HomeMy WebLinkAboutPLANSCONCRETE REPAIR
I. SAVYAR AROUND THE PERIMETER OF THE AREA TO 13E REPAIRED N A MTM91M PATTERN. CUTS SHALL B3 HAVE PARALLEL
OR PERPENDICULAR TO THE SLAB ED6E5 AS FEZ TIE DETAILS SNOW DO NOT CJIr ANY EXISFINS REIFORONS STEEL. . IP 5T®.
5 ENCOWTE RW REDUCE TIE DEPTH OF OUI AS R521TRED.
2 IM401E ALL FRACTR R), LOOSE AND INSOIW CONCRETE CHOP WA96 TO MINN A SURFACE ROLSHESS OF V4' (E ILO')
PREPARE THE AREA 50 THAT TIE SIDES ARE VERTICAL AND LEVEL.
3. WERE ACTIVE CORROSION 5 FaW, COM ME CFUPPINS TO A DEPTH OF 3/4' AROUD RENFORCN6.
4. IF ACTIVE CORROSION OR LIMU D OR FRACWRED CMRETE EXTENDS BEYOND THE 5AM Orr ARHV EXTEND TIE REPAIR AREA
AS REQUIRE) TO INCUDE ALL ACTIVE CORROSION AND MOM CONCRETE
5. BASINS REIN. BARS SHALL BE POWER TOOL CLEANED OF ALL SCALE AND SST. EARS ARE TO BE REPLACED IF BOHM
6REATER THAN A 20%LOSS OF CFf055 5ELTIM WITH A EAR OF SAME Siff AND LAP OF 35 BAR DIM OR IF LAP SPLIGM 5
NOT POSSIBLE A DOWEL OF 54EE 50 SFWl BE EPDXY ANCHORED TO A DEPTH OF D EAR DIAL
6.
6 COMLETED SHALL BE
RJPLACEP WITH MEW BARS OF FRAME DUWETERi AND E'A0 6 AS THE ORMAL. 5THi
1. WERE REPIACEMERT 5 FCGESW THE BOSTN6 REE FORLN6 57EEL SHALL BE Of LEAVENS A NNMN OF 35 BAR
DIAMEIE5 EXTE DINS OUT FROM THE SOW CONCRETE TO ANION FOR LAP SRJCW OF IE4 REILFOPLEMM.
6. No DOW BIM NEW BARS NEXT TO EXSTW BARS, HOPS SHALL BE DRUID A MIL OF 2' APART FROM THE EX57IN5 EAR. CARE
STALL BE TAKEN TO DRILL PARALLEL TO THE EXISTW5 STEEL TO PREVENT 5PALLINS OF ME CONCRETE DRILLED FDLE5 SHALL BE PER
'RE FASTENER KWA61LM RS SPECIFICATIONS AND FILLED WITH EPDXY. NEW 001'aS SHALL BE SEEMED TO THE FILL DIDR
4. COAT ALL EXPOSED REIN BARS WITH CORROSION MINIM PRIOR TO PLAO O NEW C,ONCR:M
10. CONCRETE REPAIR PRODUCTS SHALL BE AS PER SPECS.
II. ALL CONCRETE 054OLMON SHALL BE N ACCORDANCE WITH THE RBCOMEDATM OF THE MSM 70K LONLFETE REPAIR INSTITUTE
CONCRETE REPAIR PRODUCTS
I. CONOEIE REPAIR WATEIMS SHALL BE H NIFALTURED BUY SKA OR EA,SP (FOLBLY WASTER BILDE17 DO) ALL PROPREYARY
MATERIALS SOIL BE APR® N 5TRCT ACCORDANCE WITH THE MALFAC71LSiS SPFCIFICATDES M13M TIE MANFAC7ILES
16TFWTD G CONFLICT NTH THIS SPECIFCATOK THE CONTRACTOR SHALL ERNS RICH CONFLICTS TO THE ATTENTION OF THE ONES
PRIOR TO THE APPLICATION ALL MAT3UAL SHALL BE FROM A 50FAE MANUFACTURER
2 TO ASSRE LOMPAT®LITY, MUMS AND MATLKNS OF VARDIS PRODUCTS FROM DIFFE RBT HAN.FACI REFS S NOT ALLOWED
NT OUT PRIOR APPROVAL TIE FOLLOW% PPODLGTS SHALL BE USED AS DESCRIBED N INS SPECIFICATION.
