HomeMy WebLinkAboutWELDING PROCEDURE SPECIFICATIONS',OUT NO,
WPS No.:
By::
Supporting
FC-1
F-1
MS INDUSTRIAL CORPORATION
2730 MINE & MILL ROAD
LAKELAND, FLORIDA 33801
Welding Procedure Specification (WPS)
Date: 10/72003 Rev.: 1
Welding Process(es) / Type(s): FCAW / Semiautomatic
SCANNED
BY
St. Lucie County
Date: 7/132015 Page: 1 of 2
Date Signed: 10/7/2003
Joints (QW402)
Joint Design: Groove and fillet welds
Joint Type
Backing
Root Opening
Groove Angle
Root Face
Groove Radius
Sin le-V groove
No backing
3/16" max
50 deg min
1/8" max
Single bevel
No backing
3/16" max
45 deg min
1/8" Max
Sin le-V groove
Gouged & back welded
1/4" max
50 deg min
3/16" max
Double bevel
Gouged & back welded
1/4" max
45 deg min
3/16" max
Double-V groove
Gouged & back welded
1/4" max
45 deg min
3/16" max
Square groove
T= oint
1/32" max
Square groove
No backing
3/32" max
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT DESIGNS
REFERENCED IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE PRECEDENCE OVER WELD
JOINT DESIGNS SHOWN IN THIS WPS.
Base Metals (QW403)
P-No.: 1 Thickness Range (in.): 0.1875 to 1.0000
to P-No.: I
Minimum preheat must be maintained during thermal cutting, tacking, and welding operations.
Welds shall be cleaned between each pass. When completed, remove all slag and projections.
Filler Metals (QW404)
Spec. No. (SFA): 5.20
AWS No. (Class): E71T-1
F No.: 6 A No.: (verify chemistry)
Weld Metal Thickness Range: 1.0000 in. maximum No Pass Greater Than'/? Allowed
Flux Type: N/A
Flux Trade Name: N/A
Consumable Insert: N/A
Other:
Product Form: Flux cored
Supplemental Filler Metal: none
MAR - 2 RECD
ProWdte 2011 Form 003 Farmal A
MS INDUSTRIAL CORPORATION
Welding Procedure Specification (WPS)
WPS No.: F-1 Date: 10/7/2003 Rev.: 1 Date: 7/13/2015 Page: 2 of 2
Positions (QW405)
Postweld Heat Treatment (QW407)
Position of Joint: All Positions
Type: No PWHT will be performed
Temperature Range: None OF
Time Range: None
Weld Progression: Vertical up
Preheat (QW406)
Gas (QW408)
Preheat Temp. Min.: 50
OF
Interpass Temp. Max.: 500
OF
Gas Composition / Flow Rate
Preheat Maintenance: None
Shielding: 75%Argon, 25%CO2 / 32-42 CFH
Trailing: None
Backing: None
Electrical Characteristics (QW409)
Current Type / Polarity: DCEP (reverse)
Tungsten Electrode Type and Size: N/A
Mode of Metal Transfer for GMAW(FCAW): Globular arc
Max. Heat Input (J/in): None
Technique (QW410)
String or Weave Bead: Stringer bead
Orifice or Gas Cup Size: 3/8" to 5/8"
Initial and Interpass Cleaning: With wire brush clean I inch (25mm) on both sides of weld joint
Method of Back Gouging: When required, grind until all defects are removed.
Oscillation: N/A
Contact Tube to Work Distance: 1/2
Single or Multiple Passes (per side): Single and multipass
Single or Multiple Electrodes: N/A
Peening: None
Process Welding Parameters
Weld
Layer(s)
and/or
Pass es
Process
Filler Metal
Current
Voltage
Range
Travel
Speed
Range
in/min
Class
Diameter
in.
Type/
Polaritv
Amperage
Range
Any
FCAW
E71T-1
0.035
DCEP reverse
120-200
19-24
Var.
Any
FCAW
E717-1
0.045
DCEP reverse
150-225
22-26
Var.
An
FCAW
E71T-1
1/16
DCEP reverse
175-275
25-28
Var.
Any
FCAW
E71T-1
5/64
DCEP reverse
200-400
26-32
Var.
An
FCAW
E71T-1
3/32
DCEP reverse
300-500
26-34
Var.
MAR - 2 RECD
P"Wrile 2011 Form 00 Formal A
=�s
Welders Name: Braddock, Casey
Test WPS No.: FF=1 Rev.: 1
Welding process(es) / type(s) used: 1
Type ofjoint welded: Plate Groove
Base metal(s) welded: SA-36 to SA -
Welder Variables (QW-350)
P- or S-Number to P- or S-Number
Base metal thickness (in.)
Pipe diameter (in.)
Backing *"
AWS classification
Filler metal specification (SFA)
Filler metal F-No.
Filler metal product form
Consumable insert
Deposit thickness (in.) [> 3 layers]
Welding position
Weld progression
Backing gas
GMAW / FCAW transfer mode
MS INDUSTRIAL CORPORATION
2730 MINE & MILL ROAD
LAKELAND, FLORIDA 33801
Welder or Welding Operator Performance Qualification (WPQ)
Stamp: 062
WPQ No.: 158
Actual Values Used
Range Qualified
Date: 10/19/2015
P-No. 1 to P-No. 8 P-I thin P-15F,P-34 & P4X
WPS Limits
2.875" minimum (nl )
FCAW / Semiauto
With backing only
5.xx
N/A
N/A
N/A
N/A
0.5 [No]
1.0000" maximum
3G - Vertical
F & V (Fillets - F, H, & V)
Vertical up
Vertical up (n4)
No backing gas used
With or Without backing gas
Globular we
Spray, Pulsed, or Globular
Machine Welding Variables (QW-360)
Direct / remote visual control
Automatic voltage control
Automaticjoint tracking
Welding position
Consumable insert
Backing'•
Single / multiple pass per side
Actual Values Used
Range Qualified
N/A
N/A
Fillet Welds: Qualified to make fillet welds of any size on all base material thicknesses and pipe diameters of any size.
** Welds with backing include fillets and double -welded groove welds.
Notes: (nl ) Pipe with O.D. <= 24" limited to flat rotated only.
( n4 ) The root pass, when removed to sound weld metal in preparation for welding the second side, and the cover or wash pass may
Guided Bend Test (OW-160)
Fi ure Number and Tvve
Result
Fi ure Number and Type
I Result
W-462.3 a Face bend
Satisfactory
W-462.3 a Root bend
I Satisfactory
W-462.3 a Face bend
Satisfactory
W-462.3 a Root bend
I Satisfactory
None
None
Visual examination results: Visual exam satisfactory per QW-302.4 and QW-194
Volumetric test results: None
Welding test conducted by: MS INDUSTRIAL CORPORATION
MechanicaWolumetric tests conducted by: Midstate Machine and Fabricating Corp. Lab test no.: xxxx
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Organization: MS INDUSTRIAL CORPORATION
Witnessed By: 10/10/2015 AWS CWI 13070371
` .'/ Justin Neptune Date
Certified By: a-e',�y;1)- 10/10/2015 AWSCW199020851
Tracy J Mgt; Date
D
f1, MAR - 2 OECD
2011 Farm 013-Fon"e1C