HomeMy WebLinkAboutEVALUATION REPORTJoseph H. Dixon, Jr. P.E.
Product Design Consultant Florida No. 7768
407-671-0169
3952 Lake Mira Ct.
Orlando, FL 32817
March 1, 2014
EVALUATION REPORT No.: ER-14-0001 SCANNED
Reference No.: 34009 BY
St. Lucie Count
Product: Exterior Doors, Roll -Up Exterior Door Assemblies
Sheet Door: Model 203
�Mj
Manufacturer: ASTA Door Corporation
4255 McEver Industrial Drive, NW IFLRM C(Opy
Acworth, GA 30101
Statement of Compliance:
The Rolling Sheet Doors described in this report were evaluated to be in compliance with the
2010 Florida Building Code. The doors are, for the purpose intended, at least equivalent to that
required by the Code when manufactured and installed as described below.
Description of the Product
Sheet Doors - General
The curtain on Model 203 is suspended from a light -duty coiling system about which the curtain is
wiled as the curtain is raised. In the closed position, the sides of the curtain are constrained from
lateral movement along their vertical edges by steel guides that are attached to the door jambs. This
constraint provides resistance to lateral wind forces. The lateral wind forces are transferred from the
curtain to the guides and then through the attachment elements to the doorjamb. Windlocks are
attached to each side of the curtain. These windlocks engage the guides to help restrain the curtain
under wind load. The door jambs are part of the main wind frame resisting system and usually are
constructed of steel, concrete, or concrete masonry units. The bottom bar consists of a cold formed
galvanized steel J-shape plus an aluminum extrusion.
Guides are made using a cold -formed shape with a separate cold -formed insert bar attached to the
guide. This bar is designed to engage the windlocks when the door is under wind load. Attachment
of the guides to steel jambs is made directly through the guide. Attachment to concrete jambs is
made through steel brackets attached to the guide. The test door qualified the door chment to
either steel or concrete jambs. tt��P
�Oy: ENg�
= Ido.7768
1 'n STATE OF a
Page 1 of 4
C:1ConsultinglClientlASTA\34009 Eva] Report ER-14-MOI Model 203 030114.dmm
Joseph H. Dixon, Jr. P.E. FL No. 7768 Evaluation Report: ER-14-0001 March 1, 2014
Sheet Doors — Model 203
The curtain is made of Galvanized (ASTM A653-G60) steel sheet finished with a baked epoxy primer
and baked polyester top coat. The 26 gage sheet has a specified minimum yield strength of 80000 psi.
The sheet is cold -formed into a corrugated shape. Style variations may include door width, height, and
wind load rating, or any combination. Maximum door height is limited to 21'-0". Model 203 is
described in detail on a drawing for the size door tested.
Drawings:
Model 203 is described in detail on the following ASTA Door Corp. drawing:
Drawing No. 607-2-203, sheet 1 of 1, dated 02/21/14, sealed 03/01/14
Technical Documentation:
Model 203 was tested at Certified Testing Laboratories, Orlando, Florida.
14'-0" wide x T-0" high door was tested for static pressure as follows:
ASTM E330-02, Test Method for Structural Performance of Exterior Windows, Curtain Walls
and Doors by Uniform Static Air Pressure Difference.
ANSI/DASMA 108-05, Standard Test Method for Testing Sectional Garage Doors and Rolling
Doors: Determination of Structural Performance under Uniform Static Air
Pressure Difference.
The following test report, signed and sealed by Ramesh Patel; P.E. covers the tested door
contained in this report:
• Test Report No.: CTLA 3001 W, dated February 20, 2014, design wind load: +35 / -35 psf
Calculations:
A comparative analysis was made to determine the maximum pressure that could be applied for
various width doors based on using the same guides and anchors used in the test door. The pressures
shown in Table I are these maximum design load values. These design pressures will exert forces on
the guides and anchors equal to or less than those calculated for the test door. The calculations dated
02/28/14 for door widths 8'-0" to 20'-0" were prepared by Joseph H Dixon, Jr. P.E. and sealed
03/01/14.
Page 2of4
CAComulling\CliwAASTAl34009 Eva] Report ER-14-0001 Model 203 030114.do xn
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Joseph H. &von, Jr. P.E. FL No. 7768
Evaluation Report: ER-14-0001
March 1, 2014
TABLE 1
Allowable Transverse Design Wind Loads (psi)
Max. Door
Width
(ft)
Max. Door
Height
ft
Model203
8
21
+/- 61.2
9
21
+/-61.2
10
21
+/- 61.2
11
21
+/- 52.0
12
21
+/- 45.0
13
21
+/- 39.4
14
21
F+!*370
15
21
+/- 31.4
16
21
+/- 28.3
17
21
+/- 25.7
18
21
+/- 23.5
19
21
+/- 21.6
20
21
+/- 19.9
Design value used for the test is shown in the shaded box.
Maximum test load was 150% of design load...
