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HomeMy WebLinkAboutPRODUCT INFORMATIONSpe.a=%tSt1tLDING DIVISION REVIEWED FOR CO IJANCE REVIEWED RY f D• E MUST BE lal? ON OR NO ,INSPECTION WILL BE MADE. generator set QSB5 series` BY ANNEL) St. Lucie Count engine MINIM; 5111wir"MI-11 Description Cummins Power Generation commercial generator sets are fully integrated power generation systems providing optimum performance, reliability and versatility for stationary standby and prime power applications: Features Cummins° heavy-duty engine - Rugged 4- cycle, industrial diesel delivers reliable power, low emissions and fast response to load changes. LJ� Power Generation Control system - The PowerCommando electronic control is standard equipment and provides total genset system integration including_ automatic remote starting/stopping, precise frequency and voltage regulation. Optional features include alarm and status message display, output metering, auto -shutdown at fault detection and NFPA 110 Level 1 compliance. Cooling system - Standard integral set -mounted radiator system, designed and tested for rated ambient temperatures, simplifies facility design requirements for rejected heat. Alternator - Several alternator sizes offer Fuel Tanks - Dual wall sub -base fuel tanks are selectable motor starting capability with low also available. reactance 2/3 pitch windings, low waveform distortion with non -linear loads and fault NFPA - The genset accepts full rated load in a clearing short-circuit capability. single step in accordance with NFPA 110 for Level 1 systems. Permanent magnet generator (PMG) - Warranty and service -Backed by a Offers enhanced motor starting and fault clearing short-circuit capability. comprehensive warranty and worldwide distributor network. Standby rating Prime rating Continuous rating Data sheets Model 60 Hz kW MA) 50 Hz kW (M) 60 Hz kW kV 50 Hz kW MA) 60 Hz kW kV 50 Hz kW (M) 60 Hz 50 Hz DSFAA 35 44 32 40 D-3366 DSFAB 40 50 35 44 D-3367 j DSFAC 50 63 45 56 D-M68 i DSFAD 60 5 55 69 D-3369 DSFAE 80 100 72 90 D-3370 j Our energy working for you.' cumminspower.com 02013 Cummins Power Generation Inc. 167559i (8/13) Generator set specifications Governor regulation class Voltage regulation, no load to full load m 1 % Random voltage variation t 0.5%- 3 phase only, t 1.5% -1 phase only Frequency regulation Isochronous Random frequency variation x 0.25% Radio frequency emissions compliance J Engine specifications Bore 107 mm (4.21 in) Stroke 124.0 min (4.88 in) Displacement 4.5 litres (272 in) Configuration Cast iron, in -line, 4 cylinder Battery capacity 1000 amps minimum at ambient temperature of -18 °C to 0 °C 0°F to 32° Battery charging alternator 100 amps Starting voltage 12 volt, negative ground Fuel system Direct injection: number 2 diesel fuel, fuel filter, automatic electric fuel shutoff Fuel filter Single element, 10 micron filtration, spin -on fuel filter with water separator Air cleaner type Dry replaceable element Lube oil filter type(s) Spin -on, full flow Standard cooling system High ambient radiator Alternator specifications Design Bmshless, 4 pole, drip proof, revolving field Stator 2/3 pitch Rotor Single bearing, flexible discs Insulation system Class H Standard temperature rise 150 °C standby at 40 °C ambient Exciter type Torque match (shunt) standard, PMG optional Phase rotation A (U), B M, C OM Altemator cooling Direct drive centrifugal blower fan AC waveform total harmonic distortion < 5% no load to full linear load, <3% for any single harmonic Telephone influence factor (TIF) < 50 per NEMA MG1-22.43 Telephone harmonic factor (rHF) I < 3 Available voltages 60 Hz Three phase line -neutral line -line 160 Hz Single phase line-neutraUline-line • 120/208 • 139/240 • 240/416 • 277/480 120/240 • 120/240 Delta • 220/380 • 255/440 • 347/600 • 127/220 Note: Consult factory for other voitages. Generator set options and accessories Engine ❑ 120 V 150 W lube oil heater ❑ 120/240 V 1000 W coolant heater Fuel system ❑ 24 hour sub -base tank (dual wall) ❑ 12 hour sub -base tank (dual walo Alternator ❑ 105 °C rise ❑ 125 °C rise ❑ 120 V 100 W anti - condensation heater ❑ PMG excitation ❑ Single phase Exhaust system ❑ Genset mounted muffler ❑ Heavy duty exhaust elbow ❑ Slip on exhaust connection Generator set ❑ AC entrance box ❑ Battery ❑ Battery charger ❑ Enclosure: aluminum, steel, weather protective or sound attenuated ❑ Export box packaging ❑ Main line circuit breaker Note: Some options may not be available on all models - consult factory for availability. ❑ PowerCommand Network Communications Module (NCM) ❑ Remote annunciator panel ❑ Spring isolators ❑ UL 2200 Listed ❑ 2 year prime power warranty ❑ 2 year standby power warranty ❑ 5 year basic power warranty Our energy working for you' cumminspower.com 02013 Cummins Power Generation Inc. I S75591(e/13) Control system PCC 2100 PowerCommand control is an integrated generator set control system providing governing, voltage regulation, engine protection and operator interface functions. Major features include: • Integral AmpSentry" Protective Relay providing a full range of alternator protection functions that are matched to the alternator provided. • Battery monitoring and testing features and smart starting control system. • Three phase sensing, full wave rectified voltage regulation system, with a PWM output for stable operation with all load types. • Standard PCCNet_ and optional Echelon LONWORKe network interface. • Control suitable for operation in ambient temperatures from -40 °C to +70 °C (-40 OF to +158 OF) and altitudes to 5000 meters (13,000 feet). • Prototype tested; UL, CSA, and CE compliant. • InPower PC -based service tool available for detailed diagnostics. Operator/display panel • Off/manual/auto mode switch • Manual run/stop switch • Panel lamp test switch • Emergency stop switch • Alpha -numeric display with pushbutton access for viewing engine and alternator data and providing setup, controls and adjustments • LED lamps indicating genset running, not in auto, common warning, common shutdown • Configurable LED lamps (5) • Configurable for local language Engine protection • Overspeed shut down • Low oil pressure warning and shut down • High coolant temperature warning and shut down • High oil temperature warning (some models) • Low coolant level warning or shut down • Low coolant temperature warning • High and low battery voltage warning • Weak battery warning • Dead battery shut down • Fail to start (overcrank) shut down • Fail to crank shut down • Redundant start disconnect • Cranking lockout • Sensor failure indication Engine data • DC voltage • Lube oil pressure • Coolant temperature • Lube oil temperature (some models) • Engine speed AmpSentry AC protection • Over current and short-circuit shut down • Over current warning • Single and three phase fault regulation • Over and under voltage shut down • Over and under frequency shut down • Overload warning with alarm contact • Reverse power and reverse Var shut down • Excitation fault Alternator data • Line -to -line and line -to -neutral AC volts • Three phase AC current • Frequency • Total and individual phase power factor, kW and WA Other data • Genset model data • Start attempts, starts, running hours • kW hours (total and since reset) • Fault history • Load profile (hours less than 30% and hours more than 90% load) • System data display (optional with network and other PowerCommand gensets or transfer switches) Governing • Digital electronic isochronous governor • Temperature dynamic governing • Smart idle speed mode • Glow plug control (some models) Voltage regulation • Digital PWM electronic voltage regulation • Three phase line -to -neutral sensing • Suitable for PMG or shunt excitation • Single and three phase fault regulation • Configurable torque matching Control functions • Data logging on faults • Fault simulation (requires InPower) • Time delay start and cooldown • Cycle cranking • PCCNet interface • Configurable customer inputs (4) • Configurable customer outputs (4) • Configurable network inputs (8) and outputs (16) (with optional network) • Remote emergency stop Options ❑ LED bargraph AC data display ❑ Thermostatically controlled space heater ❑ Key -type mode switch ❑ Ground fault module ❑ Auxiliary relays (3) ❑ Echelon LONWORKs interface ❑ Modion Gateway to convert to Modbus (loose) ❑ PowerCommand iWatch web server for remote monitoring and alarm notification goose) ❑ Digital input and output module(s) (loose) ❑ Remote annunciator (loose) For further detail see document S-1409. Our energy working for you - ®2013 CUm im Power Generation No. 151559i iaM) cumminspower.com