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PROJECT INFORMATION
VI BRO PRU F`K # I I Supersede �I perous Wacat ws '— ; y , Production Description VIBROPRUFO #11 Grout is a one -part dry, non-metallic non -shrink cementltious material that requires only the ` addition of water. The specially blended ingredients are proportioned to provide specific chaactenstia for consistency, workability, strength and durability. VibropnAO # I I grout is designed to reach high compressive strength suitable for use at column bases and bearing plates, for anchoring dowels, rebar and tie rods, and for setting beds for structural precast concrete elements. It is Portland cement based and contains no gypsum or reactive or staining -type aggregates It will not rust stain or corrode Vbropr M #I I grout may be used in contact with aluminum or magnesium items. Installation General: The following Installation guideline includes, but is not limited to information that addresses several variables that will affect product results. Prior to use, refer to MSDS for proper handling and disposal procedures. Conduct product testing to ascertain suitability for intended use under actual jobsite conditions. Verify health, safety and environmental issues have been considered prior to use. Vibropruf O #11 is intended to be used by persons knowledgeable with industry practices and for industrial use only. The following Installation guideline includes, but is not limited to information that addresses several variables that will affect product results. Surface Prep: Clean, coarse but sound substrates provide optimum surfaces for adhesion. Mechanically roughen surfaces where practical. Use compressed air to clean dirt and debris from bolt -holes and anchor -holes. Mechanically dean'metal plate surfaces to a "bright metal' condition. Pressure -wash or flush dirt, debris and loose particles from surfaces of concrete slabs. Pre -dampen adjacent edges, underlying and surrounding substrates for 4-to-24 hours, to a point of saturation (without ponding water) prior to placement of non -shrink grout Fortnwvrk: Fortes used to contain grout placements must allow for rapid, continuous and complete filling of the space without leaks. Coat wood fortes with a suitable Lambert Forte Release. For enclosed spaces such as under base plates, construct forms to allow filling of space from one side and venting of space opposite the filling location. Miming Accurately pre -measure and pour mixing water into mixer prior to adding dry powder of Vibri # I I grout For conformance to CRD C-621. use the amount of water indicated in the following table for each unit of Vibropri # I I to reach the consistency desired and CO indicated: I (, (n Fluid 45 gt(4.3-L) C7 Flowable 4.0 qt (3.8-L) Plastic 35 qt (3.3-L) z 1-2 Bag Batches: Pour premeasured clean potable water into mixing container. With manual, slow -speed drill -type paddle mixer running, steadily C Mmpty grout into container. Mix until lump -free; approximately three to five minutes after all material are in mixer. If mixing one bag of grout by- � hand without drill mixer, work vigorously forfour-minutesto produce lump -free mixture. 2-30 Bag Batches: Use mechanical mixing methods for any batch larger than 2-bags. Pre -measure and fill mixer with clean potable water. Add each unit of grout to mixer at a rate of ten -seconds per unit but in a steady and consistent manner without splashing. Attempt to add all dry grout material within five -minutes. Run mixer three minutes after final unit has been added; visually confirm mixed grout is smooth and lump -free. Screen lumpy material over a %z-inch screen. DryPadding; Mechanically mix grout to "plastic' consistency. Allow to set five minutes; then forcefully pack spaces to be dry -packed. Unifomily and thoroughly fill spaces, then cover -cure for 24-hrs with wet cloth rags. Placemerrt I Place mixed grout in formed spaces within five minutes of mixing. Placement must be continuous for the entire space. For placement of larger volumes of grout that utilize multiple batches, consider using a "holding tank' and slow agitation to maintain tluidty or pump -placement that utilizes a diaphragm or progressive -cavity pump. Machinery & Equipment Placement Place grout material from one side only, forcing air to escape from opposite side of space. Do not re -temper mixed grout material. Grout anchor bolt holes and keyways first Use of vibrators is discouraged; tamp material as necessary to move into comers of formed spaces. Fluid mix material is recommended only for less critical applications where strength and aggregate segregation is not detrimental to placement Base Place Placement Follow procedures for machinery placement filling voids completely from one side only. Cut shoulders to 45-deg angle just prior to final set; then apply a curing compound to the art shoulders. Patching. Use only plastic mixes for repair patches. Force grout into area; apply uniform pressure to ensure complete contact at surface of repair and to eliminate air entrapment Volume Grouting: Grout yields can be increased, but compressive strengths may be reduced by 10•0/ by the addition of washed, dried pea -gavel not passing a 3/8" sieve. When acceptable, use only dean and structurally sound, rounded pea gavel; cashed gavel is not recommended. Limit the amount of pea -gavel to 25-Ibs per unit of grout Cold Weather GmAng At temperatures below 50-deg F. use warm water for mixing and provide temporary heat for surrounding surfaces. Never place grout on frozen or near -frozen surfaces. Do not allow grout temperature to fall below 50-deg F; maintain temporary heat until grout reaches final set Cover and protect from low -humidity, wind and premature drying. Hot Weather Grouting. At temperatures above 90-deg F, use chilled water and ice to maintain lower grout temperature. Place mixed grout in pre -dampened formed spaces (saturated, surface -dry, no puddles). Cover to protect from rapid drying, direct sunlight hot temperatures and wind. Apply appropriate Lambert wring compound after initial set © 2011 — Lambert Corporation All Rights Reserved. �. � Curine r "; { Protect Ubrop� # I I grout from premature drying, cracking and delamlration by applying a membrane -forming F'-� L 7 'g d curing compound to exposed surfaces of rout When "wet cover curio " rags are used dunn first 24-hrs, apply a L"t) I tl'J ika) 8 P P g g g g PPY - membrane cure after removal of cover cure. Limitations Avoid placement when temperatures are at or projected to be below 50-deg F wathin 24-hrs after placement Set time, compressive strength and expansion properties are adversely affected by excess water and low temperatures. Vibropruf& #I I is not designed for feather -edge applications; minimum thickness is A -inch. Placements over 2-inches in thickness can be modified with course aggregate. Do not re -temper after initial mixing. For large batches, mix rapidly and continuously until ready to place material. Refer to American Concrete Institutes (ACI) recommended practices for cement -based materials. Do not add cement. plasticizers or set accelerators to VibropruSID # 11. Technical Data Applicable Standards ASTM C-1107 US Army Corps of Engineers CRD C-621 US Army Corps of Engineers CRD C-588 Flonda Dept of Transportation (FDOT) Approval: FDOT Section 934 Approval: S-934-0004 Properties Flow Cone (ASTM C-61 I k 16 Seconds (fluid mix) Vol. Change (ASTM C-827): 1.67%vol. expansion at time of set ASTM Setting Time oursASTM Plastic Plowable Fluid Initial Set 3.0 35 4.25 Final Set 5.0 6.0 8.0 Compressive Shen - PSI Pa ®73°F / 22.8° ASTM C-109 Age Plastic I Plowable Fluid I Day 5300 365 5000 31.7) 1 4300 (255 3 Days 6900 39.3 6600 39.3 6000 36.5 7 Days 1 7800(455) 8300 461 8000 40.7 28 Days I 10000 (55.2) 1 10200 54S 10400 48.3 Flow Cone Analysis CRD C-611 Plastic I Plowable I Fluid N/A I N/A I 16 sec- Fluid Mix Expansion CRD C-227 Plastic Flowable Fluid 3 Da +0.04 +0.02 +0.01 14 Da +0.04 +0.03 +0.01 28 Da +0.05 +0.03 +0.01 Pull -Out Test ASTME-488 Rebar Type of Failure Max Load in Ibs #4 Rebar 14300 6486.4 #6 Rebar 35966 16313.9#8 Rebar 64000 (29029.9) FDays #4 Rebar 13766 6244.2 #6 Concrete Concrete 33566 15225.3#8 60493 27439.2#4 Rebar 13616(6176.1) #6 Rebar 44533 20199.8 #8 Concrete 72200 32749.4 Covelaee Each 50-I1b. unit vill cover approx. 