All widths for the same model have the same guides and anchorage as the test door
Design slip is %4 " each side for all widths
Page 3 of 4 3A
C9ConsultinglClient\ASTA\34009 Eval Report ER-14-0001 Model 203 030114.do
z,
Joseph H. Dixon, Jr. P.t- FL No. 7768
i
Evaluation Report: ER-14-0001
March 1, 2014
Installation Requirements:
Installation requirements are described in the following ASTA Door Corporation Installation
Instructions:
• Models: 203 and 204 Sheet Doors, 4 pages, sealed 8/24/12
Limitations and Conditions of use:
The use of the door is limited to buildings for which the design wind loads for wall components
and cladding, determined in accordance with Section 1609 of the 2010 Florida Building Code,
do not exceed the rated design wind loads of the door as shown in the above Table 1.
The maximum width and height limitations are shown in Table 1.
Door manufacturing is limited to those plants that have met the 2010 Florida Building Code
Product Approval quality assurance requirements.
Doors are to be assembled as shown on the appropriate drawing referenced above, and the doors
are to be installed in accordance with the installation instructions referenced above.
The doors covered by this report are not for use in the Florida High -Velocity Hurricane Zone.
Certification of Independence:
I, Joseph H. Dixon, Jr., certify that I am self-employed and operate as an independent contractor
providing professional engineering services. I have no financial interest in nor will I acquire any
financial interest in any company manufacturing or distributing products' for which evaluation or
validation reports have been issued by me.
Likewise, I have no financial interest in nor will I acquire any financial interest in any other entity
involved in the approval process of those products for which I have issued reports.
Joseph H. Dixon, Jr. P.E.
N H. D/kO'
......'i.
`%� yfp ...
. . ��GENS .• ,� .
No. 7768 ;
r P { STATE OF
iIOr�i ...•...•• w
Page 4of4 1,1411111 1000�
CAConsul1ing\C1icntlASTA134009 Eva] Report ER-14-0001 Model 203 030114.docm
B° Imo— 14SU
�1-- I�—USE 3/B' -16' x 1 1/4' 11
HEAD BOLTS. USE V2. x 21/C HE
SLEEVEANCHORS
26GAUGEGALVANIZED STEEL, GALVANIZED
ACCORDING TO AS.T.M. A653-G60 AND FINISHED WRH
BAKED EPDXY PRIMER AND BAKED POLYESTER
TOPCOAT (SEE NOTE I )
�o.o�S.,, ORID
SEAM
DETAIL
lm
1
7
24" TYP
6-
SIDE ELEVATION
3� %'•�� — EN OF CURTAIN,
LOCATED ATEACH
END OF CURTAIN.
2° x 1-1/2" 12 GAUGE
GALVANIZED'J' ALUMINUM
BOTTOM BAR EXTRUSION
NFLATWASHER Y4'-20X 1-Y9
31/2' NU
9 X,"•18 HEX T � HEAD SCREV
uPr
�3A" RADIUS
IYP.
26'
CORRWATED SHOT
—'-SLIDE BOLT LOCK S-
2^ x 1-1/2' 12
Ya°LOCKWASHER 9xz
GAUGE OK
&-20 HEX HEAD NUT GALVANIZED'J' z2
BOTTOM BAR 12x(
NOTES;
1. STEEL FOR CORRUGATED SHEETASTM-A653 WITH MINIMUM YIELD
OF BO KSI AND TENSILE STRENGTH OF 82 KSI. (GRADE 80)
2 GUIDES ROLL FORMED021 GAUGE 1-11W- 1201 GALVANIZED STEEL
3. GUIDE INSERT FORMED 02) GAUGE GALVANIZED STEEL
4. 00) GAUGE GALVANIZED STEEL WINDLOCK CUP FASTENED WITH
TWO 3/16' x .440-POP RNETS ON FOUR CORRUGATIONS PER SIDE
OF EACH SHEET
e➢wow of wswm mxss ro3 w.isnumE wow cw.vuen re
cFnrv¢ororvnumuionxs
nsFonrxa.nu.�mm. urEo vmn➢u
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IX M9WIWMIXMD.eA➢9F
ew.11LIJpppE65UpEisl WxOucIFO WKDh' pVlCEµ1MI5MEavxv
a6mxvnwwwnaxE uirLwrEo rorrooucE urtxwrFrn¢s xr
rrWrrnocv sauummE6ss rwwmmEUVuuleoroxm6rFar
mm.
MP W TELYT OEESAM Nr10 MCIKfN6WLL4�LBE6IXEYEDm
rIEssMEF.9TxbEIxTRE6T 1pGtxy FNg1]rorlNr iNE
omx a m�amuciEo mE swE Efp }LL wExaawiorls.