3, STWOLRAL REPAIR WDRIARS
A NDRDON AL W;FACAS, SKA 211 OR APPROVED EGIUAL
B. VERTICAL SINFACM SKA 211 OR APPROVED I53140.
C. OV64M SRFAC rk SUCA 211 OR APPROVED ELML
D. CORROSION IHIENM SKA FERROSARD'103
4. THE FOLLONN6 PRODLC75 SHALLBE LEM AS OB56RUD N TINS SPFCFIGATIOH
a SASE COAT- SIKABAD RELCOAT 2/ COMPONENT, POLYISL-HODF®, WATERPROOF CEMENT BASED LOATHE SYSTEM
a TOP COAT - SKA&W REXCOAT ATC SWAE COMPONENT, NATHR4566ED, ACRYLIC TOP COAT
a COLOR AND TEXTILE SELECTED BY DIM
5. PROVIDE A CCHAMSt STRIP OF NP4 SEALANT ARLIND PERIETHt AT ALL BOOR SIASAALL JOINTS I. AT DOOR STEP N6E ANY
CONCRETE REPAIRS WERE MADE
6. STUCCO REPAIR SHALL BE A HIL 7ND COAT MASONRY MM54ID MIXTURE AT 13 RATIO N ACCORDANCE NTH TIE
PORTI AD CEMENT ASSOCIATION TORTIAID CEMENT T (STCCO) HAIML
A PORTL ND C88U N ACCORDANCE NTH ASTM 65
B. MASONRY CEMENT N ACCORDANCE NR A51M C4I
C. ALL E06ES SHALL BE HAND SIRLCK WITH NO META. BEAM
: ,ANNED
BY
jrip, County
SURFACE PREPARATION.
I. NDRMNIA. SIZFALFS
A CHIP OUT LOOSE CONCRETE NTNH THE MARKED AREAS AND DE111301 E DEPTH OF RBWORCD15
STEEL SAW GT AROUND PERIMETER OF THE REPAIR N A RECTANSLAR PATTERS TO A DEPTH OF A
V2 NCH OR LESS TO AVOID 01,111145 THE 57EEL
B. REMOVE THE CONCRETE WITHIN THE MW GR AREA WITH HAIR CHIPPER TO EXPOSE TE CORRODED
REIFORLIN6 57M AND TO REMOVE FRACTURED OR UN SOI D CONCRETE N ACCORDANCE WITH
71E RECORMAT06 FROM IM'.
CMP SFEACES TO OBTAIN A SURFACE M M %PROFILE OF 1161NCH (W*). WERE ACTIVE BAR
CORROSION 5 FOUND C NE CHIPPW TO A DEPTH OF 3/4 NCH MN CLEARANCE EOM
CORRODE? EMS. MIKE ADDOIOAL SAW 01115 AND GIP AS REflAREO TO EXPAND THE REAR
AREA 6EECTIVELY'C41ASE' TIE CORROSION FOR APPROXIMATELY 6 SLUES BEYOND ALL ACTIVE
CORROSION.
HERE BAR CORROSION S.LROTED TO NORMAL WELL SCALE AND SAPACE OXIDATION AND LESS
THAN 12 OF TIE BAR DIAMETER S EXPOSED WR RE AIM CONCRETE FULLY SODM
LWHKUITN6 TIE EAR 5 NOT MR)IRED.
IF THE FJOBN OF CONCRETE DAAEE EXTENDS BEYOND THE ESTIMATE? AREA NOTIFY THE OWBR
OR SIONEE R BffOFE PROCHDIFa.
2 VERTICAL AND OVERHEAD SRACCFS
A VBRFICAL AND OVERHEAD SURFACES SHALL 13E PREPARED N A SMAR HARMER TO HORIZONTAL
SURFACES DESCRY N PL.AL TIE CONTRACTOR SHALL VERIFY THE AMOLNI OF CONCRETE COVER
OVER REINFORCING STD. AND SHALL REDUCE THE DEPTH OF 5AMF0I11IN6 ALCORDN6LY TO AVOID
OIfTINS ANY BARS.
3. IMMEDIATELY AFTER CLEAIUS AND REPVC@ERr OF REINFORCING STEEL., APPLY TWO COATS OF
CORROSION WHERFOR PER NWIFACTIRHR5 SPECIFICATIONS.
CONCRETE. PLACEMENT
I. INSTALL FORNCRC AS RHURE) FOR EDEE AND FILL DEPTH REPAIRS, FO MHORK SHALL BE SNORED AS
IIECESSARY AND FORKS SHALL REMAIN N PUCE A MIUMLt OF N DAYS
2 BOND TIE WAR HATBRUL TO THE PREPARED AREA AM ONE OF THE FOLLOW NG METHODS
A APPLY BONDNS MET TO THE PREPARED CONCIMETE SR FACE ACCORDING TO THE MANUFACTURERS
INSTRUCTIONS.