0.45 cubic feet (0.014m') or 55-ft' at I -inch thick (Jean -Up This product an be swept up in dry form, with attention paid to minimizing the creation of dust A dustless dean -up system is recommended if possible. First -Aid Cement powder or freshly mixed concrete, may cause skin injury. Avoid contact with skin and wash exposed slan areas promptly with water. If any cement powder of mixture gets into eyes, rinse immediately and with water and get prompt medial attention. KEEP OUT OF REACH OF CHILDREN. Product contains some silica sand which can cause SIUCOSIS. Avoid over -exposure to the airborne dust Practice good house -keeping. Any food, dank or chewing product should be protected from the dust KEEP OUT OF REACH OF CHILDREN. FOR INDUSTRIAL USE ONLY. © 2011 - Lambert Corporation All Rights Reserved. a DESCRIPTION a Str�ongtiZ{e`.i 4^ FX-821MMA Super Low Viscosity Methyl Melhacrylate Resin is a two -component, fast -curing, methyl methacrylate (MMA) resin designed for densifying porous concrete and for gravity -feed flood -coat treatment of concrete cracks as small as 0.002 in. (0.05 mm). FX-821MMA is available in both standard and fast -setting winter "W" versions for cold -weather applications. WHERE TO USE • Concrete sealer • Gravity -feed flood -coat crack sealing • Exterior and unoccupied interior applications w • Bridge decks, roads, floors, parking structures, 2in-service refrigeration and freezer flooring ;;Ld m rn Q PRODUCT DATA All testing performed at 737 (231C) and 50% R.H. Generic Description Methyl-methacrylate resin Packaging Standard Formulation: • 1 US gallon (3.8 L) kit (FX821MMAKTI) • 5 US gallon (18.9 L) kit (FX821MMAKT5) • 50 US gallon (189.3 L) kit (FX821MMAKT50) Winter Formulation: • 1 US gallon (3.8 L) kit (FX821WMMAKTI) • 5 US gallon (18.9 L) kit (FX821WMMAKT5) • 50 US gallon (189.3 L) kit (FX821 WMMAKT50) Color Clear Finish Gloss Mixing Ratio Pre -proportioned kit. Use entire contents of all components. Application Rate For flood -coat applications: 100 ft.2lUS gal. (2.5 m2/Q. depending on surface profile and porosity Dry to Touch 1 hour at 75°F (24°C); 50% RH (standard formulation) Minimum Recoat 2 hour at 75°F (24°C); 50% RH (standard formulation) Storage Store dry between 40-80-F(4-27°C) Shelf Life 6 months in unopened packaging Viscosity 6 cps at 75•F (24°C) VOc 98 gIL (A+B) FEATURES • Fast -curing • Warm and cold -weather formulations available • Application temperature as low as 40OF (40C) for standard formulation, -20OF (-290C) for winter formulation • Super -'low viscosity • Can be applied by squeegee, broom or roller • UV -resistant when cured TECHNICAL INFORMATION AR testing performed at 737 (23'C) and 50% R.H. Specific gravity 0.97 Tensile strength ASTM D638 3,600 psi 24.8MPa Elongation at break 2.6% Hardness, shore D ASTM D2240 > 80 Water absorption, 24 hours ASTM D570 0.65% -5099 r- . 02015,Simpson Strmq-ne Compartyft, LIMITATIONS • Minimum installation temperature is 40OF (40C) for C7 standard formulation, -20OF (-29°C) for winter formulation Z • Maximum installation temperature is 100°F (37°C) z for standard formulation and 80°F (26°C) for g winter "W" formulation 4' • Surface must be completely dry prior to application • Apply only in well -ventilated areas • For horizontal use only SURFACE PREPARATION • For use in non-moving cracks only • When used neat, maximum crack width is'/e in. (3 mm). Extended with FX-701 Oven -Dried Graded Silica Filler, maximum crack width is 1/4 in. (6 mm). • FX-821MMA is designed to penetrate, but will leave a slight gloss finish that will wear over time • FX-821MMA is not recommended for pressure -injection applications Concrete must be sound, clean, completely dry, and free of all contaminants that could impair product adhesion or performance. All cracks larger than 'A in. (3 mm), spalls, voids, pitting, and surface imperfections must be repaired prior to coating installation. Concrete should be a minimum of 28 days old and fully cured prior to coating application. Prepare surface by abrasive blasting or other mechanical means per SSPC-SP13/NACE 6 and ICRI Guideline 310.2R CSP2-3. Do not water blast as the added moisture will limit penetration. Remove preparation debris by vacuum or oil -free compressed air. Inspect the structure for cracks wider than in. (3 mm) but less than 3/1s in. (4.8 mm) and treat by filling with FX-701 Oven -Dried Graded Silica Filler and saturate with FX-821 MMA, taking care to protect areas below elevated decks as FX-821 MMA may penetrate through. Cracks wider than 3/1s in. (4.8 mm) but less than 1/4 in. (6.4 mm) should be filled with an appropriate injection epoxy such as FX-751LV or FX-715. Larger cracks require the use of an appropriate joint sealant such as FX-516 or FX-570. MIXING For optimal product performance, condition individual components to 70°F (21°C) prior to use. Do not prepare more material than can be used in the pot life of the product. Add entire contents of Component "B" to Component "A" and mix thoroughly with a low -speed (300-600 rpm) drill and mixing paddle for 1 minute or until Component "B" is fully dissolved. Immediately apply. APPLICATION `ZPour properly mixed FX 821 MMA onto surface to be treated and spread evenly with a squeegee, roller or brush. Do not allow the mixed batch to remain in the mixing vessel. Continue to work material to ensure all voids and cracks are filled, taking care not to leave puddles. While material is still wet, broadcast FX-701 Oven -Dried Graded Silica Filler at the rate W of 4 lb. per 100 ft� (1.9 kg per 10 ma). ,X W.. ( 800_999-5Q99, aµ @2015 Simpson StrangreCompany Inc. ;, }. CAUTION Component "A": FLAMMABLE! May cause eye and/or skin irritation. Prolonged or repeated exposure may cause skin sensitization. Component "B": WARNING! Organic peroxide. May cause eye and/or skin irritation. Prolonged or repeated exposure may cause skin sensitization. Peroxides and peroxide decomposition products are flammable and can ignite with explosive force if confined. Protective Measures: The use of safety glasses and chemically resistant gloves is recommended. Use appropriate clothing to minimize skin contact. The use of a NIOSH-approved respirator is required to protect respiratory tract when ventilation is not adequate to limit exposure