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SUBMITTAL PACKAGE
TAW TAW POWER SYSTEMS, INC. 631278TH STREET I RIVERVIEW, FL 33569 P: 813-840-3500 T 800-456-9449 F: 813-217-8075 SCANNED BY St. Lucie County .lob Name: Lake Forest Unit 1 Quote: 0026518166 Proposal: GP1810 0113 We are pleased to offer the following submittal for your consideration. Thank you, Kevin Wilson, Tampa Armature Works ST.LUCIE COUNTY PLAN REVIEW BLDG: DATE: ELE . DATE PLUMB: DATE: MECH: DATE: TAW POWER SYSTEMS, INC. 1500 NW 15th Ave ' Pompano Beach, FL 33069 (954) 668-7247 - (800) 876-0990 Tim. Gradv(o)TAWinc.com Kohler Generator Systems Distributors KOHLER POWER SYSTEMS DISTRIBUTOR FOR ALABAMA, SOUTH GEORGIA, FLORIDA, LOUISIANA AND MISSISSIPPI Offer No: GP1809-0108 Contact Cell #: 954-668-7247 Contact: Kevin Wilson/Tim Grady Project: LAKE FOREST GENERATOR Gen 1 One New KOHLER Model 200REZX1B,EPA Certified Natural Gas Generator Set 200kW, @ 0.8 PF, 60 Hz,3,Phase, UL 2200, 120/208VoIt' , _ CONTROLLER: APM402 Controller meets NFPA 110 ENCLOSURE: Sound' ) Aluminum Critical Silencer 181 MPH Wind Rated COOLING: Unit Mounted -Radiator Block Heater 120 Volt, 2500 Watt FUEL SYSTEM: Flexible Fuel Lines GENERATOR ACCESSORIES (Electrical): Line Circuit Breakers: 3 Pole, Electronic LSI , ENGINE ELECTRICAL ACCESSORIES: Battery Rack and Cables Starting Battery, Lead Acid - Battery Charger: 10 Amp CONTROLLER ACCESSORIES' LOOSE: Remote Emergency Stop, Break Glass Remote Annunciator Panel Converter f L:L • ;' 3;'•. ADDITIONAL" ACCESSORIES: Certified Factory Test @ 0.8 P.F. 1 Engine, Generator Parts, •Maintenance Manual 1 Electronic Manual Vibration Isolators: Internal 5 Year Comprehensive Warranty Initial Start Up; and Check Out of System On Site Tesfing'(Load Bank) v a;., AUTOMATIC TRANSFER SWITCH: 120/208 Volt, 3 Phase, 3 pole, 1000amp, 3R Model: KCS-ACTC-1000S r t t iris . TAW POWER SYSTEMS, INC. 1500 NW 1511 Ave Pompano Beach, FL 33069 (954) 668-7247 - (800) 876-0990 Ti GeneratorSystems Dam Kohler Generator Systems Distributors SYSTEMS DISTRIBUTOR FOR Offer No: GP1809-0108 Contact Cell #: 954-668-7247 Contact: Kevin WilsonlTim Grady Project: LAKE FOREST GENERATOR Gen 1 +,tw+Rxitt;teM+wwwwx�*M+atwxe++�stxt*:eeww*#i+�xlx+.wtr•�kwRl:aex,M+k4w*+irk*watc#s♦;t#�*z�;w;t+naa}f.•zra-♦k;ta*wtL.ta**,tke:+#*atwkk•+toy One New KOHLER Model 200REZXB, EPA Certified Natural Gas Generator Set 200kW, @ 0.8 PF, 60 Hz, 3 Phase, UL 2200, 120/20BVolt CONTROLLER: APM402 Controller meets NFPA 110 ENCLOSURE: Sound / Aluminum Critical Silencer 181 MPH Wind Rated .COOLING: Unit Mounted Radiator Block Heater 120 Volt, 2500 Watt FUEL SYSTEM: Flexible Fuel Lines GENERATOR ACCESSORIES (Electrical). Line Circuit Breakers: 3 Pole, Electronic LSI ENGINE ELECTRICAL ACCESSORIES: Battery Rack and Cables Starting Battery, Lead Acid Battery Charger: 10 Amp CONTROLLER ACCESSORIES LOOSE: Remote Emergency Stop, Break Glass Remote Annunciator Panel Converter ADDITIONAL ACCESSORIES: Certified Factory Test'@ 0.8 P.F. 1 Engine, Generator Parts, Maintenance Manual 1 Electronic Manual Vibration Isolators: Internal 5 Year Comprehensive Warranty Initial Start Up and Check Out of System On Site Testing (Load Bank) AUTOMATIC TRANSFER SWITCH: 120/208 Volt, 3 Phase, 3 pole, 1000amp, 3R Model: KCS-ACTC-1000S yvt4 \ 1 i)we C) crui 6ulol ek ob G56 o y LETTER OF TRANSMITTAL TO: MIKE CORNELIUS COMPANY: CORNELIUS ELECTRICAL 700 GRANT RD PALM BAY, FL 32909 JOB NAME: LAKE FOREST UNIT 1".200KW` TAW JOB No#: GP1810-0113 _X ENGINEERING SUBMITTALS 1 ELECTRONIC COPY -THESE ARE TRANSMITTE6'as checked below: X FOR APPROVAL RECORD ONLY COMMENTS: DATE: 3/6/2019 P.O.No.#: 1) ONE COPY OF APPROVED SUBMITTAL DATA MUST`BE RETURNED TOGETHER WITH YOUR" PURCHASE, ORDER, WRITTEN RELEASE OF ORDER, NOTICE TO OWNER AND CREDIT APPLICATION (see attached). 2) ALL TECHNICAL QUESTIONS 'PURSUANT TO THIS SUBMITTAL DATA SHOULD BE DIRECTED TO OUR OFFICE. PHONE (800y 876-0990, FAX (954) 977-9249. TAW Power Systems ROCCO DAY KEVIN WILSON PROJECT MANAGER ACCOUNT MANAGER KOFILER. 2901 I�0y,laws Mw116N..0Il an... Generator Set Ratings 20OREZXB Natural Gas Standard Features • Kohler Co. provides one -source responsibility for the generating system and accessories. • The generator set and its components are prototype -tested, factory - built, and production -tested. • The 60 Hz generator set offers a UL 2200 listing. • The generator set accepts rated load in one step. • The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. • A one-year limited warranty covers all systems and components. Two- and five-year extended warranties are also available. • EPA -certified for Stationary and Mobile Emergency and Non - Emergency Applications Alternator Features • The unique Fast -Response II excitation system delivers excellent voltage response and short circuit capability using a permanent magnet (PM) -excited alternator. • The brushless, rotating -field alternator has broad range reconnectability. Standby130C Alternator Voltage Ph Hz kWlkVA Amps- f4LIA L) 120/208j (3 L60j' 120P // 25O k6'. RATINGS: All three-phase units are rated at 0.8 pcmarfactor. At singiephase units are rated at 1.0 power factor. Standby Ratings: The standby rating Is appli.bl. to varying halts for the duration of a power outage. There Is no overload capabilityfor this rating. Prima Power Ratings: At varying [cad, the number of generalor set operating hours is unlimited. A 10%ovedoad capacity is available for one hour In twelve. Ratings are In accordance with ISO-8528-1'and ISO30461. For limited running time and continuous ratings, consult the factory. obtain technical Information bulletin (TIB-101) far ratings guidelines, complete ratingsdefinitions, and site condition demise. The generator set manufacturer reserves the right la change the design or specifications without notice and without any obligation or liability whatsoever. For dual fuel engines, use the LP gas ratings for both the primary and secondary fuels. Model: 200REZXB, continued Alternator Specifications Specifications Alternator Alternator manufacturer Kohler Type 4-Pole, Rotating -Field Exciter type Brushless, Permanent -Magnet Leads, quantity 12, Reconnectable Voltage regulator Solid State, Volts/Hz Insulation NEMA MG1 Insulation: Material Class H Insulation: Temperature Rise 130°C, Standby Bearing: quantity, type 1, Sealed. Coupling Flexible disc Amortisseur windings Full Voltage regulation, no-load to full -load RMS Controller Dependent One -Step Load Acceptance 100% of rating Unbalanced load capability 100% of Rated Standby Current • NEMA MG1, IEEE, and ANSI standards compliance for temperature rise andmotorstarting. • Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short-circuit current enabling down stream circuit breakers to trip without collapsing the alternator field. • Self -ventilated and dripproof construction. • Vacuum -impregnated windings with fungus -resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two-thirds pitch stator and skewed rotor. • Fast -Response II bmshless alternator with brushless exciter for excellent load response. Engine Engine Specification Engine Manufacturer Engine Model Engine: type _ Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/min. (ft./min.) Main bearings: quantity, type Rated rpm Max, power at rated rpm, kWm (BHP) Cylinder head material Crankshaft material Governor: type, make/model Frequency regulation, no-load to -full load Frequency regulation, steady state Frequency Air cleaner type, all models Doosan D111TIC 11.1 L, 4-Cycle, Turbocharged, Alftercooled.. 6 Inline 11.05 (674) 123x155(4.84x6.10) 10.5:1 558 (1831) 7, Precision Half -Shell 1800 225 (302) Cast Iron Forged Steel Electronic Isochronous ±0.5% Fixed Dry Model: 200REZX6, continued Exhaust System Exhaust Manifold Type Exhaust flow at rated kW, kg/hr. (ofm) Maximum allowable back pressure after catalyst, kPa (in. Hg) Exhaust temperature at rated kW, dry exhaust, °C (°F) Maximum allowable back pressure, kPa (in. Hg) Exh. outlet size at eng. hookup, min (in.) Engine Electrical Wet 850 (1211) 5.1 (1.5) 600(1112) 10.2(3) Flanged Outlet at Catalyst, see ADV drawing Engine Electrical System Battery charging alternator: Ground (negative/positive) Negative Battery charging alternator. Volts (DC) 24 Battery charging alternator'.Ampere rating 45 Starter motor rated voltage (DC) 24 Battery, recommended cold cranking amps (CCA): Qty., CCA rating Two,"I000 each Battery voltage (DC) 12 Fuel Fuel Svstem Fuel type Natural Gas Natural gas/LPG fuel supply pressure, kPa (in. H20). Fuel supply 1.74-2.74i(7�11)` pressure measured at the generator set fuel inlet downstream of any fuel system equipment accessories. Fuel Composition Fuel Composition Natural Gas: Methane, % by volume 90 min. Natural Gas: Ethane, % by volume 4.0 max. Natural Gas: Propane, % by volume 1.0 max. Natural Gas: Propene, % by volume 0.1 max. Natural Gas: C4 and higher, % by volume 0.3 max. Natural Gas: Sulfur, ppm mass . 25 max. Natural Gas: Lower heating value, kJ/m3 (Btu/ft3), min. 33.2 (890) Fuels with other compositions may be acceptable. If your fuel is outside the listed specifications, contact your local distributor for further analysis and advice. Lubrication Lubrication System •, Type Full Pressure Oil pan capacity, L (qt.) 25 (26.4) Oil pan capacity with filter, L (qt.) 27 (28.8) Oil filter. quantity, type 1, Cartridge Oil cooler Water -Cooled Model: 200REZXB, continued Cooling Radiator System Ambient temperature, °C (°F) 50 (122) Engine jacket water capacity, L (gal.) 21 (5.5) Radiator system capacity, including engine, L (gal.) 116 (30.6) Engine jacket water flow, Lpm (gpm) 284 (75) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) 142.3 (8100) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/ 26.3 (1500) min.) Water pump type Centrifugal Fan diameter, including blades, mm (in.) 965 (38) Fan, kWm (HP) 13.4 (18) Max. restriction of cooling air, intake and discharge side of radiator, 0.125 (0.5) kPA (in. H20) ' Weather and sound enclosures with internal silencer reduce ambient temperature capability by 5°C (9°F). Operation Requirements Air Requirements Radiator -cooled cooling air, m3/min. (scfm) 510 (18000) Combustion air, kg/hr. (cfm) 800 (390) Heat rejected to ambient air: Engine, kW (Btulmin.): 60.3 (3430) Heat rejected to ambient air: Alternator, kW (Btulmin.) 16.0 (910) 'Air density= 1.20 kg/m3 (0.075lbm/ft3) :,Fuel Consumption,= m3/hr at % load Standby Fuel Consumption at 76% load 46.7 m3/hr. (1649 cfh) Standby Fuel Consumption at 50% load 32.8 m3/hr. (1158 cfh) Standby Fuel Consumption at 25% load 20.0 m3/hr. (706 cfh) Prime Fuel Consumption at 100% load 53.6 m3/hr. (1893 cfh) Prime Fuel Consumption at 75% load 41.7 m3/hr. (1473 cfh) Prime Fuel Consumption at 50% load 29.7 m3/hr. (1049 cfh) Prime Fuel Consumption at 25% load 17.6 m3/hr. (622 cfh) Dimensions and Weights Dim Weight Spec Dim Weight Value Fuel All Engine Manufacturer Doosan ' Overall Size, L x W x H, mm (in.): 3575 x 1350 x 1908 (140.7 x 53.1 x 75.1) Weight (radiator model), wet, kg (lb.): 2722 (6000) Model: 200REZXB, continued r L� NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. KOHLER. Industrial Generator Set Accessories APM402 Generator Set Controller Kohler® APM402 Controller General Description and Function The APM402 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance. The APM402 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards. ' The APM402 controller uses a patented hybrid voltage regulator and unique software logic to manage alternator thermal overload protection features normally requiring additional hardware. Additional features include: • A digital display and pushbutton/rotary'selector dial provide .easy local access to data. • Measurements selectable in metric: or.English units. • The controller can communicate directly with a personal computer via a network or serial configuration using SiteTech- or Monitor III software. • The controller supports Modbus® protocol. Use with serial bus or Ethernet networks. (Ethernet requires an external Modbus®/Ethernet converter module.) • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and WA). • Integrated hybrid voltage regulator providing x0.5% regulation. • Built-in alternator thermal overload protection. Modbus® is a registered trademark of Schneider FJeWic. e6-161 4/16b Page Emergency StoF Digital Display Alarm Horn (Iona inside the contrc Master Control Off- Reset/Auto/ with Lights User Interface Controls and Components • Emergency stop switch • Backlit LCD digital display with two lines of 12 characters (see User Interface Displays for menus) • Alarm horn indicates generator set shutdown and warning faults • Environmentally sealed membrane keypad with three master control buttons with tights o Off/Reset(red) o Auto (green), - o Run (yellow) • Pushbutton/rotary selector dial for menu navigation o Rotate dial to access main menus o Push dial and rotate to access sub menus o Press dial for 3 seconds to return to top of main menu • Annunciator fault light o System shutdown (red) o System warning (yellow) • Alarm silence/lamp test button o Alarm silence o Lamp test • USB and RS-485 connections o Allows software upgrades o Provides access for diagnostics o PC communication using SiteTech- or Monitor III software • Dedicated user inputs o Remote emergency stop switch o Remote 2-wire start for transfer switch o Auxiliary shutdown ' • Integrated hybrid voltage regulator • Auto-resettable circuit protection mounted on circuit board. • One relay output standard. Optional five relay output available. • One analog and three digital inputs standard. Optional two inputs available. NFPA 110 Requirements In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine/generator functions/faults shown below. • Engine functions: o Overcrank o Low coolant temperature warning o High coolant temperature warning o High coolant temperature shutdown o Low oil pressure shutdown o Low oil pressure warning o High engine speed o Low fuel (level or pressure)' o Low coolant level o EPS supplying load o High battery voltage o Low battery voltage • General functions: o Master switch not in auto o Battery charger fault o Lamp test o Contacts for local and remote common alarm o Audible alarm silence button o Remote emergency stop * Function requires optional input sensors or kits and is engine dependent, see Controller Displays as Provided by the Engine ECM. Pushbutton/Rotary Selector Dial Annunciator Fault Light Red -Shutdown, Yellow -Warning Alarm Silence/Lamp Test Button with Light USB Communication Connection User Interface Displays The listing below has • denoting main menus and o denoting sub -menus. • Overview o Software version o Active shutdowns and warnings (if any are present) o Engine run time, total hours o Average voltage line -to -line o 'Frequency o Average current. o Coolant temperature o 'Fuel level or pressure o Oil pressure o Battery voltage o Lngme speea o Oil pressure o Coolant temperature o Battery voltage • Generator Metering o Total power, VA o Total power, W o Rated power, a Voltage, L-L and L- IN for all phases o Current, L1, L2,. L3 o Frequency • GenSet Information o Generator set model number o Generator set serial number o Controller serial number • GenSet Run: Time o Engine run time, total hours o. Engine loaded, hours o Number of engine starts o Total energy, kWh • GenSet System o System voltage o System frequency, 50 or 60 Hz o System phase, single or three (wye or delta) o Power rating, kW o Amp rating + - o Power type, standby or prime o Measurement units, metric or English (user selectable) o Alarm silence, always or auto only (NFPA 110) o Manual speed adjust* • GenSet Calibration o Voltage, L- L and L- N for all phases o Current, L1, L2, L3 o Reset calibration • Voltage Regulation o Adjust voltage,-10% ` • Digital Inputs o Input settings -and status • Digital Outputs o Output settinqs and. status • Analog Inputs o Input settings and status • Event Loa up to 1000 system events) s initial activation by SiteTech Gs1e1 4/1eb Page2 Controller Features • AC Output Voltage Regulator Adjustment. The voltage " adjustment provides a maximum of x10% of the system voltage.. • Alarm Silence. The controller can be set up to silence the alarm horn only when in the AUTO made for NFPA-110 application or Always for user convenience. .. • Alternator Protection. The controller provides generator set overload and short circuit protection matched to each alternator for the particular voltage/phase configuration. • Automatic Restart. The controller automatic restart feature initiates the start routine and recrank after a failed start attempt.' - • Common Failure Relay. This relay is integrated on the controller circuit board. Contacts are rated 2 amps at 32 VDC or 0.5 amp at 120 VAC. • Communication. Controller communication is "available: • Cyclic Cranking. The controller has programmable cyclic cranking. • ECM Diagnostics. The controller displays engine ECM fault coda, descriptions to help in engine troubleshooting, • Engine Start Aid. The starting aid feature provides control for an optional engine starting aid. • Event Logging. The controller keeps a record (up to 1000 entries) for warning and shutdown faults. This fault information becomes a stored record of system events and can be reset. • Historical Data Logging. Total number of generator set successful starts is recorded and displayed. • Integrated Hybrid Voltage Regulator. The voltage regulator provides z0.5% no-load to full -load regulation with three-phase sensing. • lamp Test. Press the alarm silence/lamp test button to verify functionality of the indicator lights. • LCD Display. Adjustable contrast for improving visibility. • Measurement Units. The controller provides selection of English or metric displays. • Power Metering. Controller digital display provides kW and kVA. • Programming Access (USB). Provides software upgrades and diagnostics. • Remote Reset. The remote reset function resets faults and allows restarting cf the generator set without going to the master control switch off/reset position. • Remote Monitoring Panel. The controller is compatible with the Kohler© Remote Serial Annunciator. • Run Time Hourmeter. The generator set run time is displayed. • Time Delay Engine Cooldown (TDEC). The TDEC provides atime delay before the generator set shuts down. • Time Delay Engine Start (IDES). The TIDES provides a time delay before the generator set starts. • Voltage Selection Menu. This menu provides the capability of quickly switching controller voltage calibrations. Requires initial activation using SiteTech- software. NOTE: Generator set output leads require voltage reconnection. Controller Functions The following chart shows which functions cause a warning or shutdown. All