HomeMy WebLinkAboutSET UP-INSTALLATIONAS Acworth. GA
3D10I don - -
4255McEvalndra Drive Installation Instructions
"k °'�A30101 Models 400 & 600 Rollin Steel Service Door
P11ore: (na1974-zsoD g
ASTADoorCOrpamdon I= (770) 974-1455 USE ASTADOOR OORPOIVGIONPARTS ONLY - ALL OTHERS SMALL VOID WARRANTY
Web Site: wwwasmdoa com
PRODUCTS MUST BE
COMPANY TO QUALIFY FOR OUR WARRANTY. INSTALLATION
WTTHOtJ T PROPER TOOLS AND KNOWLEDGE CAN RESULT IN
PERSONAL INJURY. THIS PAMPHLET IS DESIGNED TO ASSIST
A PROFESSIONAL IN THE INSTALLATION OFASIA MODEL 400
& 600 ROVING STEEL SERVICE DOORS. SAFETY IS FOREMOST.
INSTALLATION SHOULD BE EXECUTED BY LICENSED, QUALIFIED
DOOR PROFESSIONALS. INSPECT ALL OF THE SHIPPED PARTS
AND ACCOUNT FOR EVERYTHING BEFORE COMMENCING
ANY WORK FOR QUESTIONS AND TECHNICAL ASSISTANCE,
CONTACT ASTA CUSTOMER SUPPORT AT (770) 974-2600.
WARNING
I.BLIffisfW or w& under daring doff Kam doorin/ua vier aM ffeerob9 orswedewmtng.
2. Do Not a W4 MddBn to opmte tee door or mAmmC oprotor.
3. Repa6s r adpMers ft M be mach by a hatred semm perm using propm toils mb 4struftm
4. To amid ajry, do mt pA6rgem bdM doe me guides.
& Read Wnefs manor for Pa aor are apertr for We infrma5on.
CAUTION: USE CORRECT LIFTING PROCEDURES AND EQUIPMENT DURING
INSTALLATION OF THIS PRODUCT TO AVOID INJURY OR DAMAGE.
0
,
GUIDE DETAIL (NON-WINDLOCIO
F F
aRra� G
STEEL/VATOD caucnEfE/uAsoNRr
GUIDE DETAIL "DLOCIG
(-E -C
of -� AB�
F F
cunruu G � cuRraar G
STEEL/WODD DONCPETE/MASONRY
GUIDE DIMENSIONS- FACE OF WALL
TYPE
A
1 B
1 C
I D
I E
I F
G
2
2SA1-
1 3.7/8'
1 5.1/8'
1 1.1/4•
2.13/16'
4-
1.1/4•
3
2-W-
1 4.3/4'
1 SS'8'
1 1.1/4'
2.13/16-
43/8'
1.1/4•
4
2S/8'
1 4.314•
&Wff"
I 1.1/4'
2.7A1'
4.3/4•
T1/4'
2(W/L)
3'
4.1/4'
5.12'
INr
3.3/16'
1 4•
1.12"
3(WA)
3•
5.1/8'
6•
ISW
3.3/16
4.3/8'
1.VT
Of-W4
3•
5.1/8'
6'
1S/8'
3.1/4'
4.3v4'
1.12'
5(WA)
3'
5.1/8'
6-
ISM-
3.1/4•
4.3/4-
1./2'
6(WA)
511/4•
6.12'
7.3/4'
I.W8'
4.7/8'
7.1/4'
1.12'
1
TENSIONWHEIMASSEMBLY
VARIES
1
SLAT(FLATORCURVED)
VARIES
21
TAKE-UP REEL (OPTIONAL)
VARIES
2
TENSION WHEEL PM
VARIES
12
ENDLOCK I WNDLOCK
VARIES
22
BR.'DirCPBWMI0PTCt441)
VARIES
3
HEADPLATE (DRIVE SM
VARIES
13
BOTTOM SLIT_
_ _VARIES
23
PHOTO EYES (OPTIONAL)
VARIES
4
HEADPLATE(TENSION SIDE)
VARIES
14
BOTTOM BAR
VARIES
24
REDUCTION DRIVE HOIST
VARIES
5
WALLANGLE
VARIES
15
ASTRAGAL BULB
450703
25
HAND CHAIN KEEPER
420405"
8
INNER ANGLE
VARIES
16
HOOD
VARIES
26
MOTORNDLNTERAC�TpPq
440002
7
OUTER ANGLE
VARIES
17
OD SUPPORT BRACKET
VARIES
27
HOOD BAFFLE (OPTWNAL)
610623
8
REMOVABLE HEADSTOPS
VARIES
18
IOEBOTL.00KS(OPDOM
280106
28
GUIDE WEATHER SEAL(OPT.)
