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HomeMy WebLinkAboutProduct Approval Profesi,! Reg 1 : Rona p mentd BCIS Home ! Login i user Registration Hot Topics I Submit Surcharge ? Stats @ Facts Publications I FBC Staff BCIS Site Map Links ? search Business/ �. Professional Product rod PublicctApproval ser Regulation Pmdud Anproval Menu>Product or Application Search>Application List>Application Detail FL# FL12328-113 Application Type Editorial Change Code Version 2010 Application Status Approved Comments Archived O Product Manufacturer TAMKO Building Products,Inc. Address/Phone/Emall PO Box 1404 Joplin,MO 64802 (417)624-6644 Ext 2305 kerri_eden@tamko.com Authorized Signature Kerri Eden kerrk_eden@tan*o.com Technical Representative Kerd Eden Address/Phone/Email PO Box 1404 Joplin,MO 64802 (417) 624-6644 Ext 2305 ker-Ti—eden@tan-ko.com Quality Assurance Representative MAY 0 12015 Address/Phone/Email PfiR?0f i T"T'IN G 5t.Lucie County, PL Category Roofing ° Subcategory Underlayments Compliance Method Test Report Testing Lab PRI Construction Materials Technologies,LLC Quality Assurance Entity UL LLC Quality Assurance Contract Expiration Date 02/26/2016 Validated By Robert J. M. Nieminen,PE © Validation Checklist- Hardcopy Received Certificate of.Independence FL12328 R3 COI PRI CMT Cert of Independence.odf Referenced Standard and Year(of Standard) Standard Year ASTM D1970 2001 ASTM D226 2006 ASTM D4869 2005 ASTM D6380 2003 Equivalence of Product Standards Certified By Product Approval Method Method 1 Option B r Date Subnatted 03/04/2013 Date Validated 03/11/2013 Date Pending FBC Approval 04/15/2013 Date Approved 06/11/2013 ,z JTXANK0.1 BUILDING PRODUCTS UNDERLAYMENT: An underlayment consisting of asphalt saturated felt must be applied over the entire deck before the installation of TAMKO shingles. Apply the felt when the deck is dry. On roof decks 4 in.per foot and greater apply the felt parallel to the eaves lapping each course of the felt over the lower course at least 2 in. Where ends join, lap the felt 4 in. If left exposed, the underlayment felt may be adversely affected by moisture and weathering.Laying of the underlayment and the shingle application must be done together. CORPORATE HEADQUARTERS 220 W.FOURTH STREET P.O.BOX 1404 JOPLIN, MO 64802-1404 800-641-4691 tamko.com R CONSTRUCTION MATERIALS ATERIALS TECHNOLOGIES AccftywrmD . ti4EPORT-r-K - Report for: 'TamkoBuilding Products, Inc. .Date: January 8,2009 -220 W.4th Street Joplin, MO. 64802 Attention: . Kerri Eden Product Name: No.30 ASTM Manufacturer: Tamko Date Received: December 31.,2008 Source: Tamko PRI Report No.: TAP-215-02-01 Metro-Dade Notification No.: PRI09122 Subject: The purpose of this project was to performance properties of Tamko Building Products No. 30 ASTM(No.30,Type ll)asphalt felt for compliance with Florida Building Code 2004 and 2007(HVHZ)Testing Application Standard(TAS) 110-2000: TESTING REQUIREMENTS FOR PHYSICAL PROPERTIES OF ROOF MEMBRANES,INSULATION,COATINGS,AND OTHER ROOFING COMPONENTS,Section 2.2:Roofing Components within asphalt built-up . and modified bitumen roof assemblies,and.Florida Building Code 2004 and 2007;Sections 1507.2.3, 1507,3:3; 1507.5.3, and 1507.7.3: Und6dayinent using ASTM D 226-97a and ASTM D 226-06:Standard Specification forAsphalt-Saturated Organic Felt.Used in Roofing and Waterproofing,Type II. Test Methods: The test methods used included those found in' FBC TAS 116-2000: TESTING REQUIREMENTS FOR PHYSICAL PROPERTIES OF ROOF MEMBRANES,INSULATION, COATINGS,AND OTHER ROOFING-COMPONENTS and including:ASTM D 226:Standard Specification forAsphalt-Saturated Organic Felt Used in Roofing and Waterproofing,,ASTM D 146:Standard Test Methods for Sampling and-7 esting;Bitumen-Saturated Felts and Woven F.abrics for Roofing and Waterproofing;ASTM D 727: Test Method for Kerosine Number of Rooring anO Flooring Felt-by the Vacuum Method. Sample The sample received from Tamko Building Materials on December 31,2008 was a full-factory Description:. labeled roll of felt TAP-215-02-01 PRI A"cdeditationsc IAS-ESTL-189•State of FloddaTST5878'Metro-Dade 