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HomeMy WebLinkAboutPRE-BUILDING PERMIT ADDENDUM-THRESOLD2431 SE Dixie Highway Stuart, FL 34996 0 Phone: (772) 287-0525 MATHERS ENGINEERING EB#004456 CORPORATION PRE -BUILDING PERMIT ADDENDUM — THRESHOLD Date: March 20, 2019 To: St. Lucie County Building Department SCANNED 2300 Virginia Avenue BY Fort Pierce, FL 34982 St. Lucie County Referenced Project: Concrete Restoration for Exterior Balconies for on 12 Floors Of Stack A (Units Al, A2, A3, A4, A5, A6, A7, A8, A9, A10, All, Al2) for the Atrium H Condominium Located at 3000 N. Highway AlA, Fort Pierce, Florida 34949 Contractor: Structure -Con, PO Box 2626, Okeechobee, FL 34973 Atrium II Condominium Association requested the services of Mathers Engineering Corporation for special inspection services for concrete renovation work on the above -referenced building. William J. Mathers, P.E., S.I. #155, will certify all structural inspections. Under Florida Statute 553.79(5)(d), "the licensed registered engineer service as the special inspector shall be permitted to send his duly authorized representative to the job site to perform the necessary inspections provided al written reports are prepared by and bear the seal of the special inspector and are submitted to the enforcement agency." In addition to William J. Mathers, individuals employed by Mathers Engineering Corporation are authorized and qualified representatives to perform inspections to perform the duties assigned by the Special Inspector. We will follow the threshold inspection plan prepared by the Engineer of Record, Keystone Structural Engineering and Consulting, for this project in performing our inspections. Inspections for concrete restoration projects follow the general 'pattem of pre -demolition inspection, progress inspections until area to be restored has been properly prepared (steel coatings, steel additions and catholic protection) prior to concrete replacement. Reports of work progress will be generated on a monthly basis, signed and sealed by the professional engineer, and sent to the St. Lucie County Building Department. Enclosed is a copy of the structural threshold license for William J. Mathers, P.E. as the threshold inspector for the project referenced above in accordance with Florida Statutes 553.79. Approved,IMAT XVIEWED pE19658 ®Ft /� 03 *'�-I STATE OF 'Q: CODE COMPLoANCE NTY William J. Mathers,PE % O FLORt0P'���� .�T•-��'IE ('oU" Florida License #19658 \ °Akn� Special Inspector FL License ft'41PA1l\\\\� THMA= Fir CT�M=AtN-UlI Atrium II A Stack Balcony Restoration and Refurbishment Project PROJECT DIRECTORY PROJECT LOCATION: 3000 N. Highway Al Ft. Pierce, FL 34949 OWNER: The Atrium on the Ocean II Condominium Association, Inc. 3000 N. Highway Al Ft. Pierce, FL 34949 PROPERTY MANAGER: Pearl Spires, LCAM First Service Residential 3055 Cardinal Drive Suite 200 Vero Beach, FL 32963 Tel: (772) 562-9031 Email: peari.spires@fsresidential.com PROJECT ENGINEER: James E. Emory, P.E. Keystone Engineering, Inc. 18 Danube River Drive Cocoa Beach, FL 32931 Tel: (321) 480-5840 Email: iemorvDcfl.rr.com Office Email: KeystoneEngineering@cfl.rr.com KEYSTONE ENGINEERING 2 Atrium II A Stack Balcony Restoration and Refurbishment Project TABLE OF CONTENTS COVER PROJECT DIRECTORY TABLE OF CONTENTS SECTION BIDDING AND CONTRACT DOCUMENTS 010 Invitation to Bid 020 Instruction to Bidders 030 Bid Form 040 1, General Conditions SECTION GENERAL PROJECT REQUIREMENTS 100 Project Description 101 Summary of Work 102 Provisions for Insurance 103 Payment and Progress Schedule 104 Job Site Conditions and Requirements 105 Contractor Responsibility 106 Owner Responsibility 107 Safety and Public Convenience -- 108 Product Delivery, Storage and Handling 109 Submittals and Materials Approval 110 Repair of Spalled Concrete 111 ICRI Technical Guidelines 112 Inspection Map Results -Damage locations KEYSTONE ENGINEERING 3 Atrium II A Stack Balcony Restoration and Refurbishment Project Section 010 - INVITATION TO BID Invitation to Bid: Notice is hereby given that the Atrium II Condominium will accept bids for the A Stack Balcony Restoration and Refurbishment of their property located at 3000 N. Highway Al A, Ft. Pierce, FL 34949, as described in the Project Manual. Bid is by invitation only from pre - qualified selected Contractors. The bid process is completed. To obtain a project manual, contact Keystone Engineering at (321) 454-7300. Bid documents will be sent in advance. Should a Bidder find discrepancies or ambiguities in, or If, in the opinion of the Project Engineer the question raised is of general interest or has the possibility of impacting the submission of the proposals by others, an interpretation will be issued in the form of an Addendum. Addenda, so issued, will be forwarded to all prospective bidders listed on the official bidders list maintained by the Project Engineer. i All Bidders shall acknowledge the receipt of each Addendum on his/her proposal in the space provided. KEYSTONE ENGINEERING 4 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 020 — INSTRUCTIONS TO BIDDERS GENERAL -- To be entitled to consideration, proposals shall be made in accordance with the following instructions: EXAMINATION OF THE SITE AND DOCUMENTS Before submitting a proposal, the bidder shall: 1. Carefully examine the drawings and specifications as applicable. 2. Visit the site of the work and fully inform himself of existing conditions and limitations. 3. Rely entirely upon his own judgment in preparing his proposal, and include in his bid a sum sufficient to cover all items required by the Contract. 4. Contractor is to verify any supplied bid quantities. Any variance in measurable quantities found, are to be brought to the attention of the Engineer prior to submission of bids. Change orders will not be considered for any variances in measurable quantities after the submissions of bids. INTERPRETATIONS A. Questions regarding drawings and specifications should be addressed to the Project Engineer and will be answered by addenda addressed to all Bidders. Question may be called in or faxed to Project Engineer (321) 459-2888. B. Neither Owner nor Consultant will be responsible for oral interpretations. C. Questions received less than 72 hours before the time set for Bid opening cannot -- be answered. D. All Addenda issued during the bidding period will be incorporated into the Contract. FORM OF BID (USE ENCLOSED BID SHEETS) A. Submit Bid in form furnished by Project Engineer without alterations in the form, or any recapitulation of the work to be done. B. Fill in all blank spaces in the form: sign in longhand. -- C. If Bidder is a partnership or co -partnership, each partner must sign; if a corporation, print name of state in which incorporated, followed by the signature or signatures of the person or persons authorized to sign, and the names of the offices they hold in the corporation. ORAL AND TELEPHONE BIDS Oral and telephone bids, or modification of bids, cannot be considered. OWNER'S RIGHT The Owner reserves the right to accept or reject any or all bids or any portion of bids on this project for whatever reason and without explanation. Contractors may be requested to participate in an interview with the Owners and Project Engineer following an evaluation of the bids. Owner may choose to complete project in phases or eliminate certain phases for this bid. SUBSTITUTIONS A. Bids shall be based upon the articles and materials named in the specifications. B. Substitutions may be made with the bid under the following conditions: 1. Bidders may submit, on a separate sheet enclosed with the Bid Form, a list of proposed substitutions which they are willing to guarantee, and stating the additions to or deductions from the Bid prices in case they are allowed. 2. Technical data shall be submitted, as above. 3. The Owner reserves the right to reject all such proposals, and they will not be used to determine the low bid. KEYSTONE ENGINEERING 5 Atrium II A Stack Balcony Restoration and Refurbishment Project ALTERNATE BIDS A. Except as stated above, alternate bids other than those listed in the bid form cannot be considered. B. Failure to bid upon all items listed in the Bid Form may cause rejection of the Bid. SUBMISSION OF BID A. Enclose two copies of your Bid in a sealed envelope addressed to: Pearl Spires, LCAM First Service Residential 3055 Cardinal Drive Suite 200 Vero Beach, FL 32963 Tel: (772) 562-9031 Email: pearl.soires(a)fsresidential.com RE: A Stack Balcony Restoration and Refurbishment Project KEYSTONE ENGINEERING -� 6 Atrium II A Stack Balcony Restoration and Refurbishment Project Bid Sheet —Page 1 of 4 Section 030- BID FORM: Submit Bid to: Pearl Spires, LCAM First Service Residential 3055 Cardinal Drive Suite 200 Vero Beach, FL 32963 Tel: (772) 562-9031 Email: pearl.spires@fsresidential.com RE: A Stack Balcony Restoration and Refurbishment Project Submitted by: Company Name Date: The undersigned A. Acknowledges receipt of: 1. Project Manual for the Atrium II A Stack Balcony Refurbishment and Restoration 2. Addenda numbers B. Has examined the Project site and Bidding documents C. Agrees: 1. Tohold the Bid open for Sixty (60) calendar days after the bid due date. 2. To execute a satisfactory contract with the owner and to submit required insurance certificates to owner within seven (7) days after notice of award. 3. Provide a five-year non -prorated warranty, unless otherwise specified, for all labor and materials incorporated into the project. 4. Removal and reinstallation of the shutters, if needed, will be the responsibility of the Association or Unit Owner. KEYSTONE ENGINEERING 7 Atrium II A Stack Balcony Restoration and Refurbishment Project Bid Sheet — Page 2 of 4 Submitted by: Company Name D. Contractor proposes to accomplish the work in accordance with the contract documents, best industry practices and following Florida building codes. The Base bid represents a stipulated sum for all costs of work total including: management, supervision, overhead, labor, materials, insurance, equipment, tools, permits, transportation and any individual costs incurred. Variable quantity bid items will be adjusted for actual volume of work competed, up or down, by the unit cost bid. See Bid Form Next Page KEYSTONE ENGINEERING 8 Atrium II A Stack Balcony Restoration and Refurbishment Project Bid Sheet- Page 3 of 4 Submitted by: Company Name A B C D E F r - At��rYyiKfu.m,3. 11 Bid,Sheet Balcomes,5upplementalal .y ....R 'iiiV. +Y: f" h't6.. 1Rf ,,,•_ r 3 ETC \ tT My as ,���fItem<. _ ., naf'ifF+a r}„•t�,,4r "t's,�� �;� �� uan_ Wo, rk,Option'al - lumts -, ,, y- H�.f. 1 $ T.