400103VARIES
19
16LOCL(SV4ICH(OPIIOTN)
i
VARIES
29
10
START6i SIAT20 G0.
VARffS
20
FETY EMP (OPTI NAL)
VARIES
30
SCANNED
BY
St. Lucie County
STEP'1 - PREPARATION
1A CHECK THE WIDTH AND HEIGHTOF THE DOOR
OPENING WITH THE PACKING UST.
12 CHECK IF THE DOOR JAMBS ARE PLUMB.
13 CHECK IF THE FLOOR AND HEADER ARE LEVEL.
1A CHECK DIMENBIONSFOR APPROPRIATE SIDE ROOM
AND HEADROOM REWIREMENTS.
15 THE WALL ANGLES IN SDP 2 MUST BE INSTALLED PLUMB AND LEVEL
TO EACH OTHER EVEN IF JAMB IS NOT PLUMB AND FLOOR IS SLOPED.
WALL
ANGLE
STEP 2 - WALL ANGLES
22 FASTEN THE WALL ANGLES TO JAMBS ACCORDING
TO THE FOLLOWING TABLE;
JAMB
FASTENER (SUPPLIED 13Y OTHERS)
STEEL
DRILL.3390y OW HOLES FOR 3/8' SELFTAPS.
DRILL SA6' DIA HOLES AND TAP 12'-13 FOR 12' BOLT.
WOOD
LAG SOUS 3/8'X 3.12'
CONCRETE
EXPANSION SOLTS. 12'X 3'
BLDCK
OB BRICK
TH RU-BOLTS OR ALL THREAD I2-
WALL I PER FOR WINDLOAD CERTIFIED DOORS REFERENCE WINDLOAD
ANGLE DRAWINGS FOR ANCHOR TYPE AND PLACEMENT.
PLUMB
STEP 3 - BARREL ASSEMBLY
RIGHT HAND oPERAnoN SHOWN THROUGHOUT. LEFT HAND OPPOSRE.
JAMB &I FIT DRIVE SIDE HEADPLATE ONTO DRIVE AXLE OF BARREL AS SHOWN
BELOW. THE DRIVE END OF THE BARREL HAS NO AXLE BEARING AND
NO COUNTERBALANCE
SPRING. THE DRIVE SIDE HEADPLATE HAS
A BALL BEARING ATTACHED. LEFT END OF BARREL IS PAINTED RED
REGARDLESS OF WHETHER IT IS THE ORNE SIDE OR THE SPRING
TENSION SIDE
32 FITTEJSK)N SIDE HEADPLATE ONTOSPRING AXLE AS SHOWN
BELOW. THE SPRING END OF THE BARREL HAS BEARING AND A
COUNTERBALANCE SPRING. THE SPRING SIDE HEADPLATE HAS
NO BEARING. FB
II MEVEME
I II MPAD m
2.1 EVENLY SPACE WALLANGLES OUTSIDEOPENING SO THAT THE
DISTANCE BETWEEN THEM IS AS SHOWN BELOW.
q�--
lllrkM
'W'
BLOCKMUSTBE RU.EO
PER LOCAL CODE
'W'
OLBOS7YP8 'i'OYiIIMON
ALL NON-WINDLOCKS BARRELa7^
MALLEABLE WINDLOCKS BARREL 13/d'
10 IM DIAMETER BARREL SPRREL*2'
ENOOFI!I� MiVEAXLE
SARIIEL
BALL BEAI1ONc
33 FIT TENSION WHEEL ONTO SPRING AXLE AND INSERTKEYSTOCIL DO
NOT BNSERT LOCKING PIN OR TIGHTEN SETSCREW AT THIS TIME.
RETAINER CUP
SIDE
HEADPLATE
UZZA
ACAUTION: KEY MUST BE COMPLETELY INSERTED INTO TENSION
WHEEL OR DAMAGE AND INJURY COULD OCCUR.
STEP 4 - DRIVE ASSEMBLY
4.1 FIT DRIVEN SPROCKETONTO DRIVEAXLE DONOTINSERTKEY
INTOKEYWAYOR TIGHTEN SETSCREWATTHISTIME.
