HomeMy WebLinkAboutROOF INSTALLATIONCOUNTER FLASHING
SUPPLIED AND
SILICONE
INSTALLED BY
OTHERS
0.4- WHITE MEMBRANE
BUTY
ROOF COVERING
WHITE
SILICONE
TAPERED
HEAVY BEAD
FOAM
__---�TO
BE COVE
TROWLED ON
TOP AND BOTTOM
INSUL. TOP
ROOFING
BOARD
COVER PLATE
(WEDGE CUT INSIDE
PANEL
LIPS OF COVER PLATE
AT CORNERS TO ALLOW
FOR A CONTINUOUS RUN)
6 MIL
C-)
a
POLYETHELENE
(TOP VIEW)
9
EXPOSED
BUTYL
lz
SIDES ONLY
3" WIDE
BROWN TAPE
TERMINATION BAR WITH
EXPOSED
STAINLESS STEEL
FASTENERS
SIDES ONLY
AW
A
6GANNED
BY
Panel S yste M �- Lucie County
ROOF INSTALLATION — TAPERED ROOF SYSTEM
ROOFING BOARD IS
PROVIDED INVX8'
6 MIL POLYETHYLENE
SAW CUTTAPERED
SHEETS, INSTALL
INALLTIERNATIIN� -71
IS PROVIDED TO
ROOFING BLOCKS AS
PATTERN
COMPLETELY COVER
NECESSARY TO ALIGN WITH
EXPOSED EDGES OF
EDGE OF BOX. INSTALL
7
TAPERED ROOFING
TIGHTAGAINSTBUILDIN
WALL. G7
B L0cK"7
&'WIDEADHESIVE
STRIP TO HOLD
POLYETHYLENE
IN PLACE
TAPERED ROOFING
BLOCKS ARE PROVIDED
IN N X 4'SQUARES
WITH TAPERED TOP
THE TAPERED ROOF SYSTEM CONSISTS OF TAPERED BLOCKS, ROOFING
BOARD, POLYETHYLENE SHEET AND ADHESIVE STRIPS.
1" MINIMUM SPACE
BETWEEN WALK.IN &
BUILDING WALL
Locate tallest tapered blocks and install an
top of walk-in top panels and against building
wall.
If Walk-in is free standing and not against a
building wall, align the tall edge of the
tapered block with the edge of the walk-in top
panel.
If distance between walk-in and building wall
exceeds 4", support angle must be installed
between walk-in and building wall to support
foam blocks. (support angle not provided)
Install tapered blocks in succession from
high side to low side. If tapered blocks
extend beyond walk-in tops, use hand saw to
cut off excess.
Install V X 8' roofing boards in alternating pattern as shown. Use the 6 mil. Polyethylene sheet to
completely cover all exposed edges of the tapered blocks. Use the 3" wide adhesive strip to tape the
polyethylene to the roofing board and the edge of the top panels.
Fasteners are not supplied to fasten tapered blocks or roofing board. If necessary, the multi -length
screws provided to install the membrane may be used to temporarily hold down the blocks and roofing
mem p dun installation.
board. Remove them and reinsert in F brane fla E ng COPY
OZI
k
KYS@R Panel Systems
Locate the parts required for the installation of the membrane roof. The membrane roof is shipped rolled
and folded. The termination bar and any roof trim required are shipped in 6' diameter by 10' long
cardboard tubes. A hardware box containing screws, fastening plates and sealant is included.
F0 IrCT, FI-y" T-M f WITOTO�11111111111
JLLtLJ ANU I-ULULU
TERMINATION BAR
BE
#14 X 1-1/2" SCREWS
(BLACK)
FASTENERS, FASTENING PLATES
AND SEALANTS ARE LOCATED
IN HARDWARE BOX
2 r DIAME
" DIAMETER FASTENING
PLATE(BLACK) 0�
1-1/2"TERMINATiON BAR
PREPARE TOP PANELS
15P
#14 X 1-1/2" SCREWS
(STAINLESS STEEL)
Check the roof of the walk-in unit and remove any foreign matter. Seal all protruding rough edges and
screw heads, rivets, etc. with tape or sealant. This will prevent any chance of penetrating or wearing a
hole in the membrane roof cap.
Remove afl debris and cover rottqh ecliges with tape or sealant
VERIFY MEMBRANE SIZE
Verify the overall width and length. The membrane should overhang the top edge of the wall panel by 2"
on all exposed sides of the walk-in unit. And extend at least 8" up on adjacent building walls.