below the PEL. Refer to Material Safety Data Sheet (MSDS) available at www.strongtie.com/msds for detailed information. FIRST AID Eye Contact: Hold open eyes under running water for 15 minutes. Seek medical attention. Skin Contact: Wash skin with soap and water. Seek medical attention if irritation develops. Ingestion: If product is swallowed, call physician or poison control center. Do not induce vomiting, or give diluents to someone who is unconscious, having convulsions, or who cannot swallow. Seek medical advice. Inhalation: Remove victim to fresh air. If necessary, use artificial respiration. Seek medical attention. CLEAN UP Spills: Construct a dike to prevent spreading. Soak up with absorbent material such as clay, sand or other suitable non -reactive material. Place in leak -proof containers. Seal tightly for proper disposal. Keep out of sewers, storm drains, surface waters, and soils. Surface Clean Liquid or mixed material: Wipe up uncured material with cotton cloths. If desired scrub area with abrasive, water - based cleaner and flush with water. If approved, solvents such as FX-Epoxy Cleaner, ketones (MEK, acetone, etc.), or adhesive remover can be used. Cured material can only be removed by mechanical means. Powder: Remove any residue with hot soapy water. Tools and Equipment Liquid or mixed material: Remove uncured material with FX-Epoxy Cleaner, ketones (MEK, acetone, etc.), or adhesive remover. Cured material can only be removed by mechanical means. Powder: Clean with hot soapy water immediately after use. Skin: Use a non -toxic pumice -based soap, citrus -based hand cleaner, or waterless hand cleaner towel. Never use solvents to remove product from skin. Disposal: Dispose of container and unused contents in accordance with federal, state, and local requirements. Containers may be recycled; consult local regulations for exceptions. Oistnbufor IMPORTANT INFORMATION It is the responsibility of each purchaser and user of each product to determine the suitability of the product for Its intended use. Prior to using any product. consult a qualilied design professional for advice regarding the suitability and use of the product, including whemer the capacity of any structural building element may be Impacted by a repair. As lobsite conditions vary greatly, a small-scale test patch Is required to verify product suitability prior to full-scale application. The Installer must read, understand and follow all written Instructions and warnings contained on the Limited Warranty, product label(s), Product Data Sheet(s), Material Safety Data Shasta) and the www.strongtle.conn wabsite prior to use. For industrial use only by qualified applicators. KEEP OUT OF REACH OF CHILDRENI Proposition 65: Products contained within this document contain materials listed by the stale of Califomla as known to cause cancer, birth defects, or reproductive harm. m/RP,S ( 800-99g-5099 _ 02015Simpson Strong Te Company lne. z., Product Data Sheet Edition 5.5.2011 Sika Armatec 110 EpoCem i Sika Armatec° 110 EpoCem® Bonding Agent and Reinforcement Protection Description Sika Armatec 110 EpoCem is a 3-component, solvent -free, moisture -tolerant, epoxy -modified, cemenlitious product specifically formulated as a bonding agent and an anti -corrosion coating. Where to Use ■ As an anti -corrosion coating for reinforcing steel in concrete restoration. ■ As added protection to reinforcing steel in areas of thin concrete cover. ■ As a bonding agent for repairs to concrete and steel. ■ As a bonding agent for placing fresh, plastic concrete to existing hardened concrete. Advantages ■ Excellent adhesion to concrete and steel. ,1 ■ Acts as an effective barrier against penetration of water and chlorides. ,. ■ Long open time - up to 16 hours. ■ Not a vapor barrier. .,_s ■ Can be used exterior on -grade. ■ Contains corrosion inhibitors. ■ Excellent bonding bridge for cement or epoxy based repair mortars. -} ■ High strength, unaffected by moisture when cured. ■ Spray, brush or roller application. a ■ Non-flammable, solvent free. * -Coverage Bonding agent: minimum (theoretical) on smooth, even substrate 8o sq. tt.rgal. (=zu m is mlcxness). cov- eragewill vary depending on substrate profile and porosity. Reinforcement Protection: 40 sq. ft./gal. (=20 mils thickness) (2 coat application).. Packaging 3.5 gal. unit. (47.6 fl. oz. Comp. A+ 122.1 fl. oz. Comp. B + 46.82 lb. Comp. C) Comp. A+ B in carton, Comp. C in multi -wall bag. # 1.65 gal. unit. (22.7 fl. oz. A+ 67.6 fl. oz. B +4 bags @ 5.5 lb.) Factory -proportioned units in a pail. Typical Data (Material and curing conditions @ 73OF and 50% R.H.) =I RESULTS MAY DIFFER BASED UPON STATISTICAL VARIATIONS DEPENDING UPON MIXING METHODS AND EQUIPMENT, TEMPERATURE, APPLICATION METHODS, TEST METHODS, ACTUAL SITE CONDITIONS AND CURING CONDITIONS. Li Shelf Life 1 year in original, unopened packaging. Storage Storedry at40°-95°F (4°-35°C). Condition material to 650-75"F (18°-240C):--before using. If components Aand Bare frozen, discard.Protect Component C from humidity. Color Con Crete. gray Density (Mixed) 125 lb./cu. ft. (2.0 kg.) j Pot Life Approximately 90 minutes ,I Compress -Iva Strength ;(ASTM C-109) 3 days 4500 psi (31.0 MPa) :..I 7 days 6500 psi (44.8 MPa) 28days 8500 psi (58.6MPa) ' Flexural Strength (ASTM:C-346) 28days 1250. psi (8.6 MPa) Splitting Tensile Strength (AS,TM-.gd96) '28 days.--600,,psi (4.1 MPa); Important Data.. for Sika Armatec 110 as aCorroslonProtective Coating Water Water Permeability at 10 bar (145 ps). 8.92 x 10^5 ft./sec.. Control 7.32x lWO ttdsec. Water vapor diffusion coefficient p H2O 110 CarbonDloxlde Carbon dioxide diffusion coefficient p.0O2 14000 TEST DATA: Time -to -Corrosion Study - Sika Armatec 110 more than tripled the time to corrosion - Reduced corrosion rate by over 40% Important Data for Sika Armatec 110 as a'Bonding-Agent Bond Strength (ASTM Call 14 days moist cure, plastic concrete to hardened concrete: Wet on Wet 2800 psi (19.3 MPa) 24 hr.. Open Time 2600 psi (17.9'MPa) Bond ofSteel .Reinforcement to Concrete (Pullout Test): Sika Armatec 110 Coated 625 psi (4.3 MPa) Epoxy Coated 508 psi (3.5MPa) ,err Plain Reinforcement 573 psi (3.95 MPa) ` 1 f �y m How to Use - • ,.. Surface Preparation Cementitfous substrates: Should be cleaned and prepared to achieve a laitance and contaminant -free surface prepared in accordance with the requirements specified by the overlay or repair material by blast cleaning or equivalent mechanical means. Substrate must be saturated surface dry (SSD) with no standing water. Steel: Should be cleaned and prepared thoroughly by blast cleaning. Shake contents of both Component'A and Component'B'. Empty entire contents of both Component'A and Componenl'B' into a clean, dry mixing pail. Mix thoroughly for 30 seconds with a Sika paddle on a low speed (400-600 rpm) drill. Slowly add the entire contents of Component'C' while continuing to mix for 3 minutes until blend is uniform and free of lumps. Mix only that quantity that can be applied within its pot life. Application As a bonding agent -Apply by stiff -bristle brush or broom. Spray apply with Goloblatt Pattern Pistol or equal equipment. For best results, work the bonding slurry well into the substrate to ensure complete cover- age of all surface irregularities. Apply the freshly