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Home My WebLink AboutINSTALLATION INSTUCTIONSThe luaus Model 3900 is our Fey€sfged er.1ff1d loafs a ed ,'- 6'011aNaQ slteefi doo" that Meets ,PeCi c-Of Vrind loads ANUS sequl'red by even tie Maase strslagen£ bulidsng codes. 12ydeg�esadeaa l rbos� r�slr �e� 1ra yet paves o r dass�ble and $smrg clafs door really as. M'O quick .aa2s9011€ Don land � Ela�Bey�s� f�fa�1� srao ogh OPesatlaa2, compared to other daors, 'fa-tides- desraanstsates how eases afsleasdly trlaes dataas as. Backed by a€ one yefas tVa<rrs0011, P's no tvo22des this Jan smodel §s =EEAUME so Popular, The 26 gauge,corNgafed door �ut#airris manufactured fr m fulTha-rd-galva, ize grade ssi&I and coated 4wth Super Durable polyester paint that is backed by 40,y6arfilm integrity and 25 year no -fade limited paint warranty. Independently tested in accordance with ASTM-330, the series 3100 meets requirements of Standard Building Code, International Building Code and Florida Building Code. Design wind load is rated +36 PSF and -41 PSF for opening widths through 12'0" and +35 PSF and -38 PSF for opening widths over 12'0" through 16'0". �vailable in sizes up to 16'0"x 18'0" and in over 20 different standard colors. . Tough, durable and wide, heavy duty nylon strapping helps contfol curtain stretch while deadening sound and repduci guear. The 11 gau ' rile kc ore "d h �**" �rti �,- m a stringent wind load requirements when engaged under load; however, easy operation is Provided during load -free operation because theavindlocks do not come in contact with guide. The slide bolt lock assembly affixed to the bottom Liar at each end of the door curtain fastens through the guide to securely keep the door locked and in the down position. Padlocks can be attached to the slide to further secure the door. The flat door stop slide makes installation quicker. Simply slide through the holder on the guide and affix witha fastener. The 12" enclosed barrel houses the dead axle assembly and protects the factory lubricated springs from direct contact with environmental elements. The.inherent strength provided by the spiral barrel minimizes axle deflection, providing smoother operation. Because the curtain is attached by screws -and not seamed to the barrel, replacement of either independent assembly is cost-effective, quick and easy. Grease -filled, shielded radial ball bearings at the drums provide longevit3 and smooth operation. Factory installed insert nuts help make th( installation of the chain hoist and operator sprocket easier A cam -action spring tension holding device allows quick, easy and equal adjustment of the tension on all springs simultaneously from one end of the door. The cam tensioner bites into the axle helping to eliminate the unwanted spinning of the axle during the initial spring loading or adjustment process. A reduced drive chain hoistfor smoother operation is standard on all door sizes. pela-P,4t�[ ;A-r7 €)C9ol'i uk(MOG-- c®eL-*Otr5- r 0M sR I [ Lq H -'+3SL°JF —1 St. Lucie Counfy Toseph H. Dixon, Jr. P.E. Product Design Consultant Florida No. 7768 407-671-0169 EVALUATION