06-1116.02•CRRC The test results,opinions,or interpretations are based on the material supplied by the client This report Is for the exclusive:use of stated client. No reproduction orfacmmile in any form can be made without the clienfs permission.This report shall not be reproduced except in full withoutthewritten approval of this.laboratory.PRI Construction MaterialsTechnologies,LLC.assumes no respons'ibilitynormakes a performance or warranty sfatement for this material or products and processes containing this material in connection.with.this report PRI Coastmftn matedalsTechnologies.LLC.6406 Badger Drive Tampa.FL 33610 Td:813.621.5777 Far:813.621-M email matedalstesGnp@pdcM.mm Website:htipJM twr prierrd.cnm Tamko Building Products Laboratory Test Report for No.30 ASTM Saturated Felt PRI08122 Page 2 of 2 Results of Testin : ASTM Test ASTM D 226 Type 11 Property .. Requirement 5. Materials and Manufacture D 226 Pass Free of Lumps or particles or foreign substances Requirements6. Physical Table6.1 Average break`'. trength,Ibf/in MD 69 40 min CMD 28 20 min Pliability @ 77°F D 146 Pass No cracking Loss on heating @ 221 OF, % D 146 2.7 4 max 6.1 Table 2 Width of roll,in D 146 36.0 36D,7Afa o als agesdlr Area of roll,ft 2 D 146 216.7 :2115 or42 tfi�iordg�ree�dvp Moisture at point of manufacture,% D 146 3.2 Net mass of saturated felt, Ib/100 ft2 D 146 28.0 Mass of saturant, ib/100 fe D 146 17.4 Mass of desaturated felt, Ib/100 fe D 146 10:8 o D 146 Ash, /o 45'- �Q _•k- Saturation,% D 146 6.2 Unroll @ 50 and 140°F 0 226 Pass100�i1 _� %rf 6.3 Perforated felt D 226 7 Workmanship, Finish, D 226 Appearance Note 1:Or as agreed upon by purchaser and:seller. Statement of Compliance: This product complies with all of the requirements of Florida Building Code 2004 and 2007.(HVHZ).Testing Application Standard (TAS) 110-2000: TESTING REQUIREMENTS-FOR P.HYSICAL.PROPERTIES OF ROOF MEMBRANES, INSULATION, COATINGS, AND OTHER ROOFING COMPONENTS, Section 2.2:. Roofing Components within asphalt built-up and modified bitumen roof assemblies,.and.Florida Building Code 2004 and 2007;Sections 1507.2.3,.1507.3.3, 1507-.5.3,and 1507.7.3:Underlajiment using ASTM D.226-97-2: Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing,Type II. The product also complies with all of the requirements of-ASTM D 226-06: Standard Spec cation,for Asphalt- Saturated Organic Felt Used in Roofing and Waterproofing,Type Il. Limitations: Norse. Signed: Signed: Donald C. Pdffolio Duc T. Ngu�. President Florida Registered Prof ional Engineer P. E.:Number:65034 Date:" �/ ��d -Date: TAP-21M2-01 PRI Accreditation:IAS-ES TL-189;.State ofFloddaTST5878;Mett"ade06-1116.02;CRRC The test results,opinions,or interpretations are based on the material supplied by the client.This ieport is forthe exclusive.use of stated client No reproduction or facsimile in any-form can be made without the clienfs permission.This report shall not be reproduced except in - fullwithout the vi iftan approval of this laboratory. PRI Construction Materials Technologies.LLC.assumes no responsUlity nor makes a performance or warranty statement for this material or products and processes containing.this material in connection with this report PRI Canslmdon Materials Technologies,LLC.6406 Badger Drive Tampa,FL 33610 Tel:813.6221-TM F=813.621-5w e-ma8 matarlelstes6ng&5mTiLcmn WebS11d:htlpJhrnw.prlWd=M TANKO® NO.30 UL PRODUCT DATA Asphalt Saturated Organic Felt Manufactured in Joplin, MO, Frederick, MD, and Green Cove Springs, FL TAMKO® NO. 30 UL SATURATED FELT features a tough TAMKO organic felt that is saturated with asphalt. USES Accepted for use as an underlayrrient felt to be applied over the roof deck prior to the installation of TAMKO asphalt shingles. CERTIFICATIONS. U.L. Built-Up Type 30 Label ASTM D 226,Type II PRODUCT DATA* Roll Dimensions 72'X 36" Coverage per roll 2 Squares Laying Lines 2", 4", 17" - - Y 'All values stated as nominal THIS PRODUCT IS SOLD"AS IS"WITHOUT WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Visit our Web Site at:tamko.com GkMON:This product corners wood dud.Wood dust has