mixed patching mortar or concrete wet on wet, or up to the maximum recommended open time, onto the bonding slurry. Maximum recommended open time between application ofArmatec 110 and patching mortar or concrete: 80°-95°F(26°-35°C) 6. hours 65° 79°F (18°-26-C) 12 hours 50°-64"F (10°-17°C) 16 hours 40e49-F (4--9°C) wet -on -wet For corrosion protection only -Apply by stiff -bristle brush or spray at 80 sq. ft./gal. (20 mils). Take special care to properly coal the underside of the totally exposed steel. Allow coating to dry 2-3 hours @ 73°F, then apply a second coat at the same coverage. Allow to dry again before the repair mortar or concrete is ap- plied. Pour or place repair within 7 clays. Limitations ■ Substrate and ambient temperature: Minimum 40°F (5°C). a Maximum 95"F (35"C). ■ Minimum thickness: As a bonding agent 20 mils. "-' ,,,' ■ For reinforcement protection 40 mils. 1 . (2 coats, 20 mils each). . Not recommended for use With expansive grouts. a Use of semi -dry mortars onto Sika Armatec 110 EpoCem must be applied `Wet on wet". _ y ■ When used in overhead applications with hand placed patching mortars, use'Wet on wet" for maximum mortar build thickness. . Substrate profile as specified by the overlay or repair material is still required. "-i is As with all cement based materials, avoid contact with aluminum to prevent adverse chemical reaction and possible product failure. Insulate potential areas of contact by coating aluminum bars, rails, posts etc. with an appropriate epoxy such as Sikadur Hi -Mod 32. Caution Part 8 B: IRRITANT; SENSITIZER - Can cause skin sensitization after prolonged or repeated contact. Skin and eye irritant. High concentrations of vapor may cause respiratory irritation. Avoid skin contact. Use only with adequate ventilation. Use of safety goggles and chemical resistant gloves is recommended. " Part C: IRRITANT; SUSPECT CARCINOGEN - Contains crystalline silica, quartz (sand): cement. Skin and eye irritant. Dust may cause respiratory tract irritation. Avoid breathing dust. Use only with adequate ventilation. May cause delayed lung injury (silicosis). ]ARC list crystalline silica as having sufficient evidence r, of carcinogenicity to laboratory animals and limited evidence of carcinogenicity in humans. NTP also lists crystalline silica as a suspect carcinogen. Use of safety gloves is recommended. In case of high dust con- - centrations or exceeclance of PELs, use an appropriate NIOSH approved respirator. First Aid In case of eye contact, wash immediately with soap and water for 15 minutes; immediately consult a physi- cian. In case of skin contact, wash with soap and water; consult a physician for irritation. For respiratory ' - problems, remove person to fresh air and institute artificial respiration if necessary; consult a physician. In case of ingestion, immediately consult a physician. Wash clothing before reuse. 7 Clean -Up In case of spills or leaks, wear suitable protective equipment, contain spill, collect with absorbent material, and transfer to a suitable container. Ventilate area. Avoid contact. Dispose of in accordance with current, { applicable local, state, and federal regulations. 3 KEEP CONTAINER TIGHTLY CLOSED ° KEEP OUT OF REACH OF CHILDREN • NOT FOR INTERNALCONSUMPTION -FOR UIDUSTRNL USE ONLY t All infornedon pmvidW by Sika Corporetion (-Sika-)cenmMing Sika products, including but nol limited to, any recemmendabons end edvimmlafing to the ¢3 application and useof Sika products, is gneningoodfaith based on Sim's cumentexpenenceand knowledge of its products when properly stored, handled ..E and applied undernomial conditions in accemancewith Sike's Instructions. In practice, the differences in materials,substrates, storage and handling mntll. tions, actual site conditions and other factors outside of Slims central are such that Sika assumes no liability for the provision of such Information, advice. remmmendations or instructions related to its products, nor shall any legal relationship be Created by or arise from the provision of such information, advice, 'mmmendadonsorins cuonsmiatedwitsproducts. The tsar of the Sika products) must test the product(s)for suitability for Me intended application ' and purpose before proceeding with the full application of me productis). Sika reserves the right to Change the propeNes of Its pmducs without notice. All sales of Slke pmducl(s) are subject to its current terms and conditions Of sale which are available at www.sikausa.eom Or by Calling 800.933-7452. Prior to each use ofany Sika product, the user must always read and followthe warnings and Instructions on the product's most cumentTechnical Data Sheal, product label and Material Safety Data Sheet which are available online alwww.slkausa.com or by calling Sika's Technical Service } Department at 800-933.7452. Nothing Contained in any Sika materials relleves the user of the obligation to read and follow the warnings and A Instruction for each Sika product as set forth In the current Technical Data Sheet, preduct label and Material Safety Data Sheet pdorto product use. LIMITED WARRANTY: Sika warrants this product for one year from date of Installation to be free from manufacturing defects and to meet the + technical properties on the current Technical Data Sheet g used as directed within shelf life. User determines suitability of product for intends ° use and assumes all risks. Buyers sole remedy shall be limited to tie purchase price or replacement Of product exclusive of labor or cost of labor. Visit our website at www.sikausa.com 1-800-933SIKA NATIONWIDE Regional Information and Sales Centers. For the location of your nearest Bike sales office, contact your regional center. ® Sika Corporation Sika Canada Inc. Sika Mexicans SA. de C.V. BSI - 201 PoliloAvenue 601 Delmar Avenue Cerelem LIVE Celaya Km. 8.5 �P•� e Lyndhurst. NJ 07071 Pointe Claire Frocc. Industrial Balvanem Phone:800-933.7452 Quebec H9R 4A9 Corregldara, Queretaro cam, scsave Fex: 201-9336225 Phone: 514-697-2610 C.P. 76920 Fax: 514-694-2792 Phone: 52 442 2385800 SM 2ndAmalec are registered Fax: 52 442 2250537 tadermAs. Printed in Canada. p., Product Data Slrad, Edition 6.6.2011 Sika FerroGard 903 Sika FerroGard"' 903 Penetrating, corrosion inhibiting, impregnation 1coating for hardened concrete Description Sika FerroGard 903 is a corrosion inhibiting impregnation coating for hardened concrete surfaces. It is designed to penetrate the surface and then to diffuse in vapor or liquid form to the steel reinforcing bars embedded in the concrete. Sika FerroGard 903 forms a protective layer on the steel surface which inhibits corrosion caused by the presence of chlorides as well as by carbonation of concrete. - d How It Works Sika FerroGard 903 is a combination of amino alcohols, and organic and Inorganic inhibitors that protects both the anodic and cathodic parts of the corrosion cell. This dual action effect dramatically delays the initia- tion of corrosion and greatly reduces the overall corrosion activity. Sika FerroGard 903 protects the embedded steel by depositing a physical barrier in the form of a protective layer on the surface of the steel reinforcement. This barrier inhibits corrosion of the steel. Where to use Sika FerroGard 903 is recommended for all steel -reinforced, prestressed, precast, post tensioned or marine concrete. Use of Sika FerroGard 903: ■ Steel -reinforced concrete, bridges and highways exposed to Corrosive environments (deicing salts, weathering) ■ Building facades and balconies ■ Steel -reinforced concrete in or near a marine environment ■ Parking garages ■ Piers, piles, and concrete dock structures ■ As part of Sike's system approach for buildings and civil engineering structures t_", -I Advantages Sika FerroGard 903 offers owners, specifiers, port authorities, DOTS, and engineers, a new technology in .