FOR STEEL JAMBS. USE#14 x 1'
SELF DRIWNG AND FASTENED 6- FROM
FLOOR AND SPACED AT 6' ON CENTER
THEREAFTER.
yr
2 GAUGE MINIMUM
THICKNESS
FOR CONCRETE JAMB, USE 1/2'x 2-1/4'
EXPANSION BOLTS WITH 1.1? MINIMUM
EMBEDMENT AND FASTENED 8-FROM
FLOOR AND SPACED AT 24' ON CENTER
STEEL CONCRETE
JAMB JAMB
21/8' 13/8' 2'
10•
b N
m T/e9/16' z i' SLOT
2'X2"x 3/16'
25/B' STRUCTURAL STEEL ANGLE
ME NOTE 42 WAVY WN DUDE CLP
9 2.689^
1.250° 26 d 43A
0.200(2)
WN)E�F�ry MV /y �pN N ryry�� �p�
LOCK VLII" GUM IINQTI
(SEE NOTE f4) (SEE NOTE 43)
4255 MCEVer hdAtU.1 Dr.
35 35 203 0.01Z EEEF mjA m. GA 30101.
a
9
Pig
.X - +/-.015
.XXX = t/-.005 < =/-5
MODEL 203 MNDLOCK COMMERCIAL
SHEET DOOR
NEI=
}ON
}
REFERENCE
TEST LOCATION
cntFsrBErronrrswlw
cERnREnTE3TNB u3oaotoN6s
1FSi WlE YN(101x
tP<PgEMIEAP0I11
D3ux0o,FL szatz
AST
4255 McOr COndustri"
- 4255 MCEver Industrial Dave
Installation Instructions
Phone: (770) 30101
-600
Models: 201, 201 HD, M2, 202HD, 2W, 204 & 205
ASTA Door Corporation Fax: (770) 974-1455
Web Site: W W W.astadm,r m
USE ASTA DOOR CORPORATION PARTS ONLY -ALL OTHERS SHALL VOID WARRANTY
IMPORTANT REMARKS ALL ASTA PRODUCTS MUST BE
WARNING
INSTALLED BY
LICENSED, QUALIFIED PROFESSIONAL DOOR
COMPANY TO QUALIFY FOR OUR WARRANTY. INSTALLATION
. ...
WITHOUT PROPER TOOLS AND KNOWLEDGE CAN RESULT IN
PERSONAL INJURY THIS PAMPHLET IS DESIGNED TO ASSIST
A PROFESSIONAL IN THE INSTALLATION OF ASTA 200 SERIES
COMMERCIAL SHEET DOORS. SAFETY IS FOREMOST.
INSTALLATION SHOULD BE EXECUTED BY LICENSED, QUALIFIED
DOOR PROFESSIONALS. INSPECT ALL OF THE SHIPPED PARTS
1. kIli gamer walk wmrr model@ d=III door[MUM ww am fret a7 0115ms6a°%dit opmaft
2. Do Not Nlowcetidom to upstate tta door m amumatle upoi
3.BepalmoradiusmNrdssnemdnemmnA,a- i seldce pmaan using propertoem am In4Uwcnons.
LTa avoid Injury, do net put fingers 6etWean door and golden.
AND ACCOUNT
FOR EVERYTHING BEFORE COMMENCING ANY
5. Read owners manual twrlow door and operamrfor man, Information.
WORK, FOR QUESTIONS AND TECHNICAL ASSISTANCE, CONTACT
ACAUrnom USE CORRECT LIFTING PROCEDURES AND EQUIPMENT DURING
ASTA CUSTOMER SUPPORT AT (770) 974-2600.
1 A& INST T F THIS PRODUCT TO AVOID INJURY OR DAMAGE.
66 0 .. ,��,` N F'i. D�+'/�, DIAGRAM 3 DIAGRAM 4
p"y�GE 11111 ;y,.�d? 1_
s Z 1• i A' H wPraN N anraN •,
0 �1q'Lp�`���s"
CHAIN CLIP 2 NO.
i 2iz gi?
10 STATE OF Game EGP usoen
SrFE 0GP •S 6TAN6NDGUwE
O • 6� •� \ at n"CGUIDE EENGIESr "mE'
�•.QRIDP: l \�\ DIAGRAMS DIAGRAMe
all,
V 33-38 ��/// I, N , j I 1 .';'••
T s+m
1!958 If
,111{,.1j11��/ DIAGRAM 2 aLz {.w nor T —4,,.- aW
III
IIItYtlry9lllUlll
52EEI.bIWND CONCPEfF OPVA90WTV
uID.W ovry GwoE
MOUNTING � inAY/CUf1'OLQE 'SFENpiEetEPeFa1Fa
9
lOPiroNAL1 ( DIAGRAM 7 DIAGRAM 5
+ ,
6
l0
a,a � DOOR a dwru a�
� ••
OPENING
]
NDIIWNVLBMGNG aVY f�- 1Vf
MAYeEBEGUIPID R
anu,4ONPY
WDDXXGNUGUIC
PARTS LIST
1
VARIES
TOPSHEET
31
PP RT BRACKET PH
56
] 1 1
F W N
VARIES
M PIPE
32
1 -1
SUPPORT BRACKET LH
57
741103.1
HE%N •-1 OE
VARIES
SPRING
33
VARIES
p00R GUIDE 16GASTAFOARDLH
58
421 1
A -I WID:ELGWN NOIST A61p4aBLY.'
