HomeMy WebLinkAboutSUBMITTAL PACKAGE---
KOHLER POWER_ SYSTEMS_
TAW`
TAW POWER SYSTEMS, INC.
6312 78TH STREET / RIVERVIEW, FL 33569
P: 813-840-3500 T: 800-456-9449 F: 813-217-8075
SCANNED
BY
St.luce County
tweeze Condo Opt 3
Quote: 0026198804
Proposal: 01511-0111 C
Submittal Date: 12/22/2015
We are pleased to offer the following submittal for your consideration.
Thank you, Kevin Wilson, Tampa Armature Works
PAGE:I0F2 BILL OF MATERIAL
SERVING FLORIDA SINCE 1921
ONE NEW Kohler Model 10OREOZJF Diesel Engine
Driven Generator Set 100 kW, @ 0.8 P.F., 60 Cycles,
3 Phase, 120/208 Volts.
CONTROLLER;DEC550
Voltmeter, Ammeter
Frequency Meter
VOIt/Ammeter Phase Selector Switch
Individual Fault Lamps for:
High Engine Temperature
Low Oil Pressure
Over Speed
Over Crank
Switch NOT in Automatic
System Ready
Battery Low Volts
Battery Charger Fault
Pre Alarm Senders to Include:
Pre -High Engine Temperature
Pre -Low Oil Pressure
Low Water Temperature
Alarm Horn
Over Voltage Protection
Oil Pressure Gauge
Water Temperature Gauge
Battery Charge Voltmeter
Running Time Meter
Cool down timer
Run Relay
Failure Relay
GENERATOR ACCESSORIES (Mechanical):
Stainless Steel Exhaust Flex, 4" NPT
Critical Silencer, 4" NPT
COOLING:
Unit Mounted Radiator
Low Coolant Level Shutdown
Radiator Duct Flange
Block Heater 120 Volt, 1500 Watt
Generator Heater 120/240 Volts, 200 Watts
FUEL SYSTEM:
Flexible Fuel Lines
Sub -base Fuel Tank 448 Gallon
Double Wall with Leak Detector
Fuel Level Gauge
Low Fuel Level Alarm Contact
Local Fill Cap
Vent Package (Normal & Emergency)
GOVERNOR ACCESSORIES:
Electronic Isochronous
GENERATOR ACCESSORIES (Electrical):
Line Circuit Breaker 3 Pole, 400 Amp. LG Frame, EL, 100%
with Shunt Trip/Wire to Engine Safeties
Installed on Generator
Voltage Regulator 0.25%
Safeguard Breaker
ENGINE ELECTRICAL ACCESSORIES:
Battery Rack and Cables
Starting Battery, Lead/Acid
Battery Charger: Automatic Float with Alarm contacts
CONTROLLER ACCESSORIES LOOSE:
Remote Emergency Stop, Break Glass
Remote Annunciator Panel
ADDITIAPNAL, ACCESSORIES:
Oil'Drain Extension
Lot of Oil and Antifreeze
Corrosion Inhibitor for Radiator
Vibration Isolators - Internal
THREE Engine, Generator Parts, Maintenance Manuals
FIVE Year Warranty
Initial Start Up and Check Out of System,
Not to Exceed 8 Hours
Certified Factory Test @ 0.8 P.F.
Load Bank Test @ FOUR Hours (on site)
AUTOMATIC TRANSFER SWITCH:
1 Kohler Automatic Transfer Switch 120/208 Volt,
400 Amp., 3 Phase, 3 Pole, in a NEMA i Enclosure,
MODEL: KCS-ACTA-0400S
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KOHLER POWER SYSTEMS
09001
4 MOENAS
NA110NAttY REG151ERED
Set
Altemator
Jtl
10OREOZJF
Diesel
Standard Features
Kohler Co. provides one -source responsibility for the
generating system and accessories.
The generator set and its components are prototype -
tested, factory -built, and production -tested.
The 60 Hz generator set offers a UL 2200 listing.
The generator set accepts rated load in one step.
The 60 Hz generator set meets NFPA 110, Level 1,
when equipped with the necessary accessories and
installed per NFPA standards.
A one-year limited warranty covers all systems and
components. Two-, five-, and ten-year extended
warranties are also available.
Tier 3 EPA -certified for Stationary Emergency
Applications
Alternator Features:
o The unique Fast -Response X excitation system
delivers excellent voltage response and short circuit
capability using a rare-earth, permanent magnet
(PM) -excited alternator.
o The brushless, rotating -field alternator has broad
range reconnectability.
Other Features:
o Controllers are available for all applications. See
controller features inside.
o The low coolant level shutdown prevents
overheating (standard on radiator models only).
o Integral vibration isolation eliminates the need for
under -unit vibration spring isolators.
o Multiple circuit breaker configurations.
4t<aA 120/ZU6 3 60 100/125 347
RATINGS: All twee -phase units are rated at 0.8 Power factor. All single hase units are rated at 1.0 pourer facto[ SUndby Ratings: The standby rating is applipble to varying loads far the duration of a power
outage. There is no overt and capability for this rating. Prime Power Ratings: At varying load the number of generator set operating hours is unlimited. A 10% ovedoad capacity is a Ratings are in aosondanse with IS0AP3528-1 and IS1. For limited running time and continuous ratings, consult the factory vailable for one hour in twelve:
Obtain technical information bulletin (TIB-101) for ratings guidelines, in e
mungs definitions, and site Condition derales. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.
Model: 100RE0ZJF, continued
Alternator Specifications
Specifications Alternator
Alternator manufacturer Kohler
Type
Exciter type
Leads, quantity
Voltage regulator
Insulation
Insulation: Material
Insulation: Temperature Rise
Bearing: quantity, type
Coupling
Amortisseur windings
Voltage regulation, no-load to full -load RMS
One -Step Load Acceptance
Unbalanced load capability
4-Pole, Rotating -Field
Brushless, Rare -Earth Permanent -Magnet
12, Reconnectable
Solid State, Volts/Hz
NEMA MG1
Class H
130°C, Standby
1, Sealed
Flexible disc
Full
Controller Dependent
100% of rating
100% of Rated Standby Current
• Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds.
• Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field.
• Self -ventilated and dripproof construction.
• Vacuum -impregnated windings with fungus -resistant epoxy varnish for dependability and long life.
• Superior voltage waveform from a two-thirds pitch stator and skewed rotor.
Engine
Engine Specifications
Engine Manufacturer John Deere
Engine Model 4
Engine: type
Cylinder arrangement
Displacement, L (cu. in.)
Bore and stroke, mm (in.)
Compression ratio
Piston speed, m/min. (ft./min.)
Main bearings: quantity, type
Rated rpm
Max. power at rated rpm, kWm (BHP)
Cylinder head material
Crankshaft material
Valve (exhaust) material Intake
Valve (exhaust) material Exhaust
Governor: type, make/model
Frequency regulation, no-load to -full load
Frequency regulation, steady state
Frequency
Air cleaner type, all models
045HF2851
4-Cycle, Turbocharged, Charge Air -Cooled
4 Inline
4.5(276)
106 x 127 (4.19 x 5.00)
19:1
457 (1500)
5, Replaceable Insert
1800
118 (158)
Cast Iron
Forged Steel
Chromium -Silicon Steel
Stainless Steel
JDEC Electronic L16 Dense HP3
Isochronous
±0.25%
Fixed
Dry
Model: 100REOZJF, continued
Exhaust
Exhaust System
Exhaust Manifold Type Dry
Exhaust flow at rated kW, m'Imin. (cfm) 22.8(805)
Exhaust temperature at rated kW, dry exhaust, 'C 580 (1076)
(OF)
Maximum allowable back pressure, kPa (in. Hg) 7.5(2.2)
Exh. outlet size at eng. hookup, mm (in.) 98 (3.86)
Engine Electrical
Battery charging alternator
12 Volt
Battery charging alternator:
Ground (negative/positive)
Negative
Volts (DC)
12
Ampere rating
65
Starter motor rated voltage (DC)
12
Battery, recommended cold cranking amps (CCA):
Qty., CCA rating each
One, 640
Battery voltage (DC)
12
Fuel
_ Fuel System
Fuel type
DIP.CPI
Fuel supply line, min. ID, mm (in.)