REPORT No.: Reference No.: 29018_32003_32041 ER-09-0007-R2 Product: Exterior Doors - Rolling Overhead Doors Series 750, Series 3100, Series 850-S Manufacturer: Janus International Corporation 134 Janus lntemational Blvd. Temple, GA 30179-4435 Statement of Compliance: 3952 Lake Mira Ct. Orlando, FL 32817 June 22, 2009 Rev. 02/15/12 Rev. R2 12/01/12 ♦ �fi ........,•� OV ? No. 77W ; A i STATE OF q; S' �`% The Rolling Doors, Series 750 and Series 3100 described in this report were evaluated to be in compliance with the 2010 Florida Building Code. Series 850-S was evaluated to be in compliance with the 2010 Florida Building Code "High Velocity Hurricane Zones" Sections in Chapters 16 and 17, and may be considered impact resistant. The doors are, for the purpose intended, at least equivalent to that required by the Code when manufactured and installed as described below. Description of the Product: 9, All doors consist of a corrugated steel sheet curtain suspended from a drum roller. The curtain on all models is suspended from a drum roller. Coiling around the drum raises the curtain. The sides of the curtain are constrained from lateral movement.along their vertical edges by steel guides that are attached to the doorjambs. This constraint provides resistance to lateral wind forces. Various guide configurations are used for the different door styles included in this report. The lateral wind forces are transferred from the curtain to the guides and then through the attachment elements to the doorjamb. The doorjambs are part of the main wind frame resisting system and usually are constructed of steel, concrete, or concrete masonry units. Series 750 (Mini Door) Door curtains have a thickness of 26 gage (min. 0.017 in.) and are made ofASTM A653 structural steel, grade 80, pre -painted, galvanized steel with a full coat ofprimer and baked siliconized polyester finish coat The corrugated sheets are interlocked mechanically to form the curtain. Lap splices are at approximately 20 inches on center vertically in the installed door. The corrugation height is approximately 5/8 inches and the corrugation pitch is 3.25 in. Style variations include door width, windlocks, and wind load rating. Maximum door height is limited to 12'-0". Various door widths are described in detail on drawings T1000 (3'-0" wide), TI001 (&-0" wide), T1002 (81- 8" wide) and T1003 (107-0" wide). Tests were conducted on each of the four width doors shown on these drawings. A comparative an analysis was used to determine the design pressures on doors between 3'-0" and 6-0" wide. Doors greater than 6'-0" wide having openin o shown on drawings T1001, T1002, and T1003 may be used for the same d p s e Page t of 5 C:1C0Wult 1ClientUanus Intemationa112012132041 Eval Report ER409.M.R2 Wv 12e112.dm Joseph H. Dlwn, Jr. RE FL No. 7768 Evaluation Report: ER-09-0007-R2 12/01/12 Installation Requirements: Installation requirements are described in the Janus International Corporation Installation Instructions as follows: • Series 750: 4 pages, Mini Door Installation Instructions Series 750 • SeriesMOO: 8 pages, Commercial Door Installation