube movement with white enameled brass dial face with large numbers for easy reading. Dual scale to 300 PSI/2000Kpa. UL/ULc Listed and FM Approved. Part No. Description Box City. 11-550 Water Gauge 0-300 UUFM 60 11-551 Air Gauge 0-300 UUFM 60 11-552 Air Gauge w/Retard 60 11-553 Air/Water Gauge 0-300 UUFM 60 11-555 Resid. 2" Spr. Gauge 0-300 100 11-560 Liquid Filled, 0-300 100 Pressure Gauge Kits Each kit contains a pressure gauge', 1/4" 3-way valve', 1/4" x 4" black pipe nipple, 1/2" and 1/4" bushing and a 1/4" IPS pipe plug, blister packed to make sure all components get to the job. Part No. Description Box City. 11-565 Gauge Kit, Water 8 11-566 Gauge Kit, Air -Water 8 11-567 Gauge Kit, Air 8 11-568 Gauge Kit, Air w/Retard 8 Components are UUULc or FM approved or both. ARGCO n7CC THREAD SEAL TAPE (INDUSTRIAL] Meets MIL Spec T-27730A -For all industrial applications. *Made from 100% virgin PTFE. •No pigments, no additives. -Exceeds MILSpec T-27730A. •Temperature range of -450F to +550F. *Available in a variety of sizes and densities. -May be used on all applicationsincluding water, oil, chemical, medical, and food processing where non -contamination standards are high. 60-10-260 1/2" x 260" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-262 112" x 520" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-264 1/2" x 1296" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-262 3/4" x 260" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-267 3/4" x 520" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-269 3/4" x 1296" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-270 1" x 260" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-271 1" x 520" STANDARD 0.4 DENSITY INDUSTRIAL GRADE 60-10-272 1" x 1296" STANDARD 0.4 DENSITY INDUSTRIAL GRADE The information contained herein is produced in good faith and is believed to be reliablebut is for. guidance only. ARGCO and its agents cannot assume liability or responsibility for results obtained in the use of its product by persons whose methods are outside or beyond our control. It is the user's responsibility to determine the suitability of any of the products, methods of use, or preparation prior to use, mentioned in our literature. It is the user's responsibility to observe and adapt such precautions as may be advisable for the protection of personnel and property in the handling and use of any of our products. FOR MORE INFORMATION CALL ARGCO AT 1-800-854-1015 OR LOG ONTO WWW.ARGCO.COM