-'��Y��� Reduced,5cope' l '�' Unit Cost,,; s';'as� `p K� yp¢'TF' F .'Y'- !y�2 •4�. �EztendediCost;,, 4j� 3 1 1 Mobilization/General Conditions - 1 EA $- - 4 2 Concrete Repairs 5 Ia. Floor Surface 31SF $ - 6 b. Slab Edge up to 12" deep 106 LF $ 7 c. Slab Full Depth 1 SF $ - 8 d. Spat repairs 8 EA $ - 9 3 Post Tension Cable Repairs Lock-off/Splice 45 EA $ - 10 A STACK Balconies BASE BID Total $ 11 Post Tension Subcontractor Name 12 _ 13 Owner Options 14 4 Epoxy Inject Rail Posts _ 300 EA- - $ - 15 5 Balcony Floor Coating Strip 400 SF $ 16 a. Balcony Tile Removal 30 SF $ - 17 6 Replace Existing Floor Coating at Repairs 450 SF $ - - 18 7 Topcoat all Balcony floors 8965 5F 1 1 $ 19 20 Bid Notes and Assumptions 21 ShutterTracks to be removed by others and holes filled before restoration project starts 22 Tile Replacement, if needed, to be by others. Tile may also be hiding concrete damage 23 Existing Floor Coating to be maintained, repaired and fully topcoated (Sherwin Williams Duraplate or equal) 24 Use compatible balcony topcoat -Sherwin Williams Duraplate 289 or equal - color to match existing 25 EIFS Wall finish damage by others 26 Concrete repair and Post tension cable repair quantities are estimated based on the visual and acoustical inspection 27 Unit costs will be used for any increases or decreases in the estimated quantities 28 Any questions should be addressed to the project engineer 29 Railing Removal and Reinstall or protection as needed to be included in the concrete repair unit pricing 30 31 KEYSTONE ENGINEERING 9 Atrium II A Stack Balcony Restoration and Refurbishment Project Bid Sheet —Page 4 of 4 E. Time and Material Work Labor rate per hour for any work not considered in the above items, which does not lead well to unit pricing or cannot be successfully negotiated Hourly rate: Skilled Labor Labor % Mark up on Materials F. Schedule of Work -Provide the earliest start date available based on current work 4. Start Date 5. Total Calendar days to complete work 6. Substantial Completion Date 7. Attach description of anticipated workforce, number of stages/stacks worked on at a time, total manpower, etc. G. List of proposed subcontractors (the use of local subcontractors is encouraged) TRADE SUBCONTRACTOR NAME, ADDRESS AND PHONE# 1 Bidders Information Firm Name: Business Address: Telephone: Fax: E-Mail: By Signature Title Corporate Seal KEYSTONE ENGINEERING 10 Type/Print Name -- Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 040- GENERAL CONDITIONS OF THE CONTRACT The contract document shall be the Standard Form of Agreement between the Owner and Contractor, AIA Document A-201 2007 Edition. Payment Application shall use forms AIA G702 and G703. The General Conditions of the Contract shall be AIA Document A201, 2007 Edition, and is incorporated into the Contract Documents by reference. Contractor will be reimbursed any legal fees to amend/dispute language in the Documents listed above in preparation for execution of the Contract. Additional Copies of these documents may be obtained from The American Institute of Architects, 1735 New York Avenue, N.W., Washington, D.C. 20006, or from local AIA office. KEYSTONE ENGINEERING 11 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 100 Project Description The Atrium II complex consists of one 12 story oceanfront condominium building. The building is approximately 22 years old. The building has living unit access via common walkways, stairs and elevators with 4 total stacks and 11 levels of private balconies. The buildings are constructed utilizing poured in place concrete horizontal slabs with post tensioned (PT) cables supported by structural load bearing columns. The exterior walls are a masonry construction with a painted stucco finish. The work of this project includes the repair of concrete spalling on the A stack balconies, primarily at the slab edges, which will include any necessary work on the post tensioned cables. KEYSTONE ENGINEERING 12 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 101- SUMMARY OF WORK All work to meet current, applicable building codes, industry standards and manufacturer's requirements. The contractor shall furnish all labor materials equipment, incidentals, supervision and insurances to install and complete the work items described in these documents, a summary of which follows. The Contractor is to visit the site and become familiarized with the conditions present. The Contractor shall incorporate these conditions into the bids as to cover necessary costs for access, mobilization, debris removal and any other related project aspect. 1. Mobilization Includes all costs of project related to permit process, on site storage and equipment, debris removal, dumpsters, building access equipment and all other costs not specifically covered by other bid line items. The mobilization is a fixed cost line item and shall not be increased or decreased by additions or reductions in the anticipated scope of work. 2. Existing Floor Finishes Existing floor finishes are to be removed on the A stack balconies, as needed to accomplish the concrete repairs identified by the engineer. 3. Concrete Repairs ' All concrete repairs shall be performed to ICRI and ACI Standards on a unit cost basis. Concrete and stucco repair work will be as directed by the project engineer including size, location, surface preparation and proper inspections. All concrete repair unit prices are to include incidental stucco replacement reinforcing steel replacemenUsupplement. Railings are to be removed and reinstalled as needed, and/or protected from damage, as part of the concrete repair unit costs. a. Surface Repairs: Defined as concrete repairs to the topside of the horizontal slab under the first mat of reinforcing steel, measured on a square foot basis. 1 b. Edge Repairs: Defined as full depth concrete repairs of the balcony edge up to 12" back from the slab edge requiring formwork, measured on a linear foot basis. Full depth repairs beyond the 12" slab edge will be calculated and billed as ' Full depth repairs. C. Full Depth Repair: Defined as concrete repairs that require the removal of the slab to the full depth of the concrete requiring form work, away from the balcony edges, measured on a square foot basis. d. Rust Spots: Defined as spot locations of stray steel or reinforcing chair legs on any other repair less than .25 CF. e. Columns/Beams: Defined as concrete repairs to the columns, beams, headers or li other areas of the building not defined above, measured on a cubic foot basis. f. Ceiling Repairs: Defined as concrete repairs to the underside of the horizontal slab under the bottom mat of reinforcing steel, measured on a square foot basis. KEYSTONE ENGINEERING �' 13 Atrium II A Stack Balcony Restoration and Refurbishment Project 4. Post Tension Cables Post tensioned cable repairs will be completed on an as needed basis to accomplish the necessary concrete repair work associated with the balconies or walkways. Certified technicians are required for any post tension cable repairs, lock -offs, splices or cable replacement. In areas of balcony slab edge repairs, as directed by the project engineer, install an appropriate PT lock off device prior to excavating concrete behind the edge back up steel. Unit price is to include installation of lock off device, splice chuck installation, new cable end, and complete anchor head system with grease cap, and re -tensioned after edge repair is completed and lock off device is removed. Related concrete work will be paid at the unit cost in the bid sheets. 5. Balcony Floor Coatings Balcony floor finish coatings are to be repaired as needed where concrete repairs are accomplished. The contractor is to replace the coating system textured base coat and top wear coat as needed and feather blend into existing remaining existing coatings, to closely match color and texture with minimal noticeable transition. i� E Staging and Project Duration 1. Staging of the work The work will be performed in a sequence that is suitable to the contractor and to fully expedite the work in an efficient manner that does not compromise the quality of work. The contractor will have full access to the facility as described in the project schedule with uninterrupted work days and hours including access on weekends, holidays and overtime as needed to accomplish the schedule requirements with the exception of this hours that do not comply with local municipalities' requirements. 2. Schedule Project start April 2019. Duration estimated to be 60 days. 3. Contract The contract documents will include a standard AIA contract between Owner and Contractor with appropriate attachments and references. KEYSTONE ENGINEERING 14 9 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 102- PROVISIONS FOR INSURANCE 102-1 Without limiting any of the liabilities obligations of the Contractor, the Contractor shall furnish to the Owner a duly executed Certificate of Insurance, stating that the following types of insurance coverage and limits are in force and that insurance will not be canceled without ten (10) days prior notice to the Owner by the Insurance Agent. A. Commercial General Liability: General Aggregate $2,000,000.00 Products/Completed Operations Aggregate $1,000,000.00 Personal and Advertising Injury Owners and Contractors Protective $2,000,000.00 +, Each Occurrence $1,000,000.00 B. Automobile Liability: Combined Single Limit/Each Occurrence Bodily Injury/Property Damage $1,000,000.00 C. Excess Liability Umbrella: Each Occurrence $1,000,000.00 I; Aggregate $1,000,000.00 D. Worker's Compensation and Employers Liability: I Each Accident $1,000,000.00 Disease Each Employee $1,000,000.00 Disease Policy Limit $1,000,000.00 Contractor shall indemnify and hold harmless the Owner, Engineer and his agents and employees from and against all claims, damages, losses and expenses arising out of or resulting from the performance of the work, provided that any such claims, damages, loss or expense are caused in whole or in part by any negligent act or omission on the part of the Contractor, any subcontractor, or anyone directly employed by the Contractor. KEYSTONE ENGINEERING 15 f� Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 103- PAYMENT AND PROGRESS SCHEDULE 103-1 The Contractor shall submit a schedule of estimated construction progress within ten (10) days of award of the contract 103-2 The schedule shall be in the form of a bar chart and shall adequately annotate all activities and startlfinish dates 103-3 The schedule shall be updated upon the submission of each application for payment on a monthly basis. No applications and certificates for payment will be approved without being accompanied by the updated progress schedule. 103-4 Payment Requests (and back-up data for billings) are to be submitted to the Engineer for progress payments and appropriate stored materials. Within approximately 7 days, the Engineer will review the pay request and either approve payment amount, request additional information or modify the payment amount due. Within 7 days of the Engineer approved payment request, the Owner will provide payment to the Contractor. The Contractor shall include appropriate lien releases for each payment including from all subcontractors and suppliers. 103-5 Payment application shall be emailed to both the project engineer and engineers office email for review and approval. KEYSTONE ENGINEERING 16 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 104 — JOB SITE CONDITIONS AND REQUIREMENTS 104-1 Hours of Construction Operation: Monday through Friday 7:30 a.m. to 5:00 p.m. with the exception of national holidays. No work is permitted on Saturday or Sunday, unless otherwise designated by Owner. Noisy activities, such as jack -hammering, are not permitted until after 8:00 a.m. 104-2 Parking: The Contractor's personnel are authorized to park in areas designated on the site plan, or otherwise designated by the Owner. 104-3 Construction Trailers: One construction trailer shall be permitted to remain in overnight on the site at a location designated by the Owner for the duration of the contract. 104-4 Dumpster: One dumpster is permitted on site at a location designated by the Owner and shall be provided by the Contractor 104-5 Portable Toilets: Portable toilets are permitted on site. Yes X No If "No", Contractor may use facilities in the building as designated by the Owner. If "Yes", Owner must approve location. 104-6 Clean Up: The job site shall be left free of debris at the end of work each day. The dumpster shall be emptied on a scheduled basis. The dumpster shall not be filled above top sides. 104-7 Contractor Use of Premises: Limit use of the premises to areas indicated; allow for Owner occupancy and use by the public. 