functions are available as relay outputs. ' Warning Function Shutdown Function Engfne Functions ., Critically high fuel level * 0 ECM communication loss ECM diagnostics Engine over speed •t Engine start aid active Engine under "speed ' " Fuel Yank leak *' 0 0 High battery voltagb High coolant temperature • •t High fuel level' 0 Low battery voltage Low coolant level Low coolant temperature Low cranking voltage Low engine oil level * 0 0 Low fuel level (diesel models) * o o Low fuel pressure (gas models) ` 0 _ Low oil pressure - • •t No coolant temperature signal No oil pressure signal Overcrank •t Speed sensor fault General Fu`nctiono Alarm hom silenced 'Analog inputs 0 0 Battery charger fault* Chicago code active * Common fault (includes t) Common warning _ Digital inputs 0 - 0 Emergency stop •t Engine cooldown (delay) active Engine start delay active Engine started Engine stopped _ EPS supplying load Generator running Input/output communication loss Internal failure Master switch not in auto NFPA 110 alarm active Remote start System ready Generator Functions AC sensing loss Alternator protection Ground fault input kW overload Locked rotor. Overfra uency Overvoltage (each phase) Underfrequency Undervoltage (each phase) • Standard function Warning causes.the fault light to show yellow and sounds the alarm horn o Available user function signaling an impending problem. * Function requires optional inputsensors or kits and is engine dependent; Shutdown causes the fault light to show red, sounds the alarm horn, and see Controller Displays as Provided by the Engine ECM. stops the generator set. t Items included with common fault shutdown G66161 4/1eb Pege3 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 ICpH1.ER For the nearest sales and service outlet in the ® US and Canada, phone 1-800-544-2444 KOHLERPovreGcom Controller Displays as Provided by the Engine ECM • Engine Manufacturer and Model Kohler Diesel (KDI M, TM-) Kohler Diesel (KDI JCR) Kohler Gas (KG2204, KG2204T). GM/PSland .Kohler Gas (KG6208, KG6208T) DD/MTU -Doosan John Deere Volvo Intake air pressure SID D Intake air Temperature D D SID D D D Coolant level D D D D D D Coolant temperature D C(SID C/S/D C/S/D C/S/D C/S/D C/S/D Crankcase pressure .. D ECM battery voltage S ) SID S S S Engine model number S $ S S S S S Engine serial number S S 'S S S S S Engine speed C/S/D ,CIS/D C/S/D C/S/D C/S/D C/S/D C/S/D C/S/D Fuel pressure O ` _ C/S/D CIS C/S/D C/Si C/S/D Fuel rate _ S S S S S Fuel temperature D S. SID S Oil level _ St S/Dt St St Si Oil pressure C/S/D I D C/S/D C/S/D C/S/D C/S/D C/S/D Oil temperature S D SD C = Value displayed on controller, S = Value displayed in Site Tech, D = ECU diagnostic is supported * Electronic governor and ECM are optional an KDI M and TM engines. t Controller uses local analog input to obtain this information: " NOTE: REOZMD/ROZMC (Mitsubishi engines) have an ECM but do not send signals to the generator set controller. NOTE: See the generator set specification sheet for engine model identification. Controller Specifications • Power source with circuit protection: 12- or 24-volt DC • Power drain: 200 milliamps at 12 VDC or 100 milliamps at 24 VDC • Humidity range: 5/ to 95% noncondensing • Operating temperature range:-40'Cto+70°C(-40'Fto+158°F) • Storage temperature range: -40°C to +85"C (-40°F to+185°F) • Standards: o CE Directive o NFPA 99 o NFPA 110, Level 1 o. CSA 282-09 o UL 508 o ASTM B117 (salt spray test) • Panel dimensions—W x H, 229 x 160 mm (9.0 x 6.3 in.) Communication and PC Software Available Options Refer to G6-76 Monitor III Software and the communication literature for additional communication and PC software information including Modbus© communication. ❑ Monitor III Software for Monitoring and Control (Windows® -based user Interface) -�Corjyerter Mod! tius®%Ethemeit Supports a power system using controllers accessed via the Ethernet. Converter is supplied with an IP address by the site administrator. Refer to G6-79 for converter details. ❑ Converter, RS-232/RS-485. Supports a power system using controllers accessed via a serial (RS-232) connection. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. APM402 Available Options Float/Equal ze didiiry_Ohargeriaveilable with 6 or 10 amp output for 12 or 24V DC voltage output. The 10 amp model provides NFPA 110 charging and alarming capability. Manual Speed Adjust available for applications using closed transition ATS. Adjustment range for 60 Hz: 1751-1849 rpm (58.2-61.8 Hz) and for 50 Hz: 1451-1549 rpm (48.2-51.8 Hz). ❑ Prime Power Switch prevents battery drain during generator set non -operation periods and when the generator set battery cannot tie maintained by an AC battery charger. Remdte Emergency Stgp_Swttcl available as a wall mounted panel to remotely shut down the generator set. Remote fAonitenng'Pan'el,'= The Kohiers Remote Serial Annunciator (RSA) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA 99 and NFPA 110 installations, and up to four Automatic transfer switches. Run Retay provides a relay indicating that the generator set is running _ - Shunt Ttfp_Wringtprovides relay outputs to trip a shunt trip circuit breaker and to signal the common fault shutdowns. Contacts rated at 10 amps at 28 VDC or 120 VAC. 11vo Inpirt/Ffve Output Modu0provides a generator set mounted panel with two inputs and five relay outputs. Modbuss Is a registered trademark of Schneider Electric. DISTRIBUTED BY: ® 2018 by Kohler Co., All rights reserved. G6-161 4118b Page KOHLER, Industrial Generator Set Accessories Single Circuit Breaker Kit with Neutral Bus Bar 15-300 kW Model Shown 0 Line Circuit Breakers 15-3250 kW Standard Features • The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service. • Circuit breaker kits are mounted to the generator set and are provided with load -side lugs and neutral bus bar. • Kohler Co. offers a wide selection of molded -case line circuit breaker kits including single, dual, and multiple configurations for each generator set. • Four types of line circuit breakers are available: (see page 2 for definitions and pages 3 and 4 for application details) yc� o Magnetic trip o Thermal magnetic trip E cVonictrip; O O o o Electronic with ground fault (LSIG) trip Multiple Ci uit Breaker Kit with Ne ral Bus Bar • In addition, line circuit breakers are offered with 80% 0-300 kW Model Sho n and 100% ratings. • Single line circuit breaker kits allow circuit protection of the entire electrical system load. • Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system load. • Multiple line circuit breaker kits with field connection barrier allow circuit protection for special applications (350-2500 kW models and selected . 80-300 kW models). Multiple Circu' Breaker Kits with atral Bus Bar 2250 kw Model sno • Up to four line circuit breakers can be used on (also plies tosonie300kW dels) 350-2500 kW models. • Line circuit breakers comply with the following codes and standards unless otherwise stated. o UL 489 Molded Case Circuit Breakers o UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies Circuit Breaker Kits with Neutral Bus Bar 800-2500 kW KID Model Shown GB -BB 8118o Page 1 lop Line Circuit Breaker Types Magnetic Trip The magnetic trip features an electromagnet in serieswiththe load contacts and a moveable armature to activate the trip mechanism. When a sudden and excessive current such as a short circuit occurs, the electromagnet attracts the armature resulting in an instantaneous trip. Thermal Magnetic Trip Thermal magnetic trip contains a thermal portion with a bimetallic strip that reacts to the heat produced from the load current. Excessive current causes it to bend sufficiently to trip the mechanism. The trip delay is dependent on the duration and excess of the overload current. Elements are factory- calibrated. A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short circuit condition. rEjectronic Tripf lip These line circuit breakers use electronic controls and miniature current transformers to monitor electrical currents and trip when preset limits are exceeded. LI breakers are a combination of adjustable trip functions including long-time ampere rating, long-time delay, and instantaneous pickup. LSI breakers have all of the LI breaker features plus short -time pickup, short -time delay, and defeatable instantaneous pickup. LSIG breakers have all of the LSI breaker features plus ground -fault pickup and delay. Electronic with Ground Fault Trip The ground fault trip feature is referred to as LSIG in this document. Models with LSIG compare current flow in phase and neutral lines, and trip when current unbalance exists. Ground fault trip units are an integral part of the circuit breaker and are not available as field -installable kits. The ground fault pickup switch sets the current level at which the circuit breaker will trip after the ground fault delay. Ground fault pickup values are based on circuit breaker sensor plug only and not on the rating plug multiplier. Changing the rating plug multiplier has no effect on the ground fault pickup values. 80% Rated Circuit Breaker Most molded -case circuit breakers are 80% rated devices. An 80% rated circuit breaker can only be applied at 80% of its rating for continuous loads as defined by NFPA70. Circuit conductors used with 80% rated circuit breakers are required to be rated for 100% of the circuit breaker's rating. The 80% rated circuit breakers are typically at a lower cost than the 100% rated circuit breaker but load growth is limited. 100% Rated Circuit Breaker) Applications where all UL and NEC restrictions are met can use 100% rated circuit breakers where 100% rated circuits can carry 100% of the circuit breaker and conductor current rating. The 100% rated circuit breakers are Typically at a higher cost than the 80% rated circuit breaker but have load growth possibilities. When applying 100% rated circuit breakers, comply with the various restrictions including UL Standard 489 and NEC --Section 210: If any of the 100% rated circuit breaker restrictions are not met, the circuit breaker becomes an 80% rated circuit breaker. Line Circuit Breaker Options ❑ Alarm Switch ❑ Lockout Device (padlock attachment) The alarm switch indicates that the,circuit breaker is in a tripped position caused by an overload,.short circuit, ground fault, the operation of the shunttrip, an undervoltage trip, orthe push -to - trip pushbutton. The alarm resets when the circuit breaker is reset. ❑ Auxiliary Contacts These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position. ❑ Breaker Separators (350-2500 kW) Provides adequate clearance between breaker circuits. ❑ Bus Bars Bus bar kits offer a convenient way to connect load leads to. the generator set when a circuit breaker is not present. 15-300 kW. Bus bar kits are available on alternators with leads for connection to the generator set when circuit breakers are not ordered. 350-2500 kW. A bus bar kit is provided when no circuit breaker is ordered. Bus bars are also available in combination with circuit breakers or other bus bars on the opposite side of the junction box. On medium voltage (3.3 kV and above) units, a bus bar kit is standard (not applicable to KD models). This field -installable handle padlock attachment is available for manually operated circuit breakers. The attachment can accommodate three padlocks and will lock the circuit breaker in the OFF position only. ❑ Lugs Various lug sizes are available to accommodate multiple cable sizes for connection to the neutral or bus bar. ❑ Overcurrent, Trip Switch The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset. '�(ShurVt Trip,;12>VDC or 24 UDC, A shunt trip option provides a solenoid within the circuit breaker case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit breaker to be tripped by customer -selected faults such as alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over manual or motor operator closing. V(Shunt,Trip Wiringl ❑ Field Connection Barrier Connects the shunt trip to the generator set controller. (standard on KD models with the APM802 controller) Provides installer wiring isolation from factory connections. ❑ Undervoltage Trip, 12 VDC or 24 VDC ❑ Ground Fault Annunciation The undervoltage trips the circuit breaker when the control A relay contact for customer connection indicates a ground voltage drops below the preset threshold of 35%-70% of the fault condition and is part of a ground fault alarm. rated voltage. GF88 8118o Paga2 ti100%o-Rating Circuit. Breaker; Interrupting -Ratings Alt. Model Ampere Range Trip Type C. B. Frame Size 4D/4E 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI ' HG Electronic LSI Electronic LSIG 4P/4PX 40/40X 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI - HG Electronic LSI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI - JD Electronic LSI Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 400 ' Electronic LI LG Electronic LSI Electronic LSIG _ 4RX 4S/4SX 44V AUAI 4M6226 15-150 Thermal magnetic HD 60-150 Electronic LI Electronic LSI Electronic LSIG 60-150 Electronic LI HG Electronic LSI Electronic LSIG 175-250 Thermal magnetic JD 250 Electronic LI Elect onic LSI Electronic LSIG 250 Electronic LI JG Electronic LSI Electronic LSIG 400 Electronic LI LG Electronic LSI Electronic LSIG �EI'ectronic LSit Electronic onic LSIG 4UA 4M6226 1000-1200 Electronic LSI PG. Electronic LSIG 1200 Electronic LSI Pi Electronic, LSIG Circuit Breaker Frame Size 480 Volt, kA 600 Volt, kA HD 18 14 HG 35 18 HJ. 71kLA 65 25 JO 18 14 JG 35 18 JJ 65 25 LA . 42 30 22 LG 65 35 18 MG :PGA Pi - too 65 25 PL 125 100 25 Circuit Breaker Lugs Per Phase (AI/Cu) Frame Size Ampere Range Wire Range E (480 V max.) 30-100 Up to two wire terminals fitting 10-32 or 114-20 stud H 15-150 One #14 to 3/0 J 175 One 1/0 to 4/0 200-250 One 3/0 to 350 kcmil LA 300-400 One #1 to 600 kcmil or Two #1 to 250 kcmil LG 400-600 Two 210 to 500 kcmil AUCU M 700-800 Three 310 to 500 kcmil 'J 600-800i free 3%0 to'S00'kcmil� 1000-1200 Four 3/0 to 500 kcmil Mechanical Load Lugs Included with H, J, and LG LSIG Neutrals H 60-150 One #14 to 310 AUCU J 250 One 3/0 to 350 kcmil AUCU LG 400-600 Two 4/0 to 500 kcmil AUCU G6�88 8/18o Page 4 10-3U11.11 Kw Line, uircui Single Circuit, Breaker Installations< A generator set with a single circuit breaker installed typically feeds a single transfer switch and then a distribution panel. This allows protection of the entire system. Line C.B. c [ .J O O o o O ATS Distribution Distribution Panel Panel To Remaining - To Priority Load(s) Building Loads ' Single line circuit breaker configuration where circuit breaker can trip causing all power to building loads including priority load to be disrupted. Multiple Circuit Breaker Installations generator set with dual circuit breakers installed is used to s arate critical loads. Typically, one circuit breaker will fee a in transfer switch with noncritical loads and the other Irct brea will feed a -second transfer switch that feeds cri' al or priority ads. Multiple circuit breakers allow circuit pr ection First Second Line C.B. Line C.B. G\69 Panel Remaining To Priority Load(s) ildina Loads Prual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s). t Breaker Applications Circuit Breaker Combinations First Second Third Alternator C. B. C. a. C. S. Model Frame Frame Frame Trip Type H J — — ALL except4D/4E All LA — — LG — — H — — Standard or LSIG 4D/4E H H — No LSIG H — J — 4P/4PX 4C/4CX H or J No LSIG LA — LG H, J.. or LG — M — All P — All HorJ HorJ — 4RX 4S/4SX LA H, J, or IA — 4TX 4V No LSIG I LG or LG — M P H or HorJ HorJ M orPl — U, H or HorJ LA H, J, or LA — LG H, J, LA, or LG — All M or P Hor LG — P P — IHorJ HorJ H:orJ ! LA H or J H or.J 4UAt 4146226 LA H, J, or IA H or HorJ LA H, J, or LA LG No LSIG LG H, J, LA, or LG HorJ HorJ H, J, orLA LA M or P ' LG H, J, or LG G"8 8118o Page 6 CURRENT IN MULTIPLES OF Ir (lr = LONGJIME'SETTING xIn) CURRENT IN MULTIPLES OF Ir (Ir - LONGTIME SETTING x In) MICROLOGICO 5.0/6.0 A/P/H TRIP UNIT CHARACTERISTIC TRIP CURVE NO.613-4 Long-time Pickup and Delay Short -time Pickup and I2t OFF Delay The time -current curve information is to be used .for application and coordination purposes only. Curves apply from -30°C to +60°C ambient temperature. Notes: f. There is a thermal -imaging effect that can act to shorten the long-time delay. The thermal - imaging effect comes into play if current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately 20 minutes is required between overloads to completely reset thermal -imaging. 2: The end of the curve is determined by the interrupting rating of the circuit breaker. 3. With zone -selective interlocking on, short -time delay utilized and no restraining signal, the maximum unrestrained short -time delay time band applies regardless of the setting. 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current. 5. Fora withstand circuit breaker, instantaneous .can be turned OFF. See 613-7 for instantaneous trip curve. See 613-10 for instantaneous override values. 6. Overload indicator illuminates. at 1000%. Schneider VIElectric P-Frame 1200A R-Frame POWERPACTO P- and R-Frame Molded Case Circuit Breakers (Standard or100% rated up to 2500A) The most compact and innovative molded case circuit breakers POWERPACT Molded Case Circuit Breakers lead the industry with proven, reliable protection and innovative design. Providing unparalleled performance and control, this generation of P- and R-frame circuit breakers features exclusive MICROLOGIC® Trip Units, which allow for a range of sophisticated applications for metering and monitoring. In addition, units can be interchanged to allow for maximum flexibility and are field -installable for easy upgrades as needed. The compact P- and R-frame circuit breakers permit smaller footprint and -higher density installations using I -LINE® Panelboards and Switchboards. These circuit breakers. are available in 100% rated donstruction up to 2500'A to meet a broad range of commercial and industrial application needs. Full -Featured Performance ■ P-frame — 1200A available in both standard and 100% ratings with sensor sizes 250-1200A. Interrupting ratings (AIR) J-65kAIR and L-100kAIR at 480 VAC ■ R-frame — 2500A available in both standard and 100% ratings with sensor sizes 600-2500A. Interrupting ratings (AIR) G-35kAIR, J-651kAIR and L-100kAIR at 480 VAC ■ Compact breaker size allows for smaller footprint installations using I -LINE Panelboards and Switchboards. 