Fuel return line, min. ID, mm (in.)
Max, lift, fuel pump: type, m (ft.)
Max. fuel flow, Lph (gph)
Max. return line restriction, kPa (in. Hg)
Fuel prime pump
Fuel Filter Secondary
Fuel Filter Primary
Fuel Filter Water Separator
Recommended fuel
Lubrication
11.0 (0.44)
6.0 (0.25)
Engine -Driven, 1.8 (6.0)
74.6 (19.7)
20(5.9)
Manual
2 Microns@ 98% Efficiency
30 Microns
Yes
#2 Diesel
Lubrication System
Type
Full Pressure
Oil pan capacity, L (qt.)
14.7 (15.5)
Oil pan capacity with filter, L (qt.)
15.6 (16.5)
Oil filter: quantity, type
1, Cartridge
Oil cooler
Water -Cooled
Model: 100REOZJF, continued
Cooling
Ambient temperature, °C (OF)
50 (122)
Engine jacket water capacity, L (gal.)
8.5 (2.25)
Radiator system capacity, including engine, L
20.1 (5.3)
(gal.)
Engine jacket water flow, Lpm (gpm)
182 (48)
Heat rejected to cooling water at rated kW, dry
62 (3544)
exhaust, kW (Btu/min.)
Heat rejected to air charge cooler at rated kW, dry
20 (1127)
exhaust, kW (Btu/min.)
Water pump type
Centrifugal
Fan diameter, including blades, mm (in.)
600 (23.6)
Fan, kWm (HP)
6.6(88)
Max. restriction of cooling air, intake and 0.125 (0.5)
discharge side of radiator, kPA (in. H20)
* Enclosure with internal silencer reduces ambient temperature capability by 50C (9°F).
Operation Requirements
Radiator -cooled cooling air, m3/min. (scfm) * 142 (5000)
Combustion air, m3/min. (cfm) 8.2(288)
Heat rejected to ambient air: Engine, kW (Btu/ 25.0 (1420)
min.)
Heat rejected to ambient air: Alternator, kW (Btu/ 11.6 (660)
min.)
*Air density = 1.20 kg/m3 (0.075 Ibm/ft3)
Fuel Consumption
acanooy ruel Uonsumption at 100% loan
Standby Fuel Consumption at 75% load
Standby Fuel Consumption at 50% load
Standby Fuel Consumption at 25% load
Prime Fuel Consumption at 100% load
Prime Fuel Consumption at 75% load
Prime Fuel Consumption at 50% load
Prime Fuel Consumption at 25% load
31.0 Lph (8.2 gph)
25.0 Lph (6.6 gph)
17.8 Lph (4.7 gph)
9.5 Lph (2.5 gph)
27.6 Lph (7.3 gph)
22.7 Lph (6.0 gph)
14.4 Lph (3.8 gph)
7.6 Lph (2.0 gph)
Model: 100REOZJF, continued
Dimensions and Weights
Overall Size, L x W x H, mm (in.): Wide Skid
Overall Size, L x W x H, mm (in.): Narrow Skid
Weight (radiator model), wet, kg (lb.):
4
See Enclosure ADV Drawing
2334 x 864 x 1216 (91.89 x 34.02 x 47.90)
1234 (2720)
NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local
distributor for more detailed information.
Industrial Generator Set Accessories
KOHLER. Power Systems Generator Set Controller
Decision -Maker® 550
Kohler® Decision -Maker® 550 Controller
General Description and Function
The Decision -Maker® 550 generator set controller provides
advanced control, system monitoring, and system diagnostics
for optimum performance and compatibility with selected
engine Electronic Control Modules (ECM).
ECM models only: The Decision -Maker® 550 controller
directly communicates with the ECM to monitor engine
parameters and diagnose engine problems (see Controller
Diagnostics for details).
Standard Features
o A digital display and keypad provide access to data. The
display provides complete and understandable information,
and the keypad allows easy local access.
• Measurements selectable in metric or English units.
• The controller can communicate directly with a personal
computer via a network or via a modem configuration.
• The controller supports Modbus® protocol. Use with serial
bus or Ethernet networks.
a Integrated voltage regulator providing 4.25% regulation.
e Built-in alternator thermal overload protection.
® A lockout keyswitch meets appropriate local code
requirements.
Optional Features
o Monitor III, an optional menu -driven Windows® -based PC
software, monitors engine and alternator parameters and
also provides control capability. See G6-76 spec sheet for
more information.
• Menu 15 (Protective Relays) is required for optional
protective functions and is only available with the Kohler
PD-Series switchgear.
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Wnd.s- is a registered Vadam.r -1 MMc so C.I.,ation.
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Controller Features
Decision -Maker® 550—Software Version 2.70 or higher
Specifications
• Power source with circuit protection: 12- or 24-volt DC
• Power drain: 700 milliamps (or 400 milliamps without panel lamps)
• Humidity range: 5 % to 95 % noncondensing
• Operating temperature range: -40°C to +70°C (-40"F to +158°F)
• Storage temperature range: -40°C to +85°C (-40°F to +185'F)
• Standards:
o NFPA 99
o NFPA 110, Level 1
o CSA 282-09
o UL 608
Hardware Features
• Vacuum fluorescent display
• Environmentally sealed 16-button membrane keypad
• LED status indicating lights
• Three -position (run, off/reset, auto) keyswitch
• Latch -type emergency stop switch with International
Electromechanical Commission (IEC) yellow ring identification
• Alarm horn
• Fuse -protected battery circuits
• Controller mounts locally or remotely up to a distance of 12 m (40 ft.)
and viewed from one of four positions
• Dimensions—W x H x D,
460 x 275 x291 min(18.15 x 10.8 x 11.47 in.)
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NFPA Requirements
In order to meet NFPA 110, Level 1 requirements, the generator
set controller monitors the engine/generator functions and faults
shown below.
NFPA 110 Common Alarm
• Engine functions:
o Ovemrank
e Low coolant temperature warning
c High coolant temperature warning
c High coolant temperature shutdown
o Low oil pressure shutdown
o Low oil pressure warning
o Overspeed
o Low fuel (level or pressure)'
o Low coolant level
o EPS supplying load
o High battery voltage'
o Low battery voltage'
o Air damper indicator
• General functions:
o Master switch not in auto
o Battery charger fault'
o Lamp test
o Contacts for local and remote common alarm
o Audible alarm silence switch
o Remote emergency stop
Function requires optional input sensors or kits and is engine dependent,
see Controller Displays as Provided by the Engine ECM.
G6<6 11/13n Paget
Controller Functions
The control functions apply to both the ECM and non -ECM equipped
models unless noted otherwise.
• AC Output Voltage Adjustment
The voltage adjustment provides keypad adjustment in 0.1 ,It
increments of the average line -to -line AC output voltage with a
maximum adjustment of -_10% of the system voltage.
• Alternator Protection
The controller firmware provides generator set overload and short
circuit protection matched to each alternator for the particular
voltage/phase configuration.
• Automatic Restart
The controller automatic restart feature initiates the start routine
and recrank when the generator set slows to less than 390 rpm
after a failed start attempt.
• Battleswitch (Fault Shutdown Override Switch)
The battleswitch input provides the ability to override the fault
shutdowns except emergency stop and overspeed shutdown in
emergency situations and during generator set troubleshooting.
• Clock and Calendar
Real-time clock and calendar functions time stamp shutdowns for
local display and remote monitor. Also use these functions to
determine the generator set start date and days of operation.
• Cooldown Temperature Override
This feature provides the ability to bypass (override) the cooldown
temperature shutdown and force the generator set to run forthe full
engine Cooldown time delay. Also see Time Delay Engine Cooldown
(TDEC).
• Cyclic Cranking
The controller has programmable cyclic cranking. The customer
selects the number of crank cycles (1-6) and the crank time from 10
to 30 seconds. The crank disconnect depends upon the speed
sensor input information or the generator frequency information.
The default cyclic crank setting is 15 seconds on, 15 seconds off
for three cycles.
• Digital Voltage Regulator
The digital voltage regulator provides t0.25 % no-load to full -load
regulation.
• Display Power Shutdown
To conserve battery power, the display turns off after 5 minutes of
inactivity. Pressing any keypad button activates the display.