Instructions Series 3100 • Series 850: 4 pages, Mini Door Installation Instructions Series 850 Limitations and Conditions of use: The use of any door is limited to buildings for which the design wind loads for wall components and cladding, determined in accordance with Section 1609 of the 2010 Florida Building Code, do not exceed the rated design wind loads of the door as shown in Table 1 or Table 2. Series 850-S is qualified as impact resistant. This door has been tested and met the additional requirements of Sections 1625 and 1626 of the 2010 Florida Building Code. The maximum width and height limitations for each Series are shown in Table 1 and Table 2. Doors are to be assembled as shown on the appropriate drawing referenced above, and the doors are to be installed in accordance with the installation instructions referenced above. Door manufacturing is limited to those plants that have met the 2010 Florida Building Code Product Approval quality assurance requirements. The doors covered by this report are not for use in the Florida High -Velocity Hurricane Zone. Certification of Independence: I, Joseph H. Dixon;Jr., certify that I am self-employed and operate as an independent contractor providing professional engineering services. I have no financial interest in nor will I acquire any financial interest in any company manufacturing or distributing products for which evaluation or validation reports have been issued by me. Likewise, I have no financial interest in nor will I acquire any financial interest in any other entity involved in the approval proce%%pA#j9se products for which I have issued reports. C f Elyy��.'.. v'P �; STATE OF a O S % W� pRIOP;••'?w �• Page 5 of 5 C:1Consu1tinglCl =Wmus Intemational12012\32041 Eval Report ER-09-0007-R2 rev 120112.dw Joseph H. Dixon, Jr. P.E. FYMS,+ i • • • 135 Janus International Blvd. Temple, GA 30179 770-562-2850 www.janusinfl.com DIto, I VGEMll, * t�lt. y7'�I ��► �w-'4�QR1Dl�lv�.a /sl�r,�. e*F x'i ��r ' I A IMPORTANT INFORMATION A NSCA�ULL� NSTAWiIOlT IN9TRUCTION&FATWIM�YOYRSELP WTMALL INSTAWTIONP �WARNNOS. CAIRIONS,MDNOTSS BEFORE ATIENPlINO TO OMPEQRECEN MOFt ASSEIGILYFORYISRREGANIIGEAND10RCGMFONEMSHORTAGM • SNIPPING DAMAGE FILE DAMAGE CLAW BWEDWTELYWTDI FREIGHT CARRIER.SUPPLY DOOR COMPONENTS. TO RECEIVE REPLACEMENT PANTSNORTAGE:UWE04TELY CONTACT DOOR SUPPLIER WITH PARES SHORTAGE CLAOL ORDER NUMBER, DOOR MODEL., PHOTO DOCUMENTATION ARE ENCOURAGED lE1 kTO®ffE PROCE83 • NCGRgECTPARfS: IF RECIEWE0 DOOR COMPONENTS AND PARTS DO NOT MATCH THOSE REFERENCED NTHESE INSTILLATION INSTRUCTIONS. WAE 47MY CONTACT DOORSUPPOER. . IF ATANVTWEBEFORS OR DURING INSTALLATION YOU ARE UNFAMILIAR, UNCOMFORTABLE. ORCONFUSED BYNSTALLATION PROCEDURES OUTLINED NTNFSEDISTALLATION RSTRUCTIONSDO NOTATIEMPFTOOMALLWMAS MMY.BIMMIAi YCONTACT DOORSUPPLWR VRN OUESTIONSICONCERIM. A READ ALL WARNINGS BELOW A AUSEMMOP TESAFETYEOWNENTTOAVOWBMOOSIMNNY. ACLRAR PLOOR ATOPTNING DFALLDERRIGEEFOREWSTAwxG PRODUCT. A USE APPROPRIATE LWTDIG EQUIPMENT AND CORRECTLOTING PROCEDURESTOAVOW DAMAOE,SERIOUS IWURYOR A MOVINGDOORCOULD RESULTIN DEATH ORSERIOUS MAW. GO NOT CEDSE DOOR UNTIL