9" width on P-frame designs and 15" width on R-frame designs provide increased density installations ■ Most field -installable accessories are common to all frame sizes for easierstocking and installation ■ Selection of four interchangeable MICROLOGICTrip Units with POWERLOGIC® power metering and monitoring capabilities available in advanced trip units ■ Compatible with POWERLOGIC® systems and high amperage power circuit breakers ■ Built-in MODBUS® protocol provides an open communications platform and eliminates the need to purchase additional, proprietary network solutions ■ Connection options include bus, cable or I -Line for installation flexibility ■ Additional options are available for 5-cycle closing, stored energy mechanisms and draw -out mounting of 1200 A breakers SQUARE D Schneider Electric POWERPACT® P- and R-Frame Molded Case Circuit Breakers (Standard or 100% rated up to 2500 A) _ Onboard Intelligence For "smarter breakers," a range of MICROLOGICO Trip Units provides advanced functionality, such as a communications interface, and power metering and:monitoring capabilities. With the appropriate MICROLOGIC Trip Unit, you can communicate with breakers, gather power information, monitor events and remotely control breakers based on predetermined conditions, leading to substantial savings in electrical system operating costs. These interchangeable, microprocessor -controlled, plug-in devices provide the next generation of protection, measure- ment and control functions, delivering not only greater electrical system safety but also improved system integration and coordination. Choose the Model that Meets Your (deeds MICROLOGIC 3.0 and 5.0 E Basic circuit protection including long-time, instantaneous and optional short -time adjustments MICROLOGIC 3.OA, 5.OA and 6.OA ■ Long-time, instantaneous and optional short -time adjustments • Integrated ammeter and phase loading bar graph ■ LED trip indicator ■ Zone selective interlocking with downstream and upstream breakers ■ Optional ground -fault protection ■ Optional MODBUSO communications interface MICROLOGICs Trip Units MICROLOGIC 5.013 and 6.OP ■ Long-time, instantaneous and optional short -time adjustments s Advanced relay protection (current imbalance, under/over voltage, etc.) ■ Inverse Definite Minimum Time Lag (ldmtL) long-time delay curve shaping for improved coordination ■ Basic power metering and monitoring functions s Standard MODBUS communications interface compatibility with POWERLOGIC91 installations ■ Standard GF alarm on 5.OP. 6.OP has equipment ground -fault tripping protection MICROLOGIC 5.OH and 6.OH ■ All 5.01P and 6.OP functions ■ Enhanced POWERLOGIC power metering and monitoring capabilities ■ Basic power quality (harmonic) measurement ■ Waveform capture Contact your Square D sales representative for additional information. Or,. visit www.SquareD.com. 912002 Schneider Electric Ad] rights reserved Flo SQUARE D Order Number 0612HOO201 Schneider Electric KOHLER. Industrial Generator Set Accessories 12/24 Volt, 10 Amp Automatic Multi -Stage Battery Charger Standard Features The battery charger is a fully -automatic, high efficiency battery charger that charges batteries rapidly and safely. The battery charger- is designed for an industrial environment. The battery charger is universal voltage input capable, comes with a standard 120 V/60Hz AC plug, and charges 12 VDC or 24 VDC battery systems. Five LED lights indicatepower, communication status; temperature compensation status, charge curve, and charger status. With the optional battery temperature sensor connected, the battery charger can adjust output voltages for optimal charging, • 12 or 24 VDC output 0 Automatic voltage detection • Automatic multi -stage charging modes • Recovery charge o Bulk charge o Absorption charge o Float charge o Equalize charge ' • Charges the following type batteries: o Flooded lead acid (FLA) o AGM o Gel cell o High performance AGM o Nickel -cadmium (NiCad)- • SLED status indicators • Durable potted assembly for waterproofing and vibration resistance •. Reverse -polarity protection • Short-circuit protection • Optional temperature compensation (FLA only) • User adjustable parameters to support optimal manufacturer recommended charge curve. • Code compliance: o UL 1236 Listed o NFPA 110, Level 1 compatible (when.used with Kohler controller and connected to engine harness) o. GSA- C22.2 No. 107.2-01 o FCC - Title 47, Part 15 Class A o CE o IBC 2015 o OSHPD DC Output AC Input Overall Dimensions Shipping Weight Volts Volts (Nominal) Amps (Nominal) Amps W x D x H kgs Ibs 12/24 10 100-260 3.7 253 mm x 152 mm x 74 mm 3.6 7.9 (10.0 in x 6.0 in x 2.9 in) G&146 6117b KOHLER® 14 mm (.55 in.) _ 28 mm (1.1 in.) 152mml 97 mm (6 in.) 1 (3.8 in.) Input leads Dimensions are in mm. LJJ I11111 225 mm 0*100 Black 4X 06.6 (.26 in.) - Output leads Red, Fuse Specifications AC Input 100-260 VAC Frequency Input 50/60 Hz DC Output 10 Amps @ 12 VDC or 10 Amps @ 24 VDC (On battery voltage regulation x1%) Fuse Protection 15 amps ATC Battery Types Flooded Lead Acid (FLA) AGM Gel Cell High Performance AGM Nickel -Cadmium (NiCad) Monitoring LED Indications Power Communication Temperature compensation Output charger curve and charger status: o Red o Green Environmental Operating -20- to 70°C (-4° to 158° F) Storage -40° to 85°C (-40° to 185- F) Relative Humidity 5 to 95 % (non -condensing) Salt Spray Testing ASTM B117 Corrosion Resistant I From battery gases Availability is subject to change without notice. Kohler Co. reserves the right to changethe design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator distributor for availability. 02017 by Kohler Co. All fights reserved. G6-146 6/17b KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com 74 mm (2.9 in.) lOAmp Battery Ourger Mode: GM8. Power ACINPUT O uveGSdMNi3]x�nvu5 DCOMPUT Io.�.�Pvlln.utt Comm CAUTIOILm------- O oz. n, aow ,ea ATRNrnON:w. 1tr _. Temp O Rerl UL IMAI C E BC J,6]948- Enclosure Environmental From rain, snow, dust, and dripping Resistant water Battery Connections Lead Length 1.8 in (6 f .) red and black leads Battery Connections 19.5 mm (3/8 in..) ring terminals AC Power Connections Lead Length 1.8 m (6 ft.) Storage .Standard US style 3-prong AC plug Available Options Temperature compensation DISTRIBUTED BY- �9047 �r m— w.aieruur ttcuttfzn Industrial Generator Set Accessories Sound Enclosure Sound Enclosure Standard Features • Internal -mounted critical silencer and flexible exhaust connector. • Skid -mounted, aluminum construction with hinged doors. Aluminum enclosures are recommended for high humidity and or highsalt/coastal regions. • Fade-, scratch-, and corrosion -resistant Kohler® Power Armor automotive -grade textured finish. • Enclosure has four (180-250 kW) or size( 300-400 kW) large access doors which allow for easy maintenance. • Lockable, flush -mounted door latches. • Vertical air inlet and outlet hoods with 90 degree angles to redirect air and reduce noise. • Automatic. door holders keep doors open during maintenance. • Automatic door holders keep doors open during maintenance. • Acousticinsulation that meets UL 94 HF1' flammability classification and repels mositure adsorption. • Aluminum sound enclosure is certified to 186 mph (299kph) wind load rating for 180-200REZXB/RZXB models. Vertical sir Fade-, quatclr, and Lockable, llu^ Hanged door. Enclosed ei'halrat ales discharge throng" rormsia, rea tent mounted door latches for ease of rm iallamed ssety and anairoueetgdtie powder -baked rurish prevent ternpedng servicirg none reduction Acou.tie m+.,e.5on Fuedeb od drain Podentguanlswd meeting LL 94 rtM Naznmeh�3ly. classification Saw 4de1 end radialcr' , skid end Caps sure drama-, prevent animal en4y Enclosure ships, assembled on generatorset skid when ordered installed - Note: IN=ORE 2;(BIRZXB shown, other Models are sinrlar. Sound Enclosure Features • Available in aluminum formed panel, solid construction. Preassembled package offering corrosion resistant, dent resilient structure mounting directly to skid. • Power ArmorO automotive -grade finish resulting in advanced corrosion and abrasion protection as well as enchanted edge coverage and color retention. • Internal critical exhaust silencer offering maximum component life and operator safety. • Note: Installing an additional length of exhaust tail pipe may increase backpressure levels. Please refer to the generator set spec sheet for the maximum backpressure value. • Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising enclosure design. • Cooling/combustion air intake with a horizontal air inlet. Sized for maximum cooling airflow. • Service access. Multi -personnel doors for easy access to generator set control and servicing of the oil fill and battery. • Cooling air discharge. Weather protective design featuring a vertical air discharge outlet grille. Redirects cooling air up and above enclosures to reduce noise ambient. • Attenuated design. Acoustic insulation UL 94 HF1 listed for flame resistance offering up to 25 mm (1 in.) mechanically restrained acoustic insulation. ' • Cooling air discharge. The sound enclosures include acoustic insulation with urethane film. Fuel Tank Est. Fuel Supply Max. Length, mm Max. Width, mm Sound Pressure Max. Height, mm Weight, kg (lb.) Capacity, L (gal.) Hours at 60 Hz (in.) (in.) Level, dB(A) (in.) with Full Load Lift base 0 4347 (171.2) 1350 (53.2) 71 2164 (85.2) 3145 (6870) Note: Refer to the respective ADV drawings for details. Weight includes the generator set (wet), enclosure, and silencer. The generator set weight represents the largest alternator option. Industrial Generator Set Accessories KOHLER® Voltage Regulators ©9001 HwiIONAIITilIII4141C6 Integral, Voltage Regulator with, Kohler® APM402/ ' Decision -Maker® 3000 and Menu -Driven Selections' (15-1000 kW Generator Set Models) o©a ti `=a APM402 6ni3 Oxizian•MakeN 3WQ Conti'iAt - wtfii,integrai Voltage Regulator' The voltage regulator is integral to .the controller and uses patented hybrid voltae regulator design providing ±0.5% no-load to full -load regulation using root -mean -square (RMS) voltage sensing. The voltage regulator features three-phase sensing and is available for 12-.or'24- volt engine electrical systems. Voltage Regulators The following information provides general features, specifications, and functions of available voltage regulators. This information generally applies to a single generator set and multiple generator sets with paralleling applications. Refer to the respective :generator set specification sheet and see your authorized distributor for '.information regarding specific voltage regulator applications and availability. Integral Voltage Regulators with APM402/Decision-Maker® 3000 Controllers Calibration Digital Display Range Settings Default Selection Voltage Adjustment Volt Adj ±10% of System Voltage System Voltage Underfrequency Unload or Frequency Setpoint Frequency Setpoint 42to 62 Hz 2.5 Hz Below Nominal Frequency Underfrequency Unload Scope Slope 0-10% of System Voltage (Volts per Cycle) 5% of System Voltage KOHLER, Specification/Feature Integral with APM402/Decision- Maker@ 3000 Generator Set Availability 15-1000 kW Type Patented Hybrid Design Status and Shutdown Indicators LEDs and Text LCD Display Operating Temperature -40-C to 70-C (407 to 158-F) Storage Temperature -40°C to 85°C (-40•F to 1857) Humidity 5-95% Non -Condensing Circuit Protection Solid -State, Redundant Software and Fuses Sensing, Nominal 100-240 Volts (L-L), 50-60 Hz Sensing Mode RMS„Single- or 3-Phase Input Requirements 8-36 VDC Continuous Output 5 VDC @ 100mA max. 5.0 ADC with GM88453 Activator Board Maximum Output 5 VDC @ 100mA max. 7.8 ADC with GM88453 Activator Board Transition Frequency 42.0-62.01-1z Exciter Field Resistance 4-30 Ohms with GM88453 Activator Board No -Load to Full -Load Voltage Regulation ±0.5% Thermal Drift <0.5% (-40-C to 70-C) [-40-F to 158°F] Range Response Time Less than 5pS System Voltage Adjust. ±10% Voltage Adjustment Controller Menu Knob Remote Voltage Adjustment not available Paralleling Capability not available VAR/PF Control Input not available Industrial Generator Set Accessories Voltage Regulators Integral Voltage Regulator with APM4O2/Decision- Maker@ 3000 Controller • The APM402/Decision-Maker@ 3000 digital display and pushbutton/ rotary dial provide access to data. A two-line LCD display provides complete and concise information. A two-line vacuum fluorescent display provides complete and concise. information. • The Decision -Maker@ 3000 graphical display and pushbutton/rotary dial provide access to data. A five -line, 35-characters per line LCD display provides complete and concise information include gain, ramp rate, reactive droop, VAR control (P, I, D gains) and PF control (P,.I, D gains). • The controllers provide ISO 8528-5, Class G3, compliance for transient response on some 20-300 kW generator set models. Both controllers support Modbus@. • These controllers can control Fast Responserm II, Fast ResponseTM X, and wound field alternators using.the GM88453 activator board. Voltage Regulator Menu • Voltage adjustment, ±10% of system voltage V/Hz cut -in, 42-62 Hz • Underfrequency unload slope, 0-10% of system voltage Generator Set Calibration Menu (APM402/DEC 3000) • L1-L2 volts • L2-L3 volts (3-phase) • L3-L1 volts (3-phase) • L1-N volts • L2-N volts • L3-N volts (3-phase) Industrial Generator Set Accessories KOHLER, Voltage Regulators Activator Board GM88453 • Interfaces between the controller and alternator assembly using rotor field leads, auxiliary power windings, and opticboard leads. • Allows the Decision -Maker@ controllers the ability to control a wound -field alternator using the same control signal as Fast ResponseTM alternator. • Permits the generator set controller to control the current to the exciter field of a wound -field excited alternator. • Contains two isolated relay driver outputs (RDO) rated at 250 mA. Provides ROO outputs indicating a field over -excitation condition and that the alternator is supplying voltage to the activator. Modbus® is a registered trademark of Schneider Electric. COMPLETE REMOTE EMERGENCY DISCONNECT OPERATOR STATION BREAK:GLASS -RELEASE BUTTON (PUSH BUTTOA;and BREAKGLASS - PUSH BUTTON Also Available) PILLA, MODELSERIES ST120 One COMPLETE Operator Station providing for remote disconnection of up to eight circuits: • Power Off (Shunt Trip Station) • Alarm and Security- Gas • CHAC and Ventilation • Computer • Sensitive or Hazardous Equipment • Other Systems - SPECIAL LEGENDS AVAILABLE STANDARD MODELS STI20S_N3R ST120SNI ST120FNI STI20SN4 ST120FN4 ST120SN4XS ST120SN4XA ST120 BP ST120_PB ST120_IL ST120_XD ST120 SL ST120SNI ST120FN1 Surface Indoor Flush Indoor DESCRIPTION Surface mount?' :NEMA 3R R`amtite (shown Surface mount, NEMA I (shown) Flush mount, NEMA 1 (shown) Surface mount, NEMA 4 and 12 Flush mount, NEMA 4 and 12 Surface mount, NEMA 4X Stainless Steel Surface mount, NEMA4X Aluminum Break Glass - Push Button model, Styx BP Push Button model (no glass or hammer), Suffix PB Illuminated model with 120V Lamp, Suffix IL (shown) Extra Depth modelfor 8 contact block maximum, Suffix XD Special legend (specify when ordering), Suffix SL FEATURES • UL-listed operator releases when glass is broken • UL-listed 600 VA C rated NC contact block provided - contacts remain open with glass intact • Accepts up to four NC and/or NO contact blocks in standard 3.5 inch depth backbox • Extra depth model accepts up to eight NC and/or NO contact blocks: Add model suffix XD • Compact 4.5 x 4.5 inch backbox has red enamel finish, 1/2 inch knockout provided • Illuminated model includes 12017lamp . Add model suffix IL • Two replacement glasses included • SPECIAL LEG ENDS AVAILA BLE Add mod el suffix SL MANUFACTURED BY: Pilla Electrical Products, Inc. 4076 St. Augustine Rd. Jacksonville, FL 32207 USA Tel (904) 396-7371 Fax (904) 396-1391 STI20SN3RIL Illuminated (Outdoor Shown) Suffix versions available in all NEW ratings — add desired suffixes) to appropriate model number AVAILABLE FROM: All r-''dorsal ^,d 1:'� rc It. ,; i41 i : r cal t 'tm,.,alets -- FOB Tll ESi YOU, C033g[1tl cus;omcr Scrric. il::p rs;:rt I'd ((J') Fa) (BO$) 3Lo-ld l KOHLER, Industrial Generator Set Accessories r. r� v. vam. r«xo ve Oa'srsrecs O= o= �T�_ a.a .ao N�nq E o o ftl.1B �.BNe - ,m O� O� RSA III with a Sii1P ATS Control O O io�pnE 1pr l NT ep�i� w,awu • r a.n o !uw d-sn �weu.� ,s facet a o W 6Ye T a �� amp � i� Fbn'ar S/sterna 0� o0 00LE O� •t s.r _ N E TE6! epfM N�E e e�� E e RSA III with Four ATS Controls 01 Remote Serial Annunciator III (RSA Ili) Remote Serial Annunciator III (RSA III) for Kohler® Controllers • Monitors thegenerator set equipped with one of the following controllers: 00. APM402! APM802 Decision -Maker® 3+ Decision -Makers 550 Decision -Makers 3500 Decision -Makers 600D Decision -Maker® 8000 Decision -Makers 3000 KPC,1000 • Allows monitoring of the common alarm, remote testing of the automatic transferswitch, and monitoring of the normal/ emergency source for up to four ATS with any of the following controllers: Decision -Makers MPACs 750, 1200, and 1500 MPACO 1000 and 1500 • Configuration via a personal computer (PC) software. • Writable surfaces (white boxes in illustrations) for user -defined selections. • Uses Modbuse RTU protocol. • Controller connections: RS-485 for serial bus network USB port. Connect a personal computer and use Kohlers SiteTech- software to view events and adjust settings. 12-/24-volt DC power supply 120/208 VAC power supply (available accessory) • Meets the National Fire Protection Association Standard NFPA 110, Level 1. Dimensions • Dimensions—W x H x D, mm (in.). Surface Mounted: 203x203x 83 (8.0 x8.0 x3.3) Flush Mounted (Inside Wall): 203 x 203 x 76(8.0 x 8.0 x 3.0) Flush mounting plate W1: 254 (10.0) * SiteTech' software is available to Kohler authorized distributors and dealers. Moftso is a registeretl trademaM of Schneider Electric. W �W O H ® ° H �D WW1 D Surface Mounted Flush Mounted e6139 6/13b Fault and Status Conditions - Fault LEDs' Fault Horn System. Ready LED Generator Running LED Communication Status LED Overcrank Shutdown Red on, Red _ • Off Green High Engine Temperature Warning ` Yellow On Red - Green Green High Engine Temperature Shutdown Red On. Red Off Green Low Oil Pressure Warning * . Yellow On Red Green Green Low Oil Pressure Shutdown Red .On Red Off Green Overspeed Shutdown Red On Red Off Green Emergency Stop * Red .On Red Off Green Low Coolant Level/Aux. Shutdown Red On Red Off Green Low Coolant Temperature ` Yellow • On Red Off Green Low Cranking Voltage Yellow . On Red Off Green Low Fuel- -Level or Pressure •. Yellow On Red Green or Off Green Not -In -Auto Red On Red Green or Off Green Common Fault Red On Green Green or OH Green Battery Charger Fault (1) * Yellow On Red Green or Off Green Battery Charger Fault (2) ` Yellow On Green Green or Off Green High Battery Voltage * Yellow Off Green' ' Green or Off Green Low Battery Voltage * Yellow Off- Green Green or Off Green User Input #1 (Warning) Yellow Off Green Green or Off Green User Input#1 (Shutdown) Red- "'On Green Off Green User Input #2 (Warning) Yellow Off- Green Green or Off Green User Input #2 (Shutdown) Red .