• ECM Communication
The controller monitors ECM communication links and provides fault
detection for oil pressure signal loss, coolant temperature signal
loss, and ECM communication loss. Each of these faults provides
local display, alarm hom ON, and relay driver output (RDO) on ECM
models only. See Controller Diagnostics following for additional
information.
• Idle Speed Function -
Idle speed function provides the ability to start and ran the engine
at idle speed for a selectable time period. The engine will go to
normal speed should the temperature reach warm-up before the
time delay is complete.
• Lamp Test
Keypad switch verifies functionality of the indicator LEDs, alarm
ham, and digital display.
• Load Shed
The load shed function provides a load control output (RDO) with
user -selectable load shed level.
• Master Switch Fault
The generator set master switch has fault detection at four levels:
1) master switch to off, 2) master switch open, 3) master switch
error, and 4) master switch not in auto. Each of these faults/
warnings provides local display, alarm horn on, and activates
a relay driver output (RDO). By placing the master switch to the
off/reset position, all generator set faults can be reset.
• Modbuse Interface
The Modbus® interface provides industry standard open protocol
for communication between the generator set controller and other
devices or for network communications.
• Number of Starts
Total number of generator set successful starts is recorded and
displayed on the low[ display and remote PC monitor. This
information is a resettable and total record.
• Programming Access
The setup access and programming information is password
protected. When locally accessing programming information, the
PM (programming mode) LED flashes. When remotely accessing
programming information, the PM LED is steady.
• Programmed Run
The programmed run function provides user -selectable time fare
one-time exercising of the generator set. The controller does not
provide weekly scheduled exercise periods.
• Remote Reset
The remote reset function resets faults and allows restarting of the
generator set without going to the master switch off/reset position.
The remote reset function is initiated via the remote reset digital
input.
• Running Time Hourmeter
The running time hourmeter function is available on the local display
and remote monitor. The information displayed uses real time
loaded and unloaded run time as an actual and resettable record.
• Self -Test
The controller has memory protection and a microprocessor
self -test.
v Starting Aid
The starting aid feature Provides control for an ether injection
system. This setup has adjustable on time before engine crank from
0 to 10 seconds. This feature is also part of the remote
communication option.
• Time Delay Engine Cooldown (TDEC)
The TDEC provides a user -selectable time delay before the
generator set shuts down. If the engine is above the preset
temperature and unit is signalled to shut down, unit will continue to
ran for the duration of the TDEC. If the engine is at orbelow the
preset temperature and unit is signalled to shut down or the TDEC is
running, unit will shut down without waiting for the time delay to
expire. Also see Cooldown Temperature Override.
• Time Delay Engine Start (TIDES)
The TDES provides a user -selectable time delay before the
generator set starts.
Modbus® is a ragisleretl trademark of Schneider Electric.
G646 11/13n Page3
Controller Diagnostics
The controller features warnings and shutdowns as text messages on Note: The available user inputs are dependent on factory reserved
the vacuum Fluorescent display. See the table below. inputs for specific engine types, engine controls, and paralleling
Warnings show yellow LED and signal an impending problem applications.
Shutdowns show red LED and stop the generator set.
Note: Menu 15 features are available by purchasing the paralleling
switchgear option.
User -Defined Common Fault and Status. The user customizes
outputs through a menu of warnings, shutdowns, and status conditions.
User defines up to 31 relay driver outputs (RDOs) (relays not included).
blaming
Function
Shutdown
Function
User-
Defined
User
RDOs
Load shed inderfrequency
X
x
X
Master switch error
__ _
X
_ X
X
X
X
Master switch not in auto
X
Master switch open
X
X
X
Master switch to off
—common
X
X
X
NFPA 11 alarm
X
X
SCRDO's 1-4 (software
controlled RDOs)
X
X
System ready (status)
X
X
Alternator Protection _
AC sensing loss
_
X
X X
x —' X
__ _ X
X
X X
Enhancements)
Xi X
x
X
X
X
X
X
Critical overvoltage
Generator running _
Ground fault'_____ X
___ _ __
Locked rotor �
AC Protection (includes Menu_i_5 En_abled_
_ _
Alternator protection (short
circuit and overload)
Breaker trip
t
X
X
Common protective relay
output
ch In synronization _
Loss of field (reverse VAR)
------
X
X
}
X
X
X
Overcument
X
X
X
X
Overfrequency
_
X
_ _ _
_..X _ _
x
X
X
X
X
X
Overpower_...X
__—___.—__.
X
_�_...
Overvoltage
Reverse power
X
X
Underfrequency ______
X
X
X _
X
X
_
Undervoltage
_
X
see
high
06<8 11113n Page4
Controller Monitoring
Standard Equipment and Features
• Alarm horn
• Indicators:
o Not in auto (yellow)
o Program mode (yellow)
o System ready (green)
o System shutdown (red)
o System warning (yellow)
• Switches and standard features:
o Keypad, 16-button multi -function sealed membrane
o Lamp test
o Keyswitch, auto, off/reset, run (engine start)
o Switch, emergency stop (normally closed contacts)
• Vacuum Fluorescent display with two lines of 20 characters
Displays
Some engine displays are dependent upon enhanced electronic
engine control availability.
Engine monitoring data (metric or English units):
o Battery voltage
o Engine model number i
o Engine serial numbers
o Engine speed
o Engine start countdown
o ECM --battery voltage i
o ECM —fault codes
o ECM —serial number[
o Fuel rate
o Level coolant s
o Level —oil +
o Pressurc crankcase t
o Pressure —charge air t
o Pressure —coolant t
o Pressure. fuel
o Pressure —oil
o Rpm
o Temperature—ambientr
o Temperature —charge air
o Temperature- coolant
o Temperature —fuel s
o Temperature_oil t
o Trip fuel t
Engine setpoints
o Coolant —high temperature shutdown and warning setpoints
o Oil —low pressure shutdown and warning setpoints
o Temperature —engine cooled down setpoint
o Temperature --engine warmed up setpoint
Generator monitoring data:
o Current (1-7, L2, 1-3), t0.25% accuracy
o Frequency, t0.5% accuracy
o Kilowatts, total per phase (L1, L2, L3), t 0.5 % accuracy
o KVA, total per phase (Lt. L2, L3), t 0.5 % accuracy
o KVAR, total absorbing/generating per phase (Lt, L2, 1_3),
f0.5% accuracy
o Percent alternator duty level (actual load kW/standby kW rating)
o Power factor per phase, leading/lagging
o Voltage (line -to -line, line -to -neutral for all phases), t0.25%
accuracy
Operational records:
o Event history (stores up to 100 system events)
o Last start date
o Number of starts
o Number of starts since last maintenance
o Operating days since last maintenance
o Operating mode —standby or prime power
o Run time (total, loaded and unloaded hours, and total kW hours)
o Run time since maintenance (total, loaded. and unloaded hours
and total kW hours)
o System shutdowns
o System warnings
o Time, date, and day of week
Time delays —general:
o Crank cycles for on/pause
o Crank cycles for ovemrank shutdown
o Engine cooldown
o Engine start
o Load shed
o Voltage, over- and under-
• Starting aid
Time delays —paralleling relays (PR) for optional switchgear
applications:
o Current—over(PR)
o Cument over shutdown
o Frequencyover- and under- (PR and shutdown)
o Loss of field (PR and shutdown)
o Loss of field shutdown (PR)
o Power—over(PR)
o Power- ver shutdown
o Reverse power (PR)
o Reverse power shutdown
o Synch matching —frequency, phase, voltage
o Voltage —over- and under- (PR and shutdown)
System parameters:
o Alternator number
o Current, rated (based on kW, voltage, connection settings)
o Frequency
o Generator set model number
o Generator set serial number
o Generator set spec number
o Rating, kW
o Phase, single and three (wye or delta)
o Voltage, AC
o Voltage configuration, wye or delta
Inputs
Customer and remote inputs:
o Analog inputs 0-5 VDC (up to 7 user -defined analog inputs
with multiple shutdown and warning levels)
o Digital contact inputs (up to 21 user -defined digital inputs with
shutdown or warning levels)
o Ground fault detector'
o Remote emergency stop
o Remote reset
o Remote 2-wire start
Digital inputs (standard):
o Air damper fault, if equipped
o Battery charger fault'
o Battleswitch
o Emergency stop
o Field overvoltage (350 kW and higher)
o High oil temperature
o Idle mode active (ECM models only)'
o Low coolant level
o Low coolant temperature
o Low fuel warning'
o Low fuel shutdown
Switchgear inputs in Menu 15 (to interface with switchgear system):
o Circuit breaker closed
o Enable synch
o Lockout shutdown
o Remote reset
o Remote shutdown
o VAR/PF mode selection
o Voltage—raise/lower (or VAR/PF raise/lower in VAR/PF mode)
Outputs
See the Fault Diagnostics section for a breakdown of the available
shutdown and warning functions.