DUO A COMMMTHESPEEOOFTHEDOOROUMOMMU"MERATWK A DONOTSTANDORWALAUNDERAMOVNGDOOM A KEE DOOMAY_CLEARANDINFULLVIEWWIOLEOPEMTWGOOOFL A00 NOT PERMIT CIOLNRENTO PGAYON,NEAR ORWITH DOOR GROPERATE DOORCONTROE F11 DOOR. A SENMNGDEVI=ONMOMROPERATNOOOORRRHMMSETESTEDFREMUFMLY. A SPRNO.YNSPECTDOOR AND HARDWAREMONDRWI YFORWOANDIOR BROItENFN PARTSAND CHECKIF DOOR OPERATES REELY. DONOTOPERATE AD00R WNN A BRDN A COMPONENTS ME UNDER ENE SPRNGTENSIOM COULD RESULTIN DEATH OR SEROUS INJURY. ADOOR BUST BEFULLY OPENED WHEN MAGNOAGJUSTMETS. ® V13"OPERINO WIDTH ANDNEIOM BEFORE INSTALLING CURIES. ADOORCM FALL W BOTH BRACKETS ARENDT SECUREIYFASTENED TOMB JAMCS. ALL FASTENERS ATTACHING BRACKETSTOJAMSS MUST FTSECURELYUROA SVRUC URAL MEMBER OR SURFACEIF DOORFALLS, SERIOUS MURYOR DEATH MINOR DAMAGETO DOOR CM RESULT. ABEFORE LIFTING DOOR LNTOPOSIIIOM, ASSURE THATALLSETSCREWS ARETIGHTFNEDTO AOEWATELYSECURE AXLE SUPPORTS AND TEMSIONER FNWRETOSECUREWILL RESULTIN FALLING PARTS, WHICH WBLTEADTOSEWOUS DWURYOR DEATH ANSEAPPROPR4TELIPMOEOWPoLEMMDCORR=UFTINOPROCMRPSMAVOIDDANUUGE, SEIWUSWJURVORDEATM 0 IELIOVE wRAPPINB FROM BOOR UNTILINSTRUCTEI TOOO SO. AFMDRFTOAI*MRETOTNEWMCCM=t3MakLW=LTNPEIWONALM"WORPRODUMDAMAGE orr CGVLL UNDERJANUSINTERKATWX4LPROWCT WARRANTY. ALWAYS HANDLE PRODUCTWIIN CARE, AND REVIEWALLDISTRUC IONS.WARIDNGS, AND NOTES BEFORELNSTALUND PRODUCT. AREWEWDOORASSEMBLYANDGENERAL PARTS DESCRIPTIONS BILL OFMATERIAL FROM PAGE$ FIGURE ITO FAMIIARDCYDURSELFIKITH COMMON PARE OF ROLLING SHEEP DOWGASSONLY. ADOMASSEMBUESAREMANUFACTUREDPEROPBMCIVADMANDHFJONTBSPECIREDATTIMEOFORDER.JANUSNTEMNATMNLI nv,LITErOAc ESPONSWIRPoR GPEKMWWTNS OR HEGNTSTHATDO NOT MATCHTNDSESPECIRFD ATTNE OF ORDER. `INN ems/ 6rH FIGURE 1: DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS IT 1a • 1 9 . 5 Ahl 2: 1 1,2.46 do STATEO� Via: i �!► �ORIOf� �� tr � Instructloro Instaflation vww 2 dT+,3L' [tTJ�'h-0•': ^ZAF4-�...��•T.l51ME,.:1� 1/.: .K"3 . .. .a ...e.�A - .:., '"�b�ytlt .� t. ��E.. �•s�'JS" _ ••tFf... age M ON a RH - Comm. Bracket 12° Spiral Barrel = LH - Roil Formed Guide with windbar try 26 Ga. Curtain Ai RH - Roll Fonned Guide with windbar ry-« Stamped Axle Support M Wmdlocks Headstop Ivie, O.D. Axle „ Tensioner " Co 12"Dmm Mounting Plate Bo m A 8::,, Spdng/Counterbalance Assembly 1 LH - Comm. Bracket � _ Slide Lock ss�m FIGURE 2: SIDEROOM CLEARANCE REQUIRMENT CHART PUSHAIP 4Y" ST.S' 6Lb' - aY" CHAIN HOIST 4Y.' 7Y' 8Y' JACKSHAFTMDTOR 4Y." 5:i' 7Y' - BY" PANTHEON 4Y.' 5W 7%7 77Y' .k" ow M�INgg }9 END OF AXLE CLEARANCE+ I OUTSIDE OF TENSIONER_ BRACKET CLEARANCE TENSIONER END SHOWN BACK OF GUIDE CLEARANCE � 1 END OF AXLE CLEARANCE OUTSIDE OF CHAIN DRIVE is OUTSIDE OF DRIVE BRACKET CLEARANCE -may DRIVE END SHOWN (NON•TENSIONER) i �- BACK OF GUIDE CLEARANCE FIGURE 3: HORIZONTAL / VERTICAL HEADROOM REQUIREMENT CHART a 20° 20" 21" 21" 21 Yz" 21' 22" 21" NI WE OR s€ 22" 22' "�`1 •"`$ 22" 22" HORIZONTAL HEADROOM Q ,f-.3 0 i i i i VERTICAL HEADROOM I OPENING HEIGHT STEP 1: VERIFY OPENING *Note: DOOR ASSEMBLIESAREMANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIEDAT TIME OF ORDER. JANUS INTERNATIONAL WILL NOTASSUME RESPONSIBUJTYFOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER. O Vett)r openinn width and heloht and confirm measurements match Width and height detailed on door. Paakaaing label O VeMv that iambs ate plumb. O Verfly600fand headerforleval. O VedW adequate side clearance at lambs and clearanca above and at sides of header. See Side Room and Headroom Clearance Requirement Chad (gene 3. Fiaures 2 & 3). Verify that the guide mountinasudace an the lamb is flush o Ved6 that all pads r—egufted for Installation am with the door. See one 2. Figure I for General Big of Material STEP 2: MOUNTING PLATES *Note., Aountng Plates are optional components forinstalletion to steel Jambs. Mounting Plates are to be Installed with hrsteners supplied or welded airecW to,sfee1jamb, If mounting plates were not ordered, or jamb type Is other than steel, Proceed to step 3. 9 Position Mounting Plates where bottom edge Is flush with headerend Inside edge Is flush with jamb edge. See Figure 4. * Install mounting plates to steel jambs with 3 each %-16 x I Y." hex -head bolts, washers, and Iadt nuts supplied. *Note: Install washers on hex nutside only *NWW Assure Mounting Plates are level with each other 3-a/'-l6xly' HEX -HEAD BOLT 4 r LH MOUNTING PLATE LEVEL MOUNTING PLATES -" JAMU Cu10C C7 'H MOUNTING PLATE STATE STEP 3.'COMMERCIAL BRACKETS TO GUIDES t *Note: GUIDE SELLMOUTH FOR CURTAIN ENTRY INTO GUIDE IS FACTORY NOTCHED. APPLY 17-206 BEND IN BELLMOUTH TO ASSURE SMOOTH CURTAIN ENTRY. FAILURE TO FLARE GUIDE BELLMOUTH WILL RESULT IN CURTAIN SCRATCHING ANOIOR DAMAGE. Attach Commetolal Brackets to guides, locating top surface of bracket 2- below top of guide. Use 2 each Ya.20 x %' carriage bolts, 114.20 serrated flange hex nuts andy" flat washers per bracketfor tansiorler and the nmrtensionar(drive) and for push-up operation. See Figure 5. *Ncte: DOOR DRIVE OPERATION MAYBEINSTALLED ONEI7HER END OFDOORASSEMBLY 4-�Z1114— TOP OF GUIDE COMMERCIAL BRACKET - cif 1"-21) SERRATED FLANGE HEX NUT - y8 ,Ar- - -- 11-2ox% _ CARRIAGE BOLT i '-- GUIDE BELLMOUTH --- GUIDE FIGURE 5: TENSIONER END (LH Shown(RH Opposite) *Rote: FOR MANUAL PUSH-UP OPERATION, SPACERS ARE NOT PR MED ORREOUIRED FOR COMMERCIAL BRACKET MOUNT. * Reduced Hand Chain Drive: Attach Commercial Brackets to guides, locating top surface of bracket 2- below top of guide. Install drive bracket with 2 eachja-20x1 a/; carriage bohs,y- 26 serrated flange hex nuts andy" flat washers. Insert 1 each)=" C.D. xV long spacer tubes between guide and bracket at each bolt location. See Figure 6. * Jack Shaft Motor Operation: Attach Commercial Brackets to guides,l0cating top surface of bracket 2" below top of guide. Install drive bracket with 2 each Y4.20 x 2X" carriage bolts, Y. - 20 serrated flange hex nuts and)' flat washers. Insert 1 web 1 Y" O.D. x 1 X' long spacer tubes between guile end bracket at each bolt location. See Figure S. o Pantheon Molex Ooeretipn: Install drive bracket wkb 1 Ye' spacing between outside of guide and Inside of bracket. No ' spacers are provided for this application. Locate tap surface of bracket 2' below top of guide. See Figure 6. (Spacers not provided) CARRIAGE