-On - Green Off Green User Input #3 (Warning) (1) t Yellow Off Green Green or Off Green User Input #3 (Shutdowni(1)t Red On Green Off Green User Input #4 (Warning) (1) Yellow Off Green Green or Off Green User Input 44 (Shutdown) (1) Red On Green Off Green User Input #5 (Warning) (1) Yellow Off Green Green or Off Green User Input 45 (Shutdown) (1) Red On, Green Off Green EPS Supplying Load _ Yellow Ott Green Green Green Communications Status (Fault mode) — Off Green or Red Green or Off Red ATS Fault (RSA III with ATS Controls only) Red On Red or Yellow Green or ON Green Green LEDs appear as steady on when activated. , Yellow LEDs slow flash when activated except steady on with EPS supplying load and high battery voltage. Red LEDs slow flash when activated except fast flash with loss of communication and not -in -auto. Specifications • LED indicating lights for status, warning, and/or shutdown. • Power source with circuit protection: 12- or 24-volt DC • Power source with120/208 VAC, 50/60 Hz adapter (option) • Power draw: 200 mA • Humidity range: 0% to 95% noncondensing • Operating temperature range: -20°C to +70°C (-4cF to +1 WF) • Storage temperature range: -400C to +85*C (-40°F to +185T) • Standards: o NFPA 110, level 1 o UL 508 recognized o CE directive o NFPA 99 o ENS 61000-4-4 o EN611-4-4 fast transient immunity • RS-485 Modbus@ isolated port @ 9.6/19.2/38.4/57.6 kbps (default is 19.2 kbps) • USB device port • NEMA 1 enclosure (1) All generator set controllers except Decision -Makers 3+ controller. (2) Decision -Maker® 3+ controller only. - ` May require optional kit or user -provided device to enable function and LED indication. ' t Digital input #3 is factory -set for high battery voltage on the Decision -Maker® 3+ controller. Modbuse is a registered trademark of Schneider Electric. ATS Controls (RSA m with ATS controls only) • ATS position LED (normal or emergency) • Power source indicator LED (normal or emergency) • ATS fault LED • Key -operated lock/unlock switch for Test feature • Test pushbutton NFPA Requirements NFPA 110 compliant Engine functions: o. High battery voltage warning o High engine temperature shutdown o High engine temperature warning * o Low battery voltage warning * o Low coolant level/aux. shutdown o Low coolant temperature warning * o Law cranking voltage o Low fuel warning (level or pressure) o Low oil pressure shutdown o Low oil pressure warning o Overcrank shutdown o Overspeed shutdown General functions: o Audible alarm silence o Battery charger fault o Lamp test o Master switch not -in -auto G6439 6118b Fault and Status LEDs and Lamp Test Switch Alarm Horn. Horn sounds giving a minimum 90 dB.at 0.1 m (0.3 ft.) audible alarm when a warning or shutdown faun condition exists except on high/low battery voltage or EPS supplying load. Alarm Silenced. Red LED on lamp test switch lights when. alarm horn is deactivated by alarm silence switch. Alarm Silence Switch. Lamp test switch quiets the alarm during servicing. The horn will reactivate upon additional faults. ATS Fault. Red LED lights when ATS fails to transfer - Battery Charger Fail. LED lights if battery charger malfunctions. Requires battery charger with alarm contact. Battery Voltage Hi/Lo. LED flashes if battery or charging voltage drops below preset level. LED lights steady it battery voltage exceeds preset level. Common Fault. LED lights when a single or multiple: common faults occur. Communication Status. Green LED lights indicating annunciator communications functional. Red LED indicates communication fault. EPS Supplying Load. LED lights when the Emergency Power System (EPS) generator set is supplying the load. (Decision -Maker® 550, 3000, 3500, 6000, and 8000 controllers and APM402 and APM802 controllers) or when transfer switch is in the emergency position (Decision -Maker& 3+ controller).. Emergency Stop. LED lights and engine stops when emergency stop is made. May require a local emergency stop switch on some Decision -Makers 3+ controllers. Generator Running. LED lights when generator set is in operation. High Engine Temperature. Red LED lights if engine has shut down because of high engine coolant temperature. Yellow LED lights if engine coolant temperature approaches shutdown range. Requires warning sender on some models. Lamp Test (Switch). Switch tests all the annunciator indicator LEDs and horn. Low Coolant'Level/Aux. LED lights when engine coolant level Is below acceptable range on radiator -mounted generator sets only. When used with a Decision -Maker® 3+. controller, the LED indicates low coolant level or an auxiliary fault shutdown. Requires user -supplied low coolant level switch on remote radiator models. Low Coolant Temperature. LED lights if optional engine block heater malfunctions and/or engine coolant temperature is too low. Requires prealarm sender on some models. Low Cranking Voltage. LED lights if battery voltage drops below preset level during engine cranking. . - L-ow Fuel (Level or Pressure). LED lights if fuel level in tank approaches empty with diesel models or fuel pressure is low on -gas models. Requires customer -supplied switch. Low Oil Pressure. Red LED lights if generator set shuts down because of insufficient oil pressure. Yellow LED lights if engine oil pressure approaches shutdown range. Requires warning sender on some models. Not In Auto. LED lights when the generator set controller is not set to automatic mode. Overcrank. LED lights and cranking stops if engine does not start in either continuous cranking or cyclic cranking modes. Overspeed. LED lights if generator set shuts down because of overspeed condition. System.Ready. Green LED lights when generator set master switch is in AUTO position and the system senses no faults. Red LED indicates system fault. User -Defined Digital Inputs #145. Monitors five digital auxiliary inputs (can be configured as warnings or shutdowns). User -defined digital inputs are selected via the RSA III master for loco or remote (generator set or ATS). The user -defined digital, input can be assigned via PC using SiteTech- setup software. Communications (Shown with RSA III with ATS Controls) Local Single (Master) Connection A single RSA III connects directly to the controller's communication port with an RS-485 cable. Communication Module (Derision-Maker®3. only) Use RS-485, � I see Note* Note*: Use RS-485 for atotal of up to 1220 m (4000 ft.) maximum from the first device to the last device. Local Multiple (Master/Slave) Connections A single RSA III master connects directly to the controller's communication port with an RS-485 cable. Additional RSA III slaves can connect to the single master RSA III. Status of the RSA III master is annunciated on the RSA III slave panel. Communication Transfer Switch Module Use RS-485, (Decision -Maker 3 only) see Note* LRemote annunciator Generator set (master) controller Use RS-485, see Note* Remote Remote annunciator annunciator I— ,(slave) (slave) G&139 6118b KOHLER, KOHLER CO., Kohler, Wisconsin 63044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 Modbus®/Ethernet, Single Master or Multiple Master/Slave Connections (Shown with RSA III with ATS Controls) An RSA III master communicates with a controller and RSA III Note: Combining RSA III remote annunciators with the RSA II slaves through an Ethernet network. A Modbus®/Ethernet and RSA 1000 is permissible provided that the master converter is required for each RSA III and controller. RS-485 remote annunciator is an RSA III remote annunciator. cable connects the RSA III to the converter. Category5e (Cat 5e) network cable connects the Modbus®/Ethernet Note*: Use RS-485 fora total of up to 1220 m (4000 ft.) maximum converter to the Ethernet. from the first device to the last device. Communication Remote Annunciator Modbus/Ethernet Generator Set _ Module (Master) Converter Controller - (Decision -Makers 3+ only) Use RS-485, see Note* Use RS485, Use RS-485, see Note` see Note` Modbus®/Ethernet Modbus®/Ethernet Transfer Converter / Ethernet Converter Switch Use RS485, see Note - Use RS485, see Note - Remote Annunciator Modbus®/Ethernet Remote Annunciator (Slave) Converter (Slave) Accessories ❑ Power source adapter kit 120/208 VAC, 50/60 Hz. ❑ Modbus®/Ethernet converter GM41143-KP2 for serial to Ethernet communication. ❑ Communication module GM32644-KA1 or GM32644-KP1 is required with Decision -Maker® 3+ controllers. Modbus® is a registered trademark of Schneider Electric. Availability Is subject to change without notice. Kohler Co. reserves the rightto changethe design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. DISTRIBUTED BY- O 2014. 2016, 2018 by Kohler Co. Ali rights reserved. G6-139 6/19b KOHLER• Power System Accessories Converter Mad bus®/Ethernet Applicable to the Following Kohler© Controllers: Generator Set Controllers: APM402 APM802t Decision -Makers 3+ Decision -Makers 340* Decision -Makers 550 Decision -Makers 3000 Decision -Makers 3500 Decision -Makers 6000 Decision -Makers 8000## Automatic Transfer Switch Controllers: M340/M340+* MPAC' 1500§ MPAC- 1000 Decision -Makers MPAC750/1200/1500§ RSA II and RSA III Remote Serial Annunciators RSA 1000 (Remote Serial Annunciator) version 2.00 or higher PM340 Power Monitor * * Series 340 devices also require Modbus@/KBUS converter kit GM41143-KP3. f APM802,and Decision -Maker@ 8000 controllers can connect directly to the Ethernet. # Converter is required to connect Decision -Makers 8000 controllerto RSAlil overthe Ethernet. § MPAC 1500 and DM MPAC 1500 controllers can conned directly to the Ethernet. The converter is required for SNMP only. DM MPAC 750 and 1200 controllers with the optional Ethernet board can conned directly to the Ethernet. Standard Features and Functions • Converts Modbus® RTU protocol to Modbus® TCP/IP for communication via an Ethernet network • A single converter can support one or more controllers in an RS-485 network • Software (included) programs IP address and configures communication parameters • LEDs indicate status: o Power o Data received o Datatransmitted • NEMA type 1 enclosure • Standard RJ45 jack for Ethernet connection • Terminal block for RS-485 Modbus@ connection • Baud rate: o Selectable 9600 or 19200 on Modbuss RTU side o Standard 10/100 Ethernet • 12 VDC power required: o Universal AC power adapter included o Can be powered through the generator set battery • FCC Class A compliant • Converter allows connection of RSA 1000 (version 2.00 and higher), RSA 11, or RSA III master and slave devices to an Ethernet network • Converter allows Simple Network Management Protocol (SNMP) users to poll or issue trap commands for the controllers listed on page 2. Modbus@ is a registered tradmark of Schneider Electric. Ge-79 (WE Converter) 11/18d Ethernet Networks Many facilities use Ethernet networks to connect computers and equipment. The ModbusG/Ethernet converter can be used to connect a single power system device* or network of devices to an existing Ethernet network. Any remote PC connected to that Ethernet network can then monitor the device(s). A single converter can provide an Ethernet connection to an RS-485 network. See Figure 1. Multiple devices are connected together using RS-485 connections and connected to the Ethernet network through the Modbus©/Ethernet converter. The converter is assigned a unique IP address to identify the connected device or network of devices. The PC can be located anywhere the site's Ethernet network can be accessed. The PC used to monitor the device(s) must be equipped with a network interface card (NIC). Setting up the Ethernet network and connected computers is the responsibility of the user. Alternatively, multiple converters can be used to connect individual devices or multiple device networks to the Ethernet. See Figure 2. Modbus®/Ethernet converters can be used to allow the RSA 1000, RSAII, or RSA III Remote Serial Annunciators to monitor generator set controllers over an Ethernet network. Use one converter to connect the RSA to the Ethernet network, and a second converterto connect the controllerto the Ethernet network The converter can also be used to connect RSA slave devices through the Ethernet network. SNMP Support Simple Network Management Protocol is used by some network management systems to monitor and/or control managed devices. The Modbus®/Ethernet converter is a managed device that supports SN MP trap commands. This results in reporting faults and events communicated by the following controllers: • APM402/Decision-Maker®3000generator set controller • Decision -Maker@ 3+ generator set controller • Decision -Maker@ 550 generator set controller • Decision -Maker® 6000 generator set controller • MPACTM 1000 ATS controller • MPAC' 1500 ATS controller • Decision-MakerO MPAC1500 ATS controller The network management system can then manage and send this data to an e-mail address or a phone number to alert selected personnel that action may be required. Deviceinstaller Software Deviceinstaller software is provided with the Modbus®/Ethernet converter kit. Use the software to set the converter's lPaddress and baud rate atinstallation. The program also allows configuration of the converter for an RSA 1000 master or slave. Complete instructions are provided with the converter kit. Converter Specifications Environmental Specifications Operating Temperature: Converter module -40'to 70'C (-40* to 1580 F) Optional AC adapter 0° to 40* C (32- to 104- F) Storage temperature: Converter module -40' to 85' C (-40° to 185* F) Optional AC adapter -20' to 85* C (-4,° to 185- F) Humidity 5% to 95% non -condensing Application Data Connections: Modbus RTLI Ethernet Terminal block t Standard RJ45jack $ Power: Supply voltage 10-30 VDCor 120 VAC § Maximum power draw 2 W t Belden #9841 or equivalent shielded twisted -pair cable recommended, not supplied. $ Mating connector and cable not supplied § Universal AC adapter provided. Dimensions and Weight Dimensions mm (in.) L * W H 111.1 (4.4) 78.8 (3.1) 31.8 (1.25) Weight kg (lb.) 0.45 (1 lb.) * Length includes 13 mm (1/2 in.) mounting tabs * A device is any of the generator set controllers, transfer switch controllers, or monitoring devices listed on the first page of this document. GE79(WE Converter) 11/18d Ethernet Connections Modbus® Modbusm Modbus® Ethernet TCP/IP RTU Modbus- Network enabled TCP/IP � RS-485 Category 5 device Converter, Modbus®/Ethernet Personal Computer RS-485 with NIC Modbus® TCP/IP r Series I I 340 Modbus® — � J device TCP/IP Device with U direct Ethernet Converter, connection Modbus/KBUS RS-485 capability Additional Modbus- Personal Computer enabled with NIC devices Figure 1 Single Converter Connected to an RS-485 Network Modbusm RTU Modbus- o enabled RS-485 device Converter, Modbus® Modbus®/Ethernet Modbus® TCP/IP Personal Computer with NIC ED - _ Modbus® TCP/IP Personal Computer with NIC Modbus® TCP/IP Device with direct Ethernet connection capability $ Modbus© RTU I Series m i o TCP/IP Converter, Rs-aas J deuce Category Modbus®/Ethernet Ethernet � Converter, Network Modbus/KBUS $ A Modbus/Ethernet converter is required to conned a Decision-Makere 8000 controller to an RSA III over the Ethernet. Figure 2 Multiple Converters TCP/IP Category 5 RS-485 Converter, Modbus®/Ethernet I Optional Slaves* —� Converter, Modbus®/Ethernet RSA Master * Modbus® RTU RS-485 * For the RSA 1000, version 2.00 or higher is required. Modbus- enabled device Additional Modbus- enabled devices G679(M/ECwverter) 11/18d KOHLER CO., Kohler, Wisconsin 53044 USA K HLER® Phone For the 9nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Communication Products and Accessories ❑ Modbus&/Ethernet converter kits (GM41143-KP2) ❑ Modbus& communication board for Decision -Makers 3+ ❑ Ethernet board for Decision -Makers MPAC 750 and 1200 generator set controllers (required for Modbus® controllers (GM89855-KP1) communication) (GM32644-KA1/KP1) ❑ Modbus&/KBUS converter kits for the following devices (required for Modbus& communication) (GM41143-KP3): ❑ Decision -Maker® 340 generator set controller _ ❑ M340 and M340+ transfer switch controller ❑ PM340 power monitor Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without noticeand without any obligation or liability whatsoever. Contact your local Kohler® generator distributor for availability. i ®2UU5, E W, 2011, 201e by Kohler ❑o, Ni fights reseNed. G&79 (r4E Converter) 11/16d ❑ RS-232/RS-485 port converter (GM41143-KP1) ❑ Monitor III software kit with hardware key (GM41141-KP1) ❑ Monitor III software kit with hardware key and 60 Hz. device modem (GM41141-KP2) DISTRIBUTED BY: IODNLER. 29001 "Allo M �dy"M Model KCS-ACTC-1000S Transfer Switch Standard Features + UL 1008listed at 480 VAC file #E58962 (automatic), #E86894 (non automatic) ' • CSA certification available at 600 VAC • IBC and OSHPD seismic certification available Available in 2, 3, or 4 pole configurations Electrically operated, mechanically held mechanism • High withstand and close -on ratings • Design suitable for emergency and standby applications on all classes of load, 100% tungsten rated through 400 amps • Silver alloy main contacts • Gold -flashed engine start contacts rated amps @ 30 VDC/250 VAC • Front -accessible contacts for easy inspection Front -replaceable main and arcing contacts (800-4000 amps) • Reliable, field -proven solenoid mechanism Switching mechanisms lubricated for the expected life of the transfer switch • Internal manual operating handle • Main shaft. auxiliary position -indicating contacts rated 10 amps @ 32 VDC/250 VAC ' NEMA type 1, 12, 3R, 4, and 4X enclosures available • Standard one-year limited warranty. Extended limited warranties are available 'Standard -Transition Models (KCS) • Standard -transition operation with either automatic or non- automatic control • Standard -transition transfer time less than 100 milliseconds (6 cycles @ 60 Hz) • Double -throw, mechanically interlocked design (break -before - make power contacts) • Solid, switched, or overlapping (make -before -break) neutral Model KCS-ACTC-1000S , continued Decision-Maker(R) MPAC 1200 Controller • LCD display, 4 lines x 20 characters, backlit • Complete programming and viewing capability at the door using.. the keypad and LCD display LED indicators: Source available, transfer switch position; service required (fault), and "not in auto' • Programmable voltage and frequency pickup and dropout settings • Programmable time. delays • Programmable generator exerciser • Time -based load control • Two programmable inputs and two programmable outputs • Up to four 1/0 extension modules available, • Modbus communication standard , • RS-485 communication standard • Ethernet communication optional For more information about Decision -Maker@ MPAC 1200 features_ and functions, see sepcification sheet G11-127 Environmental Specifications Operating Temperature -20•C to 70oC (-4°F to 158•F) Storage Temperature -40•C to 85°C (40•F to 185•F) Humidity 5% to 95% noncondensing . Input and Output Connection Specifications Component Wire Size Range Main board 1/0 terminals #12-24 AWG 1/0 module terminals #14-24 AWG Auxiliary Position Indication Contacts (rated 10 Amps @,32 VDC/250 VAC) Switch Rating, amps Number of Contacts Indicating Normal, - Emergency .1000 8.8 Model KCS-ACTC-1000S , continued Cable Sizes Note: Cable size data is subject to change. Refer to the transfer switch dimension drawings and wiring diagrams for planning and installation. UL-Listed Solderless Screw -Type Terminals for External Power Connections Range of Wire Sizes, Copper or Aluminum* Switch Rating, Amps Normal, Emergency, and Load (per phase) Neutral (3-p6le) Ground 1000 (4) 1/0 AWG to 750 KCMIL (12) #2 AWG to 600 KCMIL (3)#4 AWG to 600 KCMIL or (6) 1/0 - to 250 KCMIL ' Use 75'degrees C minimum Cu/AI wire for power connections. Withstand and Close -On Ratings (WCR) Maximum current in RMS symmetrical amperes when coordinated with customer -supplied fuses or circuit breakers. All values are available symmetrical RMS amperes and tested in accordance with the withstand and close -on requirements of UL 1008. Application requirements may permit higher withstand ratings for certain size switches. Contact the factory for assistance. Withstand Current Ratings in RMS Symmetrical Amperes Short Time Ratings (sec.)'