• Thirty-one user -defined relay driver outputs (relays not included)
o Fifteen NFPA 110 faults
o Defined common faults
Communication
• RS485 connector for Modbuss RTU communication port
• RS-232 connector for a PC or modem (optional software required)
• SAE J1939 connector for the engine ECM (engine control module)
Function requires optional input sensors or kits and is engine dependent, see
Controller Displays as Provided by the Engine ECM.
Modbuss is a registered trademark of Schneider Electric.
G 6 11/13o Page
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Ph nnu rant aocn All r_.. rc�. �........
Decision -Maker@ 550 Controller Available Options
Communication and PC Software Available Options
Refer to spec sheet G6-76, Monitor III Software for additional
communication and PC software information including Modbus®
communication.
❑ Local Single Connection: A PC is connected directly to the
device communication module with an RS-232 Cable for
applications where the PC is within 15 m (50 ft.) of the device or
RSA85 Cable for applications where the PC is up to 1220 m
(4000 ft.) from the device.
❑ Local Area Network (LAN). A PC is connected directly to the
device's local area network. A LAN is a system of connecting
more than one device to a single PC.
❑ Remote Network (Ethernet): A PC with a NIC Card uses an
Ethernet connection to access a remotely located converter
(Modbus®/Ethernet) serving controller. Refer to G6-79 for system
details.
❑ Remote Network (Modem): A PC uses a modem to connect to
a remotely located device modem serving a controller. Monitoring
software (Monitor III) runs on the PC to view system operation.
Monitor III Software for Monitoring and Control
(Windowsobased user interface)
❑ Converter, Modbuse/Ethemet. Supports a power system
using a controller accessed via the Ethernet. Converter is supplied
with an IF address by the site administrator. Refer to G6-79 for
Converter details.
❑ RS-232 to RS-485 Port Converters
7rt r,F�
a or ,"umn I PC nevice RS-232 to
modem modem R548$port
m.r
Personal
computer Telephone lines
Generator Set Mile the necision-Makes 550 controller
Availability is subject to change without notice. Kohler Co. reserves the
right to change the design orspeciftcationswithout notice and without any
obligation or liability whatsoever. Contact your local Kohlere generator
set distributor for availability.
Other Available Options
m1fCommon Failure Relay remotely signals auxiliary fault, emergency
stop, high engine temperature, low oil pressure, overcrank, and
overspeed via one single -pole, double -throw relay with 10-amp
contacts at 120 VAC or 28 VDC maximum.
Run Relay provides a three -pole, double -throw relay with 10-amp
Contacts at 120 VAC or 28 VDC maximum for indicating that the
generator set is running.
❑ Controller Cable enables remote mounting of the controller with
distances of up to 12 in (40 IL) from the generator set.
NW Controller Connection Kit provides a Cable Connecting the
Controller output terminals to a terminal strip in the junction box.
Dry Contact Kit interfaces between the controller signals and
customer -supplied accessories providing contact closure to activate
warning devices such as lamps or hams. Kits are available with
either one or ten single -pole, double -throw relays with 10-amp
contacts at 120 VAC or 28 VDC maximum.
FloaVEqualize Battery Charger with Alarm Feature signals
controller of battery charger fault.
❑ Prealann Kit for NFPA 110 (gas fuel models only) warns the
operator of low fuel pressure. Select the kit based on LP vapor or
natural gas, combination dual fuel, or LP liquid withdrawal.
❑ Prime Power Switch prevents battery drain during generator set
non -operation periods and when the generator set battery cannot be
maintained by an AC battery charger.
❑ Remote Audiovisual Alarm Panel warns the operator of fault
shutdowns and warning conditions. Kit includes common fault lamp
and horn with silence switch.
Remote Emergency Stop Panel immediately shuts the generator
set down from a remote station.
1146 Remote Serial Annunciator (RSA) Panel enables the operator to
monitor the status of the generator set from a remote location, which
maybe required for NFPA 99 and NFPA 110 installations. Uses
Modbus® protocol, an industry standard.
Modbuso is a registered trademark of Schneider Electric
Windowso is a registered trademark of Microsoft Corporation.
DISTRIBUTED BY,
11v1. a w. mvo. zuua. 2007, 2008. 2011. 2012. 2013 by Kohler Co.. All rights reserved.
G646 11/13n Pages
Industrial Generator Set Accessories
KOHLER. Power Systems Line Circuit Breakers 15-2250 kW
Single Circuit Breaker Kit with Neutral Bus Bar
15-300 kW Model Shown
O
Dual Circuit Bre@ker K' with Neutral Bus Bar
15-300` IW Model Shown
• r� ..�.�.. vv� n�• ,IIV UCr.II
Standard Features
• The line circuit breaker interrupts the generator set
output during a short circuit and protects the wiring
when an overload occurs. Use the circuit breaker to
manually disconnect the generator set from the load
during generator set service.
• Circuit breaker kits are mounted to the generator set
and are provided with load -side lugs and neutral bus
bar.
• Kohler Co. offers a wide selection of molded -case
line circuit breaker kits including single, dual, and
multiple configurations for each generator set.
• Four types of line circuit breakers are available:
(see page 2 for definitions and pages 3 and 4 for
application details)
o Magnetic trip
o Thermal magnetic trip
o Electronic trip
o Electronic with ground fault (LSIG) trip
• In addition, line circuit breakers are offered with 80%
and 100% ratings.
• Single line circuit breaker kits allow circuit protection
of the entire electrical system load.
• Dual line circuit breaker kits allow circuit protection
of selected priority loads from the remaining
electrical system load.
• Multiple line circuit breaker kits with field connection
barrier allow circuit protection for special
applications (350-2250 kW).
• Line circuit breakers comply with the following codes
and standards unless otherwise stated.
o UL 489 Molded Case Circuit Breakers
o UL 1077 Supplementary Protectors
UL 2200 Stationary Engine Generator Assemblies
G"B 5114h Page 1
Line Circuit Breaker Types
Magnetic Trip
The magnetic trip features an electromagnet in series with the
load contacts and a moveable armature to activate the trip
mechanism. When a sudden and excessive current such as
a short circuit occurs, the electromagnet attracts the armature
resulting in an instantaneous trip (UL 1077 circuit breakers).
Thermal Magnetic Trip
Thermal magnetic trip contains a thermal portion with a
bimetallic strip that reacts to the heat produced from the load
current. Excessive current causes it to bend sufficiently to
trip the mechanism. The trip delay is dependant on the duration
and excess of the overload current. Elements are factory -
calibrated. A combination of both thermal and magnetic
features allows a delayed trip on an overload and an
instantaneous trip on a short circuit condition.
Electronic Trip
These line circuit breakers use electronic controls and miniature
current transformers to monitor electrical currents and trip when
preset limits are exceeded.
Electronic with Ground Fault Trip
The ground fault trip feature is referred to as LSIG in this
document. Models with LSIG compare current flow in phase
and neutral lines, and trip when current unbalance exists.
Ground fault trip units are an integral part of the circuit breaker
and are not available as field -installable kits. The ground fault
❑ Alarm Switch
pickup switch sets the current level at which the circuit breaker
will trip after the ground fault delay. Ground fault pickup values
are based on circuit breaker sensor plug only and not on the
rating plug multiplier. Changing the rating plug multiplier has
no effect on the ground fault pickup values.
80% Rated Circuit Breaker
Most molded -case circuit breakers are 80% rated devices.
An 80% rated circuit breaker can only be applied at 80% of its
rating for continuous loads as defined by NFPA70. Circuit
conductors used with 80% rated circuit breakers are required
to be rated for 100% of the circuit breaker's rating.