• S ; corrosion inhibition that can easily be applied to the surface of existing concrete to extend the service life of any reinforced concrete structure. V ■ Protects against the harmful effects of corrosion by penetrating the surface of even the most dense con- creteand diffusing to the steel to inhibit corrosion. q . ■ Enhances the durability of reinforced concrete. "�'` �. • ` ■ Does not require concrete removal. y ■ Environmentally sound. R ■ Does not contain calcium nitrite. /- I ----I •j; ■ Easily applied by either spray or roller to all existing reinforced concrete. ■ Can be applied to reinforced concrete that already exhibits corrosion. ■ Adds additional benefits when used prior to protective coatings in concrete restoration systems. i `i ■ Water based for easy handling and application. 4 1 ■ Not a vapor barrier; allows vapor diffusion. h h °,) ■ FerroGard has been proven effective in both laboratory (ASTM G109/Cracked Beams) and field analysis. } -E ■ ANSI/NSF Standard 61 potable water approved --_— B Coverage For normal concrete, application is 200 fl.'/gal. each coat. A minimum of two coats is always recommended. For dense concrete, application may exceed 300 R.'/gal. Therefore, more than two coats may be required to achieve the total application rate: 100 ft.21gal. Packaging 5 gallon pails with spout, 55 gallon drums. ,• Typical Data [at 73'F(23"c)] RESULTS MAY DIFFER BASED UPON STATISTICALVARIATIONS DEPENDING UPON MIXING METHODS AND EQUIPMENT, 'J. TEMPERATURE, APPLICATION METHODS, TEST METHODS; ACTUAL SITE CONDITIONS AND CURING CONDITIONS. Shelf life 18..months minimum In original, unopened container j Storage Conditions Store at40o-95oF.(4°-WoC). Protect from freezing. if frozen,. discard. Color Pale Yellow a e Viscosity 15 cps Flash Point None (water based) F EpHnsity 111(*19).41bs.lgal.) L P Ij r Application Rate 100 ft 2/gal. total application rate How to Use Surface Preparation Before applying Sika FerroGard 903 be sure the surface is clean and sound. Remove all dirt, dust, oil, grease, efflorescence or existing coatings from concrete surface by steam cleaning, waterblasting or slightly Q sandblasting. Allow concrete surface to dry prior to application of Sika FerroGard 903. The dryer the surface • the better the penetration and effectiveness. 5 f Key Criteria Performance Level Test Methodanstitute Corrosion inhibition FerroGard corrosion Inhibitors delay the onset of Corrosion and reduce the rate of corrosion 1 by 65% versus control specimen after t year. Penetration Rate in hardened FerroGard 903 penetrates independently of Concrete orientation (horizontal, vertical, overhead) at a 2 rate of 1110 to 4/5 inches (2.5 to 20 marl day,. depending on the density of the concrete. Depth of Penetration FerroGard 903 up to 3 inches 2 (76 mm) in28 days. Protective layer on steel FerroGard 903 fortes a protective layer on the reinforcing steel of high integrity measured at 3 as much asio0 Ain thickness. Displacement of chlorides train FerroGard 903 forms a Continuous film on the steel surface reinforcing steel and displaces chloride ions 3 - from the steel surface. Corrosion RateField Monitoring Reduction of corrosion rates iPexcess of 65%. 4 Test Method/Institute: 1. Cracked Concrete Beam Test (adapted from ASTM G109). 2. Secondary Neutron Mass Spectroscopy (SNMS) / Institute for Radiochemistry, Kadsmhe (Germany), Prof. Dr. J. Goschnick. 3. X-ray Photon Spectroscopy (XPS) and Secondary Ion Mass Spectroscopy (SIMS) / Brundle and Associ- ates, San Jose, CA and University Heidelberg (Germany), Prof. M. Grunze. 4. Performance of Corrosion Inhibitors in Practice, Gmeme Jones, C-Probe Technologies Ltd., 2000. Application Sika FerroGard 903 is applied by roller, brush or spray on concrete surfaces. When spraying, use a conven- tional airless spray system or hand -pressure equipment. A minimum of two coats is always recommend- ed. Dense substrates may require more coats. Waiting time between coats of Sika FerroGard 903 is at least 1 hour. Allow a minimum of one day to allow Sika FerroGard 903 to dry and penetrate. When Sika FerroGard 903 is used prior to the application of a repair mortar, concrete overlay, protective coating, Sikafloor system or any other application, care must be taken to remove any residue remaining on the surface from the application of Sika FerroGard 903. Clean the substrate in such a manner (i.e. push the water in one direction away and off from the surface to be overcoated) to completely remove any residue. Horizontal surfaces require pressure washing (2,000 psi minimum) to remove the residue. Vertical surfaces may be rinsed with water or pressure washed. The use of Sika Armatec 110 EpoCem as a bonding agent prior to the application of repair mortars or concrete overlays is suggested. Drying times depend on envi- ronmental conditions, absorbency of the substrate and maximum recommended moisture content for the subsequently applied system. Limitations . Minimum ambient and substrate temperatures 35°F. If Do not apply when temperature is expected to fall below 357 within 12 hours. . If the applied surfaces will be submerged after the application of Sika Ferrol 903, a waterproofing coating must be applied prior to submersion. ■ Substrate should be as dry as possible prior to the application. . Protect glass, wood, brick, galvanized steel, copper and exposed aluminum during the application. . Maximum chloride content of concrete structures intended to be treated with Sika FerroGard 903 is 6lbs./ya (measured at the level of the reinforcing steel). For levels up to 10 Ibs./ya, consult technical service. Caution Irritant - Skin and eye irritant. Vapors may cause respiratory tract irritation. Use only with adequate ventila- tion. Use of safety goggles and chemical resistant gloves is recommended. Remove contaminated cloth - First Aid In case of skin contact, wash thoroughly with soap and water. For eye contact, flush immediately with plenty of water for at least 15 minutes; contact physician immediately. For respiratory problems, remove person to I fresh air. Wash clothing before re -use. Clean Up In case of spills or leaks, wear suitable protective equipment, contain spill, collect with absorbent material, and transfer to a suitable container. Ventilate area. Avoid contact. Dispose of in accordance with current, applicable local, state, and federal regulations. ! KEEP CONTNNER TIGHTLY CLOSED• KEEP OUT OF REACH OF CHILDREN• NOT FOR INTERNAL CONSUMPTION• FOR INDUSTRIAL USE ONLY All information provided by Sika Corporation (-Sika') wncoming Sika products, including but not limited to, any rewmmendawns and advice relating to the application and use disks products, is given In good faith based on Slors current experience and knowledge of its products