been dassted as a`Iaiann"humor carcinogen by the Ir ternational Agency for Research on cancaQARq and the National Toxeclogy program This produd also mdairs mddaed asphalt occupational e>posuiesto opd¢ed asphaA and its ® _ arxsm sdiaFi md4ighavebeardass5WbyW Casa"pubadshearwc=cogs>'.OmctmdasphAalsoaadaisPolyr ArmraticHyftcarbons some cfWdchhave been classVSedbylARCasknown orprobable tarnancarcinogasThephysiaafrratureofttisproductmaytrap' irtitaryFJrlationor darmalhaerddAvapprrcatm�d/ornrrroval.Hanv physiraitorcess assavtig,gitd�gordi�'rgdurargderrmfifionvwrkardt hgorbumPg: ® mayixremetheinhalabonordanraloposumh�dofftprodtd.Take preiauftiostopreumtbreathergand contact vAhskTL TIAMK® Central District 220 West 4th St. Joplin,MO 64801 800-641-4691 Northeast District 4500 Tamko Dr. Frederick,MD. 21701 800-368-2055 BUILDING PRODUCTS Southeast District 2300 35th St. - Tuscaloosa,AL 35401 800-228-2656 Southwest District 7910 S.Central Exp. Dallas,TX 75216 800-443-1834 TAMKO Logo,Roofer Logo and TAMKOa Western District 5300 East 43rd Ave. Denver,CO 80216 800-530-8868 are registered trademarks of TAMKOs Building Products,Inc. Information included in this product datasheetwas current at time of printing.To obtain acopy of the most current version of this product data sheet,visit us online at tamko.com or call us at 800-641-4691. Rev.05!2012 41 Force Engineerg& esting Inc. 19530 Ramblewood Ddve Humble,TX 77338 Product Evaluation Report GULF COAST SUPPLY& MANUFACTURING, LLC. 26 Ga. Tuff Rib Roof Panel over 15/32"Plywood Florida Product Approval # 11651.22 R1 Florida Building Code 2010 Per Rule 9N-3 Method:1—D Category:Roofing Subcategory: Metal Roofing Compliance Method:9N-3.005(1)(d) NON HVHZ Product Manufacturer: GULF COAST SUPPLY&MANUFACTURING,LLC. 'r, V 4020 S.W.449th Street s� Horseshoe Beach,Florida 32648 MAY 0 1 � __ i;r;f!if•isa Engineer Evaluator: St. Lucie Gadnti, FL Terrence E.Wolfe, P.E.#44923 Florida Evaluation ANE ID:1920 Validator: 10 OC%- Locke Bowden,P.E.,FL#49704 9450 Alysbury Place Montgomery,AL 36117 Contents: Evaluation Report Pages 1-4 , �I N•C E, E• ZY �i� % .O CENSF ����I No.47 STATE OF ;cx ID 41 sm.�rr,m�, �� FS•, IL I Y267W ,,��I�O�11 1{{►���� FI,#11651.22 R1 February 22, 2012 ti Force Engineering&Testing Inc. 19530 Ramblewood Drive Humble,TX 77338 Compliance Statement: The product as described in this report has demonstrated compliance with the Florida Building Code 2010,Sections 1504.3.2. Product Description: Tuff Rib, %" Rib Roof Panel, Min. 26 Ga. Steel, 36" Wide, through fastened roof panel over 15/32"Plywood decking.Non-Structural Application. Panel Material/Standards: Material: Minimum 26 Ga.Steel,ASTM A792 or ASTM A653 G90 conforming to Florida Building Code 2010 Section 1507.4.3. Paint finish optional Yield Strength: Min.80.0 ksi Corrosion Resistance:Panel Material shall comply with Florida Building Code 2010,Section 1507.4.3. Panel Dimension(s): Thickness: 0.0185"min. Width: 36" Rib Height: %"major rib at 9"O.C. Panel Rollformer: MRS Metal Rollforming Systems Panel Fastener: #9-15 x 1-1/2" HWH Woodgrip with sealing washing or approved equal %"minimum penetration through plywood Corrosion Resistance:Per Florida Building Code 2010,Section 1506.6,1507.4.4 Substrate Description: Min.15/32"thick,APA Rated plywood over supports at maximum 24"O.C. Design of plywood and plywood supports are outside the scope of this evaluation. Must be designed in accordance w/Florida Building Code 2010. Design Uplift Pressures: Table"A" Maximum Total Uplift Design Pressure: 69.25 psf 159.25 psf Fastener Pattern: 9..-9..-9.._9.. 6.5"-2.5"-6.5"-2.5"- 6.5"-2.5"-6.5" Fastener Spacing: 24"O.C. 12"O.C. *Design Pressure includes a Safety Factor=2.0. .��%,,4 N�C E'E,- J*411 o � ¢� � CE NSF ���i� NO.479 STATE OF ;a VDA FL#11651.22 R1 February 22, 2012 1 Force Engineerg& stingInc. 