The 80% rated circuit breakers are typically at a lower cost
than the 100% rated circuit breaker but load growth is limited.
100% Rated Circuit Breaker
Applications where all UL and NEC restrictions are met can use
100% rated circuit breakers where 100% rated circuits can carry
100% of the circuit breaker and conductor current rating.
The 100% rated circuit breakers are typically at a higher cost
than the 80% rated circuit breaker but have load growth
possibilities.
When applying 100% rated circuit breakers, comply with the
various restrictions including UL Standard 489 and NEC
Section 210. If any of the 100% rated circuit breaker restrictions
are not met, the circuit breaker becomes an 80% rated circuit
breaker.
Line Circuit Breaker Options
The alarm switch indicates that the circuit breaker is in a tripped
position caused by an overload, short circuit, ground fault, the
operation of the shunt trip, an undervoltage trip, or the push -to -
trip pushbutton. The alarm resets when the circuit breaker is
reset.
❑ Auxiliary Contacts
These switches send a signal indicating whether the main
circuit breaker contacts are in the open or closed position.
❑ Breaker Separators (350-2250 kW)
Provides adequate clearance between breaker circuits.
❑ Bus Bars
Bus bar kits offer a convenient way to connect load leads to the
generator set when a circuit breaker is not present.
15-300 kW. Bus bar kits are available on alternators with leads
for connection to the generator set when circuit breakers are not
ordered.
350-2250 kW. A bus bar kit is provided on the right side of the
unit when no circuit breaker is ordered. Bus bars are also
available in combination with circuit breakers or other bus barb
on the opposite side of the junction box. On medium voltage
(3.3 kV and above) units, a bus bar kit is standard.
❑ Field Connection Barrier
Provides installer wiring isolation from factory connections.
❑ Ground Fault Annunciation
A relay contact for customer connection indicates a ground
fault condition and is part of a ground fault alarm.
❑ Lockout Device (padlock attachment)
This field -installable handle padlock attachment is available for
manually operated circuit breakers. The attachment can
accommodate three padlocks and will lock the circuit breaker
in the OFF position only.
❑ Neutral Lugs
Various neutral lug sizes are available to accommodate multiple
cable sizes for connection to the bus bar only.
❑ Overcurrent Trip Switch
The overcurrent trip switch indicates that the circuit breaker has
tripped due to overload, ground fault, or short circuit and returns
to the deenergized state when the circuit breaker is reset.
❑ Shunt Trip, 12 VDC or 24 VDC
A shunt trip option provides a solenoid within the circuit breaker
case that, when momentarily energized from a remote source,
activates the trip mechanism. This feature allows the circuit
breaker to be tripped by customer -selected faults such as
alternator overload oroverspeed. The circuit breaker must
be reset locally after being tripped. Tripping has priority over
manual or motor operator closing.
if Shunt Trip Wiring
Connects the shunt trip to the generator set controller.
undervoltage Trip, 12 VDC or 24 VDC
The undervoltage trips the circuit breaker when the control
voltage drops below the preset threshold of 35%-70% of the
rated voltage.
G688 5114h Page 2
15-300 kW Line Circuit Breaker Specifications
80% Ratinn Cirr_itit Rranirnr
n. Set
W
Alt.
Model
Ampere
Range
Trip Type
C. B.
Fra
Si
`
Magnetic, UL 1077
J
\\\\
30-100
E
480 V
Magnetic, UL 1077
with 12 V shunt trip
Magnetic, UL 1077
with 24 V shunt trip
\
% max.)
' 15-150
15-80
4D/4E/
P/4PX/ \
4QX
Thermal magnetic
HD
60-150
Electronic LI
Electronic LSIG
175-250
Thermal magn is
250
Electronic Ll
JD
Electronic IG
300_400
Thermal gnetic
LA
Magneti , UL 1077
�30-100
Magne c, UL 1077
with 1 V shunt trip
E
(480 V
yt1
Me etic, UL 1077
\\
max.)
15-`{50
wilt( 24 V shunt trip
T1Sermal magnetic
60-1
_
lectronic LI
HD
Electronic LSIG
60-200
4RX/4S/
4SX/
4TX/4V
175-250
_
Thermal magnetic
Electronic LI
lectronic LSIG
JD
250
300 400
4 0-600
Tf ermal magnetic
Ele ronic LI
Elec onic LSIG
LA
LG
00-800
Therm$I magnetic
MG
_1000-1200
Therma agnetic.
800-1200
Electroni I
pG
ElectronicL IG _
15-150
Thermal me elic
j
60-150
_
Electronic LI
HD
Electronic LSIG
175-250
Thermal magneti
200-30
4M6 26
250
Electronic LI
JD
Electronic LSIG
300-400
Thermal magnetic
LA
400-600
Electronic LI
LG
Electronic LSIG
700-800
Thermal magnetic
1000-1200
Thermal magnetic
800-1200
Electronic LI
PC,
__
Electronic LSIG
t
Interrupting Ratings
Volt,
kA
480 Volt,
kA
600 Volt,
kA
25
18
14
2265
7LG
42
30
_
35
18
100% Rating Circuit Breaker
Gen. Set kW
AIL
Model
Ampere
Range
Trip Type
C. B.
Frame
Size
15-150
Thermal magnetic
60-150
Electronic LI
HD
Electronic LSIG
15-80
40/4EI
4P/4PX/
_
175-250
Thermal magnetic
250
Electronic Li
4Q/4QX
JD
Electronic LSIG
_
400
LG
Electronic LI
Electronic LSIG
15-150
Thermal magnetic
60-150
_
Electronic LI
Electronic LSIG
HD
175-250
Thermal magnetic
250
_
60.200
4RXJ
4SX/
4TX14V
Electronic LI
Electronic LSIG
JD
Electronic LI
Electronic LSIG
LG
400
Electronic LI
Electronic LSIG
Thermal magnetic
600-1200
15-150
PG
60-150
Electronic LI
tr -
Etectronic LSIG
HD
175-250
Thermal magnetic
250
_
200-300
4UA/
4M6226
Electronic LI
Electronic LSIG
JD
400
Electronic LI
LG
Electronic LSIG
600-1200
Electronic LI
VG
Electronic LSIG
Circuit Breaker Lugs Per Phase (AI/Cu)
Frame Size
Ampere Range
Wire Range
E
(480 V max_)
30-100
15-150
Up to two wire terminals fitting
10-32 or 114-20 stud
One #14 to 3/0
HD (80%)
HD (100%)
15-150
_
One #14 to 2/0 Cu only
JD (80%)
175
One 1/0 to 4/0
One 3/0 to 350 kcmil
200-250
JD (100 %)
175-250
One 3/0 to 300 kcmil Cu only
LA
300-400
One #1 to 600 kcmil or
Two #1 to 250 kemil
LG
400-600
Two 210 to 500 kcmil
MG
_
700-800
Three 3/0 to 500 kcmil
PG
600-800 _
_
Three 3/0 to 500 kcmil
1000- 2200
Four 3/0 to 500 kcmil
G68E 5114h Page
KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-4574441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-600-544-2444
KOHLERPower.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422. Fax (65) 6264-6d
15-300 kW Line Circuit Breaker Applications
Single Circuit Breaker Installations `Dual Circuit Breaker Installations
A generator set with a single circuit breaker installed typically A�gqnerator set with dual circuit breakers installed is used
feeds a single transfer switch and then a distrlh::tinn n-1
This allows protection of the entire system
Line C.B.
O �.
s
y
O I_I C. J
ATS
Distribution Distribution
Panel I Panel
y
To Remaining To Priority Load(s)
Building Loads
Single line circuit breaker configuration where circuit breaker can
trip causing all power to building loads including priority load to
be disrupted.
Dual Circuit Breaker Combinations
Alternator
Model
First
C. B. Frame
Size
Second
C. B. Frame
Size
Comments
All, except
4DxceAE
--
HD_
JD
_ "I
—
Standard or LSIG
Standard only
LA
LG
Standard or LSIG
4DAE
HD
_
_—_
Standard only
4DAE
HD
HD
Standard only
4P/4PX/40/
40X14RX14S/LA
4SX/4TX/4V!