104-8 Confine operations to areas within limits indicated. Portions ofthe building beyond areas in which work operations are indicated are not to be disturbed. 104-9 Keep driveways and entrances clear at all times. Do not use these areas for parking or storage of materials. Schedule deliveries to minimize requirements for storage of materials. 104-10 Use of the Existing Building: Maintain the existing building on an operational condition throughout construction. Repair damage caused by construction operation. Take precautions necessary to protect the building and occupants during the construction period. 104-11 Contractor will not be allowed use of the elevators. Stairways shall not be used for storage and shall be kept clean and free debris at all times 104-12 Full Owner Occupancy: The Owner will occupy the site and existing building during the entire period of construction. Cooperate with the Owner to minimize conflicts and facilitate Owner usage. Perform the work as so not to interfere with the Owner's operations. 104-13 Contractor shall remove all material, equipment, and debris from the premises within five (5) working days from final inspection by Consultant and Owner. 104-14 Rubbish shall be lowered by the way of chutes, taken down on hoists, or lowered in receptacles. Under no circumstances shall any waste be dropped or thrown from one level to another outside the building. 104-15 Care should be taken by workmen not to mark, soil, or otherwise deface finished surfaces. In the event that finished surfaces become defaced, clean and restore such surfaces to their original condition. KEYSTONE ENGINEERING 17 Atrium II A Stack Balcony Restoration and Refurbishment Project 104-16 Contractor must coordinate with Owner for the protection of automobiles while work is in progress to safeguard against possible damage to any vehicles. 104-17 The responsibility for the removal and reinstallation of external ladders, mechanical equipment etc. Other devices must be determined prior to commencement of the work and a policy agreed between the Owner and Contractor that is both practical and equitable for this purpose. The policy to be adopted shall form and amendment to the contract. 104-18 The pool area must remain accessible as best possible during the project. The contractor is responsible to erect necessary safety equipment to allow pedestrian access from the building to the pool and ensure pool availability, unless safety dictates otherwise. 104-19 Any landscaping that is damaged or relocated for project needs, including sod, mulch, soil, trees and shrubbery will be replaced by the contractor at the cost and discretion of the Association using the time and material with material markup pricing provided on the bid documents. The Association reserves the right to select and work directly with an outside landscaping contractor and delete this work form the restoration contractor scope. KEYSTONE ENGINEERING 18 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 105 — CONTRACTOR RESPONSIBILITY 105-1 Contractor shall maintain his own credit standing for material purchases in accordance with terms set forth by suppliers and shall supply lien releases when Notice to Owner has been filed by the Contractor and/or his suppliers. 105-2 Contractor shall properly maintain payrolls and pay related taxes and insurance required. 105-3 Contractor shall pay sales tax levied on materials at the point of purchase. 105-4 Contractor must by duly licensed by the governing body of the area in which the facility is located, and obtain all required permits for the work involved. Negligence in obtaining proper permit resulting in a fine shall be the total responsibility of the Contractor. 105-5 Contractor shall employ competent superintendents, foremen, and workmen. Contractor shall remove any person employed in the job that shall conduct himself improperly or be deemed incompetent or negligent in the performance of his duties by the Project Engineer or Association. 105-6 Contractor shall see that personnel employed on the job are fully and properly clothed in identifiable uniforms while working on the premises or entering any part of the facility 105-7 Contractor shall provide the Owner with safety notices to be posted in conspicuous locations accessible to all residents/ guests. Notices shall remain posted for the duration of the construction contract and additional notices may be obtained on request. 105-8 Contractor shall take all reasonable precautions to protect adjacent surfaces, finishes, and properties. However, when the work, by its nature, involves activities that may result in potential damage: i.e., vibration of the structure or the creation of excessive dust, Contractor shall not be responsible for damages resulting from the normal and unavoidable circumstances of the work. 105- 9 Contractor shall protect adjacent surfaces, finishes, and foliage from damage or staining during application. 105-10 Contractor will be responsible for providing window cleaning in the areas of work at the completion of that given area. 105-11 Other specific Contractor responsibilities may be as listed under Job Site Conditions and Requirements. 105-12 Contractor shall protect swimming pool area and maintain its use for owners during non -working hours. KEYSTONE ENGINEERING I 19 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 106—OWNER RESPONSIBILITY 106-1 Exterior work is to be performed from the exterior of buildings. However, in the event it becomes necessary to enter the building, Owner will, with 24-hour minimum notification, provide access and be in attendance for building entry. 106-2 Owner will assign parking spaces to the Contractor for vehicles and equipment. Water and electricity use will be confined to common building sources only. Individual owner unit electricity and water is not to be used. Any modification of the utility source required will be the responsibility of the Contractor. Any utility source modified is to be restored to original condition at the end of the project unless otherwise approved by the owner. 106-3 Owner will be responsible to remove or protect miscellaneous loose objects in the work area; i.e., potted plants, patio furniture, etc. If items are not removed, Contractor will take due care to protect them, but will not be responsible for any damages that might occur. 106-4 Owner will be responsible for notifying all concerned of the work being performed in order to avoid any injuries or damages to personal property. Areas of possible overspray or dripping of material will be marked off and signs will be erected by Contractor. Owner will be responsible for enforcement of restricted areas, and no compensation will be paid by Contractor for damages or injuries occurring within the zoned areas. 106-5 It will be the responsibility of the Owner to perform any trimming or pruning of foliage which will interfere with the contracted work. Although Contractor will take all reasonable precautions for the protection of plants. Owner shall be responsible for assessment of potential plant damage resulting from unavoidable exposure to fumes and/or residue of materials. Plants that would recover naturally in time shall be done at the discretion and expense of the Owner. 106-6 Owner shall be responsible to advise residents/tenants, neighbors of potential damage situations that may occur in the normal course of the work, such as vibrations or excessive dust, and will assume responsibility for any claims for damages resulting from normal and unavoidable circumstances of the work. 106-7 The Owner shall furnish electrical power (110-volt) and water for the Contractor's use. Any modification to the source of electricity is the contractor's responsibility. Drinking water is to be furnished by the Contractor. KEYSTONE ENGINEERING 20 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 107- SAFETY AND PUBLIC CONVENIENCE 107-1 Contractor shall mark off and erect signs in areas where overspray/dripping or hazardous conditions may occur. No damages will be paid for items or vehicles located or parked within the zoned areas. Contractor shall not be liable for injuries or damages to persons disregarding signs or barriers. 107-2 Contractor shall be responsible for safety administration on the job including tools, equipment, and work methods and must be in compliance with all OSHA safety regulations. 107-3 Contractor shall comply with applicable noise abatement and work hour ordinances. 107-4 In the event of discovery of Asbestos materials incorporated in the construction of the building it shall be the responsibility of the Owner to determine and execute the necessary action to comply with safety and environmental regulations. 107-5 The Contractor shall provide and maintain all equipment, such as temporary stairs, ladders, ramps, runways, chutes, etc., as requested for the proper execution of the work. 107-6 The Contractor shall secure all stages, ladders and other equipment, materials and supplies at the end of each work day. 107-7 All such apparatus, equipment, and construction methods shall meet all requirements as set by local, state, or federal laws applicable thereto. KEYSTONE ENGINEERING 21 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 108 — PRODUCT DELIVERY, STORAGE, AND HANDLING 108-1 Deliver all materials to job site in unopened container, bearing Manufacturer's brand, product name, product number, batch number, and color designated. 108-2 Store materials and equipment at the site in a properly ventilated and secured trailer in an area assigned for this purpose by the Owner. Do all receiving, opening, and mixing in this location. 108-3 Comply with Manufacturers recommendations as to environmental conditions under which materials can be applied. Protect adjacent surfaces from spattering or overruns using adequate drop cloths, masking, etc., as necessary. 108-4 Repair or cause to be repaired any damaged surfaces that occur as a result of matters relating to paragraph 108-3 above. 108-5 Contractor must familiarize himself and his crew with MSDS information and ensure that his site staff has access to MSDS sheets for each product used. KEYSTONE ENGINEERING 22 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 109 — SUBMITTALS AND MATERIALS APPROVAL 109-1 Color selections shall be made by the Engineer and Owner 109-2 Samples of final finish shall be prepared on the job and shall be entire member or 4' x 4' area painted in place or sample board. 109-3 Materials other than those specified herein may be submitted to the Engineer, prior to bid date, together with sufficient data to prove equal -to or better -than qualities of materials. specified. 109-4 Immediately following the signing of the contract, or after the Owner has issued a notice to proceed with the work, the Contractor must submit a list of products to be utilized on the project. The Contractor must submit to the Engineer in the form of a three-ring binder which shall include all technical literature from each manufacturer for all products specified, including those approved by the Engineer and submitted prior to bidding. 109-5 Sample warranties must be included. Where the status of manufacturer's warranties has changed or differs from those specified, a statement must be included pertaining thereto. 109-6 Shop drawings must be prepared and submitted to the Engineer for review and approval prior to fabrication for any work requiring off -site manufacture and assembly. Such items may include metal flashing etc. KEYSTONE ENGINEERING 23 Atrium II A Stack Balcony Restoration and Refurbishment Project SECTION 110 - REPAIR OF SPALLED CONCRETE PART 1-GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract apply to this Section. B. American Society for Testing and Materials (ASTM) 1. ASTM A 615: "Specification for Deformed and Plain Billet Steel Bars for Concrete Reinforcing." 