CTIOS.
E PRESOAK SESTRATE TO A SA7IRATID SURFACE DRY LODITION WITH NO STAJDINS WATER APPLY A
SLURRY BOND COAT OF THE WAR KA71ERW. TO THE PREPARED AREA MH A STRIP EMILE BRUSH
OR BROOK DO NDr ALLOW THE SLRIRY TO DRY PRIOR TO INSTALLATION OF THE REPAIR MLATBRIA.
W NOT REBPBR THE HOD COAT.
3. MECNAWLAL MXN5 5 FECOM MED WITH THE LEE OF A SLOW SPEED DILL AND A JIFFLER TYPE
PADDLE, OR IN AN APPROPRATE MORTAR MXM TYW AA MXNS TIME 6 3A MNrM DO NOT ADD W WORE
WATER THAN 5 fECO ENDED BY THE MAKIFAC71RHt DO HOT MIX LONSER THAN 5 MNUTIM MY THAT
PORTION OF MATERIAL THAT CAN BE PROPERLY MU® MON 10 MNTEa OF APPLICATION SHCILD HE
MIXED.
4. APPLY RZgN MORTAR OR READY' MX CONCRETE TO TIE BOND COAT. PLACE REPAIR MORTAR ACCOROMS
TO M HIFACTRE RS REGOMBDATIOS.
5. EVAPORATION RETAPDBB 10 RAPID SURFACE EVAPORATION FAY OCaUR N HOT, M I DY CONDNWS
APPLY SPECIFIED EVAPORATION RETARDER ACCORDNS TO MAKFAC711ftBt5 RECOMMENDATIONS.
6. FRBSHW. COMPLETED REPAIR SURACIS SROLLD BE STRAI6M, TRUE AND HATCH EXISFNQ PROFILES.
DO NOT OVER NOfK THE SWAM
T. AFTER APPLICATION 5 COMPLETED AND REAR MATERIAL HAS SUFFICIENTLY SET 50 R60LLDINS WILL
NOT OA ASE IT, REBOUND PAMIED AREA TO QEURE PROPER BODINe OF TIE REPAIR MATBRIA-
6. ALL REPAIRED SMAC,ES MIST BE GIRZED FOR A HLBMIM OF 5 DAYS
POST TENSIONED CONCRETE
I. R382 TO THE POST -TENSION INSTITUTE FIELD PROCEDURES MNAA. FOR U BO OE) SHISLE
STRAND TOWS FOR SPECIFICATIONS.
2 ALL SLAB T V25 WILL C ISiT OF THE INBREED TYPES AND SHALL BE 270 K51 LON
RELAXATION STRAND FIXED AND STRESSES ENDS SHALL HAVE CORROSION PROTECTION
A55EWH.FS WITH PROTECTION cAP5. O CAPSLATED 5Yw%
3. PROFILE DI85IO5 SHALL MATCH THE FJUSTIN5 WIRE STRAND AND GROSS SECTION.
4. ME STREYIKS OF TIE SLAB TENDONS MAY C40MMME WHEN CONCRETE TEST CYLINDERS
INDICATE MY A HI MM COMPRESSIVE STRENGTH OF WOO PSI HAS BEEN ALHEV®.
5. PROVIDE YCONCIME TEST FMPOR75 PRIOR TO STRFSSIN6 CABLES.
6. ALL POST TENSION CCAEU5 SHALL BE REPAIRED BY A POST TENSION TECHNICIAN COMFED
BY FTL LBRRFIOAIE SHALL BE 5UEHMED.
AVOID PREFERRED
AVOID COMPLEX REPAIR COEURAT0 5. SMIFY SHAPES AND
ELIMINATE RAMS
SURFACE PREPARATION GEOMETRY
SLAB IN PLAN
SCALE V2' = I'-W
CUT PARALLEL OR
PBRPE DKALAR TO
SUB ®6F5 6 WALLS
r
DESIGN LOAD CRITERIA
PERISH LOADS FEZ THE FLORIDA BADNS GODS, SIR MMON
ROOF LOADS
DEAD WA
BALCONY FLOOR LOADS
AS FSF
UVE 40 FSF
OESISW CRITERIA PER AWE T
LLTIIATE RIND SPEED RE&CR vE n0 MPH
HOHTNAL RIND SPEW FEW os41 "'' MPH
RIND BORE DlBRS RE610N
ENCLOSED 57RCTRE
WHONOM M
<I20 FT
ROOF PITCH
A
W11
R5K CATE60R1'
NTER IK PRIG ca".