* Current Limiting Fuses Time -Based Rating* 480 V Max. 600 V Max. Switch Amps @ Amps @ Amps, Fuse Amps @ Amps @ Amps @ 0.1 0.13 0.3 0.5 0.1 0.13 0.3 0.5 Rating, 480 V 600 V Max. Class 240 V 480 V 600 V Amps 1000 200000 200000 1600 L 50000 50000 50000 36000 36000 36000 - 36000 36000 36000 - * Based on a 0.025 seconds (approximately 1.5 cycles) for 30-230 amps and 0.050 seconds for 260-4000 amps. Applicable to breakers with instantaneous trip elements. " Short time ratings are provided for applications involving breakers that utilize trip delay settings for system selective coordination. Weights and Dimensions See ADV drawings for weights and dimensions. Allow 15% additional weight for packing materials. Model KCS-ACTC-1000S , continued Ratings with Specific Manufacturer's Circuit Breaker The following charts list power switching device withstand and close -on ratings (WCR) in RMS symmetrical amperes for specific manufacturers' circuit breakers. Circuit breakers are supplied by the customer. Molded -Case Circuit Breakers Switch Rating, Amps WCR, Amps, RIMS Voltage, Max. Manufacturer Type Max. Size, Amps 1000 50000 480 Eaton HLD 600 1000 65000 480 GE TB8 800 1000 65000 480 GE TKL 1200 1000 65000 480 Siemens/ITE CLD6, HHLD6, HHLXD6, HLD6, SCLD6, SHLD6 600 1000 65000 480 Siemens/ITE CMD6, HMD6, SCMD6, SHMD6 800 lobo 65000 480 Siemens/ITE CND6, HND6, SCND6, SHND6 1200 1000 65000 480 Siemens/ITE CPD6 1600 1000 65000 480 SquareD M H Series 1000 1000 65000 480 SquareD PJ,PL 1200 1000 65000 480 SquareD RJ,RL 1600 1000 65000 480 SquareD SE (LS Trip), SHE (LS Trip) 2500 1000 65000 600 Eaton Tri-Pac NB 800 1000 65000 600 Eaton Tri-Pac PB 1600 1000 65000 600 Eaton RDC 2500 Model KCS-ACTC-1000S , continued Codes and Standards The ATS meets or exceeds the requirements of the following specifications: • CSA C22.2 No. 178 certification 208-600 VAC available, file LR68301 • EN61000-4-4 Fast Transient Immunity Severity Level 4 • EN61000-4-5 Surge Immunity Class 4 (voltage sensing and programmable inputs only) • EIC Spedifications for EMI/EMC Immunity: o CISPR 11, Radiated Emissions o IEC 1000-4-2, Electrostatic. Discharge o IEC 1000-4-3, Radiated Electromagnetic Fields o IEC 1000-4-4, Electrical Fast Transients (Bursts) o IEC 1000-4-5, Surge Voltage 0 IEC 1000-4-6, Concluded RF Disturbances o IEC 1000-4-8, Magnetic Fields o 'IEC 1000-4-11, Voltage Dips and Interruptions • IEC 609047-6-1, Low Voltage Switchgear and Control Gear; Multifunction Equipment; Automatic Transfer Switching Equipment • IEEE Standard 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications • IEEE 472 (ANSI C37.90A) Ring Wave Test • NEMA Standards ICS 10-2005, Electromechanical AC Transfer Switch Equipment • NFPA 70, National Electrical Code • NFPA 99, Essential Electrical Systems for Health Care Facilities • NFPA 110, Emergency and Standby Power Systems • Seismic certification in accordance with the International Building Code is available. (Accessory kit is required for seismic certification) o IBC 2000, referencing ASCE 7-98 and ICC AC-156 o IBC 2003, referencing ASCE 7-02 and ICC AC-156 o IBC 2006, referencing ASCE 7-05 and ICC AC-156 o IBC 2009, referencing ASCE 7-05 and ICC AC-156 o IBC 2012, referencing ASCE 7-10 and ICC AC-156 • California OSHPD approval is available. (Accessory kit required.) • Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems for #E58962 (automatic), #E86894 (nonautomatic) KCS-ACTC-1000S , continued Accessories Accessoriesareavailable either factory -installed or as loose kits, unless otherwise noted. Neutral Assembly • Available as loose kit for open units ,Standard Input/Output Module --- Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG _ Max Distance 700 feet Outputs Outputs Available 6 Contact Type Form C (SPDT) Contact Voltage Rating 2 A @ 30 VDC 500 mA o� 125 VAC Connection Type Terminal Strip Wire Size #14-24 AWG Current Sensing Kit • Monitor current on all phases with 1% accuracy Warranty Warranty Accessory Modules The mounting kit holds up to five optional modules. The maximum total current draw is 300 mA. If an External Battery Module is installed, there is no current restriction. • Alarm Module External Battery Supply Module • Standard 1/0 Module • High Power 1/0 Module :Padlockable User Interface Cover} • With or without window • Cover without window standard on NEMA 3R enclosures Surge Profectton Device (SPD) • SPD available for the normal source supply • Surge protection reduces the transient voltages to harmless levels • Protection modes: L-L / L- N / L - G / N - G • Replaceablephase and neutral cartridges for service • Frequency:50-60 Hz • Operating Temperature Range: -40 to 176'F (-40 to 80°C) • Remote contacts for customer -supplied status indicators:Contacts: 1 NO, 1 NCMin Load: 12VDC / 10 mAMax Load: 250 VAC / 1 AWire Size (max.): 16AWG • Fuse, protection: 30 amps 1600 V • UL 1449, 3rd Edition for Type 2 applications • IEC 61-643-1, 2nd Edition T2/11 • See additional specifications below SPD Specifications Nominal Voltage (Vt15%) Max. Discharg a Current (kA) Phase Poles UL VPR 3rd Ed (L-N/N-G/L-G) (Kv) Limiting Voltage, (L-N/N-G/L-G) (kV) at 3kAmps at 10kAm 240/120 40 Split 3 0.6/1.2/0.7 0.6/0.4/0.6 0.8/0.7/0 208/120 .40 Wye 4 0.6/1.2/0.7 0.6/0.4/0.6 0.8/0.7/0 480/227. -40 Wye 4 1.0/1.2/1.1 1-0/0.4/1.0 1.2/0.7/1 240/120 40 - HLD 4 1.011.2/1.1 1.0/0.4/1.0 1.2/0.7/1 160013471 40 I Wye 1 4 1 1.3/1.2/1.4 1.3/0.4/1.3 1.5/0.7/1 KCS-ACTC-1000S , continued Accessories Accessories are available either factory -installed or as loose kits, unless otherwise noted. Model KCS-ACTC-1000S, continued Model Designation, Model Mechanism Trwrdtlon Controls Voltaga P6ea Enclosure current Raft �Nsmaweous F Ff T F#r7 If t;:T Record the transfer switch model designation-in,the boxes. -'the transfer switch model -designation defines, characteristics and ratings as explained below. Sample Model Designation: ife5--BHTA-e4e&& Mechanism 00-0- Standard (Any-Breeikef) Transition 100-s-, Standard P:, Programmed G- Closed 6ontruiter. 100. k Decision -Maker© MPAC'1200,ALAomaffc B: Decision-MakeO, MPA6,1200, Nor-,Automatbc I oemaicn-MakarG MPAC'1500, Autdmdfc F: Deciaion-Makwm, MPAGA500, Non -Automatic Voltage/Frequency 100. C-. 208 V01131,6014Z D: 220 Volta/ 50 Hz F-- 240 Volt%160 Hz G-, 680,volta/50 Hz- H-1- 400,VoftJ50Hi A 416Vb1t9/60:Hz. K 440Vbftj60Hz M:, 48 . 0 Voltsj60 Hz N: 600 VoltWff) 14z. P: :3.90 )A*s/60 Hz R. 220 Votts/60 Hz N: 2 PoleaJ3 Wires, SoW Neutnid T-. 3- Potazi4 Wires,* Solid Neutral V," 4 Pble„,14 Wires, Switched Neutral w. 4- poiles[4 Mhres,. OvGilapping Neutral k- NOAA i' D: kEMA 4, 9-' NENIA I'P- R kEMA4X C: NEMA3R G:, open U rift Current Amps 0030. 0070 0260, 1600 0400, 2000 4150. 0600 2 600' 0200 mo 3000 0225, NOD 4000 Connections, 00. S--, Standard R- Front (INO, and-2000 amp only) Ncte:!Sorna selections., i are' &vailabte'fbr,pvory,model Cwtactvaur Kohler distributorloravailabilay. . Automatic Transfer Switch Controller KOHLEW Power Systems Decision -Maker® MPAC 1200 09001 Decision -Maker® MPAC 1200 Controller 14W. Standard Features NATIONALLY REGISTERED • Microprocessor -based controller Model KCS with Decision -Maker® MPAC 1200 Controller Applicable Models Model Description KCS . Standard -Transition Any Breaker ATS r KCP Programmed -Transition Any Breaker ATS t KCC Closed -Transition Any Breaker ATS § KSS Standard -Transition Specific Breaker ATS * KSP Programmed -Transition Specific Breaker ATS r r Available with automatic or non -automatic controller § Available with automatic controller only • Environmentally sealed user interface • LCD display, 4lines x 20 characters, backlit • Dynamic function keypad with tactile feedback pushbuttons allowscomplete programming and viewing capability at the door' • LED indicators: Source available, transfer switch position, service required (fault), and not in auto •. Broadrange voltage sensing (208-600 VAC) on all phases • Phase -to -phase sensing and. monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources r.Anti-single. phasing protection. • Phase rotation sensing for three-phase systems ' r Real-time clock with automatic adjust for daylight saving time and leap year • Run time clock and operation counter • Time -stamped event log • Fail-safe transfer for loaded test and exercise functions • DIP switches: password disable andmaintenance • `Isolated RS-485 ports for Modbus connections (9.6, 19.2, and 57.6kbps) • Modbus@ RTU protocol (Modbus register map available) • USB port. Connect a personal computer and use Kohler@ SiteTech' software to view events and;adjust settings. • Available in automatic and non -automatic versions; see supervised transfer control switch on page 5 Programmable Features • Programming and monitoring methods: o Monitoring and password -protected programming at the door using the keypad and display o Program using a PC with Kohler® SiteTech- software (available to Kohler -authorized distributors and dealers) • Over/undervoltage for all phases of the normal and emergency sources • Over/underfrequency for the emergency source • Adjustable time delays • Load/no load/auto-load test and load/no-load exercise functions • Programmable inputs and outputs • Load bank cbntrol for exercise or test • Time -based load control, nine individual time delays for selected loads • In -phase monitor (3-phase only) • Password protection, three security levels • See pages 2 and 3 for additional programmable features * SiteTech software is available to Kohler -authorized distributors and dealers. Modbus is a registered trademark of Schneider Electric. G11-127 (MPAC 1200) 3114 Pagel Decision -Maker® MPAC 1200 Controller Features User Interface LED Indicators • Contactor position: source N and source E • Source available: source N and source E • Service required (fault indication) • Not in automatic mode LCD Display • System status • Line -to -line voltage • Line -to -neutral voltage _ • Active time delays • Source frequency • Preferred source selection • System settings • Common alarms • Load current, each phase (current sensing kit required) • Inputs and outputs • Faults • Time/date • Address • Event history • Maintenance records • Exerciser schedule • Exerciser mode • Time remaining on active exercise Dynamic Function Tactile Keypad Operations • Scroll up/down/forward/back • Increase/decrease/save settings • End time delay • Start/end test or exercise • Reset fault • Lamp test DIP Switches • Maintenance mode • Password disable Event History • Yew time and date -stamped events on the display or on a personal computer equipped with Kohler® SiteTech'" software. * • Download complete event history files using Kohler SiteTech software and a PC connected to the USB port. * Main Logic Board Inputs and Outputs • Two (2) programmable inputs • Two (2) programmable outputs Communications • Optional Ethernet communications with RJ45 connector for 10/100 Ethernet connection • Isolated RS-485 parts for Modbus communications • Modbus® RTU and Modbuse TCP/IP protocols (Modbus® register map available) • USB Port. Use SiteTech software to upload or download files and adjust transfer switch settings o Application software o Event history files o Language files c Parameter settings o Usage reports o Feature configuration Programmable Features • System voltage, 208-600 VAC l, • System frequency, 50/60 Hz t • Single/three-phase operation t • Standard/programmed/closed-transition operation t • Preferred source selection allows the normal or emergency source to be used when both sources are available (alarm module required) • Phase rotation: ABC/BAC/none selection with error detection • Overvoltage and undervoltage pickup and dropout settings, both sources • Overtrequency and underfrequency pickup and dropout settings, Emergency source • Voltage unbalance, enable/disable • In -phase monitor: enable/disable and,phase angle • Transfer commit/no commit • Passwords, system and test • Time, date, automatic daylight saving time enable/disable • Time delays (see table) • Exerciser: calendar mode, loaded/unloaded up to 21 events • Test: loaded/unloaded/auto load (1-60 minutes) • Remote test: loaded/unloaded • Automatic override on generator failure (loaded test and exercise) • Peak shave delay enable/disable • Current monitoring (current sensing kit required) • Load control pre/post-transfer delays, 9 individual time delays for selected loads • Resettable historical data * SiteTech software is available to Kohler -authorized distributors and dealers. t System parameters are factory -set per order. Modbus is a registered trademark of Schneider Electric. Git-127(MPAC1200) 3114 Paget Decision -Maker® MPAC 1200 Controller Features, Continued Programmable Inputs • Forced transfer to OFF (programmed -transition models only; requires load shed accessory) • Inhibit transfer • Low battery voltage (external battery supply module required) • Peak shave/area protection input • Remote common fault • Remote test • Remote end time delay _ • Remotely monitored inputs, four (4) available Programmable Outputs • Alarm silenced • Audible alarm • Chicago alarm control • Common alarm events • Contactor position • Exercise active _ • Failure to.acquire standby source • Failure to transfer • Generatorenginestart, source E. • 1/0 module faults • In -phase monitor synch. - • Load bank control • Load control active (pre/post transfer delay, up to 9outputs) • Loss of phase fault, source N and E • Low battery fault (external battery supply module required) • Maintenance mode • Non -emergency transfer • Not in automatic mode • Over/undervoltage faults, source N and E • Peak shave/area protection active • Phase rotation error, source N and E • Preferred source supplying load • Software -controlled relay outputs (four maximum) • Source available, preferred and standby • Standby source supplying load • Test active • Transfer switch auxiliary contact fault • Transfer switch auxiliary contact open • Voltage unbalance, source N and E Voltage and Frequency Sensing Parameter Default Adjustment Range Undervoltage dropout 90% of pickup 751/6-98% Undervoltage pickup 90% of nominal 850/6-100% Overvoltage dropout* 115%of nominal* 106%-135% Overvoltage pickup 95% of dropout 95%-100% Unbalance enable . Disable Enable/Disable Unbalance dropout 20% 5%-20% Unbalance pickup 10% - 3%-18% Voltage dropout time 0.5 sec. 0.1-9.9 sec. Underfrequency dropout : 990% of pickup 95%-99% Unaerfrequency pickup 90% of nominal 80%-95% Overfrequency dropout T 101% of pickup 101 %-115% Overfrequency_pickup 110%of'nominal 105%-120% _t_ Frequency dropout time t 3 sec. _ 0.1-15 sec. * 690 volts, maximum. Default = 110% for 600 volt applications. T Emergency source only Adjustable Time Delays Time Delay Default Adjustment Range Engine start 3 sec. 0-6 sec. T Engine cooldown 5 min. 0-60 min. Fail to acquire standby source 1 min. Transfer, preferred to standby 3 sec. Transfer, standby to preferred 15 min. Transfer, off to standby 1 sec. 1 sec. - 60 min. Transfer, off to preferred 1 sec. Fail to synchronize 60 sec. 10 sec - 15 min. Auto load test termination after transfer 1 sec. 1 sec.