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HomeMy WebLinkAboutINSPECTION REPORTe. M L Engineering, Inc. Consulting Engineers 2030 37� Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fax (772) 569-4041 mlenginceringine.com SCANNED BY St. Lucie Couniv Proi ect No. 15-175 Report No. 2 cc: Gene Ross Elliott Merrill Bob Stark Structure -Con. Carl Peterson SLC Bldg Dept File OCEAN HARBOR NORTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA THRESHOLD INSPECTION REPORT S LC BUILD IN G PERM IT NUM BER:Mcllix - 0 Call 9 PROJECT NAME: Ocean Harbor — North DATE: November 2, 2015 CLIENT: Elliott Merrill Community Mgt. LOCATION: Ft. Pierce, Florida CONTRACTOR: Structure -Con PROJECT MGR: Randy Fitzgerald INSPECTED BY: Mike Lue WEATHER: Sunny WORK INSPECTED: Unit 109 We inspected the demo areas at the north and cast slab edge. The bursting bars at both edges are corroded and the slab edges need to be replaced, approximately 8 to possibly 10 cables will have to be locked off for removal of the slab edge and repair of the reinforcing. Some of the existing post tension anchors seem like they have been replaced before. The cable end caps shifted during the last repair and were not placed M L Engineering, Inc. Consulting Engineers 2030 37' Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fax (772) 569-4041 No. 15-175 Report No. 2 Project cc: Gene Ross Elliott Merrill Bob Stark Structure -Con. Cal Peterson SLC Bldg Dept File Pic 3 This cable anchor was not original and the encapsulated end cap shifted when the pocket was grouted Unit 801 There are cracks in the ceiling at unit 801 (the underside of 901) confirming that the bursting bars are corroded and the slab edge needs replacement. I I The column at the south comer is under repair, the existing vertical bar is corroded and the loss of section exceeds 20% of the bar diameter. Clean all reinforcing and add another vertical bar with a 36 inch lal). Pic 4 Unit 801 ceiling (under 901) Bottom bursting bar corded and bottom of slab is cracked confirming the slab edge needs replacement M L Engineering, Inc. Project No. 15-175 Report No. 2 Consulting Engineers cc: Gene Ross Elliott Merrill 2030 37s' Avenue BobStark Structure -Con. Vero Beach, Florida 32960 Carl Peterson SLC Bldg Dept Phone (772) 569-1257 File Fax (772) 5694041 nflengineeringuic.corn Unit 908 There are two surface spalls that were excavated and the corroded bars cleaned and coated with corrosion inhibitor. At one of the two areas, there is a cable with a damaged sheathing and there is some mild corrosion of the post tension cable where it has been exposed. We recommend that more concrete be excavated more along the cable to verify that the extent of the corrosion. The pt cable should be cleaned, greased and taped or coated for protection. The section of reinforcing bar that is too high can be cut back approximately 6 inches M M L Engineering, Inc. SCANNED Proj6ct No. 15-175 Report No. 3 Consulting Engineers BY cc: Gene Ross Elliott Merrill 2030 37' Avenue St. Lucie COuntv Bob Stwk Structure -Con. Vero Beach, Florida 32960 Carl Peterson SLC Bldg Dept Phone (772) 569-1257 File Fax (772) 5694041 mlenginceringinc.com OCEAN HARBOR SOUTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA THRESHOLD INSPECTION REPORT---.,,,,, SLC BUILDING PERMIT NUMBER: S GI 0, - � PROJECT NAME: Ocean Harbor South — North Bldg. CLIENT: Elliott Merrill Community Mgt. CONTRACTOR: Structure -Con INSPECTED BY: Mike Lue WORK INSPECTED: Unit 801 The balcony slab has been shored. DATE: December 4, 2015 LOCATION: Ft. Pierce, Florida PROJECT MGR: Randy Fitzgerald WEATHER: Sunny Some of the concrete was removed along the north and east edge of the balcony slab at the deteriorated edge to determine the extent of the repairs. The edge and bursting bars as well as the post tension anchors are corroded. There are approximately 9 post tension cables that are affected and will require to be locked off and spliced with new cables. Some of the existing bars as well as the post tension cables were too close to the slab edge with inadequate cover. Some of the pt cables were not cut back to the anchor and ex tended out into the grout pocket close to the slab edge and is corroded. Recommendations Coordinate with General Building Services the post tension specialist, to locate that affected post tension cables and lock them off before c6ntinuing the demolition at the balcony edge. Repair or replace all reinforcing bars as per the design and permitted documents. Re -inspect prior to concrete placement �'jvl goes'#, N A Michac:Wr.o.' e,4 M L Engineering, Inc. Consulting Engineers 2030 37' Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fm (772) 569-4041 mlengineeringinc.com Project No. 15-175 Report No. 3 cc: Gene Ross Elliott Merrill BobStark Structure -Con. Carl Peterson SLC Bldg Dept File Pic 2 Note Some of the post tension cables were not cut back to the anchor, but were left extending out into the grout pocket close to the face of the slab M L Engineering, Inc. 2030 37'� Avenue Vero Beach, Florida 32962 Phone: 772-569-1257 Fax .772-569-4041 E-mail: mlengineeringinc.com Transmittal DATE: 12/04/15 RE: Job # 15-175 ATTN: Mr. Carl fterson TO: RE: St. Lucie County Building & Zoning Bryn Mawr Condominiums -Bldg. B Department 5059 North Highway AlA 2300 Virginia Ave., Ft. Pierce, FL 34982 Ft. Pierce, Florida (772) 462-1553 WE ARE SENDING YOU: Conies Date Attached / Via: Number USPS naepwi�+... Report for Prqje�i 5- -j�-175 report 3 SLC County Permit No. 1507-0119, Signed & Sealed '-COPY TO.-Elhott Merrill, StruCture-Con, Sf C Bldg. Dept. & File Signed: SCANNED M L Engineering, Inc. Project No. 15-175 Report No. 3 Consulting Engineers BY cc: Genc Ross . Elliott Merrill 2030 37� Avenue St. Lucie Couniv BobStark Structure -Con. Vero Beach, Florida 32960 Carl Peterson SLC Bldg Dept Phone (772) 569-1257 File Fax (772) 569-4041 mlenginceringinc.com OCEAN HARBOR SOUTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA T14RESHOLD INSPECTION REPORT SLC BUILDING PERMIT NUMBER�� PROJECT NAME: Ocean Harbor South— North Bldg DATE: CLIENT: Elliott Merrill Community Mgt. CONTRACTOR: Structure -Con INSPECTED BY: Mike Lue WORK INSPECTED: Concrete balconies LOCATION: November 23, 2105 Ft. Pierce, Florida PROJECT MGR: Randy Fitzgerald WEATHER: Sunny Unit 901 W �� We inspected the balcony slab at unit 901 and observed the following: The slab has been shored, and the edge was removed and the reinforcing bars have been replaced, repaired and coated. There are (13) post tension cables that have been locked off, spliced and extended through the slab edge form. Full depth edge areas 21'x2'-3,3'x4'-6,4'-4x4-10,10'-4xl'-7 Full depth repairs (6) areas 0-10" x l'-6 at pt cable splices There are bottom reinforcing bars along the north edge that need raised to provide adequate concrete cover. There are bars at the slab south edge of the slab that need to be cut back. There are three reinforcing bars that have is yet to be coated with corrosion inhibitor. All pt cables have been spiced and taped. Unit 208 There are 3 corroded pt cables found just east of