R 036
E7FOSIE
D
VELOCITY PRESSL$ O=
%J FSF
ETD ZONE 5 5 WITHIN A PEIRCE OF (a) = 60 FT FROM BDG CORES,
SCOPE OF WORK
I. SCOPE OF M W 5 LIMITED TO THE REPAIR OF CONCRETE BALCONY SLAB 0 ULT 909.
2 ALL WORK SHALL BE INSPECTED BY THE 0 6NMZ OF RECORD I amTE5 VERIFIED
PRIOR TO CONCRETE PLACBBU.
3. CONTRACTOR SNAIL HDTF1' WL B5EHEERM FOR ALL TIES OLD BSPECTO 5 A MNMN OF
24 IOIIRS PRIOR TO INSPECTION.
STRUCTURAL NOTES
I. CONTRACTOR SPLL VERIFY ALL ONW-426 N TIE FIELD AND NOTIFY"THE BM43R OF ANY
06G EIPANLF5 PRIOR TO CONSTRICTION.
2. ALL COSTRCTION SIWl BE BRACED AND SH01M BY THE CONTRACTOR A5 REINED TO
SAFELY PERFORM THE MOP'
CONCRETE
I. CONCRETE MDRK SHALL BE N ACCORDANCE NR THE FOLIOdNG
AW. W VJTfIFIGATIOS FOR STRUCTURAL CONCRETE FOR WI DINGS LATEST ®RIOT
ALL 30 BPJONS CODE RE EI EMERM FOR STRCTLAL CONCRETE
ILRJ. INTERNATIONAL CONCRETE WAR INSTITUTE' LA115T EDITION.
z READY HDW CONCRETE STREHISM SHALL BE AS FOLLOWS,
5,000 PSI 20 DAY COMPRESSIVE STEYiTH W SILICA-FRE
SAP 5'EI'
DCI CORROSION M BITOR (4 GA PER CU. YD)
WC RATIO 05 IW
3. CONCRETE SHALL BE TESTED N ACCORDANCE WITH A51M 039. A HNMN OF (5) TEST
CYLINDERS SHALL BE TAMER FOR FAC44 ADO GI Y125 OF FaR, NTH ADDITIONAL SETS FOR
EVIE RY 50 CA) TOG OF POUR
CYLINDERS SHALL BE 1E51ED AS FOLLOWS
1.5 DAYS
I•I DAYS
2.26 DAYS
I.56 DAYS (IF 7HE HNMNM SIRB57H 5 TROT MET N 26 DAYS)
REINFORCING STEEL
I. ALL REIFORCN6 STEEL SHALL BE N ACCORDANCE WR A57M A65 GRADE 60.
2. ALL EARS SAL BE COATED WITH A CORROSION IIMBITOR
3. SIPPORT BATS AND ENDS OF MAN REOWLN6 BARS SHALL NOT SOW MORE THAN 1'fi'
PAST OUTER MOST CHAR OF Siff ORT BAR
4. REI FOR LING GARS SAL 13E PLASTIC, IOHLOfR0510N BAR SPPORT
S. THE MRllMLf C0WAMM COVEASE SHALL BE AS FOAOW Sm
EXPOSED TO WEATHER I V2 IS
6. PROVIDE 4O DEME LAP SPLICES AT ALL IM6Z5EGTION.5.
T. Rf]IFORCING SHALLIN LAPPED SPLICED AND2 F L FM
4 4 R IBF py
5 30 BE Fro
5 36 R5
=
OCEAN HARBOR SOUTH CONDO - BALCONY REPAIRS
ISSUE DATE: 8j 11 17
REVISIONS: DATE:
This drawing and design as shown is
Inc.
the property of ML Engineering•
ENGINEERING, INC.
rNWE:
BUILDING
4200 NORTH HIGHWAY AlA FT. PIERCE, FLORIDA
JOB NO. 16-175B
,�y�„�A-
�7or
(
Repoduclion and/or use of this drawing
anyconlentlherein,withoufexpress
consent or permission of this company
6prohibited,mayconstituteanIniringe-
Corisulting5lructuralEngineerSOUTH
DRAWN BY: CHECKED BY:
TR ML
2030 371h Avenue
�d
ment, and may be subject to legal action
Vero Beach, Florida 32960
l
by ML Enginaenng, Inc.
