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HomeMy WebLinkAboutGENERATOR INSTRUCTION16/20/22 kW INCLUDES: • True Power'" Electrical Technology • Two Line LCD Multilingual Digital Evolution'm Controller (English/Spanish/ French/Portuguese) • Two Transfer Switch Options Available: 100 Amp, 16 Circuit Switch or 200 Amp Service Rated Smart Switch. See Page 4 for Details. • Electronic Governor GENERAC® ST.LUCIE COUNTY PLAN REVIEW BLDG: GUARDIAN® SERIES DATE. Residential Standby Generators EL . i Air -Cooled Gas Engine DATE: PLUMB: MECH: Standby Power Rating DA'lldpdels G007036-0, G007037-0 (Aluminum - Bisque) - 16 kW 60 Hz Model G007035-0 (Aluminum - Bisque) - 16 kW 60 Hz Models G007039-0, G007038-0 (Aluminum - Bisque) - 20 kW 60 Hz Models G007043-0, G007042-0 (Aluminum - Bisque) - 22 kW 60 Hz MAI(�NED St L-W&CM1741 • System Status & Maintenance Interval LED Indicators • Sound Attenuated Enclosure • Flexible Fuel Line Connector • Direct -To -Dirt Composite Mounting Pad • Natural Gas or LP Gas Operation • 5 Year Limited Warranty • Capability to be installed within 18" (457 mm) of a building* FEATURES O INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC'S success in "IMPROVING POWER BY DESIGN." But it doesn't stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance. O TRUE POWER" ELECTRICAL TECHNOLOGY: Superior harmonics and sine wave form produce less than 5%Total Harmonic Distortion for utility quality power. This allows confident operation of sensitive electronic equipment and micro -chip based appliances, such as variable speed HVAC systems. O TEST CRITERIA: • PROTOTYPE TESTED v NEMA MG1.22 EVALUATION • SYSTEM TORSIONAL TESTED v MOTOR STARTING ABILITY GENERAC` G&Us QUIEf-FES-T- LISTED Note: CUL certification only applies to unbundled units and units packaged with limited circuit switches. Units packaged with the Smart Switch are UL cerrifed in the USA only. -Only if located away from doors, windows and fresh air intakes, and unless other- wise directed by local codes. O SOUDSTATE, FREQUENCY COMPENSATED VOLTAGE REGULATION. Thisstate- of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque -matching the surge loads to the engine. Digital voltage regulation at ±1%. O SINGLE SOURCE SERVICE RESPONSE from Geneac's extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component O GENERAC TRANSFER SWITCHES. Long lifeand reliabilityare synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility. FILE COPY Lu GENERAC * * Mobile n PROMISE `•�DYEPr'�p �9HflPH, LIIII( I -B.'a N NeU u ,p Oomrshandl ;,' . GENERAC° 16/20/22 kW features and benefits Engine •Generac (OHVI) design Maximizes engine "breathing" for increased fuel efficiency. Plateau honed cylinder walls and plasma moly rings helps the engine run cooler, reducing ail consumption resulting in longer engine life. • Quiet Test" Greatly reduces sound output and fuel consumption during bi-weekly exercise. •"Spiny-lok" cast iron cylinder walls Rigid construction and added durability provide long engine life. -Electronic ignition/spark advance These features combine to assure smooth, quick starting every time. -Full pressure lubrication system Pressurized lubrication to all vital bearings means better performance, less maintenance and longer engine life. Now featuring up to a 2 year/200 hour ail change interval. -Low oil pressure shutdown system Shutdown protection prevents catastrophic engine damage due to low oil. -High temperature shutdown Prevents damage due to overheating. Generator -Revolving field Allows fora smaller, light weight unit that operates 25% more efficiently than a revolving armature generator. -Skewed