41JA
HD
HD
Standard only
JD
HD or JD
HD or JD
LG
HD or JD
LG
LG
4RX/4S/
4SX/4TX/4V
MG
PG _
HD
—
_ —
Standard only
Standard or LSIG
HD
Standard only
JD
HO or JD
LA
HD, JD, LA
LG
HD, JD, LA,
or LG
MG
PG
wuiel a u. reserves me
right to change the design or specifications without notice and without any
obligation or liability whatsoever. Contact your local Kohler® generator set
distributor for availability.
Nill
ical loads. Typically, one circuit breaker will Yed
er switch with noncritical loads and the other circuit
eed a second transfer switch that feeds o4tical or
.SecondLine C.B,
O
I ATS Y
o Remaining To Priority Load(s)
Building Loads
ual line circuit breaker configuration where first circuit break
can trip allowing second circuit breaker to continue supplying
power to priority load(s).
First
Second
Altarr a or C. B. Frame
Mode Size
C. B. Frame
Size
Comment
MG
_Stand_ only
_
HD
HD
Standard or LSIG
JD
I JD
D, Jbwr
LA
LA
4UA/4M6226
Standard only
y
HO, JD, LA,
G
_
JD, LG (1 or 2 may
be stud rd or LSIG)
PG and/or F JD, LG
MG _
or LG
PG
may be LSIG
_
PG
PG
Standard only
DISTRIBUTED BY,
—mw,1no,run,zmZ.Z013.2014by Kohler Co. All6ghls.ese'ed
G658 5/14h Page 6
WHLER POWER SYSTEMS
09001
N:.TpCr+atix REG�SiE RfP
Model KCS-ACTA-0400S
Transfer Switch Standard Features
UL 1008 listed at 480 VAC file #E58962 (automatic), #E86894
(nonautomatic)
• CSA certification available at 600 VAC
• IBC seismic certification available
• Available in 2, 3, or 4 pole configurations
• Electrically operated, mechanically held mechanism
• High withstand and close -on ratings
• Design suitable for emergency and standby applications on all
classes of load, 1001% tungsten rated through 400 amps
• Silver alloy main contacts
• Gold -flashed engine start contacts rated 2 amps @ 30
VDC/250 VAC
• Front -accessible contacts for easy inspection
• Front -replaceable main and arcing contacts (800-4000 amps)
• Reliable, field -proven solenoid mechanism
Switching mechanism lubricated for the expected life of the
transfer switch
Internal manual operating handle
Main shaft auxiliary position -indicating contacts rated 10 amps
@ 32 VDC/ 250 VAC
NEMA type 1, 12, 3R, 4, and 4X enclosures available
Standard one-year limited warranty. Extended limited
warranties are available.
Standard -Transition Models (KCS)
Standard -transition operation with either automatic or non-
automatic control
Standard -transition transfer time less than 100 millilseconds (6
cycles @ 60 Hz)
Double -throw, mechanically interlocked design (break -before -
make power contacts)
Solid, switched, or overlapping (make -before -break) neutral
KCS-ACTA-0400S, continued
Decision -Maker@ MPAC 1200 Controller
• LCD display, 4 lines x 20 characters, backlit
• Complete programming and viewing capability at the door
using the keypad and LCD display
• LED indicators: Source available, transfer switch position,
service required (fault), and "not in auto'
• Programmable voltage and frequency pickup and dropout
settings
• Programmable time delays
• Programmable generator exerciser
• Time -based load control
• Two programmable inputs and two programmable outputs
• Up to four 1/0 extension modules available
• Modbus communication standard
• RS485 communication standard
• Ethernet communication optional
For more information about Decision -Maker@ MPAC 1200
features and functions, see specification sheet G11-127.
Environmental S ecifications
Operating Temperature
Storage Temperature
-20°C to 70°C (-47 to 158°F)
-40°C to 85°C -40°F to 185°F
Humidi
5% to 95% noncondensin
Input and Output Connection Specifications
Component
Wire Size Range
Main board I/O terminals
#12-24 AWG
I/O module terminals
1 #14-24 AWG
Extended Transfer Time Rela Specifications Model KCC
Ad'ustment ran a
U.1 to 10 seconds
Connections
12-22 AWG
Power
24 VDC
Output type
Relay contacts, DPDT (2 form C)
Rating
10 amps max. resistive at 240 VAC
Source Synchronization., ettinc s (Model KCC
Parameter
Default
djustment
Range
Voltage differential
Frequency differential
0.1 Hz
0-0.3 Hz
Phase angle
10 deg.
0-10 deg.
Auxiliary Position Indicating Contacts
(rated 10 Amps @ 32 VDC/250 VAC)
Switch Rating (Amps)
Number of Contacts Indicating
Normal, Emergency
400
8,8
UL-Listed Solderless Screw -Type Terminals for External Power Connections
Range of Wire Sizes Copper or Aluminum'
Switch Rating, Amps
Normal, Emergency, and
Neutral (3-pole)
Ground
Load (per phase)
400 (1) #4 AWG to 600 KCMIL or (3) #4 AWG to 600 KCMIL or (3) #4 AWG to 600 KCMIL or
(2) 1/0 - to 250 KCMIL (6) 110 - to 250 KCMIL (6) 1/0 - to 250 KCMIL
75 degree C minimum Cu/AI wire for power connections.
[Use
Note: Data is subject to change. Refer to the transfer switch dimension drawings and wiring diagrams for planning and
installation.
KCS-ACTA-O4O0S, continued
Withstand and Close -On Ratings (WCR)
Standard Transition Model
Maximum current in RMS symmetrical amperes when coordinated with customer -supplied fuses or
circuit breakers. All values are available symmetrical RMS amperes and tested in accordance with
the withstand and close -on requirements of UL 1008. Application requirements may permit higher
withstand ratings for certain size switches. Contact Kohler Co. for assistance.
Withstand and Closing Current Ratings in RMS
Symmetrical Amperes
Short Time Ratings (sec.)**
Current Limiting Fuses
Time -Based Rating*
480 V Max.
600 V Max.
Switch
Rating,
Amps Amps Amps Fuse
@ 480 @ 600 , Max. Class
Amps Amps Amps
@ 240 @ 480 @ 600
0.1 0.13 0.3 0.5
0.1 0.13 0.3 0.5
Amps
V V
V V V
400 200000 600 L 35000 35000 22000 -
` Based e a strip seconds (approximately 1.5 cycles) for 30-230 amps and 0.050 seconds for 260-4000 amps. Applicable to breakers with
instantaneous trip elements.
` Short time ratings are provided for applications involving breakers that utilize trip delay settings fors stem selective coordination.
Weights and Dimensions
See ADV drawings for weights and dimensions. Allow 15% additional weight for packing materials.
KCS-ACTA-0400S, continued
Ratings with Specific Manufacturer's Circuit Breaker
The following charts list power switching device withstand and close -on ratings (WCR) in RMS symmetrical amperes for
specific manufacturers' circuit breakers. Circuit breakers are supplied by the customer.
Molded -Case Circuit Breakers
Switch
WCR,
Voltage, Max.
Manufacturer
Type
Rating,
Amps,
Max. Size,
Amps
RMS
Amps
400
65000
240
GE
THLC4
400
400
42000
480
Eaton
HMC
800
400
42000
480
GE
THKM3F
500
KCS-ACTA-0400S, continued
Codes and Standards
The ATS meets or exceeds the requirements of the
following specifications.