2. ASTM C 31: "Standard Practice for Making and Curing Concrete Test Specimens in the Field" 3. ASTM C 33: "Standard Specification for Concrete Aggregates" 4. ASTM C 39: "Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens" 5. ASTM C 78: "Standard Test Method for Flexural Strength of Concrete Using Simple Beam with Three -Point -Loading" 6. ASTM C 94: "Standard Specification for Ready Mix Concrete" 7. ASTM C 109: "Standard Test Method for Compressive Strength of Hydraulic Cement Mortars" 8. ASTM C 143: "Standard Test Method for Determining Slump of Fresh Concrete" 9. ASTM C 150: "Standard Specifications for Portland Cement" 10. ASTM C 171: "Standard Specifications for Sheet Materials for Curing Concrete" C. American Concrete Institute (ACI) 1. ACI 301: "Standard Specifications for Structural Concrete for Buildings" 2. ACI 318: "Building Code Requirements for Reinforced Concrete" 3. ACI 530/ASCE 5: "Building Code Requirements for Masonry Structures" 4. ACI 530.1/ASCE 6: "Specifications for Masonry Structures" D. Concrete Reinforcing Steel Institute (CRSI) 1. CRSI Manual of Standard Practice KEYSTONE ENGINEERING 24 Atrium II A Stack Balcony Restoration and Refurbishment Project E. International Concrete Repair Institute (ICRI) 1. ICRI 03730:"Surface Preparation for the Repair of Deteriorated Concrete" 2. ICRI 03733:"Selecting and Specifying Materials for Concrete Repair" 1.2 SUMMARY This specification describes the patching of exterior vertical and overhead surfaces including but not limited to balconies, walkways, beams, columns, stairs and landings with a hand - applied, set -accelerated Portland cement, repair mortar. The replacement of reinforcement may be necessary. 1.3 SUBMITTALS A. General: Submit the following according to Conditions of the Contract and Specification Sections: 1. Product data for materials specified a. Provide the Manufacturer's technical information, including label analysis and instruction for handling, storage, and use of each material proposed. Include I Material Safety Data Sheet. Manufacturer: Provide products manufactured by Sika, Tamms or equal. Repair materials must have a documented electrical resistance of 50,000 ohm -cm or less in areas of Active Cathodic I Protection, and 15,000 ohm -cm or less in areas of passive corrosion mitigation. 2. Mix Design: Provide mix designs for Plant batched or field -mixed batches 1.4 QUALITY CONTROL A. Manufacturing Qualifications: The Manufacturer of the specified product shall be ISO 9001 Certified and have in existence a recognized ongoing quality assurance program independently audited on a regular basis. B. Contractor Qualifications: CONTRACTOR shall be a qualified in a Feld of concrete repair and protection with a successful track record of 5 years or more. CONTRACTOR shall maintain qualified personnel who have received product training by a Manufacturer's representative. 1.5 DELIVERY, STORAGE, AND HANDLING A. Deliver repair materials to the job site in the Manufacturer's original, unopened, waterproof containers bearing Manufacturer's name and label, and the following information: 1. Product name or title of material. 2. Product description. 3. Manufacturer's stock number and date of manufacture. KEYSTONE ENGINEERING r 25 Atrium II A Stack Balcony Restoration and Refurbishment Project B. Store all materials off the ground and protect from rain or temperature extremes until ready for use. PART 2- PRODUCTS 2.1 REPAIR MATERIALS, GENERAL Manufacturer: Provide products manufactured by Sika, Tamms or equal. Repair materials must have a documented electrical resistance of 50,000 ohm -cm or less in areas of Active Cathodic Protection, and 16,000 ohm -cm or less in areas of passive corrosion mitigation. 2.2 PORTLAND CEMENT MORTAR A. Horizontal Surfaces: Sika, Tamms or equal B. Vertical/Overhead: Sika, Tamms or equal 2.3 RELATED MATERIALS A. Reinforcement: Provide deformed reinforcement conforming ASTM A 615, Grade 60. B. Formwork: Use plywood or metal formwork free of defects. Formwork shall be straight, level and flat to provide a finished product meeting tolerance specified in ACI 301. C. Bond Breaker: Use bond breaker compatible with repair material and subsequently applied coatings. D. Moisture -Retaining Cover: Provide white -burlap -polyethylene sheet complying with ASTM C 171. E. Liquid Applied Curing Compound: Use curing compound complying with ASTM C 309, Type 1, Class B. —NIC F. Reinforcing Steel Primer: NIC KEYSTONE ENGINEERING 26 Atrium II A Stack Balcony Restoration and Refurbishment Project PART 3- EXECUTION A. Examine substrates where repairs are specified. 1. Repairs shall extend to sound concrete as indicated or verified by ENGINEER. B. Coordination of Work: Notify the ENGINEER about anticipated problems using the materials or procedures specified. C. CONTRACTOR shall locate, identify and mark work areas requiring repair using Drawings as guidance. ENGINEER shall review areas marked prior to removal operations. 3.2 PREPARATION A. Remove loose, damaged or deteriorated concrete with spade -edged, lightweight pneumatic chipping hammer. Saw cut around the perimeter of the area to be repaired to a depth of at least % inch or greater if recommended by the repair material Manufacturer. No featheredges permitted. Sandblast or roughen saw cut edges to promote bond with repair material. B. The depth of removal shall not be less than '% inch. The removal shall extend to sound concrete and satisfactory reinforcement. The criteria for replacing or augmenting reinforcing steel shall be: 1. If the entire length of exposed reinforcement is greater than or equal to 85 percent effective cross -sectional area, no reinforcing steel replacement or augmentation may be necessary. 2. If any portion of the reinforcing steel has less than 85 percent effective cross -sectional area, new reinforcing steel shall be installed per ACI 03730 and exposed reinforcing steel shall be at least 36 bar diameters on both sides of the section having less than 85 percent effective cross -sectional area. All areas so treated shall be inspected by the ENGINEER prior to application of repair mortar. C. Obtain a fractured aggregate profile at the surface of the excavation. The horizontal plane formed at the bottom of the excavation shall be chipped to a near flat surface forming rectangularly shaped repair areas, as indicated on the drawings and as referenced in ICRI 03730. Clean steel to remove all contaminants and rust. A tight oxide remaining on steel will be acceptable. Chip back behind reinforcing steel so that the area under the rebar will be equal to or greater than 3/4 inch. Position bar so at least 1 inch of concrete is maintained. D. Remove all loose material so no dust, latence, loose aggregate or particles remain. Clean the area to be repaired by water blast to remove all debris. E. Soak surfaces of excavation by ponding at least 8 hours before applying repair mortar. Allow surface to become saturated surface dry before placing patch material. F. ENGINEER shall inspect preparation of repair surface prior to concrete repair mortar placement to approve for concrete placement and to record volume or unit measurement of repair. i G. Mix mortar in accordance with Manufacturer's instructions. H. Note that Manufacturer requires addition of approved aggregate to the mortar mix. KEYSTONE ENGINEERING 27 Atrium II A Stack Balcony Restoration and Refurbishment Project 3.3 PLACEMENT A. Remove standing water from pre -dampened patch area. Surfaces shall be surface dry at time of application. B. Scrub Coat: Scrub repair material into substrate to fill pores and voids C. Apply mortar as per manufacturer's directions. A single pour for the required depth is preferred. Where successive layers are required, key in and compact thoroughly to secure bond. Score successive lifts and allow each to initially set (30 minutes) before applying next layer. D. Continue expansion and/or control joints, and drip lines through the repair. E. Trowel to smooth, hard troweled finish after initial set compatible with the surrounding surface and even adjoining edges. 3.4 CURING A. Wet cure horizontal patch for 72 hours after placement by fogging or placement of wet burlap or other saturated blanket (carpet remnant) covered by a polypropylene sheet to reduce evaporation. B. Cure overhead and vertical patches with membrane sealer. C. Protect from rain and temperatures below 40 degrees for not less than 24 hours. 3.5 ACCEPTANCE z A. Repair Surfaces: Inspect repair surfaces for smoothness and verify surface tolerances specified for each surface and finish. Correct low and high areas as specified. Test unformed surfaces sloped to drain for trueness of slope and smoothness by using a straight edge and by ponding water. B. Repair finished unformed surfaces containing defects that affect the concrete's durability. Surface defects include crazing and cracks in excess of 0.01-inch-wide or that penetrate to the reinforcement or completely through non -reinforced sections shall be removed and replaced. Patch areas that exhibit spalling, disbondment at edge, popouts, honeycombs, rock pockets, and other objectionable conditions shall be removed and replaced with new patch mortar. C. Correct high areas in surfaces by grinding after concrete has cured at least 1 day. D. Correct low areas during or immediately after completing surface finishing operations by cutting out low areas and replacing with patching mortar. Finish repaired areas to blend into adjacent concrete. E. Repair methods not specked above maybe used, subject to acceptance of ENGINEER. 3.6 CLEANING A. Cleanup: At the end of each workday, remove empty containers, rags, rubbish, and other discarded materials from the site. KEYSTONE ENGINEERING 28 Atrium II A Stack Balcony Restoration and Refurbishment Project 3.7 A. Protect other Work, whether being prepared or not, against damage by abrasive blasting. Correct damage by cleaning, repairing or replacing, as acceptable to ENGINEER. B. Provide appropriate signs to notify public of hazards associated with operation. C. Protect all nearby vehicles, passing traffic, living areas, and dwellings from debris generated. D. Inspect work area protection prior to starting Work on any shift to ensure all protective devices are in place and secure. Inspect work area protection throughout course of Work. Repair any discrepancies immediately. KEYSTONE ENGINEERING 29 r TECHNICAL -= k GUIDELINES i Prepared by the lntema8onal Concrete Repair lns0bte December2008 Guideline No. 310.111-2008 (formerly No. 03730) TECHNICAL GUIDELINES Prepared by the International Concrete Repair InsMute December 2008 Guide for Surface Preparation for the Repair of Deteriorated Concrete Resulting from Reinforcing Steel Corrosion Guideline No. 31Oil R-2008 (formerly No. 03730) Copyright 0 2008 International Concrete Repair Institute All rights reserved. International Concrete Repair Institute 3166 S.