_3
4
VARIES
SPRINGRH
36
VARIES
DOOR 2IJ E!1IGSW
A72-9' NCUDE
SPRINGPENSLY
V
UODHDHEXH
GU5
0
dp113.1
ROLLER ONN 941 X 32'N000E
6
VMI S
BOTi MANGLE
36
V 1
DOOR GUIDE 12GA HEAW DUTFRH
fit
420107-1
MASTER U%#41 CWDE
VARIES
BO OM RETANER
37
VARIESDOOR
GUIDE 12 WINDLOCK-W
62
75W 1
LOCK WASH 3/9' CLUDED
7
8
VARIES
RRUGATEDSTEELSHEET
38
VA
DOORG IDE I2GA WINOLOCN-LH
63
73m06-1
HEXHEAOBOUT.W-1 X1.1/2' NCLUDEDI
26000D1
CURTAIN SID WFAA BTRIP COMMERCIAL
3
1 1
MOUNi1NGPLATEE 3/16'STANOMD.PAIR
54
7 103-1
HATWASHE 3/8' CLLIVE
9
10
260004-7
BULB AS BOTTOM WEATHERSE4L
40
31 41 O-t
MMR
74m03-1
HE(NUTW-160NCLUUEOI
11
3101 1
AXLED P
6fi
42g1W-i
HANOCHMNRENERCUP NIX.UDE
TAI
12
310IM-1
LV
NEEPERPE STANDARD 2 HOLE
MODELS
202202ND 8204 ONLM.
E7
42MW
HAND CHAIN PENUNK NCLLIOEp
420101-1
KEEPERPLAIE EXTENDED 4 HOLE
dt 280301-1
INSULABON DOUBLE FOIL
68
4d0007-1
ELECTRIC OPERATOR KIT-NOTINSTALLED
13
TrOMI-1
IYBCLT3/8'-16
42 26pd01-1
MTIAA TAP 2'
W
440001-1
OHNESPRCOKET 4fA]23' NCLUDE
16
15
7301 1
HEX HEAD SOL W-24 X3-12-
43 -1
iCPU.I STOP WiVIDE
7
7 1
l WA RRH. N N L E
16
7401pd•1
HEXNUIIWB'-24
46 04-1
7/8'RETNNEH FOR JAMBE HBEAL
7t
73(1106-1
HEXHEAD BOLT W-15X1-12' NDWD
17
74016 1
HNNUT.W-16
45 11-1
2'AMBBRUSHSEAL
72
7501nb1
HLAT WASH 3/e' N UO
:TB:7
103-1
FLATWASHER318'
73
74DIM-1
HEXNUT3/B'-16 NCLUDED
19
750203-1
LOCKWASHER S
MODELS W3A 204ONLN
FASTENER
20
280501-1
DOORSTOPLpT UP
46
2 5 1-i
LO UP MMEROAL
21
2 1041
SUDE BOLT LOCK
47
720101-1
POP gNET 3/16'
crRaL Jeua�.
JAMBS,
730 -1
SHERD BLD BOLT 1/4'-20
48
27M -1
WINDL K BACKER PLATE COMMERCIAL
22
23
74WOl-1
SELF LDCKWGN iN•-20
741730702.1 TE R tl14x1 (GUIDE)
7611101-1
FLATW HER 174•
WOOD JAMBS:
24
JORIVES,
25
26
27
740102-1
HEXNI45+16'-18
49
420103-1
4:1 WH LCRAWN015 Y.
75 730W3-1 WOOOIAG 1/4'a2' GUI
d101[21
ROPE. 114
50
420105-1
DRNE SPROC10361Ad0-3' CLU0E0
76 730102-1 WOOD LAG SCREW 3I8'z2'BRAC
4209001
HAND CHAIN CUP
51
620113-1
MhSTERUNK soil dNCLU0E0
MASONRY JAMRS:
28
d2 001
HAND OIAN
52
420 7-1
LERGNAW 441 X1.9 N LUDE
29
30
]501041
FLAT WASHE 1-7116'
S3
26MI -1
NYL N E BLACK CLUO
77 ] 1 T N 1d' /3'4' G,110EN0 lIP
220903d3B
12'DRtIM SEMBLYWIBEARING
54
75MU -1
L WASH P 8' NCLUDE
iB ]801f2-1 SLEEVEANRER 12'%2-i/d• GUIOESBR4C
5
1 6-
HEXHEADBOLT3/B'-1 /-12' NCL E
A CAUTION' DO NOT REMOVE THE PLASTIC BANDS WHICH HOLDS THE DOOR IN A ROLL YOU WILL BE TOLD AT A
LATERTIME WHEN TO REMOVE IT. NO GUARANTEE W ILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER
IF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN.
PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING.