the building column that requires repair. This area appears to be an old repair due to the color of the concrete aggregate. The cables are bands that appear to run under through the column and under the south sliding glass door. One of the cables is broken completely through and one end has retracted past the end of the casing. The other two cables are also corroded. The sliding glass door may require removal for proper repairs depending on whether there is adequate room to effectively lock off the cables. The broken cable requires replacement. H 0 -Z,. C, CD �_R � 91�' 1. -1. F fFNOV 3 0 RECD 4( *. 5' —Ir o . 2, M L Engineering, Inc. Consulting Engineers 2030 37' Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fax (772) 5694041 Project No. 15-175 Report No. 3 cc: Gene Ross Elliott Merrill Bob Stark Structure -Con. Carl Peterson SLC Bldg Dept File M L Engineering, Inc. Consulting Engineers 2030 3r Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fax (772) 569-4041 mlengineeringine.com Project No. 15-175 Report No. 3 cc: Gene Ross Elliott Merrill Bob Stark Structure -Con. Carl Peterson SLC Bldg Dept File Pic 4 Unit 208 Three tendons that appear to run over column and under south sliding glass door T I M L Engineering, Inc. 2030 37'� Avenue Vero Beach, Florida 32962 Phone: 772-569-1257 Fax 772-5694041 E-mail: miengineeringine.com SCANNED BY St. Lucie Countv Transmittal DATE: 12/21/11 RE: Job # 15-175 ATTN: Mr. Carl Peterson TO: RE: St. Lucie County Building & Zoning Ocean Harbor South Condominiums Department Concrete Repairs-4200 North HWY AIA 2300 Virginia Ave., Ft. Pierce, FL 34982 (South) & 4250 North HWY AIA (772) 462-1553 (North) WE ARE SENDING YOU: Attached / Via: USPS Conics Date Nivmhp.r npcevi�f4�. Letter to SLC Bldg. Dept. Project No. 15-175 Letter to SLC Bldg. Dept. Project No. 15-175 Report No. 6:SLCl 507-0118 REMARKS: COPY TO: Elliott Merrill, Structure -Con., SLC Bldg- Dept. & File Signed: V M L Engineering, Inc. Consulting Engineers 2030 3r Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fax (772) 569-4041 mienginceringine.com Prvjit�ct No. 15-175 Report No. 5 ce: Gene Ross Elliott Merrill Bob Stark Structure -Con. Carl Peterson SLC Bldg Dept File OCEAN HARBOR SOUTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA THRESHOLD INSPECTION REPORT SLC BUILDING PERMIT NUMBER19�� PROJECTNAME: Ocean Harbor South —North Bldg. CLIENT: Elliott Merrill Community Mgt. CONTRACTOR: Structure -Con INSPECTED BY: Mike Lue WORK INSPECTED: Units 108, 208, 308, 801 & 901 DATE: December 21, 2015 LOCATION: Ft. Pierce, Florida PROJECT MGR: Randy Fitzgerald WEATHER: Sunny Final inspection All structural repairs have been completed in substantial accordance with the design and permitted documents. A final letter of completion will be issued. The following miscellaneous item was observed which is to be corrected: Unit 801 The deck paint is to be touched up where it is discolored from cleaning the guard rails 1 0 M L Engineering, Inc. 2030 37"' Avenue Vero Beach, Florida 32962 Phone: 772-569-1257 Fax 772-5694041 E-mail: n-Aengineeringinc.com SCANNED BY St. Lucie countv Transmittial DATE: 12/11/15 RE: Job # 15-175 ATTN: h1r. Carl Peterson TO: RE: St. Lucie County Building & Zoning Ocean Harbor South Condominiums Department Concrete Repairs 4250 N HWY AIA 2300 Virginia Ave., Ft. Pierce, FL 34982 Ft. Pierce, Florida (772) 462-1553 WE ARE SENDING YOU: CoWes Date Attached / Via: Number USPS Descrintion Report for Project 15-175 report 4 SLC Building Permit No. 1507-0119, Signed & Sealed N COPY TO: Elliott