�Riser Road Suite 132, Des Mims, IL_ 60018 phone; 847-827-0830 Fax 847-827.0832 Web site: wx�w.icri.org E-moil; irfaCa icri.org a� ;r(nt% CaMCPETE PEPpIP About ICHI Guidelines The lnterrmtionalConereteRepaLlnreimie (1CRO was founded to improve the dhvabibiy of concrete rcpaband enha urce its valueforstrucrure owners. The identhcation development, andpromotion of the most promising methods and materials are primary vehicles for accelerating advances in repair technology. I bAhg through a vmiety of Joori=,, JCRI members have llm opportunity to address these issues andlo directly contribute to improving thepraclice ofeonmete repair. A principal component of this effml is to make camiallyselwasat information on important manor subjects readily accessible to decision cookers. During Ike pan several decades, much has been reported in The literature on concrete repair methods owd inaterialswTheyhors, beendereloped and refined Nnnriheles; it has been drffevlt to find critically mvinvedhilarmalion on the stare of de art condensed into city) -to -use formats. To /hot end. ICRi guidelines am prepared by sanctioned Lark groups mid approved by the ICRI TechnicatAclivilies Committee. Each guideline is designed to address a speck area of practice recognized as essential to the achievement of durable repays. AlIICRI gudeline documents am subjeel tocomknialminvbythemembmidpand may be revised as approved by the Technical Activities Committee 310.111-2008 Technical Activities Committee Kevin Michels, Chair Jim McDonald, Secretary Randy Beard Don Caple Bruce Collins William "Bud" Early) Don Ford Tiro Gillespie Peter Golter Peter Lipphardt David Rodler Michael Tabassi David Whitmore Pat Winkler Producers of this Guideline Surface Preparation Committee Pat Winkle, Chair• Dan Anagnos Randy Beard Bruce Collins William "Bud" Earley Peter Emmons• Andrew Fulkerson Randy Glover Fred Goodwin - Kurt Gottinger Tyson Herman Dave Homerding Bob Johnson David Kerins Ken Louae Jim McDonald Beth Newbold Jeffery Smith Sandra Sprouts Rick Toman Patrick Watson •Canmbmbg ed,M. Synopsis This guideline provides guidance on concrete removal and surface preparation procedures for the repair of deteriorated concrete caused by reinforcing steel corrosion. Removal geometry, configuration ofine repairman, removal process, edge preparation, reinforcement repair, surface preparation and inspection necessary for durable repairs are discussed. Special considerations for concrete removal associated with column repair are included. Keywords anodic ring effect, bonding, braising, corrosion, delamination, deterioration, reinforcing steel, structural repair, surface preparation. This document is intended as a voluntary guideline for the owner, design professional, and concrete repair contractor. It is not intended to relieve the professional engineer or designer of any responsibility for the specification of concrete repair methods, materials, or practices. While we believe the information contained herein represents the proper means to achieve quality results, the International Concrete Repair Institute must disclaim any liability or responsibility to those who may choose to rely on all or any part of this guideline. FOR TIE REPAROF DETERIORATE) RESMINO FROM RE "CPSGSTEELCORROSION INICPUE .PAIR 1�1(TI L4NCPETE PAIR \�pJ lrv'JTIT VIE Contents 1.0 Introduction ................................................ _............................... _........................................... 1 2.0 Definlllons...............................................................................................................................1 3.0 Exposure of Reinforcing Steel..................................................................................................1 4.0 Anodic IUng (Nato) Effect .........................................................................................................2 5.0 Removal Geometry .............................................. _._.............................................................. 2 6.0 Conflgure0on of Repair Area ....... _............. _........................................................ _................. 3 7.0 Concrete Removal/Surface Preparation............................................... _.................................. 3 7.1 Exposing and Undercutting of Reinforcing Steel..................................................................3 7.2 Preparation of the Repair Perimeter....................................................................................4 7.3 Cleaning of the Concrete Surface and Reinforcing Steel....................................................A 6.0 Inspection and Repair of Reinforcing Steel .................................. _......................................... 5 9.0 Final Surface Inspection.........................................................................................................5 10.0 Special Conditions at Columns........................................................ .............. ................... ..... 6 11.0 Summary ................ _........ _......................................................................... _..................... _..7 12.0 References ............................. _.................................................. _............................................ 7 12.1 Referenced Standards and Reports ........................................ _.......................................... 7 SIDE FOR SURFACE PREPARATION FORM REPAR OF DETERIORATED CMETE RESWOIG FROM RDtffO MG STEEL CORROSION 310.111-2008 1.0 Introduction this guideline provides owners, design profes- sionals, contractors, and other interested parties with a recommended practice for the removal of deteriorated concrete caused by the corrosion of reinforcing steel, including the preparation of the removal cavity to provide a clean sound surface to bond a repair material. This guideline outlines removal geometry, configuration, removal process, edge preparation, reinforcement repair, surface preparation, and inspection prior to placing a repair material. An engineer should evaluate the impact of concrete removal on structural capacity prior to performing concrete removal and repair. The repair methods involve saw cutting and concrete removal using impact tools,hydrodemolition, and other removal techniques. Special caution should be taken to locate and avoid cutting or damaging embedded reinforcing bars, prestressing strands, post - tensioning tendons, or electrical conduits. Cutting into these items can be life threatening and may significamly affect structural integrity. This guideline also contains a discussion of concrete removal and preparation for the repair ofcolumns where the concrete is in compression. Special consideration most be given to the repair of wneretc in compression as the load -carrying capacity of the element may be permanently compromised during the concrete removal and preparation process. While the procedures outlined herein have been used to successfully remove concrete and prepare the removal cavity on many projects, the requirements for each project will vary due to many different factors. Each project should be evaluated individuallyto ascertain the applicability ofthe procedures described herein. Refer toACI 506R-05, "Guide to Shotcmte' for surface prepar- ation prior to shotcrele application. �i��...ii �,RTeRN.T,oNA, tl lln CONearTE REPAIR uu✓✓JJ NSTIT �Te typically extends to a depth of 0.13 to 038 in. (3 to 10 ram) and, if not removed, frequently results in lower bond strengths as compared with surfaces prepared with nonimpact methods. Carbonation: The conversion ofcalcium ions in hardened cementitious materials to calcium carbonate by reaction with atmospheric carbon dioxide. Carbonation reduces the pH of the concrete and its ability to protect reinforcing steel and embedded metal items from corrosion. Chloride contamination: Contamination of concrete with chloride ions commonly used in deicing salts and accelerating admixtures such as calcium chloride and sodium chloride. Chloride contamination above the threshold for corrosion can result in corrosion of the reinforcing steel. Chloride threshold: The amount of chloride required to initiate steel corrosion in reinforced concrete under a given set ofexposure conditions; commonly expressed in percent of chloride ion bymass of cement. Corrosion: Degradation of concrete or steel reinforcement caused by electrochemical or chemical attack. Microcrock: Acrack too small to be man with the unaided eye. Tensile pulloff test: A test to determine the unit stress, applied in direct tension, required to separate a hardened repair material from the existing concrete substrate. The test may also be used to determine the maximum unit stress that the existing concrete substrate is capable of resisting under axial tensile loading and the near - surface tensile strength of a prepared surface (refer to ICRI Technical Guideline No. 210.3- 2004 [formerly No. 037391 and ASTM C1583). Substrate: The layer immediately under a layer of different material to which it is typically bonded; an existing concrete surface that receives an overlay, partial -depth repair, protective coating, or some other maintenance or mDair procedure. 2.0 Definitions 3.0 Exposure of Anodic ringeffKL• Corrosion process in which Reinforcing Steel the steel reinforcement in the concretesurounding a repaired area begins to corrode preferentially The practice ofcompletely removing the concrete to the steel reinforcement in the newly repaired (undercutting) from around the corroded mea(sometimes referred to as the halo effect). reinforcement, no matterwhat degree of corrosion Bruised Surface(micro-fracturing):Asurface isfound, iskeytoachieving long-term performance layer weakened by interconnected microcmcks of surface repairs. In most cases, complete in concrete substrates caused by the use of high- removal of the concrete from around the impact, mechanical methods for concrete reinforcing steel is the best practice, where removal, and surface preparation; fractured layer protection of the reinforcing steel within the GLADE FOR SURFACE PREPARATION FOR THE REPAIR OF OETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION 3101F[4008-1 �NrEnnwrRE PAIR r,,lel4rjj CONCRETE prpAlp T V T F repair cavity is achieved by providing a uniform chemical environment around the reinforcing steel. Ifnoncorroded reinforcing steel is exposed and the concrete is chloride contaminated, removal of the concrete around the reinforcing should occur or other corrosion -reducing means should be considered. Reinforcing steel partially embedded in chloride -contaminated concrete is susceptible to future accelerated corrosion. If, for stmmunl reasons, the concrete cannot be completely removed from around the corroded reinforcing steel or if a corrosion inhibiting system is not used, therepairmay be compromised due to continued corrosion. If Were is a potential trade-off between durability and structural capacity, structural capacity should always take priority. When reinforcing steel is not fully exposed through the concrete removal and preparation process, alternative corrosion inhib- iting systems should be considered. These systems may include use of corrosion inhibitors, sacrificial anodes, or cathodic protection. 4.0 Anodic Ring (Halo) Effect The existing concrete surrounding a repair area in chloride -contaminated or low pH reinforced concrete is susceptible to accelerated corrosion. This is due to the electrical potential differential between the chloride contaminated or low pH existing concrete and the chloride -free or high pH repair material. This anodic ring effect can result in accelerated corrosion of the surrounding reinforcing steel leading to future wncrete deterioration.To assess existing concrete conditions beyond the repair area, chloride content and pH ofthe concrete at the level ofthe reinforcing steel should be determined. Where the chloride content Exceeds the threshold level for the initiation of corrosion or where the reinforcing steel is susceptible to corrosion as a result of carbonation, a corrosion inhibiting system should be considered to minimize future corrosion. Other measures may also be considered, such as the application of sealers and coatings, to slow the corrosion process. In severely chloride - contaminated or carbonated concrete, the complete removal and replacement of the contaminated concrete at and beyond the repair area may be necessary to provide a successful long-term repair. 