STEP #1 - PREPARATION
A. CHECK THE HEIGHT AND WIDTH OF THE DOOR OPENING.
B. CHECK IF THE DOOR JAMBS ARE PLUMB.
C. CHECK IF THE FLOOR AND HEADER ARE LEVEL
D. CHECK THE DIMENSION PANEL FOR SIDE ROOM
AND HEAD ROOM REQUIREMENTS. (SEE DIAGRAM 9)
CEILING - DIAGRAM 9
(DOORASSEMBLY) I
,LI, Lo
L"L DOOR SUPPORT
f lip BRAIXETS_____I
�LJI HEADER
BEE SEE
Al OPENING EE
WIDTH I A2
CLEARANCE REQUIREMENTS
(HEADROOM)
HEIGHT
X
I Y
I Z
UP TO 8'-0
20"
9-1/2'
10"-1/2
UP TO 10'-0
21'
10'
11"
UP TO 16'-0
23'
11"
12'
UP TO 20'-0
24"
12"
1 12"
DRIVE TYPE
Al
A2
PUSH-UP/ROPE
6'
6"
POCKET WHEEL REDUCTION GEAR
9"
6"
ELECTRIC OPERATOR
9'
W
NOTE
• DOORS WITH HEAVY DUTY GUIDES, ADD 1" TO Al AND A2 DIMENSIONS.
• ALL WINDLOCK DOORS, ADD 1" TO Al AND A2 DIMENSIONS.
STEP #2 - INSTALL SUPPORT BRACKETS
A. MARK THE HORIZONTAL (Al &A2) OF THE SUPPORT BRACKETS
(31-32).
B. MARK THE VERTICAL DIMENSION OF THE SUPPORT BRACKET
(DIMENSION'Y") BY USING A TRANSIT OR WATER LEVEL.
THE DOOR MUST BE LEVEL.
C. DRILL HOLES AND FASTEN THE BRACKETS WITH THE PROPER
WALL FASTENERS REQUIRED TO OBTAIN A SOLID MOUNTING.
USE THROUGH BOLTS ON SOFT BLOCK OR BRICK
VERIFY THE MINIMUM HEADROOM REQUIREMENT. DIMENSION
X," IF INSUFFICIENT, LOWER THE BRACKETS UNTIL -Z" IS
OBTAINED. IF THE BRACKET IS LOWERED BY MORE THAN 2"
THIS WILL REDUCE THE OPENING HEIGHT. THE GUIDE HEIGHT
SHOULD ALSO BE REDUCED ACCORDINGLY.
NOTE •
DOORS WITH HEAVY DUN GUIDES, ADD V TO Al AND /:}y1fS�i'JI tj
• ALL WINDLOCK DOORS ADD 1' TO Al AND A2 DIM F` 5�u.1 /"/u
• NOTE PROPER BRACKET LOCATION AND PROVIjM;WEBAn
A. INSTALL ROPE (IF EQUII
1. THREAD I/4"ROPE TH
T ^^TTOM ANGLE
S. INSTALL THE 4:1 POCKET WHEEL REDUCTION GEAR CHAIN HOIST
OF EQUIPPED) AS FOLLOWS:
1. INSTALL DRIVE SPROCKET (50) ON PREFERRED SIDE USING
3/8" X 1 12' HEX BOLT. (55) AND 3/8' LOCK WASHER (K.
2. REMOVE SPRING CLIP ON DRIVE SIDE AND DISCARD.
SUDE 1" NYLON SPACER (53) ONTO DOOR AXLE.
3. SLIDE POCKET WHEEL ASSEMBLY(49) ONTO DOOR AXLE AND
AUGN SPROCKETS PARALLEL TO EACH OTHER.
4. CONNECT DRIVE CHAIN (52) AROUND BOTH SPROCKETS USING
THE MASTER LINK PROVIDED.
S. AFTER DOOR TENSION HAS BEEN ADJUSTED (STEP 6),
TIGHTEN SET SCREWS ON POCKET WHEELASSEMBLY.
ASSEMBLY
DRUM WHEEL DRIVE
SPROCKET
DIAGRAM II
(50)
(30) (50)
SET
SCREW
00c
r
DOOR
oOo DRIVE
50 53 O
SHAFT
CHAIN
NYLON
(52)
•�•
SPACER
o
49 ®
(53)
55
IT
HAND
CHAIN —
31/J2
(67)
POCKET WHEEL
ASSEMBLY (49)
C. INSTALL THE 8:1 POCKET WHEEL REDUCTION GEAR CHAIN
HOIST OF EQUIPPED) AS FOLLOWS
1. INSTALL DRIVE SPROCKET (59) ON PREFERRED SIDE USING 3/8' -16 X
1-1/2' HEX HEAD BOLTS (63). 3/8' LOCK WASHERS (62), 3(8'
FLAT WASHERS (64), & 3(8'-l8 HEX NUTS (65) PROVIDED.
2. DO NOT REMOVE THE SPRING CLAMP (5) OR FLAT WASHER (29)
THAT HOLDS DOOR IN POSITION ON THE DOOR AXLE.
3. SJDE POCKET WHEEL ASSEMBLY (58) ONTO DOOR AXLE AND ALIGN
SPROCKETS PARALLEL TO EACH OTHER.