-60 min. LoadControlTime Delays: Pretransfer to preferred 0 sec. , 0-60 min. Post -transfer to preferred 0 sec. Pretransfer to standby 0 sec. Post -transfer to standby 0 sec. Note: Time delays are adjustable in 1 second increments, except as noted. T Engine starttime delaycan be extended to 60 minuteswith an External Battery Supply Module IGt. I G11-127 (MPAG 1200) 3/14 Page 3 Accessory Modules The mounting kit holds up to five optional modules. Alarm Module Module Current Draw Specifications, mA Alarm Module 73 ' Standard 1/0 Module 75 High Power 1/0 Module 100 Maximum Total Current 300 • If an External Battery Module is installed, there is no current restriction. ' (Standard InpuUOufput Module Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24 AWG Max Distance 700 feet Outputs Outputs Available 6 Contact Type Form C (SPDT) Contact Voltage Rating 2 A @ 30 VDC 500 mA @ 125 VAC Connection Type Terminal Strip Wire Size #14-24AWG ❑ High -Power Input/Output Module Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14-24AWG Max Distance 700 feet Outputs Outputs Available 3 Contact Type _ Form C (SPDT) Contact Voltage Rating 12A@24 VDC 12 A @ 250 VAC 10 A @ 277 VAC 2 A @ 480 VAC Connection Type Terminal Strip Wire Size #14-24AWG Environmental Specifications Temperature -40°C to 85"C (-40'F to 185°F) Humidity - 35% to 85% noncondensing • 90 dB Audible alarm • Any alarm function can be programmed to trigger the audible alarm • Chicago alarm function • Preferred source selection • Supervised transfer control (supervised transfer control switch required) . • Connection for external alarm External Alarm Connection Specifications Wire Size #12-22 AWG Cu Contact Voltage Rating - mA @ VAC 250 250 mA @ 240 VAC 240 ❑ External Battery Supply Module • Energizes the ATS controls using an external battery when no source power is available • Allows extended engine start time delays • Allows the use of any combination of accessory modules (no current draw restriction, maximum of five modules total) • Connects to one or two batteries, 12 VDC or 24 VDC system • Current draw; 140 mA @ 12 VDC, 86 mA @ 24 VDC • Provides low external battery voltage indication to the transfe'rswitch controller • Reverse -polarity protected G11-127 (MPAC 1200) 3/14 Page 4 Other Controller Accessories Accessories are available either factory -installed or as loose ❑ Line -to -Neutral Voltage Monitoring kits, unless otherwise noted. .. - •Monitors all line -to -neutral voltages , ❑ Controller Disconnect Switch - ❑ Load Shed Kit • Disconnects power to the controller without disconnecting • Forced transferfrom Emergency to OFF for the load programmed -transition models • Mounts inside the enclosure •.Customer -supplied signal (contact closure) is required for S Cl1T[et SenSirtg„KQ31 - the forced transfer to OFF function •Monitor current on all phases with 1°k accuracy � • Factory -installed only i Padlocltable Use Interiace'Cover'' ❑ Digital Meter • Measure and display voltage, current, frequency, and • Provides additional protection against unauthorized power for both sources access • Programmable visual alarms for high voltage,.low:voltage, • Cover standard; on NEMA 3R enclosures and high current *Three digital outputs. - • Serial port for optional network connections - • Password -protected programming menus •Joystick operation • Factory -installed I], Ethernet Communications •.RJ-45 connector • Supports Internet Protocol version 4 (IPv4) • Supports Modbus TCP/IP protocol `❑ RSA III Remote Serial Annunciator a Monitors the generator set • Monitors ATS common alarm, Normal source, and Emergency source status and connection • Allows remote testing of the ATS • For more information about RSA IIIfeaturesand functions,seespecification sheet G6-139 ❑ Supervised Transfer Control Switch • Standard on models with non -automatic controls e Optional for models with automatic controls •Auto, manual, and transfer positions • Automatic and non -automatic modes »Alarm module required Supervised Transfer Control Switch Operation for Automatic and'Non-Automatic Transfer Switches Switch Position Automatic Switches Non -Automatic Switches AUTO i • Automatically transfers to the standby source, when available, if the preferred source is lost. • Transfers back to -the preferred source when it becomes available. MANUAL • Automatically transfers to an.available source if • Does not automatically' transfer to an available the -connected source is lost. source when theconnectedsource is lost. • Test, peak shave, and loaded exercise commands • Test, peak shave, and loaded exercise commands will transfer to the standby source. are ignored. • Does not automaticallytransfer back to preferred • Does not automatically transfer back to preferred when both sources are available. when both sources are available. • Transfers only when the switch is manually moved to the TRANSFER position as described below. TRANSFER • Does not initiate an engine start sequence. Generator set engine must be signalled to start by an event (momentary such as a loss of utility, loaded test, loaded exercise, etc. switch position) • Allows transfer to the other source, if available. An event such as a loss of utility, loaded exercise, or loaded test must first initiate the transfer sequence. • Time delays will operate. Wait for time delays to expire, or press the End Time Delay button. • Operates pre- and post -transfer load control time delays if both sources are available. • MANUAL TRANSFER is displayed when the ATS is ready to transfer. G11-127 (MPAG 1200) 3114 Page 5 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Environmental Specifications Operating Temperature -20°C to 70°C (-4°F to 158'F) Storage Temperature -40oC to 85QC (-40°F to 185°F) Humidity 5% to 95% noncondensing Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler© Power Systems distributor for availability. Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422. Fax (65) 6264-6455 Main Board I/O Specifications Output contact type Isolated form C (SPDT) Output contact rating 1 amp @ 30 VDC, 500 mA @120 VAC 1/0 terminals wire size #12-24 AWG DISTRIBUTED BY- 02014 G11-127 (MPAC 1200) 3114 Page 6 KOHLER, C POWER SYSTEMS KOHLER TECHNICAL INFORMATION BULLETIN Alternator Data Sheet Alternator Model: 4UA10 Frequency: 60 Hz Speed: 1800 RPM Leads: 12 (6 Lead, 600 Volt) TI B-102 Class B Class F Class H 80°C 90oc 95°C 105°C j J30°Cn 125-C 150°C Voltage Power L-N/L-L j Phase Factor Connection Continuous Lloyds ABS Continuous I 9Atandby,. Continuous Standby 139/240 277/480 j 1 3 0.8 Wye 225.0 237.0 243.0. 255.0 j 275.0 271.0 275.0 (281.3) (296.3) (303.8) (318.8) (343.8) (338.8) (343.8) 127/220 3 0.8 Wye 220.0 j 232.0 238.0 250.0 ! 270.0 266.0 270.0 254/440 (275.0) !-(290.0) (297.5) (312.5) j (337.5) (332.5) (337.5) 120/20S 3 0.8 Wye 215.0 227.0 233.0 245.0 265.0 261.0 265.0 240/416 (268.8) (283.8) _ (291.3) (306.3) (326.3) (331.3) 110/190 3 0.8 Wye 205.0 217.0 223.0 235.0 250.0 247.0 250.0 220/380 (256.3) (271.3) (278.8) (293.8) ! (312.5) (308.8) (312.5) 120/240 3 0.8 Delta 215.0 ' 227.0 233.0 245.0 265.0 261.0 265.0 (268.8) (283.8) , (291.3) (306.3) (331.3) (326.3) (331.3) 3471600 3 0.8 Wye 205.0 217.0 223.0. 235.0 ',. 260.0 255.0 260.0 (256.3) (271.3) (278.8) (293.8) j (325.0) (318.8) (325.0) * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Submittal Data: 1391240 Volts, 0.8 PF, 1800 RPM, 60 Hz, 3-Phase, 130°C Rise. Symbol Per Unit Ohms Symbol Value Typical Resistances Typical Time Constants Phase Resistance. 0.030 0.005 Armature Short Circuit - Ta 0.016 sec. Rotor Resistance 11.202 1,877 Transient Short Circuit T'd 0.171 sec. Typical Reactances Transient Open Circuit T'de 1.988 sec. Synchronous Typical Field Current Direct Xd 4.097 0.686 Full Load IfFL 35.76 amps Quadrature Xq 2.131 0.357 No Load IfNL 8.45 amps Transient Typical Short Circuit Ratio 0.326 Unsaturated X'du 0.401 0.067 Harmonic Distortion Saturated X'd 0.352 0.059 RMS Total Harmonic Distortion 2.7% Subtransient Max. Single Harmonic 7th Direct X"d 0.160 0.027 Deviation Factor (No Load, L-L) 4.3% Quadrature X"q 0.155 0.026 Telephone Influence Factor <50 Negative Sequence X2 0.158 0.026 Zero Sequence Xo 0.015 0.002 Insulation Material Class per NEMA MGi-1.66 H Phase Rotation ABC TIB-102 4UA10 60 Hz 10/12r 0 Ir' 40 35 30 a 25 O 20 m 15 e 10 5 0 1 0 4UA10, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL ALTERNATOR EFFICIENCY* Output (kW) TYPICAL MOTOR STARTING CHARACTERISTICS* 4UA10, 60 Hz, 139/240,277/480 Volts, Wye 100 200 300 400 500 600 700 800 900 Locked Rotor WA c All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2 4UA10 60 Hz 10/12r TIB-102 W C N d E P 1000 100 10 1 0.1 0.01 4UA10, 60 Hz, Low Wye or. 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Divide by 1.732 for symmetric. 10000 3 Phase Symmetrical Line -to -Neutral 1 Phase TIB-102 4UA70 60 Hz 10/12r 5 KOHLER, KOHLER� POWER SYSTEMS TECHNICAL INFORMATION BULLETIN Generator Set Sound Data Sheet TIB-114 Sound Pressure Data in dB(A) Generator Set Model Hz Load Raw Exhaust Open Unit, Isolated Exhaust Weather Sound Enclosure Enclosure 200REZXB 60 100% Load 98.1 86.5 84.6 71.7 No Load 98.0 86.5 64.6 71.0 Note: Sound pressure data is the logarithmic average of eight perimeter measurement points at a distance of 7 m (23 ft.), except Raw Exhaust data which is a single measurement point at 1 m (3:3 ft.) from the mouth of a straight pipe exhaust. 20OREZXB 60 Hz Sound Pressure Levels dB(A) Load Distance, m (ft) Enclosure Measurement position Octave Band Center Frequency (Hz) Overall Level 63 125 250 500 100D 2000 4000 8000 100% Load 7 (23) Sound Ri ht 49.7 57.7 62.8 64.4 62.7 62.9 1 57.6 1 51.9 70.0 FrontRi ht 56.8 1 61.4 64.0 65.5 1 63.3 63.3 58.6 52.2 71.2 Front 54.3 58.2 65.9 70.7 64.3 63.4 56.7 48.3. 73.4 Front-Left53.7 60.0 62.9 69.2 64.0 64.0 57.8 51.2 72.4 Left 55.0 60.4 67.8 63.3 62.3 62.1 58.3 52.2 71.4 Back -Left 54.9 59.5 67.2 64.6 63.0 63.7 57.7 53.8 71.7 Back 53.1 59.5 65.3 64.8 65.0 63.7 57.7 56.5 71.6 Back -Right 47.6 59.0 64.7 64.5 63.5 53.4 57.9 54.0 70.8 8-pos. log avg. 53.9 59.6 65.4 66.7 63.6 63.3 57.8 53.1 71.7 Sound Pressure Levels dB(A) L Distance, Enclosure Measurement Right ..Front- Front Front- Left Back- Back Back-?84 m (ft) position Right Left ,Left Right 100% Load 7 (2 Weather Overall Levels 84.5 86.0 85.5 85.5 84.3 84.3 79.1 84 10 M ' Sound Pressure Lev dB(A) Load Distance, m (ft.) MePomem posit, Octave Band Center Fr ency (Hz) Overall Level 63 1 125 250 1 500 000 1 2000 1 4000 1 8000 100% Load 7 (23) Open Unit, Isolated Exhaust Right .4 1 65.1 73.3 70S 1 81.3 81.8 75.8 69.3 86.4 Front -Right ht 54. 66.8 75. 79.3 82.9 83.5 77.7 70.7 87.9 Front 54.5 3 81.1 80.2 83.6 77.9 68.3 87.4 Front -Left 54.5 65. 71.7 81.1 80.2 83.6 77.9 68.3 87.4 Left 49.5 .1 77.5 80.8 81.9 77.8 69.9 86.2 Back -Left 49 65.1 71.3 77.5 80.8 81.9 77.8 69.9 86.2 Back .8 84.2 72.4 75.9 75.4 69.7 63.4 81.0 Back-Righ 50.5 65.9 72.0 79.3 0.5 82.1 76.0 69.2 86.3 8-p avg. 52.7 65.4 72.6 79.0 80. 82.3 76.9 69.0 86.5 Sound Pressure Levels d Load Distance, m ft) ( Exhaust Octave Band Center Frequency (Hz) Overall Level 83 1 125 1 250 500 1000 2000 1 4000 8000 100% L 1 (3.3) Raw Exhaust (No Silencer) 59.3 86.6 82.4 89.9 93.3 93.2 87.3 79.1 98.1 TIB-114 200REZXB 60 Hz 8f12 0 20OREZXB 60 Hz Sound Pressure Levels dB(A) Load Distance, m (ft.) Enclosure Measurement Position Octave Band Center Frequency (Hz) Overall Level 63 125 250 ` 500 1000 2000 4600 8000 No Load 7 (23) Sound Right 50.9 57.6 63.7 64 .0 62.5 62.4 57.4 50.8 69.9 Front-Ri ht 56.3 63.9 65.0 63.3 63.0 58.4 51.1 70.4 Front E 53.9 65.2 71.5 64.4 63.1 58.3 47.6 73.6 Frond -Left 54.2 63.1 68.5 63.2 63.7 57.7 50.4 71.6 Left 49.6 56.1 67.6 62.7 61.7 61.1 57.4 50.0 70.6 Back -Left 46.0 55.5 66.3 64.1 62.7 62.8 56.6 50.0 70.6 Back 46.4 56.0 64.1 62.3 63.7 62.5 56.7 50.7 69.7 Back -Right 46.5 56.3 63.7 63.6 - 63.2 63.2 57.7 50.8 70.0 8-pos. log avg. . 48.1 55.9 65.0 66.4 63.1 62.8 57.3 50.3 71.0 Sound Pressure Levels dB(A) Load Distance, Enclosure Measurement .Right .Front- Front .Front- 'Left Len- Back- Left Back Back- Right 8{� I m (ft.) Position flight , vg. No ) Weather Overall Levels 84.4 85.9 85.8 85.8 84.5 84.5 79.0 4.0 84.6 Load I Sound Pressure- els dB(A) Load Distance, m (ft.) urement Po - Octave Band Cent requency (Hz) Overall Level 250 1000 2000 4000 B006 No Load 7(23) Open Unit, Isclated Exhaust Ri ht- 71 77.5 81.7 81.9 76.4 68.5 86.3 Front -Right .3 79.5 82.8 83.4 77.7 89.9 87.8 .Front 71.8 81.5 80.6 83.8 78.0 68.4 87.7 Front4eff *49.964.0 71.8 81.5. 80.6 83.8 78.0 68.4 87.7 Left .0 77.6 81.1 82.0 78.3 69.6 86.4 Back -Left 70. 77.6 81.1 82.0 78.3 69.6 86.4 Back 72.1 5 76.1 75.2 69.8 62.2 80.9 Bac ght 50.3 62.9 70.8 79. 80:3 81.1 76.0 68.0 85.9 s. log avg. 50.9 63.6 72.0 79.1 8 . 82.2 77.1 68.5 86.5 M Sound Pressure Levels dB Octave Band Center Frequency (Hz) - Overall Load Dista Exhaust Level )' ,63 125 250 500- 1000 2000 4000 8000 1 (3.3) Raw Exhaust (No Silencer) 56.9 74.5 83.4 90.4 93.6 93.2 87.1 78.7 98.0 Load 200REZXB 60 Hz 8/12 TIB-114 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY 2019 MODEL YEAR OFFICE OF TRANSPORTATION AND AIR QUALITY CERTIFICATE OF CONFORMITY WITH THE CLEAN AIR ACT ANN ARBOR, MICHIGAN 48105 Certificate Issued To: Power Solutions International, Inc. Effective Date: Issue Date: (U.S. Manufacturer or Importer) 10/02/2018 �jy� 10/02/2018 Certificate Number: KPSIBII.INGP-011 Expiration Date: Revision Date: Byron J unker, Division Director 12/31/2019 ompliance Division N/A Manufacturer: Power Solutions International, Inc. Engine Family: KPSIB 11.INGP Mobile/Stationary Certification Type: Mobile and Stationary ' Fuel : LPG/Propane Natural Gas (CNG/LNG) Emission Standards : Part 60 Subpart JJJJ Table 1 ; VOC ( g/Hp-hr) : 0.7 NOx (g/Hp-hr) : LO Stationary Part 1048 NMHC+NOx (g/kW-hr) : 2.7 CO (g/kW-hr) : 4.4 HC+NOx(&W-hr):2.7 r `• Mobile Part 1048 # ;_ HC+NOx(g/kW-hr):2.7`' CO (g/kW-hr) : 4.4 NMHC+NOx(g/kW-hr):2.7� Emergency Use Only: N Pursuant to Section 213 of the Clean Air Act (42 U.S.C. section 7547) and 40 CFR Part 1048, 40 CFR Part 60, 1065, 1068, and 60 ( stationary only and combined stationary and mobile) and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is -hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following nomoad engines, by engine family, more fully described in the documentation required by,40CFR Part 1048, 40 CFR Part 60 and produced in the stated model year. This certificate of conformity covers only those new nomoad spark -ignition engines which conficuu- i all.material respects to the desiym specifications that applied to those engines described in the documentation required by 40 CFR Part 1048, 40 CFR Part 60 and which are produced during the model'year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 1048, 40 CFR Part 60. This certificate of conformity does not cover nonroad engines imported prior to the effective date of the certificate. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068.20 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 1048, 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 1048, 40 CFR Part 60. This certificate does not cover large nomoad engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. UNITED STATES ENVIRONMENTAL PROTECTION AGENCY 2019 MODEL YEAR OFFICE OF TRANSPORTATION AND AIR CERTIFICATE OF CONFORMITY QUALITY WITH THE CLEAN AIR ACT ANN ARBOR, MICHIGAN 48105 Certificate Issued To: Prover Solutions International, Inc. Effective Date: Issue Date: (U.S. Manufacturer or Importer) 10/02/2018 10/02/2018 Certificate Number: KPSIBi LINGP-Olt Expiration Date: ..- Revision Date: Byron d unker, Division Director N/A 12/31 ompliance Division Manufacturer: Power Solutions International, Inc. Engine Family: KPSIBI I.INGP Mobile/Stationary Certification Type: Mobile and Stationary Fuel : LPG/Propane Natural Gas (CNG/LNG) - Emission Standards : Part 60 Subpart JJJJ Table 1 VOC (g/Hp-hr) : 0.7 NOx ( g/Hp-hr ) : 1.0 ' CO (g/Hp-hr) : 2.0 Stationary Part 1048 e r° NMHC +NOx (g/kW-hr) : 2.7 Ntl4.. pia:,•., CO (g&W-hr) : 4.4 HC+NOx (g/kW-hr) : 2.7 Mobile Part 1048 HC + NOx ( g/kW-hr) : 2.7 / ;(, Q-K ? CO (g/kW-hr) : 4.4 •,�-w-7 NMHC + NOx ( g/kW-hr) : 2.7 "• V Emergency Use Only: N Pursuant to Section 213 of the Clean Air Act (42 U.S.C. section 7547) and 40 Ctz ."art 1048, 46 CFR Part 60, 1065y.1068,and 60 (stationary only and combined stationary and mobile) and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the tes engines which have been found to conform to applicable requirements and which represent the following nonroad engines, by engine family, more fully described in the documentation required by;A0 CFR Part 1048, 40 CFR Part 60 and produced in the stated model year. This certificate of conformity covers only those new nonroad spark -ignition engines which con form'urall,mateiial=respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 1048, 40 CFR Part 60 and which are produced during the modehye`ar stated on this certificate of the said manufacturer, as defined in 40 CFR Part 1048, 40 CFR Part 60. This certificate of conformity does not. cover nonroad engines imported prior to the effective date of the certificate. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068.20 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 1048, 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 1048, 40 CFR Part 60. This certificate does not cover large nonroad engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. KOHLER. PSI 2019 Stationary & Mobile 60 Hz Certified Power Generation Rating Data Generator Model Engine S ead Fre Fuel Du Cycle BHP KWm FI heel ower za En ine Fami CO2s NOxs Co. VOCsr bsfcs Catalyst RPM Hz HP kW IKWhr /KVY-hr NW-h� /kW-hr k /kWhr D111TIC, 77.1E 1800 fi0 NG Eme enc /Non-Eme enc 302 225 301 224.5 KP51811.7NGP 606.5 0.03 0.29 0.34 0.22 Yes 200RED(B D717TIC, 11.iL 1800 60 LP Emergency 302 225 208 155.0 KPSIB11.1NGP 898.68 0.02 0.33 0.09 0.30 Yes t Standby and overload ratings based on ISO3046. Continuous ratings based on ISO 8528. 2 M ratings are gross flywheel horsepower connected to 77°F at an altitude of 328 feel with no cooling fan or alternator losses using heating value for NG of 1015 BTU/SCF. a Production tolerances in engines and insisted components can account for power variations of +1- 5%. Altitude, temperature and excessive exhaust and intake restrictions should be applied to power calculations. 4 Electrical ratings are an estimated based on assumed fan and generator losses and may vary depending on actual equipment losses a Bsfc is based on 100% gross flywheel power rating and does not include fan or generator losses. o Emissions shown are certified third -party Zero -hour data points suitable for site permitting calculations r For NG, NMHC is reported in place of VOC for this report For additional questions contact: Power Solutions International, Inc. 201 Mittel Drive, Wood Dale, IL 60191 630.350.9400 (Main) — 630.350.9900 (Fax) txwv osiengines.com infofalosienaines.com KOHLER. SCANNED BY St. Lucie County JOB NAME: . TAW POWER SYSTEMS GENERATOR STARTUP CHECK LIST DATE: JOBSITE ADDRESS: GENERATOR MODEL: GENERATOR SERIAL: 1. ARE VIBRATION SPRING ISOLATORS INSTALLED? Y_ N_ NA_ 2. IS TRANSFER SWITCH MOUNTED & WIRED? Y_ N_ NA_ 3. IS COMMERCIAL POWER AVAILABLE? Y_ N_ NA_ 4. ARE REMOTE START WIRES PULLED FROM ATS(S) TO Y N NA THE GENERATOR IN SEPARATE CONDUITS USING STRANDED WIRE? 5. IS REMOTE ANNUNCIATOR MOUNTED AND WIRED FROM Y_ N_ NA_ GENERATOR & ATS(S) USING BELDIN AND STRANDED WIRE? 6. IS BATTERY CHARGER MOUNTED AND WIRED WITH BOTH AC WIRES AND DC WIRES Y_ N_ .NA'_ USING STRANDED WIRE? 7. IS EXHAUSTSYSTEM INSTALLED COMPLETELY? Y N NA 8. IS TRANSITION DUCT INSTALLED FROM RADIATOR? Y N NA 9. ARE FUEL LINES. CONNECTED AND PRIMED FROM TANK TO ENGINE. Y_ N_ NA_ (N/A ON SUB BASE TANKS)? 10. IS DAYTANK INSTALLED AND WIRED? Y_ N NA_ 11. IS FUEL AVAILABLE? (DIESEL OR GAS) - Y_ N_ WARNING: BIODIESEL IS NOT RECOMMENDED FOR STANDBY GENERATOR APPLICATION. #2 OFF ROAD DIESEL IS RECOMMENDED PER THE SPEC SHEET 'NOTE: TO FULLY PERFORM A LOAD BANK TEST, TAW RECOMMENDS FOR THE FUEL TANK TO BE FILLED UP 90% 12. IS ALL CONSTRUCTION MATERIAL & DEBRIS REMOVED FROM THE Y_ N_ NA_ GENERATOR ROOM AND THE GENERATOR CLEANED FROM CONSTRUCTION? 