19530 Ramblewood Drive Humble;TX 77338 Code Compliance: The product described herein has demonstrated compliance with The Florida Building Code 2010,Section 1504.3.2. Evaluation Report Scope: The product evaluation is limited to compliance with the structural wind load requirements of the Florida Building Code 2010,as relates to Rule 9N-3. Performance Standards: The product described herein has demonstrated compliance with: ■ UL 580-06-Test for Uplift Resistance of Roof Assemblies ■ UL 1897-04-Uplift Test for Roof Covering Systems Reference Data: 1. UL 580-94/1897-98 Uplift Test Force Engineering&Testing,Inc.(FBC Organization#TST-5328) Report No.117-0062T-07A,B, Dated 02/19/2007 2. Certificate of Independence By Terrence E.Wolfe,P.E.(No.44923)@ Force Engineering&Testing,Inc. (FBC Organization#ANE ID:1920) Test Standard Equivalency: 1. The UL 580-94 test standard is equivalent to the UL 580-06 test standard. 2. The UL 1897-98 test standard is equivalent to the UL 1897-04 test standard. Quality Assurance Entity: The manufacturer has established compliance of roof panel products in accordance with the Florida Building Code and Rule 9N-3.005(3)for manufacturing under a quality assurance program audited by an approved quality assurance entity. Minimum Slope Range: Minimum Slope shall comply with Florida Building Code 2010,including Section 1507.4.2 and in accordance with Manufacturers recommendations. For slopes less than 3:12,lap sealant must be used in the panel side laps. Installation: Install per manufacturer's recommended details. Underlayment: Per Manufacturer's installation guidelines per Florida Building Code 2010 Section 1507.4.5. Roof Panel Fire Classification: Fire classification is not part of this acceptance. Shear Diaphragm: Shear diaphragm values are outside the scope of this report. 0.0t1lf{Ilffll��I �Q�V � CEyS� ���i No.444 STATE OF ;ar o. .gi ` FL O F I A `v�•. Sun orr� �� F'• • •��'�� ��sArf`ia 4rj . . .ON A . FL#11651.22 R1 February 22, 2012 i Force Engineering&'Testing Inc. 19530 Ramblewood Drive Humble,TX 77338 Design Procedure: Based on the dimensions of the structure,appropriate wind loads are determined using Chapter 16 of the Florida Building Code 2010 for roof cladding wind loads.These component wind loads for roof cladding are compared to the allowable pressure listed above.The design professional shall select the appropriate erection details to reference in his drawings for proper fastener attachment to his structure and analyze the panel fasteners for pullout and pullover.Support framing must be in compliance with Florida Building Code 2010 Chapter 22 for steel,Chapter 23 for wood and Chapter 16 for structural loading. tisI Iir'ri1'i O W No.440 STATUE OF ;a FL#11651.22 RI February 22, 2012 1 TM ism ANUFACTUR ' SUPPLY & M . un 01 YA, IRWIN fly JIB IMP f 5," L.,✓ it � 5r k `�'* '�{ s � e4{ w°+ qv^4 h �s r•t�: �. V s 1417 jjjjj[r� GU . : , ___ ___ Gulfa�t FORMERLY KNOWN AS TUFF-RIB SUPPLY Sc MANUFACTURING' The Gulf CoastTuff-Rib® Roofing Panel � . Gulf Coast Tuff-rib®panels are a strong, durable, economic, and attractive answer to the growing demand for metal roofing needs in Florida and southern Georgia. Extremely versatile, they are suitable for homes and businesses as well as agricultural and utility buildings Tuff-rib panels provide a 36-inch coverage with 3/4 inch ribs on nine-inch centers, and utilize an anti-siphoning channel to provide protection from severe weather Figure 9 The Gulf Coast Supply office (left)and manu- facturing facility. conditions. Both panels and trim are fabricated using 47 state-of-the-art computerized equipment.at our facility oak near Horseshoe Beach, Florida, to assure unifor- r�o -7 mity and consistency in product manufacture. — rr s­101Ld has 14 I 7 y Panels are roll-formed to the lengths specified ►` by customers in either Galvalume or any of a9 more than twenty colors of painted 29-gauge, 26-gauge, and 24-gauge high-tensile metal, ---- 19 51 ready for either customer pickup or on-site CrossCity 26 delivery (customers should call about Guffa, IYento -�� availability of 24-gauge metal). Your Gulf Me.,I`° old Coast representative is waiting to assist you 51 �WE 19 Gwenand in making the best choice for your particular Gulf Coast horseshoe O`44 roofing needs. supply sea8h 04 27 Gulf Coast's Tuff-rib®panels are 14 mileof south Figure 2 Location