POSITION MEMBRANE
The smooth (shiny) finish surface of the membrane is the exposed (up) side. The 3"fastening tabs are
on the bottom side of the membrane.
I
KYS3R Panel Systems
LOCATE FIRST TAB — FLAT ROOF
If the walk-in has a flat roof, snap a chalk line approximately 57" or 56" (see chart below) from edge of
walk-in unit and align the first 3" tab with chalk line.
FIRST TAB — FLAT ROOF
The chalk line location shown is for walk-ins with flat
roof and is based on 60" tab spacing. Verify the tab
spacing by measuring the distance from the edge of
the roof material to the beginning of the 3" tab. This
dimension should be 60" if this dimension is 28" or
18" use the chart to locate the chalk line.
Tab Spacing
Chalk Line Location
4" Tops
5" Tops
60"
57"
56"
28"
25"
24"
18"
15"
14"
57" for 4" TOPS
FASTENING 56" for 5" TOPS
PLATE
CHALKLINE
SEALANT
TOP
2-
FIRS
3" TAB
TERMINATION
1-112"SCREVV *ALL BAR
WALK-IN SEALANT
LOCATE FIRST TAB — TAPERED ROOF SYSTEM
FIRST TAB — TAPERED ROOF
MEASURE THIS DISTANCE ON
ROOFING MATERIALTHEN MARK
FASTENING
THIS LOCATION AT THE HIGHEST POINT
CHALKLINE
OF THE TAPERED ROOF
FIRST
3"TAB
ROOFING
BOARD
SEALANT
TAPERED
TOP
ROOF
SYSTEM
MULTI -LENGTH
SCREWS
TERMINAI
WALL- R
I-11r SCREW
S L:
T
WALK-IN
If the walk in includes a tapered roof
system, the chalk line location will be
determined by locating the edge of the
roofing material 2" below the top of the
wall panel at the highest point of the roof.
Extend the roof material and mark the
edge of the first tab. This mark is the
location of the chalk line for the first tab.
W
KYS@R Pane[ Systems
MEMBRNE ROOF INSTALLATION
FASTEN FIRST TAB
Unroll roof membrane and align first 3" tab with chalk line. Fasten 3" tab by using 1 1/2" black #14 screw
and fastening plate. Align membrane so that the tabs are perpendicular to the adjacent building. ,
Start in the middle of the tab and work toward the
edges placing the screws and plates 6" an center.
Pull membrane toward edges to remove slack.
The 1-1/2" screws should penetrate the top metal
skin of the walk-in top panel.
Start at the base of the wall by fastening a plate
into the top of the walk-in cooler and into the wall of
the adjacent building. Make sure at least 8" of
material is up the wall for proper termination. Work
away from wall fastening 6" on center. The 1-1/2"
screws should penetrate the top metal skin of the
walk-in top panel.
ff tapered roof system is used, the screw length will vary, InstaH the short screws at
Lq@J�A?TIOI the low side and increasingly loncierscrews toward the high side. Edra care should be
taken to onIV13enetrate the top metal skin of the walk in top panel. Donotpenetrafethe
interior metal skin.
To prevent "Tab Rollover". temporarily secure the echge of the overhanging roo
membrane to the top echge of the wall betbre continuing to the second tab.
CONTINUE FASTENING
0
I
Unroll roof cap membrane to next tab and repeat the screw and fastening plate pattern. Always pull slack
out of membrane before starting a row of fasteners. Use of vice grips is ideal to keep material taut.
LE COPY
29
KY" Panel Systems
FASTEN TERMINATION BAR
After all fastening tabs have been secured, fold
comers as shown in and install termination bar
around perimeter of walk-in unit. Use 1-1/2"
stainless steel screws spaced 6" an center.
Trim membrane before applying sealant to top
and bottom edge of termination bar.
SEALANT
2'
TERMINATION
STE
BAR
SEALANT
TERMINATION BAR
FASTENED TO WALK-IN
Customer is responsible for
�OT E providing Hashing to Protec
membrane edge affached to
adjacent building—
FOLD CORNERS
EDGE OF WALK-IN
BELOW
MEMBRANE
FOLD FOLD
STEP #1
STEP#2
SEALANT BUILDING
TERMINATION WALL
BAR
1-IWSTAJNLESS
STEEL SCREW
a"
MIN.
WALK-IN
TERMINATION BAR FASTENED
TO ADJACENT BUILDING WALL
30