5.0 Removal Geometry Examples of the removal geometry for several different types of reinforced concrete elements are shown in Fig. 5.1 through 5.6. Repairs may helmeted on hor'vantal,vertiml, and/orovahead surfaces. The removal in Fig. 5.5 and 5.6 is for columns where the removal will not affect the structural capacity of the column. Removal of concrete within the reinforcing or W expose the reinforcing (concrete in compression) is a special condition and is discussed in Section 10. spa O_o 6 0 o ` a .yo p O O Q� Goo DvC c-000 O O�000 ooeo��no�so fl� o cr 0 o o 0 cn Fig. 5.1: Partial depth repair, slab or wall, section 0 G'p p0pu n0��/ O o a O�Ov Fig. 5.1: Full depth repair, slab or wall. section 2-310.1R-2M GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF OE11RIOR41H1 CONCREE RESULRXG FROM REW-ORCING STEEE CORROSION Flg. 5.3: Beam or rib repair. elewhan Fig. 5:4: Beam orrib repair, section Fig. 5.5. Cohunn repair, elevation 000 oo Uo 0 0 D oop Goo o p 0 oO00 OC) o 00 0 0 0 o ° OOoo 00 o I( a6 red O. po C��E�r1 o p 0 o� - O✓ q o 0 e Fig. S.6. Column repair, section Lr��iMlE11ry F1ierv.�i iV, 'CONCRETEREPAIR 6.0 Configuration of Repair Area Deteriomted and delaminated wncreteshould be located and marked prior to starting the removal process. Delaminated concrete ran be located using soundingorothersuimbletechniquo.Thempair area should extend aminimum of6 in. (152 mm) beyond the actu al delam inated concrete. Note that during concrete removal, repair areas can grow in size beyond the areas identified due to incipient delaminations that are not readily identifiable by sounding. Repair configurations should be kept as simple as possible, preferably square or reaattgularwith square: comers (Fig. 6.1). Ibis may .result in the removal ofsound concrete. Reentrant comers should be minimized or avoided; as they are susceptible to cracking. 0 M I UlT'Zra I' Fig. 6.1: Arear of deterioration and recommended removal configurations 7.0 Concrete Removal/Surface Preparation 7.1 Exposing and Undercutting of Reinforcing Steel Remove concrete from the marked areas and undercut exposcd reinforcing steel (Fig. 7.1)using impact breakers, hydrodemolition, or another suitable method. Undercutting will provide clearance under the reinforcing steel for cleaning and full bar circumferenw bonding to the repair material and the surrounding concrete. Bonding GUIDE FOR SURFACE PREPARATION FOR TIE REPAIR OF DEIERIDRATED COMME RESWWG FROM REINFORCING STEEL CORROSIDN 310R-M-3 (A'I IERNaT�ONAI (1 1�1Y CDNCPEiE PCPAm \L-Q/�� I N 6 T I T V T E the repair material to the full circumference of the reinforcing steel will secure the repair structurally. Provide aminimum of 0.75 in. (19 man) clearance between exposed reinforcing steel and surrounding concrete or 025 in. (6 mm) larger than the coarse aggregate in the repair material, whichever is greater. Sound concrete may have to be removed to provide properclemorice around the reinforcing steel. If impact breakers are used for partial depth conmem removal, the breaker should not exceed 30 lb (12 kg). A 15 lb (7 kg) breaker is preferred Fig. 7.1: Remove concrete to andercue and "pose reinforcing steel and provide lmiform repair depih Fig. 7.2. Smv cut perimefer to provide vertical edge Fig. 73: Abrasive blasting to clear, substrate andreh forcing 4-310.t1t-2008 to minimize damage to the substrate, reinforcing steel, and surrounding concrete. Concrete removal should extend along the reinforcing steel until there is no further delam- ination, cracking, orsignifrcant corrosion and the reinforcing steel is well bonded to the surrounding concrete. Care should be taken to avoid significant and sudden changes in the depth of concrete removal, as the repair material is more susceptible to cracking at these locations. If noncorroded reinforcing steel is exposed during the removal process, care should be taken to not damage the bond to the surrounding concrete. If the bond between the reinforcing steel and concrete is broken, undercutting of the reinforcing steel is required. Removeall deteriomtedconcreteand additional concrete as required to provide the proper configuration and/or the minimum required thickness of repair material as required by the manufacturer of the repair material and/or the Project specifications. 7.2 Preparation of the Repair Perimeter The perimeter of the repair men should be saw cut 0.75 in. (19 mm) deep m provide a vertical edge (Fig. 7.2) for the repair material. This will avoid featheredging of the repair material. Depending on the repair material selected, the depth of the existing reinforcing and the manufacturer's recommendations, a s aw cut depth less than 0.75 in. (19 mm) deep may be sufficient. Care should be taken to avoid cutting the existing reinforcing steel. 7.3 Cleaning of the Concrete Surface and Reinforcing Steel The use of high -impact, mechanical methods to remove deteriorated concrete will result in a surface Iayerweakened by interconnected micro- cmcks in the concrete substrate. The fractured (bruised) layer can extend to a depth of 0.125 to 0375 in. (3 to 10 mm) into the resultant concrete substrate and may result in reduced bond strength. Remove the bruised layer and bond -inhibiting materials such as dirt, concrete slurry, and loosely bonded concrete by oil -free abrasive blasting (Fig. 73) or high-pressure water blasting. The saw -cm edge of the repair area should also be blasted to roughen the polished vertical surface caused by the saw- t ing. All concrete, carnation products, and scale should be removed from the reinforcing steel by o®-free abrasive blasting or high-pressure water blasting. Verify that the reinforcing steel and concrete surface are free from dirt, oil, cement fines (slurry), or any material that may interfere with the bond of the repair material. inspect the repair cavity to verify that all delmonations and deterioration have been removed. If hydro - demolition is used cement fines (slurry) must be completely removed from the repair surface. A tightly -bonded light r ut build-up on the reinforcing surface is usually not detrimental to bond. If a protective mating is applied to the reinforcing steel, follow, the coating manufacnuer's recom- mendations for steel surface preparation. 8.0 Inspection and Repair of Reinforcing Steel Loose reinforcement should be secured in its original position by tying to secure bars or by other appropriate methods to prevent movement during placement of repair material. If reinforcing steel has lost cross -sectional area, a structural engineershould be consulted. Repair reinforcing steel by either replacing the Required Lap "\IMICTUFTE E-M `r111� LONCPETE nEFdln IN 6TITVTE damaged/deteriorated steel or placing supple- mental reinforcing steel in the affected section (Fig. S.1). Supplemental reinforcing steel may be lap -spliced or mechanically spliced to existing reinforcing steel. The supplemental reinforcing steel should extend (lap length) beyond the damaged/deterlomted area in accordance with ACI 318, "Building Code Requirements for Structural Concrete.' 9.0 Final Surface Inspection Immediately prior to placing the repair material, inspect the repair cavity to verify that all hand. inhibiting materials (dirt, concrete slurry, loosely bonded aggregates, or any material that may interfere with the bond ofthe repairmmerial to the existing concrete) have been removed. If bond - inhibiting materials are present, the repair cavity should be recleaned as previously described. To verify the adequacy of the prepared concrete surface and completeness of bond - inhibiting material removal, a tensile pullofftest (ICRI Technical Guideline No. 2103-2004 or ASTM C1583) should be considered to evaluate the bond strength capacity and tensile strength of the existing concrete substrate. This test may also be performed after the repair is complete. The pulloffstrength requirement should be established by the engineer and included as a performance specification for the repair. Affected Length LLow of cross section Supplemental Bar I Affected Length Fig. 8.1: Repair ofdamaged/detericratedreinforcing GUIDE FOR SURFACE PROWIA➢CPI FOR TIE REPAIR OF 0ETENDPATED CMCPETE REGINING FROM REINFORCING STEEL CORROSION 310111-21105-5 GrwTFaNwTloNwl. I N a T TF PFF6IP TITVTE 10.0 Special Condition at Columns Fig. 10.1: Column load path Fig. 10.2a: Column repair Fig. 10.3: Column load pafhfollmringmpair Fig. 10.2b: Column seelion 6-310.11F2WB Undercutting of reinforcement is a best practice in tensile zones of concrete. In columns, the primary loading condition is compression. From a design perspective, the concrete section contained within thereinforeingcogeis considered to tarty the compressive loads (Fig. 10.1). The concreteoutsideofthereinforeememis considered as protective concrete coverforfrre and corrosion protection of the reinforcement. Removing the concrete within the column reinforcing steel (Fig. 10.2) can greatly increase the compressive stress in the reinforcing steel and the remaining concrete. Upon concrete removal, compressive load paths redistribute around the repair (deteriorated) sections (Fig. 10.3).Dependingon the size of the concrete removal area behind the column steel, buckling of the column vertical reinforcing bars can occur. In the majority of cases, shoring systems will not unload the compressive stress in the column section. When new repair material is placed in the prepared area, the new material cures and most materials undergo drying shrinkage, which results in the new material beingput into a tensile stress stale.The newmmerial will notcany compressive loads until the original concrete compresses further, forcing the repair material into compression. If further compression is beyond the capacity ofthe existing concrete, failure of the column may occur. This key concept affects the concrete preparation process. In normal concrete repair (other than columns), removal of the concrete surrounding the corroding reinforcement (also known as undercutting) is anormal and necessary process to provide for a long-term durable repair. To remove concrete around vertical reinforcing steel in a column (removing concrete inside the reinforcing bar cage) can cause the remaining concrete and/or reinforcement in the column to become overstressed. From a structural point of view, this condition may not be desirable. If concrete is to be removed inside the reinforcement cage, a qualified structural engineer should determine the impact of the repair on potential reinforcement buckling and overall structural capacity of the column. Note that the discussion in this section is also applicable in concept to compression zone portions of other structural members such as beams, slabs, and walls (with or without compression reinforcement) when on -going compressive stress exists and where adequate shoring cannot be installed prior to repairsto prevent displacementsan d corresponding stress redistributions during repairs. QrIC11It! OnNeaRF nUV81P �ry s+ir ure 11.0 Summary The repair of deteriorated concrete resulting from reinforcingsteel corrosion is necessary m wend the service life of the structure. Performing concrete repairs using industry-bestpracticeswill ensure the success and longevity of the repair. Understanding the existing conditions and cause ofcomosion will assist the engineer in specifying the type and extent ofthe repair required, and the type of corrosion mitigation systems and/or preventative measures that sbould be considered to protect the structure from future deterioration. 