13. IF FIRE MARSHALL IS REQUIRED TO WITNESS, HAS THE Y N NA APPOINTMENT WITH THEM BEEN SCHEDULED? NOTE: ADDITIONAL CHARGES WILL APPLY IF TESTING NEEDS TO BE REDONE. START UP DATE REQUESTED: CONTRACTOR NAME: AUTHORIZED SIGNATURE: SITE -CONTACT NAME: SITE CONTACT PHONE #: NOTE: MULTIPLE TRIPS DUE TO INCOMPLETE PREPARATION WILL RESULT IN ADDITIONAL CHARGES ALL CONTROL WIRING MUST BE STRANDED OR BELDEN AS REQUIRED RETURN THIS FORM VIA EMAIL TO TAW PRIOR TO STARTUP - startup(@-tawinc.com TAW POWER SYSTEMS SALES DEPARTMENT PHONE NUMBER: 800-876.0990 TAW SERVICE DEPARTMENT REQUIRES A MINIMUM OF 5 BUSINESS DAYS TO SCHEDULE STARTUP. REV. 10/27/2017 KOHLER, CI um A 0 0 A—J SECTbR ee NOTE: 4 POLE UNIT SHOWN, NOTE: MODEL R 800A 2 POLE WILL INCLUDE SOLID NEUTRAL ON ENCLOSURE. MODEL RI SODA 2 POLE WILL HAVE INTEGRAL SOLID NEUTRAL ON CONTACTOR. SCREW TYPE TE]UIIdel.S FOR EXTERt" FOREST COMECTIOTN SWrrC:H RANGE OF AL-CU RATMO WIRE SIZES NWSf 1 CONTACTOR IPER 1. 1 NEUTRAL 13 PILE' GROUND RF10lIf 806RMI0 141 I/O - i50 NCNII 112) R2 - 600 NCNIL 131 44 - 600 RCNIL 2 POLE - 3 ON I61 I/O-250 RCNIL I 220 1485) 1231 8 7 16 15 4 1 3 1 . 2 1 1 I LMRUMON PRUR �ADV-8572 0 w1l Im No KOHLER, 8 7 6 5 4 12LSI 12Z5 146.?] o1100 143.31 D o0 CONDUIT ENTRY AREA FOR GENERATOR SUGGESTED BLOCN clit T AR r4NPR nPnnN RCMnTE LOCATION (OPTIONAL) LOAD LEADS IBOTTOM ENTRYI� NEATEP CONDUIT ATTERY RACN rir_ BI AI a (48,11 565 122 21 v 2 4"Si .4 [L007 N ALAN 14 0.81 MOUNTING HOLES U L INL 050 11 r„— ,r�61L In IN Br e NOTE DIMENSIONS IN [1 ARE 180 MODEL, AS I2%I4513X/4UAI0/AN6226 ENGL ISM STANDARD EQUIVALENTS. 20D MODEL, 4UAID14UA13 R ECONNECTABLE, GENSET WF]ONT IMPROVED MOTOR STARTING (INS) RECONNECTABLE. (LESS ACCESSORIES) 600 VOLT S I PH ALTERNATORS MA% WEIGHT (WET( 23i9 NG 152J5 LB) II I LITER DOOSAN EPA/NON-EPA Y OT W I NON -EPA 8 N g 7 6 5 4 3 2 A �Riu, a s PBWL BO/2W UOOSAN DV•7866 CDs g 7 6 5 4 3 2 A �Riu, a s PBWL BO/2W UOOSAN DV•7866 CDs 8 7 6 5 4 3 2 D o'o D o o _ — _ — — — _ — 7 IN, 9 19 4. I e 59,7 Lo L2.3H1 C — — R76 13. 01 _ O C 13 0. IS 8 0 NON- P4 %HAUS U L DETA. A 1 0 141 FOR EXHAUST 4, I EPA OUTLET DETAIL - %HAUST EXHAUST A SEA LE OUTLET, ' - SCALE 0.50 , g ir O D O O 0 O y� O e o O• DIMENSIONS IN 11 ARE ENGLISH q AJ STANDARD EQUIVALENTS A KCHLER CQ .n v[. oxn Lc lsosnal a6<I I80 MODEL. 4G12Y/eS13X/4UA10/4M6226 rvs�����sus$�i.ln{}ox so 200 MODEL, eUA10/4UA13 �„y eu m. a rv.unu m vamie. R E[0 3EC TABLE, ns e... DIAMDN PW 2012M DOOSAN IMPROVED MOTOR STARTING (INS) RECONNEC TABLE. m -17,u •_. 600 VOLT A I PN ALTERNATORS 11.1 LITER DOOSAX. EPA/NON-EPA wo inu a uADV•7999 +•D 8 7 6 5T 4 3 2 g 7 6 5 4 3 2 I D D 1075 r42,31 711 RAD DUCT F AAxm T EMISSIONS KID, IAXPS A41 117.414 I I- N N 4A NPT [MALE) EXHAUST TIE13ti5TAT LOCATI C 01 0 119' 0 a o U u 01� O 00 II^— B O B 0� i� 0 ® - in • 6_I - • J_e [10 PLACES) BLOCK MATER 1066 142.0 7019 DUCT FLANGE — ND A DIMENSIONS IN t] ARE INCH EOU IYAIENTS. A N[V 'DATE o. o-roi n ofb. Rx un m..ob min0 xlnl Br o� „ xMER Ca < xrlo ¢.0 `rz:> 1o.5io.n xAs 1z 10. 51' m.0 u�aitiTd• xeaeV1 A GG PIN. n 1se.. u lore [.z.m xas lA.. uzsl m Im.x1 nS . ua. ,n exnl� n uni� co. 180 NODEl. 4DAID/CM6226 mue.zl¢-v in v,ol xxsm le.se `" _ •Ws�mr so 1x.os ns eo 1:.n: mu zee u1.n xAs 1.An:Irs4CiS:u 8<nb or 200 MODEL. 4NAI0/GUANO/CM6228 us TT.m eao us.n ns uxx utxl sa shy e`pDWENSIOTY PEDAET RECONNECTABLE. ur.n ns xoo m.a, lesern mr .. IMPROVED MOTOR STARTING T A I RECONNERNATORS ..m.•1b •r IBO/200 R400EL 600 VOLT A I PH ALTERNATORS o r-e-10 I u ALT Ill. A. . zee 'A' A. a mo rz,-m ,-• � D I L I LITER DOOSAN, 2009 EPA/NON-EPA •1 ex nrtnuoes• Aoom leemxl sxx w� eox .-il-a1 ,.s . xi.w �aov-noa � �Ei 8 1 7 6 5 T 4 31 2 1 1 DI cl RI AI 8 8 7 3 L 7 6 5 4 3 2 I BA D .E I.----..—..—..—...+."— . I_ I I I c I, I I n I I I ;N HASP �TIOeI � CURITY I I VEMA 3R ONLY) (OPT0IONALCONE NEMA II ,EQUIPMENT (REQUIRED ON NEMA 3R) CURD I I a SURGE PROTECTION I111111mi (OPTIONAL) I I _ NOTES: DIMENSIONS IN [ ] ARE INCHES. FINISH - ANSI 49 GRAY. REFER TO OPERATORS MANUAL PRIOR TO 8� L A SECTRIN N INSTALLATION AND OPERA iI ON OF SWITCH. a a FOR SEISMIC CERTIFIED UNITS. REFER TO ADV-T 456 AND INSTALLATION INSTRUCTIONS. NOTE: A ALLOW FOR MINIMUM DOOR SWING CLEARANCE OF 864 [34.01 cr e. IN FRONT OF THE CABINET, erz m-u rte ournO ¢rsum �[ rso r6b2L"1 CI:"" i°" rr .....n.uu- 111 I � rhi.A: uwn Or O. m ii. ADY415B5 FOB PULL MCI CODE DEFINITION r wDIAMWIM PRIM P C YOLTS FETIfWAL AWS CWiEL•TbN r.s o.T[ a OD, 300 208 MOO! 7 3 4 SOLI SW,OVLP 13R 800 1000 STANDARD n a-zo-n ""' B). a-iD-1) . 300 -600 2. ,4 ID.SW I, BOO.IODO S AN AR "�• YTl a-m-�) AE1V-8572 '•� 6 5 4 3 Z DI CI DI 8 1 6 B RAIN CAP REMOVABLEACCESS f n.n FX R INTAKE 8% 015 [I.001 2,06 CENTER OFFBALANCE 25 (ITO 3 5 b 4 I II E INTAME 1194 147.0] 78 13. 11 �0 350 5 3 2 MODEL OIENSET WEIOHT (WET) WITH ENCLOSURE ENCLOSURE ONLY 180/200 45X STEEL WEATHER 3177 tt [6990 LBSI 630 N [1390 LBS] STEEL SOUND 3205 X9 17050 LBSI 658 H [1450 LBSI ALUMINUM SOUND 2935 Xg 16470 LBSI 395 Kq 1870 LBSI 200 4UA13 !STEEL WEATHER 3301 Ny [ 7 2 7 5 LBS] 630 Nv OSS LDS] STEEL SOUND 3334 Xg 17335 18511 658 Kg 11450 LBSI ALUMINUM SOUND 3064 Xg [6755 LHS) 395 tt [670 LBSI I80 4Mme S iEEL WEATHER 30fi9 ttq [6165 LBS] 630 tt [1390 LBSI STEEL SOUND 3096 Kg L6825 LBS] 658 HE, [1450 LBSI ALUMINUM SOUND 2633 Ny [6245 LDS]_ _395 rc9 [870 LBS]_ 200 ANIMISM STEEL WEATHER 3123 Kg 16885 LBS] 630 NO 11390 LBS] STEEL SOUND 3150 NIT E6945 LBS) 658 tt [1450 LBSI <LU(INiI!! E.OUND 2892 DO 16375 LBSI 395 N [810 L8S] ID I A V NOTE: SEI DATE .-.---13 f 2 0 U C. E.S."OFx. ell. rlvl xo. rox 9v lvla l[YIL — o, ex»I mnn`lr moon. N. KORLERCO fMk7Rlc -eRc€ 10 01 L8o WAS Ml, UPDATES TO NEW OECA" Ecnvm sAx ' i.'f l'." IF IBC CERTIFICATION IS REQUIRED SEE SEISMIC ADO FOR INSTALLATION INSTRUCTIONS l' t:'&»NEC 6 12513 m�n WO DEL: 1801200 ISO WAS 18012001UAI0 clTsmou LED ALLixm R mITPRINT, DIMENSIONS IN [ I ARE INCH EQUIVALENTS 52014 [LEAN POWER DECAL RNONt!)¢T71)xu SAx PJUMB DIMENSION 0'20 11 1E 11 DIM. IEI.O 15.401 AIDED ICTI110011 sox Ao 1ls 0A,[ �nxP PLD 18012WKW IIOOSAN MODELS 180/200 DOOSAN ENCLOSURE KPH 8 3w RECONNEOTABLE ANU A e; IB 1B'll C.0.0._AOOED E[i189)AI1 _________A'. — 1-22-09 am h22;02 �- 1 1 �ADV-7669 1 •D - fiW VOLT ALTERNATORS '^' Rio 1.z2 a 8 7 6 5 4 3 2 I v■ A■ M■ 1 2" NPT TYP. 1 6.16 REF. 1 W W 1 1 REVISION I.ift ■ws NOTES: w USE REPLACEMENT ELEMENT #343304. 6 MATERIAL: CAST ALUMINUM HOUSING.. T 00 FILTER MATTING: POLYPROPYLENE IMPREGNATED FLEECE. vi MAX. OPERATING INLET PRESSURE 15 PSI (1 BAR). AMBIENT TEMP. LIMIT 175' F. .mt AIO I E l � RS S A3] 5 MPRNA MTE KOW 10-28-9fi 135-275 KW S5OG & S6OG 3 9 I\I v J w02.0W0 343302 U.SA �:.<a" A AI 8 I 7 I 6 15 — 1 4 I 3 I 2 T NO OTY DESCAO+TIOIJ 2 HEATER. STRIP 12DV, IDOW 5-80 I WASHER, PLAIN 114-60 4 SC AEW, HEM CAP MATED TABLE -ALL UPDATES MUST BE MADE � HE FAMILY TABLE OF TIE BEN IC ASSEh Y 120V, A.C. mv. CONNECTION DIAGRAM 8 7 D ASSEMBLE SCREWS WITH P ERMABOND MM-128 IRED1 3 �— OR +- EQUIVALENT A TORQUE TO 5. 8Nm [4.3 ff-Ibl] DETAIL A re,u4. SCALE 2.0 TERMINALS TO BE ON END BRAG EET ND I c iSCALE 0.25 _ _ — _ — _ — _ _,i _ _ — _ _ _ — _ _ - 1 � I " I I InFlu `� DETAILA ® O O B 25' REF _y,l [0.984 8 DJ9 REP ISJ 4 196850 .T fl F - 50. REP 4% 07.I 1.281 REF SECTION A -A IF NOTE: -II FOR PROPER ASSEMBLY METHOD OF HARDWARE, USE 0-585 AS A GUIDELINE 2) DIMENSIONS IN [ 1 ARE INCH EOUIVALENTS 120V STRIP 120V STRIP BEATER 3) SIMILAR TO 253213 NEAT EA 40V. A.C. A xFV OAiE Or <MPoflr[ erci..6tt r.n w r0[x[rif10. [Ir 0[ ^ KOXLE'R CQI PRO-9 2a0V. CONNECTION ru-lo x5Y Nunxe sme o l o[x i61P^'fa!' [oxaa . 11.1, DIAGRAM 16-10 11 IJ-BI u91IrOs01.-60 a uAS u1JT05020 90 rr �'I' m 4tuirl"xio.ttx [a. A 1916t31 I [I O[x iyrtii'v ' e e-Yu Ia-n rr rer .A tll s Ix ioPou[ 40rE la n o)I sos Oli4ro�i ri{ir Opi f[iisu�l d` xr9 . xASSY' GENERATOR (EATER GM2GM9TER xev0ix u.n.lo ,,, 9 GENERATOR l 2001N _ w[ ILIt.10 r IaAoo-2zonaov. 2o0w -n-ro [V D09104 I aD 6 5 4 3 2 1 1 � lkr�(*] Transfer Switch One -Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co, warrants, forthe period indicated below, each productto be freefrom defects in materialsandworkmanship. In the event of a detect in materials orworkmanship, Kohler Co. will repair, replace, or make appropriate adjustmentat Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor; dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Transfer switch and factory -supplied One (1) year from the registered startup date. In any event, the transfer switch accessories warranty period will expire not later than thirty (30) months from the date of shipment from.Kohler Co.'s factory. Transfer switch main contacts Ten (10) years from the registered startup date. In any event, the warranty periodwill expire not laterthan eleven (11) years and six (6) months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 2. Damage, including but not limited to damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized Kohler service representative, improper storage, or acts of :God. 3. Damage caused by: a. Operation above or below .rated capacity, voltages or ` frequency. -b. Modifications. c. Installation contrary to published specifications and codes. 4.. Damage caused by negligent maintenance such as: a. Failure toprovide a clean', dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of parts and/or procedures other than factory -supplied or -approved replacement parts and/or procedures. 5. Non -Kohler replacement parts. Replacement of a failed Kohler part with a non -Kohler part voids the warranty on that part. 6. Original installation charges and startup costs. 7. Additional expenses for repair after normal business hours, i.e. overtime or holiday labor rates. 8. Rental of equipment during performance of warranty repairs. 9. Removal and replacement of non -Kohler -supplied options and equipment. 10. 'Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 11. Expensesincurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 12. Maintenance items such as fuses, lamps, and adjustments. 13. Labor and travel charges after the first year of the transfer switch main contacts warranty period. 14. Travel time and mileage exceeding'300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defectiveparts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, orthe exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER, KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 14100-544-2444 KOHLERPower.com TP-5373 4/15f Stationary Standby Industrial Generator Set Extended Five -Year or Three Thousand (3000)-Hour Comprehensive Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, forthe period indicated below, each productto be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustmentat Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set & Accessories Five (5) years from registered startup or three thousand (3000) hours (whichever occurs first). This warranty is effective only upon Kohler Co.'s receipt of an extended warranty registration form and warranty fee within one year of registered startup. The comprehensive limited warranty start date is determined by the standard limited warranty requirements and runs concurrent with the standard limited warranty during the first year. To receive extended comprehensive limited warranty coverage, the provisions of the standard limited warranty registration must be met. The following will not be covered by the warranty: 1. Normal wear, routine tuneups, tuneup parts, adjustments, and periodic service. 2. Damage, including but not limited to damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized Kohler service representative, improper storage, or acts of God. 3. Damage caused by operation at speeds, or with fuel, loads, conditions, modifications or installation contraryto published specifications. 4. Damage causedby negligent maintenance such as: a.. 'Failure to provide the specified type andsufficient quantity of lubricating oil.: b. Failure to keep the air intake and cooling fin areas clean. c. Failure to service the air cleaner. d. Failure to provide sufficient coolant and/or cooling air. e. Failure to perform scheduled maintenance as prescribed in supplied manuals. f. Failureto regularlyexercisethe generator set under load (stationary applications only). 5. Original installation charges and startup costs. 6. Starting batteries and the following related expenses: a. Labor charges related to battery service. b. Travel expenses related to battery service. 7. Engine coolant heaters, heater controls, .and circulating pumps after the first year of the warranty period. 8. Additional expenses for repairs performed after normal business hours, i.e. overtime or holiday labor rates. 9. Rental of equipment during the performanceof warranty repairs. 10. Removal and replacement of non -Kohler -supplied options and equipment. 11. Non -Kohler replacement parts. Replacement of failed -Kohler part with a non -Kohler part voids the warranty on that part. 12. Radiators replaced rather than repaired. 13. Fuel injection pumps not repaired by an authorized Kohler service representative. 14. Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 15. Engine fluids such as fuel, oil, or coolant/antifreeze. 16. Shop supplies such as adhesives, cleaning solvents, and rags. 17. Expenses incurred investigating performance complaints unlessthe problem is caused by defective Kohler materials or workmanship. 18..Maintenance items such as fuses, lamps, fitters, spark plugs, loose or leaking clamps, and adjustments. 19. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Service Department, MS072, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, orthe exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. KOHLER. KOHLER CO., Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com TP-5561 8/16f Stationary Standby and Prime Power Industrial Generator Set One -Year or Two Thousand (2000)-Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, forthe period indicated below, each product to be free from defects in materials and workmanship. In the event of a defect in materials or workmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co.'s option if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Stationary Standby Generator Set & Accessories One (1) year from registered startup or two thousand (2000) hours (whichever occurs first). In any event, the warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. - Stationary Prime Power Generator Set & Accessories One (1) year from registered startup or two. thousand (2000) hours (whichever occurs first). In any event, the warranty period will expire not later than thirty (30) months from the date of shipment from Kohler Co.'s factory. The following will not be covered by the warranty: 1. Normal wear, routine tuneups, tuneup parts, adjustments, and periodic service. 2-. Damage, including. but not limited to damage caused by accidents, improper installation or handling, faulty repairs :not performed :by an authorized. Kohler service :representative, improper storage,_ or acts of God.- 3. Damage caused by operation at speeds, or with fuel, loads rconditions, modifications or installation contraryto published :specifications. 4. Damage caused by negligent maintenance such as: a.. Failure to provide' the specified type and sufficient quantity of lubricating oil. V b. Failuretc keepthe air intake and coolingfin areasclean. c. Failure to service the air cleaner. d. Failure to provide sufficient coolant and/or cooling air. e. Failure to. ,perform scheduled maintenance as prescribed in supplied manuals. f. Failureto reguladyexercisethe generatorset under load (stationary applications only). 5. Original installation charges and startup costs. 6. Starting batteries and the following related expenses: a. Labor charges related to battery service. b. Travel expenses related to battery service. 7. Additional expenses for repairs performed after normal business hours, i.e. overtime or holiday labor rates. 8. Rental of equipment during the performance of warranty repairs. 9. Removal and replacement of non -Kohler -supplied options and equipment. 10. Non -Kohler replacement parts. Replacement of a failed Kohler part with a non -Kohler part voids the warraniy on that. part. " 11. Radiators replaced rather than repaired. 12. Fuel injection pumps not repaired by an authorized Kohler service representative. 13. Non -Kohler -authorized repair shop labor without prior approval from Kohler,Co. Warranty Department. 14. Engine fluids such as fuel,oil, or coolant/antifreeze. 15. Shop supplies such as adhesives, cleaning solvents, and rags. 16. Expenses. .incurred investigating ,performance complaints unless the problem is caused 6ydefective Kohler materialsorworkmanship. 17. Maintenance items such as fuses, lamps, fitters, spark plugs, loose or leaking clamps, and adjustments. 18. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Service Department, MS072, Kohler, WI 53044 USA. - KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental`and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warrantynor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state KOHLER, KOHLER CO., Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com TP-M74 12/151 KOHLER, Transfer Switch Extended Five -Year Comprehensive Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original end user, Kohler Co. warrants, forthe period indicated below, each productto be free from defects in materials and workmanship. In the eventof a defect in materials orworkmanship, Kohler Co. will repair, replace, or make appropriate adjustment at Kohler Co,'s option tithe product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co: s instruction manuals. A Kohler distributor, dealer, or authorized service representative must perform startup. Kohler Product Warranty Coverage Transfer switch and factory -supplied Five (5) years from registered startup date. transfer switch accessories Transfer switch main contacts Ten (10) years from the registered startup date. This warranty is not effective unless a proper extended warranty registration form and warranty fee have been sent to Kohler Co. within one year of registered startup. The extended warranty start date is determined by the standard warranty requirements and runs concurrent with the standard warranty during the first year. To receive extended warranty coverage, the provisions of the standard warranty registration must be met. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 2. -Damage, including but not limited to damagecaused by accidents, improper installation or handling, faulty repairs not performed by an. authorized Kohler service - representative, improper storage, or'acts of God. 3. Damage caused by: a. Operationabove or below rated capacity, voltage, or frequency. b: Modifications. c. Installation contrary to published specifications and codes. 4. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform, recommended exercising. c. Failure `to perform scheduled maintenance as prescribed in supplied manuals. d. Use of parts and/or procedures other than factory -supplied or -approved replacement parts and/or procedures, 5. Non -Kohler replacement parts. Replacement of a failed Kohler part with non -Kohler part voids the warranty on that part. 6. Original installation charges and startup costs. Z. Additionalexpenses for repair after normal business hours, i.e. overtime or holiday labor rates. B. Rental of equipment during performance, of warranty repairs. 