• CSA C22.2 No. 178 certification 208-600 VAC available, file
LR58301
• EN61000-4-4 Fast Transient Immunity Severity Level 4
• EN61000-4-5 Surge Immunity Class 4 (voltage sensing and
Programmable inputs only)
• EIC Spedifications for EMI/EMC Immunity:
o CISPR 11, Radiated Emissions
o IEC 1000-4-2, Electrostatic Discharge
o IEC 1000-4-3, Radiated Electromagnetic Fields
o IEC 1000-4-4, Electrical Fast Transients (Bursts)
o IEC 1000-4-5, Surge Voltage
o IEC 1000-4-6, Conducted RF Disturbances
o IEC 1000-4-8, Magnetic Fields
o IEC 1000-4-11, Voltage Dips and Interruptions
• IEC 609047-6-1, Low Voltage Switchgear and Control Gear;
Multifunction Equipment; Automatic Transfer Switching
Equipment
• IEEE Standard 446, IEEE Recommended Practice for
Emergency and Standby Power Systems for Commercial and
Industrial Applications
• IEEE 472 (ANSI C37.90A) Ring Wave Test
• NEMA Standards ICS 10-2005, Electromechanical AC Transfer
Switch Equipment
• NFPA 70, National Electrical Code
• NFPA 99, Essential Electrical Systems for Health Care
Facilities
• NFPA 110, Emergency and Standby Power Systems
• Seismic certification in accordance with the International
Building Code is available. (Accessory kit is required for
seismic certification)
o IBC 2000, referencing ASCE 7-98 and ICC AC-156
o IBC 2003, referencing ASCE 7-02 and ICC AC-156
o IBC 2006, referencing ASCE 7-05 and ICC AC-156
o IBC 2009, referencing ASCE 7-05 and ICC AC-156
o IBC 2012, referencing ASCE 7-10 and ICC AC-156
• Underwriters Laboratories UL 1008, Standard for Automatic
Transfer Switches for Use in Emergency Standby Systems for
#E58962 (automatic), #E86894 (nonautomatic)
KCS-ACTA-0400S, continued
Accessories
Accessories are available either factory -installed or as loose kits, unless otherwise noted.
Warranty
Warranty-5-year comprehensive
Accessory Modules
The mounting kit holds up to five optional modules. The
maximum total current draw is 300 mA. If an External
Battery Module is installed, there is no current
restriction.
Module Current Draw Specification, mA
Alarm Module
75
Standard 1/0 Module
175
High Power 1/0 Module
100
Standard Input/output Module
Inputs
Available Inputs
2
Input Definition
Contact closure
Current
5 mA Max
Connection Type
Terminal Strip
Wire Size
#14-24 AWG
Max Distance
700 feet
Outputs
Outputs Available
g
Contact Type
Form C (SPDT)
Contact Voltage Rating
2 A @ 30 VDC
500 mA @ 125 VAC
Connection Tye
Terminal Strip
Wire Size
#14-24 AWG
Surge Protection Device (SPD)
• SPD available for the normal source supply
• Surge protection reduces the transient voltages
to harmless levels
• Protection modes: L-L / L- N / L - G / N - G
• Replaceable phase and neutral cartridges for
service
• Frequency: 50-60 Hz
• Operating Temperature Range: -40 to 176°F
(-40 to 80°C)
• Remote contacts for customer -supplied status
indicators:
Contacts: 1 NO, 1NC
Min Load: 12VDC 110 mA
Max Load: 250 VAC / 1 A
Wire Size (max.): 16AWG
• Fuse protection: 30 amps / 600 V
• UL 1449, 3rd Edition for Type 2 applications
• IEC 61-643-1, 2nd Edition T2/11
• See additional specifications below
KCS-ACTA-0400S, continued
Model Designation
Model Mechanism Tr� Corttafs Voltage Poles Enclosure
Current Rating Misce>laneou.
— I�A 0 4 0 0
Record the transfer switch model designation in the boxes. The transfer switch model designation defines
characteristics and ratings as explained below,
SarnPle Model Deeignation: -K-CS--DitiTA--040M
Model
K: Kohler
Mechanism
C: Standard (Arty Breaker)
Transition
S: Standard
P: Programmed
C: Closed
Controller
A: Decision-MakwO MPAC t200,Automet6c'�`
B: Decision-Makere MPAC 1200. Non -Automatic
D: Decision-Makere MPAC 1500, Automatic
F: Decision-Makao MPAC 1500. Non-Atuomatr_
Voltage; Frequen cy
C: - 208 Volts't6O Hz�
0: 220 Vo#�15t1 Hz
F: 240 Voltsi6tt Hz
G: MO Volts150 Hz
H: 400 Volts!50 Hz
J: 416 Volto[50 Hz
K: 440 Volts160 Hz
M- 480 Volt_, 60 Hz
N: 600 Volts i60 Hz
P: 3$0 Volts160 Hz
R: 220 Voltsr60 Hz
Number of Poles,Wires
N: 2 Poles/3 Wires, Solid Neutral
T 3 Pnles/4'4Arlres. Solid Neutral-/
V' 4 Polss.1 4 Wjrc_s. Svi kha d Neutral
W: 4 POIC314 Wires. Overlapping Nec tral
Enclosure
A: NEMA t D: NEW 4
B: NENIA 12 F. NEW 4X
C: NEW3R G: Open Unit
Current. Limps
003U
0230
1200
0070
0260
1600
0104
0400�
2000
0150
0600
2600
0200
OBOO
WOO
0225
1000
4000
Connections
S: Standardv
F: Front (1600 and 2000 amp onluj
(dote: Some sebctions are not available for every model.
Contact your Kohler distributor for availability
d3061
CONTROLLER
0
IN
3
5 1
4
24 V
BATTERY
RACK
LOCATION
1 1 6. 61 D
112. 2)
123. 131
OPTIONAL BATTERY HEATER/CHARGER
60 .D 4V
310.0
2J.941
.20
CONDUIT LOCATION
e
ii
I e
Y
CONDUIT ENTRY AREA FOR
GENE 'ATLEAD'
(BOTTOM EN`YRT I'AC IRCU
O
°
BREAKER OPTION. REMOTE
CONNECTION TO TRANSFER
-
SWITCH AND REMOTE
12 Y BATTERY
A NNU Nf IAIOR
.PACK IOCAT10N
0
0
Y
31 1 a aPIOK
SUGGESTED LOCATION FOR ] as
Id. d %/d N
6.91 ARlt%/di12%
FUELRETURN 605 f 3 B
FLEXIBLE FUEL LINE
3/8 N. P.T (MA LEI 730 1)
LOCAT ION_
122 o (54.71
8 7 6
SUGGESTED LOC ATIOx F OR FUEL
RETURN FIExIBLE FUEL LINE
318 N.P.T (MALE)
OPTIONAL BLOCK HEATER
CONDUIT LOCATION
=01L Ofh 31N s
4FWDx 41tBX, Am
4R9%, 41FIM, 4T
RECONBJE LE
4PRONE MOTOR STARIIND DRUM RE20MEOra[LE
BODV S I "BE ALTERNATORS
40461f286 JDFN DEERE, TEA ■
5 1 4
3
2
ID
INSTALLATION NOTE
IF SUBBASE FUEL TANK AND/OR
SOUND HOUSING IS USED. REFER
TO SUBBASE FUEL TANK DRAWING
TO DETERMINE MOUNTING LOCATIONS
13
MODEL IGENSET WEIGHT fWETI
00 4PIOx 973 KG 12145 LBSI
8100 0 419%.
dA9% 4i9% 1056 KG 12328 LBSI
100 I2x d
Tglt%, Illy KG [2468 LBSI
x
NOTES
DIMENSIONS IN 1 ) ARE ENGLISH
EOUIVAL E N TS.