of Gulf Coast Supply fabricated from AZ-50 (painted) or AZ-55 class Cityg PP y (bare Galvalume) grade 80 coil stock(grade 50 for 24 gauge). The bare Galvalume finish is not only durable and cost effective, but offers reflectivity -- so valuable here in the South. The paint system employed on painted products offers optimum exterior protection plus superior resistance ���� to corrosion and ultraviolet radiation. Figure 3 The Tuff-rib panel I�—g �� While bare Galvalume carries a 25-year limited coil manufacturer's finish warranty, most painted metal carries a 40-year warranty. Both painted and unpainted are of the highest known quality in the industry. Gulf Coast also stocks a complete line of fasteners, sealants, and other accessories to meet every need of both the do-it-yourself homeowner and the roofing contractor. A complete line of both iri=stock and custom made.flashings-and trims are-available in all colors as well: s . . :all . '® . : , -Gulf Cast + FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING Installation of Panels Roof Pitch Gulf Coast roofing panels:require a certain degree of pitch to ensure proper water drainage. Florida'Building Code allows a minimum pitch of 2/12 for Tuff rib®panels as long as lap screws and `sealant are applied to the laps to prevent water from siphoning over the ribs (see Fig. S on p. 4). Lap screws and sealant are optional when the pitch is 4/12 or greater(4/12 pitch means that.there is 4 inches of rise for every 12 inches running horizontally). Asa general principle, the-less steep the roof, and the more necessary also that sealant be used at all side-laps. 'Consult our representative for recommendations for your particular roof pitch, and about roofing options if you have less than a 2/12 pitch. Roof Preparation Oil-canning is.a wave-like,rippled appearance extending up the length of the panel:after it has been installed on the roof. 'Any.irregularities in the roof, including uneven plywood joints,warped. plywood,uneven trusses,poor application of underlayment, the use of button caps with felt paper,etc., can promote oil-canning. Care should be taken to provide a flat,uniform surface on which to attach the panels. See page 6 for more details. Roof Application Panel installation should begin at the gable end of the roof opposite the prevailing rain-bearing wind(this will provide added assurance against wind-driven rain being forced under the laps). Measure one panel width in from the roof edge. At this point chalk a line from ridge to eave. Place the leading edge of the first panel along this line. It is extremely important that this panel be laid square to the eave and ridge so that the remaining panels will line up square on the roof frame. It is wise to have a person at the eave and at the ridge to ensure that the proper panel coverage is being maintained across the roof. Also be sure that the panels are properly side-lapped(see fig. 7 on page 7). In applications where end-lapping is necessary, the upper panel on the slope should lap over the panel that is lower on the slope by about 12 inches. Lesser roof pitches require a greater amount of panel overlap. All end-lap applications should use two horizontal rows of butyl sealant-tape across the panel and proper fastening to provide a maximum water seal. An overhang of 2 to 3 inches on the eave is recommended to provide a drip edge, while only 1 inch overhang is necessary where gutters are used. The open panel ribs at the eave can be-sealed with inside closures. For maximum weather-tightness, a row of butyl tape can be applied above and beneath closure material. Trimming and Cutting Steel Panels The best device for cutting,steel panels across the profile is either hand snips or a nibbler. Nibblers, and especially Carborundum blades on electric saws,however, do have a tendency to either leave hot metal particles that can burn paint surfaces:orto leave rust marks on panels and trim. The same is true of any filings left on the roof caused by the application of screws. Care should be taken to brush all such particles from roof surfaces after application. To cut panels lengthwise: Note carefully where the panel is to be cut, and,using a straightedge, score deeply down the-length of the panel with a sharp-pointed utility knife. Folding the panel along the score_mark,.and bending back again if necessary, should produce a clean break in the panel. CAUTION! clean-all-metal shavings and particles off of roof to;avoid it sightly rust stains: V 1 1 1 fc ast FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING Residential Trim Seep. 12 for Siding Trims Valley capRid a gip• 1ti) g Endwall (Pry Gable trim 0111ashing a.