4. CONNECT DRIVE CHAIN(60) AROUND BOTH SPROCKETS USING THE
MASTER UNKPROVIDED.
5. AFTER DOOR TENSION HAS BEEN ADJUSTED (STEP 6). TIGHTEN SET
SCREWS ON POCKET WHEEL ASSEMBLY.
DRIVE
SPROCKET DRUM DRIVE DIAGRAM 12
ASSEMBLY WHEEL SPROCKET
(59) (30) (59)
SET—�
SCREW o&3182
o 0SHAFT DRIVECHAIN(60)HAND
CHAIN —
(67)
De
.dNSTALL ELECTRIC OPERATOR KIT OF EQUIPPED) AS FOLLOWS.
INSTALL E.O.... SPROCKET (69) TO THE END DRUM OF DOOR ON
PREFERRED SIDE USING 3/8' X 1 1/2" HEX BOw
* 3/8' NUTS V3) AND 3/8" LOCK WASHER (70).
r �(29) AND SPRING CLAMP SLIDE FLAT ROUND HER DIAGRAM\ ASSEMBLY (5) ONTO DOOR�AXEL AND SECURE SET SCREW WITH CLAMP AND WASHER AGAINST BEARING
�1F' OF THE END DRUM.
STEP #4 - POSITION DOOR ASSEMBLY
A PLACE THE AXLE CLAMP (11) ONTO DOOR SUPPORT BRACKET.
LIFT THE DOOR ASSEMBLY UP ONTO THE SUPPORT BRACKET.
(SEE DIAGRAM 14).
NOTE POSITION THE DOOR AS CLOSE TO THE HEADER AS
POSSIBLE ALLOW ROOM TO SPIN THE DOOR. DO NOT
ALLOW THE DOOR CURTAIN TO SCRAPE THE HEADER.
DO NOT USE FORKLIFTS OR GENIE LIFTS WITH
UNPROTECTED ARMS/FORKS. THIS CAN CAUSE
IRREPARABLE DAMAGE TO DOOR CURTAIN.
No. 7m
STATE OF
A MANUAL PUSH-UP/ROPE DRIVE: '.�//-''"'LYAL T
1. PLACE THE AXLE CLAMP (11)ONTO HORIZONTAL M�Ig11l
THE SUPPORT BRACKET (31,32) AND UNDER THE DOOR AXLE
2 PLACE 3/8°U-BOLT(14) OVER DOOR AXLE AND THROUGH
AXLE CLAMP.
3. FASTEN U-BOLT USING 3/8" NUT (17), 3/8' FIAT WASHER (18) AND
3/8' LOCK WASHER (19) --TIGHTEN SECURELY.
C
B. DRIVE SIDE FOR POCKET WHEEL REDUCTION DRIVE
CHAIN HOIST AND E.O KITS.:
1. PLACE THE AXLE CLAMP (11) ONTO THE SUPPORT BRACKET
(31,32) AND UNDER THE DOOR AXLE
2. PLACE AXLE CLAMP (11) AND STANDARD KEEPER
PLATE (12) ON TOP OF THE DDOR AXLE AS SHOWN.
3. FASTEN AXLE CLAM PS AND STANDARD KEEPER PLATE
TOGETHER USING 3/8' X 31)P" HEX BOLTS (15),
3A8 LOCK WASHERS (19), 3/8' FLAT WASHERS (I B), AND 3/8°
NUTS (FINE THREAD) (16) - TIGHTEN SECURELY.
NOTE REQUIRES A MINIMUM OF 40 LBS.... TORQUE TO
PROPERLY SECURE HARDWARE.
C. NON -DRIVE SIDE FOR POCKET WHEEL REDUCTION DRIVE
CHAIN HOIST AND EO KITS:
1. PLACE AXLE CLAMP (11) ONTO THE SUPPORT BRACKET
(31,32) AND UNDER THE DOOR AXLE
2. PLACE 2 AXLE CLAMPS (11) AND EMENDED KEEPER PLATE (13)
ON TOP OF THE DOOR AXLE AS SHOWN.
3. FASTEN AXLE CLAMPS USING 3/8' X 31/2' HEX BOLTS (15),
3/8' NUTS (FINE THREAD) (I %3/S" FLAT WASHERS (18),
3/8' LOCK WASHERS (19) TO ATTACH EXTENDED KEEPER PLATE
AS SHOWN. TIGHTEN SECURELY.
STEP #6 - PRE -TENSION SPRINGS
A. INSTALL CHAIN CLIP (66) APPROXIMATELY 4'0' ABOVE FLOOR
ON CHAIN OPERATED DOORS. INSTALLATION MUST BE SECURE
B. APPLY PRE -TENSION TO THE SPRINGS BY ROTATING THE DOOR
TWO (2) TURNS IN A FORWARD DIRECTION (SEE DIAGRAM 16).
THE BOTTOM ANGLE IS TO BE IN A 6 O'CLOCK POSITION.
Wp .
C.