i r ,. Ratings definitions Emergency standby power (ESP): Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514. Limited -time running power (LTP): Applicable for supplying power to a constant electrical load for limited hours. Limited Time Running Power (LTP) is in accordance with ISO 8528. Prime power (PRP): Applicable for supplying power to varying electrical load for unlimited hours. Prime Power (PRP) is in accordance with ISO 8528. Ten percent overload capability is available in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514. Base load (continuous) power (COP): Applicable for supplying power continuously to a constant electrical load for unlimited hours. Continuous Power (COP) in accordance with ISO 8528, ISO 3046, AS 2789, DIN 6271 and BS 5514. dill <.�. IN", 1=1 1� r�l.l r:: •aid I . 31 This outline drawing is for reference only. See respective model data sheet for specific model outline drawing number. Oo not use Am Installation desion Model Dim "A" mm (in.) Dim °Bra mm fin.) Dim -C^ mm (in.) Set Weight' dry kg fibs) Set Weight' wet lig (Ibs) DSFAA 2104 82.8 1016 40.0 1255 49.4 1080 2380 DSFAB 2104 82.8 1016 40.0 1255 49.4 1080 2380 DSFAC 2104 82.8 1016 40.0 1255 49.4 1120 2470 DSFAD 2104 82.8 1016 40.0 1255 49.4 1140 2520 DSFAE 2104 82.8 1016 40.0 1255 49.4 1220 2690 ' Weights represent a set with standard features. See outline drawings for weights of other configurations. Codes and standards Codes or standards compliance may not be available with all model configurations — consult factory for availability. This generator set is designed in facilities The generator set is available Listed to UL w!lF.Su.Z7.Rr certified to ISO 9001 and manufactured in U I 2200, Stationary Engine Generator Assemblies facilities certified to ISO 9001 or ISO 9002. ® L for all 60 Hz low voltage models. The Prototype Test Support (PTS) program verifies the performance integrity of the Engine certified to Stationary Emergency U.S. �A(~ '�"sa generator set design. Cummins Power EPA New Source Performance Standards, 40 �15 a,... Generation products bearing the PTS V.S. EPA CFR 60 subpart IIII Tier 3 exhaust emission - symbol meet the prototype test levels. U.S. applications must be applied per requirements of NFPA 110 for Level 1 this EPA regulation. 1 ne generator set pacxage is availaole certified CO- All low voltage models are GSA certified to International for seismic application in accordance with the product class 4215-01. Building following International Building Code: Code IBC2000, IBC2003, IBC2006, IBC2009 and Warning: Back feed to a utility system can cause electrocution and/or property except through an approved device or after building main switch is open. North America 1400 73rd Avenue N.E. Minneapolis, MN 55432 USA Phone 763 574 5000 Fax 763 574 5298 not connect to any building's electrical system Our energy working for you. 02013 Cummins Power Generation Inc. Ag rights reserved. Cummins Power Generation and Cummins are registered trademarks of Comics Inc. Powercomrrand, AmpSentry, InPower and "Our energy working for you.' are trademarks of Cummins Power Generation. otlercomparty, pmduct, or service names may be trademml¢ or service marks of others. Specifications are subject to change wi0m d notice. s-15591(eA3) Power Generation s cumminspower.com 1 Model: Frequency: Fuel type: KIN rating: Emissions level: DSFAE 60 SCANNED Diesel BY 80 standby St. Lucie Count,, 72 prime EPA NSFIS Stationary Emergency Tier 3 Exhaust emission data sheet: I EDS-1076 Exhaust emission compliance sheet: EPA-1110 Sound Performance data sheet- MSP-1051 Cooling erformance data sheet: MCP-166 Prototype test summary data sheet: PTS-276 Standard set -mourned radiator cooling outline: 0500-4552 Optional set -mounted radiator cooling outline: Optional heat exchanger cooling outline: Optional remote radiator cooling outline: Fuel consumption Standby Prime Continuous kW (kvA) kW (kVA) kW (kVA) Ratings 80 (100) 72 (90) Load 1/4 1/2 3/4 1 Full 1/4 1 1/2 3/4 Full Full US gph 2.1 3.8 5.5 6.9 2.0 3.4 5.2 6.3 L/hr 8.0 14.2 21.0 26.1 7.5 13.0 19.5 24.0 Engine Standby rating Prime ratio Continuous ratio Engine manufacturer Cummins Inc. - Engine model QSB5-G3 NR3 Configuration Cast iron, in -line, 4 cylinder Aspiration Turbocharged and air-to-air aftercooled Gross engine power output, kWm(bhp) 108 (145) 1 94 (126) BMEP at set rated load, kPa (psi) 1437 (208) 1308 (190) Bore, mm (in.) 107 (4.21) Stroke, mm (in.) 124 (4.88) Rated speed, rpm 1800 ` Pistonspeed, m/s (tt/min) 7.4(1464) - Compression ratio 17.3:1 Lube oil capacity, L (qt) 12.1 (12.8) Overseed limit, rpm 2100 ± 50 Regenerative power, kW 13 Fuel flow Maximum fuel Flow with C180, Uhr (US gph) 132 (35) Maximum fuel Flow with C174, Uhr (US gph) - Maximum fuel inlet restriction with clean filter, mm Hg Ch. H) 127 (5) Maximum return restriction, mm H (in. H) 152 (6) 02011 Cummins Power Generation Ina M rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. 