42 FASTEN ORNEASSEMBLYTO DRIVE SIDE HEADpLATEWIIH
TWO 12' FIAT HEAD BOLTS. FLATWASHERS AND NUB.
DO NOTTIGHTE N BOLTS AT THIS TIME.
43 SLIDE HEADPIATE UP AGAINSTBARREL SPACER ANDAUGN
DRIVEN SPROCKET WITH DRIVE SPROCKET.
4A INSTAL ROLLERCHAIN ONTO DRNEAND DRIVEN SPROCKETS
AND SECURE MASTER LINK.
45 INSET KEY COMPLETELY INTO DRIVEN SPROCKET KEySEAT
2
STEP 5 - MOUNTING BARREL ASSEMBLY
S.1 RAM COMPLETE BARREL ASSEMBLY WITH A MECHANICAL HOIST OR
A FORKUFTAND FASTEN HEADPLATES TOTU OF WALLANGLES AS
SHOWN WITH THE 12' BOLTS. LOCKWASHERS. AND NUTS PROVIDED,
USE FIAT HEAD BOLTS WHERE COUNTERSUNK HOLES ARE FOUND.
WALL ANGLES
HEADPUITE
62 SPACE PIPE EQUALLY BETWEEN HFADPIATES.
53 ALIGN DRIVE AND DRIVEN SPROCKETS.
5.4 ADIUSTTENSIONER AND TIGHTEN BOLTS.
6.5 TIGHTEN DRIVEN SPROCKET SETSCREW,
5.6 ADJUST POSITION OF TENSION WHEEL ON SPRING AXLE TO
WTMN 1/4' OF HEADPIATE AND TIGHTEN SETSCREW.
DO NOT INSERT PIN IN TENSION WHEEL AT THIS TIME _
6.1
[TONTO
62 HOOK STARTER SLATS ONTO
ATTACHMENT BARS AND FASTEN
WITH 5116' -18, 12' LONG BOLTS
AND FLATWASHERS AS SHOWN IN
FIGURE TO RIGHT.
63 PULL HAND CHAIN TO ROLL
CURTAIN ONTO BARREL WHILE
ASSISTING TENSION WHEEL TO
ROTATE FREELY.
CAUTXM SECURE HAND
CHAIN TO KEEPER SO CURTAIN
WILL NOT UNCOL DURING
TENSIONING PROCEDURE KEEP
CURTAIN CLOSE TO WALL AND
AWAY FROM HOOD BANDS
KEEP INSTALLATION BELTS IN
PLACE UNTIL PROPER TENSION
HAS BEEN APPLIED.
6.4 APPLY 1 TO 2 COMPLETE TURNS OF TENSION TO THE TENSION WHEEL
BY ALTERNATELY PULLING DOWN ON THE STEEL BAR, AND INSERTING
THE PIN, AS SHOWN BELOW. (SEE TENSION DECAL ON TENSION SIDE
HEADPLATE FOR PRE -TURN REQUIREMENTS.)
MEMO 1 44 NA
MORETMON
ACAVMOft TEST DOOR AND ADJUST TENSION AS NEEDED FOR PROPER
CURAN BALANCE LARGE DOORS MAY REOIIRE ADDITIONAL TURNS OF
TENSION. APPLY MORE OR LESS TENSION IN 1/8 TURN INCREMENTS.
STEP 7 - ATTACH HEADSTOPS
7.1 LOWER CURTAIN INTO GUIDE CHANNELS THAT THE BOTTOM BAR IS
APPROXIMATELY 6' BELOW WHERE THE HEADSTOPS ATTACH TO THE
INNER ANGLE AND RESECURE HAND CHAIN.
72 ATTACH HEADS70PSTO INNER GUIDE ANGLE USING TWO S/16"X SW
HEX SOUS AND 5/16' LOCK WASHERS.
7.3 APPLY GREASE IN THE GUIDE CHANNEL TO ALLOW FREE CURTAIN
MOVEMENT.
H. DL%o
CENSF• vp
D. 7766
ATE OF S
.ORIDV;X "A-f.,Z ANC
aurm
?NALEa`����.
'r;Atr�tt��
0
STEP 8 - HOOD
8.1 IF THE PFIDMED HOOD IS A SINGLE PIECE OR FACTORY OOMBINED
MULTIPLE PIECES. THEN SOP TO INSTRUCTION 8.4.