DIAGRAM 16
T.r
REPEAT STEP C IF ADJUSTMENT IS NECESSARY.
LESS TENSION
DIAGRAM 17
\:
MORE TENSION
STEP #7 - CUT THE BANDS
THE DOOR IS NOW UNDER TENSION. BEFORE CUTTING
THE BANDS, TAKE HOLD OF THE DOOR ROLL BY THE
BOTTOM ANGLE.
A. CUT THE BANDS AND BRING THE CURTAIN DOWN NO FURTHER
THAN 1/4 THE HEIGHT OF THE DOOR OPENING.
SECURE CHAIN OVER THE CHAIN RETAINER OR WEDGE A WOOD
PROP BETWEEN THE BOTTOM ANGLE AND THE DOOR ROLL TO
PREVENT UPWARD TRAVEL
STEP #8 - INSTALL DOOR STOPS (LIFT CLIPS)
AND SLIDE BOLT LOCKS
A. INSTALL THE DOORSTOPS (20) AND THE SLIDE BOLT LOCKS (21)
USING 1/4' X 1 1/4" TRUSS HEAD BOLT (22),1/4' FLAT WASHERS (24),
5A6' NUT (25), AND 1/4' SELF LOCKING NUT (23) PER SIDE.
B. ELECTRONICALLY OPERATED DOORS STILL REQUIRE
DOOR STOPS (LIFT CLIPS) TO BE INSTALLED.
STEP #9 - INSTALL DOOR GUIDES
A THE HEAD STOPS ON THE GUIDES SHOULD BE NO MORE
THAN 1- HIGHER (TO BOTTOM OF STOPS) THAN THE DOOR
HEADER. IF NOT, CUT THE BOTTOM OF THE GUIDES TO MATCH
YOUR OPENING HEIGHTAND RELOCATE SLIDE BOLT NOTCH
AT BOTTOM OF GUIDE.
B. MODELS 201, 201 HD, 202, 202HD, 205: RAISE THE DOOR
CURTAIN SO THE BOTTOM ANGLE IS APPROXIMATELY 3' BELOW
THE HEADER. SLIDE THE GUIDE OVER THE DOOR CURTAIN AND
POSITION AGAINST THE DOOR OPENING ALLOWING 3/8'
CLEARANCE FROM EDGE OF CURTAIN TO INSIDE THE GUIDE.
C. MODEL 203, 204: USE THE SAME
PROCEDURE AS ABOVE ALLOWING
1/4' CLEARANCE BETWEEN CURTAIN
AND THE WIN CLOCK SPUR. BE SURE
THERE IS SUFFICIENT CLEARANCE FOR THE
WINDLOCK CUPS TO ENTER THE GUIDES.
D. FOR'WINDLOAD CERTIFIED DOORS' REFER TOSHOP -
DRAWING FOR FASIENER/ANCHORTYPE AND FREQUENCY.
E SPRAY SILICONE LUBRICANT IN GUIDES FOR EASE OF
OPERATION.
4 111
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Al
DIAGRAM 20
Fi. STEP #12-INSTALLJAMB BRUSH SEAL I
Cry �. 1:✓ ,,
S
*'
NOTE
DOORS ORDERED FOR CONCRETE/MASONRY APPLICATIONS
WILL INCLUDE 1/4' X 1-3/4' TAPCONS (77) FOR GUIDE
INSTALLATION. BLOCK CLIPS WELDED TO BACK OF GUIDE
FOR CONCRETE/MASONRY APPLICATION ARE OPTIONAL ON
MODELS 201, 201 HD, 202, 202HD AND 205. BLOCK CLIPS ARE
STANDARD ON CONCRETE/MASONRY APPUCATON ON ALL
MODELS 2D3 AND 204.
STEP #10 - CHECK AND ADJUST BALANCE
IF DOOR LOWERS EASILY AND RAISES HARD, MORE TENSION IS
REQUIRED. IF THE DOOR LOWERS HARD AND RAISES EASILY, LESS
TENSION IS REQUIRED. (SEE DIAGRAM 17)
CAUTION FOR ALL DOOR DRIVES: BEFORE ADJUSTING THE
SPRINGS, PULL THE DOORS INTO THE UP POSITION.
SECURE THE DOOR BY THE FOLLOWING METHODS:
1. TIE A ROPE AROUND THE DOOR ROLL.
2. PLACE A CLAMP AT THE TOP OF THE GUIDE CHANNEL TO
SECURE THE CURTAIN IN THE GUIDES.
WHEN THE AXLE CLAMPS ARE LCOSMED, THE SPRINGS
WILL BE VERY STRONG. YOU WILL NEED TWO PEOPLETO
ADJUSTTHE DOOR TENSION SAFELY.
1. EACH PERSON SHOULD FIRMLY PLACEA LARGE PIPE
WRENCH ONTHE AXLE SEE DIAGRAM(17). LOOSEN THE
AXLE CLAMPS AND PU DOWN FOR MORE TENSION AND
UP FOR LESS TENSION. FOR POCKET WHEEL REDUCTION
DRIVE DOORS, REMEMBER TO LOOSEN SET SCREWS
PRIOR TO ADJUSTMENTAND RETIGHTEN SECURELY
AFTER ADJUSTMENT.