> Sidewall ;. Flashing \\ 0 Ease!drip . 8) Panel la detail Roll Lite Door Lap Screw Apply sealant to lap • �� overlap AL Transition -Flashing purlm bearing leg decking_ / (p.10) _ _ _.._. Figure 5 Butyl tape or caulk is required when the roof pitch is 3/12 or less, with lap screws applied every 2 feet to maintain water-tightness of the lap. On pitches greater than 3/12,lap screws and butyl Figure 4 Roofing trims and flashings are named by the tape are optional. For more details on screws, location or function of that particular piece on the building. see pgs.6 and 7. 57 < JGULFR1B1`,1 DETAIL MANUAL N-1 lf FORMERLY KNOWN AS TUFF-RIB S U P P LY & MANUFACTURING Ordering Roof Panels and Screws Care should be taken to order panels of the correct length to avoid having to make corrective measures after purchase. Panel lengths should fall 2 to 3 inches short of the ridge when a vented ridge is desired, and should extend 2 to 3 inches past the eave to allow a sufficient drip edge (except as noted on pg. 3.concerning gutters). .When a roof transition is involved, panels of the upper portion should be ordered short to allow placement of the transition flashing (see diagram on p. 10). The Gulf Coast sales personnelare ready to assist customers with information specific to their particular roof. Specially-washered screws applied through the flat of themetal is the most recommended method used to attach roofing panels. 1-inch screws can be used if penetration of only 3/4 inch is either necessary or desired; otherwise, 11/2 inch screws are usually recommended. 21/2 inch screws are also available, and are often used by those who adhere to through-the-rib fastening, and for ridge-cap application. ,See pages 6 and 7 for more information on screw spacing and ordering. Ordering and Applying Trim The most common flashing for metal roofing is the ridge cap, which is used at the peak of a roof where two opposing roof slopes join. Other flashings include transition flashing,end wall and sidewall flashings, and.valleys (see,diagram on right for application). Eave trims include gable flashing and eave drip, either of which are often applied above fascia trim. When roof pitch exceeds 5/12 (a 5 inch rise in 12.inches), the slope of the roof should be mentioned when ordering ridge caps, endwalls, and eave drip. When a steeper roof slope-meets a lesser slope, both slopes should be mentioned when ordering transition flashing. At the gable edge the use of gable trim adds to the appearance of the-structure and protects the fly-rafter, and sidewall flashing is used where the side of a panel butts up against an adjacent wall.: In either case, the installer should be careful to seal between the gable rake or sidewall and panel with butyl sealant tape, and to fasten the rake every 6" to 12" up the slope of the roof with the appropriate screws. If eave drip is used on the gable, the number of 90 degree eave drip should be specified separately from.that used on the drip edge when ordering. To prevent penetration of water, insects, and debris at the ridge, outside closures should be inserted between the ridge cap and the top end:of the panel. Screws are applied through the ridge cap, closure, and rib in at least every other rib of the panels. At least a 1%2" (or preferably 2%2") screw should be used for attaching ridge caps. Self-drilling lap screws can also be used to attach ridge caps. Keep Materials Dry. Paint and finishes of Gulf Coast panels and trim are designed to withstand severe rain and