BOLT GUIDE BELLMOUTH --- SPACERTUBE(S) -- GUIDE -- TOP OF GUIDE la COMMERCIAL BRACKET -- ti FLATWASHER I 2 .' SERRATE EX FIGURE 6: DRIVE END (RH Shown/LH Opposite) STEP 4: GUIDES AND BRACKETS TO JAMB 4 Brackets and gulden must be attached to Jambs using fastenefs as specified In Table 1. TABLE 1: GUIDE $ COMMERCIAL BRACKET FASTENERS .Steel .... .. .... % -16 x 1 Ya Hex Bolt and Nut tin" T a Concrete or Filled Block %" x 1 %4" Powers Wedge -Bolt Pawem SDS+ 0131E Steel Ya -14 x 1" TEKS Screw None Concrete or Filled Block s/e x 4° Powers Wedge -Bolt Powers SDS+0131e *Note: DOORASSEMBLIESARE MANUFACTURED PER OPENING WDTHS AND HEIGHTS SPECIFIED AT TIME OFORDER- JANUS INTERNATIONAL WILL NOT ASSUME RESPONS/BRJTYFOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSESPECIFIED AT TIME OFORDER. o Guides to be mounted centered about the opening. Bads of guide Placamenumeasurement from jamb edge is 4Y" per side. Overall bark of guideto back of guide measurement to be Opening Width +8&. See figure T t ,�. ._. ... .. ._ .. .__ OPENING WIDTH +gsz _ ... .. .._. _� FIGURE 7: GUIDE PLACEMENT e THREE MOUNTING OPTIONS EXIST AND ARE DICTATED BY JAMB TYPE AND/OR THICKNESS a OPTION 1: Steel lambs%s or greater. Y4 -14 x.1" self dnlgng1tapping screws at toe of guide See o OPTION 2: Masonrylambs. V x 4" Powers Wedge Bob at Inside of guide. See Fgum 9 OPTION 3: Steel Jambs less than Xs" thickness. Y -14 x V seNddllIng/lapping screws at toe and Inside of guide. See Figure 10. 1. -14 x 1' SELF DRILLING ._ IrM�CENTER8ake STEELIAIIB THICKNESS i 2- r 41: ._.i 4Y -- r .. .._ .._ OPENING WIDTH+81z FIGURE 8: GUIDE MOUNTING - OPTION 1 - 37,7►EXISTING CONCRETE OR FILLED — SLOCKJAMBS --- ICX4'POWERSWMGE ---t BOLT 41Z 4Y OPENINOVADTH-By- FIGURE 9: GUIDE MOUNTING - OPTION 2 EXSnNO JAMS 14GAMINIMLIM 1.- 14 x V SELF DFULLING t SCREW Ir MAX CENTERS 14 2- r I - !7 Fri It .L.- 4Y 4Y - ----- OPEN)NGWIDTH+834 FIGURE 10: GUIDE MOUNTING - OPTION 3 * Install guides parmountingoption detall that applies to specific installation applications. See Figure 8,10 or 10. Install guides and brackets with fasteners supplied, which should match those referenced an Page 6, Table 1. *Note., Figure 11 below filusinnes, bracket mount to steel jambs via mounting plates. Refer to Page 4 Table 1 for apprcprfatefasfenertypoperAmbtype. * 3-3eLOCK NOT 3 - a,- FLAT WASHER - MOUNTINGPLATE - COMMERCIAL BRACKET E NO. TM STATE OF � 6ftoR 3-3,'FLATWASHER III 3.36-lexi"r HEX -HEAD BOLT FIGURE 11: COMMERCIAL BRACKET TO WALL (STEEL JAMB STEP 6: PUSH-UP TENSIONER END - FLOOR LEVEL INSTALLATION o Rotate tensicner release arm towards wall. o Sine tensimrer over ada. with arrow pointing toward wall. unlit approximately 2 W of ace is outside of tenstoner. Allow release arm to rotate hack towards sterling position. See Figure 12. o Tighten set mew when in pie. AXLE --- FIGURE 12: TENSIONER TO AXLE STEP 6: PUSH-UP NON-TENSIONER END - FLOOR LEVEL INSTALLATION o SAde stamped axle support over ado, with arrow pointing toward wait. ' See Figure 13. o Slide stamped ade support over ade until approximately 2 W of ace is outside of stamped aide support o Tighten set screws when in place. ---AXE --- STAMPED AXLE SUPPORT FIGURE 13: STAMPED AXLE SUPPORT TO AXLE %% ,M...... i f No. 7788 : py STEP 76: REDUCED HAND CHAIN DRIVE END -FLOOR LEVEL INSTALLATION O Fasten cast ring gear to drum using 3 each Va -16 x 1 V grade 6 hex bolts and W lock washers. O Install 2 each %-16 x 11square head set screws In the threaded holes in the cast aide support. These will be lightened against the axle later. O Slide cast axle support over axle until approximately 2 %* of tads Is outside of cast axle support. See Figure 14. O Tighten sat screws when In place. . __ CAST AXLE SUPPORT 2- 16X 1 SQUARE HEAD SETSCREW y� ti l9� „--- --3 --' LOCK WASHER JI .-.3-3a-16x 1127 GRADE 5 HEX BOLTS FIGURE 14: CAST AXLE SUPPORT AND CAST RING GEAR TO DRUM ASSEMBLY STEP 7b: ELECTRIC OPERATOR DRIVE END - FLOOR LEVEL INSTALLATION O Locate 3 each 1' O.D. x 2 W long spaoer.tubes and struts between 72 tooth sprocket and drum. Attach sprocket with 3 each 3§-16 x 3 )rr grade 5 hex bolts and 3V lock washers. O She stamped axle support over axle, with arrowpoinihy toward wag, until approximately I %" of axle is outside of stamped tade support See figure IS. O Tighten set screws when In place. AXLE 2-SETSCREW STAMPED AXLE SUPPORT C:_ Cell 3DE5H X ' GRADE 5 HEX BOLTS 3-STRUT --3 - %' LOCK WASHER FIGURE IS: EO KIT TO DRUM ASSEMBLY _ J 14.0 1.01 N 3 -'; FLAT WASHER —4-3e LOCKWASHER -. 4-%-16 x'I GRADESHEXBOLTS STEP 9a: REDUCED HAND CHAIN DRIVE END a Attach cast axle support to commercial bracket using %-16 x3l' grade 5 hex bog, a/a' loc kwasherand V flatwasher. o Position chain hoist assembly on door bracket next to cast axle support and attach to door bracket using 2 each %-16 x3/4' grade 5 hex baits. W kx* washers and %" flat washes The spur gear on the hoist will engage with the Internal teeth of the previously Installed lost ring gear. See figure 17. • Connect cast axle support bracket to side of chain hoist wing %-16 x a/.' hex bolt and %* fork washer. See Figure 17. D Feed hand chain over chain pocket wheel and through hoist. Connect ends of hand chain, being careful not to twist chain. Hand chain may be lengthened or shortened as necessary. O Install hand chain keeper on wall or jamb. FIGURE 17: CAST AXLE SUPPORT TO BRACKET STEP 9b: ELECTRIC OPERATOR DRIVE END e> Attach stamped axle support to commercial bracket using 2 each %-16x%; grades hex bolt. Vlook washer and s/e'flatwasher. See tfgure18. --- SHIPPING WRAP a PADDING r{` �.2 - SC FLAT WASHER -- 2-si' LOCK WASHER Q GRADE S HEX BOLTS FIGURE 18: STAMPED AXLE SUPPORT TO BRACKET OLT STEP 9C: PANTHEON DRIVE END o Attach anchor bracket to commercial bracket using u-Dolt and 2 each %-16 flange nuts end W flat washers. See Figure 19. SHIPPING WRAP & PADDING --- -- ANCHOR BRACKET ASHER 2-3e-16 FLANGE NUTS FIGURE 19: PANTHEON ASSEMBLY TO BRACKET STEP 90r TENSIONER END e' Attach tensioner to commerdal bracket using 2 each %-16xY4"grades hex bolls, W lock washers and % flat Washers. See Figure 20. - � C 1'► N' bra 0i f p y It 000 ENS 0 No.7768 1f • �' ' .�. • SHIPPING WRAP&PADCING { STATE OF : 4; z2zE: ;. i 0 •S .' 4� 2-be FLATWASHER -• F-..