stator Produces a smooth output waveform for compatibility with electronic equipment. -Displaced phase excitation Maximizes motor starting capability. -Automatic voltage regulation Regulates the output voltage to ±1 % prevents damaging voltage spikes. • UL 2200 listed For your safety. Transfer Switch • Fully automatic Transfers your vital electrical loads to the energized source of power. -Remote mounting Mounts near your existing distribution panel for simple, low-cost installation. • NEMA 3R Can be installed inside or outside for maximum flexibility. Evolution" Controls -Auto/Manual/Off illuminated buttons Selects the operating mode and provides easy, at -a -glance status indication in any condition. •Two-line LCD multilingual display Provides homeowners easily visible logs of history, maintenance and events up to 50 occurrences. -Sealed, raised buttons Smooth, weather -resistant user interface for programming and operations. -Utility voltage sensing Constantly monitors utility voltage, setpoints 65% dropout, 80% pick-up, of standard voltage. -Generator voltage sensing Constantly monitors generator voltage to ensure the cleanest power delivered to the home. • Utility interrupt delay Prevents nuisance start-ups of the engine, adjustable 2-1500 seconds from the factory default setting of 5 seconds by a qualified dealer. -Engine warm-up Ensures engine is ready to assume the load, selpoint approximately 5 seconds. -Engine cool -down Allows engine to cool prior to shutdown, setpoint approximately 1 minute. • Programmable exerciser Operates engine to prevent oil seal drying and damage between power outages by running the generator for 5 minutes every other week. Also offers a selectable setting for weekly or monthly operation providing flexibility and potentially lower fuel costs to the owner. -Smart battery charger Delivers charge to the battery only when needed at varying rates depending on outdoor air temperature. Compatible with lead acid and AGM -style batteries. -Electronic governor Maintains constant 60 Hz frequency. Unit -SAE weather protective enclosure Sound attenuated enclosures ensure quiet operation and protection against mother nature, withstanding winds up to 150 mph. Hinged key locking roof panel for security. Lift -out front for easy access to all routine maintenance items. Electrostatically applied textured epoxy paint for added durability. • Enclosed critical grade muffler Quiet, critical grade muffler is mounted inside the unit to prevent injuries. -Small, compact, attractive Makes for an easy, eye appealing installation, as close as 18" away from a building. Installation System • 1 ft (305 mm) flexible fuel line connector Absorbs any generator vibration when connected to rigid pipe. • Direct-lo-dirt composite mounting pad Complex lattice design prevents settling or sinking of the generator system. • Integral sediment trap Prevents particles and moisture from entering the fuel regulator and engine, prolonging engine life. 16/20/22 kW GENERAC` specifications Generator Model 6007035.0, G007036-0, G007038.0, 0007039-0 0007042-0, G007043-0 G007037-0 (16 kW) (20 kW) (22 kW) Rated Maximum Continuous Power Capacity (LP) _ 16,000 Watts'_ 20,000 Wa6* _ 22,000 Wafts' Rated Maximum Continuous Power Capacity (NG) 16,660 Watts- 18,000 Watts- 19,500 Wags- RatedVoltag_ - _ - - - - - -240 - --_ 240 - __ - 0 24e_ Rated Maximum Continuous Load Current -240 Volts (LP/NG) 66.6/66.6 83.3/75 91.6/81.3 _ _ Tota Harmonic Distortion _ _ _ _ Less than 5% _ Less than 5%_ _ Less than 5% Main LI_ne Circuit Breaker 70 Amp 100 Amp 100 Amp_ Phase —_ --. -- . _ _ __ __ - - - _ _ .