wet weather conditions. Neither paint, galvanized, or Galvalume finishes, however, are designed to be in continuous contact with water for long periods of time. Damage will result if uninstalled panels or trim are allowed to remain wet in storage. Be sure to store material that will not be installed immediately in a dry location. Wet material should be air-dried and re-stacked if installation is not planned right away. 1(888) 393-033S -FAX(352)498 7852, . . OOP GuIf.LFRIB" , o st FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING Screw urlin Spacing How to Figure and Apply Screws � 12 inch 1.8 inch 24 indh_ 0 50 270 180 135 Gulf Coast Supply carries screws in 3 different lengths: 1 inch, 1% 0 100 540 360 270 inch, and 2 '/z inch. 1-inch screws will barely penetrate a 1x4,but the o 200 1080 720 540 1`/2 inch are the best all-purpose size. I%- or 2V2-inch screws are 300 1620 1080 810 necessary for attaching ridge caps. The table on the right can be 4 400 2160. 1440 ' _ 1080 500 2700 1800 1350 used to figure approximate quantities of screws for various purlin _600 -3240 2160 1620 spacings and sizes of roofs. For 2-foot spacing between rows of 8 700 3780 2520 1890 screws,multiply the total linear feet of metal times 2.7 0 800 4320 i ,2886 2160 Example: your order is 1250 feet of Tuff-rib roofmg. 900. 4860 3240 2430 1250 x 2.7=3375 screws 1000 5400 3600 27001105940 3960 2970 Please confirm all estimates with your Gulf Coast representative when 120 6480 =4320 3240 ' you placed your order. �Fi ure 6Tuff rib Anel screw .,:;; Codes allow re-roofing over shingles without the use of battens calculation l t , g g calculation chart provided the roof has been checked by a licensed roofmg contractor to insure levelness and pullout integrity. Tuff-rib metal roofmg can be separated from the moisture barrier by minimum, nominal 1"x3" yellow pine battens spaced on maximum 24"centers, or according to ASCE calculations where applicable. Since direct contact between pressure treated lumber and metal roofing must be avoided in order to prevent potential corrosion, Gulf Coast Supply sells only untreated battens. CAUTION: Battens must be fastened to the roof deck with minimum#6 screws at 12" on-center, or two minimum 8d common or pneumatic nails spaced 8" on-center, or one every 4" on-center(or by applicable calculations according to ASCE 7-98). Battens must be installed to support the entire width and length of ridge, eave, hip,valley, and gable-end trims. For solid decking, at least 15/32-inch structural plywood supported on rafters at a maximum of 24" on center is required. If care is taken,metal roofing application can be aided by pre-drilling panels, allowing screws to go quickly and accurately into the desired spacing. Pre-drilling will work provided that pilot holes are placed accurately in the proper locations on panels. Purlin spacing must be uniform and carefully measured. For panel lap details, see Figure 5 on page 4. Gulf Coast Policies Delivery policy Delivery charges apply to all orders where delivery is requested. Please consult your Gulf Coast sales department for details. Sales tax All orders picked up at Gulf Coast Supply, and all orders delivered within the state of Florida, are subject to state sales tax. Tax exemptions should be verified prior to delivery or customer pickup. Warrantied products A 40 year warranty applies to most material*manufactured from painted coil stock,and a 25-year warranty to Galvalume material.Ask for details. Indemnity All prices and designs are subject to change without notice. Disclaimer While we have made every attempt at accuracy in this manual,we are not responsible for typographic, printing,or technical errors. Oil Canning—a repeating,wave-like appearance in the length of the panel—isa common and often unavoidable phenomenon in metal panels like Tuff-rib roofing that have large, flat areas within the panel.It is therefore.not a defect,nor a cause for rejection. See p. 3 for details on how to avoid oil-canning. Return policy All panel orders and special order(non-stock)trim are considered the property of the customer and non-refundable once they are manufactured. Standard trim and accessories are refundable proyiding they are returned in a clean,resalable condition. Restocking charges will apply to any items at the discretion of the Gulf Coast representative. 