'Our energy working for you.' is a trademark of Cummins Power Generation. Specifications are subject to change without notice. D-3370c (I Ill 11 - Standby Prime Continuous ratio Air' ratio ratio 9 Combustion air, m'/min (scfm) 9.1(320) 8.6(305) Maximum air cleaner restriction, We fin. H,0) 3.7(15) 37.0 Exhaust i Exhaust flow at set rated load, m'/min (cfm) 20.8 (736) 19.8 (702) Exhaust temperature, °C (*F) 1 451 (844) 430 (806) Standard set -mounted radiator coolie Ambient design, °C (°F) 54 (129) Fan load, kW- (HP) 9.3 (12.5) Coolant capacity (with radiator), L (US Gal.) 17(4.5) Cooling system air flow, m'/min (scfm) 189 (6675) Total heat rejection, MJ/min (Btu/min) 3.74 (3550) 3.45 (3271) Maximum cooling air flow static restriction, kPa (in. H O) 0.12 (0.5) Optional set -mounted radiator coolie Ambient design, °C ° Fan load, kWm (HP) Coolant capacity (with radiator), L (US Gal.) Cooling system air flow, m'/min (scfm) i Total heat rejection, MJ/min (Btu/min) Maximum cooling air flow static restriction, kPa (in. H O) Optional heat exchanger coolie Set coolant capacity, L US Gal. Heat rejected, jacket water circuit, MJ/min (BW/min) Heat rejected, aftercooler circuit, MJ/min (Btu/min) Heat rejected, fuel circuit, MJ/min (Btu/min) Total heat radiated -to room, MJ/min (Btu/min) Maximum raw water pressure, jacket water circuit, kPa (psi) Maximum raw water pressure, aftercooler circuit, kPa (psi) Maximum raw water pressure, fuel circuit, kPa (psi) i Maximum raw water flow, jacket water circuit, Umin (US Gal/min) - Maximum raw water flow, aftercooler circuit, Umin (US Gal/min) Maximum raw water flow, fuel circuit, Umin (US Gallmin) Minimum raw water flow at 27 °C (80 °F) inlet temp, jacket water circuit, Umin US Gal/min Minimum raw water flow at 27 °C (00 °F) inlet temp, aftercooler circuit, Umin US Gallmin Minimum raw water flow at 27 °C (80 °F) inlet temp, fuel circuit, Umin US Gal/min)I Raw water delta P at min flow, jacket water circuit, kPa (psi) Raw water delta P at min flow, aftercooler circuit, kPa (psi) Raw water delta P at min flow, fuel circuit, kPa (psi) Maximum jacket water outlet temp, °C ('F) Maximum aftercooler inlet temp, °C (°F) Maximum aftercooler inlet temp at 25 °C (77 °F) ambient, °C (°F) Our energy working for you.'"a www.cummmsoer er.com02011 � Power 'Our energy Power Generation Inc. arightsununinreserved.Cummrtn Power Generation and Cummtra are hanewahMtrademarks notice. of Cummins Inc. Q®nersalon 'Our eriergyworkirg for you.' a a traoemark of Cumm'nis Power Generation. specifications are subject change witlou[ notice. �Y� 0-337DC(11/11) Optional remote radiator cooling g Standby rating Prime rating Continuous rating Set coolant capacity, L (US gal) j Max flow rate at max friction head, jacket water circuit, Umin (US gal/min)I Max flow rate at max friction head, aftercooler circuit, Umin (US j gal/min)I Heat rejected, jacket water circuit, MJ/min (Btu/min) - ! Heat rejected, aftercooler circuit, MJ/min (Btu/min) Heat rejected, fuel circuit, MU/min (Btu/min) { Total heat radiated to room, MJ/min (Btu/min) _ ) Maximum friction head, jacket water circuit, kPa (psi) _ Maximum friction head, aftercooler circuit, kPa (psi) Maximum static head, jacket water circuit, in (ft) } Maximum static head, aftercooler circuit in (ft) j Maximum jacket water outlet temp, °C CF) j Maximum aftercooler inlet temp at 25 °C (77 OF) ambient, °C CF) f Maximum aftercooler inlet temp, °C CF) I Maximum fuel flow, Uhr (US gph) 9 Maximum fuel return line restriction, kPa (in Hg) { Weightsz Unit dry weight kgs pbs.) 11200 (2650) Unit wet weight kgs (Ibs.) 1220 (2690) Notes - 'For non-standard remote installations contact your local Cummins Power Generation representative. 'Weights represent a set with standard features. See outline drawing for weights of other configurations. Derating factors Engine power available up to 2500 in (8200 ft) at ambient temperatures up to 55 °C (131 'F). Consult your Standby Cummins Power Generation distributor for temperature and ambient requirements outside these ammeters. Engine power available up to 2380 in (7800 ft) at ambient temperatures up to 55 °C (131 oF). Consult your Prime Cummins Power Generation distributor for temperature and ambient requirements outside these arameters. Continuous Ratings definitions Applicable for supplying emergency power fa the duration of normal power interruption. No sustained overload capability is available for this rating (equivalent to fuel stop power in accordance with IS03046, AS2789, DIN6271 and BS5514). Nominally rated. Our energy working for you.TM Applicable for supplying power in lieu of commercially purchased power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload capability is available for limited time (equivalent to prime power in accordance with IS08528 and overload power in accordance with IS03046, AS2789, DIN6271 and BS5514). This rating is not aoolicable to all aenerator set models. Applicable for supplying power continuously to a constant load up to the full output rating for unlimited hours. No sustained overload capability is available for this rating. Consult authorized distributor for rating (equivalent to continuous power in accordance with IS08528, IS03046, AS2789, DIN6271 and BS5514). This rating is not applicable to all generator set models. www.cumminspower.com �wer PO m2011 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. Generation 'Our energy working for you.* is a trademark of Cummins Power Generation. Spe�catrom are subject to change wiNout notice. M370c(1Ill 1) Alternator data Three phase table' 105- C 105' C I 10S' C 105' C 125- C 125' C 125' C 125' C 150' C I 150' C 150' C Feature code B418 B415 B268 B304 B417 B414 B267 B303 B416 B413 B419 Alternator data sheet 206 207 208 206 205 206 208 205 205 205 205 number Voltage ranges 110/190 120/208 1201208 3471600 110/190 120/208 120/208 347/600 110/190 120/208 3471600 Thru Thru Thru Thm Thru Thm Thru Thru 120/208 1391240 139/240 1201208 1391240 1391240 120/208 139/240 220/380 240/416 240/416 2201380 240/416 240/416 220/380 240/416 thm thru thru thru thru thru thru thru 240/416 277/480 277/480 2401416 2771480 277/480 240/416 277/480 Surge kVV 182 82 83 182 81 81 83 82 81 81 82 Motor starting kVA (at Shunt 313 360 422 313 260 313 422 260 260 260 260 90% sustained voltage) PMG 1368 1423 1497 1368 1306 1368 497 1306 1 306 1306 306 Full load current - 120/208 127/220 139/240 2401416 254/440 277/480 347/600 Am sat standby rating 278 262 241 139 131 120 96 Single phase table 105' C 105' C 105' C 105' C 125' C 125' C 125- C I 12W C Feature code B418 B415 B274 B268 B417 B414 B273 B267 Alternator data sheet Number 206 207 207 208 205 206 206 208 Voltage ranges 120/240' 120/2402 1201240' 1201240' 120/240' 120/240' 1201240' 1201240' Surge kW 80 81 81 81 79 80 80 81 Motor starting kVA (at 90% sustained voltage) Shunt 185 215 215 250 155 185 185 250 PMG 220 250 250 290 183 220 220 290 Full load current - 4m s at standby rating 120/24Q' 1201240' 1 222 333 Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor. Also see Note 3 below. ' The broad range alternators can supply single phase output up to 2/3 set rated 3-phase kW at 1.0 power factor. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3-phase kW at 1.0 power factor. - Formulas for calculating full load currents: Three phase output kW x 1000 Voltage x 1.73 x 0.8 Cummins Power Generation 1400 73' Avenue N.E. Minneapolis, MN 55432 USA Phone: 763 574 5000 USA toll -free: 877 769 7669 Fax: 763 574 5298 Single phase output kW x SinglePhaseFactor x 1000 Voltage Warning: Back feed to a utility system can cause electrocution and/or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is open. Our energy working for yomm www.cumminsi2ower.com � Power 02011 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cunonirs are registered trademarks of of Canmins Inc. Generation 'Our energy working furyou.' is a trademark of Cummins Power Generation. Speci icawns are subjectle charge wdhrout notice. D-3370c(11111)