2. RETIGHTEN THE AXLE CLAMP HARDWARE
3. REPEAT ABOVE STEPS IF FURTHER ADJUSTMENT IS
NECESSARY. BEGIN AT STEP 6B.
STEP #11 -TOP DRAFT STOP
A. TOP DRAFT STOP COMES STANDARD WITH MODELS 202.
202HD AND 204 INSULATED DOORS.
ALL OTHERS MODELS OPTIONAL
S. PULL DOOR DOWN AND LOCK. GO OUTSIDE AND MARK A
UNE ON THE DOOR CURTAIN AS SHOWN (SEE DIAGRAM 20)
C. RAISE DOOR 2'6' FROM FLOOR, OR UNTIL
MARK IS ACCESSIBLE. PLACE TOP DRAFT STOP (43)
IN POSITION AS SHOWN AND SECURE WITH TEK
SCREWS. STRETCH RUBBER SLIGHTLY AND SECURE
OTHER END. LOCATE AND INSTALL THE REMAINDER
OF TEK SCREWS AT 12' O.C.
DIAGRAM 21
—RETAINER
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SERT BRUSH INTO RETAINER. LINE UP RETAINERS ALONG
MB SO THAT BRUSH SEAL FILLSTHE DOOR CORRUGATION
EN DOOR IS IN *THE CLOSED POSITION. ATTACH RETAINER
TO JAMB USING APPROPRIATE FASTENERS AT 6' FROM
FLOOR AND HEADER AND 24- CENTERS MINIMUM.
SERVICE AND MAINTENANCE HINTS
THE FOLLOWING HINTS WOULD HELP YOU TO OBTAIN FREE OPERATICN.
1. DOOR CURTAIN DRAGS IN GUIDES.
A CHECK THAT DOOR SUPPORT BRACKETS ARE PLUMB.
B. ADJUST LOCATION OF GUIDES FOR 3/8' -1/4' SIDE
CLEARANCE, TOP AND BOTTOM.
C. DOOR DRUM ASSEMBLY MAY BE SET TOO CLOSE OR
TOO FAR FROM WALL. NOTE SLOTTED BRACKETS FOR
ADJUSTMENT.
D. CHECK GUIDES FOR FOREIGN MATTER SUCH AS DIRT, ETC.
E. CHECK FOR DAMAGED GUIDES.
F. ADJUST LEAD-IN BEND AT TOP INSIDE OF GUIDES.
2. DOOR OPERATES HARD IN ONE DIRECTION
A. CHECK ALL THE ABOVE POINTS
B. RE -CHECK STEP NO. (10)
3. CHAIN JUMPS OFF CHAIN GEAR
A. CHAIN GUIDE COULD BE BENT OUT OF ALIGNMENT WITH
CHAIN WHEEL.
B. CHECK FOR DEFECTS IN POCKET WHEEL OR CHAIN.
C. ON ELECTRIC OPERATOR DOORS OR 'POCKET WHEEL'
REDUCTION GEAR DOORS, CHECK FOR SPROCKET
ALIGNMENT AND PROPER CHAIN TENSION. ALSO CHECK
THAT SET SCREWS ON POCKET WHEEL ASSEMBLY ARE
SECURELY FASTENED.
4. DOOR DOES NOT CONTACT FLOOR LEVEL
A USE SPIRIT LEVELT0 CHECK WHETHER DOOR OR FLOOR IS
OFF LEVEL. IF DOOR IS OUT OF LEVEL, PROCEED TO CHECK
THE FOLLOWING P0114TS:
S. CHECK IF 'SUPPORT BRACKETS` AND GUIDES ARE LEVEL
C. IF'A' AND'B' CHECK OUi, ROLL DOOR ALL THE WAY UP AND
DOWN. SEE IF CURTAIN ROLLS UP STRAIGHT ONTO DRUMS.
END OF DOOR SHOULD BE SQUARE IF CONE SHAPED, GO TO
SEC. 5.
5. DOOR DOES NOT ROLL UP STRAIGHT
A CHECK ALL POINTS IN SEC. 1.
S. AN ALTERNATIVE SOLUTION TO CORRECT THE CONING
DOOR IS TO RAISE THE CURTAIN UP TO THE STOPS AND
DETERMINE WHICH SIDE OF THE BOTTOM ANGLE TOUCHES
THE STOPS FIRST.
C. SECURE HAND CHAIN, REMOVE GUIDES, LOWER CURTAIN
DOWN TO FLOOR LEVEL. INSTALL A DRUM WEDGE ON SIDE OF
THE DOOR FROM WHICH THE BOTTOM ANGLE TOUCHES FIRST.
D. PROCEED TO STEP 9 TO REINSTALL THE DOOR GUIDES.
E. IF PROBLEM PERSISTS, CONSULT FACTORY.