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HomeMy WebLinkAboutEVALUATION REPORTRECEIVED SEP 2 72017 ' CBUCK Engineering Specicalty Structural Engln2L=rinq CBUCK, Inc. Certificate of Authorization #8064 Evaluation Report s �L� �/�t "PBR MAX"U,,/ % Metal Roof Assembly rl �/ SCANNED Manufacturer: BY Extreme Metal Fabricators, LLC. 5�LE�L St. Lucie Count! 2160 SW Poma Drive Palm City, FL 34990 (772) 872-8034 for Florida Product Approval # FL 20745.2 Florida Building Code Sth Edition (2014) Per Rule 61G20-3 Method: 1- D CONCEALED FASTENERS OR ATTACHMENTS ARE THE RESPONSIBILIIIt OF THE CONTRACTOR OF RECORD Prepared by: James L. Buckner, P.E., SECB Category: Structural Components Sub - Category: Product: Material: Panel Thickness: Panel Width: Support: Roof Deck "PBR MAX" Roof Panel Steel 26gauge (min.) 36" (max.) Steel Purlins Florida Professional Engineer # 31242 THESE PLANS AND ALL PROPOSED WORK Florida Evaluation ANEID: 1916 ARE SUBJECT TO AM CORRECTIONS Project Manager: Youry Demosthenes REQUIRED DY HELD INSPECT08 THAT Report No. 16-134-PBR-36W-56S-ER MAYBE NECESSMY IN CRDF,R TO Date: 6 / 17 / 16 COMPLY WITH ALL APPWCAULB 9099% 6T.WCIE COUMY �R7 DATE:/ Z ELED: DATE: PLUMB: DATE: MECH: DAT Digitally signed by James L. Buckner, P.E. Electronically signed and sealed documents shall comply with the provisions of FAC Rule 61G15-2 ``yttsllllll///// *'• Buc No 31242'* _-a * �_ -73 : ; Iu= �0•' 41/ STATE OF 10NAI1111111l-e\\`� Contents: 1 Evaluation Report Pages 1-7 CBUCK, Inc. - Palm Beach County, Florida To Phone: (561) 491-9927 •Email: chuck@cbuckinc.net • Website: w. t Mail Address: 2637 E. Atlantic Blvd, #34069, Pompano Beach, FL 33062 FL #: FL 20745.2 Date: 6 / 17 / 16 CBUCK Enginserin� Page Report Spealalhj Structural Engineering Manufacturer: Extreme Metal Fabricators, I.I.C. Product Name: PBR MAX Product Category: Structural Components Product Sub -Category Roof Deck CBUCK, Inc. Certificate of Authorization #8064 Compliance Method: State Product Approval Rule 61G20-3.005 (1) (d) Product/System "PBR MAX" Description: 1-1/4" rib height, 36" wide, 26 gauge steel, panel mechanically attached to Steel Purlins with screws. Product Assembly as Refer to Page 4 of this report for product assembly components/materials & standards: Evaluated: 1. Roof Panel 2. Fasteners Support: Type: Steel Purlins (Design of steel support and its attachment to support framing is outside the scope of this evaluation.) Description: • 16 Gauge minimum • Yield Strength: 50 ksi minimum Slope: Minimum slope shall be in compliance with FBC Chapter 15 Section 1507.4.2, applicable code sections and in accordance with manufacturer's recommendations. Performance: Wind Uplift Resistance: • Design Uplift Pressure (ASD): Refer to Table A (Refer to "Table A" attachment details herein) 4 4t V 1 �F A ) } FL #: FL 20745.2 Date: 6 / 17 / 16 CBUCK Engtneerin� Report No.: 4 PBR-36W-665-ER Page3 of 7 Specialty Structural Engineering CBUCK, Inc. Certificate of Authorization #8064 Performance Standards: The product described herein has demonstrated compliance with: • ASTM E 1592-05 — Test Method for Structural Performance of Sheet Metal Roof and Siding Systems By Uniform Static Air Pressure Difference Code Compliance: The product described herein have demonstrated compliance with the performance standards listed above as referenced in the current Florida Building Code. Evaluation Report This product evaluation is limited to