__ _ - 1 1 1 Number of Rotor Poles -Hated _ 2 _ _ _ 2 _ _ _ - 2 '_ _ _ AC Frequency , _ _ _ _ - -- _ _ _ 60 Hz ­ _.. ' - _ __ -1.0 _ _ _ _ . 60 Hi - - -tA- _ - _ _- - Hi Power Factor _-6D 1.0- _ . _ _ 6attery,Requlrement (no[included) _-' _ _ _ _ -' 12 VO is, Group 26R 540 CCA Mi_n mu_m or G_ r_o_up 35AGN _. _. . - CCA_Mi_ni_mum _ Unit Weight(Ib/kg) 409/186 44g/203 466/211 _ _ _ _ _ Dimensions(L. WxH)_iymm_- _-- __ _ _ 48x25x29/1218x638x732,_ Sound output in dB(A) at 23 it (7 m) with generator operating at normal load" 66 65 67 .__ _._ .__ _ __..._.._...___-__ _. _. Sound output in dB(A) at 23 it (7 m) with generator in Quiet -Test- law -speed _ _ __.__. _ _. 58 _ . __. __. 58 __.. _ __._... _. 58 ' exercise mode" Fxemise duration 5 min 5 min 5 min Engine ' Type of Engine. _ -__ _ . _ _ �_. _ � � 4 _ _ � 6ENEHAC OHV_I VPMN_ _ _ _GENEH_AC OH_VI VN_JIN _� � �- 6ENEHAC_OtiVl V-T4YIN___ j Number of Cylinders 2 2 2 Displacement- 999 cc _ _ _ 999 cc _ _ � 998 cc � Cylinder Block w7 Cast Iron Sleeve__ _ __ _ ___ __ _ 'Valve Agangemenl__ -,_ _ �� ����� _ _ Overhead Valve -- - _ _A_lu_m_inum Overhead Valve Overhead Valye Ignition System Solid-state w/ Magneto Solid-state W/ Magneto Solid-state ray Magneto _ , Governor Syatem, _, � - _ -Electronic � Electronic Electronic - Compression Ratio 9.5:1 9.5:1 9.5:1 12-Vdc ._.._ .-12 Vdc --- - - - -12 Vdc - 0il Capacity Including Filter Approx. 1.9 gV1.8 L Apfamx. l.9 gV1.8 L _ Approx. 1.9 gV1.8 L _ - _ ___3,600 Fuel Consumption Natural Gas ga/hr (m3/hr) 1/2 load 193 (5.47) 205 (5.8) 184 (5.21) Full Load 312 (8.83) 308 (8.72) 281 (7.96) Liquid Propane ft3/hr (gal/hr) [I/hr] 1/2 Load 69 (1.9) [7.2] 81 (2.23) [8.45] 78 (2.16) [8.16] Full Load,__ 116 (3_19) [12.071 (3.85) [14.57]� 134 (3.68) [13.94] _._ _ _-_ - -- _ .----, _- _140 i Note: Fuel pipe must be sized for lull load. Required fuel pressure to generator fuel inlet at all load ranges 3.5-71 water column (7-13 tam mercury) for natural gas 10 12 water column (19-22 tam _ 'mercury)for,LP gas For Btu content muitiplytl3/hrx 2500(0)orfl3/hr x 1000 ING). For Megajoplecontenl mulllply_ma/hrx 9315(LP)prma/hrx 37.261NG)_-_ -_- __". ______ __1 Controls 12_Line Plain TeM Multilingual LCD-Oi_splzy___ _ _ _ _ -_ __. .__. _Si_mple user Interface for ease of opeafon.____ Mode Buttons:_ Auto Automatic Start on Utility failure.7 day exerciser. - _ Manua(_ __ _ _ _ -_ Start with starter control, unit stays on_ If utility fads, transfer to load takes place_ _ _ 0g _ _ _ _ _ _ Stops unit. Power is removed. Control and charger still operate. Standard Engine Run Hours SlandaN _d_lation Programmahle;lad delay be2-1500 seconds _ SWndartl(programmable bydealeronly)_____ Utility Voltage LosOeturn to Utility Adjustable (Brownout Setting) From 140-171 Wl90-216V Future Set Capahle Exerciser/Eeerclse Set Error Waning _ _ _ _ _ AuNAla mNaintenance logs _ _ _ _Standard__ 50 Events Each ',Engine Start Sequence __. -__ ___ -_, _ Cyclic canting 16see on, 7rest (90 sec maximum duration). Starter Lock-om _,_ _- Slader cannot re-engage until 5 sec after engine has stopped. __ Smart Bagery Charge _ _ _. _ _._._Standard_ LOW, Battery/Bagery_Prahlem Pmtectiod and Battery Cariditlon lndlcation �'� Standard Automatic Voltage Regulation with Over and Under Voltage Protection Standard Under-Frequenq/Ovedoad/Stepper Ouercurre_n_t P_rolec_[io_n_ _ _ -., _ _ _ _ _ _ Standard Safely Fused/Fuse Problem Protection Standard _-__-.___ —._ Aulpmaliclnw Oil PressureMlgh Oil Turn undone Shutdown ,- _ _,. _ - _ --- - --- - _ _ ___ __ _ ___ -, _ - Standard _ _-. _ -_ _ - - �Standard OvercumWOverspeed ((@ 72 Hz)/rpm Sense Loss Shutdown _ _ High Engine Tempeature Shuldowq _ Internal FaultAncorrect Wiring Protection ---Standard Standard Common Eatemal Fault Capability _ Standard Fluid Upgradable Homage Standard -Sound 1welsare taken from the had olthe generator. Sound levels loan from other sides of me generator maybe higher depending on insWhdw coronaries. Rating dehninom-Seenuby: Applicable for supplying emergency punier forme duration eltleufilih eoutage. NoovekadcapabiliyisauailableformisaWg (All ratingsln acwnfanceath BS5514, IS03046 and D146271). •Maimum urage and curtail are subject to and limited by surd news a fuel BWmegajoule wnten( amblemlempealuM al ilude, engine paver and wndiu'on, etc Ma4mum poserdeueasesabom 15 percemfor earl 1.000 feel (304.8 meters) above sea level; and dsavin dewase about perrourtfor each 6 `C (10'M above 16 Z (60'M. GENERAC• 16/20/22 kW switch options Limited Circuit Switch • 16 circuits. Electrically operated, mechanically -held contacts for fast, positive connections. Rated for all classes of load,100% equipment rated, both inductive and resistive. • 2 pole, 250 VAC contactors. • 30 millisecond transfer time. • Dual coil design. • Rated for both copper and aluminum conductors. • Main contacts are silver plated or silver alloy to resist welding and sticking. • NEMA 311 aluminum outdoor enclosure allows for indoor or outdoor mounting flexibility. • Multi listed for use with 1" standard, tandem, GFCI and AFCI breakers from Siemens, Murray, Eaton and Square D for the most flexible and cost effective install. Model G007036-0 (15 kwt ____. ______..__ —__ ._ -__ . Current Rating (Amps)_ _- _ _ -_ _ _ _ 10o Voltage luting (VAC)__ -__ 120/240,:10 : - _ 1 Utility Voltage Monitor (Fixed)' -Pick-up 80% -Dropout 65% _app_ioix_15 Exercise bi-weekly for 12 minutes" Standard ___—_ _ Utal of Total of Pre -wired Circuits 16 No. 15A 120V 5 No. 20 A 120 V 5 No. 20A 240V 1 No. 30A 240V - No. 40 A 240 V 1 No. 50 A 240 V 1 'Tandem Breaker Capability _ _. .._._.. '8 spaces Circuit Breaker Protected Available RMS Symmetrical Fault current @ 250 Volts 10,000 *Function of Evolution Controller Exercise can be set to weekly or monthly Dimensions 200 Amps 120/240, 1e Open Tam ition Service Rated Height Width Depth - H1 112 f W2 7.24 IQ 230.0 11.4 13.5 7.09 mm 692.0 762.4 1 289.0 343.0 180.0 Wire Ranges Conductor Lug Neutral Lug I Ground Lug 210-#14 210-#14 2/0-#14 Service Rated Smart Switch Features 6007037.0 (16 kw4/G007039-0 (20 kM/ • Includes Digital Power Management Technology standard (DPM). Model 0007043-0 (22 k" • Intelligently manages up to four air conditioner loads with no additional hardware. Cunent flating(Amps) 200 ,Voltage Rating,(VAC)�_ -,�. 1201240 19_ • Up to four more large (240 VAC loads can be managed when used In 9 Utility Voltage Monitor (Fixed)' conjunction with Smart Management Modules (SMMs). -Pick-up 80% • Electrically operated, mechanically -held contacts for fast, clean -Dropout 65% connections. �eturn to Ulf liry_''-V _ eppmx. l_3 sec,_ • Rated for all classes of load,100% equipment rated, both inductive and Exercise weekly for 12 minutes__ _ standard resistive. iUL Listed Enclosure Type_ _ • Up to four more large If 20/240 VAC) loads can be managed when used in iwidistan_d @acing (Amps] ` _ _NEMANL3R�_ —__ 220b0 —_`_—_ -___'— conjunction with 50 amp Power Management Modules (PMM••). _ Lug Range 250 MGM - #6 • 2 pole, 250 VAC contactors. 'Functron of Evolution Controller • Service equipment rated, dual coil design. • Rated for both aluminum and copper conductors. • NEMA 311 aluminum outdoor enclosure allows for indoor or outdoor mounting flexibility. • Main contacts are silver plated or silver alloy to resist welding and sticking. Dimensions 200 Amps 0 an Transition 120/24D, 1e Service Rated Height Width Depth H1 H2 W7 W2 in 2Z24 30.0 11.4 13.5 7.09 mm 692.0 762.41 289.0 343.0 100.0 16/20/22 kW GENERAC" available accessories Model#__ Product Description j Generac's Mobile Link allows you to check the status of your generator from anywhere that you have G006463-3 Mobile Link- ' access to an Internet connection from a PC or any smart device. You will even be notified via e-mail or text message when a change in the generator's status occurs. Available in the U.S. only. G005819-0 26R Wet Cell Battery Every standby generator requires a battery to start the system. Generac offers the recommended 26R wet cell battery for use with all air-cooled standby product (excluding PowerPact@). G007101-0 Battery Pad Warmer The pad warmer rests under the battery. Recommended for use if the temperature regularly falls below 0°F. (Not necessary for use with AGM -style batteries). G007102-0 Oil Warmer Oil warmer slips directly over the oil filler. Recommended for use if the temperature regularly below 0°F. - - - - - G007103.0 Breather Warmer -falls --- - -- - --- - ---- -— - -- - - The breather warmer is for use in extreme cold weather applications. For use with Evolution controllers only in climates where heavy icing occurs. Auxiliary Transfer Switch Contact I The auxiliary transfer switch contact kit allows the transfer switch to lock out a single large electrical G005621-0 I Kit f{- load you may not need. Not compatible with 50 amp pre -wired switches. i I Fascia Base Wrap Kit f G007027-0-Bis :The fascia base wrap snaps together around the bottom of the new air cooled generators. This offers ue q (Standard on 22 kW) 3 a sleek, cordoured appearance as well as offerinH Protection from rodents and insects by covering the g ng holes located in the base. _ t - _ If the generator enclosure is scratched or damaged, it is important to touch-up the paint to protect I G005703.0- Bisque I Paint Kit from future corrosion. The paint kit includes the necessary paint to properly maintain or touch-up a I G006485-0 -16. 20 & generator enclosure. f I Scheduled Maintenance Kit 22 kW I scheduled maintenance kits provide all the hardware necessary to perform complete routine f I routine maintenance on a Generac automatic standby generator. Smart Management Module I Smart Management Modules are used in conjunction with the Automatic Transfer Switch to ; . G006873-0 I (50 Amps) Increase its power management capabilities. It provides additional power management flexibility! i not found in any other power management system.- ' _— — ---g — - dimensions & LIM Oimenslonsshownareanuudmate. Refer to Installation manual for exact dimensions DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES, L SIQEMEW FRMTWEN/ Model UPC G007035-0 696471070354 G007036-0 696471070361 G007037-0 696471070378 G007038-0 696471070385 G007039-0 696471070392 G007040-0 696471070408 G007042-0 6964710710422 G007043-0 696471070439 GENERAC' Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com "-'�- 02016 Generac Power Systems, Inc. An rights reserved. An specifications are subject to change without notice. Bulletin 10000000194-8 05ARAS s Automatic Transfer Switches GENERAC® Service and non -Service rated Automatic Smart Transfer Switches 100 - 400 Amps, Single Phase C @US LISTED 'CUL only applies to non -service rated switches Description Generac Automatic Transfer Switches are designed for use with single phase generators that utilize an Evolution'" or Nexus'" Controller. The 100, 200, and 400 amp open transition switches are available in single phase in both service equipment rated and non -service equipment rated configurations. The 150 and 300 amp open transition switches are only available in a service rated equipment configuration. Standard Features Service rated (RTSW) Generac Automatic Transfer Switches are housed in an aluminum NEMA/UL Type 3R enclosure", with electrostatically applied and baked powder paint. The Heavy Duty Generac Contactor is a UL recognized device, designed for years of service. The controller at the generator handles all the timing, sensing, exercising functions, and transfer commands. All switches are covered by a 5 year limited warranty. Non -service rated (RISC) switches are housed in a steel enclosure. DPM Technology Through the use of digital power technology (DPM), these switches have the capability to manage up to 4 individual HVAC (24 VAC controlled) loads with no additional hardware. When used in tandem with Smart Management Modules, up to 8 more loads can be managed as well, providing the most installation efficient power management options available. GENERAC' 100-400 Amps, Single Phase Automatic, Smart Transfer Switches Functions All timing and sensing functions originate in the generator controller Utility voltage drop -out.. Timer to generator start. Engine warm up delay... Standby voltage sensor. Utility voltage pickup..... Re -transfer time delay... Engine cool -down timer Exerciser ...................... The transfer switch can he operated manually without power applied. 'When used in conjunction with units utilizing Evolution'" controls Specifications 10 second factory set, adjustable between 2-1500 seconds by a qualified dealer' ............................................................................................................. 5 seconds ................................................................................................ 60% for 5 seconds ...................15 seconds ...................60 seconds 12 minutes every 7 days Model RTSC10OA3 RrSW10DA3 RTSW15OA3 RTSC200A3 RTSW20OA3 firSW300A3 RTSG400A3 RTSW400A3 Amps 100 100 150 200 200 300 400 400 Voltage 120/240, 10 120/240, 1e 120/240, 10 120/240, 10 120/240, 10 120/240, to 120/240, 10 120/240, 10 Load Transition Type (Automatic) Open Transition Open Transition Service Rated Open Transition Service Rated Open Transition Open Transition Service Rated Open Transition Service Rated Open Transition Open Transition Service Rated Enclosure Type NEMA(UL 3R NEMANL 3R NEMAIUL 3R NEMA7UL 311 NEMA UL 313 NEMA(UL 3R NEMA(UL 3R NEMArUL 311 UL Rating UUCUL UL UL UUCUL UL UL UUCUL UL Withstand Rating (Amps) 10,000 10,000 22,000 10.000 1 22,000 22,000 22,000 22,000 Lug Range 1/0-#14 250MCM-#6 600 MGM - #4 or 1/0 - 250 MCM Dimensions Model RTSC10oA3 RTSW100A3 WSW150A3 RTSC20oA3 RTSW200A3 RTSW300A3 RTSC400A3 RTSW400A3 HeIgM H1 17.241437.9 17.24/437.9 26.75/679A 17,24/437.9 25.75/679.4 42.91/1089.9 31.25/793.8 2.91/1089A (InJmm) H2 20/508 201508 30/762 20/508 301762 40/1219.2 361914A 48/1219.2 Width W1 12.5/317.5 12.5/317.5 10.5/266.7 12.5/317.5 10.51266.7 16.69/423.9 19.18/487.2 16.691423.9 (in/mm) W2 14.6/370.8 14.6/370.8 13.5/342.9 14.6/370.8 13.5/342.9 21.82J554.2 241609.6 21.82254.2 epth(in./mm) 7.09/180.1 7.09/180.1 6.3/160.1 7.09/180.1 6.3/1fi0.1 10.06/255.510.06/255.5 10.06/255.5 lghf (IhsJltllas) Ll 20/9.07 22.5/10.21 39/17.69 20/9.07 39/17.69 140/63.5 133/60.33 140/63.5 oePrw GENERAC Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI53189 • generac.com —� 1 02015 Generac Power Systems, Inc. AlIfights reserved. AM specifications am subject to change whhuut notice. Bu9eM 0L3205-8 Pdmed In U.S.A. 07/28/15