when properly stated, handled and applied undernormal cand6ons in acmrdancewiNSika's Instructions. In practice, the differences in materials, substrates, storage and handling wndi- bons, actual site Conditions and other factors outside of Sike's central are such that Sika assumes no liability for the provision of such Information, advice, " recommendations or Instructions related to its products, nor shall any legal relationship be Created by or arse from the provision of such information, advice. recommendations arinshuclions related to its products, The user of the Sika product(s) must test Me products) for suitability for the Intended application and purpose before proceeding with the full application of the product(s). Sika reserves the right to Change the properties of its products without notice. All sales of Sika products) are subject to its anent terms and conditions of sale which are available at www.sikausa.com or by wiling 800-933-7452. Prior to each use of any Sika product, the user must always read and follow the wamings and Instructions on the product's most current Technical Data Sheet, product label and Material Safety Data Sheet which are available online at www.slkausa.com or by calling SIM's Technical Service Department at SDD-933-7452. Nothing contained In any Sika materials relieves the user of the obligation to read and follow the wamings and Instruction for each Sika product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet pdorlo product use. >� LIMITED WARRANTY. Sika warrants this product for one year from date of Installation to be free from manufacturing defects and to meet the technicel properties on the current Technical Data Sheet if used as directed within shelf life. User determines suitability of product for Intended use and assumes all risks. Buyer's sale remedy shall be limited to the purchase price or replacement of product excusive of labor or Cost of labor. NOOTHER WARRANTIES EXPRESSORIMPQED SHALLAPPLYINCLUDINGANYWARRANTYOF MERCHANTABILrTYORFITNESS FORA PARTICULAR t Regional information and Sales Centers. For the location of your nearest Sika sales office, contact your regional center. Sika Corporation Sika Canada Inc. Sika Mexicans S.A. the C.V. 6a9 - 201 Polito Avenue 601 Delmar Avenue Caretera Libre Celaya Km. 8.5 � e Lyndhurst, NJ 07071 Pointe Claire Flaw. Industrial Balvanera 4� iy;}�6• Phone: 800-933-7452 Quebec H9R 4A9 Coregidom, Queretaro arsrymss,p rgcy " Fax: 201-933-6225 Phone: 514-697-2610 C.P. 76920 ^'—'— Fax:514-694-2792 Phone: 52 442 2385800 Fax: 52 442 2250537 Sika and Fen Gardareragiateretl lraaemarks. Printed in Canada. j'RUSFOLEEUNr DESCRIPTION AND USES A two component epoxy based compound designed to repair cracks and damaged areas on concrete floors. Concrete Patch & Repair results in an extremely hand surface up to three times stronger than concrete. No priming is required before applying floorcoatings. �PRODUCTS SKU Description 215173 Concrete Patch & Repair Kit Flat gray finish. Carton contains two plastic tubs with 16 fluid ounces (474 ml) of part B Base and 8 fluid ounces (237 ml) of Part A Activator. 1=1191 21044 dFY1:j:j_ •1 SURFACE PREPARATION Allow new concrete to cure for a minimum of 28 days. Concrete areas which require patching must be free of dirt, oil, grease, and other contaminates and loose or unsound material. Remove all dirt, grease, oil, salt and other contaminates by washing the surface with Rust-Oleum EpoxyShield Heavy Duty Degreaser or equivalent Scrape and wire brush to remove loose or unsound concrete or deteriorated mating. WARNING[ If you scrape, sand or remove old paint, you may release lead dust. LEAD IS TOXIC. EXPOSURE TO LEAD DUST CAN CAUSE SERIOUS ILLNESS SUCH AS BRAIN DAMAGE, ESPECIALLY IN CHILDREN. PREGNANT WOMEN SHOULD ALSO AVOID EXPOSURE. Wear a NIOSH-approved respirator to control lead exposure. Clean up carefully with a HEPA vacuum and a wet mop. Before you start, find out how to protect yourself and your family by contacting the National Lead Information Hotline at 1-800-424-LEAD or log on to www.epa:gov/lead. PRODUCT APPLICATION (cont.) MIXING Do not thin. With a dean trowel, spatula, or putty knife, measure out 2 parts of the Base to 1 part of the Activator onto a flat, dean piece of cardboard. To avoid cross contamination of unused material, dean the tool between each use. Mir the two components together until a uniform gray color and putty -like consistency is reached. Mix only the amount that can be applied in 2030 minutes. Close containers tightly after each use. APPLICATION Apply only to a dean, dry area. Using aputty knife or trowel, apply the mixed Concrete Patch & Repair product evenly over the surface to be repaired. Allow the product to cure for 8 hours at 70°F (21°C) and 50% relative humidity before sanding, cleaning or apply a topcoat CLEANUP Wash tools and equipment with xylene, acetone, or isopropyl alcohol (rubbing alcohol).Propedy dispose of all roller covers and soiled rags. 11 �1 j {4 RIM' i%Y�. yYt hiYC �. s d i N Forth: GDH-400 Rev.: 080114 TECHNICAL DATA PHYSICAL PROPERTIES CONCRETE PATCH & REPAIR KIT Resin Type Amine cured Epoxy Solvents Benzyl Alcohol Weight` Per Gallon 13.3lbs. Per Liter 1.6 kg Solids* By Weight 100% By Volume 100% Volatile Organic Compounds* 0 gA Mixing Ratio 2:1 Base to Activator (by volume) Induction Period None Practical Coverage at Recommended OFT (assumes 15%material loss) 14linear feet (4.25 m) • Y"joint (12.7 mm) •'/z depth (12.7 mm) Pot Life @ 70-B0°F (21-27°C) and 50% Relative Humidity 20-30 minutes Dry Times at 70-80OF Lt Foot Traffic 8 hours (21-27°C) and 60% Relative Humidity Recoat 8hours Shelf Life 5 years Flash Point >200-F (93°C) Safety Information For additional information, see MSDS Activated material Calculated values are shown and may vary slightly from the actual manufactured material The technical data and suggestions for use contained herein are correct to the best of our krw edge, and offered in good faith. The statements of this literature do not constitute a warranty, express, or implied, as to the performance of these products. As cendtions and use of our materials are beyond our control, we can guarantee these products only to conform to our standards of quality, and our liability, if any, will be timHed to replacement of defectiae materials. Al tedmical information is subject to change without notice. ■. nUSTOLE ■ Rust-Oleumwthor Corporation Form: 080114 rt G 'n 11 Hawthorn Parkway Phone: 877.38&8155 I Rev.: 080114 BRANDS Vernon Hills, Illinois 60061 www.mstoleum.com M RPM Company :A QUKRETP 5000 CONCRETE MIX FRoom RQ 10,07 PRODUCT DESCRIPTION QUIKRETE" 5000 Concrete Mix is a commercial grade blend of stone or gravel, sand and cement specially designed for higher early strength. PRODUCT USE QUIKRETE® 5000 Concrete Mix is suitable for any concrete use requiring high early strength and rapid strength gains. QUIKRETE 5000 sets quickly, making it ideal for cold weather applications. It has a walk-on time of 10 -12 hours. QUIKRETE" 5000 can be used for any application requiring concrete in a minimum thickness of 2" (51 mm), such as slabs, footings, steps, columns, walls and patios. SIZE QUIKRETE" 5000 Concrete Mix — • 80 lb (36.3 kg) bags • 60 lb (27.2 kg) bags YIELD • Each 80 lb (36.3 kg) bag yields approximately 0.60 cu It (17 L). A 60 lb (27.2 kg) bag yields approximately 0.45 cu ft (12.7 Q. TECHNICAL DATA APPLICABLE STANDARDS ASTM International - ASTM C387 Standard Specification for Packaged, Dry, Combined Materials for Mortar and Concrete PHYSICALICHEMICAL PROPERTIES QUIKRETE" 6000 High Early Strength Concrete Mix exceeds the compressive strength requirements of ASTM C387, as shown in Table 1. TABLE 1 TYPICAL PHYSICAL PROPERTIES' Compressive strength, ASTM C39 1 day 1500 psi (10.3 MPa) 3 day 2500 psi (17.2 MPa) 7 days 3500 psi (24.1 MPa) 28 days 5000 psi (34.5 MPa) Slump range 2" - 3" (51- 76 mm) +Tested under standard laboratory conditions in accordance with ASTM C387. Structural Concrete 0331 00 INSTALLATION SITE PREPARATION Stake out the area and remove sod or soil to the desired depth. Nail and stake forms securely in place. Tamp the sub -base until firm. MIXING MACHINE MIXING • QUIKRETE" 5000 can be mixed in a barrel -type concrete mixer or a mortar mixer. Choose the mixer size most appropriate for the size of the job to be done. Allow at least 1 cu ft (28 L) of mixer capacity for each 80 lb (36.3 kg) bag of QUIKRETE" 5000 to be mixed at a time • For each 80 lb (36.3 kg) bag of QUIKRETE® 5000 to be mixed, add approximately 6 pt (2.8 L) of fresh water to the mixer. Turn on the mixer and begin adding the bags of concrete to the mixer • If the material becomes too difficult to mix, add additional water until a workable mix is obtained • If a slump cone is available, adjust water to achieve a 2" - 3" (51- 76 mm) slump Note - Final water content should be approximately 6 -10 pt (2.8 - 4.7 L) per 80 lb (36.3 kg) bag and 4.5 - 7 pt (2.1- 3.3 L) per 60 lb (27.2 kg) bag. HAND MIXING • Empty bags into a suitable mixing container • Add approximately 6 pt (2.8 L) of clean water for each 80 lb (36.3 kg) bag. • Work the mix with a shovel, rake or hoe and add water as needed until a stiff, moldable consistency is achieved • Do not exceed a total volume of 10 pt (4.7 L) per 80 lb (36.3 kg) bag or 7 pt (3.3 L) per 60 lb (27.2 kg) bag • Be sure all material is wet; do not leave unabsorbed puddles of water TEMPERATURE OF WATER Set times will Fluctuate in extremely hot or cold weather, Use cold water or water mixed with ice cubes in severely hot weather; use hot water when mixing in severely cold weather. www.quikrete.com :r APPLICATION • Dampen the sub -grade before concrete is placed. Do not leave standing puddles • Shovel or place the concrete into the form. Fill to the full depth of the form • After the concrete has been compacted and spread to completely fill the forms, strike off and float immediately To strike off, use a straight board (screed), moving the edge back and forth with a saw -like motion to smooth the surface. Then use a derby or bull float to float the surface. This helps level any ridges and fill voids left by the straight edge • Cut the concrete away from the forms by running an edging tool or trowel along the forms to compact the slab edges • Cut 1" (25.4 mm) control joints into the slab every 6' - 8' (1.8 - 2.4 m) using a grooving tool • Allow the concrete to stiffen slightly, waiting until all water has evaporated from the surface before troweling or applying a broom finish Note - For best results, do not overwork the material. CURING GENERAL Curing is one of the most important steps in concrete construction. Proper curing increases the strength and durability of concrete, and a poor curing job can ruin an otherwise well-done project. Proper water content and temperature are essential for good curing. In near freezing temperatures, the hydration process slows considerably. When weather is too hot, dry or windy, water is lost by evaporation from the concrete and hydration stops resulting in finishing difficulties and cracks. The ideal circumstances for curing are ample moisture and moderate temperature and wind conditions. Curing should be started as soon as possible and should continue for a period of 5 days in warm weather, 70OF (210C) or higher, or 7 days in colder weather, 50 — 70OF (10 - 21 OC). SPECIFIC CURING METHODS QUIKRETEa Acrylic Cure & Seal — Satin Finish (#8730) provides the easiest and most convenient method of curing concrete. • Apply by sprayer or roller after the final finishing operation when the surface is hard. The surface may be damp, but not wet, when applying curing compound. Complete coverage is essential. • Other methods of providing proper curing include covering the surface with wet burlap, keeping the surface wet with a lawn sprinkler and sealing the concrete surface with plastic sheeting • If burlap.is used, it should be free of chemicals that could weaken or discolor the concrete. New budap should be washed before use. Place it when the concrete is hard enough to withstand surface damage and sprinkle it periodically to keep the concrete surface continuously moist • Water curing with lawn sprinklers or hoses must be continuous to prevent interruption of the curing process • Curing with plastic sheets is convenient. They must be laid flat, thoroughly sealed atjoints and anchored carefully along edges PRECAUTIONS • When used in structural elements, comply with the steel reinforcing and additional requirements of applicable building codes. Curing compounds should not be applied if rain or temperatures below 50oF (10oC) are expected within 24 hours • Curing with plastic or burlap can cause patchy discoloration in colored concrete. For colored concrete, wet curing or chemical curing compounds are recommended Use of Acrylic Cure & Seal — Satin Finish (#8730) or other curing compounds is not recommended during late fall in northern climates on surfaces where de-icers will be used to melt ice and snow. Using curing compounds at that time may prevent proper air curing of the concrete, which is necessary to enhance its resistance to damage caused by deicers • Protect concrete from freezing during the first 48 hours. Plastic sheeting and insulation blankets should be used if temperatures are expected to fall below 320F (00) WARRANTY The QUIKRETE@ Companies warrant this product to be of merchantable quality when used or applied in accordance with the instructions herein. The product is not warranted as suitable for any purpose or use other than the general purpose for which it is intended. Liability under this warranty is limited to the replacement of its product (as purchased) found to be defective, or at the shipping companies' option, to refund the purchase price. In the event of a claim under this warranty, notice must be given to The QUIKRETEa Companies in writing. This limited warranty is issued and accepted in lieu of all other express warranties and expressly excludes liability for consequential damages. The QUIKRETP Companies One Securities Centre 3490 Piedmont Rd., NE, Suite 1300, Atlanta, GA 30305 (404) 634-9100 • Fax: (404) 842-1425 'Refertow..quikrete.comforthemostcumenttechnicaldata,MSOSandguidespecigcations ww aquikrete.com RUST-OLEUM® Atwo-component, high solids polyamide converted epoxy blended with a refined coal tar pitch. Meets Corps of Engineers Specs C-200, C-200A, Steel Tank Institute Corrosion Control System STI-P3, AWWA Spec C210-84, and SSPC-Paint 16. Designed for use on steel or concrete surfaces in severe industrial or marine environments. Provides outstanding resistance to abrasion, strong chemicals and immersion in fresh or salt water. Not for use in potable water tanks; may impart an odor to liquids. Ideal for use on a variety of surfaces exposed to extremely corrosive environments. Not recommended for exposure to strong acids or immersion in strong solvents. 