82 IF HOOD WAS PROVIDED IN TWO OR MORE PIECES. THEN OVERLAP
THE PIECES SO THAT COMBINED HOOD LENGTH IS EQUAL TO THE
MEASURED DISTANCE BETWEEN THE HEADPLATTS AS SHOWN.
DISTANCE BEDWE^EN
HEADPLT`T�
83 FASTEN OVERLAPPED AREATOGETHER WITH FOUR POP RIVETS IN
EACH FLAT SECTION. (28 RIVETS TOTAL)
84 ONCE ASSEMBLED: RAISE HOOD WITH MECHANICAL HOIST
OR FORKIJFT AND FASTEN TO HEADPLATES AND HEADER.
8.5 FASTEN HOOOTO HEADRATES AT LOCATION -A. WITH
IW SELFTAPPNG SCREWS.
BE FASTEN HOOD TO HEADER AT'B'.
8.7 HOODS OVER 18' LONG RECLINE ANOTHER FASTENER AT
LOCATION'C`.
8.8 WHENHOODSiPPORTBRACKETSARESUPPLIED. (STALL
ATLOCATIONS'B` OR "C'AS NEEDED. FASTEN HOOD TO
BRACKET AT LOCATKIN -D-.
STEP 11 - GUIDE WEATHERSEAL (OPTION)
11.1 ATTACH PVC GUIDE WEATHERSEAL TO
THE OUTER ANGLE PER DIAGRAM.
112 IF GUIDE WEATHERSEAL IS ORDERED
FROM FACTORY. THE BOTTOM BAR
WILL BE NOTCHED TOACCOMODATE
WEATHERSEAL ON THE EXTERIOR
(OUTER ANGLE).
11.3 IF PVC GUIDE WEATHERSEAL IS ADDED
TO THE DOOR AT LATER TIME,
THE BOTTOM BAR WILL NEED TO BE
NOTCHED AN ADDITIONAL 1' PER SIDE TO
ACCOMODATE THE GUIDE WEATHERSEAL.
c o �11111/l'�'
- °•/�
STEP 12 - BETWEEN JAMB MOUNT (OPTION)
12.1 CHECKTHE
T OUTSIDE Or
T
.\`
:-
.0A_ '
HEIG14TAND
DING
•, •v
• :
OPENINWIDTH G.
OPENNG.
WALL----
HLiTWEEH----(JF------�
BETWEEN
¢u
BHAGKET.1 •
122 CHECK IF THE
OUTER
x
AA` • 3
MOUNT ANGDOORJAMBS ANGLE LE
9
i SPATE OF : (Li
ARE PLUMB.
123 CHECK IF
j B C
I
°
:i�•O IOP.�
_ `.--R--.
� FADER
E -��-_-
O
.(A
/� /, i 4C •• _.!� .
ARE LEVEL.
-_`
L--
--1
9.1 ADJUSTHAND[WJN
LENGTH SO THAT IT
HANGS BETWEEN
1 AND 2 FEET OFF THE
GROUND.
92 FASTEN HMIDCHAIN
LATCH APPROXIMATELY 6
OFF THE GROUND.
:'111111114•- I 12A THE BETWEEN JAMB ANGLES MUST BE INSTALLED PLUMB
AND LEVEL TO EACH OTHER EVEN IF JAMB IS NOT PLUMB AND
FLOOR IS SLOPED.
12.5 EVENLY SPACE WALL ANGLES INSIDE OPENING SOTHAT THE
DISTANCE BETWEEN THEM IS SHOWN BELOW.
STEP 10 - SLIDE BOLT LOCK (OPTIOM
10.1 REMOVE BOLTS AT LOCATIONS 'A'AND 'B•FOR
FACTORY -PREPARED DOORS.
102 IF NOT FACTORY PREPARED. REMOVE EXISTING BOLTS AND DRILL
S//8'.HOLESATTHE SPECIFIED LOCATIONS.
103 ALIGN SLIDE LOCK AND STEEL COVER WITH THE HOLES.
10.E FASTEN THE SLIDE LOCK MECHANISM WITH THE SUPPLIED
HARDENED STEEL CARRIAGE BOLTS
10S FOR EXTRA SECURITY. WELDING THE COVER TO THE BOTTOM ANGLE
IS RECOMMENDED.
WALLANGLE
=CURTAIN
MOUNTANrLE
GUIDE TYPE l- DIMENSION
ALL NON-WINDLOCKS BARFiELa 1'
MALLEABLE WIPIDLOCKS BARREL a 13/E'
101N. DIAMETER BARREL BARITE, a 2'
4