9. Removal and replacement of non -Kohler -supplied options and equipment. 10. Non -Kohler -authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 11. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 12. Maintenance items such as fuses, lamps, and adjustments.. 13, Labor and travel charges afterthe fifth year of the transfer switch main contacts warranty period. 14. Travel time and mileage exceeding 300 miles round trip. To obtain warranty service, call 1-800-544-2444 for your nearest authorized Kohler service representative or write Kohler Co., Kohler Power Systems Service Department, MS072,'Kohler, WI 53044. USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental and/or consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, orthe exclusion or limitation of incidental and/or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. `HLER® KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com TP-6087 4/15d LETTER OF TRANSMITTAL TO: MIKE CORNELIUS COMPANY: CORNELIUS ELECTRICAL 700 GRANT RD PALM BAY, FL 32909 JOB NAME: LAKE FOREST UNIT 2 30KW TAW JOB No#: GP1810-0113 X ENGINEERING SUBMITTALS 1 ELECTRONIC COPY THESE ARE TRANSMITTED as checked below: 'X FOR APPROVAL' RECORD ONLY COMMENTS: DATE:3/6/2019 P.O.No.#: SCANNED St. LucBy e County 1) ONE COPY OF APPROVED SUBMITTAL DATA MUST BE RETURNED TOGETHER WITH YOUR PURCHASE ORDER, WRITTEN RELEASE OF ORDER, NOTICE TO OWNER AND CREDIT APPLICATION, (see attached). 2) ALL TECHNICAL QUESTIONS PURSUANT TO THIS SUBMITTAL DATA SHOULD BE DIRECTED TO OUR OFFICE. PHONE (800) 876-0990, FAX (954) 977-9249. TAW Power Systems ROCCO DAY KEVIN WILSON PROJECT MANAGER ACCOUNT MANAGER I'TAW '11z� TAW POWER SYSTEMS, INC. 1500 NW 15th Ave Pompano Beach, FL 33069 (954) 668-7247 - (800) 876-0990 Tim.GradvCZDTAWinc.com Kohler Generator Systems Distributors KOHLER POWER SYSTEMS DISTRIBUTOR FOR ALABAMA, SOUTH GEORGIA;.FLOR/DA, LOUISIANA AND M/SSISS/PP! Offer No: GP1809-0108 Contact Cell #: 954-668-7247 Contact: Kevin Wilson/Tim Grady Project: LAKE FOREST GENERATOR Gen 2 One New KOHLER Model 30CCL, EPA Certified Natural Gas Generator Set 30kW, @ 0.8 PF, 60 Hz, 1 Phase, UL 2200, 120/240 Volt CONTROLLER: AUTOMATIC TRANSFER SWITCH: APM402 120/208 Volt, 1 Phase, 2 pole, 200amp, 3R Controller meets NFPA 110 Model: KCS-AFNC-0200S ENCLOSURE: ,,. Sound / Aluminum Critical Silencer 181 MPH Wind Rated COOLING: Unit Mounted Radiator Black Heater 120 Volt, 500 Watt FUEL SYSTEM: Flexible Fuel Lines GENERATOR ACCESSORIES (Electrical):" Line Circuit Breakers: 3 Pole, Electronic LI ENGINE ELECTRICAL ACCESSORIES: Battery Rack and Cables Starting Battery, Lead Acid Battery Charger: 10 Amp CONTROLLER ACCESSORIES LOOSE: Remote Emergency Stop, Break Glass Remote Annunciator Panel Converter ADDITIONAL ACCESSORIES: Certified Factory Test @ 0.8 P.F. 1 Engine, Generator Parts, Maintenance Manual 1 Electronic Manual Vibration Isolators: Internal 5 Year Comprehensive Warranty Initial Start Up and Check Out of System On Site Testing (Load Bank) C H McRR1LL, ,ING Date: a-1I By (] No exceptions taken ff ake.corrections not( Q Submit spe'dMid item M Review and resubmit review is tar general conformance with the the requirements of_the eontrac ,actor remains responsible for: confl atahe job site all dimensions'and' q Itiricat,ng process and techniques 11nAllen of his work with that of of firming the work in a safe and saris v onY Iitac. C:Iya ur itGewX¢X Vic, rQylnw vj � G;{lvwttn. o:6 IaS AAA EMERGENCY LIGNTINn (RNCR) GENERATOR GENERATOR CONTROL PANEL SOME TOR STRIP HE RTER 4- # 14 AWG DAYTANK ATS ENGINE ENGINE 2- # 13 AWG SEE 'MANUAL IF MORE THAN 25' 3- BELDIN 9841 OR LOAD BATTERY CHARGER (SEE MANUAL FOR MULTIPLE ATS APPLICATION) 5 #14 AWG AND BELDIN 9041 OR EQUAL NOTE, 1) Per NFPA 110 section 7.12.4.1 Stranded wire of adequate size shall be used to nlnlnlze breakage due to vibrutlon. For underground applications replace Beldin 9041 with Beldin 1075A or equivalent. ENCLOSURE ELECTRICAL ITEMS ❑ INTERIOR LIGHTS CI Wl RECEPTICLE ❑ EXHAUST FAN ❑ ➢AYTAW ❑ mHER------------- L ❑ PRE-VIRE➢ LEA. TENTER 3- # 14 AWG IEOVAG ❑ EMERGENCY LIGHT IT IANCA) 2 ------- AMP____ IIIn. /]PNRSE z ENGINE ➢r X XEATER]SW_ VAIIS ----- PHASE ❑ BATTERY vAp6R ___V-TS e /]___ PHASE � BRTTCRY ENAFGEF xw__ VRTTSJ11- /$o_ /]___ PHASE GCNERRTCR STRIP HERTER /__ PHASE ❑ ➢AYTW IEEE MPG MANUALI 8- 0 14 AWG (PER ATS) wr➢Xnnc TaaxsrER svrtcH 3- # 14 AWG (PER DEVICE) 'SERIES COHNE ➢1 ❑ EMERGENCY STOP (BREAK GLASS) BEL➢IN 9841 OR EOUAL AND 5- #14 AWG J ❑ RC19iC SERIAL ANNMmAi6P 2- #14 AWG FExmE sxuxT TRIP 2- #14 AWG ❑ REMOTE rIIEL SOL ENOI➢ 2-q14 AVG SIARTISTOP F— ❑ REA-THATE CONTROLS ENGINEERING EXPRESS'& � .%.P.E.R.T. (Engineering Express Produd EvaloaGon Report) 160 SW 12THAVE SUITE 106, DEERFIELD BEACH, FL33442 (954) 354-0660 1 ENGINEERINGEXPRESS.COM Technical Evaluation Report DIVISION: 48 10 00—ELECTRICAL POWER GENERATION EQUIPMENT THIS DOCUMENT CONTAINS (3) PAGES: THE FIRST PAGE MUST BEAR AN ORIGINAL SIGNATURE & SEAL OF THE CERTIFYING PE TO BE VALID FOR USE (Issued August 21, 2018 Subject to Renew January 1, 2020) (or next code cvcle chancel REPORT HOLDER: KOHLER POWER SYSTEMS KOHLER, 7650 LAKESHORE ROAD POWER SYSTEMS SHEBOYGAN, WI 53083 USA (920) 457-4441 1 KOHLERPOWER.COM SCOPE OF EVALUATION (compliance with the following codes): THIS IS A STRUCTURAL (WIND) PERFORMANCE EVALUATION ONLY. NO ELECTRICAL OR TEMPERATURE PERFORMANCE RATINGS OR CERTIFICATIONS ARE OFFERED OR IMPLIED This Product Evaluation Report is being issued in accordance with the requirements of the Florida Building Code Sixth Edition (2017) per FBC Section 104;11,1, FMC 301.15, FBC Building Ch. 16, ASCE-7-10, and FBC Residential M1202.1, FS 471.025. The product noted on this report has been tested and/or evaluated as summarized herein. IN ACCORDANCE WITH THESE CODES EACH OF THESE REPORTS MUST BEAR THE ORIGINAL SIGNATURE & RAISED SEAL OF THE EVALUATING ENGINEER. SUBSTANTIATING DATA: • Product Evaluation Documents Substantiating documentation has been submitted to provide this TER. and is summarized in the sections below. • Structural Engineering Calculations Structural engineering Calculations have been prepared which evaluate the product based on comparative and/or rational analysis to qualify the following design criteria: • Maximum allowable unit enclosure wind pressure integrity • Maximum allowable uplift, sliding, & overturning moment for ground. Calculation summary is included in this TER and appears below. NOTE: No 33% increase in allowable stress has been used in the design of this product. INSTALLATION: The product(s) listed above shall be installed in strict compliance with this TER & manufacturer -provided enclosure model specifications. The product components shall be of the material specified in the manufacturer -provided product specifications. All screws, bolts and rivet must be installed in accordance with the applicable provisions & anchor manufacturer's published installation instructions. LIMITATIONS & CONDITIONS OF USE: Use of this product shall be in strict accordance with this TER as noted herein. The supporting host structure shall be designed to resist all superimposed loads as determined by others on a site -specific basis as may be required by the Authority Having Jurisdiction. No evaluation is offered for the host supporting structure by use of this document; Adjustment factors noted herein and the applicable codes must be considered, where applicable. All supporting components which are permanently installed shall be protected against corrosion, contamination, and other such damage at all times. This evaluation does not offer any evaluation to meet large missile impact debris requirements if requires. Yearly inspections, during equipment maintenance or after named storm, all screws, cabinet components, and anchor bolts are to be verified. All damaged cabinet components, loosen, corroded, broken screws or anchor bolts shall be replaced to ensure structural integrity for hurricane wind forces, TER-18-6258.7 BY St. Lucie County NOTE: THE GRAPHICAL DEPICTIONS IN THIS REPORT ARE FOR ILLUSTRATIVE PURPOSES ONLY AND MAY DIFFER IN APPEARANCE. FINISH: Baked enamel. UNIT CASING MATERIAL: 1/8" AI 5052-1-132 top panel. 1/8° AI 5052-1-132 for side panels and 114" steel ASTM A36 for bottom skids, secured with 3116" pop rivets grade 51, M8- M12 hex head bolts class 8.8 (see dimensional drawing for specific locations). OPTIONS: This evaluation is valid for KOHLER 180-20OREZXB Sound Aluminum Enclosure model dimensions shown on the final page of this report. This evaluation includes standard product only. Contact Factory for Engineering Special (ES) orders. Any structural changes outside of the factory would void this certificate. STRUCTURAL PERFORMANCE: Models referenced herein are subject to the following design limitations: Maximum Wind Speed: V(Ultimate) = 186 MPH ASCE-710 Exposure Category D ABOUT THISDCCUI Risk Category III / IV EncwE>—RtERnnen clucmus HVHZ Rated" {& NON-HVHZ) & NGRE MTORMATIGN CAN BE V15mNG TNGIMP RiNfEXPRE55 Only for ground installations on or yr unl T11 VITB LDDRr55 FOUND Flat terrain only THIS DOCNaEM IS DIMLYW ORIGINAL SIGNATURE AND RAISED SEAL OR DIGITAL SEAL REQUIRED TO BE VALID PER CODE: P.E. SEAL REQUIRED August 21, 2018 Frank L. Bennardo, P.E., SECB ❑ Signed by If Checked ENGINEERING EXPRESS® Gordon DiBattisto, PE FL PE #0046549 FLCA #9885 FL PE #82328 NOTICE: IF THIS PAGE DOES NOT CONTAIN AN ORIGINAL SIGNATURE & ENGINEER SEAL: IF THERE IS A DIGITAL SIGNATURE ON PAGE 1, THIS DOCUMENT IS PART OF A DIGITALLY SIGNED FILE, SHALL REMAIN IN DIGITAL FORMAT & PRINTED COPIES OF THIS DOCUMENT ARE NOT CONSIDERED SIGNED AND SEALED. IF THERE IS NO DIGITAL SIGNATURE ON PAGE 1 OR THIS PAGE DOES NOT CONTAIN AN ENGINEER'S ORIGINAL SIGNATURE & SEAL, THIS DOCUMENT 15 A COPY/DRAFT. The FBC 6' Edition (2017) defines APPROVED SOURCE (Section 202) as: 'An independent person, firm or corporation, approved by the building official, who Is competent and experienced In the application of engineering principles to materials, methods or systems analyses.' Engineering EVmss9 professionals meet the oompelency requirements as defined in the FBC and can seal tlairwar Engineering Fxpmsso Is regularly engaged in conducting and profiting engineering evaluations of single -element and full -style building systems tests. *MIAMI DADE AND BROWARD COUNTY G18-383 8/18a Kohler Stand by/Prime'Generator Set Test Program Testing is an integral part of quality assurance. In keeping with our uncompromising commitment to quality, safety, and reliability, every Kohler Standby/Prime power generator set undergoes an extensive series of prototype and production testing. Prototype Testing Prototype testing includes the potentially destructive tests necessary to verify design, proper function of protective devices and safety features, and reliability expectations. Kohler's prototype testing includes the following: • Alternator temperature rise test -per NEMA MG1-32.6. Standby and prime ratings of the alternator are established during this test. • Maximum power test to assure that the prime mover and alternator have sufficient capacity to operate within specifications. • Alternatonoverload test per NEMA MG1=32.8. • Steady-state load test to ensure voltage regulation meets or exceeds ANSI C84.1, NEMA MGi-32.17 requirements and to verify compliance with steady- state speed control specifications. • Transient test to verify speed controls meets or exceeds specifications. • Transient load tests per NEMA MG1-32.18, and ISO 8528 to verify specifications of transient voltage regulation, voltage dip, voltage overshoot, recovery voltage, and recovery time. • Motor starting tests per NEMA MG1-32.18.5 to evaluate capabilities of generator, exciter,. and regulator system. • Three-phase symmetrical short-circuit test per NEMA MG7-32.13 to demonstrate short circuit performance, mechanical integrity, ability to sustain short-circuit current. • Harmonic analysis, voltage waveform deviation per NEMA MG1-32.10 to confirm that the generator set is producing clean voltage within acceptable limits. • Generator set cooling and air flow tests to verify maximum operating ambient temperature. • Reliability tests to demonstrate product durability, followed by root cause analysis of discovered failures and defects. Corrective action is taken to improve the design, workmanship, or components. si Acoustical noise intensity and sound attenuation effects tests. Production Testing In production, Kohler Standby/Prime generator sets are built to the stringent standards established by the prototype program. Every Kohler generator set is fully tested prior to leaving the factory. Production testing includes the following: • Stator and exciter winding high -potential test on all generators. Surge transient tests on stators for generators 180 kW or larger. Continuity and balance tests on all rotors. • One-step, full -load pickup tests to verify that the performance of each generator set, regulator, and governor meets published specifications. • Regulation and stability of voltage and frequency aretested and verified at no load, 1/41oad;1/2load, 3/4 load, and full -rated load. • Voltage, amperage, frequency and power output ratings verified by full -load test. • The proper operation of controller logic circuitry, prealarm warnings, and shutdown functions. is tested and verified. • Any defect or variation from specification discovered during testing is corrected and retested prior to approval for shipment to the customer. Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide dependable service as specified, is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power factor testing, customized load testing for specific application, witness testing, and a broad range of MIL-STD-705c testing. A certified test report is also available at an additional charge. KOHLER., KOHLER CO. Kohler, Wisconsin 53044 Phone 920-565-3381, Fax 920459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystemscom 180-200RE7-XB Sound Aluminum Enclosure Engineering E- 8-6258.7 SECTION 2 SUMMARY Engineering Express has reviewed the design requirements perthe Florida Building Code Sixth Edition (2017) and ASIDE 7-10 forthe structural integrity of the above referenced Kohler sound aluminum housing unit with steel skid to withstand a Vuunw.r: wind speed=186 MPH, Exposure "D" Risk Category 1111 IV. Our analysis includes the unit framing and housing only and requires that a permanent near -grade (non - rooftop) attachment to a concrete, metal, orwood host structure as certified/verified by others. Steel skid lie -down anchor locations shall conform to those illustrated on sheet 3 of this TER. Additionally, the unit shall not be installed in a location susceptible to channeling effects from upwind obstacles. It shall be the installers responsibility to ensure that the criteria for the unit housing integrity, as listed above, is applicable for use at the location of installation and the mounting method meets or exceeds the requirements of the local code and it is approved by the appropriate local authority before installation. This certification is intended to certify the structural capacity and integrity of the structural framing members, wall and roof sheet metal skins, generator skid and internal structural connections only for the sound aluminum enclosure aforementioned. Design of the generator itself, mechanical designs, energy/electrical criteria, generator slab support, anchorage and be -clown. method accompanying components and all non-structural items shall be by others and outside the scope of this certification. Upon analysis of the aluminum housing unit vs. the critical ultimate design loads illustrated below, this engineer has concluded that the aluminum housing enclosure provides adequate resistance to the specified ultimate design loads. Structural Engineering Calculations Structural engineering calculations have been prepared which evaluate the aluminum unit housing based on rational analysis using Finite Element Analysis to qualify the following design criteria: 1. Maximum ultimate design pressure as a result of the aforementioned design criteria: Load Case (Wind parallel; Ito long side) Land Gae Niod meae1tS11.hair R:Ni LNttPa4 AIrEt 4Ydi Ruor ' DimNnn fhm+m4 K(a Ul'i 31Pa) L dcnx ttbuS Rea'Wvir -ilGpl tYsll .Ltn YYnri R4%,W.n moor DhetLLa�x '4.s,11 2. Maximum housing unit dimensions: 171.20"L x 54.50"W x 83.00" H. 3. Enclosure materials have been analyzed for yield and ultimate stresses using Von Mises stress criteria in accordance with the 2015 Aluminum Design Manual & AISC Steel Construction Manual W Edition. For both load case Von Mises Stress stood below ultimate strength; therefore, the sound aluminum enclosure will provide adequate structural capacity to resist wind pressures shown. 4. All internal connection capacities, including bolted and welded components, have been checked for applicable tension and shear by applying a unity interaction equation where applicable and have been approved by this office. All installation work shall follow the minimum requirements of the Florida Building Code Sixth Edition (2017) in addition to any additional site -specific requirements for tie -down certification which is not included in this letter. Except as expressly provided herein; no additional affirmations are intended. Thank you for your attention to this matter. ENGINEERING EXPRESS® 160 SW 12rH AVE. SUITE 106 DEERFIELD BEACH, FL 33442 Page 2 of 3 G18-383 8/18a (954) 354-0660 ENGINEERINGEXPRESS.COM Copydght�2018 Engineering Express® Frank L. I ennardo PE, Inc. All Rights Reserved 180-20OREZXB Sound Aluminum Enclosure Engineering Express® I TER-18-6258.7 SECTION 3 DIMENSIONS & ELEVATIONS ;Note ;Enclosure housingmust bear :the; official insignia of Kohler Power with; model name referenced above for; applicability and validity of this letter. I All dimensions are in inches - SECTION 4 ANCHORS LOCATION IN ALL CONDITIONS IT IS THE RESPONSIBILITY OF THE PERMIT HOLDER TO ENSURE THE HOST STRUCTURE IS CAPABLE OF WITHSTANDING THE RATED GRAVITY, LATERAL, AND UPLIFT FORCES BY SITE -SPECIFIC DESIGN. NO WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED, IS OFFERED BY ENGINEERING EXPRESS AS TO THE INTEGRITY OF THE HOST STRUCTURE TO CARRY DESIGN FORCE LOADS INCURRED BY THIS UNIT. ENGINEERING EXPRESS® 160 SW 12' AVE. SUITE 106 DEERFIELD BEACH, FL 33442 Page 3 of 3 (954) 354-0660 ENGINEERINGEXPRESS.COM Copyright 020t8 Engineering EapressO G18-383 8118a Frank L. aennardo PE, Inc. All Rights Reserved