Merrill, Structure -Con.., SLC_Bldg. Dept. 4 File - Signed: -AP M L Engineering, Inc. Consulting Engineers 2030 37' Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fax (772) 569-4041 mlenginecringinc.cont Project No. 15-175 Report No. 4 cc: Gene Ross Elliott Merrill Bob Stark Structure -Con. Carl Peterson SLC Bid& Dept File OCEAN HARBOR SOUTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA THRESHOLD INSPECTION REPORT SLC BUILDING PERMIT NUMBER: SL-edff[TZ� PROJECT NAME: Ocean Harbor South — North Bldg. DATE: December 11, 2015 CLIENT: Elliott Merrill Community Mgt. LOCATION: Ft. Pierce, Florida CONTRACTOR: Structure -Con PROJECT MGR: Randy Fitzgerald INSPECTED BY: Mike Lue WEATHER: Sunny WORK INSPECTED: Observations Ogg* Concrete was removed at edges and in the middle of the slabs to access the affected cables. 8 Post tension cables have been locked off and spliced. Reinforcing bars have been added, repaired.and coated with corrosion inhibitor. Repaired areas Balcony edge repairs l8"x6'-7,l8"xl0'-6 Full depth repairs 2'-7x 2'-9, 10"x 18", 6" x 6'.' Surface spalls 911x 21" No of pt cables 8 Recommendations Coat all the remaining reinforcing bars with corrosion inhibitor Provide a #4 90 degree comer lap bar at the NE balcony edge Tape or coat all damaged sheathing where the cables are exposed Provide anchor to bottom railing at south comer First concrete pour has been approved in order to stress the cables I I If I"" riOlvy I yX( - M L Engineering, Inc. Project No. 15-175 Report No. 4 Consulting Engineers cc: Gene Ross Elliott Merrill 2030 37' Avenue Bob Stark Structure -Con. Vero Beach, Florida 32960 Carl Peterson SLC Bldg Dept Phone (772) 569-1257 File Fax (772) 569-4041 ndengineeringinc.com Pic I NE comer of balcony edge Pic 2 Post tension lock off and splices at banded cables next to column Pic 3 Pt splice at single cable running in north south direction I 2 17�1 / .5-1-0; 0 M L Engineering, Inc. 2030 37 Avenue Vero Beach, Florida 32962 Phone: 772-569-1257 Fax 772-5694041 E-mail: mlengineeringinc.com SCANNEU Transmittal BY St. Lu6te C01 DATE: 10105117' RE: Job # 15-175 ATTN: Mr. Carl Peterson TO: RE: St. Lucie County Building & Zoning Ocean Harbor North & South Department Condominiums 2300 Virginia Ave., Ft. Pierce, FL 34982 4200 & 4250 North Highway AIA (772) 462-1553 Ft. Pierce, Florida WE ARE SENDING YOU Conies Date Attached / Via: Numher tcll Q Dp-Rorinfinn - I copy Report No. 4 (South) I copy ReportNo. 1 (North) REMARKS: COPY TO: Structure Con, Elliott Merrill, & File Signed: 9 M L Engineering, Inc. Pr!Ro. 15-175 Report No. 1 Consulting Engineers cc: Gene Ross Elliott Merrill 2030 37' Avenue Bob Stark Structure -Con. Vero Beach, Florida 32960 Cut Peterson , SLC Bldg Dept Phone (772) 569-1257 File Fax (772) 569-4041 mlenginceringinc.conn OCEAN HARBOR NORTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA THRESHOLD INSPECTION REPORT SLC BUILDING PERMIT NUMBER[�EC�15�7701 =1 PROJECTNAME: Ocean Harbor —North DATE: October 5, 2015 CLIENT: Elliott Merrill Community Mgt. LOCATION: Ft. Pierce, Florida CONTRACTOR: Structure -Con PROJECT MGR: Randy Fitzgerald INSPECTED BY: Mike Lue WEATHER: Sunny WORK INSPECTED: Concrete column repairs @ Unit 109 We inspected the demo areas at the base of the two concrete columns that are under repair. The concrete has been removed around the corroded bars and the column reinforcing exposed. North column There are two vertical bars that have excessive loss of section and require adding two bars. The existing dowels should also be bent back into the column