SHEET NO: SP-1 2
Phone;772.569.1267 Fm:772.569.40A7
SPECIFICATIONS
OF SMELTS
--
IPIIIbENGINEERING, INC.
Consulting Structural Engineer
2030 37th Avenue
Vero Beach, Florida 32960
:Phone: 772.569.1257 Fax: 772.569.4041
JOB
NAME: OCEAN HARBOR SOUTH CONDO - BALCONY REPAIRS
SOUTH BUILDING
4200 NORTH HIGHWAY AlA FT. PIERCE, FLORIDA
TITLE: DETAILS
EXSTHIS RAILMS TO RE —
REWNED I REINSTALLED W
HEN P05T BASE HATE
HEM 4x4xV4 ALUM. BASE PL
HELPED TO DUST POST
W HEN PRO-TECT FA6rENER
SYSTEM, V4'4 STAINLESS STEEL
ANCHORS W CAP 4 SL3E45 M
URETHANE FLL.ED HOLES
:i
NOTES,
I. REMOVE PORTION OF EMSTIN6 RA LINS POST EMBEDDED M SLAB.
2. CLEAN CORED HOLE OF ALL DEBRIS 4 6ROUr XIBM REPAIR MORTAR AS PER SPECS.
3. RE -INSTALL HANDRAIL W MODIFIED SURFACE MOUNT POST BASE AS PER DETAIL
EXSTMB RAILING TO BE PROTECT FASTENER SYSTEM,
REMOVED I RENSTAILED W V4'0 STARLESS 57EEL ANCHOR
HEN POST BASE RATE W CAP 19.EBVE5 M IRETHNNE
FLIED HOLES
IMAGE kV II
HOLES,
L PROVIDE HEM PRO-TWT FAS70M • ALL PoST BASES
HANDRAIL POST DETAILS
NTS
EXIST RENF. TO RHMH
TO EB REPAIRED
POWER TOOL CLEAN 1 PAW
.4 • EMT CORRODED BA%
. 6• EXPOSE A MR OF 6'
a
OF NOMCORROD® NEW.
' S4M CUT AFRL4MD PHUFEIER
. i OF i EPXR AREA 1 RUSH E N
B ED6M
FULL DEPTH REPAIR
RTS.
ISSUE DATE:
8/11/1 7
JOB NO.
16-175B
DRAWN By:
TR CHECKED BY:
ML
SHEET NO:
SP-2 OF 2
SHEETS
SAB ®6E TO BE RM'1W®
I REPLACED AS MR SPECS
CONTRACTOR TO VERIFY
LOCATION OF Pr CABLE
PRIOR TO REPARMS BOSE
i
BALCONY EDGE REPAIR
KTS
NOTE
I. SEE DETAIL RESANDI%PR CABLE
LOCATE PT CABLES
AND C 1P OtR SECTION OF CM
TO INSERT LOCK OFF TO CABLE
Z-V MR
VJ i
E)OSTIN6 J
BALCONY Sim
PLA5MTUBE W
MATERnan CNN.
H84 ANCORA6E W GREASE
FITTING t FA57O CAP
a SFATN
Mx 24 M
dR5TIN6 06"R5
POST TENSION LOCK OFF REPAIR
KTS
NOTES,
I. LOCK OFF EXIST I-HRE STRAND Fr CABLE
2 DE-S7TffSS FT CARP
3. NE6TRE55 PT CABLE AFTER LONG. REPAIRS AIM COMPLETED I A MN OF
300D PS S ACHIEVED.
PR CABLE
O M I PR FOYAET
FLED PLASTIC CAP
ExIsnW eALCOILY SUB J � P/r ANCOR RATE
2" RRSTH S BARS
ajv
P.T. POCKET REPA DLL E
NT5
I. DEMO AND F04M CONCRETE FROM F05T TENSION FOOTS
2. CUT OUT ANY EXICESSIVE AMOUNT OF MST TENSION CABLE HIM IV OF END W.
3: COAT ENO OF POST TENSION LASE MITI CORROSION MENTOR
4. INSTALLPLg MCO?EA5E,FUM BD CAP W64 BMSM LAI£E ED.
5. PATCH POCKET NTH HCH SHRINK, ION-FETAUX 116H STRE? 6TH 6ROUT
, 1. ' I ,
This drawing and design as shown is
`
the property of ML Engineering, Inc.
Reproduction and/or use of this drawing
_
or any content therein, without express
`
consent or permission of this company
Is prohibited, may constitute an Infringe-
(X, •�
ment, and may be subject to legal action
• ,• �`!
by MIL Englne, 3ring, Inc.