1.25-Gallon Kit C9578402 Coal Tar Epoxy base component (Full gallon) C9502504 Coal Tar Epoxy activator (Full quart) 5-Gallon Kit C9578380 Coal Tar Epoxy base component (Partial fill pail) C9502402 Coal Tar Epoxy activator (Full gallon) RECOMMENDED PRIMERS C9578 is a self -priming product COMPATIBLE PRIMERS HS9369 or HS9381 Epoxy primers. SURFACE PREPARATION ALL SURFACES: Remove all dirt, grease, oil, salt and chemical contaminants by washing the surface with Pure Strength® Cleaner/Degreaser item #3599402, commercial detergent or other suitable cleaner. Mold and mildew areas must be cleaned with a chlorinated cleaner or bleach solution. Rinse thoroughly with fresh water and allow to fully dry. All surfaces must be dry at time of application. STEEL: For immersion service, abrasive blasting to a minimum Near White Grade (SSPC-SP-10, NACE 2) with a 2-3 mil (50-75p) surface profile is recommended for optimal performance. All weld spatter must be removed along wield seams, rough welds should be ground smooth, and all sharp edges should be ground to a smooth radius. For non -immersion service, abrasive blasting to a minimum Commercial Grade (SSPC-SP-6, RACE 3) with a 2-3 mil (50-75p) surface profile is recommended for optimal performance. Abrasive blast cleaned steel requires two coats. PREVIOUSLY COATED: Previously coated surfaces must be sound and in good condition. Smooth, hard, or glossy finishes should be scarified by sanding to create a surface profile. The Rust-Oleum® Industrial Coal Tar Epoxy Finish is compatible with most coatings, but a test patch is suggested. WARNING! If you scrape, sand or remove old paint, you may release lead dust. LEAD IS TOXIC. Contact the U.S. EPA/Lead Information Hotline at 1-800-424-LEAD or log on to www.epa.gov/lead. CONCRETE AND MASONRY (IMMERSION): Hand or power tool clean t9 remove all loose or unsound concrete, masonry, or previous coating. Very dense, non -porous concrete should be acid etched or abrasive blasted to remove the laitance layer and create a surface profile of 1.5-3 mils. Allow new concrete to cure for 30 days before coating. Form: 1048990 Rev.: 06/07 Printed In USA RUSTOLEUM' NJ �0 APPLICATION 1 TECHNICAL DATA Apply only when air and surface temperatures are between 50-100°F (10-38°C) and surface is at least 50F above dew point. For immersion service and severe environments, a total dry film thickness of 16-20 mils is required. It is strongly recommended this be achieved as a two -coat application of 8-10 mils per coat. Conventional or airless spray preferred. EQUIPMENT RECOMMENDATIONS BRUSH/ROLLER: For small touch-up or striping of weld seams. CONVENTIONAL SPRAY: Pressure pat with dual regulator, minimum 3/8 inch I.D. fluid hose not greater than 50 feet in length. Use a 0.086 inch I.D. fluid tip with the appropriate air cap. Thin as needed up to 16%with 160 Thinner for all air atomized spray applications. AIRLESS SPRAY. Pump Ratio Pump Output Fluid Hose 30:1 3.0 GPM 1/2 inch I.D. Fluid Pressure Fluid Tip Filter Mesh 2,100-2,500 0.023-0.035 30 THINNING Normally not necessary. If desired, thin as needed up to 16% with 160 Thinner. MIXING Power mix base component before adding activator, then combine at a 4:1 ratio by volume and power mix together. Thoroughly mix for at least two minutes. Note: both components will thicken in viscosity when cold. The material should be warmed to room temperature before mixing for best results. CLEAN UP 160 Thinner or MEK METHOD: ASTM D4060, CS-17 wheels,1,000 gram load, 1,000 cycles TEST SAMPLE: Blast cleaned steel, 2 coats of material RESULT-130 mg loss PULL OFF ADHESION METHOD: ASTM D4541 TEST SAMPLE: Blast cleaned steel, 2 coats of material RESULT: >1,400 psi (pneumatic) IMPACT RESISTANCE (direct) METHOD: ASTM D2794, Gardner Impactor (1/2 inch diameter) TEST SAMPLE: Blast cleaned steel; 2 coats of material RESULT:100 in.—tbs. SALT FOG EXPOSUNE METHOD: ASTM B117,2,000 hour exposure TEST SAMPLE: Blast cleaned steel, 2 coats of material RESULT: No blistering, rusting or delamination. No measurable undercutting at scribe. For chemical and corrosion resistance,see the Rust-Oleum Industrial Brands Catalog (Form #206275). 2 I Form: 1048990 Rev.: 06/07 Printed In USA RUSTOLEUM' I TECHNICAL DATA I11111Ir NIONAM PHYSICAL PROPERTIES COAL TAR EPDXY Resin Type Polyamide converted epoxy blended with refined coal tar Solvents Xylene, methanol Per Gallon 10.6-11.3 lbs. Weight' Per Liter 1.3-1.4 kg By Weight 77% Solids* By Volume 72-76% <250 gA (2.1 lbs./gal.), as supplied Volatile Organic Compounds* 309 gA (2.6 lbs./gal.), when thinned 16% (20 oz./gal.) 327 gA (2.7 lbs./gal.), when thinned 20% (25 oz:/gal.) Recommended Dry Film 8-10 mils (200-250p), minimum Thickness (DFT) Per Coat Coating may be applied up to 20 mils (500p) DFT Wet Film to Achieve DFT 11-13 mils (275-325p), coating may be applied up to 27 mils (625p) wet Theoretical Coverage at 1,155-1,220 sq. ft./gal. (28.4-30.0 m2A) 1 mil OFT (25p) Practical Coverage at Recommended 100-130 sq. ft./gal. OFT (assumes 15%material loss) (2.5-3.2 m2/1) Mbdng Ratio 4:1 base to activator by volume Induction Period None Pot life @ 70-75°F (21-24°C) 3 hours Dry Times at Tack -free 3-4 hours 70-BOOF Handle 18-36 hours (21-27°C) and Recoat Before 24 hours (If recoat time is exceeded, brush blast surface of previous coating to create a surface profile) 50% rel. hum. Force Cure 2 hours at 225°F (107°C) Dry Heat Resistance 350OF (1770C), color shift may occur above 150OF (65°C) Shelf Life 12 months, both components Flash Point 70OF (240C), Setaflash Contains No lead has been deliberately added FLAMMABLE LIQUID AND VAPOR. VAPOR HARMFUL MAY CAUSE CANCER. HARMFUL IF INHALED. Safety Information CAUSES EYE AND SION IRRITATION. POISON. MAY BE FATAL OR CAUSE BLINDNESS IF SWALLOWED. Warning! MAY CAUSE ALLERGIC SIGN AND RESPIRATORYREACnON.IN CONFINED AREAS WORKERS MUST WEAR FRESH AIRLINE REPSRIATORS. USERS SHOULD WEAR GLOVES AND PROTEum CLOTHING. FOR INDUSTRIAL OR COMMERCIAL USE ONLY. KEEP OUT OF REACH OF CHILDREN. SEETHE PRODUCT MATERIAL SAFELY DATA SHEEr (MSOS) AND LABEL WARNINGS FOR ADDITIONAL SAFETY INFORMATION. *Activated material Calculated values are shown and may vary slightly from the actual manufactured material. 3 I Form: 1048990 Rev.: 06/07 Printed In USA The technical data and suggestions for use contained herein are correct to the best of our knowledge, and offered in good faith. The statements of this literature do not constitute a warranty, express, or implied, as to the performance of these products. As conditions and use of our materials are beyond our control, we can guarantee these products only to conform to our standards of quality, and our liability, if any, will be limited to replacement of defective materials. All technical information is subject to change without notice. :: RUST-OLEUM® INDUSTRIAL BRANDS Rust-Oleum Corporation 11 Hawthorn Parkway Vemon Hills, Illinois 60061 M RPM Company Form: 1048990 Phone: 847-367.7700 Rev.: 06/07 www.mstoleum.com I Printed In USA