to maintain the proper concrete coverage. Clean and coat all bars with the specified corrosion inhibitor and re -pour as specified in the design documents. f:t'-t ! r Pic I V­� North Column Bend this dowel back into column to maintain proper e. concrete coverage Two bars to be added next to these vertical bars due to loss of section FA �4 I M L Engineering, Inc. Consulting Engineers 2030 37� Avenue Vero Beach, Florida 32960 Phone (772) 569-1257 Fm (772) 569-4041 mlenginecringinc.coan Project No. 15-175 Report No. I cc: Gene Ross Elliott Merrill Bob Stork Structure -Con. Carl Peterson SLC Bldg Dept File South Column The vertical reinforcing should be cleaned and coated with the specified corrosion inhibitor. Remove the portion of the lower column tie that is too close to the surface of the column. There is an embedded vertical channel in the east face of the column that serves no purpose and is corroded. This appears to be a channel for masonry anchors that may have been installed in the original construction and was abandoned. This is corroded and should be removed. t 0. 140 4 0 ael P.E. 0, 0 i'71 :7-V, ��77 " I Pic 2 Corroded steel channel in east I% face to be removed from column 10105 2 E5 M L Engineering, Inc. SGPOS9 Consulting Engineers BY - 2030 3r Avenue cowit, Vero Bewh, Florida 32960 St. L%3c:ie Phone (772) 569-1257 Fm (772) 5694041 inlengineeringinc.corn Project No. 15-175 Report No. I Gene Rm ElliottMeffill Bob Stark structure -Con. Cut Peterson , SLC Bldg Dept File OCEAN HARBOR NORTH CONDOMINIUMS CONCRETE REPAIRS 4250 NORTH HIGHWAY AIA, FT. PIERCE, FLORIDA THRESHOLD INSPECTION RE.PO' 03EI ffSL SLC BUILDING PERMIT NUIV. 7 -aft" PROJECT NAME: Ocean Harbor — North DATE: October 5, 2015 CLIENT: Elliott Merrill Community Mgt. CONTRACTOR: Structure -Con INSPECTED BY: Mike Lue WORK INSPECTED: Concrete column repairs @ Unit 109 LOCATION: Ft. Pierce, Florida PROJECT MGR: Randy Fitzgerald WEATHER: Sunny We inspected the demo areas at the base of the two concrete columns that are under repair. The concrete has been removed around the corroded bars and the column reinforcing exposed. North column There are two vertical bars that have excessive loss of section and require adding two bars. The existing dowels should also be bent back into the column to maintain the proper concrete coverage. Clean and coat all bars with the specified corrosion inhibitor and re -pour as specified in the design documents. 4". Pic I North Column Bend this dowel back into column to maintain proper concrete coverage Two bars to be added next to these vertical bars due to loss of section M M L Engineering, Inc. Project No. 15-175 Report No. I Consulting Engineers cc: Gene Ross Elliott Merrill 2030 370 Avenue BobStark Structare-Con. Veto Beach, Florida 32960 Cut Peterson SLC Bldg Dept Pbone (772) 569-1257 File Fax (772) 5694041 nalengineeringinc.cont South Column The vertical reinforcing should be cleaned and coated with the specified corrosion inhibitor. Remove the portion of the lower column tie that is too close to the surface of the column. There is an embedded vertical channel in the east face of the column that serves no purpose and is corroded. This appears to be a channel for masonry anchors that may have been installed in the original construction and was abandoned. This is corroded and should be removed. V I 0- All 4 ael ue, 0 tq, 2 Pic 2 Vertical bars to be cleaned and coated Remove section of column ties that do not have adequate concrete cover Pic 2 Corroded steel channel in east face to be removed from column