12.0 References 12.1 Referenced Standards and Reports The following standards and reports were the latest editions at the time this document was prepared. Because these documents are revised frequently, the tender is advised to contact the proper sponsoring group if it is desired to refer to the latest version. American Concrete Institute (ACI) ACI 506R, "Guide to Shotcrete" ACI E706 (RAP 8), "Installation of Embedded Galvanic Anodes" American Society for Testing and Materials (ASTM International) ASTM C1583,'StandardTestMethod for Tensile Strength of Concrete Surfaces and the Bond Strength or Tensile Strength of Concrete Repair and Overlay Materials by Direct Tension (Pull - off Method)" International Concrete Repair Institute (ICRI) ICRI Concrete Repair Terminology ICRI Technical Guideline No. 130AR-2008 (formerly No. 03735), "Guide for Methods of Measurement and Contract Types for Concrete Repair Work" ICRI Technical Guideline No. 210.3-2004 (formerly No. 03739), "Guide for Using In -Situ Tensile Pull -Off Tests to Evaluate Bond of Concrete Surface Materials - GLADE FOR SURFACE PREPARATION FORM RDWI OF DETBOORATED CONCRETE RESIAM FROM REWROG STEELCORROSION 310.IR-200A-7 [[jlfrl'i C0NCPETE AF Aal Ch,M 9 T,1 UTE ICRI Technical Guideline No. 310.3-2004 (formerly No. 03737), "Guide for the Preparation of Concrete Surfaces for Repair Using Hydro- demolition Methods" ICRI Technical Guideline No. 320.2R-2008 (formerly No. 03733), "Guide for Selecting and Specifying Materials for Repair of Concrete Surfaces" These publications may be obtained from these organizations: American Concrete Institute 38800 Country Club Drive Farmington Hills, M148331 w .cuncreteorg ASTM International 100 Bar Harbor Drive West Conshohocken, PA 19428 v .astm.org International Concrete Repair Institute 3166 S. River Road, Suite 132 Des Plaines, IL 60018 wwsv.icri.org 8-310.111-20DII GIIDE FOR SLRMCE PREPARATION FOR THE REPAIR OF DETEN00ATOCOWNEIE PESuJM FIRMA REI CINGSTEELCOM09gY %1 KEYSTONE 9191 ENGINEERING & =• CONSULTING, INC.. 166 Center Street, Suite 210. Cape Canaveral, FL 32920 im 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL 32176 Office: 321A54.7300 •. KeystoneEngineeringPE.com • Fax: 321.459.2888 Balcony Survey Map Project: Atrium II Unit # 2 . A Date: 02-07-2019 LEGEND Rai ®Spall Code Compliant Yes N Above Conditi ood Fair Poor Small Type: ored Surface Mount Screen ® Below I\.t^ Crack Shutters re No10 Rust Spot ,C.�l� Door Accordion Roll Down Sliding Doors Code Compliant: Yes No Condition: ood ai or Age; ewer Corroded Fasteners: Yes No Holes In Threshold: Yes No Floorin Type: at"IciL L/-O" r, Survey Quantities \ � Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) � Small Repair (ea) AcD Ceiling Spall (SF) Mortar (SF) Profiling BRKFST Window Sill (LF) um Vd MING E� Fl YaIaI51 �� 0 io v� t t I KEYSTONE ENGINEERING & •= _• CONSULTING, INC. 166.Center Street, Suite 210, Cape Canaveral, FL 32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL.32176 Office: 321AM.7300 a KeystoneEngineeringPE.com • Fax: 321.459.2888 Balcony Survey Map Project: Atrium II Unit# A Date: 02-07-2019 LEGEND Railings jar Sliding Doors ®Spall Code Compliant: Yes No 7 Code Compliant: Yes Above Condition: Good Fair Poor Condition: Good Fair oor Type: Cored Surface Mount Screen Age: Older " ewer Corroded ®Small Below Fasteners: Yes No Holes In Threshold: Yes No ^^^ .7 A .Crack Shutters Yes No Flooring Rust spot Edge oor Type: f Accordion Roll Down Survey Quantities -loor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) :olumn/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) ? KEYSTONE �'� -•, ENGINEERING. & CONSULTING, INC. 166 Center Street, Suite 210, Cape Canaveral, FL 32920 0 100 East Grenada Boulevard, Suite 215G, Ormond Beach, FL 32176 Office: 321.454.7300 • KeystoneEngineeringPE.com a Fax: 321.459.2888 Balcony Survey Map Project: Atrium II Unit # A Date: 02-07-2019 LEGEND Railings Sliding Doors ®Spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor Type: Cored Surface Mount Screen . Age: Older Newer Corroded ®Spall Below Fasteners: Yes No Holes In Threshold- Yes No ^ / 4^ Crack Shutters .. - .. - Yes No Flooring Rust Spot Edge Door Type: Accordion Roll Down Survey Quantities Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) KEYSTONE ENGINEERING '' _• CONSULTING, INC. 166 Center Street, Suite 210, Cape Canaveral, FL 32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL 32176 office: 321.454.7300 • KeystoneEnglneeringPE.com • Fm: 321.4592888 Balcony Survey Map Project: Atrium II Unit # 4 A Date: 02-07-2019 LEGEND n s Sliding Doors ® Spall Code Complia No Code Compliant: Yes No Above Conditio oo Fair Poor Condition: Good Fair Poor ®Spall Type. red Surface Mount Screen Age: Older Newer Corroded Below Fasteners: Yes No Holes In ^"w^ Shutters Threshold: Yes No / Crack - ' Yes No Flooring Rust Spot Edge Door Type: Accordion Roll Down Survey Quantities Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) window Sill (LF) ® KEYSTONE ENGINEERING & '= V .CONSULTING, INC. 166 Center Street, Suite 210, Cape Canaveral, FL 32920 • 100 East Granada Boulevard, Suite 215G,-Ormond Beach, FL 32176 Office: 321A54.7300 • KeystoneEngineeringPE.coin • Fax: 321A592866 Balcony Survey Map Project: Atrium II unit # A Date: 02-07-2019 LEGEND Railings Sliding Doors ® Spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor Type: Cored Surface Mount 'Screen Age: Older Newer Corroded ®Spall Below Fasteners: Yes No Holes In Threshold: Yes No Shutters ^A^ A�Crack Yes No Flooring Rust Spot Edge Door Type: Accordion Roll Down Survey Quantities Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) I �1 KEYSTONE ENGINEERING & '= CONSULTING,, INC. 188 Center Street, Suite 210, Cape Canaveral, Fl. 32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL 32176 Office: 321.454.7300 - a KeystoneEnginearingPE.com • Fax: 321A592888 Balcony Survey Map Project: Atrium II Unit # / A Date: 02-07-2019 LEGEND Railings Sliding Doors ® Spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor Type: Cored Surface Mount Screen Age: Older Newer Corroded ®Spall Below Fasteners: Yes No Holes In Threshold: Yes No Shutters IAA^ Crack Yes No Flooring Rust spot Edge Door Type: Accordion Roll Down �I Survey Quantities Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) KEYSTONE ENGINEERING & a •= �� CONSULTING, IN.C. 166 Center Street, Suite 210, Cape Canaveral, Fl- 32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL 32176 Once: 321.454.7300 • KeystoneEngineeringPE.com • Fax: 321.459.2888 Balcony Survey Map Project: Atrium II unit # (D A Date: 02-07-2019 LEGEND Railings Sliding Doors ® spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor Type: Cored Surface Mount Screen • Age: Older Newer Corroded ®span Below Fasteners: Yes No Holes In Threshold: Yes No Shutters /AA^ Crack Yes No Flooring Rust spot Edge Door ,Type: I Accordion Roll Down COQ h Survey Quantities Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) W W KEYSTONE Jy'���'�� ENGINEERING & = CONSULTING, INC. 166 Center Street, Suite 210, Cape Canaveral, FL.32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL 32176 office: 321AS4.7300 •` KeystoneEngineeringPE.com a Fax: 321.459.2888 Balcony Survey Map Project: Atrium II Unit # 9 A Date: 02-01-2019 LEGEND Railings. Sliding Doors Spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor Spall Type: Cored Surface Mount Screen Age: Older Newer Corroded Below Fasteners: Yes No Holes in /AA^ Crack Threshold: Yes No Shutters .. Flooring Type; Rust Spot Yes No Edge Door Accordion Roll Down PIUAIr r �e -KITCHEN ac t Survey Quantities Floor Surface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) W roo KEYSTONE ENGINEERING & `= CONSULTING, INC. 166 Center Street, Suite 210. Cape Canaveral, FL 32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, FL 32176 Office: 321.454.7300 • KeystoneEngineeringPE.com • Fax: 321.459.2888 Balcony Survey Man Project: Atrium II Unit # 16 A Date: 02-07-2019 LEGEND Railings ® Spa[] Code Compliant: Yes No Above Condition: Good Fair Poor ®Spall Type: Cored Surface Mount Screen Below /AA^ crack Shutters Yes No Rust spot Edge Door Accordion Roll Down Sliding Doors Code Compliant: Yes No Condition: Good Fair Poor Age: Older Newer Corroded Fasteners: Yes No Holes In Threshold: Yes No Flooring Type: 1 l Survey Quantities FloorSurface (SF) Slab Edge (LF) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) rddliik PM 11 KEYSTONE ENGINEERING & CONSULTING, INC. 166 Center Street, Suite 210, Cape Canaveral, FL 32920 • 100 East Grenada Boulevard, Suite 215G, Ormond Beach, FL 32176 Office: 321.454.7300 • KeysloneEngineeringPE.com • Fax: 321AS9.2880 Balcony Survey M.. IIan Project: Atrium 11 Unit # - .A Q47 Date: 02-07-2019 LEGEND Railings Sliding Doors ® Spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor ®Spall Type: Cored Surface Mount Screen Age: Older Newer Corroded Below Fasteners: Yes No Holes In ^w / "^ Crack Threshold: Yes No _ Shutters Rust spot Yes No Edge Door Floorin Accordion Roll Down Type: t^ / A rgad�_ , Survey Quantities Floor Surface(SF) Slab Edge (Lr) Slab Full Depth (SF) Column/Beam/ Header (CF) Small Repair (ea) Ceiling Spall (SF) Profiling Mortar (SF) Window Sill (LF) KEYSTONE ENGINEERING = _•. CONSULTING, INC. 166 Center Street, Suite 210, Cape Canaveral, FL 32920 • 100 East Granada Boulevard, Suite 215G, Ormond Beach, Fl. 32176 Office: 321.454.7300 • KeystoneEnglneeringPE.com • Fax: 321.459.2888 Balcony Survey Map Project: Atrium II Unit # 1.1—D A [ 6l Date: 02-07-2019 LEGEND Railings Sliding Doors ® spall Code Compliant: Yes No Code Compliant: Yes No Above Condition: Good Fair Poor Condition: Good Fair Poor ®Spall Type: Cored SurfaceMount Screen Age: Older Newer Corroded Below Fasteners: Yes No Holes In /^w^ Crack Threshold: Yes No Shutters Yes No Flooring Rust spot Edge Door Accordion Type: T Roll Down ;L� The Atrium on the Ocean II Condominium Project A STACK BALCONY RESTORATION 3000 N. Highway A1A Ft. Pierce, FL 34949 SCANNED BY St. Lucie County BUILDING SECTION BUILDING SECTION •f4 M Yf •. au�Ph, Met Sf' PoY 'RP imgleWn� g 7({ - ➢ are Ee' 0 m Z o' n SITE LOCATION � 'sale: Nof To Scak fO INDEX OF DRAWINGS Qsrvsr STRUCNRAL 5-1 COVER 5HEEf, LOCATION MAP, 5HEST INDEX - 5-2 5TRUCTUM NOTES - 5-3 Floor PIatV Scope of Work STRUCTURAL ENGINEER TOMAS PONCE MSCE, PE FLOMDA PE Number t 5000S 1 GG a'NIER STMTf SMf 210 -vreuvu1321' n -7300 ezo - 1 flw�u 13211GNJ2N E E Z 0o 0if, J },pLL =Z Old �Ox U Oa m o .: You - CD Q CQ O E a II- ®IY(4 r PON /. JCENSf KEy stbN TNG C0tR MG.1N( No 5*00601*a3 d''i CROP rE._+ss ORIel+Go �O/OyI tYP SHEET: 5-1 111AU4 PoNOEbSOE.FF CI Vf.4YY' OR 19 GENERAL STRUCTURAL NOTES STRUCTURAL DESIGN CRITERIA CAST IN PLACE REINFORCED CONCRETE 1. ALL WNLKElt %$11AUL HAVE A MINIMUM MP 1 N H A 8 DAYS OF 5000 P51 (51AB5) 5000 P51 (COLUMNS AND BEAMS). A SLUMP OF 5' PLUS OR MINUS I', AND HAVE 2%TO 5% AIR ENTRAINMENT, AND A MMMUM WATER/CEMENT RATIO OF 0.40 2. ROOKS SHALL BE PROVIDED AT 015CONTIN0OUS ENDS OF ALL TOP BARS OF BEAMS. 3. HORZONTM FOOTING BARS SHALL BE BENT I'-O AROUND CORNERS OR CORNER BARS WITH A 2'-O LAP PROVIDED. 4. CONCRETE COVER MIN. 3' WHEN EXPOSED TO EARTH OR 2' TO FORM U.N.O. 5. WELDED WIRE FABRIC SHALL CONFORM TO ASTM A-1851 AI85M. WM' SHALL BE LAPPED AT LEAST 6' AND CONTAIN AT LEAST ONE CRO56 WIRE WITHIN THE 6'. POLYPROPYLENE FIBERS FOR SI TUBS ON GRADE TO BE MIN 1.5 L55 OF FIBER PER CUBIC YARD G. ALL REINFORCING STEEL / STIRRUPS AND TIES SHALL BE NEW DOMESTIC DEFORMED BARS FREE FROM RUST,SCALE t OIL I SHALL MEET ASTM AG 151 At 85M GRADE GO U.N.O.REINFORCING FOR FOOTING SHALL BE SUPPORTED ON PRE -CAST CONCRETE PADS, TOP REINFORCING SHALL BE POSITIVELY SUPPORTED BY TEMPORARY STRINGERS. DOWELS FOR COLUMNS t FILLED CELLS Stl LLDE SECURED IN PLACE BY USING ADDITIONAL CROSS- REINFORCING TIED TO FOOTING RN FORCING. SPUCFS IN REINFORCING WHERE PERMITTED SHALL BE AS PER DETAIL M505. 