IF AN ENCLOUSRE IS USED, THE FUEL LIKE
MUST BE BTUBBED UP FROM DIRECTLY
UNDER THE UNIT OR BROUGHT IN FROM
THE END OF THE SKID, REFER TO ENCLOLSCR ADV,
IF IBC CERTIFICATION IS REQUIRED SEE
SEISMIC AOV FOR INSTALLATION INSTRUCTIONS
A
°. I'Ie•�:;��1'' •,. ° KORLER CC AETitice
.ss DIMMIDN PRINTWOOMODEL
no s.le.0
^'• Dor SI]�II W ADV-8181 I•D
2 1 1
D
8 I 7 I 6 I 5 4_ 1
3 2
8 1 7
ID
C
B
A
FOR waosEn oErast�s •,...�.. �,�+�,.•� .',� "a:9:'as:• „ , KORLER CQ
BOREOZF MODEL, -WOX. M9% 4TOX
p ozx MODEL 4 X. 4RI2%, 4TUJ( ••
.:�,��lp°:f
REOMf�ECTABLE
UWROVE MOTOR STARTIlD M151 RELONFLTA9.E r, OJEFLSION MOOF]_
OOOV S 1 PFUSE ALTFIUJA S �.�+ s i:.ii ,,,•
1046k� OEM• Tom' ® ••—^ wi i ii ii W ADV 8181 : •D
6 5 4 3 2 1
8 1 7 1 6
8 I 7
5
FUN cm
BONEOZJF ktooa. 4Akl%, M
IOOIiE9LF AfO EL. 9N9%• 1NG
Fl Nl; AAD
LMAT10Ai B 3x
6 1 5 T 4
3 12 1 I
DETAIL A
EXHAUST OUTLET
SCALE 0.50
D
co
5
IA
rzv
our
nswwvrz.1m v° snu
ea
"1'�'0��:`
`�'}"
KOXLERCC4 s�swc
ous°�e"'ro s
°sf19E1'lSION °9P100
s. u•n
xer vvsnve uuu.n
OFN3Ef3
0C 4T9%
x%. 4TIb(
WTE
W 51a0
�•rvv
RiYJf A6]9EL
`�
` ADV�8181 s D
519 �i�
vsv siau
--•• ws s�iv�n
1 3 1 2 1 1
S 7
6
5 4
3
Z
Y o 0
0
o a o a
D
D
C
13 f <8 B
ENGINE ECHAUST OUTLET
SEE DETAIL A SHEET 3
e®
B
101
I O 44[ R i R
A
v[v
o°rl o.A°.mirz ocr.v
"'q°" CQ
�KOHLER
....
�.€!7'
FOR F.Tic�osm seRSETs
..�
.r
reo-xa
eaREoz� h=O a X +Rex. arex
xNxisozF MDDEL 4Rex, 4RM, 47W
RRINT A10DEE
R RE A E UST
mmmm
�ADV-M •D
LACAnm NTfN N R1 51®
- — -
— cos s.is ii
8
6
5 4
3 1
2 1 1
rI,
c I
Ftf. Ej E)� I , . 7, :
4 NF '
4ni al
7 1 6 1 11 1 j I p
0
I
II
BATTERY CHARGER 24V
BATTERY CHARGER 12V
MI
K61WE"C
80 MODEL 4S7, 4S9 4V9
DO MODEL, ASA. 4SII: 4VII
DIMENSION PRINT
RECOMECTABLE
IMPROVE MOTOR STARTING UMS) RECONNECTAELZ
8 ' 0 MODEL
600V & I PHASE ALTERNATORS
-
404SHF285 JOHN DEERE. TIER III
ADV-7648
0
0
5
4
i6 0
oF[A
0:000
r
FR.!F,
T, I:F IF%
SEE DETAIL A
00
E 0 ,
Is Fs 1
Ao: D 8 C
0 00
DETAIL A
"I
TANK FITTINGS
I-F r..
V 2 ;1, "E, 1- r IT fll 6rTo -,,,A'-[ .At
N'IAII.Ilft, hFI FIFE F,,,,
?11 AIIC! R.."
I "PT F TT,Nt Fi)R P[jI0VAaLE FUEL RETJ;tl CIF Tl,6E UT
rcm,C
F`E-E It
N,IAt[ :TELL
DR,IIIIII
A,L TEL� NFT F!I`L FFJ,,
NfF i�,F F.1, 11, OF , .1 ;11�Tl,,,
I, TA-. TEF. hi,;.
I.� A`f [I, nAto[ ArThii,(T
r
j.-I A `-'A
-- ----- STANDARD TANK I-,KOHLER CO 'METRICETRIC _PRO-E
1-7
80 MODEL 457. 4S9 INS
100 MODEL4Sg. 45II: 4VII
RECONNECTABLE
IMPROVE MOTOR STARTING IIVS) RECONNECTABEE t DIMENSION PRIITr
600V & 1 PHASE ALTMATORS -
4045HF285 JOHN DEERE, TIER III
-8519 ADV D
1
8
s I 7 I 6 5 d 41 3 1 2 1
TOP
RFCONNFNFyiR N� p�
A BOTTOM
SECTION -A
T
DIMENSIONS IN I I ARE INCHES,
FINISH: ANSI 49 GRAY.
REFER i0 OPERATOR'S MANUAL PRIOR i0
INSTALLATION AND OPERATION OF UNIT.
B A
L _ _
EOUIPMENi GROUND
1 1 — NEUTRAI
12 A 3 POLE UNITS ONLY)
Sp
iY
ON _
YI
I I
I I
I III
B � L-� q
SECTION B B
[2t 0
560 L22 01 MINIMUM DOOR SWING SPACE REQUIRED
ID
B
IA
`o
iuu
nu
Lf .121
:.,,
KOHLER CO M NIC PR -E
xL. ox.nxo la s.:.
1. . mn 7o: Pe0 b f
'4"
SEE ADV-8565 FOR FULL MODEL CODE DEFINITION
G iTLE
MECHANISM
ixAN6lilON
MPAC LOOK
1 VOLTS
POLES
NEUTRAL ENCLOSURE
AMPS
CONXECTION
DIMENSION'[ PRINT
rcCS
STANDARD
STANDARD
IPDO
I 600
i I 2. J,4
I SOL ID.OVLP I,JR
1 230
1Nn
N
��L
fil a
°16 �)
._, A.,i "D=
rcC5
STANDARD I STANDARD
1200
208.600
2. J.d
SOL ID,OVLP I,3fl
260.d00
STANDARD
7
amu
ADv-8627
5 4 3 2 1 1
8
D
7
1 7 (4)
0
6 1 5
0. A—_
0
O
o
e . i
R I
LJ
a
77
A�
A05
6.0
(DOOR REMOVED TO SNOW INTERNAL COMPONENTS)
SWITCH RATING
IAMPS)
IVH LiiERNAL POWER CONNECTION
OF ALCU
IRE SIZES
C ONIAC TOR (PER PxaSEINEUTRAL
12 6 l POLE)
GROUND
260 400
11)
(2,
jRRANGE
.4 TO 600 XCNIL O
I/O i0 250 XCNrt31
.4 i0 60D XCNn Ofl
v0 TO 250 XCNIL
131 .6 i0 3/0
HEIGHTS XC
230 600V IIIATO60DXCNIL O16)
f2, I/O i0 250 XCMq
2 POLE
3 POl
52 1115J
56 U2
8
7 6
5
ENGINE START TERMINALS
-LOAD
EMERGENCY
RCN (4 POLE ONLYI
OVEALAPPING NEUTRAL
(OPTIONAL,
--{N 14 POLE ONL YI
OVERLAPPING NEUTRAL
(OPTI DNA LI
�—xN (4 POLE ONLY)
OVERLAPPING NEUTRAL
(OPTIONAL)
�NOAMAL
�AUXILIARY CONTACTS
4
3 1 2
SECTION A -A
9-1A��]
uEr 11ARIYD 10 11111
SD
ii u�u •��ii ul n
ar•
o�1eu
a �eIu
en +
3 1 2
I
B
A
ILER CQ " TR R -
1
DIMENSION PRINT
ADV-8627 [ DA
REM 1 I REM v I A;0.0(. 131 I B REF. I C ID REF I D REF.
C ID
STYLE
A
A REI,
STYLE 1111 STYLE
B E
flAAfD END (THS END ONLY)
C
STYLE D
NPT REF.
T REF.
NPT REF.
NOTES
MUST BE FREE OF RUSE. BURRS k WELD SPATT
PAINT ONE WAR HFAI RESISTANT BLACK
WIRE BRUSH ANY %A(ED PAW AROUND WELDS.
METRIC CAD FILE
DIMENSIONS IN ( I ME INCH EOUNALENTS.
n_
4 3 2
REV TYPE A OD B C D E I F I G DRAIN PLUG F
G N.P.T.
(TYP. 2)
W
L
0
4
N
N
W
D t3 [.72] I INLET 3/8", 1/2" OR 1/4
B REF. NPT PLUG
C 36 [.25]
METRIC CAD FILE
SILENCER IS TO BE SUPPLIED PACKED SEPARATELY
IN A CORRUGATED CARTON SUITABLE FOR
INDIVIDUAL RESHIPMENT OF SILENCER.
COLOR HIGH TEMP BLACK
DIMENSIONS IN [ ] ARE INCH EQUIVALENTS.
4 3 2
KORLER CQ
C
B
A