compliance with the structural requirements of Scope: the. Florida Building Code, as related to the scope section to Florida Product Approval Rule 61G20-3.001. Limitations and • Diaphragm and axial load capacity is outside the scope of this evaluation. Conditions of Use: . This evaluation report for "Optional Statewide p p Approval" contains technical documentation, specifications and installation method(s) which include "Limitations and Conditions of Use" throughout the report in accordance with Rule 61G20-3.005. Per Rule 61G20-3.004, the Florida Building Commission is the authority to approve products under "Optional Statewide Approval". • Option for application outside "Limitations and Conditions of Use" Rule 61G20-3.005(1)(e) allows engineering analysis for "project specific approval by the local authorities having jurisdiction in accordance with the alternate methods and materials authorized in the Code". Any modification of the product as evaluated in this report and approved by the Florida Building Commission is outside the scope of this evaluation and will be the responsibility of others. • This report is a building code product evaluation per FLPE rule (FAC) 61G15-36 to comply with Florida product approval rule (FAC) 61G20-3. This evaluation report is part of the Florida Building Commission approval for the listed code related criteria. This report by James Buckner, P.E. and CBUCK Engineering is not a design certification of code compliance construction submittal documentation, per FBC section 107, for any individual structure, site specific or permit design. • Design of support system is outside the scope of this report. Support shall be designed by others and shall comply with the FBC Chapters 22 for steel and Chapter 16 for structural loading. • Fire Classification is outside the scope of Rule 61G20-3, and is therefore not included in this evaluation. • This evaluation report does not evaluate the use of this product for use in the High Velocity Hurricane Zone code section. (Dade & Broward Counties) Quality Assurance: The manufacturer has demonstrated compliance of roof panel products in accordance with the Florida Building Code and Rule 61G20-3.005 (3) for manufacturing under a quality assurance program audited by an approved qualityassurance Flt_ e g Keystone Certifications, Inc. (FBC Organization ID# FL #: FL 20745.2 Date: 6 / 17 / 16 CBUCK Engineering rt No.: Page 4 �4 PBR-36W-56S-ER SpeclalFy Structural Engineering CBUCK, Inc. Certificate of Authorization #8064 Components/Materials (by Manufacturer): Roof Panel: Material: Thickness: Panel Widths: Rib Height: Yield Strength: Corrosion Resistance: Fastener: Panel to Support: Type: Size: Corrosion Resistance: Standard: PBR MAX Steel 26gauge (min.) 36" (max.) Coverage 1-1/4" 50 ksi min. In compliance with FBC Section 1507.4.3: • ASTM A792 coated, or • ASTM A653 G90 galvanized steel Hex -Washer Head, Self -Drilling Screw with WSW 12 -14 x 1-1/4" Per FBC Section 1506.6 and 1507.4.4 Per SAEJ78-1979 Panel to Panel(Sidelap/Stitch) Type: Hex -Washer Head Self -Drilling Screw with WSW Size: #14x7/8" (min.) Corrosion Resistance: Per FBC Section 1506.6 and 1507.4.4 Standard: Per SAE J78-1979 A FL #: FL 20745.2 �/Repo Date: 6 / 17 / 16 CBUCK Engineering Page rt No.: S of 74 PBR-36W-56S-ER Speclalty Structural Engineering CBUCK, Inc. Certificate of Authorization #8064 Installation: Installation Method: (Refer to "TABLE A" below and drawings at the end of this evaluation report.) • Purlin Spacing: Refer to "TABLE A" Below • Fastener spacing: Refer to `TABLE A" Below • Side Lap Spacing (along the length of the panel): Refer to "TABLE A" Below • Minimum fastener penetration thru bottom of support, 3/4". (through flange of steel purlins) TABLE "A" "PBR MAX" (26 ga. min.) Roof Panel attached to Steel Purlins ALLOWABLE LOADS METHOD 1: METHOD 2: Design Pressure: - 45.5 PSF -105 PSF Purlin Spacing: 60" (5'- 0) 24" (2'- 0) Fastener Spacing (Across panel width): (Refer to Drawings (Refer to Drawings Pgs 6 & 7) Pgs 6 & 7) Side -lap Spacing (Along panel length): 20" 12" Span Condition: 3 or more 3 or more Notes: • Allowable design pressure(s) for allowable stress design (ASD) with a margin of safety of 2 to 1. • Fastener Attachment to Steel Supports May Be Designed By A Qualified Design Professional As Required By The Florida Building Code For Site Specific Projects. • Diaphragm and axial load capacity are not included in this evaluation. Install the PBR MAX roof panel assembly in compliance with the installation method listed in this report and applicable code sections of FBC 5th Edition (2014). The installation method described herein is in accordance with the scope of this evaluation report. Refer to manufacturer's installation instructions as a supplemental guide for attachment. Referenced Data: 1. ASTM E 1592-05 — Uplift Test By Architectural Testing, Inc. - West Palm Beach, FL (FBC Organization #TST ID: 1527) Report No.: F8274.02-450-44, Date: 06 / 17 /16 2. Quality Assurance Keystone Certifications, Inc. (FBC Organization ID# QUA 1824) Extreme Metal Fabricators, LLC. Licensee #974 3. Certification of Independence By James L. Buckner, P.E. CBUCK Eng' opy (FBC Organization # ANE 1916) L FL #: FL 20745.2 �/ Date: 6 / 17 / 16 Report No.: CBUCK Engineering Page6of74-PBR-36W-565-ER Spl=clalty Structural EnglnL==rinq CBUCK, Inc. Certificate of Authorization #8064 Installation Method Extreme Metal Fabricators, LLC. PBR MAX (26 gauge Steel) Roof Panel attached to Steel Purlins Drawings 36" Coverage Width 12" 12" 12" Panel Profile 36" Coverage 12" 12" 12" �1 11 #14 x 70 Hex Washer Head Self -Drilling Screw with WSW Refer to TableA for spacing "PBR MAX" Panel 'PBR MAX" Panel (Undedap) —� �— (Overlap) Support: ' - Steel Purlins, 16 ga. Min. #12-14 x 1-114" Hex Washer Head Self -Drilling Screw with WSW Refer to Table A for spacing (f Utupy Typical Assembly Profile View (Typical Fastening Pattern Accross Width - Interior) FL #: FL 20745.2 �� /� II Date: 6 / 17 / 16 C®UCK n ib 0 er1n� PageReport No.: 7o6f�4-PBR-36W-56S-ER SpeclalFLy Structurc9l Englnpt2rinq CBUCK, Inc. Certificate of Authorization #8064 Installation Method Extreme Metal Fabricators, LLC. PBR MAX (26 gauge Steel) Roof Panel attached to Steel Purlins Self -Drilling Screw with WSW Refer to Table Afor spacing Support Spacing Refer to Table "A" Support: - Steel Pudins, 16 ga. Min. #12-14 x 1-1/4" Hex Washer Head Self -Drilling Screw with WSW Refer to TableAfor spacing Typical Roof Assembly Isometric View TABLE "A" . "PBR MAX" (26 ga. min.) Roof Panel attached to Steel Purlins ALLOWABLE LOADS METHOD 1: METHOD 2: Design Pressure: - 45.5 PSF - 105 PSF Purlin Spacing: 60" (5'- 0) 24" (2'- 0) Fastener Spacing (Across panel width): (Refer to Drawings 6 & 7) (Refer to DrawingsPgs Pgs 6 & 7) Side -lap Spacing (Along panel length): 20" 12" Span Condition: 3 or more 3 or more T