7. SIMPSON NIGH STRENGTH EPDXY -PE ANCHORNG ADHESIVE WAS USED IN THE DESIGN OF THIS PRODUCT. IF CONTRACTORS WISH TO USE A DIFFERENT EPDXY. Tt1EY MUST FIRST CONTACT THE ENGINEER OF RECORD FOR WRITTEN APPROVAL. MASONRY I. HOLLOW LOAD BEARING UNITS SHALL BE NORMAL WEIGHT, TYPE 5, CONFORMING TO PSC11 -0, BE , WITH A MINIMUM NET COMPRESSIVE STRENGTH OF 2000 PM. 2. MORTAR AR SHALL BE APE ON CONFORMING TO ASTM 0270. - 3. COARSE GROUT SHALL CONFORM TO ASTM STRENGTH A MAXIMUM AGGREGATE 512E OF T AND A MINIMUM COMPRESSIVE STRENGTH ATE DAYS ED 3000 P51 SLUMP 8' TI I I'. CANTINt10U5 MASONRY INSPECTIONS ARE REQUIRED DURING CONSTRUCTION 4. VERTICAL REINFORCEMENT SHALL BE AS NOTED ON THE DRAWINGS WITH THE DELLS FILLED NRRI CEOARSE GROUT. 5. VERTICAL A)(IMUMSPACI GOOSHAL9 HELD IN POSITION. AT THE 15 AND BOTTOM AND O A MAXIMUM SPACING D IN THE DIN CENTER 1 OFT HR1MASONEVER UE55. 1/0 CLEARANCE SHALL 31PLACED IN THE CENTER OF THE MASONRY CELL WITH MIN I/2FCLERONG TO INSIDEFACE... G. REINFORCING STEEL SHALL BE LAPPED PER DETAIL M505. UNLESS OTHERVASE NOTED ON THE DRAWINGS. ]. GROUT STOPS SHALL C PROVIDED BELOW BOND BEAM. PLASTID SCREEN, METAL INTO STRIP ORCAVITYCAPS MAYBE USED TOPREVENT THEFLOWTE GROUT INTO CELLS BELOW, G AND N USE OF FELT PAPER AS A STOP IS PROHIBITED. 8. TEMPORARY BRACING BE THE RRNG OF WALL O PROTHE CONTRACTOR RING CONSTRUCTION SHALL IN THE R G SIM 1 AND S OF THE CONTRACTOR 9. TYPICAL FILLED CELL OPENINGS RCNG 512E AND SPACING SnPLt BE ABOVE AND BELOW ALL WALL OPENINGS 10. ONCE T APTLY UNIFORM LOADS TO MASONRY WALLS FOR'(3) DAYS AND NO CONCENTRATED LOADS FOR T H DAYS. CONTRACTOR CODE ACI 318 I I. DURIFILLED C CONCRETE FOURS. THE COR PENCIL B ADEQUATELY SVIBRATE THE FILLED CELL WITH EITHER RODDING OR PENCIL VIBRATOR TO ENSURE PROPER CONCRETE CONSOLIDATION GENERAL STRUCTURAL NOTES bIMIR1PG WS I ML 6IGTB 1M9 B CL/95R® Al A'F1Ta9110LD &IILDNG'. L SP£GN. EaPECHW CF nff C<F15i1R1CTI(M IS R£GIIFED BT IfEBidre GF FLORm4N ACIDTAdV(£O6f11 CNCP1ER553611E RDPopA BTdNFE4 CON91pILTICN 6XALL BE BLf£GFmw ACLOfaA4'FMiN 1fE•FECIAL NSFECrgN FLAN °..�9TIED TO FIE ILLY. d19YR. iT NAYCY ATdSpICFION 14E SPECIAL RBf£CTIRI PLAFI IB PART 6 SITE PER'6r DWl-E}IrB. L 816'1Rid9 ALL 6'AJP DRAR0ITB M14T BE r$Y'ImED AAD BTAF>P♦FD APPpJrED BY i1ff GE1aRM1 CLMRALTQ2 PR60R i051EF9TTAL L natmaRAL caTRAcroR19U11 NLB'mwavNDNFaLfEY6iu N1DP ORAOLFrn FORnff F0.1PLNf IIEYh .. A 6RBCTRN. Biffl. f•) E PcP:OfCUG 9TEEEL G 6TEEL AFID PR£V5i C0VLfalE 6iA1R}(•) D. F'ETN.fa4ORFORI DEQC F. FlXd1tDA'.9VGRNO, R6511LWL' ON Ca CQNCfatE HwpE91F314 N CONBIWIGTI(M JOM LxanaE.w BTRGnR/J. ROOFa L F1EVAtORB (•) L TILT4P PANELS (J (1) R NA•B/ /iQ.T4MLL (-) 0. K FiNEiRATI1:W O. RARwCB Ol (FETE IN THE TA OF NAYS w10P DRAYRIYs9 EKED. ET A FRGiEBBIRNI Bt'vNE£R fEG1BT13aD w TFff scare a BARCA IiBB HAR® l9 NMLL BE 91181111FD FOR B!GNEf9a RECCW fTd.T. PMFAO b LITERATURE tlP19T TNOCOPIES M HAVFAOILLffR'B UHIERFI�ZE FOR ALL FLLTI WMEB AND PROVJCTB LZED N CO GT=TIRN ON TIE FR:VEC}. (P.BERr CB £WL GEOIECJN 19GKPd1rt I INCUOMaD TERNG OR MW UATER TABLE RSOIIR@E`R6) STRUCTURAL STEEL I . MITI CFIFLL JFCUTILHIIVNb: WIDE FLANGE SECTIONS: ASTM A992, GRADE 50, Fy=50 K51 TUBE STEEL (H55): ASTM A500, GRADE B, Fy - 4G K51 PIPE STEEL: ASTM A53, TYPE E OR S. Fy = 35 K51 ALL OTHER STRUCTURAL t MISC. STEEL A G Fy=3G K51 2. STRUCTURAL CONNECTIONS: ALL STRUCTURAL BOLTS TO BE A325H HAD STRUCTURAL BOLTS SMALLER THAN 5/8' DIA. TO RE A307 THREADED ROD SHALL CONFORM TO A3G OR A307 ANCHOR BOLTS SHALL CONFORM TO ASTM F 1554 ALL BOLTS CAST IN CONCRETE: ASTM ASG OR ASTM A-307 SHOP AND FIELD WELDS: E70X1( ELECTRODES STEEL REINFORCEMENT SHOP DRAWINGS TO BE PROVIDED TO ENGINEER OF RECORD BEFORE FABRICATION FOR REVIEW AND APPROVAL FIELD REPAIR NOTES I. MISSED'," BOLTS FOR WOOD BEARNG WALLS MAY BE SUBSTITUTED WITH Ile DIA. EPDXY ANCHORS WITH EMBEDMENT. SIMPSON SET' EPDXY ADHESIVE BINDER FOLLOWING ALL MANUFACTURERS RECOMMENDATIONS OR SIMPSON 1/2' TITEN HD BOLTS WITH MINIMUM T EMBEDMENT. SEE PLAN FOR EMBEDMENT DEPTH AT FLOOR STEPS. 2. FOR MISSED VERT. DOWELS, DRILL A 3/4' DIAMETER HOLE G' DEEP AT THE LOCATION OF THE OMITTED REBAR AND INSTALL A 32' LONG F5 BAR INTO THE EPDXY PULLED HOLE. USE A TWO PART EMBEDMENT EPDXY (SIMPSON HIGH STRENGTH EPDXY -TIE ANCHORING ADHESIVE ) MIXED PER THE MANUFACTURERS INSTRUCTIONS. ASSURE THAT ALL OUST AND DEBRIS FROM DR W NG ARE REMOVED FROM THE HOLE BY BRUSHING AND USING COMPRESSED MR PRIOR TO APPLYING THE EPDXY. ALLOW THE EPDXY TO CURE TO THE MANUFACTURERS SPECIFICATIONS, THEN FILL THE CELL IN THE NORMAL WAY DURING BOND BEAM POUR 3. FOR MORTAR JOINTS IF515 THAN 1/4', PROVIDE(1) 05 VERT. IN CONIC. FILED CELL EACH SIDE OF THE "NT ( EAR DOES NOT HAVE TO BE CONT. TO FOOTING I. 4. MI55ED LINTEL STRAPS FOR MASONRY CONSTRUCTION MAY BE SUBSTITUTED WITH (1) SIMPSON MTSM I G MST STRAP W/ (4). X4N 2141 TITENS TO MASONRY AND (7)-I Od NAIIS TO TRUSS FOR UPUFTS IF55 MAN 860185 (USE (2) MTSM 16 FOR UPLIFTS IE55 THAN 1720F). IF CORNER STRAP IS M155ED CONTRACTOR TO INSTALL (2) SIMPSON HGAM I O W/ (4) 114• x 1 UV SDS SCR'W5 AND (5) 114' • 2 114' TITENS ONE EACH SIDE OF TRUSS. STUD 21/2' 55ED FOR 2ND FLOOR JAMB ,IMP50N HITS W/ (26J 16d 4 50N HIGH STRENGTH EPDXY W/ CONTACT FOR IF STRAPS ARE a ga q ce�R¢wSTF��. L WfffaYERCRICfaTE BiLCLN@9(LR OIIET2RAT f1j3ALEG)LF l!¢REBiQSEO LR PQi-1EBBIMED LQYfEIE 91Aa9 A:a TO FEt1AN ENFO6ED LD Tff 6EM1ER 116aYAlOJr . T)E LLE OF TIE lauWwi, ilE TOPOFSAE OF TITS fQNCREre 6Yd11 A9 AfiNFL1 PE 1REAFED YRLN A GEARNDFFI/+N1r1BLE FETEIRAITY+BENER 6 Tiff ALKTL-AIKOM 69AVE nnvFvsnoLdal w ta+®csn PFTEFRATBG 6EdLE.R Lo, NrOR�m PNMRE- Eµ Fm, a6 OI182 BGNFERAPPRDrID IIEAIFER REBETAVr 6T51@L 1. APPLICATkN AND wRidfE fT8PA1M118119WA1 LY NACfdfaANCE UAM.HAVFACBIBRB EFFLFYITK}ffi - . 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DRdR ZNX-EN0faEdFDORNS NG 911A ORFS Pd A" dRQfiD4 fSGIT=lC I'ROfP59V}!AL ENGINEER, BNOF m BEEN NSAU PEIZ TIME HLST!AOLaFBiRYTIW 611C TO lbFFl@1 TWLT 9NORK NA9 BEEN wSTAllID PER RFA1L®'ffM6 6160U1 RI fiId9TFED DRNBIG9 INN .IOa1F& l ANT Df:AATLTI OR ADDIFWI6CCN41AGIION.GM9tfl:I tNdT 91gW01111E DWYMYB FL6T EE faMdm dVD AFFRT• tD N 01Zr6G BT 11ff NGFgQi O FEbJfa. z dLTQNATE Qi<DDFD LQ141pCTgAIDwF LLCSTIC}Ng Off AflFpigglE aaY A4A aura aaE.¢oFnla1 ua161a1oe NusvaETRFG D+Ars>FS Err Tla B1Gw133ROF rasa FORfaDE91G10F 1Iff 61R1:TIP.I: BNOWYi EFG �' CODE CRITERIA FLORIDA BUILDING CODE GM EDITION 4201 T L FBC MEMO BUILDING FLOMOA ARE PREVENTION CODE CTH EDITION (201 FLORIDA ACCI5ONUTY CODE 6M EDITION (20M FIORIDA BUIWING CODE 6M EDITION (2017) PWMBING NFPA70.11. NATIONALEIECFRICAL000E5.(NEC 2014) BUIWING CODE REOUIRFMFMS FOR REINFORCED CONCRETE - NCI 318-13) SPECIFICATIONS PORSTRUCNRAL CONCRETE BUILDING$ - fAG 301-13) BUIWING CODE REQUIREMENT$ FOR M NR( STRUCTURES -ITME 402-1 WACI 530-13/A502 5-13) NATONAL DESIGN SFECIFICATION FOR WOOD CON5TRUCTION-2015 EDITION WAD FRAMED CO115TKUCTION MANUAL 2015 EDITON. • ARA PLYWO00 DESIGN SPECIMCATION • AMERICAN 500EM OF CML ENGINMRS: AS b7-10 • AWMINUM DE51GN MANUAL- 2010 EDITION • $PECIHCATIONS FOR 5IRUCTURAL STEEL BUILDINGS - (NEC 3G0-10) 'GENERAL ROOF LOADING - SHINGLE METAL TILE HEAR . ROOF(P5F) ROOF(PSH KOOF(P5F1 ROOHPSH TOP CHORD U. 20 20 20 20 TOP CHORD DL 10 10 IS 25 BOTTOM CHORD LL' 0 O 0 0 BOTTOM CHORD OIL 10 10 10 10 TOTAL(PSf) 40' 40 45 55 BOTTOM CHORD u (OPT, ATTICS W/UMIIEDSTOR. 20 ATTICS IV/HEAVY STOR 50 • ATTICS WI NO STORAGE 10 IUON-CONCJRRENT) N : LL REDU 1 ALL PE O B Nl_Y EN APPROVAL FROM FOR OR INDICATED ON PLAN. GENERAL FLOOR LOADING TOP CHORULL 40 (PSH COMMENTS: TOP CHORD DL 10(PS0 BOTTOM CHM LL OU1 lj BOTTOM MORD.pL. 5(F5P) - .. SPECIAL FLOOR LOADING BARONIES/DECKS CO(FEF) I COMMENTS: DEFLECTION CRITERIA ROOF JRUSS6' LU360 TU240 OOMMEMS: OOf ff44ND CID) W360 N240 ROORTRU55E5/ BEAMS" IL360 N240 ROORI-JOIST•'• W480 TU240 P TO 40F( SPMI : I M.3/4 WIND LOADING CRITERIA MND SFEED ULTIMATE) 161 NFN . WIND SPEED(ALLOWABLE)1P3 NPH �URE CATEGORY D WILDING CATEGORY 11 . WIWINGTYPE V ENCLOSURECUA NFICATION ENCLOSED INFERNAL PRE&SUKE COEFFICIENT .+1.0.18 ASCE 7-1 O WALL DESIGN ALLOWABLE COMPONENTS AND CLADDING WIND PRESSURES AND SUCTIONS EFFECTIVE WIND PRESSURE WIND PRESSURE WIND AREA AND SUCTION (P5F) AND SUCTION (SQ FEET) (+ VALUE OENOTES PRESSURE (- VALUE Mom 5UCIlON DIAGRAM' AREA Q 20 (a) 81.0(+) (-) BI.0 6tA f-) 11T2 50 f-1.. 60.6 f-11038 IW (-1 SBA (d 93.8 500 52.1. .. 69.9 DIAGRAM GENERAL.PRE55URE NOTES NOTES: I. MULTIPLYTHE A W FRESSURES BY 1.6 TO GEF ULTIMATE WIND PRESSURES d .O L. a •OE Z O C UOQ� W CO Cc ^} t LL L z 0) M0 U W J Z Q a IM0 OY0LL U Q S^ TA iR Q O E •L a d 11- SHEET: S-2 TIXA0.5PONCE MSCEFE - FLPEoso6R6 OF: 19 AREAS OF WORK FOR REPAIRING THE SLAB EDGES ON STACK A n yp°`n mu°mi¢ "inm° N'r� i1i'D ROD!!(i R . E n D ,u - o[[aawe cocoa xm[awn ,w ra n �_ �im0.aw.l.sxsmnnvwi'cna�- n a� oa�.amaa.o ,n :w,.�mnw�o ®, oanumaWoa,aea FLOOR PLAN UNIT "Drr SCALE: 1/4" _ 1.'-0" SHORING DETAIL sew A10NNN mNLwm3a• WIOs+ Ivinm ar elmrmm°re TYPICAL AAa R)1/4•X2114.5a leµgo FULL DEPTH F ®NP eEonan W WZL eD01ea SCOPE OF WORK: Referto the PRelect Manual Documentfor Specific work areas of each individual balcony Existing floor finishes are to be removed on the A stack balconies, as needed to accomplish the concrete repairs Identified by the engineer. All concrete repairs shag be performed to ICRI and ACI Standards. Concrete and stucco repair work will be as directed by the project engineer including size, location, surface preparation and proper inspections. All concrete repair unit prices are to include incidental stucco Replacement reinforcing steel replacement/supplement. Railings are to be removed and reinstalled as needed, and/or protected from damage. Surface Repairs: Defined as concrete repairs to the topside of the horizontal slab under the fast mat of reinforcing steel. Edge Repairs: Defined as fug depth concrete repairs of the balcony edge up to 12" back from the stab edge requiring fdmF work Full Depth Repair: Defined as concrete repairs that require the removal of the slab to the full depth of the concrete requiring form work, away from the balcony edges. Rust Spats: Defined as spot locations of stray steel or reinforcing chairlegs an any other repair less than .25 CF. Columns/Reams: Defined as concrete repairs to the columns, h,iams, headers or other areas of the building not defined above. Ceiling Repairs: Defined as concrete repairs to the underside of the horizontal slab under the bottom mat of reinforcing steel. Post tensioned cable repaim,wig be completed on an as needed basis to accomplish the necessary concrete repair work associated with the balconies or walkways. Certified technicians are required for any post tension cable Repairs, lockogs, splices or cable replacement In areas of balcony slab edge repairs, as directed by the project engineer, install an appropriate PT lack off devico prior to excavating concrete behind the edge back up steel: Balcony floor finish willing are W be repaired as needed where concrete repairs are accomplished. The contractor is to replace the coating system teFmFred base coat and top wear coal as needed and feather blend into existing remaining existing coatings, W closely match color and texture with minimal noticeable transition. h I/2- osi PISERS 1,8 4. V 13..5E v x I/2 nXR - O W/ Nxa09nrvc iD -z-POST no H. NWi-LOC IF Ws SS rvU15- j� . C MRE/.[fD RODS M W-W11VE 91WLDFR WASXER M., DI.LL£ nx nLL 1 _ PAINT/WATERPROOF EXTERIOR REMOVE. EXIST. CONC RAILS h INSTALL_NEW ALUM. RAILING REMOVE M-E WRTERPROOF PT Splice Chuck TYP. CANTILEVEREDBALCONYSLAB REPAIR m - BEYOND •E Z 0- -0 O (�Oav uJ � in J } L lL = Z m0 2 aiJzN CL Vinoit O Y CD Q: Q F Wfl O E 7 �L wQ W TaM/,6 PONOE imcEPE FIPEesoae SHEET: S-3 OF: