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HomeMy WebLinkAboutINSTALLATION MANUALRECEIVED a NO`J 1 8 �',9 M �� ST. Lucie County, Permitting hO■ ■ ■eS® 0 Installation Manual SCANNED BY St. Lucie Cou"W VD ED Revised January 2017 FILE COPY DEC 12 20t9 Using the Manual This manual is organized into a series of steps that will take you through the entire installation process using only those pages required for the specific home being installed. First, review the entire manual, including the Introduction chapter. As you read it, identify sections of the manual that you will need; identify other documents or information you will need; construct lists of tools and materials required for your particular installation; and make sure you have everything you need before starting work. After reviewing the entire manual, refer to the sequence of installation steps in the table below. Identify the pathway for your installation and follow the arrows downward. Select either Single Section Home or a Multi -Section Home and choose the col- umn corresponding to the home's foundation type, either Pier and Ground Anchor or Load -Bearing Perimeter Wall (see Def- initions, p. 6). Then complete the work in each of the sections starting with Getting Started. If using an alternative (proprietary) foundation system, the installation process will change from that described in this manual. Consult the system manufacturer's directions for instructions. See page 8 for alternative foundation system criteria. e o • • i' Pier and Ground Anchor 0 Load -Bearing Perimeter {, Pier and Ground Anchor ;I Load -Bearing Perimeter ,, Wall i Wall . ram__ �• :e g Started (p: 10), • � setting Started=(p. 10) Getting Started (p. 10). °� setting Started `(p 10) Prepare the Site (p. 15)..€ Prepare the Site (p.16) I Prepare the Site (p. 15)_ p Prepare the Site (p. 15) Install Footings (p. 20} Ir Construct Foundation, Install Footings (p. 20) _ Construct Foundation {! i Set the Home (p. 38) - ♦ . - a, `. ( Set the Home (p. 38) , . s: ♦ _ - Connect Utilities (p. 95) InstaltStabilizing'System ♦ 11 ♦ Complete Multi 1)1 Complete Multi -Section - Set (p 44) „ -Section i(♦ ( (p. 74) (E Prepare Appliances and t Set (p. 44) i ( ♦ •,: 1, Equipment (p.;103) Connect Utilities (p. 95) ♦ Complete Roof Forte- I Complete Roof Fite- rior Walls (p. 56J ^; and ♦ % Complete Under the Prepare Appliances and Home and Site built SEruc- nor Walls (p. 66) ♦ a Connect Crossovers = 1" y. Equipment (p. 103) tures (p. 112),. Connect Crossovers ;, (p. 61) p Complete Under the it Prepare Home for Occu Pt v n . ` '!j Complete Interior (p .72) _ ; Home`and Site built 6truc- ; panty-(p. "115) . ; Complete Interior (p.72) (. tures (p. 112) 'g. ♦ ' ' r ♦ Complete Installation g. ♦ Stabilizing System Connect Utiliti1.es (p 95) ♦ ' _ ". )'-,Install € Prepare Home for Occu- s Checklist (p. 116) (p. 74) Prepare Appliances and { "pancy (p 115) �r• '♦ ,' Equipment (p. 103) ♦ I Connect Utilities (p. 95) i ♦ i Com letelnstallation Complete Under the Checklist (p. 116) Prepare Appliances and Home and Site built: Equipment (p: 103) 3I tures'(p. 112) ' I i} Complete Under the jt Prepare Home for Occu- _ --=—} =IM i Home and Site built Strut tures Co. 112) , panty (p. 115) lG ♦ CC E ♦ II Complete Installation LjJ Prepare Home for O`ccu- ll Checklist (p:=116) 11 REVISED MIDj ncy (p. 115) C . Complete Installation CL JAN 16 2017 q =Checklist (p: 116) t ti Federal Manufacnred Home Construction Q O And Safety Standards 1 LIST OF FIGURES Sample DataPlate10 Thermal (Uo) Map 12 Humid and Fringe Clunafe Roof Load Map 13 Direct runoff away from the home 16 Typical point load support locations 20 Typical support locations not requir- 23 ing perimeter supports Typical arm page line supp`orf loco - I' ` 24 lions'`notrequinng'penmeteftup- r " '`• Typical support locations requiring 26 Maximum footing extensions Cross Beam Installation Correct Shim Placement Eloor Connection "x Wall Connections Roof Conrieections",,` g a Tag Unit Offset Floor Connection lag Uri t Wall C nno ection ; Tag Unit Flush Roof Connection 7ag�1,� nit Offset Roof_Connection Shingle Installation at Ridge a .. Shimgle FasfenetsforJWZ t aarlll Shingle Cut Into Thirds 33 36 39 42x 42 d5S3 45-53 45-53 54 55 55 56 56u 57 2 Triple Section Roof Connection Method 2 58 Teg,UnIt Flush Roof Conned � �'� � 59 Tag Unit Roofing Connection w/less than 59 two inch height difference Ta"rfit_Of et Roo_f_Cohribcboon ,'' 60 Furnace Over Trunk Duct, Two Home 61 Sections Fumaee'0ffs611rordT,ib dact'" i :62 Horrre Sectlons _=. Furnace Over Trunk Duct, Three Home 62 Sections Furn`ac`.e40ff et from T� nk�DucThree �,i �62 Homey Section^:a,"?s�.'.:.�.,�.x�.�.. Duct Crossover Located in the Roof 63 In-tioor Duct with Crossover Using Metal 64 Sleeve Electrical Crossover Floor Wires w/Flush 65 Access Panels Floor Electrical Crosso er`Wites , 66 w/Bumped-out AccessPeOels �rl�;�, ,rr�v Under the Rim Joist Electrical Crossover 66 Connection with Conduit Inside Marriage WaU G ssaver�Gonte� � � 68 Inside Partition or Endwall Electrical 66 Crossover Connection Electrical Bontlmg ofMugrSecfion <67 T�.q Water Line Crossover w/Access Panel 67 Water.Lirre Crossover ru Bottom Board�, r',- 68 Drain Crossover Connection 69 DWVSystem DWV Connection to Sewer/Septic 70 DWYP�peSupportOptrons Gas Crossover Connection 71 Typical Anchor Locations for a Double 1, `=r`"76 Sect!66446-i L6 Z.Ir rt......f.�.� ....,...-='x Typical Anchor Locations for a Double 75 Section Home in WZ II and III Frdme Tie Dovm Configuration . „:� ' " 7 In -Line Anchor Configuration 90 :Stabilizer Plate Corifiguratwn � es , u.- 90 Anchor and Stabilizer Plate Location 91 LIST OF FIGURES Tie Down Strap Splice 92 ' Whole House Ventilation Flex Dud Strap to Beam Cor QP?n a Procedure for Connecting the Strap 93 Ducts Connecting Exterior Heating to Frame and Anchor and/or Cooling Equipment to Home Marriage Line Tie Down Connec- 94 Figure 73 Chimney and Combustion Air Intake tions Dud Installation, Fead"er�ConneU�oo when 7o-95 -� Chmney Clearance` - "°�; Meter_(§ on..a t?o,orPole, - t al. Meter Base Wiring when the Meter 97 Figure 75 Roof Flashing and Shingle Installation is on the Home Around Chimney Water Heater Drip Pan and Drain 99 Wiring for Ceiling Fan or Chain -Hung Light w/maximum Weight LIST OF TABLES 104 v i 105 905 107 107 108 tR11 110 and Ventilation Specifications 113 Appendix List Please refer to Appendix for any plant specific details that may supplement or supercede information listed in the following installation manual. The following is a list of revisions to this installation manual since the October 2015 version: Page 20 - removed High Roof Load note from right margin Page 23 - corrected Point Load value for 12 ft Opening column and 80 psf Roof Live Load Row Page 33 - revised Table 10 to clarify reference to Footer Thickness Page 34 - added approval for footings to also be designed by Registered Architect Page 36 - revised drawing labels in Figure 13 Page 41 - corrected typo in Table 12 - Without Mortar Page 63 - revised pier detail in Figure 36 Page 69 - revised Note 4 Page 72 - clarified when adhesive is required for gysum installation on site Page 89 - clarified Porch Post Anchors when in conjunction with an Endwall Porch Page 94 - added PE Seal Page 99 - revised Figure 67; UP Drain Line discharges beneath home Page 100 - added Note 6 to Hydrostatic section Page 108 - removed section regarding Hearths Ct Introduction This installation manual contains instructions that must be followed for the proper installation of the home. It complies with the HUD Installation Standards. Please read all instructions and any other documents (including addendum pages and supplements) that may apply to the specific home prior to commencing site work or installation: This installation manual covers permits and site work through final inspection of the installation. It covers both single and multi -section homes installed over pier and anchor and load bearing crawl space walls. It contains instructions, including specifications and procedures, for the set and hookup of homes to be used as single-family dwellings. No manual can cover all circumstances that may exist for certain home designs or building sites. For questions, further clarification or if you encounter conditions at the site or in the design of the home or its foundation not covered by this ma- nual, please contact the manufacturer, a registered engineer or registered architect. Supplemental addendum pages may be included with this manual. Supplements include requirements not covered in this manual or that supercede the manual instructions. Once the home installation is complete, leave this manual with the home. IMPORTANT NOTICES • The home manufacturer is not responsible for installation or for the materials supplied by the set-up crew at the time of installation. The installer may be responsible for any deviations from the installation instructions of this manual. • To keep the home in compliance with its warranty, the home installation must follow the procedures described in this manual or other procedures approved by the manufacturer. Deviation from the instructions in this manual may void the home's warranty. Any alterations or changes to the home shall be approved by a registered engi- neer or registered architect and may still be subject to warranty violations. • When an installer does not provide support and anchorage in accordance with the approved manufacturer's in- stallation instructions, or encounters site conditions (such as areas that are subject to flood damage or high seismic risk) or other conditions that prevent the use of the instructions provided in this manual, the installer must obtain special site -specific instructions from the manufacturer or use a design approved by a registered engineer or registered architect. Designs provided by registered professional engineers or registered architects must also be approved by the manufacturer and DAPIA. Alternative support and anchorage designs may be used which are state approved and acceptable to the local authority having jurisdiction. SAFETY There are potential hazards associated with the installation of a manufactured home. Home installers are licensed and, as experienced professionals, should recognize these hazards, be qualified to work with them, and be capable of providing safe work practices and equipment that minimize the risks of injury. Only qualified persons should install a manufactured home. The installer must possess a valid installation license as a manufactured home installer. As qualified professionals in the field of home installation, installers are the experts and must be aware of the hazards and conditions faced. Warnings are published throughout this manual as reminders. These reminders may not cover all hazards, all potential hazards, or all possible consequences of improper or unsafe installation practices. Construction crews should be trained in the skills required and be supervised by experienced personnel. Installers should regularly inspect work preformed by crews and subcontractors. Obey OSHA regulations, particularly those related to home construction, such as Title 29 Code of Regulations Part 1926. For copies of OSHA regulations, call (202) 512-1800 or visit www.osha.gov on the web. RESOURCES Office of Regulatory Affairs and Manufactured Housing US Department of Housing and Urban Development 451 Seventh Street, SW, Room 9164 Washington, DC 20410-8000 Telephone: (202) 708-6423 or (800) 927-2891 FAX: (202) 708-4213 State Administrative Agencies A list of SAAs may be found on the web at www.hud.gov/oWicesthscilsfh/mhs/mhssaa.cfm or by contacting the Of- fice of Regulatory Affairs and Manufactured Housing or in the Homeowners Manual. FEDERAL PREEMPTION This home was engineered, constructed and inspected in conformance with the Federal Manufactured Home Construction and Safety Standards of the US Department of Housing and Urban Development (24 CFR Part 3280, commonly referred to as the "HUD Code") in effect on the date of construction. These Standards set forth minimum requirements for the de- sign and construction of manufactured homes designed to be used as dwellings. Individual states, counties and cities shall have no authority to establish standards regarding the construction or safety of a manufactured home. A metal certification label is affixed to each section of the home to certify that it has been con- structed and inspected to comply with these Standards. The design plans and in -plant construction of all homes are in- spected by independent third party agencies to assure compliance with the Standards. The installation of the home and any alterations made to the home shall conform to the requirements of the Federal Manufactured Home Construction and Safety Standards and the HUD Model Manufactured Home Installation Standards. These installation instructions are minimum requirements. Applicable local or state laws may have more stringent installa- tion requirements than outlined in this manual and must be followed. Consult with the local authority having jurisdiction (LAHJ) for regulations that may require licenses and/or permits or which may affect procedures described in this manual. DEFINITIONS ANCHOR ASSEMBLY. Any device or other means designed to transfer home anchoring loads to the ground. ANCHORING EQUIPMENT. Ties, straps, cables, tumbuckles, chains, and other approved components, including tension- ing devices that are used to secure a home to anchor assemblies. ANCHORING SYSTEM. A combination of anchoring equipment and anchor assemblies that will, when properly designed and installed, resist the uplift, overturning, and lateral forces on the home. BASEMENT. A load bearing perimeter wall foundation that includes habitable space (finished or unfinished, heated:.or unheated) completely or partially below grade. CONCRETE ANCHOR. A specific anchoring assembly device designed to transfer home anchoring tension loads from straps to concrete foundation or slab system. CRAWLSPACE. The space underneath the home's floor system, enclosed with either load- or non -load bearing perimeter walls. The ground may be covered with a concrete slab or by a plastic ground cover. Crawlspace walls must be vent- ed and an access must be provided. CROSSOVERS. Utility interconnections between sections of multi -section homes, including heating and cooling ducts, electrical circuits, and water pipes, drain plumbing, and gas lines. DATA PLATE. An information sheet located on a cabinet door under the kitchen sink or on a wall panel or door face near the electrical panel, utility room or in the master bedroom closet. It contains a unique identification number and identi- fies the wind zone, roof load zone, and climatic zone for which the home was constructed. DIAGONAL TIE. A fie intended to resist horizontal or shear forces, but which may resist vertical, uplift, and overturning forces. FOOTING. That portion of the support system that transmits loads directly to the soil. GROUND ANCHOR. A specific anchoring assembly device designed to transfer home loads to the ground. H-BEAM. Steel H-beams, also called cross beams, are often used to support a home over a basement or crawlspace. They span across the foundation from sidewall to sidewall, typically with an intermediate support pier and footing (typ- ically in the center point resulting in a line of piers under the centerline of a double section home). INFORMATION PACKET. A set of important documents provided with the home including warranties, information on high wind coverage, and other features of the specific home. INSTALLATION LICENSE. The proof that an installer meets the requirements for installing manufactured homes under the HUD -administered installation program. LABELED. Equipment or materials to which has been attached a label, symbol, or other identifying mark of a certified testing laboratory, inspection agency, or other organization concerned with product evaluation. The label indicates compliance with nationally recognized standards or tests to determine suitable usage in a specified manner. LISTED OR CERTIFIED. Included in a list published by a nationally recognized testing laboratory, inspection agency, or other organization concerned with product evaluation that maintains periodic inspection of production of listed equip- ment or materials, and whose listing states either that the equipment or material meets nationally recognized stand- ards or has been tested and found suitable for use in a specified manner. LOAD -BEARING PERIMETER WALL FOUNDATION. A support system for the home whereby the home is mechanically fastened to a structural wall(s) that transfers gravity, lateral and uplift loads to the ground. LOCAL AUTHORITY HAVING JURISDICTION (LAHJ). The state, city, county, municipality, utility, or organization that has local responsibilities that must be complied with during the installation of a manufactured home. MUST. Indicates a mandatory requirement. NIA. Indicates not applicable. PIER. That portion of the support system between the footing and the home, exclusive of shims. Types of piers include, but are not limited to: (1) manufactured steel stands; (2) pressure -treated wood; (3) manufactured concrete stands; (4) concrete blocks; and (5) portions of foundation walls. PIER AND GROUND ANCHOR FOUNDATION. A support system for the home that employs piers under the chassis and other locations to support gravity loads and employs ground anchors and tie downs (the stabilizing system) to resist lateral and uplift loads. PERIMETER BLOCKING. Regularly spaced piers supporting the sidewalls and marriage line of the home. Some homes require perimeter blocking in addition to supports under the home's frame. QUALIFIED (OR LICENSED). Has the necessary knowledge and skills gained from experience and training that will allow performance of the job safely, competently, and in accordance with all applicable codes, standards, rules and regula- tions. Meets all necessary qualification tests including any license and certification requirements that may be in effect in the area where the home will be installed, including the requirements for installing manufactured homes under the HUD -administered installation program. The term does not incorporate a state -issued installation license or certifica- tion, except to the extent provided in this part. The term does not imply that HUD approves or recommends an install- er or warrants the work of an installer, and should not be used in any way that indicates HUD approval in violation of 18 U.S.C. 709. RAMADA. Any freestanding roof or shade structure, installed or erected over a home or any portion of the home. SHOULD. Indicates a recommendation that is strongly advised but not mandatory. SHALL. Indicates a mandatory requirement. SITE FOR A HOME. A designated parcel of land designed for the accommodation of one home, its accessory buildings or structures, and accessory equipment, for the exclusive use of the occupants of the home. SKIRTING. A weather -resistant material used to enclose the perimeter, under the living area of the home, from the bottom of the home to grade. STABILIZING SYSTEM. All components of the anchoring and support systems, such as piers, footings, ties, anchoring equipment, ground anchors, or any other materials and methods of construction that support and secure the home to the ground. SUPPORT SYSTEM. Pilings, columns, a combination of footings, piers, foundation walls, caps, and shims and any com- bination thereof that will, when properly installed, support and secure the home to the ground. TIE. Straps, cable, or securing devices used to connect the home to anchoring assemblies. UTILITY CONNECTION. The connection of the home to utilities that include, but are not limited to, electricity, water, sew- er, gas, or fuel oil. VERTICAL TIE. A tie intended to resist uplifting and overturning forces. WIND ZONE. The areas designated on the Basic Wind Zone Map, as further defined in by the Manufactured Home Con- struction and Safety Standards ENGINEER'S STAMP Certain pages of this manual, display the seal of a registered engineer. Federal guidelines only require the seal from one state to be displayed, but the details herein apply to all states. SYMBOLS USED IN THE MANUAL i, // This icon indicates an important warning. It is critical to heed these warnings. This icon indicates a recommended best practice. While not required, following these practices will result in a superior installation, reducing the chance that cosmetic or dura- bility related complaints might arise. ABBREVIATIONS ABS Acrylonitrile Butadiene Styrene max. Maximum ANSI American National Standards Institute MHCSS Manufactured Home Construction and Safety Standards APA American Plywood Association min. Minimum ASTM American Society for Testing and Ma- mph Mile(s) per hour terials AWPA American Wood Preservers Associa- NEC National Electric Code tion CFM Cubic feet per minute NFIP National Flood Insurance Program CFR Code of Federal Regulations NFPA National Fire Protection Association DWV Drain, Waste, Vent O.C. On center EMT Electrical metallic tubing OSHA Occupational Safety and Health Admin- istration FEMA Federal Emergency Management oz Ounce(s) Agency ft Foot/feet P. Page ga Gauge psf Pounds per square foot HUD US Department of Housing and Ur- Psi Pounds per square inch ban Development in Inch(es) SAA State Administrative Agency LAHJ Local Authority Having Jurisdiction sq ft Square fooUfeet lb(s) Pound(s) ALTERNATIVE FOUNDATION SYSTEMS Alternative foundation systems or designs are permitted in accordance with the following: • System designs are prepared by a registered engineer or a registered architect or tested and certified by a regis- tered engineer or registered architect in accordance with acceptable engineering practice and are manufactured and installed so as not to take the home out of compliance with the Manufactured Home Construction and Safety Standards. • An Alternative Foundation and/or Tiedown system design must be submitted to the manufacturer if it is not listed on the following website: www.claytonhomes.com. Click the Builders Resource tab at the lower right hand corner of the page to view all DAPIA approved Alternative Tiedown systems. Prior to obtaining an alternative de- sign contact the home building facility for available approved alternative designs or instructions for submitting an alternative design. 9 DISPLAY AND STORAGE OF THE HOME WEATHER PROTECTION If the installation is not started immediately upon delivery of the home, the retailer and/or installer has the responsibility to ensure the exterior weather protection covering of marriage walls and the roof of homes has not been damaged during shipment. Inspect the home immediately upon the delivery and frequently during storage. Promptly repair tears in the home closure materials to prevent damage from the elements. Inspect and repair nail holes in roof shingles with asphalt cement or replace damaged shingles. Inspect and repair siding as needed. SUPPORTING A HOME FOR DISPLAY When a new home is to be displayed at a retail location, temporarily block and support the home. Set up homes with sin- gle block piers (ma)dmum height per Table 9), metal piers or jack stands spaced no further apart than 12 feet o.c. beneath each I-beam. The tire and axle system may be used as one of these required supports, and the hitch jack may be used as another. Locate the first support no further than two feet from the rear end of the home (Figure 1). Place additional sup- ports along the perimeter on either side of openings greater than four feet (i.e. sliding glass doors, bay windows, etc.). For 18' wide homes, perimeter supports must also be spaced no further than 12 feet o.c. For multi section homes, locate additional supports along the marriage line under support columns. These locations will be marked by the manufacturer. Figure 1. Supporting a home for display 2'-0" For all homes, place footings below each support. Footings may be placed directly on the surface grade without excava- tion and may be ABS pads, 2 x 10 by 16 inch long pressure treated lumber or 16" x 16" by 4 inch thick concrete pads. SUPPORTING A HOME FOR STORAGE To prevent damage to homes being stored at the manufacturer's facility, model home center or the home site, but not on display (i.e. people shall not be permitted inside the home) for a period exceeding 30 days, locate supports below each (- beam no further than two feet from each end of the home and at the approximate center of the home length. For 18' wide homes, perimeter supports must also be spaced no further than 12 feet o.c. Whether the home is being supported for display or storage the height of the home should be no higher than 48 inches as measured from the top of the ground to the bottom of the I-beam. In addition, it is extremely important that the roof/ridge vents are installed while the home is on display. Failure to install the roof/ridge vents may lead to significant damage to the roof and home. Getting. Started This chapter covers a few steps that, taken now, will avoid problems later in the installation process. STEP 1. LOCATE THE DATA PLATE Locate the data plate inside the home (Figure 2), typically inside a kitchen cabinet door or on a wall panel or door face near the electrical panel, utility room or bedroom closet. Figure 2. Sample data plate — shown as reference only, actual data plate may vary. The information on the data plate will be used to verify that the home was designed for the proper location. STEP 2. CONFIRM WIND ZONE From Table 1, identify the wind zone for the home. Verify that the home conforms to the following rules and any special requirements determined by the LAHJ. • No home may be located in a higher wind zone than that indicated on the da- ta plate. (Example: a home designed for Wind Zone II cannot be placed in Wind Zone III.) • A home may be located in a lower wind zone than that indicated on the data plate. (Example: a home designed for Wind Zone II can be placed in either Wind Zone II or I:) When a home is located in a lower wind zone than indi- cated on the data plate it may be installed per the requirements of the lower wind zone. • Homes located within 1,500 feet of the coastline in Wind Zones II and III must be designed to withstand exposure'D' conditions. This will be indicated on the data plate. If the home does not conform to these rules, contact the manufacturer immediately. 10 2 - t -- - ND 1 W o on m so i iSw.(,.4L"� INJ.{'�rA J.ne CA\ S K U N0\ 'i(y 4.nSCc r : OK �„ R. !J R STEP 3. CONFIRM THERMAL ZONE From Table 2, identify the thermal (UO) zone for the home. Verify that the home con- forms to the following rules. • No home may be located in an area with a higher thermal zone number than that indicated on the data plate. (Example: a home designed for Thermal Zone 2 cannot be placed in Thermal Zone 3.) Figure 2A. Wind zone map • A home may be located in a lower thermal zone than that indicated on the da- ta plate. (Example: a home designed for Thermal Zone 2 may be placed in ei- ther Thermal Zone 2 or 1.). • In no case may a home designated for installation in the "Humid & Fringe Climate," as identified on the data plate, be located outside of this region (Table 2). If the home does not conform to these rules, contact the manufacturer immediately. 3 3 3 LLrwe. O.I3f ' 6®1 3a» Figure 3. Thermal (Uo) zone map Figure 3A. Humid & fringe climate map STEP 4. CONFIRM ROOF LOAD ZONE From Table 3, identify the Roof Load Zone for the home. Verify that the home con- forms to the fallowing rules. • No home may be placed in an area with a higher roof load than that indicated on the data plate. (Example: a home designed for the South (20 psf) Roof Load Zone cannot be placed in the Middle (30 psf) Roof Load Zone). • A home may be located in an area with a lower roof load than that indicated on the data plate. (Example: a home designed for the Middle (30 psf) Roof Load Zone may be placed in the South (20 psf) Roof Load Zone). When a home is located in an area with a lower roof load than indicated on the data plate it may be installed per the requirements of the lower roof load area. • There are special high roof load areas (primarily in mountains) not shown on the map. Contact the LAHJ or SAA for information about these areas. The home's data plate will indicate if the home has been designed for one of these high roof load areas. • Ramadas may be used in areas with roof live loads greater than 40 psf. Ra- madas are to be self-supporting, except that any connection to the home must be for weatherproofing only. Figure 3B. Roof (snow) load map v � r Y..ban 13 M o 4�1 b t0 :• Meeker,_,Momson, Millie Lacs; Mower, Mamni Murray, Nicollet, Nobles, Olmsted,,Pipestone, Pine„Pope,`Ramsey, Redwood;: Renville, Rice, Rock, St.'-Louls, Sibley Scoff, Steele,; Sherburne, Swift, steams; Stevens, Todd, Wade-- & na, Wrighf Washington, Wabasha,, Winona, Waseca, Watonwan;-YellowMedicine. • All Counties ...-�,-�....—,�____w.- ----- —.-,»_ • Counties of Cayuga, Clinton, Essex, Erie, Franklin, Fulton, Genesee, Hamilton, Herkimer, Jefferson, Lewis, Livings- 4 ton, Madison, Monroe, Montgomery, Niagara, Oneida, Onondaga Ontario, Orleans, Oswego, St. Lawrence, Sara- toga, Schenectady, Seneca, Warren, Washington, Wayne, Wyoming, Yates • • - • • Counties of Brookings„ Clay. Codington, Deueb'Grant, Hamlin, Hanson, Hutchinson,XIngsbury, Lake, Lincoln, ; MaCook, Miner, Minnehaha, Moody; Tumer union, Yankton., All Counties • Counties ofAddisin, Caledonia,'.Chittenden, Essex, Franklin, Grand Isle, Lamoitle, Orange, Orleans, Rutland, " Washington,: Windsor -;' _ Counties of Ashland, Bayfield, Barron, Buffalo, Burnett, Clark, Chippewa, Door, Douglas, Dunn, Eau Claire, Flo- rence, Forest, Iron, Jackson, Langlade, Lincoln, Marathon, Marinette, Menominee, Oconto, Oneida, Pepin, Pierce, Polk, Price, Rusk, St. Croix, Sawyer, Taylor, Trempealeau, Vilas, Washburn • All Counties a `' r • - The states and countles not listed for the Middle or North roof load zone above are deemed to be within the South STEP 5. CHECK LOCAL CODES AND SECURE PERMITS Local regulations may set conditions for the siting and installation of a manufactured home. Consult the LAHJ, state manufactured housing association and the state SAA (See Resources, p. 5) for the specific local requirements, including: • Building codes that may affect the construction of site built structures and in- frastructure. • Local requirements regulating the installation of manufactured homes. • Setback requirements for property lines, streets, yards, and courts. • Fire separation distances. • Development covenants for the specific property. • The locations of flood hazard areas and any special foundation requirements for homes installed in those areas. • In some areas, building permits are required to install manufactured homes. Prior to making any alteration to the site and the home, contact the LAHJ to determine if plan approval and permits are required. 1dsr, Areas subject to flooding. The foundation specifica- tions contained in this manual are NOT intended to address flood loads. If the home is located in the flood plain, consult a regis- tered engineer. Prepare the Site A properly prepared site is critical to a good quality installation and the long term structural stability of the home. This chapter explains the process of planning the site, evaluating the soil, and preparing the site for construction of the home's support system. 2.DETERMINE' CLEAR AND STEP 5. DETERMINE 1 WD LAYOUT (p. 15) 21 WE THE .SITE .(p. 16) L CONDITIONS (p. 16) LBEARING CAPACITY 'AND FROST LINE (p. 17) )UND ANCHOR HOLDING CAPACITY (p.,.19) STEP 1. PLAN SITE ACCESS Planning the route to the site is typically the responsibility of the retailer or transporta- tion company. Whoever is responsible must secure state permits from the states through which the home will pass. In planning the route, avoid obstructions that might interfere with the passage of the home, such as low hanging wires and trees, low overpasses and bridges not suitable for the load. Contact the utility company if wires need to be moved. Do not allow branches, bushes or other foliage to scrape against the home as the home is moved to the site. Avoid ditches, berms, steep slopes and soft ground. Identify and fill any holes and soft spots into which the transporter's wheels may sink. Avoid moving over steep changes in grade (20 degrees or more). If required, provide for home storage and staging areas on the site. Plan the delivery and staging of home sections and materials so that after all deliveries are complete, home sections and materials can be accessed for use and installed in the appropriate sequence. Orient home sections so they do not have to be rotated or excessively ma- neuvered during the installation process. Plan for temporary needs, such as dump- sters, portable toilets, crew parking, delivery vehicle drop-offs and concrete mixer deli- veries. Before moving the home to the site, inform the LAHJ and make sure the site is pre- pared and utilities are available. STEP 2. DETERMINE HOME LOCATION AND LAYOUT The home location may have already been determined by others. If not, plan the home location and layout in compliance with the.regulations researched in Getting Started, STEP 5. CHECK LOCAL CODES AND SECURE PERMITS (p. 14). Contact utilities for locations of existing infrastructure, such as underground cables, pipes and electrical lines. When planning the site improvements, consider the following: • The home location should be level. • Avoid contact with large trees, steep slopes, poorly drained areas and poten- tial flood zones. • Preserve trees and shrubs for shade, visual screens and windbreaks. Site Preparation. Final re- sponsibility for site prepara- tion, including soil stability and frost heave control, lies with the installer. An impro- perly prepared site may re- sult in the denial of a foun- dation -related warranty claim. PF Fire separation. Comply with any LAHJ fire separa- tion requirements or the re- quirements NFPA 501A, 2003 edition (Chapter 6). • Plan the driveway, parking areas, septic, well, other structures and utility lines. • Consider future additions, such as screen rooms, porches and awnings. • Site the home away from natural water paths. STEP 3. CLEAR AND GRADE THE SITE Trim overhanging foliage (tree limbs, etc. that could cause damage to the home) consi- dering future growth, potential storms, swaying in wind and snow/ice-weighted branches. All organic material such as vegetation, wood, roots, twigs, dead branches, grass, brush and wood scraps must be removed in areas where footings are to be placed. Remove any debris that could become termite infested from the site and sur- rounding area. Properly dispose of all items. Crown the site (Figure 4) away from the foundation for the first ten feet with a minimum slope of 1/2 inch per foot. Where property lines, walls, slopes or other physical condi- tions prohibit this slope, provide the site with drains, swales or grading to drain water away from the structure. Any fill required to grade the site should be inorganic "con- trolled fill" applied in a maximum of four inch layers, compacted between each layer to at least 90% of its maximum relative density. Direct runoff away from the site using ditches and berms (Figure 5). If the home will have skirting, start grading from two feet in from the edge of the home. � � y jS]E'Ay y yyyyy y y ARROWS INDICATE DIRECTION OF WATER FLOW. �i Grade the ground so that water under porches, decks and recessed entries flows away from the home. If proper grading is not possible, use other methods such as a drain tile and automatic sump pump system to remove any water that may collect under the home. The home is suitable for the installation of gutters and downspouts. Gutters and down- spouts must be installed per the gutter and downspout manufacturer's installation in- structions. When gutters and downspouts are installed, direct runoff away from the home. STEP 4. DETERMINE SOIL CONDITIONS Examine the soil type under the proposed home location to make sure it is suitable for placement of a home. The design of the home's support system, including footing/pier spacing and size, will in part be determined by the bearing capacity of the soil and, if ground anchors are used, by the soil's withdrawal strength. The soil under every portion of the support system must meet the following criteria: • The soil must be firm and undisturbed (not previously excavated) or fill com- Site drainage. Moisture un- der the home can result in structural damage to the floor system, foundation, anchoring system and other parts of the home. Failure to provide adequate slope/drainage can result in moisture -related problems such as mold, mildew and erosion. Figure 4. Crown the soil un- der the home to prevent wa- ter ponding Figure 5. Direct runoff away from the home AAdy VZ Soil. Inadequate soil bearing capacity or a support sys- tem mismatched to the soil characteristics can result in excessive or differential pacted to at least 90% of its maximum relative density). Uncompacted fill will settle over time, causing the home to shift and become unlevel. • Fill must not contain large debris. This too will settle overtime. • The soil must not be comprised of organic clays or peat. Organic material can decay, causing settlement and also may harbor pests that can infest the home. • The water table must be below the lowest level of the planned support sys- tem/foundation. A soil's bearing capacity can be greatly reduced when it is sa- turated with water. Note that water tables may vary with seasonal or climactic conditions. Consult a geologist or the LAHJ if you are unsure of the water ta- ble level. • The soil must not be a highly expansive type. Expansive soils can expand when they become saturated with water, causing the home to shift and be- come unlevel. If soils are expansive contact a registered engineer, or regis- tered architect to assist with the design of the foundation system. STEP 5. DETERMINE SOIL BEARING CAPACITY AND FROST LINE The soil under a home must be capable of withstanding the loads imposed by the weight of the home, its support system and furnishings as well as any loads imposed by wind, snow or other climactic conditions. SOIL BEARING CAPACITY Determine the soil bearing capacity in pounds per square foot (psf) before designing a support system. The higher the capacity (psf), the more weight the soil can hold without unduly compressing. As the soil bearing capacity increases, footings can be reduced in size or spaced farther apart. Use one or more of the following methods to determine the site's soil bearing capacity: • Test the soil. Hire a registered geologist, registered engineer, or registered architect to determine the soil classification and maximum allowable soil bear- ing capacity by testing the soil in accordance with generally accepted engi- neering practice. • Obtain soil records. The local office of the U.S. Department of Agriculture's Natural Resources Conservation Service (www.soils.usda.gov) and/or the LAHJ may have test results and/or soil analyses on file for the area. Conduct a pocket penetrometer test. Use a pocket penetrometer to esti- mate allowable soil bearing capacity as follows: 1. Select a location that will be under a footing. 2. Clear a minimum area of one square foot to the depth of the bottom of the planned footing. 3. Using the instructions provided with the pocket penetrometer, take at least five readings. 4. Discard the high and low readings and average the remaining readings. Round this result down to the nearest soil bearing value shown in Table 4. 5. Confirm that the rounded result matches the soil description in Table 4. • Determine soil bearing value by visual examination. If one of the options above is not available, the values in Table 4 can be used to establish soil bearing capacity by visual examination. This method provides lower capacity values than the options above. Accurate soil identification typically requires settlement of the home, which can cause the home to become unlevel, result- ing in jammed doors and windows, cracks in finishes and ruptured plumbing connections. ;d�r WZ Soil bearing capacity. Sup- port systems on soils with bearing capacities less than 1,000 psf must.be designed by a registered engineer or registered architect and approved by the LAHJ. Limitations of Pocket pe- netrometers. Pocket pene- trometers do not work on sand or gravel. Use to de- termine allowable pressure for these types of soils. If you encounter a layer of gravel, test the soil under the gravel. Do not put the penetrometer on stones larger than its tip as this will provide an inaccurate read- ing. d :- Prepare rxe fhe Site special training or expertise. An engineer or building code official may be able to assist in classifying the soil found on the site. TABLE 4. SOIL ' n Rockorhaidi a - ... . _P V�More GW, GPGP, SW, SP, Sandy gravel and gravel; very dense and/or 40+ than 550 2 GM, SM cemented sands; course gravellcobbles; pre- 2,000 loaded silts, clays and coral ,». Sand; silly sand; clayey sand; silty gravel*,' !24-39 351-550 3 GC, SO, ML, C� medium dense course sands; sandy gravel; .�:� ";. and veiYsi f-silt sand clays�' 4A CG, MH z Loose to medium dense sands; firm to stiff 1,000 18-23 276— 350 clays and silts; alluvial fills 46 „ ,', CFi;; MHz - Loosesands; firtp clays; alluvial fills t „ .T,000 12-117 _ - 175-276 5 OL, OH, PT Uncompaded fill; peat; organic clays Refer to 3285.202(e) 0-11 Less lhan175 'The values provided in this table have not been adjusted for overburden pressure, embedment depth water table height or settlement problems. z For soils classified as CH or MH, without either torque probe values or blow count test results, se- lected anchors must be rated for a 4B soil. ' The torque test probe is a device for measuring the torque value of soils to assist in evaluating the holding capacity of the soil in which the: ground anchor is placed. The shaft must be of suitable length for the full depth of the ground anchor. 4 The torque value is a measure of the load resistance provided by the soil when subject to the turning or twisting force of the probe. • Use default capacity. Use an allowable pressure of 1,500 psf, unless site - specific information requires the use of lower values based on soil classifica- tion and type according to Table 4. Note that soil types may vary across a home site. In this rase, the soil with the lowest bear- ing capacity should be assumed when designing the support system. Keep a record of the soil bearing capacity value; it will be used later to design the home's support system. FROST LINE Shown below is a map with recommended average depths of frost penetration. However, it is also recommended to consult the LAHJ, a registered engineer or registered architect to determine the depth of the frost line when possible. Keep a record of the frost depth; it will be used later to design the home's support system. FROST PENETRATION MAP (AVERAGE DEPTH OF FROST PENETRATION - IN INCHES) Figure 5A. Frost Penetration Map STEP 6. DETERMINE GROUND ANCHOR HOLDING CAPACITY If the anchor holding strength of the soil is unknown test the soil per the requirements of the an- chor manufacturer's installation instructions. Concrete anchors that are listed and certified by a professional engineer to have a working load capacity of 3150 Ibs may be used as a substitute for the ground anchors specified within this manual when installed in accordance with manufac- turer's installation instructions. Torque Probe. If a torque probe is used, check with the utility companies for the location of underground ca- bles or pipes to avoid con- tact with the probe shaft. Install Footings This chapter provides instructions for the design and construction of individual footings that transfer the load from a single pier to the ground. A footing and pier together (discussed in Set the Home) is referred to as a 'support". A footing may also be de- signed to carry the load of multiple piers (often called "strip" footings). The design of strip footings is not covered in this manual. However, strip footings are acceptable if designed by a registered engineer or registered architect. The foundation systems described in this manual have not been designed for flood resistance. STEP-1. DESIGN POINT LOAD SUPPORTS (p. 20);ii STEP 2: DESIGN FRAME SUPPORTSt(Homes Without Perimeter'E STEP 3. DESIGN FRAME AND PERIMETER SUPPORTS (Homed STEP 4. SELECT FOOTING MATERIALS (p 301 `a STEP S. SIZE FOOTINGS (p.=31) ` STEP S. INSTALLFOOTINGS (pr33) STEP 1. DESIGN POINT LOAD SUPPORTS All homes will need supports, and therefore footings, under the frame, marriage line (for multi -section homes), exterior wall openings and other heavy point loads. All pier locations required at the mating line, perimeter and any special pier support locations, as required by these instructions, will be identified from the factory by a pier tag, label, paint, or other means and must be visible after the home is installed. The pier designs, support loads, and footing construction shall be as indicated in the appropriate diagrams, tables, and instructions herein. Where perimeter piers are required along the exterior wall, alternate pier spacing may be used in lieu of the factory identified locations provided the instructions of this manual are satisfied. in terms of allowable spacing, pier design, and footing size. PLEASE NOTE: The manufacturer will not be responsible for damaged or removed pier tags. It is the responsibility of the installer to ensure that all piers are properly positioned in accord- ance with the tables & diagrams contained in these installation instructions. Create a sketch of the home that includes the exterior walls, the frame ]-beams and the marriage line(s), if a multi -section home. The sketch will be used in this chapter to locate each support, and note the size of the corresponding footing. Figure 6 is an example of such a completed support plan. PERIMETER DOOR PIERS BLOCKING PIERS 1-BEAM FRAME MEMBERS OPTIONAL MARRIAGE CORNER $ $ -R- 43- '$- -9- WALL PIERS PIERS -9- �- -i} -9- �- �--- FRAME PIERS IV ORC I -BEAM FRAME I PERIMETER -]-BEAM FRAME PORCH POST PIERS BLOCKING MEMBERS PIERS DOOR PIERS Figure S. Typical point -load support locations As the location and load for each support is determined, note it on the sketch. When select- ing locations for supports, keep in mind that increasing the spacing between supports will increase the load on that support and the size of the required footing. DETERMINE LOCATIONS Point loads exist where a bearing/structural weight is concentrated and transferred to the foundation at a specific point. Locate a support under each point load, including the follow- ing examples: • Exterior doors in side walls at both sides of each door (blocking is not required at exterior doors in end walls supported by the steel header). • Other exterior wall openings four feet and greater at both sides of each opening (including multiple windows that total four feet wide or more without intermediate supports, even if individual windows are less than four feet). • Marriage line openings four feet or greater at both sides of each opening. • Locations where through -the -rim crossover ducts penetrate the rim joist at the mar- riage line (unless otherwise noted in supplemental documents provided with the home or unless the home is constructed with a perimeter frame system). • Marriage line columns. • Load -bearing porch posts. • On each side of factory installed fireplaces when located on the exterior sidewalls or marriage walls (except when supported by the steel header). Adjustable outriggers may only be used to replace piers below exterior door or window open- ings less than 48" and below factory installed fireplaces located on the exterior sidewalls or marriage walls. Adjustable outriggers may only be used at these locations when local codes permit the use of these devices and they are installed according to the manufacturer's instal- lation instructions. Adjustable outriggers are not an acceptable replacement for perimeter supports on homes requiring perimeter blocking. Factory installed outriggers and cross - members may also replace piers below exterior door or window openings less than 48". Mark the required point load support locations on the sketch. Supports are not required where the manufacturer has reinforced the floor (such as with additional outriggers or floor joists) and so noted in the documentation provided with the home. DOOR OR OPENING LESS THAN 48 IN. IN WIDTH RIDGEBEAM I -BEAM COLUMN POST OR WALL) LESS THAN 16 IN. IN WIDTH Figure 7. Typical point -load SPAN A support locations along the marriage line. FOOTING FOOTING FOOTING FOOTING FOOTING FOOTING SIZED AND SIZED FOR SIZED AND SIZED FOR SIZED FOR SIZED FOR SPACED PER SPAN C PER SPACED PER SPAN B PER SPAN A+B SPAN A PER TABLE 7 TABLES TABLE 7 TABLE 5 PER TABLE 5 TABLE 5 CALCULATE LOADS Use Tables 55c to determine the loads on point load supports (columns). For each support, find the table with the appropriate section width. Then, find the row with the appropriate roof load zone and the column corresponding to the span (see Figure 7 for guidance on determining spans — if a support is shared by spans on both sides, add the respective loads together to arrive at the total load under that point). The number in the intersecting cell is the load. Note the required loads next to each point load support on the sketch. 21 N N W m A N O A A O O O O O O O Y b V W A W N W m 1O N W V O A N O W W A N b V ? N A O O W W 1D N O O O O O O O Y OI A Y N V a W O O O O O O O Y Y W O 0 0 0 0 0 0 0 N Y Y Y Y W W A G W N Y VI N A m W O O O O O O O N Y Y N W V N N 0 N W 41� Y O O O O O O O N N N m OA N A W O O O O 0 O 0 0 N P P W o W N O O O O O O O W N N Y Y Y W W W W O V Y Y O O O O O O W W N N Y Y m W o a Y V b O O O O O O O Y O A W W O N O O O O O O pO Y A V O W V b W W A N O A O O O O O O O A A W N Y V pO W Vf W G O N O A O m O W O O O W O W O WC W N CJ) O N N O O O O O O O O O O O O O O N W W O O W m O b O A O V Y N O U1 N O O A N A O N lJ� m O g O N O Y O 1O O WO O V O t0 O c 0 0 w 0 0 0 0 0 m 0 in 0 0 O O O O O O O N O m A O w m O 0 O m O O m W O o 0- O N N A O YW W W O IY/1 W N O N m O W W O O N N O A V N O N N m O N N O Y J W O Y W A O Y O O O O O I^ Jpa O N W O N A O Y tO O Y M O Y Y O W O m Y W O O N m O O N N O O Y V O O Y N O O Y O O O W W W O m o 0 W W N O A N 0 b a 0 A m 0 m a 0 w o 0 o m 0 W W O W O O N W O N 0n O W O b O b O W V O N A O N N O Y O O Y W O O A O m W o N A O O O O O O O O O W V A N Y N O O O W O W O A O W O OI O O O O O O O O O O O O O O O O O N yOj to V b O to O O O O O O O Y Y 0 o 0 0 0 0 0 0 0 0 0 0 W w A W O Y b W O O O O O O O O O m w r W$ W w W N a 0 0 0 0 0 0 0- O O O O O O O m vYi w o a o 0 O O O O O O O O O O O O O O N O W p1 A W W O O O O O O O O O O O W O m W b J w W N m O m N 0 0 0 o O O O O O O WP pO W N A A A A O O O O O O O O O N N N Y O O pAI 0 � A O O 0 0 0 0 0 0 0 0 0 0 0 W N N V m W O N A O O O O O O O O O O O O O O O O V.- Fo"--. Foo--- F.--.- F.---w F---.- 1330 2260 3190 .. 3655 4120 10.1 4585 5050 5980 6910 7840 8770 9700 10630 11560 2880 4120 5360 5980 6600 7220 7840 9080 10320 11560 12800 14040 15280 16520 •. 3500 5050 6600 7375 8150 8925 9700 11250 12800 14350 15900 17450 19000 20550 .• 4740 6910 9080 10165 11250 12335 13420 15590 17760 19930 22100 24270 26440 28610 5980 8770 11560 12955 14350 15745 17140 19930 22720 25510 28300 31090 33880 36670 .. 7220 10630 14040 15745 17450 19155 20860 24270 27680 31090 34500 37910 41320 44730 8460 12490 16520 18535 20550 ----- 24580 28630 32640 36670 40700 44730 48760 52790 STEP 2. DESIGN FRAME SUPPORTS (Homes Without Perimeter Blocking) DETERMINE LOCATIONS All homes require regularly spaced supports along all main frame I -beams. Select spacing between supports and sketch them on the support plan. Keep in mind that frame supports under homes with 8" deep ]-beams may be no more than eight feet apart. Those under homes with 10" or 12" deep I -beams may be no more than 10 feet apart. Generally, greater distances between supports will require larger footings. Figure 8 shows typical frame sup- port locations. --EI- --a- -$- -E3- -p- -a- -9-- --B- -S- --E3- -B- -i} -EH -EH 1-BEAM FRAME $ -$- --t} _ _&- _B_ PORCH POST PIERS V,&? zz Spacing frame supports. There must be a support pier located near the end of each I-beam such that there is no more than 24 inches as measured from the outside edge of the floor to the center of the pier. Figure 8. Typical support I -BEAM locations for homes not re - FRAME quiring regularly spaced MEMBERS perimeter supports MARRIAGE WALL PIERS REQUIRED AT OPEN"""' 4 FEET AND LARGER PIERS FRAME MEMBERS DOOR OR OPENING LESS COMBINED SPAN A+B THAN 481N. IN WIDTH Figure 8A. Typical marriage line support locations for RIDGEBEAM homes not requiring perime- ter Supports COLUMN POST OR WALL LESS THAN 161N. IN WIDTH g I BEAM g FOOTING FOOTING FOOTING FOOTING SIZED FOR SIZED FOR SIZED FOR SIZED FOR SPAN C PER SPAN B PER SPAN A+B SPAN A PER TABLES TABLE 5 PER TABLE 5 TABLE 5 CALCULATE LOADS Use Tables 6-6c to determine the loads on frame supports. Find the chart with the ap- propriate sidewall eave overhang. Then, find the column with the appropriate roof load zone and section width. Find the row corresponding to the selected support spacing. tt I I { I1 The number in the intersecting cell is the load. Pv)N Loads on all frame supports can be assumed to be equal if support spacing is equal. D However, if different support spacings are used then each support with a different span ing should be calculated separately. Loads for piers installed at 5, 7 and 9 feet on -center can be estimated by adding the = i G loads for the higher and lower spacing and dividing in half (eg. the load for piers in- stalled at 7 feet on -center for a 16 wide with a 1-112" overhang in a 20 psf Roof Load Zone would be: 4510 Ibs + 5666 Ibs = 10176 Ibs 12 = 5088 Ibs). ` ME Note the location and load required of each support on the sketch. listed 6 ft is a s ngle section, l32 it is a double section and 48 ft is a triple section). home. Eg. �i/�ij CFI M11 Install Footings 2300 2624 2948 3191 2540 2904 3268 3541 2780 3184 !358838913250 3736 4222 4587 3610 4156 4702 5112 3970 4576 56374200 4848 5496 5757 4680 5408 6136 6682 5160 5968 73 22, 5150 5960 6770 7378 5750 6660 7570 8253 6350 7360 9128 2420 2744 3068 3311 2700 3064 3428 3701 2980 3384 3788 4091 3430 3916 44n2 4767 1— 4396 4942 5352 4270 4876 5482 5937' 5000 5728 6456 7002 5560 6368 7176 7782 4440 5088 5736 6222 5450 6260 7070 7678 6150 7060 7970 8653 6850 7860 8870 9628 Calculate Loads Use Table 6d to determine the loads on supports below openings in the sidewall when perimeter blocking is not required. Find the row with the appropriate opening span. Then, find the column with the a ro riale floor width. The number in the intersects cell Is the load. .... ..P,.• 1025 1100 1175 1244 130fi 1400 1520 1640 1750 1850 1150 1240 1330 1413 1498 1650 1800 1950 2088 2213 1275 1380 1485 1581 . 1669 , 1900 2080 2260 2425 2575 ' • 1200 1300 1400 1492 1575 1690 1840 2000 2147 2280 1360 1480 1600 1710 1810 2000 2200 2400 2583 2750 1520 1660 1800 1928 2045 , 2320 2560 2800 3020 3220 , 1375 1500 1625 1740 1844 1960 2160 2360 2543 2710 1570 1720 1870 2008 2133 2350 2600 2850 3 3288 ' 1765 1940 2125 2275 2421 , 2740 Iran 3340 \\\\ NDo- J b5/ 5 go to STEP 4. SELECT FOOTING MATERIALS (p. 30) CRICL E p' �o STEP 3. DESIGN FRAME AND PERIMETER SUPPORTS (Homes With Perimeter Blocking) �• ry; DETERMINE LOCATIONS 10' Depending on design and location, some homes require regularly spaced perimeter sup- �• the In frame If ��/� �� parts along all of sidewalls and marriage walls addition to supports. required, \\ perimeter support locations will be identified by labels attached along the bottom of the S�ug. rernt3 1upports. sidewalls and marriagewalls and noted on the Data Plate. A pier support will be required at There must be a support 25 each of the label locations. Additionally, perimeter support locations may be identified by a pier located near the end white stripe or mark beneath the home on the bottom board material. Perimeter blocking of each I-beam such that supports must be placed no further than 8 feet on -center. there is no more than 24 If required, perimeter supports are only needed on bearing walls. For 20 psf roof live load, inches as measured from perimeter support is only required at exterior doors and other openings 48" and larger, un- the outside edge of the less noted otherwise. Supports may be added at each corner of each endwall for leveling floor to the center of the purposes, but are not required. Bearing walls are those walls that support the ends of roof pier. trusses or rafters (typically sidewalls and marriage walls but not end walls of main units or sidewalls of tag units). To minimize the number of required perimeter supports, space them evenly between point load supports as shown in Figure 9 and Figure 10 (but not under open spans). These fig- ures identify typical support locations for homes requiring perimeter supports. PERIMETER DOOR PIERS Figure 9. Typical supportlo BLOCKING PIERS I -BEAM cations for homes requiring FRAME perimeter supports MEMBERS OPTIONAL MARRIAGE CORNER $ $ $ -f3- -a- 43-- -9- WALL PIERS PIERS $ $ -B-' -D- -e- -I} FRAME PIERS ORC I.. FRAME $ -S- � -EI-- -B-. PORCH POST PIERSFRAME BLOCKING PIERS MEMBERS DOOR PIERS Figure 10. Typical marriage DOOR OR OPENING LESS line support locations for THAN 48 IN. IN WIDTH COMBINED SPAN A+B homes requiring perimeter Supports 11 11 RIDGESEAM rj COLUMN POST OR V LESS THAN 16 IN. IN (BEAM g g (FOOTING FOOTING FOOTING FOOTING FOOTING FOOTING SIZED AND SIZED FOR SIZED AND SIZED FOR SIZED FOR SIZED FOR SPACED PER SPAN C PER SPACED PER SPAN B PER SPAN A+B SPAN A PER TABLE 7 TABLE 5 TABLE 7 TABLE 5 PER TABLE 5 TABLE 5 CALCULATE LOADS - Use Tables 7-7c to determine the loads on frame and perimeter supports for homes requirZA PFA sr ing perimeter blocking. Find the chart with the appropriate sidewall Save overhang. Then, find the column with the appropriate roof load and section width. Find the group of rows cor- A perimeter support must be responding to the selected support spacing. The values in the intersecting cells are the installed within 4 feet of col - loads for the frame, perimeter and marriage line supports respectively. umn supports and the corner of the home when the home i Loads on supports of a given type (frame, perimeter or marriage) can be assumed to be designated for perimeter equal if support spacing is equal. However, if different support spacings are used then each blocking. The loads listed in support With a different spacing should be calculated separately. Tables 5 for homes greater Loads for piers installed at 5, 7 and 9 feet on -center can be estimated by adding the loads than 20 psf roof load include 26 Ingtail"Yootings for the higher and lower spacing and dividing in half (eg. the load for frame piers the additional 4 foot span. installed at 7 feet on -center for a 16 wide with a 1-1/2' overhang in a 20 psf Roof Load Zone would be: 2823 Ibs + 3630 Ibs = 6453 Ibs / 2 = 3227 Ibs). Note the location and load required of each support on the sketch. (Width listed in each column of the following charts is the overall width of the home. Eg. 16 ft is a single section, 32 ft is a double section and 48 ft is a triple section). TABLE 7. LOAD ON F RAM E AND PERIMETER PIER FOOTINGSFOR . Roof Load Zone and Max. Home Width (1-1/2" Max. Sidewall Eave Overhang) Pier South J20 • ... 60 Up to 4' Frame a1420 1624 3828 2015 2185 1420 1624 3828 2015 2185 1420 1624 3828 2015 2185 1420 1624 3828 2015 2165 1380 1540 1700 1847 1980 1585 1785 1985 2168 2335 1995 2275 2555 2812 3045 Up to 4' 51dewall 1175 1295 1415 1525 1625 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 1563 1743 1923 2086 2236 1670 2130 2350 2570 2770 2176 2478 2778 3053 3303 2793 3213 3633 4016 4366 2440 2848 3256 3630 3970 2440 2846 3256 3630 3970 2440 2848 3256 3630 3970 2440 2845 3256 3630 3970 1950 2190 2430 2650 2850 2360 2680 3000 3293 3560 2770 3170 3570 3937 4270 3590 4150 4710 5223 5690 • 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 . •.. 1420 1624 1828 2015 2185 1420 1624 3828 2015 2165 1420 1624 3828 2015 2185 2405 2765 3125 3455 3755 2815 3255 3695 4098 4465 3225 3745 4265 4742 5275 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 3408 3948 4488 4983 5433 4023 4683 5343 5946 6498 4638 5418 6198 6913 7563 - 2440 2848 3256 3630 3970 2440 2846 3256 3630 3970 2440 2848 3256 3630 3970 4410 5130 5650 6530 7130 5230 6130 6990 7797 8530 6050 7090 8130 9093 9950 • • 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 INn/7/��� ```, G•• •D 4 fn.I AG AGNC E ry. 27 TABLE 7a. LOAD ON FRAME Roof Load AND PERIMETER PIER FOOTINGS FOR HOMES REQUIRING PERIMETER BLOCKING (LBS) Pier South (20 psf) Zone and Max. Home Middle Width (6" (30 psf) Max, Sidewall Eave North Overhang) (40 psf) North (60 psf) Upto4' Frame142I 1624 1828 2015 2185 1420 1624 1828 2015 2165 1420 1624 1628 2015 2185 1420 1624 1828 2015 2185 1220 1340 1460 1570 1670 1440 1600 1760 1907 2040 1660 1860 2060 2243 2430 2300 2380 2660 2917 3150 ''. 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078 1930 2236 2542 2823 3078'. 1630 1810 1990 2155 2305 1960 2200 2440 2660 2860 2290 2590 2890 3165 3415 2950 3370 3790 4175 4525 2440 2848 3256 3630 3970 2440 2848 3256 3630 3970 2440 2848 3256 3630 3970 2440 2848 3256 3630 3970 2040 2280 2520 2740 2940 2480 2800 3120 3413 3680 2920 3320 3720 4087 4420 3800 4360 4920 5433 5900 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 2950 3460 3970 4438 4863 1828 2015 2185 1420 1624 1828 2015 2185 1420 1624 1828 2015 2285 3260 3590 3890 2980 3420 3860 4263 4630 3420 3940 4460 4937 5370 2542 r468O 2823 3078 1930 2236 2542 2823 3078 1930 2236- 2542 2823 3078 4690 5185 5635 4270 4930 5590 6195 6745 4930 5710 6490 7205 7855 3256 3630 3970 2440 2848 3256 3630 3970 2440 2848 3256 3630 3970 6120 6780 7380 5560 6440 7320 8127 8860 6440 7480 8520 9473 10340 ., 3970 4438 4863 2950 3461 3970 4438 4863 2950 3460 3170 4438 4863 i I \\\ltlV!tttt l� LAC+ ,.. o C_ AC RIM , 'tlTY i51 28 O O N O N O O N O OOI n N b O M rl M Q N V 1� M N P Q N O m m N O p N O N b Y1 ry p ry b� O m /Pll a o o 0 o m O o 0 10 N N N m b Q V p O O N N T N N Q n M N OQ � O O O O Om O CCQ pQ N eQ'1 N M M N Q Ip N m P rl O N O m b M N n n N V1 m T m N b N b VI N N e O N P b M N Q m P O '1 Y1 O N m N n n N 1O e n O� m n H p N m P 0 Q m ti m M e N m m v m o e m n ry m ry m n P N m ry n m e m m 1O a o N n m e N 1O o P rl o P N b M N N o Q n N p e N Q m Q m N o N M N b VI o e a N b o O N Q o O m b M o O o O O O m Q m N o O O m p O m p IO Q M tin ei m m N M e Q N Q b M e Q N N M N n V M P N N m b M 10 n„ N N M b p V m p O N m P b N ti Vl P N m O O Q M n N O Q N O 10 Q N 10 O N M O m vl m a m rl O Q O m h N n N 'i m O n p N b M O m O b H N Q m D] O V m •1 O O m N O p m Vf fV O O O Q N M O m N M O O N N O n P M m N m O m O p O N n b N Q N N O P VI O m m P b V1 N O 1O n n O Q M O n P m a N N o m ebi o m N b M N 0 N N o N M y my m N P N m Q o 0 e b rl y O b m y o m b b N N O N V1 m m m W N O W b p N H 0 Q O N Q r1 O N VI M O IG N O P v'I O m O N O Q O T O R Q N O p 10 N O N P M O V1 P N 0 N Q ei 0 O N T P Q 0 M P rl 0 O b Q 0 de'' N n Oe Q N O O lO N m P N P N m O r1 O N n M O T N b O N T m N m O ei O Q N m IO O ei N b O N O m M N m N m N O Q N Q 0 m O N T 10 m N M O e IG N O m O Q O n P M m N m O y V M O O tO m N Q m N P e o O N m 1O m N M O m e b O O N O n P M Q O O O b O O O Om m p O O O O 10 e N O m O m b O N my O O b O b m e'1 Q N N N N m N Q N b M e M m O M m c N N V Q rl n DJ N n m M P Q M N W b O N O O 100 N N N N too O O p Q p e' N o YT9't) IM V4 N^2 E -y O m N ��wS o a b V pN N 100 b� .V� / �Q�•((/�/Yi r r N C A N U m n o m o m o e r:~_ ni.m rci =Z' r7 5 ow, C CO �t Q � LC-11,..C. N ••.• O O O O O m O O Cn' O v O e O n j�•iV �� ` O, �'•� ` N (] C n O.Q a 0 0 0 il�••�S1/ 3 •• /,/yJa .� m nb G Ern morn 2 O O N m O N N T M H N N b M ,/.........•• *` N-C m ; m y 1 O �hlliii9111N� yVn w'w'm U�j O m O V J N m N •b4 N N N �O/1 a N T 1!1 T ."1 a m ry b N ry M m 6= �W 6 m : j •y N U C yj G a O m m D d N G •U 4l L O so w. w 7.x m ry o o o o ry a o o o o b o w 0 o o n m ry N o N P O m o N O v p 0 0 ry � d N �._ �r G❑ 9'0 al. m N m N m Oa N b N (mIl m V 1n0 N 1mO Qmi M m M r Z. E. C N ?V:.mr m c EE E� w .E u t ry b e m m m N b N b o m m b P m O a m N N a m b� n b e Q dl E A m •E'�'o C9 QN c G m e'1 O N N N m N m O m „ e M N m m N n m Nd C_44444.0 �NWO ��•m yUl �7� :� (� 0 N a 0 m b 0 b e1 0 OI 0 N 0 P O 0 p e P 0 N m 0 M O1 O N a O P m P 0 N 0 P v Om m N VI N q W F 1 1 l V '1 N N f1 N T N N M N ei M c N M n N m OI N �� 4t G m m O T O N n OI O m IO O N O m m O n O e N n V1 O O N b O P p m � E n a n a o o m ov n m e0.0 m ti ry n iry m o m m N v� � n T V Q Z• � N 13 N O O m O O m G O O a O O b O O m O O O LL N F" a a. (mmJ U :� O (� N O b O 0 0 0 0 N N W b O N O O O ,OV O W a Z N m ''. W w Q m L, NI w I. 0).6 0 v U a C= sN v N C OD c 8 8 u N z m LU W O M STEP 5. SIZE FOOTINGS Once the load on the footing and the soil bearing capacity are known, calculate the size of each footing as follows: 1. From Table 9 determine if the pier is to be of single stack blocks (8 inch x16 inch) or double stack blocks (16 inch x 16 inch). 2. Locate the group of columns in Table 10 with the soil bearing capacity deter- mined in Prepare the Site, STEP 5. DETERMINE SOIL BEARING CAPACITY AND FROST LINE (p. 17). Use the next lowest value if the exact value does not appear. 3. Find the row corresponding to the pier capacity required by Tables 5, 6 or 7. Then, read across the table to determine the minimum required footing area for the corresponding pier capacity and soil bearing capacity. 4. The required footing size and pier capacity may be changed by selecting differ- ent support spacing. ` Single stack piers may be constructed up to 54' max. height only when installed as pe- rimeter and marriage line support piers. " Cross reference maximum allowable pier height with maximum floor height listed in frame 6edown charts. If maximum height listed in frame tiedown charts is exceeded then designs must be provided by a registered professional engineer or registered architect. 31 W N N 0 0 OJ II c o c E c K 5 0 '.C—.. N N S N N N m C r U N C m O O m.O J N Z H W I— coN W o M ' O p m e'I m m N b O1 M b O n d N M b M O m Vf N M b d ti m b d N O m b d N O m b d N O m b N ' fl N e'I N rl N r1 N �-1 N fl N rl N f1 N N n1 '1 N e'I N r'I N r'1 N r'I N r'I N '1 T r'I T r'I M r'I d r'I d e'I d e1 V1 e'I N r'I m p'I m e'I m p'I b ti n ei n v'I m �-1 m e1 OI e'1 O N O N fl N N N M N M N d N N N m N b N n N m N m N O M N M d M b M n M M M rl d M d m d m d m d O N N V1 d m V1 m n N ' m ' m m m m m m m N m d d m d d m M b m M m N m� n N H� n N N m N 'i b '1 m N O N N N O N O m Ot N m N m N m N� n n m m m ul b b d d m N 10 O d m N b O d m WP N m O aV m rN'I rN'I eN'1 rN'I eN1 eN1 rN'I rN'I eM'1 rd'I rN'I rb'I r'I e4 e1 N N N N N M M M M M M m d d d d VI 1!1 m 1!1 10 ING m m {D n 1� n ' m N m N m N m N m N m N m N„ m O �-I VI b M O1 n V O M m m N n M T Vf N O M b M N m M T m m b 'i n 1p N m O 'I M N d 10 n m O. b O N MO m m m 0QV1 'I O m n 10 VI d N �-1 O OI m m ul d M N •'1 0 N 0 N r1 N fl N N N N d N O N 1!1 N N N N n N m N m N O T fl M M T M d m m M m M T M O d O O d d Q V~f Vdi Vnl b ImU b w n n n m w m W. ' m ' m m m O y m M n N MCI b M O m N N OI b d e4 m VI N O n d '1 m b T O d n OI m M O m N T b p e b v n O M y O m e1 MNNWN M d b n ei m d d m O N b Vf N OI m N d m O O b N M n m O d d O m N N r'I •'I „'I el rl v'I •i e'I v'1 N N N N N N N N N N N N N m M M M T M T M M M M d d d d d d d V1 V1 N N Vf N b l0 10 n n n m m OI OI 01 ti ti N ti ti ' m ' N m N d M d VI M n N m .y O M O M YI b m m m m n O n vi N N m M m O vt 1l1 b d n d m d 01 m O m N rl N N N M s{ �-1 Yl e0 1p O n O Ol m N m m M n m m ul n OI d e d T T VI N n ei Ol O �-1 O M m d m b b d 10 N O b m b 0 0 d N O m m N„ d N O m b r'I e1 r'I r'I r'I r'I N N N N N N M T T M M M M M M M d d a d d d d d d dM Yf VI Y1 m b t0 m m m n n n n m m OI m rl T T VI �..� ' d m ry o OI m n m a m ry b �-1 vl o a m m n ry b o vl m a m N n ti b o Ol m m of a M N O m m n b d M N d b m O N d b o m m M ry vl ry m m d m vl m o ry o n K m b m o ' e1 �-1 N N N N M m M d d d d d Q n o m m m m VI VI vl Ol vl N m m m b b b b n n n n m m m m N m n m O1 m 0 0 0 0 N P N N N N N Design footings to comply with the following additional requirements: • To keep footings directly under ]-beams and other support points, size them slightly larger than the minimum required area to allow slight adjustment of the pier location during home installation. • Design footings with a footing extension (projection beyond the base of the pier) no greater than the footing thickness (Figure 11). Increase footing thick- ness if necessary. 4' 8' 16' BLOCK a• aZ TYP= za• 1s is �NO YES FOOTING BY ITS NO EXTEDS By MORE NTHAN ITS 24' 16' THICKNESS OR THICKNESS alp LESS YE 4' S' 4. 4' SPLIT FOOTING SPLIT FOOTING YES EXTENDS LESS NO EXTENDS MORE THAN ONE THIRD - THAN ONE THIRD ITS WIDTH ITS WIDTH • The footing sizes shown are for square pads and are based on the surface ar- ea (square inches). Design non -square footings such that the area and thick- ness is equal to or greater than the area of the square footing shown in Table 10 and the distance from the edge of the pier to the edge of the footing is not more than the thickness of the footing. STEP 6. INSTALL FOOTINGS Construct the footings as follows: • Maintain the distance between adjacent piers to within 10% of the tabulated spacing and so the average distance between piers is equal to or less than the tabulated spacing. • Whenever possible, place pier supports directly under the required locations. If plumbing, electrical or mechanical equipment interferes, place supports no more than 6 inches in either direction of the support point. • Recess perimeter pier supports no more than 10 inches from the edge of the floor with added support as shown in Figure 12. Ic$3 Figure 11. Maximum footing extensions Placing Concrete anchors. If anchors will be placed in concrete follow instructions in Install Stabilizing Sys. tem (p. 74) to determine anchor layout. Either place anchors immediately after the concrete has been poured or drill them in after the concrete has set. TYPICAL FLOOR JOIST EXTERIOR it �ji�i' WALL yy00DWEDGES PRESSURETREATEDOIR HARDWOOD 4x4 ORHE CAP BLOCK 2x4§ NAILED TOGETHER ON EDGE. MUST SPAN A FLOOR RIM MINIMUMOFTWO FLOOR JOIST JOISTS. 10' MAXIMUM SETBACK FROM EDGE OF FLOOF BLOCKS PARALLEL F WITH EDGE OF FLOOR BLOCKS PARALLEL AND RECESSED BACK FROM EDGE OF FLOOR • If footings are rectangular, orient them so that the long side is perpendicular to the home's I-beam. • Place the bottom of footings on undisturbed soil or fill compacted to at least 90% of its maximum relative density. • In freezing climates protect footings from the effects of frost heave in accord- ance with any LAHJ requirements (see Prepare the Site, p. 15). Place the bot- tom of the footings below the frost line. Insulated foundations or other frost pro- tection options are acceptable when designed by a registered engineer or reg- istered architect. Monolithic slabs are allowed above frost depth when de- signed by a registered engineer or registered architect to resist the effects of frost heave. Anchorage requirements must be included with each registered engineer or registered architect design when the anchorage requirements listed in this manual cannot be accommodated. Prior to obtaining an alternative design contact the home building facility for available approved alternative de- signs or instructions focsubmitting an alternative design. • Make sure the top surface of the footing is level, flat and smooth. Figure 12. Perimeter sup- ports @Excavation. If excavation is required, mark the footing locations on the ground with stakes before beginning to dig. Construct Foundation (FOR HOMES WITH LOAD BEARING PERIMETER WALL) This chapter provides guidelines and recommendations for the design and construction of a basement or crawlspace foundation using a load bearing perimeter wall. A load bearing perimeter wall foundation system uses a wall along the outer edge of the home to support the home's outside walls. This perimeter support works with interior supports such as piers, columns and cross beams that support the home's frame and, if multi -section, marriage line. STEP 1. OBTAIN A FOUNDATION DESIGN If a load bearing perimeter wall foundation design has not been provided by the home manufacturer, it is the responsibility of the retailer and/or home owner to provide a de- sign approved by an engineer or architect, licensed in the state where the home will be installed. The approved design must comply with the LAHJ regulations for foundation design, waterproofing and drainage, and the following: • The foundation perimeter bearing wall must be supported with a concrete slab or continuous strip footing around the perimeter of the home. Interior piers must be supported by a slab or footings. If footings are used under interior piers, they may be designed as in Design Frame and Perimeter Supports, p. 25. • Slabs must extend to the edges of the home. IMPORTANT: Verify the di- mensions of the actual floor width (eg. a 28' wide home does not meas- ure 28 feet in width). • Footings and slabs must be protected from the effects of frost heave by ex- tending the footings to or below the frost line or by using a frost protected shallow foundation design. STEP 2. EXCAVATE Excavate for the foundation, properly disposing of the earth that is not needed for backfill or site grading purposes. STEP 3. CONSTRUCT THE FOOTINGS OR SLAB Construct the foundation according to the approved design, including the perimeter foundation wall, drainage system, footing(s) and/or slab. STEP 4. CONSTRUCT THE PERIMETER WALL Unless the approved design requires otherwise, construct the perimeter wall with mor- tared and reinforced concrete blocks or reinforced poured -in -place concrete. Install re- inforcement according to the approved design or LAHJ. Install ventilation and access openings according to the approved design, or if not specified, according to the re- quirements in Complete Under the Home, STEP 3 INSTALL SKIRTING (p. 113). Pr &VAA Using engineered designs. This section is NOT intend- ed to provide a complete design for a buildable foun- dation. A complete design must be obtained that is suitable for the local area and sealed by a professional engineer or registered archi- tect, licensed in the state. Alternate foundation designs must be approved by the manufactururer and DAPIA. Prior to obtaining an alterna- tive design contact the home building facility for available approved alternative de- signs or instructions for submitting an alternative de- sign.The manufacturer is capable of providing limited model specific foundation designs upon request. Foundation ready home. Make sure that homes to be installed on a basement or a crawlspace have been or- dered with a recessed frame or as a basement -ready frame system, where the Where open slatted deck boards are used at recessed entries and porches, provisions must be made to ensure water is not permitted to drain into the area under the condi- tioned portion of the home. Any perimeter type skirting or foundation wall should be in- stalled to follow the exterior of the wall of the home and permit the area beneath the porch to drain water away from the home. When constructing pockets for a cross beam system, measure the beam depth and lo- cate the pockets carefully. It is critical that the home's frame rests on top of the cross beam and the perimeter of the floor rests squarely on the foundation wall sill plate (Figure 13). Leave room for a two-inch nominal, hardwood spacer or steel plate spac- er on top of the wall pockets (to prevent corrosion, the steel beams must not be in di- rect contact with concrete). Leave at least one inch for thermal expansion at the ends of the beams and maintain a minimum of two inches of bearing area for the beams in the pockets (yielding a minimum pocket depth of three inches). Bolt a pressure treated wood sill plate (minimum 2 x 6) to the top of the foundation wall. If the home's siding cannot be nailed through, use a 2 x 10 sill plate that extends into the foundation 1-1/4 inches (Figure 14). The home can then be connected to the foundation by fastening the sill plate into the floorjoists from below. Connect the home to the foundation according to the approved design (See Step 1). FLOOR JOIST 2 X 10 SILL PLATE WALL IK1 frame is designed to avoid interference with the founda- tion wall. Checking the water table. For basements, check for a high water table. The water table may vary seasonally or based on weather condi- tions. A geologist can per- form an algae test to de- termine the water table lev- el. The foundation design must account for a high wa- ter table. Level the wall. Make sure the foundation is level and straight with no more than a 1/4 inch vertical variation over the entire foundation and no more than 1/8 inch vertical variation over any two -foot length. Check for Plates. When us- ing a cross beam system, check and compensate for reinforcement plates that add thickness to the chas- sis beam at axle locations. Figure 13. Cross beam in- stallation Figure 14. Connection using 2 x 10 sill plate STEP 6. INSTALL INTERIOR SUPPORTS Install piers, columns and cross beams to support the interior of the home according to the approved design. STEP 6. DAMP PROOF FOUNDATION WALL Damp or water proof foundation walls as necessary according to local jurisdiction re- quirements. STEP 7. BACKFILL AND GRADE Backfill against the foundation wall to the height of the damp proofing.Take care to not damage the drainage system. Grade the fill as per Prepare the Site (p. 15). Footing heights. Pour foot- ings to a height that will re- duce the need to cut blocks or shim when building pe- rimeter walls and piers. i&I-owzz Backfilling. Backfill against basement walls only after the home is connected to the foundation or the basement walls may deflect inward or collapse. Set the Home This chapter describes the process of installing the first section of the home (for single section homes this is the only sec- tion) onto the foundation. STEP 1. PREPARE FOR SET Before beginning the home set, complete the following: • Confirm that the site is properly cleared and graded (see Prepare the Site, p. 15. • Ensure that the footings are in place and properly located. • Install any utilities that will be difficult to install (e.g. those below grade be- neath the home) after the home is in place. • Secure or remove from the home and properly store all ship loose items (refer to shipping documents for items shipped with the home). • Inspect the home interior, exterior and all provided materials, appliances and equipment. Immediately report any damage or shortages to the manufacturer. For perimeter bearing wall foundations: • Check that the actual length and width of the home matches the foundation walls. • Check that the two main diagonal measurements of the foundation are equal. • Check that the foundation walls and other support points are within 1/4 inch of level overall and within 118 inch of level within any four foot distance. • For multi -section homes, check that each pair of diagonal measurements for each portion of the foundation corresponding to a home section are equal. • For multi -section homes, find the electrical bonding lugs on the front or rear outriggers. Reverse them to the inside of the outrigger so they will be access- ible after the home is placed on the foundation wails. • If using a cross beam system, remove the frame's shackle hanger if it will in- terfere with proper placement of the beam. STEP 2. POSITION HOME SECTION Position the home section in its final location (if possible, move the heaviest section of the home into place first). Then place materials needed to construct support piers near their final locations under the home as determined in Install Footings, (p. 20). STEP 3. LIFT HOME There are three primary methods available to place the home on the foundation: jack- ing, rolling and craning. Jacks, often with roller systems, are typically used for pier and anchor foundations; roller systems are commonly used for crawlspace foundations with load bearing perimeter walls; and cranes are most commonly used for basement foun- dations. JACKS If jacks are to be used, comply with all jacking safety precautions and the procedure below. Lifting the home with jacks involves potential risks and must be done with ut- Clearances under the home. After the home is leveled, the resulting dis- tance between the bottom of the entire chassis main frame beam and the ground must be no less than 12 inches. Utilize proper cribbing. Homes weigh several tons. No one should be under the home (whether it is moving or stationary) unless proper cribbing is in place (Figure 15). Fail- ure to utilize proper crib- bing may result in serious injury or death. 4BLeveling During Jacking. Keep the home's floor as level as possible during jacking. Twisting or warping the floor can dam- age the structure and finish- ing. Use as many jacks as necessary to keep the floor flat and level. most care and caution. Failure to follow jacking warnings and procedures may result in serious injury or death. Please read the Jacking Safety Precautions before lifting the home with jacks. Follow the jacking sequence outlined below to avoid overstressing structural members: 1. Block wheels. Block the wheels so the house does not roll. - 2. Install cribbing. Install safety cribbing (Figure 15) �EC 3. Level lengthwise. Locate one jack at the hitch and level the section leng- thwise (such that the front and rear of the section are at the same height). 4. Locate frame jacks. Place a minimum of one jack in front of the first spring hanger and another just behind the last spring hanger of the I-beam on the side of the home that is lowest (making sure not to place jacks where the piers will go). Place jacks no more than 20 feet apart and no more than 20 feet from each end of the I-beam. 5. Lift the home. Operating the jacks simultaneously (or sequentially in very small increments), lift the home section until it is slightly higher than the final desired pier height. Figure 15. Stack 4".x 6" by 5' long timbers as shown to form safety timbers. Place safety timbers under home behind axle area and under hitch. ROLLER SYSTEMS When using a roller system, comply with the equipment manufacturer's directions and the following sequence: 1. Establish staging area. Establish a staging area directly adjacent to one or both sides of the foundation. 2. Setup rollers. Set up the roller system according to the equipment manufac- turer's directions. 3. Fasten bump blocks. Temporarily fasten wooden bump blocks on the sill plates at the ends of the foundation to stop the home from rolling at the de- sired location. 4. Roll home. Roll the home into place over the foundation. 5. Remove bump blocks. Remove the blocks before installing the next section of a multi -section home. CRANES When using a crane, follow these guidelines: • Position the home section(s) and crane (taking the boom reach into consider- ation) such that they do not have to be repositioned during the set • Use enough properly sized straps to maintain balance of the home and to prevent damage to the structure. • Place straps under walls or posts, including temporary posts used to support the opening. Do not position lifting straps under marriage wall openings. • Use a properly sized spreader bar to maintain a vertical lift, to avoid placing compression forces on the eaves and to reduce any tendency to slip. • Connect a rope to at least one point on the home so it can be controlled while aloft. • Make provisions to retrieve the straps/cables after the home is set. If using a cradle system, notch the sill plate where the straps will fall. For a sling sys- tem, notch and reinforce the home's rim joist to keep the strap from slipping and allow the strap to be removed after the home is set. • Always set the home section farthest from the crane first so that subsequent section(s) need not be lifted over previously set sections. STEP 4. CONSTRUCT PIERS For the side of the home section that is up on jacks, place piers on footings or pads fol- lowing the home manufacturer's blocking plan (or tags). If no plan was provided, use the support plan developed in Install Footings (p. 20). Start at one end of the home section and work toward the other noting the required pier material specifications and procedure described below. Construct piers so as to provide a stable foundation for the home using materials listed in the specifications box below and based on the location of the pier and its height as measured from the top of the footing, pad or grade to the top of the cap. The pier height can be measured from the lowest surrounding grade to the top of the cap when grade level is above the top of the footing. See Table 12 for pier construction require- ments. ali Zr No one should be under the home while it is suspended. Never put your hands be- tween the home and the pe- rimeter walls. ' VZZ Designing piers. Incorrect size, location or spacing of piers may result in serious structural damage to the home. Install piers at all re- quired locations. Failure to do so may lead to sagging floors, walls and roofs, and could void the home's war- ranty. " Single stack piers may be constructed up to 54" max. height only when installed as perimeter and marriage line support pie "" Cross reference maximum allowable pier height with maximum allowable floor height listed in frame tiedown charts. If maximum height listed in frame tiedown charts is exceeded, then designs must be provided by a registered professional en- gineer or registered architect. Maximum horizontal offset of/z" allowed for pier heights up to 36" and a 1" offset allowed for pier heights between 36" and 67". Prepare footing surface. Make sure the footing surface upon which the pier sits is flat and smooth. Before placing the pier on the footing, clean dirt, rocks or other material off the surface of the footing. If the footing surface is uneven, create a level, flat surface by mortaring on the first block (or manufactured pie base) or by placing the first block (or manufactured pier base) on a layer of premix dry sand mortar. 2. Stack blocks. Stack concrete blocks with their hollow cells aligned vertically. When piers are constructed of blocks stacked side -by -side, orient each layer at right angles to the previous one (Figure 16) and plan blocks so that split caps will be perpendicular to the blocks they rest on and perpendicular to the main I-beam. MAIN BLOCK FOOTING wool 10401 SINGLE STACK DOUBLE STACK PIER PIER 3. 4. TRIPLE STACK PIER SHIM CAP REINFORCE — PIER WITH (4) #4 VERTICAL REBAR.GROUT CELLS SOLID TO FOOTING. CONCRETE FOOTING BELOW FROST 41 LINE. REINFORCED WITH (3) #4 REBAR EACH WAY. REINFORCED DOUBLE STACK PIER Cap piers. Place a cap on hollow block piers to evenly distribute the structural load. Use caps the same length and width as the piers they rest upon. When using split caps on double -stacked block piers, install the caps with the long dimension perpendicular to the joint in the blocks below and perpendicular to the main I-beam. Install shims. Use shims to level the home and fill any gaps between the base of the I-beam and the top of the pier cap. When required, always use shims in pairs (Figure 17). Drive them in tightly so they do not occupy more than one inch of vertical space. When the space to be shimmed is greater than one inch and less than the minimum thickness of available caps or con- crete blocks, use hardwood dimensional lumber (two inches maximum thick- ness) or 4° thick concrete block. For split caps, install shims and dimensional lumber/blocks over each individual cap. Two cap blocks may be used as the cap on double block piers provided the joint between the cap blocks is per- pendicular to the joint between the open cell concrete blocks and is also per- pendicular to the I-beam supported by the pier 5. Setup level. Setup a water level with the fluid level at the desired height of the main piers. Carefully lower the side of the section down onto the leveled piers, adjusting the final height with shims. water level Is a•standard device for leveling the•home. The level, onsists of the following components: w One container (five gallon bucket or one gallon jug). 150 feet of 1/2 inch diameter clear plastic tubing. x' Fittings for container to tubing. = Valve for terminal end of tubing. E% MIN. DIAMETER OF BEND SHALL BE WAS MEASURED FROM INSIDE OF REINFORCING BARS WITH A 6• LONG MIN. LEG. Figure 16. Frame pier con- struction. // Curing time of mortar. Where wet mortar is used to construct or level piers, al- lowed it to cure to at least 60% of strength capacity (usually requiring 96 hours) before setting the home. Figure 17. Correct shim placement @Dimensions of masonry perimeter walls. If using a masonry perimeter enclosure, calculate pier heights so that the enclo- sure can be built using standard unit dimensions (without cutting). i : // Level the home. The home is adequately leveled if there is no more than 1/4 inch differ- ence between adjacent pier supports (frame or perime- ter) and the exterior doors and windows of the home do not bind and can be properly operated. If differences in pier heights occur, drain lines should be inspected to correct reverse slope situa- tions. Water level operation. To operate the water level properly, both ends of the system must be open to the atmosphere and there must be approximately the same amount of fluid in the tubing at all times (within a few inches). 6. Complete the opposite side. Jack the other side of the section up and install piers following the instructions above. At the completion of this step, the sec- tion should be level from front to rear and from side to side. 7. Install perimeter and marriage line piers. Install perimeter piers and for multi -section homes, marriage line piers. Position marriage line piers to pro- vide equal bearing for both mating sections. B. Remove running gear. Remove and store, recycle or properly dispose of the hitch, axles and wheels. These items are the property of the homeowner un- less other contractual arrangements have been made. Complete Multi -Section Set This chapter covers the preparation and installation of additional home sections, including the structural connections be- tween units, raising and fastening hinged roofs and fastening the home to a load bearing perimeter wall foundation. STEP 1 STEP 2. STEP 3. STEP 4. RRIAGE LINE ANCHORS (p.. 44) JTECTIVE8HIPPING MATERIALS (p. 44) nur_en. ennr' - STEP S. POSITION ADDITIONAL V STEP 6. CONNECT FLOORS STEP 7. CONNECT ROOF STEP S. CONNECT WALLS STEP 9. ATTACH'TAG UNITS (p STEP10. REMOVE TEMPORAR STEP 11. FASTEN�HOME TO F< STEP'12. BACK STEP'13. BUILD STAIRS (p.,56) (p. 44) IAGE LINE GASKET (p. 45) NE SECTIONS (p. 45) MS (p. 55) STEP 1. INSTALL MARRIAGE LINE ANCHORS If the home is in Wind Zone II or III, install ground anchors along the marriage line now; before mating sections are joined see Install Stabilizing System (p. 74). After instal- ling marriage line anchors return to this point in Complete Multi -Section Set. STEP 2. REMOVE PROTECTIVE SHIPPING MATERIALS Remove all shipping protection and associated fasteners from both home sections to be joined, including plastic used to close up the open sides during transportation. Do not remove the temporary supports holding up the ceilings at major openings. Wind wrap (such as Tyvek or other similar product) will be installed over the exterior wall OSB sheathing and under the shipping plastic. Be careful not to damage the wind wrap when removing the shipping plastic. STEP 3. COMPLETE HINGED ROOF If the home has a hinged roof that has been folded down for shipping, refer to Appen- dix D for hinged truss installation information. Checklists for alternate construction. If the serial number (see the data plate or the chassis front cross member) has the letters "AC" before or after it, then the Alternate Construction on -site check list supplied with the home must be completed and returned to the home manufacturer in a timely manner. If the AC checklist relates to the roof, then failure to do so may require future disassembly of the roof and further in- spections. STEP 4. REPAIR OR INSTALL MARRIAGE LINE GASKET A continuous, non -porous gasket creating a permanent air barrier will be installed on at least one side of the marriage line; along the floor, end walls and ceiling (and marriage lines for any tag units). The manufacturer has provided a marriage line gasket either Checking through -the -rim - installed on the home or shipped loose. If installed, inspect the gasket and repair any ducts. Ensure that through - gaps or tears. the -rim -duct connections If not installed at the factory, install a continuous gasket between the home sections are secure and tight after along the floor, end walls and ceiling. the home sections are to - For homes with through -the -rim crossover ducts (see Connect Crossovers, p.61) in- gether. spect and if necessary, repair gaskets around the rim joist duct openings using 3/4 inch thick fiberglass duct board or other material acceptable to the manufacturer. Ensure that duct openings are unobstructed. STEP 5. POSITION ADDITIONAL HOME SECTIONS Follow this procedure to install additional home sections: 1. Remove obstructions. Remove protruding nails and staples or anything else that will keep the home sections from fitting together snugly. If present, cut the @Mechanical temporary ceiling and floor plates at the edges of marriage line openings tak- posi- ing care not to damage ceiling or floor coverings or displace temporary mar- tioning system. For a pier- riage line support posts (these supports and the plates will be removed after set home, a mechanical the home sections have been structurally connected). positioning system (such as 2. Complete crossovers. Before moving the two sections together, complete a roller system) will make any crossover connections that require access from the open marriage line, the process easier and sa- including the attic duct connection (if present) and marriage wall interior elec- fer and be less likely to trical connections (see Connect Crossovers, p.61). damage the home. 3. Position section. Position the section as closely as possible (ideally within six inches) and line up with the previously set section. If using a mechanical positioning system or crane, follow the system manufacturers instructions or ' // the crane operator's directions. 4. Construct piers. With the outside walls of the home aligned, construct the Safety. Remember to place piers for the home section according to the instructions in Set the Home safety timbers under home (p.38) before continuing to the steps below. behind axle area and under 5. Level section. Lower the section onto the outside piers first, inside piers last. hitch. Before releasing the mechanical positioning system, check interior doorways and other openings for misalignments that may cause problems during trim - OF 7,61 *4 // out. The floors should be flush, level and tight and the roof section should have little, if any, gap at the top of the marriage line. Use at least two come -a- Sealing gaps. Prior to com- longs to pull the sections snugly together and use the water level or other pletion of the exterior close - leveling device to set all piers and shims. up, gaps that do not exceed 6. Shim gaps. Shim any gaps up to one inch between structural elements with one inch are permitted be - dimensional lumber. If any gaps exceed one inch, re -position the home to tween structural elements eliminate such gaps. provided that the gaps are closed before completion of STEP 6. CONNECT FLOORS close-up, the home sec- tions are in contact with each other; and the mar- Make floor structural connections according to the appropriate method described below. riage gasket provides a proper seal. A sealing gasket shall be present between marriage line rim joists. Alternate 1: Toed fasteners through bottom board Make connections according to the fastener specifications in Table 13 and Figure 18. Fasteners on each side of marriage line shall be staggered and offset by twice the spacing distance (Figure 18A). Repair any tears or holes in the bottom board after installation of fasteners. 45 TABLE 13. FLOOR CONNECTION FASTENING SPECIFICATIONS Lag screw 3/8" x 3-112'- 6-1/2° 24 in. 24 in. 24 in. MAY BE SINGLE OR PE OVER BOTTOM BOARD DAMAGE FASTENER LOCATION MARRIAGE LINE f SPACING 2x SPACING ROM TABLE FROM +TABLE x 2x SPACING T FROM TABLE SPACING FROM TABLE x J x 2x SPACING SPACING FROM TABLE FROM TABLE i Additional fastening requirements: • Wind Zones 2 and 3 require metal strap per specifications below. • Fasteners to be installed at approximately a 45 degree angle from horizontal. • Two additional fasteners are required at each end of the home. • One additional fastener is required at each side of through -the -rim crossover ` duct openings. • Increase fastener length by three inches for double rim joists. • Lags to include washer. I' A Figure 1B. Floor connection through bottom board Figure IBA. Staggered off- set fastening along marriage line fe! Metal strap and fastening specifications (required for Wind Zones 2 and 3): • Strap to be min 26ga 1-1/2" wide galvanized steel strap spaced per Ta- ble 13A and Table 13B. Strap length shall be sufficient to hold the re- quired fasteners (Figure 18B). TABLE 13A. MAXIMUM STRAP SPACING 26 ga. x 1-1/2" 32 in. 32 in. i 26 ga.x2' -48m 48 in.: TABLE 13B. STRAP FASTENING MINIMUM SPECIFICATIONS 26 ga. x 1-1/2" 3/8" x 3-1/2" Lag Screw 1 each side 26iga. x 2 e' 3/8° z 3-1/2" Lag:Screw ` - 2 each. Side' SEE CHART FOR SPACING FLOOR JOIST MARRIAGE LINE METAL STRAP—\ III II1 I I C I ,•, r_1; I J r:T H =1 412 I :I-- LAG SCREWS LAG SCREWS PER TABLE 13 PER TABLE 13B METAL STRAP STEP 7. CONNECT WALLS Make wall structural connections according to the appropriate method described below. Bolt or lag end studs behind sheathing Make connections by installing fasteners in the end wall (Figure 19) according to the fastener specifications and spacing requirements in Table 14, and the following re- quirements: • For bolts, predrill holes and use washers both sides and nuts. • After the walls have been connected, install the exterior wall sheathing pa- nels if they were shipped loose. Install shipped loose sheathing using min 15ga x 7/16" x 1-1/2" staples or 6d nails spaced 2 inches o.c for OSB and 3 inches o.c . for other exterior materials to all horizontal and vertical framing members. FASTENERS Figure 18B. Strapping at marriage line floor connec- tion ul Figure 19. Endwall connec- tion TABLE 14. END WALL CONNECTION SPECIFICATIONS e <: Lag Screw Double N 3/8" x 6' Top, center, bottom .�„Ooibie 3/8 x%oO."' O;tt Pa7op,center2boftom-'';,#, Lag Screw+ Single 3/8" x 3" Top, center, bottom MUSL1 OU W, WZ 5`�'`o02_; 5 ` `1 , ';,, 'op cenlerptidfto Wood Screw` Any # 8 x 4" 6" ± 112" o.c. *ALTERNATIVE SHOWN IN FIGURE 19A. All sheathing is installed in manufactruring facility. Pre -drilled holes are omitted. Mate line is secured with #8 x 4" wood screws over sheathing. Refer to above chart for fas- tener spacing. Wood screws are toe -nailed. Entry should begin approximately 1-5/16" from mate line. Screw should penetrate at approximately a 30-degree angle. Screw must achieve 1-1/2" penetration into side member. WALL COVERING APPLIED AT MANUFACTURING FACILITY 7 #8 x 40 ON ALTERNATING SIDES OF THE MATE LINE APPROX.1-NIV Figure 19A. Toe -screwed al- temative fastening PENETRATION 1-1ir i -W nv..M 'M1 t m STEP 8. CONNECT ROOF MULTI SECTION HOME RIDGE LINE Make roof structural connections according to the appropriate method described below. If the home has a hinged roof, see also the section on hinge roof raising and fastening. Standard Ridge Bolts Install a W bolt, (2) 15/16" washers and nuts in all pre -drilled holes in the ridge beam. Bolts, washers and nuts will be provided by the manufacturer. Single bolt holes will be pre -drilled by the manufacturer at intervals of 12" to 48" along the length of the ridge beam. Wind Zone 11 & III Requirements (Also a requirement in Wind Zone I when the roof decking is the diaphragm) Additional straps and screws are required as shown on the following pages. These straps and screws are in addition to the bolts discussed above. INSTALL CONTINUOUS 30GA S' (MIN) STEEL ROOF CAP WITH (2) #8 x 1-1/2' SCREWS EACH TRUSS WITH TRUSSES 16' O.C. OR (3) #8 x 1-12• SCREWS EACH TRUSS WITH TRUSSES 24' O.C. TRUSS TOP CHORD Figure 20. Roof connection- Altemate #2 must be used with Ridge Vents CONTINUOUS ALTERNATE #1 WOOD BLOCKING OR RIDGEBEAM EACH HALF 26GA 1-12' STRAP SPACED: • 96' O.C. (MAX) FOR WIND ZONE 1 & II • 80' O.C. (MAX) FOR WIND ZONE III SECURE EACH END OF EACH STRAP WITH: (10)15GA x 1-1/2' STAPLES OR (10) 0.099' x 1' NAILS OR (10) 0.12D' x 1-1/4' NAILS OR (7) 0.131' x 1-1/jr NAILS 4• I MAX) AND 1' - (MIN)AIR GAP #10 x 4• SCREWS SPACED 12.O.C. BETWEEN ROOF (STAGGERED FROM SIDE TO SIDE DECKING AND AT 30 DEGREE ANGLE FROM 2x EDGERAIL VERTICAL .....,r,.,, ,.,,,� •.,...,.. .`\\1111111/////�. 2x SPF #2 MIN FASTENED TO EACH BLOCKING OR �` GI ;:.. ••� ..10�' ll TRUSS WITH: THICKNESS EACH HALF. (5) .131' x 3' NAILS W/TRUSSES 24' THICKNESS NOT TO `. O.C. (ZONE 1 & II OPTION) OR (4) .131' EXCEED 1-12' ' x 3' NAILS W/TRUSSES 16.O.C. (ZONE 11 OR ZONE 111) pG91CU (RE (.4 E 17 (TYP EACH HALF) ALTERNATE #2 ^ AfF WIND ZONE 11 AND III ROOF CONNECTIONS % •• ti0 M1tE4G' �'•�� (USE IN WIND ZONE I WHEN ROOF DECKING IS THE DIAPHRAGM) �i •j�0 010,°�.• •� 5��� 6' (MIN) CEMENT REQUIRED BENEATH ///N111111111\ UNDERLAYMENTAT PEAK (REFER TO INSTRUCTIONS BELOW) ROOF DECKING SHINGLE UNDERLAYMENT TRUSS TOP CHORD TRUSS KINGPOST RIDGEBEAM OF HOME INSTRUCTIONS: 1. THE TEMPORARY PIECE OF DECKING MATERIAL IS TO BE REMOVED ALONG THE RIDGE OF HOME TO ALLOW THE INSTALLATION OF THE RIDGE BEAM CONNECTING BOLTS. 2. AFTER RIDGEBEAM BOLTS HAVE BEEN INSTALLED, SECURE DECKING MATERIAL BACK IN PLACE WITH 15GA 1-12' STAPLES 2-1/Y O.C. INTO TRUSS TOP CHORDS OR 8D NAILS 2-12.O.C. INTO TRUSS TOP CHORDS. 3. BEFORE INSTALLING SHINGLES AT RIDGE PEAK, YOU MUST CEMENT THE UNDERLAYMENT TO THE ROOF DECKING WITH 6- (MIN) CEMENT STRIP ALONG THE PEAK OF THE ROOF ON BOTH HALVES OF THE HOME. 4. SHINGLES MAY THEN BE INSTALLED PER MANUFACTURER'S INSTRUCTIONS. SHINGLE UNDERLAYMENTAND CEMENT APPLICATION AT ROOF PEAK 50 #10 x 4' SCREWS SPACED 10' O.C. (STAGGERED FROM SIDE TO SIDE AT 30 DEGREE ANGLE FROM VERTICAL 2x SPF #2 MIN FASTENED TO EACH TRUSS WITH: (5) .131' x 3' NAILS W/ TRUSSES 24' O.C. (TYP EACH HALF) ALTERNATE#3 2' (MAX) AND 1' (MIN) AIR GAP BETWEEN ROOF DECKING AND 2x EDGERAIL. DECKING TO EXTEND TO PEAK WHEN RIDGE VENT NOT INSTALLED IN THAT AREA. I BLOCKING OR RIDGEBEAM EACH HALF. THICKNESS NOT TO EXCEED 1-1/2' 51 Figure 20A. Roof connection with ceiling hoard diaphragm /7 26GA 1-1/2' STRAPS SPACED: 1) SW O.C. (MAX) FOR 24' O/C TRUSSES IN WIND ZONE 1 & 16' O/C TRUSSES IN WIND ZONE 2 AND 2) 72.O.C. (MAX) FOR 24' O/C TRUSSES IN WIND ZONE 2 & 16' O/C TRUSSES IN WIND ZONE 3. SECURE EACH END OF EACH STRAP WITH: (10) 15GA x 1-1/2' STAPLES OR (10) 0.OW x 1' NAILS OR (10) 0.120' x 1-114' NAILS OR (7) 0.131' x 1-114' NAILS #10 x 4' SCREWS SPACED 5. O.C. (STAGGERED FROM SIDE TO SIDE AT 30 DEGREE ANGLE FROM VERTICAL. SCREWS M/(Y BE INSTALLED THROUGH DECKING PROVIDED A 1-10 MINIMUM PENETRATION IS MAINTAINED INTO THE WOOD BLOCKING. 2x SPF MIN FASTENED TO EACH TRUSS WITH: (5) .131' x 3' NAILS W/ TRUSSES 24' O.C. (ZONE I & 11 OPTION) OR (4) .131' x W NAILS W/ TRUSSES 160 O.C. ALTERNATE #4 (ZONE II OR ZONE 111) (TYP EACH HALF) ROOF TRUSS TOP TRUSS KINC HOME 2' (MAX) AND 1' (MIN) AIR GAP BETWEEN ROOF DECKING AND 2K EDGERAIL. DECKING TO EXTEND TO PEAK WHEN RIDGE VENT NOT INSTALLED IN THAT AREA i BLOCKING EACH HALF. THICKNESS NOTTO EXCEED 1-V2' TRADITIONAL RIDGEBEAM BOLTS ARE NOT REQUIRED 6' (MIN) CEMENT REQUIRED BENEATH UNDERLAYMENT AT PEAK (REFER TO INSTRUCTIONS BELOW) PI:b]ziOFY1dld: u� INSTRUCTIONS: 1. THE TEMPORARY PIECE OF DECKING MATERIAL MAY BE REMOVED ALONG THE RIDGE OF HOME TO ALLOW THE INSTALLATION OF THE CONNECTING SCREWS. 2. AFTER SCREWS HAVE BEEN INSTALLED, SECURE DECKING MATERIAL BACK IN PLACE WITH 15GA 1-1/2' STAPLES 2-10 O.C. INTO TRUSS TOP CHORDS OR SD NAILS 2-1/2' O.C. INTO TRUSS TOP CHORDS. 3. BEFORE INSTALLING SHINGLES AT RIDGE PEAK, YOU MUST CEMENT THE UNDERLAYMENT TO THE ROOF DECKING WITH 6' (MIN) CEMENT STRIP ALONG THE PEAK OF THE ROOF ON BOTH HALVES OF THE HOME. 4. SHINGLES MAY THEN BE INSTALLED PER MANUFACTURERS INSTRUCTIONS. SHINGLE UNDERLAYMENT AND CEMENT APPLICATION AT ROOF PEAK Figure 20B. Roof connection with roof decking diaphragm 17 52 This page intentionally left blank. STEP 9. ATTACH TAG UNITS After the main unit has been set on its foundation, install all tag units according to the following procedure: 1. Position and block the tag. Position the tag unit as close to the main unit as possible at its intended location. Use a hitch jack to obtain approximate leve- ling and install pier supports according to Set the Home, STEP 2. POSITION HOME SECTION (p. 38). Determine whether the tag and main unit floors are designed to line up flush or are offset by a step and adjust the tag pier heights accordingly. 2. Level the unit. Using a water level (p.42), verify that the piers are level. The elevation of all points along the lower flange of the I-beam should be a no more than 3/8 inches from the desired height and should not deviate more than 3/4 inches overall. 3. Connect floors. If the floor of the tag unit is level with main unit floor, connect the floors together as described in STEP 6. CONNECT FLOORS (p. 45). If the floors are offset, use the connection detail shown in Figure 21. 4. Connect walls. Secure the tag unit walls to the main unit sidewall using #10 x 4" screws at 24 inches o.c. If pre -drilled holes are provided secure the tag unit walls to the main unit with 5116" x 6" lag screws (see Figure 22). The sheath- ing shown in the detail may not be included by the manufacturer. If included, the sheathing over the last stud bay was tacked in place at the factory for easy removal at the site. Once the wall connections are complete, re -install the sheathing and complete the siding installation. FLOOR — DECKING 2z FLOOR JOIST LAG SCREW EARAILTO�BLOCKING PEFLOOR CONNEREQUIREMENR-11 MIN. INSUIN KNEEWALL VERT. FLOOR COVERED WITH EITHER BOTTOM BOARD OR ALUMINUM FLASHING 1NG LINE SIDEWALL STUDS FASTENER �� (MAIN UNIT) SHEATHING 9�SPF#2 �/��WALLSTUDS (FIELD INSTALLED) BLOCKING a DECKING 2K FLOOR JOIST MAIN UNIT frAG UNIT) TAG "I SIDING UNIT 5. Connect roofs. Connect the tag unit roof to the main unit roof using #10 x 4" screws at 12" on -center (8" on -center in Wind Zone 3) or #8 x 4" screws at 8" on -center (5" on -center in Wind Zone 3) toe screwed through tag unit end truss top chord into each main unit dormer vertical structural member location (stud or truss). If full depth ridgebeam headers must be connected refer to Connect Roofs. See Figure 23 for flush roof connections and Figure 24 for roof connections with an offset greater than two inches. Roof connections with an offset less than two inches do not require screws. VZ Pier: under tag units. Some tag units have spe- cial piering needs due to the roof and/or floor con- struction. These will be de- tailed in supplemental pier- ing plans supplied with the home. Note that tag unit end walls are typically load bearing rather than side walls. Figure 21. Tag unit offset floor connection Figure 22..Tag unit wall connection SHINGLE INSTALL FLASHING UNDERLAYMENT �(ORADDITIONAL DRYER OF FASTENER UNDERLAYMENT) FLAT OVER JOINT TAG MAIN UNIT UNIT MAIN UNIT _ _ _ �—SHINGLES ETAL FASCIA ROOF DECKING L METAL FLASHING — _SHINGLES (ORTOPCOURSE ROOF OF VINYL SIDING) DECKING TAG UNIT ........._._.. ..._._ .. ....._._._._. ............... .. STEP 10. REMOVE TEMPORARY ITEMS Once the home is properly supported and the marriage line connections are completed, remove the temporary ridge beam supports and walllceiling plates used to brace the ridge beam during shipment. Take care not to damage the ceiling. STEP 11. FASTEN HOME TO FOUNDATION Fasten the home to the foundation according to the fastening schedule provided in Construct Foundation, STEP 1.OBTAIN A FOUNDATION DESIGN (p.35). STEP 12. BACKFILL AND GRADE Backfill against the foundation wall to the height of the waterproofing, taking care to not damage the drainage system. Grade the site as described in Prepare the Site, STEP 3. CLEAR AND GRADE THE SITE (p.16). STEP 13. BUILD STAIRS Construct the basement stairs in compliance with the local building code. Take care that adequate headroom is maintained under beams and that there is sufficient landing space at the bottom of the stairs. Figure 23. Tag unit flush roof connection Figure 24. Tag unit offset roof connection Sir; e bl yzz When to backfill. Backfill against basement walls on- ly after the home is con- nected to the foundation or the basement walls may deflect inward or collapse. Cutting the chassis. Do not cut, notch, bend or alter in any manner beams, cross - members and other parts of the steel chassis. Complete Roof and Exterior Walls This chapter covers closing up and weatherproofing the home by completing the roofing and siding. STEP1. COMPLETE ROOF,(pr56) (p. 68) 30) STEP 1. COMPLETE ROOF RIDGE CLOSEUP For multi -section homes, the first step in completing the exterior is sealing the roof along the ridge line (Figure 26). For homes with asphalt shingles, follow the procedure below. For homes with metal or other roofing materials, follow the instructions that come with the roofing materials or provided as a supplement to this manual. CAP SHINGLE UNDERLAYMENT SHINGLEAND lel� UNDERLAYMENT SHEATHING 1. Install underlayment. Sheathing must be fastened with an 8d nail at 6 inches on -center along the edges and 12 inches on -center in the field. Seams of field in- stalled sheathing must be offset 16 inches from the seams on factory installed sheathing. Install 15# felt or equivalent continuously along the length of the ridge, covering all exposed sheathing and overlapping sheathing joints by at least five inches on each side. Fasten using 1" x 1" x 16 ga galvanized staples. For Wind Zones II and III, also apply a six inch wide strip of roofing cement along each side of ridge under the underlayment. 2. Install shingles. If shingles have been left off at the ridge line for site installation, install them now using 12 ga x 1-1/4" long, 3/8" diameter head roof nails or 16 ga 1" crown x 1" length staples. For Wind Zone I, fasten at 5/8 inch above each tab cutout slot and one at each end of the shingle one inch in from the edge (four fasteners for a three -tab shingle) (Figure 26). For Wind Zones II and III, use two fasteners 5/8 inch above and on either side of the tab slots and one at each end of the shingle one inch in from the edge (six fasteners for a three -tab shingle). Do not fasten through the shingle tar line. 12" 1 " FASTENER LOCATIONS 3. Install underlayment. Install 15# felt or equivalent underlayment that is at least 10 inches wide continuously along the ridge. Fasten with 1" x 1" x 16 ga galvanized staples. For Wind Zones II and III, also apply a six inch wide strip of roofing ce- 56 Figure 26. Shingle installa- tion at ridge V'&V +' // Weatherproofing. It is vital- ly important to close up the home quickly to protect the interior from damage due to inclement weather. Removing shipping protec- tion. Remove shipping pro- tection from the roof prior to completing roofing.Seal all holes in shingles resulting from shipping protection re- moval. It is also recom- mended that the top layer of shingles be lifted and the sealant applied to any holes in the second layer of shin- gles. Refer to Warning on following page for accept- able types of sealants. Figure 26.Shingle fastener locations for Wind Zone I (left) and Wind Zones /I and III (right). ment on both sides of the ridge under the underlayment. 4. Install shingle cap. Starting at the opposite end of the home from the prevailing wind, install ridge cap shingles provided by the manufacturer or use 12" x 12" shingles (36" shingles cut into three equal pieces) (Figure 27). Install using 12 ga x 1-1/4" long, 3/8" diameter head roofing nails spaced 5-5/8 inches from bottom edge and 1/2 inch to 1-1/2 inches in from both edges. Cover the exposed fasten- ers with tar or cement. CUT SHINGLE INTO THREE PIECES AS SHOWN BY DOTTED LINE 1 2 3 5. Ridge Vent. For proper alignment— prenail through ridge vent holes at ends of each section. The felt paper underlayment should be folded back onto the roof decking and trimmed along the edge of the roof decking at the peak so that it does not obstruct the opening at the mate line. When using standard flat 3-tab shingles, caulking is not required under the flange of the ridge vent. Prior to ap- plying vent to dimensional or architectural shingles on new construction, caulk between low areas of shingle and flange of vent. Before fastening vent, make sure filter is secured between shingles and vent. When installing vent in cold weather, leave an 1/8" gap between sections to allow for warm weather expan- sion. STOP ROOF SHEATHING SHORT OF EDGE RAIL FOR VENTILATION. ALT. SHEATHING TO EXTEND TO EDGE OF TOP CHORD F11 TER AREA WHEN EDGE RAIL IS LOWERED Y NAIL Q EACH TRUSS WITH Z' GALVANIZED , _ /� - LOW PROF LE HINGE ROOF CLOSE-UP For homes with hinged roofs, complete roofing underlayment and shingles along the hinge line per the requirements listed in Appendix D. COMPLETE TRIPLE SECTION ROOFS Complete roofing along triple section home marriage lines according to one of the fol- lowing methods based on the construction of the home. Method 1: Dual ridge beams 1. Install underlayment. Fold down the underlayment of the outer section roof and apply a minimum six inch wide strip of roofing cement to the sheathing. Lay the underlayment of the outer section on top of the cement (see Best Prac- tice tip for optional metal flashing). Then apply a minimum six inch wide strip of roofing cement to the outer section underlayment and fold down the center section roof underlayment over this cement. 2. Install shingles. Install missing row(s) of shingles, securing them per the shingle manufacturer's installation instructions (refer to the shingle wrapper). Figure 27. Shingle cut into thirds Installing a ridge vent If a ridge vent is to be installed, follow the ridge vent manu- facturer's instructions pro- vided with the material or as an addendum to this manual in lieu of underlayment over ridge line and shingle cap. Figure 28. Ridge vent instal- lation ACETOXY TYPE SILI- CONES ARE NOT TO BE USED. This type of silicone will weaken or melt asphalt shingles. The Alcoxy or Neu- tral Cure type silicones will not melt asphalt and are the proper silicones to be used in roof applications. All sea- lants used in shingle and roof applications, excluding underlayment securement, must be an Alcoxy or Neu- tral Cure type silicone OR meet the ASTM D 4586 standard. AsphalUAsbestos based sealants, such as Black Tar, must meet the ASTM D 4586 standard. Shingle underlayment sea- lants are required in Wind Zone II and III applications and must meet the ASTM 3019 standard.. FACTORY -INSTALLED CENTER SECTION OUTER SECTION FACTORY -INSTALLED SHINGLES FIELD -INSTALLED SHINGLES ASPHALT ROOFING CEMENT BETWEEN LAYERS OF UNDERLAYMENT MIN 6" WIOE DaDD D METAL FASTENER (OPTIONAL) Method 2: Field installed sheathing 1. Install underlayment. Fold down the underlayment of the outer section roof and fold up the underlayment on the center section roof. Apply to the lower roof underlayment a minimum sic inch wide strip of roofing cement centered on the sheathing joint. Cover with the shipped loose underlayment. Apply another minimum six inch wide strip of roofing cement to the ship loose underlayment centered on the upper roof sheathing joint. 2. Install shingles. Install missing row(s) of shingles per the shingle manufactur- er's installation instructions (refer to the shingle wrapper). FACTORY INSTALLED SHINGLES FIELD INSTALLED SHINGLES FIELD INSTALLED SHEATHING FIELD INSTALLED UNDERLAYMENT ASPHALT ROOFING CEMENT BETWEEN FACTORY LAYERS OF UNDERLAYMENT INSTALLED MIN. 6' WIDE UNDERLAYMENT FACTORY INSTALLED SHINGLES FACTORY INSTALLED FACTORY SHEATHING INSTALLED NAILER STEP 2. COMPLETE TAG UNIT ROOF If the home has a tag unit, complete roofing for this unit now. The process for complet- ing the roof is different for flush and offset roofs. Follow the instructions in the appropri- ate section below. FLUSH ROOFS For flush roofs, complete roofing along the marriage line and at the, valley line as follows (see Figure 31): 58 Figure 29.Triple section roof connection Method 1 installing metal flashing. Install optional metal flashing over the roof decking before applying roofing cement. Fold back the undedayment and fas- ten 30 ga x 6" wide mini- mum galvanized metal with roofing nails or 16 ga x 1" crown staples of sufficient length to penetrate the roof sheathing. Space fasteners four inches o.c. or less near the edge of the metal. Overlap the metal by at least two inches at joints. Figure 30.Triple section roof connection Method 2 SHINGLE UNDERLAYMENT Figure 31. Tag unit flush INSTALL FLASHING (OR roof connection ADDITIONAL LAYER OF FASTENER UNDERLAYMENT) FLAT OVER JOINT TAG MAIN UNIT UNR Marriage line Method 1: Install metal flashing (minimum 30 ga x minimum 6" wide) over the joint between the main roof dormer and tag unit roof. Secure the flashing to the roof decks on both dormer and tag unit roofs with roofing nails or 16 ga staples with a one inch crown and long enough to fully penetrate the roof decks. Space fasteners maximum two inches o.c, near the edge of the flashing. Overlap seams in the metal by at least two inches. After flashing is complete, install shingles per shingle manu- facturer instructions and ridge cap/vent according to STEP 1. COMPLETE ROOF (p. 56). Method 2: Install two layers of roofing underlayment or equivalent over the joint be- tween the main roof dormer and tag unit roof lapping the factory installed under- layment a minimum of six inches on each side and fully cemented at the laps. In- stall shingles per shingle manufacturer instructions and ridge cap/vent according to STEP 1. COMPLETE ROOF (p. 56). Valley line Along the bottom of the valley, shingles and one or more layers of roll roofing may need to be installed. If fastened to the roof at the factory, unroll the roofing, overlap the tag roof and trim the roofing to the roof edge. If shipped loose, install the roll roof- ing at the valley, lapping it under the factory installed roll roofing a minimum of 12 inches and fully cement the roofing at the lap. Complete shingles at the valley either by interweaving them or by trimming back approximately four inches from the valley line and fully cementing the exposed shingle edges. Fasteners must not be installed within 6" of the centerline of the valley. OFFSET ROOFS If there is a gap between the main unit dormer overhang and the tag unit roof of less than two inches, fold up the main unit dormer fascia, slide the underlayment and flash- ing from the tag unit roof behind the fascia, and bend the fascia back down and secure into sub fascia with metal screws (Figure 32). MAIN UNIT ROOF Figure 32. Tag unit roofing FACTORY UNDERLAYMENT (SHINGLES NOT SHOWN ON connection with less than IED UP INTO MAIN UNIT FOR CLARITY) INSTALLEDqUNIT two inch height difference ER DRIP EDGE FLASHINGMAIN UNIT FASCIA ASCIA DORMER FACTORY FASCIA INSTALLED SHINGLE IN LE FLASHING UNENT DISTANCE BETWEENITDORMER AND TAOF UNDERLAYMENT OVER TAG UNIT MAY VARY (MIN. }" T2") ROLLED ROOFING CARRIED ROOF TAGSS UP INTO DORMER MAIN UNIT DOSS SUB -FASCIA MIN. 3' If the gap between the main unit dormer overhang and the tag unit roof is two inches or more, bend up the inside corner trim at the dormer overhang and main unit sidewall, fold up the factory installed flashing on the tag unit roof, fold the inside corner trim back down and secure into dormer wall with metal screws (Figure 33). MAIN UNIT _ _ s —SHINGLES Figure 33. Tag unit offset ETAL FASCIA roofconnec6on ROOF DECKING ir—SHINGLES METAL FLASHING ~ (OR TOP COURSE ROOF OF VINYL SIDING) DECKING FASTENER TAG UNIT STEP 3. COMPLETE SIDE WALLS Siding necessary to complete the exterior has been provided with the home. Follow the P r siding manufacturer's instructions (found on or with the packaging or as an addendum : // to this manual) and to complete the exterior siding as follows: Covering the HUD label. 1. Remove shipping protection. Remove temporary shipping protection from Do not cover the HUD la - walls. bel on the exterior of the 2. Complete crossovers. Complete any crossover connections in the walls, in- home. cluding: electrical, stereo speaker, doorbell, telephone and intercom wires. Removing shipping pro- 3. Install siding. Fasten siding only at stud locations, avoiding electrical wires tection. Remove tempo - that are present in the walls. rary shipping protection 4. Fasteners. Fasteners must be installed as described in the manufacturer's in- from walls before installing stallation instructions or DAPIA approved test reports for the siding. siding or serious moisture damage may result. Wind 6. Install close-up strips. If siding has been installed on the end walls at the fac- wrap (such as Tyvek or tory, fasten close-up strips securely along both edges and seal the edges with other similar product) will a waterproof sealant. be installed over the exte- 6. Install trim. Install any matching trim required to complete the installation. rior wall OSB sheathing 7. Seal penetrations. With a waterproof sealant, seal any penetrations in the sid- and under the shipping in that may have been caused b temporary shipping plastic. Be careful not to g y y p ry Aping protection. damage the wind wrap when removing the ship- ping plastic. M Connect Crossovers This chapter covers crossover connections between units of multi -section homes, including ducts and electrical, water, waste, gas, telephone and cable TV connections. STEP 1. CONNECT DUCTS (p.,6i)' x' _.� STEP 2. CONNECT ELECTRICAL CROSSOVERS (p. 04) r..� STEP 3. INSTALL ELECTRICAL BONDING (p. 67) STEP 4. CONNECT WATERLINES (p;,67) STEP 5. CONNECT DRAIN,: WASTELAND VENT LINES (p. 69) ,. STEPS. CONNECT GAS LINES (p. 70)' STEP 7. CONNEG7,TELEPHONE.AND CABLE TV WIRING (p. 7j) STEP 1. CONNECT DUCTS There are three main types of duct crossover connections. Based on the location of the duct, follow the installation steps on the page indicated below: • Under the floor (p. 61). • In the roof cavity (p. 62). • In floor, through -the -rim joist (p. 63) To prevent air leakage, seal all ductwork connections, including duct collars using one or more of the following materials: • Galvanized metal straps in combination with galvanized sheet metal screws. • For rigid air ducts and connectors, tape and mastics listed to UL 181A. • For flexible air ducts and connectors, tape and mastics listed to UL 181 B. UNDER FLOOR FLEXIBLE CROSSOVER DUCT When heating or cooling equipment is installed in the home, the flexible crossover duct is provided by the manufacturer. In all cases the crossover duct must be listed for exte- rior use and should be wrapped with insulation of at least R-8 under a vapor barrier with a perm rating of not greater than one. There are four common configurations of under floor crossover ducts depending on the number of home sections and the furnace/air handler location. See Table 16 to locate the appropriate figure. TABLE 16. UNDER FLOOR DUCT CONFIGURATIONS Two h Om e sections Three home sections Fumace over trunk duct See Figure 34 See Figure 34B Furnace odsetfrom trunk d6ct( See Figure34A See Figure.34C FURNACEIPJR I ASECIgN � ® BSECTION u tLOUR NEAT DUCT— � '"n FEU34 GAMED FLEX DUCT SUPPORT STRAPS TAP-OtTCOUm nD(DUCT W V� Qualified personnel. Use only qualified personnel to make crossover connec- tions. Consult the LAHJ for licensing or any additional crossover connection re- quirements. Access for service. When- ever possible maintain ac- cess to connection areas for future maintenance. Make tight connections. Permanent, durable and It crossover duct con- nections are critical to the proper performance of the home. Leaky ducts can re- sult in severe moisture problems in the home, dis- comfort from rooms not re- ceiving the proper amount of conditioned air and high utility bills from wasted heating and/or cooling en- ergy. Figure 34. Furnace over trunk duct, two home sec- tions h RRNA0E1An Figure 34A. Furnace offset ASECIION XAr�IFR BSECnCN from trunk duct, two home sections r�nTBucr TAP-0Uf CCWR nFXCUCr SnPPORr nawRSTaum nnr srRArs Door vaoxuroERruRRAcs RnMACErA1R Figure 34B. Furnace over ASECnCN W i® BSEcnoN LWcSEcnoN U trunk duct three home sec- tions FURNACEIM Figure 34C. Furnace offset ASECBDN NAMIFti BISECTION LWcSEGN! from trunk duct, three home section For under floor flexible crossover ducts follow the steps below: 1. Locate collars. Locate the metal crossover collars (or V-box) connected to the main trunk duct (or furnace) under the home and remove temporary shipping protection. securing the 2. Install inner duct. Apply mastic completely over inner liner and collar/V-box. crossover. Between Step Slide the crossover duct inner liner over the crossover collarN-box as far as it 5 and Step 6, drill three or will go. Install a large nylon zip tie over the inner linerjust above the "ridge" more 1116 inch holes an around the crossover collarN-box. Apply mastic completely over inner liner and equal distance around and collarN-box. just below the bottom edge 3. Connect duct insulation. Bring the duct insulation up over the zip tie and of the nylon zip -tie. Install above the home's bottom board into the floor cavity. Temporarily duct tape it #12 pan head screws in against the base of the trunk ductfV-box. these holes, through the 4. V-box Insulation. Verify that the V-box has been insulated with R-8 minimum. flexible duct and into the metal crossover collarN- 5. Pull duct wrap. Pull the crossover duct outer wrap over the top of the insula- box. The screw heads tion and temporarily secure it to the trunk ductN-box with duct tape. should be against the zip- 6. Install zip tie. Feel for the nylon zip tie that was installed over the inner liner. tie. Place another nylon zip tie just under the first one to permanently secure the crossover duct insulation and outer wrap, making sure all of the insulation is in- side the outer wrap. o;rdf r // 7. Trim duct. Trim the crossover dud to length such that the installed duct will be Cover exposed metal. straight with no kinks or unnecessary bends. Completely cover all 8. Connect other end. Follow the same procedure (steps 1 through 5) to connect posed metal connectors the opposite end of the crossover duct and any other crossover ducts. with insulation. Apply seal- 9. Seal joints. Seal the joints between the bottom board and the crossover duct ants and tapes only to sur- with bottom board repair tape. faces that are dry and free 10. Support duct. Support the crossover duct(s) above the ground using nylon or of dust, dirt, and grease. galvanized metal straps and saddles spaced every 48 inches o.c. or less. Avoid ground contact. In - Choose straps at least 1/2 inch wider than the spacing of the metal spirals en- stalled crossover ducts casing the crossover duct. Install the straps so they cannot slip between spi- must not be in contact with rals. Secure metal straps with galvanized screws. the ground. ROOF CAVITY CROSSOVER DUCT Unobstructed airflow. Ex - cess length, kinks and For ducts installed in the roof cavity, follow the steps below: bends in the crossover 1. Access the duct Access the crossover location through an access panel in duct will restrict airflow and the ceiling or the open sides of the home before the sections are joined and degrade the home's HVAC remove any temporary shipping protection. system performance. 2. Join ducts. Using the provided flexible duct, join the distribution boxes in each Compressed Duct. Support section of the home as shown in Figure 35, cutting off any extra duct length to the duct without compress - keep the duct as straight as possible. The duct must be joined in the center ing the insulation and re- 62 with the provided connecter. stricting airflow. 3. Fasten ducts. At each connection point between ducts and distribution boxes or connectors, secure the inner duct liner with a nylon strap, apply mastic com- pletely over the connection area, pull the duct insulation and outer liner over the connection area and secure them with a second nylon strap. 4. Reinstall panel. Reinstall and secure the access panel, if applicable. CEILING IN THE FLOOR CROSSOVER DUCT Where one or more crossover ducts are built into the home's floor system, connect them either through or under the rim joist depending on the design of the home. Through the rim joist With a through the rim joist design, the duct in each floor section terminates at an open- ing in the marriage line rim joist. Fixed through -the -rim crossovers employing a marriage line gasket such as in Figure 36 were completed in Complete Multi -Section Set, STEP 4. REPAIR OR INSTALL MARRIAGE LINE GASKET (p. 45) and require no additional work here. Connect other through -the -rim joist ducts using one of the following methods based on the design of the home. Method 1: Metal or Duct board through rim joist without sleeve Connect ducts that pass through the rim joist (Figure 36) as follows: 1. Align Crossover duct locations. Verify that when both halves of the home are installed that the crossover duct locations will align properly. 2. Air tight Seal. Verify that the gasket or duct board used to seal between both halves of the home is in good condition and will properly seal the duct system. 3. Connect the Units. Connect the floors using the procedure for connecting the floors (p. 45). DUCT 4x4 TREATED LUMBER TO DISTRIBUTE LOAD TO PIER. CAP BLOCK PIER SUPPORT REQUIRED BELOW DUCT OPENING IN RIM JOIST. FINISH GRADE 63 Figure 35. Duct crossover located in the roof cavity Additional marriage line support If the duct runs through the marriage line rim joist, a single block pe- rimeter pier is required un- der the marriage wall at the crossover location unless otherwise noted on the manufacturer's blocking plan or other supplemental documents, or unless the home is constructed with a perimeter support system. Figure 36. In -floor duct con- nection through the dm joist without metal sleeve Method 2: Duct board with sleeve Join duct board ducts with a metal sleeve as follows (Figure 37): 1. Open bottom board. On the section of the home with the furnace, cut the bot- tom board along the center line of the two floor joists on either side of the cross over duct starting at the marriage line and extending approximately three feet toward the center of the section. 2. Open duct. Create an opening in the duct by cutting the duct board as shown in Figure 37. 3. Insert sleeve. Insert the provided metal sleeve, centering it on the marriage line joint. 4. Seal duct. Close the bottom of the duct and seal it with tape specially made for that purpose (may be provided). 5. Seal floor. Replace the floor insulation to its original position and seal the bot- tom board tightly with tape specially made for that purpose. WALL MARRIAGE WALL Figure 37. In -floor duct with FLOORS La using metal —� sleeve La! i7i// 0i//EEK!Mi CUT( I \ �—®INSERT METAL S� ® SEAL BOTTOM BOARD I` CUT DUCT OPEN SLEEVE DUCT BOTTOM BOARD OPEN STEP 2. CONNECT ELECTRICAL CROSSOVERS Multi -section homes may have one or more electrical crossovers located in the walls) floor(s) the line(s). and/or along marriage JOINING WIRES Use qualified electricians. Two types of connections may be present at these locations —snap connectors and All electrical work must be junction boxes. Identify matching circuits if multiple circuits exist at a single crossover lo- performed by a qualified cation. These will be coded for identification. Connect snap connectors according to the electrician and comply with connector manufacturer's installation instructions, including fastener requirements. the 2005 NEC. Connect wires in junction boxes as follows (Figure 38): Disconnect power. Turn off power to the home before Pull wires. Pull circuit wires into the junction box, sliding them through a romex connec- making connections. for and secure snugly. (Figure 38) Do not over -tighten. Proper use of GFCI cir- 1. Strip wires. Remove the outer jacket that holds the circuit wires together pro- cuits. Ensure Ground viding a minimum of four inches of free wire in the box. Fault Circuit Interrupted 2. Connect wires. Connect wires together matching like colors, using appro- (GFCI) circuits are con- priately sized wire nuts. Use the ground wire to ground the junction box and/or nected to the proper GFCI cover plate(s), if metal. Junction boxes may contain single or multiple 15 or 20 protected circuits from the amp circuits, or a single 240 volt appliance circuit. power supply. 3. Replace cover. Reposition the junction box cover and secure using machine (not sheet metal) screws. APPROVED PLASTIC OR METAL BOX (TYPICAL) CLAMPS aoutro PER TYPE BOX USED GROUND LUG (TYPICAL) (METAL BOXES ONLY) SINGLE 15 OR 20 AMP CIRCUIT %_GROUNDLUG (METAL BOXES ONLY) DOUBLE 15 OR 20 AMP CIRCUITS FLOOR CROSSOVER When making electrical connection(s) in the floor, use one of the wiring options de- scribed below: Method 1: Access panel 1. Access wires. Find the crossover location(s) and remove the access panel(s) if attached. If access panel openings are not provided, cut through bottom board to expose the wiring (Figure 39). 2. Route wires. Pass the wires through predrilled holes or notches in the rim joist or if there is a single bumped -out access panel as in Figure 40, then conned under the rim joists. 3. Connect wires. Connect wires via a junction box or snap-connector(s) as de- scribed above. 4. Secure wires. Secure wires with staples to adjacent joists or studs within eight inches of junction box or snap-connector(s). 5. Install smash plates. For notched perimeter joists, install steel wire protectors (smash plates). 6.. Seal bottom board. Replace insulation and re -install access panels and/or seal the bottom board with tape specially made for that purpose (may be pro- vided). The access panel(s) may be temporarily installed near the crossover lo- cation or shipped loose with the home. HOLETHROUGH RIM JOIST , Figure 36. Types otjunction box wiring connections -\_GROUNDLUG (METAL BOXES ONLY) 240V APPLIANCE CIRCUIT dune 11Ury ' 0 STEEL PROTECTORS MAY BE BOX OR SNAP ( ( \ ( PROVIDED WITH THE HOME CONNECTOR \\ ACCESS PANEL MAY BE PROVIDED SNAP CONNECTOR ............ (IF NOT PROVIDED, PATCH BOTTOM BOARD) i Using snap connectors. Do not use oversized nails or drive nail heads into snap connectors. Some connectors are designed for one-time use only — a new connector must be used if they become sepa- rated. Protect cables. Cover all cables with conduit or oth- er suitable weather - resistant and protective material. Figure 39. Electrical cros- sover Floor wires with flush access panels Figure 40. Floor electrical crossover wires with bumped -out access panel Method 2: Junction box with conduit 1. Access boxes. If junction boxes are not exposed, access them inside the floor by cutting the bottom board or by removing the access panel(s). Remove the junction box covers. 2. Connect wires. If wire is coiled inside one junction box, insert it into flexible conduit and pass it under the rim joists to the opposing box and make the con- nection as described above. If no coiled wire is provided, install conduit with wire making connections in both. boxes (Figure 40). 3. Cover boxes. Replace and secure covers on junction boxes. 4. Seal floor. Replace any displaced insulation and replace access panel or seal the bottom board with tape specially made for that purpose (may be provided). Variation to Method 2: A junction box may be installed only on one side with the other side containing conduit behind an access panel. Bring the conduit to other side and make one connection in the junction box. Figure 41. Under the rim joist electrical crossover connection with conduit JUNCTION BOX (MAY BE UNDER OR ALONGSIDE FLOOR JOIST) WIRE FOR CROSSOVER FLEXIBLE CONDUIT MAY BE COILED INSIDE JUNCTION BOX WALL CROSSOVERS Connect electrical, phone, cable television and stereo speaker wires in marriage walls � and/or partition and end walls. Avoid damaging crossov- If access panels into the marriage walls are not provided, then the connection should er wires. Carefully fold have been made prior to bringing the home sections together. If access panels are marriage wall crossover provided in marriage, end or partition walls, remove the panels, join the wires as wires so they stay within a described above using the provided snap -connector, junction box or at a receptacle, single bay and are not and re -attach the access panel (Figure 42 for marriage walls and Figure 43 for sandwiched between studs partitions and end walls). when the sections are pulled together. Figure 42. Inside marriage CONNECT WIRES wall crossover connection _ ATJUNCTIONBOX, I RECEPTACLE OR OPTIONAL _ - SNAP -CONNECTOR ACCESS PANEL Figure 43. Inside partition or ENDWALL ACCESS TO JUNCTION ENDWALL end wall electrical crossover SIDE'A' BOX INSIDE HOME SIDE'B' connection FLOOR IYIXI \FACTORY -INSTALLED WIRE PROTECTORS MARRIAGE STEP 3. INSTALL ELECTRICAL BONDING To ensure all metal parts are effectively grounded, electrically bond all chassis together as follows (Figure 44): 1. Find lugs. Determine if solderless ground lugs are provided on the front or rear frame outriggers or headers. 2. Attach wire. If lugs are provided, uncoil the bonding wire (#8 minimum bare copper wire) from one side of the home and connect it to the lug provided on the opposing side using a paint penetrating star washer, tighten the set screw firmly on the wire and repeat for any additional home sections. Torque the set screw per the manufacturer's requirements. MARRIAGE LINE FLOOR SOLDERLESS LUG EACH HALF OF HOME REAR OUTRIGGER 11 MIN. COPPER AT MARRIAGE LINE GROUND WIRE 3. Attach strap. If ground lugs and copper wire are not provided, attach the pro- vided four inch bonding strap to each pair of adjacent chasses with two #8 x 3/4" self -tapping metal screws (one screw each side). STEP 4. CONNECT WATER LINES Connect water lines inside the floor through access panels or below the bottom board as follows: WATER LINES ACCESSED THROUGH PANELS 1. Remove panels. Remove access panels from each home section. 2. Remove caps. Remove shipping caps from ends of water lines, if present. 3. Pull lines. Pull water lines through holes in rim joist or attach shipped loose flex connectors, if applicable (Figure 46). 4. Connect pipes. Connect threaded water lines using flexible pipe or a rigid connector line (if provided) and connector fittings (do not use lubricants or sea- lants). 5. Test. Test connections for leaks. 6. Seal floor. Securely replace insulation and access panels. Figure 44. Electrical bond- ing of multi -section homes Applying cement. Follow cement manufacturer's in- structions with respect to application and drying time. Allow cement to fully cure before filling pipes with water. Figure 45. Waterline cros- sover with access panels i t // Choosing cement type. Use the proper cement for water lines as it may differ from the cement used for the DWV system. WATER LINES DROPPED BELOW BOTTOM BOARD 1. Remove caps. Remove protective shipping caps from ends of pipes and make sure pipe ends are clean and smooth. 2. Connect pipes. Connect threaded water lines using Flexible pipe or a rigid connector line (if provided) and connector fittings (do not use lubricants or sealants) (Figure 46). 3. Test. Test connections for leaks. 4. Protect pipes. Wrap water lines with insulation and bottom board shipped. loose with home or otherwise protect to prevent freezing. Tape bottom board using tape specially made for that purpose (may be provided) and staple with 7/16" x 1/2" staples at four inches o.c. around bottom board using a divergent (stitch) stapler or equivalent. Generally, only insulation is necessary to protect water supply lines from freezing when the home is skirted. Some homeowners may desire to protect their water supply lines with a heat tape. This tape must be approved for manufactured home use by a nationally recognized testing agency and be installed in compliance with manufacturer's instructions. An electrical outlet has been provided under the home for the heat tape. This out- let is protected by a Ground Fault Circuit Interrupter and should not be used for any other purpose. SUPPLY SIDE (SIDE LINE ( Figure 46. Waterline cross - WITH WATER HEATER) RECEIVING SIDE over through bottom board WATER LINE—\, n A n T WATER LINE CAP TO BE—\ PROTECTIVE REMOVED CAP ON -SITE DIRECTION OF FLOW y —WATER LINE AND ELBOWS SHIPPED LOOSE TO BE ADDED ON SITE STEP 5. CONNECT DRAIN, WASTE AND VENT LINES Complete portions of the drain, waste and vent (DWV) system that are below the floor P r as follows: 1. Remove caps. Remove shipping covers from pipes extending through the bot- providing required clear - tom board; inspect pipes and fittings and clean them of dirt, obstructions and ances. Provide the drain burrs. outlet with a minimum 2. Assemble pipes. Using the drain schematic drawing provided with the home, clearance of three inches begin assembling the DWV system starting at the location farthest from the in any direction from all sewer/septic connection and working towards the outlet, fastening the pipe with parts of the structure or cement or adjustable screw -clamp connectors, if provided (Figure 47). As the any appurtenances and system is assembled, support the piping with temporary blocking. Unless oth- with not less than 18 inch- erwise noted on the schematic diagram, provide a minimum 1/4 inch per foot es unrestricted clearance slope towards the sewer/septic using a plumber's level. Where a slope of 1/4 directly in front of the drain inch per foot cannot be maintained, use a minimum slope of 1/8 inch per foot outlet Provide any and install of a full-size clean -out at the uppermost point of the run (Figure 48). cleanouts with a minimum clearance of 12 inches di- rectly in front of its open- ing. CEMENTCOUPLING (PROVIDED) TO END Figure 47. Drain Crossover OF PIPES Connection FLOOR FLOOR DRAIN SUPPORT PIPE _\ STRAPS FASTEN COUPLING (PROVIDED)TH_ ---a—--DIRECTION WITH PIPING \ DIRECTION OF FLOW CLAMPS OF FLOW COUPLING CONNECTION PIPE COUPLER Figure 48. DWV system FLOOR DRAIN DROPOUT DRAIN DROPOUT DRAIN DROPOUT DUST COVER PIPE DUST COVER SLOPE DUST COVER SUPPORTS LONG TURN ELL SLOPE SLOPE LONG TURN TEE WYE (SUBSTITUTE FOR ELBOW PLUG LONG TURN DOUBLE ELL AND PROVIDE A FULL SIZE PLUG ELL SANITARY CLEAN OUT WHEN TO SEWER TEE REQUIRED) / SEPTIC WYE LONG TURN ELL 3. Test. After all drain lines have been connected, conduct a two-part leakage test on the completed drainage system as follows: • Part 1. With all fixtures connected, and all tub and shower drains plugged, i ' /� fill the system with water to the rim of the toilet bowl through a higher fix- ture. Release all trapped air, replace tub and shower plugs, backfill fix- Choosing glues. Use only tures, and allow the system to stand at least 15 minutes. Check for leaks. solvents and glues com- Drain the system. If leaks are found, repair and retest. patible with the pipe (ABS • Part 2. Plug all fixtures, sinks, showers, and tubs and fill with water. Re- or PVC). Follow manufac- lease the water in all fixtures simultaneously to obtain the maximum possi- turer's instructions. ble drain piping flow. As water is draining, check for leaks. If any are found, repair and retest. 4. Connect to outlet. Connect the main drain line to the site sewer/septic hook- up, using an approved elastomer coupling or by other methods acceptable to the LAHJ (Figure 49). m EXAMPLES OF CONNECTION PIPE AND FITTINGS (NOT SUPPLIED BY THE MANUFACTURER) FLOW SUPPORT STRAP AT A MAX. OF 4 FEET ON CENTER CAP AND CHAIN APPROVED COUPLER SITE SEWER HOOKUP 5. Install supports. Install permanent drain line supports at a distance of four feet o.c. or less (see Figure 60). Alternate DUN/ pipe support may be used if ap- proved by the local authority having jurisdiction. DRAIN PIPING SUPPORTS INSIDE OF MAIN BEAM 1 CROSSMEMBER FLOOR RIM RAIL 1 TYPICAL 1 FLOOR JOIST (TYP) \ BOTTOPLUMBERS BOTTOM BOARD TAPE, 4'S' BOARD 4�q,� PLUMBERS -'C� DRAIN PIPE WITH PLASTIC STRAPPING TAPE, PLASTIC MINIMUM 1/4' SLOPE RSUITABLE STRAPPING OR OTHER MAIN BEAM MATEROR MATERW-) MINIMUM 1x3 SUITABLE MATERIAL TREATED OR FASTENED TO FLOOR DRAIN PIPE WEATHER- JOIST THROUGH BOTTOM WITH MAX. SEALED BOARD (TYPICAL) 114' SLOPE LUMBER PROCEDURE: 1) ADD MINIMUM IIx3 LUMBER BETWEEN FRAME CROSSMEMBERS DIRECTLY ABOVE DRAIN PIPING BY PUSHING UP ON THE BOTTOM BOARD AND RESTING THE LUMBER ON TOP OR INSIDE OF THE CROSSMEMBER LEG AS SHOWN. 2) WRAP SUPPORT STRAPPING AROUND PIPING AND 1x FRAMING MATERIAL. FASTEN STRAPPING TO SUPPORT AS SHOWN BELOW. 3) OTHER METHODS TO PROVIDE SUPPORT MAY BE USED TO MAINTAIN MIN. PIPE SLOPE REQUIREMENTS WITH THE APPROVAL OF THE LOCAL AUTHORITY HAVING JURISDICTION. 4) LUMBER MATERIAL TO BE PROTECTED FROM MOISTURE. CAUTION ELECTRICAL WIRING MAY BE SECURED TO WIDE FACE OF FLOOR JOISTS THAT ARE OUTSIDE OF THE MAIN BEAM. MAKE SURE FASTENERS SECURING STRAPPING PENETRATE BOTTOM EDGE OF JOISTS TO ELIMINATE POSSIBLE ELECTRICAL SHORTS. STRAPPING MAY ALSO BE INSTALLED DIRECTLY TO THE STEEL CHASSIS WITH SELF -TAPPING SCREWS. IiS� �7:7 7Xd5R[�7 —2x6FLOOR JOIST(".) (2) 7/16' x 1114' x 16 GA. STAPLES OR (2) .131 x 3' NAILS AT EACH END OF STRAP STEELSTRAPS AT 48' O/C MAX ADD ADDTIONAL STRAP WITHIN 12' OF WHERE PIPE TURNS VERTICAL FLOOR DECKING 2 x 6 FLOOR JOIST WHEN PIPE RUNS BETWEEN JOISTS ADD 1 x 3 W/ (2) 711S' x 2-1/2' x 16 GA STAPLES OR (2) .131 x 3' NAILS fj EACH END (MAY BE TOE -JAILED) I Ill2x90R2 x4S'x liflr��, 2-112' x 16 GA. . STAPLES OR (2) .131 x 3' NAILS SUPPORT STRAPS Q 48' O/C MAX ATTACHED W/(2)7/16' x 1-1W x 16 GA. STAPLES OR .131 x 3' NAILS AT EACH END ALTERNATE OFSTRAP ADD ADOTIONAL BLOCK WITHIN 24' OF WHERE PIPE TURNS VERTICAL 6. Insulate. Replace all insulation and repair any tears or openings in bottom board. 70 Figure 49. DWV connection to sewedseptic Figure 60. DWV pipe sup- port options v/ Protect pipes from freez- ing. If the home is to be left unheated in cold weather, pour antifreeze solution into all drain traps, including sinks, tubs and toilets. Be sure that the an- tifreeze is safe for the fix- tures and P-traps. Installing quick discon- nect fittings. Do not use tools, lubricants or sealants with quick disconnect fit- tings. Gas test precautions. Do not connect to gas service until tests described in Connect Utilities have been successfully com- pleted. STEP 6. CONNECT GAS LINES The gas crossover connection may use quick disconnect fittings or threaded connectors Find the connection location below the floor at the marriage line and gather the connec- tors (they may be shipped loose if not present under the home). For quick disconnect fittings (Figure 51), remove any dust caps and then with one hand pull back on the quick disconnect device, snap it over the quick disconnect adaptor and release it to complete the connection. For threaded connectors, remove the black cap and nipple (or any other plugs, such as a black iron plug) from both the supply and receiving sides and screw the connector onto the supply and return pipes as necessary. Check for leaks before connecting to gas service (see Connect Utilities, STEP 3. CONNECT GAS SERVICE, p. 100). SHUT-OFF VALVE INSTALLED ON FLEX INLET SIDE CONNECTOR FACTORY INSTALLED any OR FEMALE DIRECTION OF GAS FLOW STEP 7. CONNECT TELEPHONE AND CABLE TV WIRING Install telephone and cable television wiring in accordance with the requirements of the LAHJ, the NEC and NFPA No.70-2005. When making crossover connections or instal- ling telephone or cable television wires, do not run them in the same raceway as, or in close proximity to, high voltage electrical conductors or cables. Wires should only be installed by trained professionals. 71 Figure 51. Gas crossover connection i : // Gas Crossover. A quick disconnect may be installed on the gas line crossover, but it may not replace the shut-off valve. A shut-off valve is required on the inlet side of the gas line crossov- er. Installing wiring. When in- stalling telephone and ca- ble television wires, do not damage electrical wires, plumbing lines or ducts. Serious personal injury or death could. result from damage to electrical wires. Complete the Interior This chapter covers the completion of the home's interior finishes including finishing walls, ceilings, flooring, trim and mis- cellaneous items. STEP 1. ALIGN MARRIAGE WALLS Align and secure walls at marriage line openings as follows: 1. Align walls. Align walls and clamp in place. 2. Fasten walls. Secure clamped walls together with metal straps or long screws so they do not move when the clamps are removed. Insert wood wedges in gaps between walls, and glue and screw to create a tight connec- tion. 3. Fill gaps. Fill any remaining gaps with wood or sheathing material. STEP 2. FINISH GYPSUM BOARD Finish all unfinished gypsum board walls and ceilings as follows: 1. Install panels. Install ship loose gypsum panels using a 1/4 inch diameter bead of polyvinyl acetate (PVA) adhesive on all framing members and mini- Fastening gypsum. When mum 1-1/2 inch long drywall screws, nails or staples at six inches o.c. along attachingsum board, gyp panel edges and 12 inches o.c. in the field into framing members. Adhesive is depress, but do not break not required when installing gypsum pieces used for trim or close-up materi- the paper face with the fas- als. _ tener. Breaking the paper 2. Mud seams. Mud and tape all seams and corners, filling all fastener depres- will weaken the connection. sions. Follow mud manufacturer's directions. Using alternative materials. 3. Paint. When the final coat of mud is dry, sand, prime and paint all unfinished Obtain the home manufac- gypsum board to match existing paint color and finish texture. turers approval before us- ing interior finish materials other than those provided with the home. STEP 3. COMPLETE CARPET Install and seam ship loose or rolled carpet as follows: /d// 1. Prepare floor. Clean the floor of all dirt and debris and smooth the floor deck at the marriage line seams as necessary to ensure a level and smooth sur- Installing carpet. Only ex - face. perienced carpet installers 2. Lay pad. Lay down the carpet pad, if provided. Seal seams with pad tape. should install carpet. Fail - Staple pad to floor about 6 inches from the seam, ure to follow the carpet 3. Preparing carpet for cutting. Do not release stay nails. Let the carpet sec- manufacturers directions tions overlap. Using NON STAINING CHALK, snap a line on the top edge may void the carpet war - across the length of the seam. Make sure the line overlaps both sides of the ranty. carpet 4. Making the guide cuts. Make 1 inch long cuts through BOTH pieces of car- pet every 2 feet. Q)Staggerseams. 5. Making the seam cut. Flip the carpet edges face down. Place a straight edge on the backing lined up with the guide cuts. Cut the carpet along this line. Re- peat for each piece of carpet. Stager all seams. For ex- 6. Sealing the seam. Using liquid latex carpet sealer or specifically designed hot ample, locate the carpet pad seam three inches to glue sticks (for carpet sealing) apply a thin bead of the sealer to the raw edges left of marriage line and the of both sides of the carpet. Carpet seam sealers contain an ultraviolet marker carpet seam three inches toright that glows when exposed to a blacklight. of marriage line. 7. Starting the seam. Set the seaming iron to 2 or 3. Center the seaming tape under the pieces of carpet. Place the iron on the seaming tape. Leave it in place until the adhesive softens. When the adhesive has softened the iron will slide easily, but there will be no smoke. F 8. Completing the seam. Slide the iron until its back edge slightly overlaps the • place where its front edge was. Press the edges of the carpet together in the Carpet Manufacturers will not softened adhesive, Roll the Seam Tractor over the section to further press the warranty their product if backing into the adhesive. The Seam Tractor should be of the solid roller type, carpet seam sealer is not as a Star Wheeled Tractor can damage the hot carpet fibers. Place the NOW used at the seam. HEAT -CONDUCTIVE (plastic or wood) weight over the completed seam. Check the next section of the seaming tape to see that it has softened. If so, repeat this step until all seams have been completed. Continue moving the weight as you move. 9. Blending -the seam. Roll the seam tractor slightly across the seam to blend the carpet fibers. Carpet should be cool before tractoring. 10. Keep scraps. Retain reasonable size carpet scraps to protect carpet and flooring during move -in. STEP 4. COMPLETE TRIM Using fine gauge wire staples or pin nails install ship loose molding and wainscot pane- ling to finish trimming out ceilings, marriage line walls, front and rear end walls and passageway doors where necessary. STEP 5. INSTALL SHIP LOOSE ITEMS Remove all strapping, blocking and packaging from appliances, windows and doors. Install any drapes, mini -blinds, mirrors, door stops, closet shelves and hardware per the product manufacturer's installation instructions. 73 Install Stabilizing Systems This chapter covers the design and installation of the stabilizing system which secures the home against lateral and up- ward forces caused by wind. The system covered here uses earth (or ground) anchors and steel straps connected to the home's longitudinal steel beams and/or exterior walls. Stabilizer plates may also be used to prevent the anchor head from moving laterally in the ground. An anchor, strap and stabilizer plate (if used) together are referred to as a tie down. STEP 1. DETERMINE ANCHOR LOCATIONS (p. 74) ,VSTEP 3. DETERMINE TIEDOWN,CONFIGURATION (p. 89) sA STEP 3. SELECT ANCHORS (p. 89) STEP,4. INSTALL ANCHORS (p. 90) STEPS. INSTALL'STRAPS,(p: 91) STEP S.TIGHTEN AND ADJUSTSTRAPS,(p.94) STEP 1. DETERMINE ANCHOR LOCATIONS Create a sketch of the home plan showing the exterior walls, marriage line(s) (if any) and frame ]-beams (this will be similar to the base sketch created in Install Footings, page 20). See Table 17 for a list of anchor locations, types and where they are required. Page numbers where the requirements are provided are noted in the last column. As each anchor location is determined, mark it on the sketch, noting important dimen- sions such as spacing between anchors. When complete, this will be the home's tie down plan Figure 52 and Figure 53. then return to Set the Home or Complete Multi Section Set respectively. 74 I /Z Need for a stabilizing sys- tem. The home must be se- cured against the wind by the use of an anchor as- sembly or an alternative foundation system. Where site or other conditions pro- hibit the use of the manufac- turers instructions, a regis- tered engineer or registered architect must design the stabilizing system. Alternate foundation designs must be approved by the manufaa tururer and DAPIA. Refer to page 8 for directions for ob- taining available approved desgns. Figure 52 and Figure 53 illustrate typical anchor locations for a double section home in Wind Zone I and Wind Zones II and III respectively. Flood and seismic forces. NEAR BEAM TIEDOWN AREA The stabilizing system re- quirements in this chapter do not consider flood or seismic loads and are not intended for use in flood or seismic hazard areas. In those areas a registered MULTI -SECTION engineer or registered archi- FLOOR SHOWN tect must design the stabiliz- ~SEPARATED ing system. Alternate foun- FOR CLARITY dation designs must be ap- proved by the manufao- tururer and DAPIA. NEAR AND FAR BEAM TIEDOWN AREA—L4— Figure 52. Typical anchor lo- cations for a double section home in Wind Zone I FRAME TIEDOWNS MAY BE SECURED TO BOTH NEAR AND FAR BEAMS (WIND ZONE 1 ONLY) OR EITHER NEAR OR FAR BEAMS (WIND ZONE 2 AND 3) AS REQUIRED BY TABLES 18,19 AND 20. OR Figure 53. Typical anchor lo- cations for a double section home in Wind Zones 11 or 111 LARGE OPENING LARGE OPENING —� DOUBLE WIDE V COLUMN VERTICAL o _FLOOR SHOWN _ TIEDOWN��A SEPARATED SMALL ING I F-BEAM SYMBOL LEGEND A= STANDARD SIDEWALL 'G= MARRIAGEWALL FRAME VERTICAL TIEDOWN TIEDOWN tg=LONGITUDINAL TIEDOWN '&= SIDEWALL FRAME TIEDOWN SIDEWALL FRAME ANCHORS Use Tables 18,19 and 20 to determine the spacing between anchors for Wind Zones I, PF , / II and III, respectively. Spacing requirements will vary depending on the type of home 4 (single or multi -section), the slope of the roof, the width of the floor for each section, the um spacing require - Maximum height, I-beam spacing and the height from the ground to the strap attachment The LAHJ may have mentsanchor point. point. Determine the values for the home. Using the table for the appropriate wind zone, spacing requirements determine the column and row that corresponds to the characteristics of the home. The that supersede the values value on the tables is the maximum distance between anchors. Keep in mind that provided in this manual. sidewall frame tie downs must be located no more than two feet from each end of home. 75 TIEDOWN LIMITATIONS AND SPECIFICATIONS • Anchors shall be certified for site conditions including soil type for design capacity of 3150 lbs. with resistant pull load ap- plied at a minimum 30 degree angle from horizontal. • Anchors may be inset from the edge of the sidewall 6" maximum for a near beam set and.10" minimum for a far beam set. • The floor widths listed in the following charts include the following ranges of widths: • 10 Wide = 120" • 12 Wide = 136" —144" • 14 Wide = 156" —168 • 16 Wide = 180" —190" • 18 Wide = 204" — 210" • 20 Wide = 120" • 24 Wide = 136" —144" • 28 Wide = 156" —168" • 32 Wide = 178" —186" • The maximum overhang allowed for a single section is 6" and the maximum overhang allowed for a multi section is 24". • The following frame tiedown charts list the maximum floor height measured from the top of the grade to the connection point of the tiedown strap to the I-beam. Cross reference the maximum allowable pier height (Table 9 and Table 12) with maximum allowable floor height listed in the frame tiedown charts. If maximum height listed in frame tiedown charts is ex- ceeded then designs must be provided by a registered professional engineer or registered architect. • Contact the manufacturer if the home you are attempting to set has a floor width, I-beam spacing, wall height or roof pitch that is not shown in any of the following charts (or listed as NA). • The "' " listed after any tiedown spacing signifies that a 60 degree angle has been exceeded and an additional strap must be added to the far beam. • Verify that the anchor spacing required in the following charts is greater than the minimum allowable spacing of the type of anchor installed. Verify that sidewall vertical tiedown bracket spacing meets the requirements for Wind Zone 2 & 3 homes. Bracket spacing may be increased or additional brackets may be added as required. Figures 64 w 16- MAX INSET = FOR NEAR 20 BEAM TIEDOWN O 100 MIN INSET LL FOR FAR BEAM >5 TIEDOWN at —NEAR I -BEAM W FAR I -BEAM NEAR BEAM --AFAR BEAM FRAME TIEDOWN FRAME INSTALLED WHEN NEAR BEAM TIED 6OWN TIEDOWN EXCEEDS 600 0� MAX. GROUND LEVEL STABILIZER PLATE Wind Zone 1 Frame Tiedown: When the angle of the near beam frame tiedown strap exceeds 60 degrees the far beam frame tiedown strap is installed in addition to the near beam strap. SIDEWALL VERTICAL w 16- MAX INSET = FOR NEAR K BEAM TIEDOVO O 10- MIN INSET a FOR FAR BEAM TO ANCHOR STRAP AND BUCKLE NOT PROVIDED ±—NEARI-BEAM ' LL—FAR [-BEAM -NEAR BEAM FAR BEAM FRAME TIEDOWN INSTALLED IN PLACE OF NEAR FRAME, ' FRAME BEAM TIEDOWN WHEN NEAR BEAM FRAME TIEDOWN TIEDOWN EXCEEDS 60°. FAR BEAM FRAME TIEDOWN WILL NOT BE INSTALLED IN ADDITION TO THE NEAR BEAM FRAME TIEDOWN. -R PLATE ANCHOR LEVEL NOTE: WHEN THE HOME IS INSTALLED SO THAT THE FRAME TIEDOWN WILL BE CONNECTED TO THE FARTHEST [-BEAM AS *FLOOR JOIST AND I -BEAM SHOWN INVERTED.* SHOWN ABOVE, A 5N6' X 212' (MIN) FULLY THREADED LAG SCREW MUST BE INSTALLED ON THE INSIDE FLANGE OF THIS BEAM ON INSIDE OUTSIDE EACH JOIST WHICH HAS A LAG INSTALLED ON THE OUTSIDE FLANGE EDGE OF EDGE OF (SEE DETAIL BELOW). MAIN I -BEAM MAIN 11BEAM < O O O OPTION #1 OPTION #2 OPTION #3 OPTION #4 OPTION #5 BEAM SECURED TO FLOOR FLOOR OPTION 1: 3/3T X 1' X 12' LAG CLIP (MAY BE FLAT OR OFFSET) JOIST WITH ONE OF THE JOIST OPTION 2: 2' X 13GA. ROUND FLAT WASHER OPTIONS LISTED OR WITH OPTION 3:13GA. 3' X 2 3)8' (MIN) SLOTTED LAG CLIP LAG SCREW THROUGH A 3V OPTION 4:11 GA. 3' X 2' (MIN) SLOTTED LAG CLIP HOLE IN [-BEAM FLANGE. OPTION 5:11GA. 2 314' X 1 12' (MIN) SELF -ALIGNING SLOTTED LAG CLIP Wind Zone 2 and 3 Near I -Beam and Far I -Beam Frame Tiedown When the angle of the near beam frame tiedown strap exceeds 60 degrees the tiedown strap must be installed to the far beam frame. 77 °r1 i N 4 4 m m Q 4 m o 00 4 m v -o Q- eo 4 0• y 4 0 0 0 9 0 0 c 9 4 b o m N r1 H a, co ..�.♦„ ��/� y - - ♦ , _ _ • , _ _ • ♦ _ , , 'tee 4i ppw !V ' mm I T m 'I fV J •� m W �Z. V Qi �` m e-I ei 10 N 'I w VI �i %C�• �\\ �Oi m N N N N Ni I. g N g O Q N O O N R • M w 1� w e�i w N e~i vl in N '1 N N OI OI ti N BoN N „q Of co 'i N< „q B. N fill „`%��`` UI U o ct v o 0 o g a o 00 Bo o w o o N �N-1 e4 m h N N h 1D N e'1 10 Y1 . 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Jill A loll IIIIIIIII lol- loll 11 1 cp p l0 M N 'N M m N EO N W O1 '.i loll oil 3 ,loll Fit .0111nnrr SUNNI MEMO i Fe n` i� � � }':Ap ... . �,:;.: ue_ ... SIDEWALL VERTICAL ANCHORS Homes designed for Wind Zones II and III also require vertical tie downs along the si- dewalls (Figure 63). The vertical tie down brackets will be factory installed. Vertical and frame sidewall tie downs may connect to one double -headed anchor or each to its own dedicated anchor per the spacing requirements listed in Tables 19 and 20. If additional brackets are required to be added or existing brackets are required to be relocated due to interferences or site conditions, install Mastercraft #5705 or steel angle brackets and straps as shown in Figure 63. LONGITUDINAL FRAME ANCHORS Use Table 21 to determine the number of longitudinal frame anchors required at each end of the home. The longitudinal frame anchors may be factory installed, site installed or connected to a crossmember within 3" of the main I-beam. NOTE: Friction is assumed to contribute to the resistance in the longitudinal direction when piers are no more than 64" high. Friction from a single block pier is assumed for piers less than 44" high. Friction from a double block pier is assumed for piers between 44" and 64" high. 11111// N 1LFi • .Y • " Max". Max, Pier RQo(' Height Pitch 36'• -42!•,48' TABLE 118 It -Mmimom 21, WIND Single Max. Unit •54' ZONE Section Floor Lengths 60' 1 Wdth) 66' LONGITUDINAL 72' 80' FRAME 36' TIEDOWN 42' 132 it Minimum 48' QUANTITIES Multi Section Max'., Unit 54' Floor Lengths 60' ( QUANTITY Width) 66' 72' EACH 80' END 36' OF HOME) 42' (48 ft Minimum 48' Triple Max Unit 54' Section Floor Width) Lengths 60' 66' 72' 80' 44" 4:36 0' 000�00' 0000000000000' 0�00 24.1 44" 7. 521, I .F ©nnnannn©nnnnnnn ©nnnnnna©©annumn nnnnnanonnnnnnna PIER HEIGHT.GR•EATER ,.Max, '.,,Max. Wall Roof Height Pitch 10 It t.. 7 ft 4-.36 THAN 64" -WIND 12 it ZONE Single Section 14 it 1 LONGITUDINAL 16 ft FRAME Max. IS it TIEDOWN Home Width 20 it QUANTITIES (QUANTITY Multi: Section '24 ft 28 it EACH END Or HOME) Triple 32 it 36 ft 48 It 7.5 it 4:36 ` 8 ft 516 7 ., 436 E 4 s`r ,i j g MARRIAGE LINE VERTICAL ANCHORS (WIND ZONES n AND III ONLY); In Wind Zones II and III, marriage line anchors are requiredateach column along the marriage wall. There may be manufacturer -installed brackets indicating required tie down locations When to install marriage (may be identified by tags or paint). If brackets are not present, then an alternative ac- line anchors. Anchors' ceptable connection method, such as steel angles (provided by the manufacturer) must along the marriage line must. be used (Figure 63). If necessary to avoid interference with piers, the tie down location be installed prior to the sec- - may be offset horizontally from the column by a maximum of 12 inches. and half of a multi -section home being set. TAG UNIT FRAME AND VERTICAL ANCHORS Tag unit anchoring is not covered in this manual. The required anchoring details will accompany homes with tag units. PORCH POST ANCHORS Each post that requires an anchor will have a tiedown bracket attached from the factory and be designated by a pier label. Homes with roof pitches of 4.36/12 or less do not require frame tiedowns below a full width endwall porch. Required frame and vertical tiedowns in Wind Zone 2 and 3 may begin on -center spacing at the corner porch postlendwall location. This will also satisfy the Sidewall Frame Anchor requirement of locating one "no more than two feet from each end of home" stated on page 75. Homes with roof pitches above 4.36/12 must also contain frame tiedowns below endwall porches and can be combined with vertical tiedown brackets at porch posts. OFFSET UNIT ANCHORS Anchors installed on offset units will be installed per the standard tiedown charts unless otherwise instructed by details that accompany the home. .. STEP 2. DETERMINE TIEDOWN CONFIGURATION Tiedown spacings have been provided when the tie down strap is connected to the near I-beam and/or when the strap is connected to the far I-beam. STEP 3. SELECT ANCHORS Use the torque probe results from Prepare the Site, STEP 6. DETERMINE GROUND ANCHOR HOLDING CAPACITY (p. 19) and the anchor manufacturer instructions se- lect the type and length of anchor to use. The installed ground anchor size (length) must be listed (i.e. approved) for the soil class. Make sure the anchor is of sufficient length such that the top of the helix is below the frost line. Select a shaft diameter sufficient to resist excessive torsion, "ring -off (when the helix or anchor head separates from shaft) or shaft splitting. Consult the anchor supplier for guidance. Review all of STEP 4. INSTALL ANCHORS (p. 90) and STEP S. INSTALL STRAPS (p. 91) before making final anchor selections to determine when single headed vs. double headed anchors should be used. Follow the specifications in Table 24 when se- lecting stabilizing system components. TABLE 24. ANCHOR TYPES Rock anchor 1 (for use in solid rock only) ., r «-�...,-.... ice: sCon>iete aricho%. ' m.ConcreteONLY' '�u11lll 89 SYSTEM MATERIALS length. The working load is the maximumtoad the designer can use. Ground anchors must beprovided with protection against weather deterioration and corrosion at least equivalent to that provided by a coating of zinc on steel of not less than 0.30 oz per sq it of surface coated. Straps must be minimum 1-1/4" x 0.035" zinc -coated (0.30 oz per sq ft) steel strapping conforming to ASTM D3953-97, Type 1, Grade 1, Finish B with a minimum allowable working load capacity of 3,150 Ibs and a minimum ultimate load of 4,725 Ibs. Slit or cut edges of zinc -coated strapping do not need to be zinc coated. coated. a coating of ates'mav be STEP 4. INSTALL ANCHORS Before beginning anchor installation, check for obstructions under the home such as piers and frame members that may interfere with the tie down strapping. Check with utility companies to determine the location of underground utilities, such as electrical and phone lines, and water, sewer and gas pipes, that may be buried in potential anc- hor locations. Also check for homeowner -installed wires and pipes, such as those con- necting exterior lighting or sheds to the home. These must also be avoided. FRAME ANCHORS Frame anchors can be installed in two ways, in -line and against a stabilizer plate. The two methods are discussed below: In -Line Configuration The in -line configuration (Figure 55) for homes can be used in Wind Zone I only. Typi- cally, in -line anchors are used under high homes where the anchors can be installed from under the home after the home is set. In -line anchors can also be installed before the home is set, however precisely aligning the anchor with the home both vertically and horizontally is difficult. Using swivel connectors for the strap to beam connection can provide some horizontal flexibility. To install in -line frame anchors, drive the anchor into the ground at an angle and loca- tion such that a straight line can be drawn from the tip of the anchor through the anchor head and to the connection point on the I-beam (Figure 55). FRAME FRAME TIEDOWN TIEDOWN STRAP —� MAIN BEAM STRAP MAIN BEAM \/ I��ilf [7 /ri.n GROUNDANCHOR GROUND W/STABILIZER Stabilizer Plate Configuration Stabilizer plate configurations (Figure 67) are suitable for homes in all wind zones. Anchors may be installed after the home is set. A stabilizer device, typically an ASS or metal plate, is used to prevent the top of the anchor from slicing through the soil when the load is applied. Stabilizer plates are available in a variety of widths. Choose the widest plate that can be driven into the soil to maximize resistance to movement. The LAHJ may have stabilizer plate requirements. @Grading area around anchors. Anchor heads should not rest in sunken spots. Grade the ground so that water does not collect around anchor heads, but runs away from the anchor and out from un- der the home. Do not bury anchor heads. Figure 66. In -line anchor con- figuration Figure 66. Stabilizer plate configuration Anchor alignment. Properly aligning the anchor is critical to performance. Install anchors with stabilizer plates as follows: 1. Measure. To determine the stabilizer plate location, measure from the top of the I-beam to the ground directly under it and then use the same measure- ment directly away from that point under the beam (Figure 57). The anchor and plate must be under the home, but within six inches of the exterior wall for a near beam set and ten inches minimum from the exterior wall for a far beam set. Be careful not to place in a location that will interfere with skirting. Figure 67. Determining anc- hor and stabilizer plate loca- tion (LOOSE) (PROPERLY TENSIONED) PLATE Ill -STABILIZER PLATE -GROUND ANCHOR IF- —GROUND ANCHOR 2. Install anchor. To assure that the anchor attachment point will end up at the stabilizer plate, start the anchor insertion approximately 12 inches back from from the desired location if using a 48 inch long anchor, or approximately 16 inches if using a 60 inch long anchor. Install the anchor at about 10 degrees off vertical, with the head tilted away from the home. Install the anchor to a depth of approximately one half its length. 3. Drive stabilizer plate. Drive the stabilizer plate into the ground to its full depth at the point determined in Step 1. 4. Complete anchor installation. Screw the anchor the rest of the way into the ground. The finished anchor must be installed to its full depth. When the anc- hor strap is properly tensioned it will pull the anchor head and shaft into the stabilizer plate. VERTICAL ANCHORS To install vertical anchors, screw the anchor into the ground directly under the strap at- tachment point on the home until the bottom of the anchor head is flush with the ground or no more than one inch above grade. STEP 5. INSTALL STRAPS Follow the instructions below to connect straps from the home to sidewall frame, end wall frame and vertical anchors. Always protect straps at sharp corners including around 1-beams with radius clips or other methods (Figure 58). Radius clips may be fabricated from galvanized steel strap formed to fit around corners. —� Figure 68. Radius clips LONGITUDINAL !, BRACfO:T PROTECTTOP AND BOTTOM OF BEAM IF f I -BEAM STRAP IS WRAPPED AROUND BEAM LL SPLICING STRAPS Splicing may be required when a pre-cut strap is of insufficient length. Splices must be made by overlapping the straps by 12 inches, applying one splice clip from above and the other from below; use a crimping tool to tightly seal the splice clips (Figure 59). Do not run any portion of the splice through an anchor head bolt. APPLY SPLICE CLIPS IN DIRECTION OF 1 ARROWS STRAP APPROX. 12' FRAME ANCHORS Install straps to frame anchors as follows: 1. Connect strap to home. Conned one end of the strap to the top of the (- beam using approved buckles or clips (swivel or hook clip preferred). When frame ties are connected to the bottom of the beam it must be within 3" of a crossmember. iiEUND r°cam Et0 O CONNECT HOOK TO TOP OF MAIN BEAM AND CONNECT OTHER END OF STRAP TO ANCHOR HEAD. 2. Connect strap to anchor. Conned the other end of the strap to the split bolt in the anchor. Leave enough strap length to be able to make three complete turns,or minimum required per manufacturer's installation instructions, around the bolt before it becomes tight (approximately 2-1/2 inches per turn or 13 inches total). Fewer than three turns, or required per manufacturer's installa- tion instructions, and the strap may not hold onto the bolt when force is ap- plied. Conversely, too many turns may not fit within the U-channel of the anc- hor head. Follow the procedure outlined in Figure 61. Figure 59. Tie down strap splice Figure 60. Strap to beam connection © USING A 16M6'SOCKET OR OPEN END WRENCH, ROTATE CLOCKWISE, WRAPPING THE STRAP AROUND THE TENSION BOLT. (1) CONNECT HOOK TO TOP OF MAIN BEAM AND CONNECT OTHER END OF STRAP TO ANCHOR HEAD. © ONCETENSIONED TO THE POINT THAT COUNTERCLOCKWISE RESISTANCE APPEARS, USE 6IS' OPEN END WRENCH TO HOLD THE REPOSITIONING THE 106' TENSIONING WRENCH TO CONTINUE TENSIONING. REPEATASREQUIRED. 0, O INSEWTHE TENSION BOLT INTO ® PLACE THE STRAP THROUGH THE THE ANCHOR HEAD AND SLOTTED SHANK OF THE TENSION LOOSELY ATTACH THE HEK NUT. BOLT AND BEND UP TO SS'. 101 Q ONCE FULLY TENSIONED, ALIGN THE SQUARE NECK OF THE BOLT WITH THE SQUARE RECESS IN THE ANCHOR HEAD ANDTIGHTEN THE HEX NUT. THIS WILLDRAW THE TWO TOGETHER AND LGCK THE SYSTEM INTO FINAL POSITION. 3. Pretension anchor. For anchors with stabilizer plates, pretension the anchor by pulling it up to the stabilizer plate using the strap and take-up bolt to move the anchor head. Continue pulling the strap until the plate moves a small amount (about 1/2 inch). This is called packing the plate and it will yield the strongest resistance (the bottom of the anchor head should be a maximum one inch above the top of the stabilizer plate). LONGITUDINAL FRAME ANCHORS Attach straps to the bracket welded by the manufacturer to the frame (Figure 62). If no brackets have been installed, use approved beam clamps designed specifically for this purpose, available from anchor suppliers or connect the strap to a spring hanger or a crossmember (within 3" of the main I-beam). Connect straps to anchors following same procedure as for sidewall frame anchors. Protection of the strap at sharp corners must be provided (p.91). MAIN BEAM LONGITUDINAL TIEDOWN STRAP ANCHOR WITH IM STABILIZER PLATE 93 L" IF APPROVED BY THE MANUFACTURER DOUBLE HEAD ANCHORS MAY BE USED FOR BOTH DIAGONAL AND VERTICALTIE-0OWN STRAP TENSIONING. TENSION THE DIAGONAL TIE DOWN STRAP FIRST. FOLLOW STEPS 3 THROUGH 7 TO INSTALL STRAPS TO ANCHOR HEAD. Figure 61. Procedure for connecting the strap to frame and anchor // Anchor head location. As the anchor is pulled up to meet the stabilizer plate, the head of the anchor will rise. In its final position, the bot- tom of the anchor head should be no more than 1/4 inch above the top of the stabilizer plate. Figure 62. Longitudinal frame anchor attachment method MARRIAGE WALL COLUMN 1/8' THICK x V DIAMETER — WASHERS FOR SPACER BETWEEN BRACKET& PERIMETER RIM JOIST AT MATING LINE MARRIAGE WALL 9MM x 3" COLUMN TIEDOWNS OR 5/18' x 3" FULL ANGLE BRACKET INSTALLED WITH THREAD 'L' FACING TOWARDS OUTSIDE LAGS. EDGE OF FLOOR SYSTEM MARRIAGE WALL LOCATION 4' MIN. 1I, 1/2'� 0 7116' 5/8' 711/2' HOLE AT MARRIAGE LINE: ANGLE BRACKET TO BE OF 11 GA. (MIN.) STEEL x 1-1/2" x 1-1/2' ANGLE MEMBER. AT SIDEWALL: ANGLE BRACKET TO BE OF 12 GA. (MIN.) STEEL x 1-1/2" x 1-1/2' ANGLE MEMBER. SLOT NOT REQUIRED. TIEDOWN STRAP MAY BE INSTALLED BETWEEN HORIZONTAL FLANGE OF ANGLE BRACKET AND FLOOR JOIST PERIMETER ANGLE BRACKET TIEDOWN 11\a� VERTICAL TIEDOWN DIUS ANCHOR � CLIP INSTALLER TO FABRICATE RADIUS CUP BY PLACING STRAIGHT 3' LENGTH OF 1-1/4' x .035" TIE -DOWN STRAP IN ANCHOR SLOT AND PHYSICALLY BEND THE STRAP TO CONFIGURATION SHOWN ABOVE. RADIUS CLIP MUST BE INSTALLED ON ALL LONGITUDAL FRAME TIE -DOWN ANCHORS, MARRIAGEWALL VERTICAL TIE -DOWN ANCHORS AND SIDEWALL VERTICAL TIE -DOWN ANCHORS - ANGLE BRACKET INSTALLED WITH'L' FACING AWAY FROM OUTSIDE EDGE OF FLOOR SYSTEM 2" SIDEWALL TIEDOWN STRAPS 9MMx3"OR5116'x3"FULL THREAD LAGS THRU BRACKET INTO OUTER MOST RIM JOIST AT EXTERIOR WALLS. SIDEWALL LOCATION BRACKET WILL BE INSTALLED IN THE FACTORY. SPA 0 VERTICAL TIEDOWN BRACKET e e o o BRACKET 000 o INSTALLED WITH (8) .131 x 1-1/2' 0 NAILS. MASTERCRAFT k5705 TIEDOWN BRACKET (SIDEWALL TIEDOWN BRACKETONLY) STEP 6. TIGHTEN AND ADJUST STRAPS After all anchors have been installed and pre -tensioned, recheck all anchor straps to assure that they are tight and that the anchor shafts have remained in contact with the stabilizer plates. Do not over tension straps. Figure 63. Sidewall and mar- riage line vertical tie down connections. 10 Connect Utilities This chapter contains procedures and requirements for the connection and testing of utility hook-ups. Responsibility for making utility connections varies by location. Consult the LAHJ and the utility before connecting the home to any utilities. STEP 1. CONNECT ELECTRICAL SERVICE (p.'95) T STEP 2. CONNECTWATER SERVICE (p. 98). STEP 3. CONNECT GAS SERVICE (p. 100) STEP 4. CONNECT OIL SERVICE (p. 102) E STEP 1. CONNECT ELECTRICAL SERVICE The home is designed for connection to an electrical wiring system rated at 120/240 volt AC. Service connection requirements depend on whether the meter will be in- stalled on a post or pole or mounted on the home more than 6 feet from the circuit breaker panel. It is recommended that this connection be performed by a licensed elec Special Special precautions when trician. 9 electrical see - vice. Installation of the METER MOUNTED ON POST OR POLE (OR MOUNTED ON THE HOME MORE electric power to the home THAN 6 FEET FROM THE CIRCUIT BREAKER PANEL) can cause exposure to live Feeder Wire and Equipment Sizes electrical circuits. The neu- The feeder must contain four continuous insulated, color -coded, feeder conductors, tral conductor must not be with one used as the equipment grounding conductor (Figure 64). The current rating grounded in the distribution (in amperes) of the home can be found on the tag located on the outside next to the panel board. Exposure to feeder or service entrance, and on the electrical distribution panel. Using this infor- live electrical circuits or im- mation, determine the required feeder wire size from Table 26. These sizes are based proper grounding of the on an ambient temperature of 86 degrees Fahrenheit and do not take voltage drop into conductor in the panel consideration. board may result in severe shock or possible electro- Acceptable conductor types are: RHH, RHW, RHW-2, THHN, THHW, THW, THW2, cution. A qualified installer THWN, THWN-2, XHHW, XHHW-2, SE, USE, and USE-2. must make the connections for the electric power. EQUIPMENT MAIN PANEL OVERHEAD SERVICE ENTRY GROUND ENCLOSURE 2' C TO Figure.64. Electrical feeder BUS BAR NEUTRAL SERVICE HEAD VIC connection when meter is on BUS BAR METER BY UTILITY a post or pole or mounted on COMPANY the home more than 6 feet from the circuit breaker pan - STRAP 2' CONDUIT eL NOT INSTALLED DISCONNECT NOT —2' CONDUIT INSTALLED (FUSED) . GROUNDING AT FACTORY TOGROUNDINGROD i // LUG TO CHASSIS B TO MAIN 'HT" GROUNDING SCREW REDC PANEL RED=HOT"TOAORB TO A R TO CONNECT NEUTRAL. Power supply. A large PPY• 9 EXTERIOR WHITE TO NEUTRAL BUS BAR T GROUND enough power supply must WALL GRND TO EQUIPMENT GRIND METER BY be available at the site. An UTILITY inadequate power supply COMPANY may result in improper op - METER METER ENCLOSURE eration of and possible , 2' CONDUIT damage to motors and ap- 1/4'AIRSPACE BETWEEN DISCONNECT pliances.ltmay also in - METER ENCLOSURE AND (FUSED) 2' N.M. CONDUIT crease electricity costs. EXTERIOR WALL UNDERGROUND _ SIDE VIEW —TO MAIN SERVICE ENTRY �1YRNLNR1GT0.9f PANEL TO GROUNDING ROD TABLE 26. ELECTRICAL FEEDER WIRE AND EQUIPMENT SIZES FOR COP- PER CONDUCTORS Grounding The home must be properly grounded to protect the occupants. The only safe and ap- proved method of grounding the home is through an electrically -isolated grounding bar in the home's distribution panel board. This grounds all non -current -carrying metal parts to the electrical system in the home at a single point. The ground conductor of the power supply feeder cable in turn connects the grounding bar to a good electrical ground back through the power supply system. Therefore, for 120/240 volt service a four wire power supply feeder cable is required. It is important to: • Isolate (insulate) grounded circuit conductor (neutral or white wire) from the grounding conductors (green wires) and from equipment enclosures and oth- er grounded parts. • Isolate (insulate) the neutral circuit terminals in the distribution panel board and in ranges, clothes dryers, and counter -mounted cooking units from the equipment enclosure. Feeder Connections Feeder connections are made from above or from below the home as follows: • From above —mast weatherhead feeder. The routing, connection, and sup- port of the service drop must meet local codes. Homes equipped this way contain all necessary conduits to the electrical distribution panel. However, the four feeder conductors (not provided with the home) are installed on site. If the masthead is located above the roof overhang, allow a minimum clear- ance of eight feet above all roof.points that the conductors pass over. There are two exceptions to this rule: (1) The vertical clearance may be reduced to three feet if the roof has a minimum slope of 4 in 12; and (2) The vertical clearance may be reduced to 18 inches if no more than four feet of service - drop conductors pass above the roof overhang, and if they terminate at a through -the -roof raceway or approved support. A minimum clearance must also be provided from the final grade to the service -drop conductors. This measurement may vary from 10 feet to 18 feet, depending on the types of traffic anticipated below the service drop (refer to the NEC). Unless impractio- al, locate service heads above the point of attachment of the service -drop conductors and make them rain -tight. If individual conductors do not extend downward, form drip loops. • From below —underside junction box feeder. A section of conduit is factory in- stalled through the floor cavity. Connect to that conduit with approved fittings and conduit (not provided with the home) to the point where the service en- trance cable enters the crawl space. Install properly -sized service entrance conductors from the main power supply to the panel board. Depending on the location of the main panelboard inside the home, or the point at which the i! iZ Grounding the electrical system. Do not provide electrical power until the grounding electrode is in- stalled and connected. When the meter base is not on the house never use the neutral conductor of the feeder cable as a ground wire. Do not ground the neutral bar in the electrical distribution panel. // Prior to energizing the home, turn off the water heater un- til it is completely filled with water. service entrance conductors enter the crawl space, a separate service dis- connect may be required. Refer to Table 26 for the conductor and junction box requirements. The installer must provide the supply connection including the four feeder conductors, junction box and conduit connectors. Protect con- ductors emerging from the ground from a minimum of 18 inches below grade to eight feet above grade, or to the point of entrance to the home. The dis- tance measured from the top surface of a buried cable, conduit, or raceway to the finished grade must meet the minimum burial requirements outlined in the NEC. Use a moisture -proof bushing at the end of the conduit from which the buried cable emerges. METER MOUNTED ON HOME WITHIN 6 FEET OF CIRCUIT BREAKER PANEL If the meter is mounted on the home, the following requirements apply (refer to Figure 65): • Use straps to support any conduit Do not use the meter base equipment for support. • Use exterior equipment and enclosures listed as weatherproof and entrance conductors listed for wet locations. • The grounding bar may be installed separate from the neutral bar for purpos- es of testing the electrical system. • The grounding bar may be isolated during the electrical check and re- attached, after the tests are completed. • Check with the local electrical utility to verify meter base requirements and lo- cations and distances for the main panel and meter box. • The field installed meter base enclosure must be installed in accordance with its listing. Fasten securely to exterior wall studs and provide for a weather tight seal. • All field work must be done by a licensed electrician or other person approved by the LAHJ. • Check the local code for any requirements regarding the location of the meter base. Note that bonding, screws, straps, or buses in the distribution panel board or in appli- ances have been removed and discarded at the manufacturing facility. EQUIPMENT GROUND BUS BAR — GROUNDING LUG TO CHASSIS TO( MAIN PANEL ENCLOSURE OVERHEAD SERVICE ENTRY rvCUIH L METER BY BUS BAR UTILITY 1\[0]ill I.'ir_1I1;rI `IIII AT FACTORY +I —TO MAIN ;OUNDING BLACK-'HOT'TOAORB PANEL ROD RED : HOT TO A OR B WHITE TO NEUTRAL BUS BAR EXTERIOR 2'CONDUIT TO SERVICE HEAD ' CONDUIT 2' N.M. CONDUIT UNDERGROUND SERVICE ENTRY TO MAIN PANEL ENCLOSURE 1/4' AIR SPACE BETWEEN METER ENCLOSURE AND EXTERIOR WALL SIDE VIEW Im.uL�nrwmal Figure 65. Meter base wiring when the meter is on the home within 6 feet of Circuit Breaker Panel. When a factory installed service meter base is provided on a home, a grounding elec- trode conductor and a ground wire must be installed according to the following specifi- cations: 1. Grounding wire to be #6 minimum bare copper provided by the manufacturer. If manufacturer provides a minimum 112 inch EMT or conduit raceway, the #6 minimum bare copper wire is provided by the retailer for installation. 2. The clamp connecting the grounding wire to the electrode shall be suitable for direct burial and located flush or below ground level. 3. Use a 5/8 inch diameter by eight foot long iron electrode for grounding. Larger sizes may be required by LAHJ. 4. Drive the electrode to a depth of not less than eight feet so that at least eight feet of the electrode is in contact with the soil. 5. When rock is encountered, the electrode maybe driven at an angle not to ex- ceed 45 degrees from vertical or buried in a trench that is at least 2-1/2 feet deep. TESTING After your home has been completely assembled and all accessories installed, it should be tested to ensure that no damage occurred during transit and that all electrical connections were properly performed (TEST ELECTRICAL SYSTEM pg. 111). These tests should be performed by qualified personnel familiar with the local codes and required test procedures. STEP 2. CONNECT WATER SERVICE CONNECTION To connect the home's water system to the water source, identify the water inlet lo- cated under the home (usually below the water heater compartment or utility room) and follow the procedure described below (refer to Figure 66): 1. Flush pipe. Flush field installed water piping free of all debris prior to connec- tion to the home's water inlet. 2. Clean threads. Ensure that pipe threads are clean. 3. Install pressure -reducing valve. If the local water supply exceeds 80 psi in- stall a pressure -reducing valve. 4. Connect valve. Install a main shut-off valve between the water supply and the home. Locate the riser for the shutoff valve underneath or adjacent to the home. Select a full flow gate or ball shutoff valve, or equivalent valve. To pre- vent the possibility of fresh water contamination install an anti -siphon valve on all field installed exterior faucets. FACTORY INSTALLED WATER PIPE OPTIONAL HOSE BIB (NOT SUPPLIED) LOCATE WATER RISER UNDERNEATH OR ADJACENT TO HOME — CONNECTION (NOT SUPPLIED) MANDATORY SHUT-OFF VALVE (NOT SUPPLIED) Maximum water pressure. The water system for the home was designed for a maximum inlet pressure of 80 psi. Figure 66. Water system connection 5. Install water heater discharge drain. Inspect the drain opening on the water heater to ensure that it is clear of any obstruction. Drain pipe cannot connect with the DWV line. eusing Install water heater drip pan and drain. Assure that the drain for the water check heater drip pan does not terminate under the home. Using the materials pro- valves. Verify that a check vided and the accompanying instructions run a drain line from the water heat- valve has been installed on er drip pan through the wall or floor to the exterior of the crawl space. Termi- the water inlet to prevent nate the line between six and 24 inches above grade. (Figure 67). Make the water system drainage in termination point rodent proof. the event of a loss of water pressure from the source. Such pressure loss could cause the water heater to drain, exposing the heating elements of electric water heaters causing them to fail. Figure 67. Water heater drip / 1 pan and drain TIP RELIEF LINE DRAIN PAN WATER SITE INSTALLED HEATER ELBOW FITTING & PIPE. SLOPE AT LEAST 114' PER WATER HEATER DRAIN PAN DRAIN LINE MUST TERMINATE OUTSIDE THE HOME. W MIN. & RODENT SCREEN MUST BE INSTALLED 24' MAX. AT THE END OF THE DRAIN PAN DRAIN FROM FINISH LINE. THE TEMPERATURE AND GRADE (TYPICAL) PRESSURE RELIEF LINE SHALL NOT BE CONNECTED TO THE DRAIN PAN GRAIN LINE AND MAY DISCHARGE BENEATH THE HOME. 6.. Insulate. In areas subject to freezing temperatures, protect with insulation or , i /� heat tape pipes, valves and pressure reducers that are exposed to the outdoors; : and pipes in water heater compartments with non -insulated doors. Connect heat Selecting heat tape. Use tape to the electrical outlet under the home near the water supply inlet. Heat only pipe heating cable g cabled pe hliste tape must not be installed on the DWV pipe. Electrical outlet provided under the (tape) for home must only be used for the heat tape connection because it is GFCI pro- tured homes, and install it tected. in accordance with the ca- TESTING ble (tape)manufacturer in - After connecting the water lines check the water system for leaks using one of the pro- stallation instructions. cedures described below. Before testing, close all water faucets, spigots, and toilet- Testing water lines. Only tank float valves. use pneumatic (air) testing Hydrostatic (preferred): when hydrostatic testing is not practical. Air under 1. Bypass water heater. Bypass the water heater by disconnecting the hot outlet pressure is explosive. Ex - and cold inlet water lines from the water heater and joining them together. This ercise extreme caution and will protect the hot water tank from damage and protect those involved in the notify all site personnel of test from possible injury. the test. Wear protective 2. Pressurize system. Connect a hydrostatic pump, valve and gauge. Pressurize eyewear and take precau- the system with water at 100 psi, and then isolate it from the pressure source. tions to prevent impact Bleed all air from the highest and farthest points in the system. damage to the system 3. Hold pressure. Monitor the pressure for at least 15 minutes. while the test is in progress. 4. Fix leaks. If the pressure drops below 100 psi, locate and correct any leaks by Do not pneumatically test CPVC systems. cuttin out and discarding bad pipe sections or joints and installing new pipe or 9 p p g p p GuarPned Gold9 tally test Flow Guard Gold joints with couplings. systems only at low pres- s. Repeat. Repeat the test until all leaks have been eliminated. sure levels (20 psi or less). 6. Restore connections. Reconnect the water heater and the water supply. Pressurizing water lines. When pressurizing the wa- ter system, connect the Pneumatic: pump to a location above a 1. Bypass water heater. Bypass the water heater by disconnecting the hot outlet closed shut-off valve so as not to introduce pressure and cold inlet water lines from the water heater and joining them together. This into the municipal water will protect the hot water tank from damage and protect those involved in the supply. test from possible injury. 2. Pressurize system. Connect an air pump and pressure gauge to the water in- let, pressurize the system to 100 and isolate the from the psi pressure source system. , i // 3. Hold pressure. Monitor the pressure for least 15 minutes. If the pressure drops • below 100 psi, locate any leaks by applying soapy water to the connections and Anti -Scald Valves. Anti - looking for bubbles. Scald valves have been in- 4. Fix leaks. Correct any leaks by cutting out and discarding bad pipe sections or stalled on all tubs, _ joints and installing new pipe orjoints with couplings. tub/showers and showers in 5. Retest. Repeat the procedure until all leaks have been eliminated. the home. The valves are preset by the valve manufac- 6. Restore connections. Reconnect the water heater and the water supply. turer to about 105°F (41 °C). FREEZE PROTECTION FOR UNOCCUPIED HOMES After the water lines have been flushed, the outlet tem- If the home is to be left unheated in cold weather. Protect water lines from freezing as perature at each tub, follows: tub/shower and shower must 1. Disconnect supply. Turn off the water supply and disconnect the water supply be tested to ensure that it inlet does not exceed 120°F 2. Drain water heater. Turn off the water heater; if necessary, attach a hose to the (49°C). Water should run for at least one minute on the valve to direct water away from under the home, open the drain valve and drain hottest setting before taking the tank completely the temperature reading. 3. Drain faucets. Open all faucets throughout the home (including the laundry ar- Some customers may desire ea if plumbed, and any exterior faucets) and let them drain completely. temperatures higher than 4. Drain toilets. Flush toilets and drain water tanks completely. 105°F (41 °C). Temperature 5. Close faucets. Close all water faucets with the exception of one. may be adjusted using the 6. Connect compressor. Connect a maximum of 30 psi air supply to the water in- instructions provided with the valve. In no case should the let connection using a low pressure compressor. temperature exceed 120OF 7. Open faucets. With the air supply on the system, open one faucet at a time (49°C) as this may result in throughout the home. serious bodily harm and/or 8. Disconnect compressor. After the entire system has been drained of all water, death. disconnect the air supply and close the water inlet valve. 9. Pour anti -freeze. Pour an RV antifreeze solution into all drain traps, including sinks, tubs and toilets. Be sure that the antifreeze is safe for the fixtures and P- traps. STEP 3. CONNECT GAS SERVICE CONNECTION i If the home uses natural or liquid petroleum gas (LPG, also known as propane) for wa49 - ter or space heating, cooking or other appliances, follow the procedure described be- Installing gas lines. Only low: qualified professionals may 1. Inspect vents. Assure that all exhaust vents on gas -fired equipment are se- connect and test gas ser- curely connected and that roof jacks and stacks have not come loose during vice. transit and they are properly installed. 2. Review appliance instructions. Review each appliance manufacturer's in- structions before the home is connected to the gas supply. Most gas appli- ances are typically configured to operate on natural gas. If the gas supply will be LPG, consult the appliance manufacturer's instructions to determine what changes need to be made. For homes located above 3,000 feet, appliances may require a different orifice. 3. Remove cap. Remove the protective cap from home inlet pipe and install a full flow shut-off valve at the supply inlet (Figure 68). 4. Install regulator. The gas piping system is designed for a pressure that is at least seven inches of water column (4 oz. per sq in or 0.25 psi) but not more than 14 inches of water column (8 oz. per sq in or 0.5 psi). If gas from any supply source exceeds, or could exceed this pressure, install a regulator if re- quired by the LAHJ., 5. Connect supply. Using matching threaded fittings connect the gas supply to the inlet side of the shut-off valve. 6. Close valves. Close all valves at appliances prior to opening the main supply valve. Figure 68. Gas service con - FULL FLOW SHUTOFF nection VALVE REQUIRED FLOOR (SUPPLIED BY OTHERS) UST COVER \ NION (SUPPLIED SOURCE BY OTHERS) OF GAS TESTING Test the gas piping system in the following two ways: 1) piping only and 2) entire sys- tem. Consult with the LAW for any additional testing or start-up requirements. Before testing begins, the temperature of the ambient air and the piping should be ap- proximately the same. Conduct the tests when and where air temperatures will remain constant. Piping only test (all appliances isolated) 1. Isolate appliances. Isolate all appliances from the system by closing all ap- pliance shut-off valves. 2. Attach gauge. Attach to the home's gas inlet a mercury manometer or slope gauge calibrated in increments of not more than 1/10 Ib. 3. Pressurize system. Using an air compressor, pressurize the system with compressed air to three psi and isolate the pressure source from the system. 4. Monitor pressure. Monitor the pressure for at least 10 minutes. 5. Check for leaks. If pressure drops below three psi, check for leaks by apply- ing a non -corrosive, ammonia -free gas leak detection fluid to the joints at all valves, appliance connections and crossover connections (do not use dish washing detergents, soap or other household chemicals). If bubbles form, tighten the connection and recheck. 6. Repair leaks. If leaks persist, replace defective pipes or fittings with sound material and retest. 7. Release pressure. Release pressure and open all appliance shut-off valves. 8. Rinse connections. Thoroughly rinse all tested connections with water to remove leak detection fluid. Entire system test (with appliances) 1. Close appliances. Close all gas equipment controls and pilot light valves ac- cording to the individual gas equipment manufacturer's instrucfions. 2. Open valves. Assure that gas shut-off valves for all gas equipment are in the open position. 3. Attach gauge. Attach to the home's gas inlet a pressure gauge calibrated in ounces. 4. Pressurize system. Pressurize the system with compressed air to six to eight ounces (3/8 to 112 psi, or 10 to 14 inches of water column). 5. Check for leaks. Check for leaks as described above in step 5 of the Piping only test. Replace defective pipes or fittings with sound material and re -test. 6. Rinse connections. Thoroughly rinse all tested connections with water to remove leak detection fluid. GAS APPLIANCE START-UP Open the shut-off valve for each appliance and adjust the burners according to the ap- pliance manufacturer's instructions. Verify that the furnace and water heater thermo- stats are operating properly and set them to the desired temperatures. STEP 4. CONNECT OIL SERVICE Homes that are equipped with oil burning furnaces must have oil supply piping installed and tested on site by a qualified professional in accordance with NFPA 31, Standard for the Installation of Oil Burning Equipment, 2001 or the requirements of the LAHJ, whichever is more stringent. The home manufacturer does not supply oil piping or tanks. OIL CONNECTION Consult the furnace manufacturer's instructions for proper pipe sizing and installation procedures. Where piping is run through the bottom of the home, ensure all holes in the bottom board are sealed tight with foam, mastic, and/or tape specially made for that purpose and made rodent proof. When equipping the home with an oil storage tank, comply with the following: • Install the pipe with a gradual slope toward the fill end or drain plug (if so equipped) to facilitate pumping or draining of water and sludge. Provide a readily accessible approved manual shut-off valve at the outlet, in- stalled to close against the supply. • Equip the tank with an approved oil filter or strainer located downstream from the tank shutoff valve. Use a filter or strainer containing a sump with a drain to trap water. • Equip under ground tanks with a filler neck extending one foot above grade and a minimum 1-1/4 inch diameter vent pipe extending at least two feet above grade. • Locate the tank to be accessible for service and inspection, and safe from fire and other hazards. • If the tank is located inside a compartment of the home, provide ventilation at the bottom of the compartment to permit diffusion of vapors. If the tank is fixed to the home, provide for filling and draining from the outside. • Insulate interior tanks from the structural members of the home. Provide tanks so installed with an outside fill and vent pipe and an approved liquid level gauge. • Install tanks that feed vaporizing type oil furnaces so that oil flows by gravity. To achieve efficient gravity flow, make sure that the bottom of the tank is at least 18 inches above the furnace oil control level. • Tanks for gun type oil furnaces (these furnaces include a fuel pump) may be installed above or below ground. OIL SYSTEM TESTING Before operating the system, fill the tank to capacity with the fuel to be burned and vis- ually check all joints in the system for leakage. Replace (do not repair) parts that leak. i ' // Fill gas water heaters. Be- fore lighting the pilot on a gas powered water heater, fill the tank with water. Fail- ure to do so could damage the water heater. i // Testing oil tanks. All oil storage tank and piping in- stallations and tests must meet all applicable local reg- ulations and should be made only by experienced, quali- fied personnel. Prepare Appliances and Equipment This chapter provides instructions for installing and/or preparing appliances and other equipment. While the items below can be completed in any order, the last item, TEST ELECTRICAL SYSTEM, must be done last. i,.V INSTALL AIR CONDITIONER OR HEAT,PUMP (p. 103) • iV PREPARE HEATING SYSTEM (p.*104) INSTALL REMOTE HEATING AND COOLING EQUIPMENT (p. 104) PREPARE WHOLE HOUSE VENT ILATIONSYSTEM (p. 105) PREPARE CLOTHES DRYER (p. 105) PREPARE SMOKE ALARMS (p.106) .... V PREPARE FIREP.LACES`(p. 107) PREPARE KITCHEN AND BATH APPLIANCES / FIXTURES (p. 108) -V INSTALL EXTERIOR LIGHTING (p.'109) INSTALL CEILING FANS AND LIGHTING (p,`109) TEST ELECTRICAL SYSTEM (p 111) .............�x..sn......,........w-...`��.....��.�- .....,.....-.x. x,=....«1.......-.-. .�.,.��-..�n..s ...�..-......-_...- !.....a. k....` ...........-..3.i�:r.�.-.0 ...arm-.:� INSTALL AIR CONDITIONER OR HEAT PUMP (if applicable) CENTRAL UNITS Install split system or unitary central air conditioners and/or heat pumps as follows: 1. Check suitability. Check the home's Comfort Cooling Certificate (may be in- Use listed appliances. All cluded with the data plate) to confirm that the home is suitable for installation of applicable appliances must central air. If so, note the air distribution system's rated duct capacity (BTU/hr), be listed or certified by a any equipment sizing guidance provided by the manufacturer and information nationally recognized test - provided to calculate the home's heat gain, ing agency for the applica- 2. Select equipment. Select equipment with a rated heating capacity (BTU/hr) not tion for which the unit is in - exceeding the maximum indicated on the home's data plate and a rated cooling tended and installed in ac- capacity sized in accordance with Chapter 28 of the 1997 ASHRAE Handbook of cordance with the terms of Fundamentals or ACCA Manual J, Residential Cooling Load, 8th edition. Informa- its listing or certification. tion necessary to calculate the heat gain of the home is located on the Data Plate. Properly sizing equipment. Sizing recommendations may also be obtained by utilizing the Manufactured Oversized cooling equip - Housing Research Alliance Cooling Equipment Sizing Guidelines available at ment can lower energy ef- www.mhrahome.org (Located in Appendix B). Choose equipment with a mini- ficiency, reduce comfort, mum circuit amperage (found on the equipment rating plate) no greater than the shorten equipment life and branch circuit rating of the exterior air conditioning receptacle (indicated on the may cause moisture prob- adjacent tag), if present. lems in the home (includ- 3. Install A -coil. When installing a cooling Acoil in a down -flow furnace that incor- ing potentially damaging porates a fresh air intake duct, position the duct in the furnace cavity according to the home's structure). Siz- the furnace manufacturer's instructions (Figure 69). For electric down -flow fur- ing guidance is provided by naces, trim the whole house ventilation duct as needed to allow installation of the the Manufactured Housing A -coil and secure the duct to the wall of the compartment or to the top of the A- Research Alliance Cooling coil. Do not restrict the flex duct opening, allow the duct insulation to contact the Equipment Sizing Guide - A -coil, or allow the duct to become kinked, restricted or configured to form a trap. lines available at www.mhrahome.org. Uk3 'WHOLE HOUSE' VENTILATIO FLEX DUCT FURNACE FURNACE CABINET 'WHOLE INW HOUSE' VENTILATION FLEX DUCT ACOIL FURNACE CABINET FURNACE 4. Connect to Power: Connect cooling equipment to the power supply in accord- ance with all manufacturer's instructions and local codes. 5. Direct Runoff. Direct condensate runoff from cooling equipment away from the home and so that it does not collect under the home. PREPARE HEATING SYSTEM If the home does not contain a factory installed heating appliance, install a remote heating appliance according to INSTALL REMOTE HEATING AND COOLING EQUIPMENT, p. 104. Prepare fuel -burning heating systems included with the home as follows: 1. Inspect for damage. Inspect the furnace and report any damage to the home manufacturer. 2. High altitude. If the home is located more than 2,000 feet above sea level or as indicated in the furnace manufacturers instructions, derate gas furnaces 4% for each 1,000 feet above sea level. This work must be done by a qualified (and in some jurisdictions, licensed) technician. 3. Convert for LP gas. If LP gas (propane) will be used, convert the appliance from natural gas to LP gas use. Conversion must be made by a qualified and (if re- quired by the LAHJ) licensed technician. 4. Install intake air pipe. Consult the appliance manufacturer's instructions for max- imum allowable pipe run length, requirements for air dampers, locations relative to expected snow levels (check with the LAHJ for expected snow levels), acceptable materials, pipe supports, and pipe termination requirements. 5. Install flue. For combustion appliances, install the flue roof cap and stack as- sembly as described in the manufacturer's installation instructions. INSTALL REMOTE HEATING AND COOLING EQUIPMENT Install remote units in compliance with all heating and cooling equipment requirements in this chapter above and the following: 1. Locate connections to the home. Find the manufacturer -installed connectors, labels or tags under the home indicating the required connection points for supply and return air. If connectors are not provided nor location indicated, select a sup- ply duct location such that there are approximately equal numbers of supply regis- ters forward and rear of the connection point. It is recommended that the exterior heating and/or cooling equipment be centrally located on the back side of the home. 2. Install ducts. Install the appropriate supply and return ducts (not provided) be- tween the remote unit and the home (Figure 71), making connections according to the instructions for crossover ductsinConnect Crossovers (p. 61). 3. Install dampers. If installing a remote cooling unit in a home with a factory in- stalled furnace, install dampers between the furnace and the home's air duct sys- tem, and between the remote unit and the home's air duct system to prevent warm air in heating mode from escaping to the remote cooling unit and vice versa. 4. Connect wiring. Install a thermostat containing a fan switch. Connect utilities in accordance with all manufacturers instructions and local codes. Wiring shall be Figure 69. Whole house ventilation flex duct in an electric down -flow furnace. From left to right. as pre- pared in the factory, proper installation with A -cod; im- proper installation with A -coil Selecting A -coils. Use only A -coil units compatible and listed for use with the fur- nace in the home and in- stalled in accordancewith the furnace manufacturer's instructions. Installing flue stacks with a hinged roof. If flue stack components are installed above the finish roof line (as is often the case with hinged roofs), an Alterna- tive Construction letter is normally required along with a follow-up inspection. Contact the factory for guidance. Venting appliances to the outside. Vent to the exte- rior of the home all com- bustion appliances except ranges and ovens. Selecting ducts. Exterior ductwork for remote units must be provided by the installer or HVAC contrac- tor. Ducts must be ap- proved for exterior installa- tion and should be wrapped with insulation of at least R-8 under a vapor barrier with a perm rating of not greater than one. (For ENERGY STAR homes, the R-value must be at least that specified on the manufacturers EN- ERGY STAR Site Installa- tion Checklist— a minimum of R-8.) per the installation instructions provided by the manufacturer. 5. Seal penetrations. Repair or replace all floor insulation disturbed during the duct installation and seal holes in the bottom board using foam, mastic or tape special- ly made for that purpose. AIRCONDITIONING Figure 71. Ducts connecting ORHEATINO EQUIPMENT exterior heating and/or cool - MARRIAGE SUPPLY DUCT LINE SUPPLY RETURN DUCT DUCT ing equipment to the home i / // SUPPORT SUPPORT BLOCK STRAPS AT INIMUM CLEARANCE Compressed Duct. Support 48'IN. O.C. MINIMUM BETWEEN DUCTS AND the duct without compress- GROUND TO BE4IN. ing the insulation and re- stricting airflow. PREPARE WHOLE HOUSE VENTILATION SYSTEM Prepare the whole -house ventilation system according to the ventilation system manufac- i turer's instructions. Confirm that any fresh air intake ducts extend to the exterior and do not : , draw air from the crawlspace under the home. Do not allow any fresh air ventilation intake ducts to become kinked or restricted, forming a trap. Choosin pipe lengths. g p p The appliance manufactur- CLOTHES DRYER erPREPARE lemay designate the length of the pipe run DRYER VENTS based on the pipe diameter If the home includes a clothes dryer, the components for ventilating the dryer are included and the number of turns in with the home (but not necessarily installed) and a vent opening has been roughed in ei- the pipe run. ther in the wall or floor. (If a dryer is not installed, seal all dryer vent openings). Venting exhaust systems. Run the dryer vent to the outside through the exterior wall or through the floor to a point Exhaust vents must extend beyond the perimeter of the home, using materials approved by the clothes dryer manufac- to the home's exterior turer (see Figure 72). through skirting. Termina- tion of the dryer exhaust underneath the home can cause condensation and moisture damage to the home. Lint and dust accu- mulation can ignite, caus- ing a fire. EXTERIOR CLAMP TO TCLAMP RIGID OR Figure 72. Clothes dryer DRYER CAP FLEX DUCT ventilation ductwork through CLAMP CONNECTION floor (left) or exterior wall TO VENT SEAL (right) CAP BOTTOM DRYER BOARD VENT SUPPORT STRAP CAP RIGID OR CLAMP TO FLEX DUCT DRYER WOOD FRAME SECURED CONNECTION TO BOTTOM OF RIMPLATE OR INSTALL THROUGH SKIRTING VENT BELOW FLOOR VENT THROUGH EXTERIOR WALL Install the vent as follows: iA'A1. Remove temporary caps. Remove any temporary seals and duct caps from the sr vent rough openings. Avoid damaging structural 2. Install ductwork. Install ductwork using clamps (do not use screws or other fas- elements. Do not cut or teners that penetrate into the duct) and support the duct with metal straps con- otherwise damage struc- nected to the floor joists or chassis at two feet D.C. or less. Ensure duct conned- tural elements such as tions are internally overlapped to prevent inhibiting the flow of air and thereby floor joists or wall studs for causing lint accumulation. the installation of the dryer exhaust system. 1D5 3. Install cap and damper. Install an approved dryer vent cap with damper on the exterior termination of the duct. If the vent terminates at skirting, secure the cap to framing or skirting with sheet metal screws and seal edges with caulk or sealant. If the vent terminates through a wall, apply a bead of sealant to the back of the cap around the opening and secure with sheet metal screws to metal, hardboard or fiber cement siding or with wood screws to a mount block for vinyl siding. 4. Seal opening. Seal openings inside and outside of the home including at the floor, interior walls, siding and skirting (with caulk) and at the bottom board using foam, mastic and/or tape specially made for that purpose. GAS DRYERS If the home was not fitted for a gas dryer, installing one requires substantial alteration to the home. Gas supply piping and adequate venting must be provided as specified by the dryer manufacturer and installed by a trained professional. Do not cut major structural ele- ments to accommodate a gas dryer. PREPARE SMOKE ALARMS The home has several factory installed smoke alarms that are wired to a 120 volt circuit. If the home was designed for placement on a basement, an additional alarm is provided for installation at a pre -wired location under the home. Connect the basement smoke alarm and test all alarms as follows: 1. Check circuit Ensure that the batteries are installed and the electrical power to the home is activated and that the smoke alarm circuit is on. 2. Test alarms. Press the "test' button on the alarm and hold for 5 seconds (or until the alarm sounds). When the alarm begins to sound, release and confirm that each alarm in the home is sounding. Replace (with the same brand as those in- stalled elsewhere in the home) any alarms that do not sound and retest. 3. Disconnect AC. With the AC current disconnected and batteries installed, test for DC operation following the same procedure as shown in step 1. Both steps 1 and 2 above must be conducted on each alarm installed in the home. If any alarm fails to sound during the test, turn off the power at the main panel box and check the wiring. Make any necessary repairs and conduct a complete re -test. Repeat if necessary until all alarms are functioning properly. Gas. Ventilation compo- nents that may be included with the home for an elec- tric dryer may not be ac- ceptable for gas dryers. Consult the gas dryer manufacturer instructions. Installing ducts. Keep ductwork straight and smooth as possible without excess slack. Slope it slightly downward towards the exterior to facilitate moisture drainage. PREPARE FIREPLACES Install chimneys, chimney flashing and roofing, fireplace combustion air inlets and hearths according to the manufacturer's instructions and the procedures described below. CHIMNEYS Fireplace and wood stoves may require on -site installation of additional sections of ap- proved chimney pipe, a spark arrestor and a rain cap assembly. Follow the manufacturer's instructions and the procedures described below: 1. Remove coverings. Remove protective materials covering the roof flashing and any foreign material from the installed part of the chimney. 2. Install chimney pipe. Assemble and seal the chimney per the fireplace or wood stove manufacturer's installation instructions and if there is a conflict between the instructions and the figure, follow the instructions. To assure sufficient draft for proper operation, extend the chimney at least three feet above the highest point where it penetrates the roof and at least two feet higher than any surface within 10 feet of the chimney (Figure 73). Use additional section(s) of chimney pipe (not provided) if required by local code or if the site has obstructions within 10 feet of the chimney. Fireplaces and wood stoves not provided by the home manufacturer, including chimneys and air inlets for fireplaces and wood stoves must be listed for use with manufactured homes and must be installed in accordance with their listings. ROOF ROOFTOP AIR INTAKE FROM OUTSIDE CAP tK ARRESTOR NEY CAP ADAPTOR ILE WALL PIPE W COLLAR HING iTOP THIMBLE DAMPER HANDLE °N AIR INLET DAMPER HANDLE ABOVE SNOW LEVEL OUTSIDE AIR INLET 3. Install shingles. Install shingles up to the edge of the flue cut-out in the roof Figure 73. Chimney and combustion air intake duct installation r,&v /z Selecting the appropriate flue. Wood fireplaces use larger diameter flues than gas fireplaces. Make sure flue matches the appliance type. Gas fireplaces cannot burn wood because the flue is too small and smoke will back up into the home. Figure 74. Chimney clear- ance deck. Secure shingles installed under the roof flashing with asphalt cement. 4. Install flashing. Place flashing over pipe section and shingles and set in asphalt cement. Secure flashing to roof deck at top two comers with roofing nails. 5. Complete shingles. Cut shingles in successive courses to fit around the pipe and embed them in asphalt cement where they overlap the flashing. Secure shingles with roofing nails through flashing and apply asphalt cement over nail heads. The completed installation should appear as shown in Figure 75, with the lower part of the flange overlapping the lower shingles and the side and upper shingles over- lapping the flange. ROOF SHINGLES PUSH DOWN FLANGE STORM SHINGLES OVERLAP UPPERANDSIDE COLLAR 1 CAULKING _ FLANGE AND ARE SET FLANGE ; , IN ASPHALT CEMENT FLASHING FLUE PIPE LOWER PART OF FLANGE OVERLAPS LOWER SHINGLE COMBUSTION AIR INLETS Combustion air inlets provide combustion air through the floor or an exterior wall to a com- bustion appliance. If installed through an exterior wall, no further site installation is re- quired. If through the floor, extend the duct from its point just below the floor to the outside. Locate the outside air inlet above expected snow levels (contact the IAHJ for snow levels). Follow the fireplace manufacturer's instructions (typically in the fireplace/stove or with the chimney parts). PREPARE KITCHEN AND BATH APPLIANCES / FIXTURES Install kitchen and bath appliances according to the manufacturer's instructions and the procedures described for each appliance below. COOKING APPLIANCES If the home is provided with a range, cook top and/or grill containing its own exhaust sys- tem that penetrates the floor, complete the exhaust system as follows: 1. Remove covers. Remove the cover on the factory installed exhaust pipe protrud- ing from beneath the floor near the appliance. 2. Install termination fitting. Secure the provided termination fitting at the outside edge of the floor. 3. Install duct. Use the provided flexible metallic duct to connect the elbow protrud- ing from the floor and the termination fitting. Refer to the manufacturer's installa- tion instructions for guidance on supporting the duct and making the connections. SITE -INSTALLED GAS APPLIANCES Install only appliances with a Btu rapacity equivalent to or less than the capacity of the fac- tory -installed piping and at the location of a factory -installed gas riser. REFRIGERATOR Prepare the refrigerator as follows: • Remove straps, blocks or other securement devices used for shipping and patch any resulting marks on floors or walls. • If the refrigerator has an icemaker, check water lines for leaks upon installation and a few days later to make sure no leaks have developed. Figure 75. Roof flashing and shingle installation around chimney Installing exhaust ducts. Route exhaust ducts so they do not terminate be- neath the home. SITE -INSTALLED APPLIANCES AND FIXTURES If sinks, tubs, showers or other fixtures or appliances are to be site -installed,, follow the manufacturer's installation instructions. Use only products listed for use in manufactured homes and follow all applicable local codes. INSTALL EXTERIOR LIGHTING Install exterior lighting according to Figure 76 and the following: 1. Remove cover. Remove the screws and cover from electrical junction box. 2. Install flash ring. Place the non-combustible flash ring over the junction box. Lighting installation. A 3. Connect wires. Connect fixture wires to house wires in the box, black to black, qualified electrician should white to white and equipment ground to equipment ground, using listed wire con- install lighting. Before con- nectors. Push wires into the box. necting lighting, disconnect 4. Connect fixtures. Connect the fixture to the junction box or strap using screws power to the lighting circuit. Ground all exterior light fix- provided with the light fixture. tures. 5. Weatherproof. Weatherproof/caulk around the base of the fixture, leaving a small Using a non-combustible gap in the caulking on the bottom to permit drainage of water that may accumu- ring. Install a non - late. combustible ring complete- 6. Complete installation. Install bulb and globe on the fixture and verify proper op- ly covering any combusti- eration. ble surfaces the fixtures may be mounted on (e.g. hard -board, clad wood and vinyl siding), or when ceil- ing material is exposed be- tween the light fixture ca- nopy and the junction box. wine rnum bwI I un Figure 76. Exterior lighting NON-COMBUSTIBLE RING WIRE NUT WIRE FRO WIRE NUT connection (IF REQUIRED) (TYPICAL) SWITCH (TYPICAL) FIXTURE CANOPY _ BLAC 6r, , H I i Installing ceiling fans. A / qualified electrician should GLOBE PIGTAIL FOR Install lighting and fans. GROUND JUNCTON Before connecting the ceil- CONTINUITY Box WIRE TO ing fan or light, disconnect OTHER power to the fan wires. Any FIXTURE unit installed outside of the home (such as in a porch INSTALL CEILING FANS/LIGHTS ceiling) shall be listed for Install ceiling fans no closer than 36 inches, measured from the tip of the fan blade to the wet locations. nearest side of the smoke alarm and with the trailing edges of the blades at least six feet - four inches above the finished floor. Comply with all unit manufacturer's instructions and the requirements below. CEILING FAN/LIGHT MOUNTED TO FACTORY INSTALLED ELECTRICAL BOX IN CEILING Before installing the unit, make sure that adequate structural bracing is present in the ceil- ing. If uncertain, check with the manufacturer. Follow the fan or light manufacturer's in- structions to connect the unit and complete the wiring. If the instructions are not available, connect the wiring as shown in Figure 77. GROUND WIRE Figure 77. Wiring for a ceil- ing fan or chain -hung light COLOR fixture with a maximum CODED weight of 35lbs WIRES ROUND WIRE NUT STRAP CEILING BOXn CEILING L_LIMITEDOR - SCREW V NONCOMBUSTIBLE RING (IF REQUIRED) CHAIN CEILING FAN/LIGHT MOUNTED ON SITE -INSTALLED DECORATIVE BEAM Where the electrical box will be mounted in a site -installed decorative center beam at- tached to the ridge beam, connect the fixture as follows (see Figure 78): 1. Cut hole. If the decorative beam (shipped loose) does not contain a precut hole Choosing ceiling fan junc- for the electrical box, cut a hole with a diameter approximately 114 inch larger than tion boxes. Connect ceil- the box's using a hole saw. Align the hole with the supply wire location and center ing fans only to junction on the beam. boxes listed and marked 2. Install box. Install the box in the hale and secure the flange (plastic boxes only) for ceiling fan application in to the decorative beam with four #6 x 1" screws. accordance with Article 3. Insert wire. Insert the ceiling wire through a knock out hole in the side of the elec- 314.27(b) of 2005 NEC. Always ground metal junc- trical box. It may be necessary to cut a notch in the top of the decorative beam tion boxes. (on the supply wire side of the center beam hole) allowing the supply wire to be inserted into the electrical box without binding against the beam during installa- Selecting fan weight. Do tion. Leave approximately four inches of wire free in the box. not use any ceiling fans or 4. Attach beam. Secure the decorative beam in place over the center line joint, light fixtures that exceed the weight rating of the box checking that the supply wire is not pinched or penetrated by beam fasteners. Se- (35 Ibs unless otherwise cure the electrical box to the ddge beam with #8 x 2 1/2" wood screws through the noted). two holes in the top of the box. 5. Strip wires. Strip about 3/4 inch of insulation from the white and black conductor Grounding electrical de-ices. Ground fans/lights v ends of the supply wire. using a fixture -grounding 6. Position ring. Position the non-combustible flash ring (provided) over the elec- device or a fixture- trical box so that the finished surface (adjacent to electrical box), which is to be grounding wire as specified covered by the fan canopy, is not exposed, in the manufacturer's in- 7. Install and wire unit. Follow the unit manufacturer's installation instructions for structions. mounting the fan/light assembly to the box and for electrical wiring. Use provided electrical connectors for splicing wire. Figure 78. Ceiling fanAight mounted to flush ridge beam FOR NOTCH BEAM AT HOLE IF NECESSARY FOR WIRE CHASE — SECURE BOX TO 2X6 BEAM HOLE FOR BOX CUT THROUGH 2X6 (MAY BE CUT IN PLANT OR IN FIELD) 110 BOX TEST ELECTRICAL SYSTEM After completion of all electrical wiring and connections, including crossovers, appliances, lights, and ceiling fans, inspect and test the electrical system as follows: 1. Fill water heater. Fill water heater before turning on power to the home or switch- ing on the circuit breaker. 2. Test continuity. Before turning on the electrical power to the home, conduct an electrical continuity test to ensure that exposed metallic parts of the home and the chassis are effectively bonded. 3. Test operation. After turning on the electrical power to the home, conduct opera- tional tests of all devices to demonstrate that they are connected and in working order. 4. Test polarity. After turning on the electrical power to the home, conduct electrical polarity checks to determine that connections of electrical equipment installed or completed during installation have been made properly. Visual verification is an acceptable electrical polarity check for these on -site connections. 111 Complete Exterior Work This chapter covers sealing the bottom board, installing the ground cover and skirting, preparing wind protection shutters and completing site built structures. STEP 1. REPAIR AND SEAL BOTTOM STEP 2. INSTALL -GROUND MOISTURI STEP 3. INS' TALL SKIRTING (p. 113j STEP 4. ASSEMBLE OPTIONAL WIND 112) STEP 5. COMPLETE SITE BUILT STRUCTURES,(p. 114) STEP 1. REPAIR AND SEAL BOTTOM BOARD Tears and openings in the bottom board can result from transportation or installation activities. Inspect for holes and gaps in the entire bottom board, especially areas around service penetrations, crossover connections, pipe and duct hangers, foundation elements and the perimeter of the floor. Using approved materials appropriate for the type of repair, repair the bottom board wherever torn or loosened as follows: 1. Insulate. Replace any missing insulation prior to closure and repair of the bot- tom board, paying particular attention to insulation gaps that may have been created at P-traps. 2. Repair large openings. Repair large openings with a durable patch made of bottom board fabric or other compatible material and fastened with vinyl bot- tom board tape held in place by fasteners installed with a divergent stapler. Seal the edges around patches with foam or mastic. For large openings, in- stall a rigid backer board behind the bottom board to provide a fastening sub- strate for the patch. 3. Repair small openings. Repair small gaps and tears with vinyl bottom board tape, patches, adhesive/mastic or foam sealant. Alternate materials may be used to repair and seal the bottom board provided they are appropriate for the type of repair and installed per the manufacturer's installation in- structions. STEP 2. INSTALL GROUND MOISTURE RETARDER If the space under the home is to be enclosed with skirting or other materials, a ground moisture retarder of a minimum six mil thick polyethylene sheeting or equivalent must be installed covering the ground under the home. Moisture retarders are not required in and regions (less than 15 inches of rainfall annually) with dry soil conditions. If on - grade (surface) footings are used, install the ground moisture retarder prior to placing the footings, or install it around the footings after all other work under the home is com- plete. Install the ground moisture retarder as follows: 1. Apply sheeting. Unroll the ground moisture overlapping joints in the sheeting a minimum of 12 inches and covering the entire area under the home except for areas under recessed entries, decks and porches. 2. Repair tears. Repair any large voids or tears in the retarder by patching with like material, maintaining a minimum 12 inch overlap, secured with tape or ad- hesive. Repair small voids and tears with tape, adhesive or per manufacturer's installation instructions. WA PF � A Sealing bottom boards. A continuous and sealed bot- tom board is critical for home performance, energy efficiency, protection against moisture problems, prevention of pipe freezing and protection against in- sects and rodents Bottom board sealing me- thods. Tapes shall never be used alone to repair a large opening in the bottom board. Divergent staples or mastic must be used in tandem with tape to prevent future tear off. Fastening vinyl siding. Do not install fasteners directly into vinyl siding. Allow for siding thermal expansion by pre -drilling minimum 1/2 inch diameter fastener holes or fastening skirting to a ledger under the home (see Best Practice tip). STEP 3. SKIRTING (IF USED) Skirting is any structural or non-structural perimeter crawispace enclosure. Complete site built structures (see STEP 5. COMPLETE SITE BUILT STRUCTURES, p.114) that abut the home (such as porches, attached garages and steps) prior to installing skirt- ing. To design and install skirting, comply with the skirting manufacturer's instructions (if provided) and the following: 1. Configure skirting. Run the skirting along the perimeter of the home's heat- ed, conditioned space. Do not enclose with skirting areas under recessed en- tries, porches or decks (whether constructed as part of the home or added on site) unless skirting is of the fully vented type and installed so as to allow wa- ter to freely flow out from under the home. 2. Fasten skirting. Attach it to the home in a manner that prevents water from being trapped between the siding or trim and the skirting. Allow for frost heave when installing skirting in areas subject to frost. 3. Provide ventilation. Unless the skirting has integral ventilation openings that meet the following ventilation requirements, install equally sized ventilation openings on at least two opposite sides of the foundation. Size ventilation ar- ea to equal at least one square foot for each 150 square feet of under -floor area (or for each 1,500 square feet if a ground moisture retarder is installed according to STEP 2. INSTALL GROUND MOISTURE RETARDER, p. 112). The ventilation area must be the net free area of the foundation vent, not the area of the foundation opening. Place vents as high above the ground as practical. 4. Install access. Provide an access opening not less than 18 inches wide and 24 inches high (minimum 3 square feet in area) and located so that any utility connections located under the home are accessible. 5. Extend vents, drains and inlets. Run appliance exhaust vents, combustion air inlets and air conditioner condensation drains through the skirting to the outside and terminate each as instructed in the sections of this manual corre- sponding to each appliance. Attaching vinyl skirting. At- tach skirting to the home, but allow for contraction and expansion characteris- tics of the skirting material. i&orzz Avoid backfiiling against skirting. Do not backfill against nonstructural skirt- ing. STEP 4. ASSEMBLE OPTIONAL WIND PROTECTION SHUT- TERS If desired, prepare temporary protective window covers for use during severe wind storms and hurricanes according to Appendix C. STEP 5. COMPLETE SITE BUILT STRUCTURES Install site built structures such as steps, landings, garages, awnings, carports, breezeways, porches, decks, railings, sheds and utility rooms according to manufac- turers instructions (if any), in compliance with all local regulations including fire separa- tion and electrical requirements, and according to the following: • Do not obstruct any of the egress windows or the two required exit doors from the home. • The addition must be entirely self -supported and cannot rely on the home for support (superficial connections are acceptable). The home's structural system is not designed to support the extra loads imposed by the addition. • Do not damage the integrity of the home's structural or weatherproofing sys- tem. Seal any weatherproofing connections between the site built structure and the home and flash any roof connections. • The home's structural system may not be cut or altered in any way. A regis- tered engineer or architect shall approve any alterations or changes. • Utilize only GFCI outlets for site built structures. • Install and test smoke alarms in any site built structures according to local code. • All joints between the home and the addition must be properly sealed so they are watertight. • The home's mechanical system has been designed for the home itself and does not consider the heating or cooling of the addition. • The addition must meet all local codes, including site work and fire separation requirements. The manufacturer does not accept any responsibility for the ad- dition's design. • The home with an addition must be in conformance with the HUD Manufac- tured Housing Code, such as exiting, light and vent, etc. The addition must be approved by the jurisdiction having authority. • Site work shall be consistent with the objectives of site grading as described in Prepare the Site (p.15). • The manufacturer will not honor the warranty for any problem that relates to the construction of the addition (leak problems, etc). A dormer roof can be installed on the home to match the pitch of the addition's roof. The shingles below the dormer must be removed and the dormer must be vented properly. The dormer weight, including the weight of the existing home's roof sheathing, shall be no more than 8 psf and distributed uniformly over the roof trusses of the home. Connec- tions may be made to attach the dormer to the home, but not be used to support the roof loads of the addition. The dormer shall be shingled, flashed and sealed properly to pre- vent leaks (follow shingle manufacturer's instructions and ARMA guidelines for shingle valley applications). The manufacturer is providing the above information as an accommodation only and without consideration. Accordingly, by this letter the manufacturer extends no warranties or representation either expressed or implied with regard to the recommendations here- in. Prepare Home for Occupancy Follow these steps for final inspection and completion of the home. STEP 1.VERIFY ALTERNATIVE CONSTRUCTION (A/C) INSPECTION (p. 115) g,y„ STEP,2. COMPLETE INSPECTION CHECKLIST (p.,115) STEP'3. COMPLETE ENERGYBTAR CHECKLIST (p 115) STEP 4. CLEAN THE HOME (p.115) STEP 1. VERIFY ALTERNATIVE CONSTRUCTION (A/C) IN- SPECTION A home designated as an AC home will contain the letters "AC" in the serial number lo- cated on the data plate.Verifiying the AC inspection is the responsibility of the retailer. The installation is not complete until the alternative construction inspection has been passed and all applicable documention completed and returned to the plant. STEP 2. COMPLETE INSPECTION CHECKLIST After all previous steps have been accomplished, inspect the home to verify that it has been completely and properly installed using the checklist starting on p. 116. Installer must also certify that the installation is in compliance with either the manufacturer's in- structions or with an alternative design in compliance with 3265.2(c). Arrange for an in- spection by the appropriate LAHJ, if required. Correct any deficiencies found, if possible, or if not possible, inform the retailer or man- ufacturer immediately. STEP 3. COMPLETE ENERGY STAR CHECKLIST For ENERGY STAR qualified homes (check with the retailer or manufacturer), this step is to be completed by the manufacturer's designated representative. The manufacturer's representative must complete the Energy Star Site Installation Checklist, obtain signatures on the ENERGY STAR label, and return the completed ENERGY STAR Site Installation Checklist to the manufacturing plant. STEP 4. CLEAN THE HOME Remove and properly dispose of all installation -generated dust, debris and packaging materials from the home and the surrounding property. Ensure that the home is in "move -in" condition. FOUNDATION SUPPORT • Footings properly sized and constructed for the soil conditions Pier spacing per data plate and applicable table and roof load zone Piers properly constructed and vertical Perimeter blocking installed (if required) Piers at each side of openings 48" or larger Piers beneath all outside exterior doors (except when located in end wall) Center line piers installed at columns Shims in place and tight ANCHORS Approved anchors are used Proper anchors installed based on soil conditions Anchors are installed at correct angles Anchor spacing and installation correct Longitudinal ties installed (if required) Anchor straps are tensioned UNDER THE HOME Moisture retarder installed The ground under and around the home has been properly graded to prevent water from collecting or flowing beneath the home HVAC ducts are supported off the ground and connected tightly to collars at all ends Fireplace,combustion air intake free and unrestricted No holes or tears in bottom board Skirting (if used) has been installed per manufacturer's instructions with proper venting and provision for frost heave Skirting has been attached in a manner that does not cause water to be trapped between the siding and Vim and cannot be forced up into the wall cavi- ty Dryer vent, range/cook top exhaust, water heater temperature and pressure overflow pipe and AC condensate drain installed to perimeter of crawl space EXTERIOR Shingled roofs are free of visible damage and serious defects and there are no missing or loose shingles Shingle close-up and ridge cap have been completed per applicable details All hold down straps on shingled roofs have been removed and holes have been properly sealed Penetrations at roof stacks, vents and chimneys have been properly sealed Siding and trim is free of gaps, voids, missing fasteners, damage and serious defects. All seams are sealed and hardboard edges are sealed. Drip edge and fascia is properly installed and free of damage and serious de- fects Gutters and downspouts are installed properly such that water is diverted away from the home Trees and bushes have been trimmed to prevent brushing against the home in windy conditions or under snow loads The HUD label is exposed, intact and legible The exterior of the home and immediate surroundings is clean, clear of con- struction materials, dust and debris INTERIOR Ceilings, walls and floor coverings are free from damage and serious defects Carpeting is properly or and seamed • All trim and molding is installed properly and free of damage and defects • All cabinets, countertops, plumbing fixtures, appliances, furnishings and win- dow coverings are free of damage or serious defects • All cabinet doors and drawers work properly • All interior and exterior doors and windows open, close and latch properly One window in each bedroom meets emergency egress requirements, has op- erating instruction labels on it and operates properly All temporary shipping hardware has been removed Floors are level The data plate is intact and legible Smoke alarms have been tested The interior of the home is clean, clear of materials, dust and debris WATER AND DRAIN SYSTEMS Crossover and service connection and splices have been properly made with correct materials Water and drain lines are insulated or otherwise protected from freezing Pipe supports are installed and properly spaced Proper slope has been maintained on all drain lines All necessary inspections and tests have been performed All sinks, basins, tubs and toilets operate properly All hot and cold water lines are properly connected to fixtures, dispense water as labeled and operate properly Tub, tub/shower and shower outlets have been verified to ensure the outlet water temperature does not exceed 120°F (49°C) ELECTRICAL SYSTEMS The panel amperage matches the connection to the home The home has been properly grounded The main power supply has been properly connected and tested by a licensed electrician Continuity test has been conducted Polarity test has been conducted Operational test has been conducted All electrical crossovers have been connected All receptacles, switches and light fixtures operate properly Ground fault circuit interrupters operate properly All exterior lights have been properly installed GAS/FUEL OIL SYSTEMS • The gas system pressure test has been conducted Connections between units are properly made with access as required The main fuel line has been properly connected and tested by a qualified tech- nician APPLIANCE OPERATING AND VENTING All appliances are working properly • Appliance venting is in accordance with the manufacturer's instructions Fresh air intakes are properly installed Whole house, kitchen and bath exhaust fan operation are correct • Fireplace chimney stack extension and roof cap have been installed in accord- ance with the manufacturer's instructions Air conditioner/heat pump is sized properly Air conditioner condensate line is properly trapped and terminates outside of the skirting MISCELLANEOUS Installation/anchoring certificates or seals have been issued and installed (if required) i Owner's and operation manuals are available for all appliances This installation manual is left with home Marriage line gasket has been installed and inspected Index of Steps INTRODUCTION GETTING STARTED......................................................PG. 10 PREPARE THE SITE.....................................................PG. 15 INSTALL FOOTINGS ................. ....................................PG. 20 CONSTRUCT FOUNDATIONS......................................PG. 35 SET THE HOME............................................................. PG. 38 COMPLETE MULTI -SECTION SET...............................PG. 44 COMPLETE ROOF AND EXTERIOR WALLS ............... PG. 56 CONNECT CROSSOVERS............................................PG. 61 COMPLETE THE INTERIOR ......................................... PG. 72 INSTALL STABILIZING SYSTEM ................................. PG. 74 CONNECT UTILITIES....................................................PG. 95 PREPARE APPLIANCES AND EQUIPMENT ............... PG. 103 COMPLETE EXTERIOR WORK....................................PG. 112 PREPARE HOME FOR OCCUPANCY .......................... PG. 115 COMPLETE INSTALLATION CHECKLIST...................PG. 116 APPENDIX A APPENDIX B wmn!� Manufactured Home Coding National Rural Manufactured Electric Housing Research Cooperative Alliance Association Equipment Sizing Guidlines For ENERGY STAR® qualified manufactured \ 1 Uedhomes and homes built to the HUD standards' Envlironmtental atTennAutho galley, Protecllon Agency Oversizing cooling equipment: a costly mistake The guidelines offer a simple look -up procedure to assist equipment specifiers, HVAC contractors, home installers, retailers, manufacturers, and electric utility staff select heat pump and air conditioner capacity for new manufactured homes. The guidelines were developed to help eliminate the all -too -common problem of choosing equipment with far more cooling capacity than the home needs. Oversized HVAC equipment is recognized as a common industry problem that erodes energy efficiency and lowers customer satis tion. Consumers overpay in two ways. First, they are buying equ has more cooling capacity and is more expensive than they need. Second, once installed, oversized equipment cycles on and off frequently, shortening equipment life, lowering efficiency, and increasing power bills. Oversized equipment also can lead to moisture problems within the home. ENERGY STAR ENERGY STAR is a nationally recognized, voluntary labeling program designed to identify and promote energy -efficient homes, buildings, and products to consumers and business owners across the United States. The U.S. Environmental Protection Agency is responsible for administering the ENERGY STAR for Homes program. An ENERGY STAR qualified home is at least 30% more energy efficient in its heating, cooling and water heating than a comparable home built to the 1993 Model Energy Code. This increased level of energy efficiency is met by successfully integrating an energy efficient building envelope (effective insulation, tight construction, advanced windows), energy efficient air distribution (air -tight, well -insulated ducts), and energy efficient equipment (space heating and cooling and hot water heating). ENERGY STAR qualified homes typically require less cooling capacity because their high insulation levels and tight construction slow the transfer of heat from outside into the home, and their tight air distribution systems minimize the loss of conditioned air from the ducts. Thermal provisions of the Manufactured Housing Construction and Safety Standards, Subpart F, Section §3280 How to use the sizing guidelines The sizing guidelines consist of a set of nine maps covering the continental U.S. and the Sizing Table contain- ing recommended cooling equipment sizes in tons. The maps are divided into counties. Contiguous counties that have the same sizing recommendations are combined into Sizing Groups.' The maps and Sizing Table are available on the Web at http://www.mhrahome.org and http://www.energystar.gov. Follow these steps to determine your recommended size: 1. Find the county where the home will be sited on the map and determine the corresponding Sizing Group number. 2. Find the row corresponding to the Sizing Group on the Sizing Table. The rows on the table are color - coded to match the colors on the map. 3. Determine the conditioned Floor Area of the home and read across the top row of the table locating the pair of columns containing that area. 4. To find the required cooling equipment capacity in tons for a heat pump or air conditioner, read down the column that corresponds to the Floor Area and across the row that corresponds to the Sizing Group. 5. The left-hand column in each pair represents the appropriate cooling equipment size for ENERGY STAR qualified homes. The right-hand column in each pair represents the size (in tons of cooling capacity) for homes built to the HUD -standards thermal requirements. Example: An ENERGY STAR qualified home is to be installed in Richmond County near Ocala, Florida. The map indicates that Richmond County is in a Sizing Group 50. The home is a 28 ft. by 56 ft. multisection containing 1,568 square feet of conditioned living space (28 ft. x 56 ft.=1,568 sq. ft.). Referring to the Sizing Table, read across the row labeled Sizing Group 50 and down the column containing 1,568 square feet (1,441 to 1,680). Read down the left-hand (blue) column for an ENERGY STAR qualified home. This home requires a 3 Ton heat pump. 'Some counties are divided into more than one sizing group Disclaimer The values on the chart are intended as a guide for equipment selection. This information is not a substitute for proper evaluation and judg- ment by an equipment specifier. The cooling capacity estimates are based on typical home configurations and assumed design conditions. Actual sizing requirements may differ from the values on the chart. The Manufactured Housing Research Alliance and its members, the US Environmental Protection Agency, the Tennessee Valley Authority, the National Rural Electric Cooperative Association, sponsors of this work, assume no liability for errors in equipment sizing, selection, and installation. Sizing charts are available for other regions of the U.S. For information on obtaining sizing guidance for other areas, please visit the Manufactured Housing Research Alliance web site at: http:/An .mhrahome.org. The Manufactured Housing Research Alliance developed the sizing charts. MHRA is a non-profit membership organization comprised of firms actively engaged in the manufactured housing business. Wrightson Corporation performed the engineering analysis. 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I ,iur� tiLx 29 i M t S s o �u�.;r = ,� �35� "�' �^ 5�� � 39, 28 — 4� ' 31.�I k ' . a 39 39 "31 1,. �■ ni 26 Y 28 , 35.r Fw 5._ 29 , APPENDIX C Hurricane Shutter Designs 2 The following designs are presented as two basic alternatives: The first is to present the minimum shutters that are permitted by the codes when such shutters are required. The requirements of the 2003 International Residential Code (IRC) and the 2001 Florida Building Code (FBC) are presented. They permit the use of minimum 7/16" Rated Sheathing as shutters to protect against the impact of windbome debris. Check with local building departments for verification or clarification of requirements. The second approach provides some design details for stronger and stiller shutters than provided for by the code - minimum designs. It should be noted that these designs were developed prior to the adoption of specific standards for shutter designs by any U.S. codes. The supports detailed for these shutters meet code requirements when mounted according to the specifications in Table R301.2.1.2. The mounting brackets for the masonry block structures have been tested for design wind loads but have not been impact or cyclic tested because they were developed as design guides before these standards were developed. 1. Code Minimum Shutter Design: The 2003 International Residential Code (IRC), Section R301.2.1.2, provides that "windows in buildings located in windbome debris regions shall have glazed openings protected from windbome debris or the building shall be designed as a partially enclosed building in accordance with the Intonational Building Code. Glazed opening protection for windbome debris shall meet the requirements of the Large Missile Test of ASTM E 1996 and of ASTM E 1886 referenced therein. Exception: Wood structural panels with a minimum thickness of 7/16 inch (11.1 mm) and a maximum span of 8 feet (2438 mm) shall be permitted for opening protection in one- and two-story buildings. Panels shall be precut to cover the glazed openings with attachment hardware provided. Attachments shall be provide in accordance with Table R301.2.1.2 or shall be designed to resist the components and cladding loads determined in accordance with the provisions of the International Building Code." -- TABLE R301.2.1.2---ryY-----------_�—� ' WINDBORNE DEBRIS PROCTECTION FASTENING SCHEDULE FOR WOOD STRUCTURAL PANELSo•b,c Fastener Spacing Panel 4 ff < Panel 6 R < Panel Fastener Type Span < 4 @ Span 5 6 fl Span S B ft 2-1/2" #6 Wood Screws 16" 12^ 9° 2 1/2"#8 Wood Screws 16" 16" 12" a. This table is based on 130mph wind speeds and a 33-foot mean roof height. b. Fasteners shall be installed at opposing ends of the wood structural panel. —c. Where screws are aHachod to masonry or masonry/stucco, they shall be anached utilizing vibration -resistant anchors having a minimum .ultimate withdrawal capacity of 490 pounds. — fI/Ii,> \ ��1Pv1IN %). aclucu, ••10.• ''.�9............ I����� Form No. T450E • O 2004 APA—The Engineered Wood Association • www.apawood.org Hurricane Shutter Designs 3 Section R202 defines a Windbome Debris Region as any "areas within hurricane -prone regions within one mile of the coastal mean high water line where the basic wind speed is 110 mph or greater; or where the basic wind speed is equal to or greater than 120 mph; or Hawaii." (See _map) Alternatively, Section 1606.1.4 of the 2001 Florida Building Code: "In windbome debris regions, exterior glazing that receives positive pressure in the lower 60 feet in buildings shall be assumed to be openings unless such glazing is impact resistant or protected with an impact resistant covering meeting the requirements of SSTD 12, ASTM E 1886 and ASTM E 1996, or Miami -Dade PA 201, 202 and 203 referenced therein as follows: 1. Glazed openings located within 30 feet of grade shall meet the provisions of the Small Missile Test. 2. Glazed openings located more than 30 feet above grade shall meet the provision of the Small Missile Test. Exception: Wood structural panels with a minimum thickness of 7/16 inch and maximum panel span of 8 feet shall be permitted for opening protection in one- and two-story buildings. Panels shall be precut to cover the glazed openings with attachment hardware provided. Attachment shall be designed to resist the components and cladding loads deter- mined in accordance with Table 1606.213. Attachment in accordance with Table 1606.1.4 is permitted for buildings with mean roof height of 33 feet or less where wind speeds do not exceed 130 mph." Section 1606.1.5 defines a Wmdbome Debris Region as: 1. Area within one mile of the coastal mean high water line where the basic wind speed is 110 mph or greater. (See map) 2. Areas where the basic wind speed is 120 mph or greater except from the eastern border of Franklin Count to the Florida -Alabama line where the region includes area only within 1 mile of the coast. (See -map) I acwcu f T �:7, hsnc rL�l;r QF�1t 11���Form No. T450E • m 2004 APA—The Engineered Wood Association • wwwapawood.org TABLE 1606.1.4 WINDBORNE DEBRIS PROTECTION FASTENING SCHEDULE FOR WOOD STRUCTURAL PANELS I Fastener Spacing (in.)°•b Panel 2 N < Panel 4 it < Panel b ft < Panel Fastener type Span <2 If Span < 4 If Span < b If Span < 8 ft 2-1/2 #b Wood. Screw- 16 16 12 9 2-1/2 #8 Wood Screw- 16 16 76 12 Double -Headed Nailsd 12 b 4 3 a. This table is based on a maximum wind speed of 130 mph and mean roof height of 33 feet or less. b. Fasteners shall be installed at opposing ends of the wood structural panel. c. Where screws are attached to masonry or masonry/stucco, they shall be attached using vibration -resistant anchors having °minimum withdrawal capacity of 4901b. d.Nails shall be 1 Od common or 12d bon double -hooded nails. L— Hurricane Shutter Designs 4 2. Stronger, Stiffer Designs The following design pages describe how to construct stronger stiffer shutters for attachment to wood and masonry walls. The masonry attachments were designed prior to the adoption of specific test standards for shutter designs by U.S. codes. The shutters have been tested to resist the design wind loads and impacts but the attachments to masonry have not been impact or cyclic -load tested. The masonry attachment details are therefore supplied as guides in developing individual designs. Most building codes include provisions for storm shutters. Earlier code had provisions for a deflection of less than the shutter span (in inches) divided by 30 (for instance, a 40-inch span should not bend more than 40/30 = 1.33 inches when the wind blows). They also should bend less than 2 inches maximum and should remain at least one inch away from the window when under full wind force. The easiest designs are those that simply cover the opening with a wood structural panel. In wood -frame construe - ton, panels can be nailed over the openings when a hurricane approaches. Buildings made with concrete blocks, however require advance preparation. In some cases, stiffeners may be necessary to limit deflection of the shutter against the glass. Stiffeners function best if the 2 x 4s are on the outside of the shutter and oriented with the narrow edge against the shutter Tables 1_and 2 and -Figure J. on the following page apply to most of the designs, and are referenced accordingly. These APA hurricane shutter designs are based on pressures associated with a 3-second gust wind speed of 120 mph. Building codes are currently being reviewed for possible changes. Before constructing shutters, therefore, it is important to check with your local building departmentforan update on current code requirements. Note: The shutter designs shown herein will provide significant protection from hurricane -force winds. This publication contains recommendations to serve as a guide only. It does not include all possible shutter, anchor and fastening systems, and the installer must adjust all dimensions to compensate for particular installations and hardware used. These shutter designs by no means represent all possible workable designs and ran always be upgraded to provide even greater margins of safety and protection. All shutter designs herein are intended to be temporary, and mounted and removed from outside the building. All designs are based on wind pressure capacities only. While the design wind pressures used are based on ASCE 7-95, the building owner/hrstaller must still carefully evaluate each system and then, if neces- sary, make any modifications consistent with good design and building practices. DESIGN 1 SHUTTERS FOR WOOD -FRAME 13UBLDINGS DESIGN 2 SHUTTERS FOR MASONRY BLOCK STRUCTURES BARREL BOLT LATCH SUPPORTS DESIGN 3 SHUTTERS FOR MASONRY BLOCK STRUCTURES STEEL OR ALUMINUM ANGLE AND SCREW SUPPORTS DESIGN 4 SHUTTERS FOR MASONRY BLOCK STRUCTURES SHUTTERS ATTACHED TO OUTSIDE WALL WITH PERMANENTLY011VIN fMqj MOUNTED BRACKETS DESIGN 5 SHUTTERS FOR MASONRY BLOCK STRUCTU$ FOR OPENINGS WIDER THAN 8 FEET — nclt[cu ttu ( / i s• 2 - .ME�c �ry�` j\ Form No. T450E • 9 2004 APA - The Engineered Wood Associcifion'd WvWcipowoocl.org Hurricane Shutter Designs 5 FIGURE 1 SHUTTER STIFFENER ATTACHMENT- IF REQUIRED APA Structural Panel #22x4 Cut if desired 1 I I Strength axis I '' 1111I I t /I/ 3/16" x 3' Lag screws with fender washers 12d Nails b" o.c. aGlucu s /44tL ... Form No. T450E 2004 APA-The Engineered Wood Association • O • www.apawood.org � TABLE 7 MAXIMUM SPAN WITHOUT STIFFENERS - APA Panel Approximate � Span Rating Weight (Ib./ft Z) ^-- Maximum Shutter Span Approximate Deflection (in.) at 120 mph Design Wind Speed at 15-N. Height I 32/16 1.5 30 0.5 I 40/20 2 36 0:5 48/24 2.4 ------ 48 0_9- 48 oc 3.6 -------------- 72------- _---__ 1.5 i TABLE 2 ESTIMATED DEFLECTION AT 120 MPH DESIGN WIND SPEED AT 15-FL HEIGHT FOR SHUTTERS WITH 2 X 4s AT 16 INCHES o.c. APA Panel Approximate Span Rating Weight (Ib./H?( 24 36 .Shunter Span (in.) 46 60 72 84 96 32/16 2.5 0.2 0.2 0.3 0.4 0.5 0.8 - 40/20 2.9 0.1 0.1 0.2 0.2 0.4 0.7 1.1 48/24 3.4 - 0.1 0.2 0.3 0.6 1.0 46 cc 4.6 - - 0.1 0.7 0.3 0.5 0.9 DESIGN 1 This design from APA — The Engineered Wood Association describes how to construct structural panel shutters for attachment to wood -frame buildings. Steps to Constructing Shutters L Review Tables_ and 2 in the Design Considerations section to determine if stiffeners are needed. Attach stiffener as shown in Figures 1 and 1A. 2. Cut APA wood structural panels with adequate edge overlap to receive nails. Orient long panel aids (strength axis) of the panel as shown in Figures 1 and IA. 3. Use a long brad or finishing nail to locate the framing behind the wood siding. The nails used to attach the shims and the shutters must hit the framing to be fully effective. 4. Nail shims to the framing with 12d nails. Use 16d nails for shims over 3/4 inch thick. For spans up to 5 feet, space the nails 6 inches o.c. at each shim. For spans over 5 feet, space nails 4 inches o.c. at each shim. (Figures 1B and 1C) 5. Attach the shutters with double -headed nails for ease of later removal. (Figures 1B and 10 Use 12d nails for shutters up to 3/4 inch thick and 16d nails for shutters over 3/4 inch thick. For spans up to 5 feet, space the nails 6 inches o.c. at each end of the shutter panel. For spans over 5 feet, space nails 4 inches o.c. at each end of the shutter panel. Nailing the panel on all four sides, instead of just the two ends, will further limit deflection and maximize strength. 6. Any permanently installed hardware, shims or fastening devices must be installed using standard/acceptable methods of waterproofing. All abandoned holes must be sealed. 7. After fabrication each shutter should be marked for orientation and location to simplify installation. 8. If shires are to be left in place, use galvanized nails and finish like siding or exterior trim. FIGURE 1A SHUTTER ATTACHMENT — VIEW APA Structure #2 2 x 4s (if Strength axis 12d Double-h (nails at A" ox M FIGURE I B SHUTTER ATTACHMENT — TOP Cut if desired Siding 1 2d Nails 12d Double -headed nails at 6" o.c. (nails at 4" o.c. if shutter is over 5'long) Shim 2 TON 4 M, -9 ell Header Finish wall Flushing and caulk Shutter I I Interior casing Glass , i�L i Alternate Wind Protection For Windows and Doors Plywood storm cover - See table below for plywood specificattoms For openings wider than 80". lacatestorm cover bnttlaint within So' of vertical studs and Install V cbps between lumber stiffeners as shown. Fasten plywood storm cover to door vertical ftming with I-•IOx21/2'penet screw each side of stiffener and 8'O.0 Max) 24 SYR 02 stiffeneis within G of top and bottom of windows and 16'O.0 MrJ Wind Protection for Windows Il�l�iiiiiiiiiiiiiiiii �ior over center of 2r4 Stiffener. hstall plywood storm cover with facegrain placed hortwntal. 7yplcal stiffener installation detail. Typical screw installation. Window opening width. Window Jamb/wall framing behind cover. Bottom plate ��ii�' Fasten p& wood storm cc ver JF" to d" vertical framiiv with I-IlOx2w I,�� 0411 side of stiffener and• I t ///�cen ( I i nr—<' within 6* of top a. behind storm cov7er`j bottom windows IYJ �I/►,/I/_/N/Y/�///I///_///IJ//I and � . I i�"I rl Wind Protection for Doors Alternate Wind Protection for Windows and Doors 010 x2112'penet wood screw with 1 1/2'dla steel washer. Plywood storm cover bnin) , min. frame Note Plywood storm cover must extend extend min. 3 beyond edge of ]—Steel frame as shown Y—Steel washer Metal tube%ylinder ,�— orplywood spacer. Exterforstding. / \ I\ � Rubber washer. SECTIONA A Instalhr must locate wood screws 314'+1--from edge of window/doorframe and must verify that wood screw placement Properly eWages lumber framing. Notes: Gnla Wspfd width of storm cover. Ptywaod storm cover. / \\ O10x3screwGO.CJ `3/8k31/2'lag ftyp. entire length with 11/2' dia. Ofstiffenerl. washer at each SECTIOrIB-B end of stiffener. Wind Protection Details PLYWOOD STORM COVER SPECIFICATIONS Max. opening Minimum Span width thickness index Up to 48" 112" 2410 49"to 84" 518" 32116 85"to 120" 314" 48124 Wind Protection Exterior Sheathing 1. All decorative shutters must be removed prior to installing protective covers. 2. When openings exceed 84" replace 2"x4" stiffeners with 2"x6" SPF #2 stiffeners. 3. After use, recommend that all sheathing be retained for possible reuse. Caulk any nail holes in the siding to prevent moisture from penetrating the exterior wall. 4.On bay windows, 3" extension beyond edge of window is not applicable, storm covering is to be butted up at angled areas of bays. Covering may have a maximum gap of 1/4" between pieces. APPENDIX D 0 `MHI tf<,tratfiftu o JAN 14 2009 ao Rousing Alert a m Q Federal Man truwoed Home Coathriction O And Safety Standardv HUD Suspends Enforcement of Ground Anchor and Manufactured Pier Galvanization Requirements On Monday, January 12, HUD informed MHI it will be suspending national enforcement of the galvanization requirements for anchor systems and manufactured piers that would have become effective February 2, under the new Model Manufactured Home Installation Standards (MMHIS), until the Manufactured Housing Consensus Committee reviews the matter further. HUD is taking this action in response to an appeal made by MHI based on the lack of a demonstrated need for such a requirement to apply to the installation of all manufactured housing nationwide. MHI has maintained that weatherization requirements for anchor and pier systems should be based on local and regional conditions rather than a one size fits all approach as currently contained in the MMHIS. MHI has therefore been in discussions with HUD, requesting states be allowed to determine what, if any, minimum galvanization requirements are warranted in their own jurisdictions until the MHCC is able to recommend more practical standards that account for regional climatic and soil differences. The following is the e-mail sent yesterday from Bill Matchneer, Associate Deputy Assistant Secretary, Office of Regulatory Affairs and Manufactured Housing, to SAA's and Primary Inspection Agencies (PIA). 'As requested by MHI, HUD has decided to temporarily suspend national enforcement of the weatherization and corrosion protection requirements for piers and anchor systems found in CFR 3285.308 and 402 due to take effect on February 2, 2009. As requested by the industry in June 2008, these requirements are currently under review by a workgroup of the Manufactured Housing Consensus Committee (MHCC). HUD will reconsider its decision to suspend enforcement of these weatherization and corrosion protection requirements once the MHCC has voted on any recommendations received from the current review process. During rulemaking, HUD was not presented with a known history of actual failures of ground anchors or piers due to corrosion. Therefore, HUD is comfortable taking this 4y T step to help the industry cope with a period of severe economic distress. HUD reminds all concerned, however, that these weatherization and corrosion protection issues should have been more fully addressed by the affected parties during the rulemaking process. While HUD has decided to temporarily suspend national enforcement of the weatherization and corrosion protection requirements in CFR 3285.308 and 402, the states are free to make their own decisions with regard to galvanization or other weatherization and corrosion protection requirements for pier and anchor systems. Primary Inspection Agencies are asked to advise the individual manufacturers they supervise of this decision.' If you have any questions, please contact Jeff Inks at IinksCc�mfQhome.org.