• •e •.!2OR10' ?46 ;� �sf �•'•M• •••• `�� 2-3e LOCKWASHER- �R f / /'( 2120 r5F� GRADEDE 5 HEX BOLTS 412 f/* FIGURE 20: TENSIONER TO BRACKET HEADSTOP HOLDER STEP 11: SETTING INIUAL SPRING TENSION o With bottom bar at 12 o'clock position, rotate door towards wall 1 Y2 revolutions. o While firmly holding door at bottom bar, Cut packaging that aeWres the door. Direct bottom bar Into guides, stopping just below headstop area. See Fgure 21. FIGURE 21: DOOR ASSEMBLY, TENSIONER SIDE M- ,. L STEP 12: HEADSTOP INSTALLATION O Slide headstop Into headstop holder, lining up holes on _ each. Attach headstop using V x)p hax bolt and V lock washer as shown In Figure 22. 3e'xri HEXSOLT .. .'e LOCKWASHER 0 —HEADSTOP FIGURE 22: HEADSTOP TO GUIDE y�li ..........� - / �'O: ��GE�rSn 1v�• No. TM STATE OF STEP13: SLIDELOCKASSEMBLYINSTALLATION O Lower bottom bar and install slide lock and step plate using 2 each Yi - 20 x 1' hex bolts, %a -18 hex nuts, Ys' flat washers and Y - 20 nylon insert hex nuts. Do this at both ends of bottom bar. See Figure 23. O TransfertheY -20 xV carriage bolts and Yi - 20 serrated flange hex nuts that were removed from both ends of the bottom bar to the 2 holes at the Center of the bottom bar and angle. O For push-up operation only. Install rope in one of the holes at the center of the horizontal leg of the bottom bar angle. ,,��1I11 H 11 j jjgX 2-s;y HEXNUT H pJ \,\� Ny IW�, SLIDELOCK ` O/ar —. STEP PLATE 0y .+'��GEN$�:•; t✓p -- 2-k� FLAT WASHER 7 , a! ¢EQ� s - 2-T4x20NYLON / INSERT NUT C / a 2-1,'x1HEXBOLT-- • i FIGURE 23: ATTACHING SLIDE LOCK ASSEMBLY STATE OF .� ORIOu STEP 14: DOOR OPERATION f h* — -r - t Nale: aatare cycling door to test dooroperstion, assure that a/llssramus andset screws are dgbrened andseeuring all components. O Cycle door by raising and lowering door to Its fully dosed and fully opened position. O Set Omits of electrically operated doors at this time. O Evaluate spring tension. If adjustments to spring are required, proceed to Step 15. STEP IS: ADJUST SPRING TENSION O Before increasing or decreasing spring tension, loosen %-16 square headset screws In tensloner and axle support at troth ends of door. a INCREASING SPRING TENSION: Attensloner and, using pipe wrench, rotate aldafpipe wrench away from wall. Increase tension in Y4 -X turn Increments. Allow s 1efpipe wrench to ease back towards wag until tensioner secures axle rotation. Resat set screws and reevaluate spring tension by cycling door. O DECREASING SPRING TENSION: At tension and, using pipe wrench, rotate exle/pipe wrench away from wall slightly. Holding this position, rotate tensioner release amx towards wall. Carefully allow axleNaench to rotate towards wall In X turn Increments. While holding this position, allow tensloner release arm to rotate back to its staring position. Carefully allow axle/pipe wrench to ease back until tensloner secures axis rotation. Re -tighten set screws and re-evaluate spring tension by cycling door. DECREASE SPRING TENSION 0 0 INCREASE SPRING "• a TENSION STEP 16. WARNING LABEL q 0 Apply warn -mg label at a readable height on the drive side door guide orjamb. 61