1(888) e . . • : MANUAL Calf FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING Gulf Coast Puff-Rib® Roofing Panels SECTION PROPERTIES ALLOWABLE LOADS (PSF) Fb.' Live Load Live Load Ix In.Sx ln. Ix In.Sx In Wind Load Panel Fy hicknes ' KSI . , Weight Girth (Stress) (Deflection) Gauge KSI in. pos. Neg. PSF In. Positive Negative 2' '6' 3- 3'6' 4' 2' 2'6 3' 3'6 4' 2'. '6 3' 3'6' 4' Bending Bending 26 ga. 80 .0187 36 36 .91 42 0288.0482 .0288.1892 170 109 76 56 42 128 82 57 42 32 102 52 30 19 ]1329 ga. 80 .0142 36 36 .69 40.875 0232.0374 .0232.1786133 85 59 43 33 100 64 44 33 2582 42 25 15 Fastening Schedule for Various Wind Speeds Wind Speed Zone 110 MPH 120 MPH 130 MPH 140 MPH Roof Fastener OnCenter OnCenter OnCenter OnCenter Zone Type Fastener Size Attaching to: Spacing Spacing Spacing Spacing Woodgrip 1x4 wood 2411` 2411 2411 2411 Zone 1 or'' r�' `#9-15x`1'/2 ' WoodZac® _- purlins Wood ri ® Zone 2 Woo r #9-1.5 x 1'h 1 pu wood 2411 2411. 2411 1211 Woodgrip® 1X4 Wood ' ie e Zone 3 or #9-15 x 1% 24a 1211; 12.1 12 WoodZac@ purlins., Zone2 ►� a �� . Eave Roof Zones Each "zone" of the roof has its own screw requirements. Dimension a is defined as 10% of the minimum width of the building, or 40% of the mean ........................................................................ ... height of the roof, whichever is a smaller; however,a cannot be less -----------------Rid-e--------------:- ' o ' g � than either 4/o of the minimum width . '.....................................................................:... of the building, or 3 feet. Zone 1 Gable Ridge Eave Zone 3 ce riferon cin � ,I I ►'.i. si t r; ft r' - � I Figure 7 Screws should be placed on both sides of the ribs at both eave and ridge, Eave and on the overlap side of the panel lap. 1(888) e . . GU FRIB DETAIL MANUAL X ast . , FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING Eave Drip --= & Fascia 0001, k �y FHA Style ED-3 Style 2 3jgn Eave drip.: . Eave drip 7/16' k—b—►i R For custom cave drip, specify the Eave drip a Eave drip with fascia and inside closure amount of the cave that will be Figure 8 Eave drip and fascia give a finished look along the drip covered(dimension"a"), and, for eave of the house, as well as providing protection for the steeper roofs, specify pitch . If materials they cover.The eave drip should completely cover the Fascia a fascia is desired,be sure that the top edge of the fascia. Inside closures,which seal off the open dimension you order will be ribs of the panels,are optional. -►� b i•— hidden by the cave drip. Summary of Stock Trims and Flashings item special order information Ridge caps (RC-2) specify pitch-if less than 3/12 or greater than 6/12. Also available in larger widths. Closures recommended. Eave drip (FHA, ED-3) 2 common styles. FHA style is pre-pitched for 3/12 to 6/12 roofs. For appearance,or ease of application, order by either specific pitch or as gable trim (901). Gable flashings: Residential(�F-1),`large(GR-2), and small (GR-1) rakes available.Use butyl sealant between rake.and panel: . Valleys (PV-1) specify pitch if greater than 7/12: Seal with universal foam closure material. Open-hemmed valleys (PV-2) aid watertightness. Sidewall (SW-1) Use butyl sealant between sidewall flashing and panel. Endwall (EW-1) Specify pitch if greater than 5/12. Seal with outside.closures. Transition flashing . Specify pitches of both roofs. Seal lower-slope using outside closures and, if desired, inside closures on upper slope: 1(808) t c , e MANUAL . � Gulf _ FORMERLY KNOWN AS TUFF-RIB SUPPLY & M A N U F A C T U R I N G Ridge Cap The Ridge Cap is used to seal the point at which two upward slopes meet. This can be both along the ridge of the roof as well Alpr as a covering for a hip. Either woodgrip ' e or self.-drilling lap TEK screws are applied through the ribs'of the metal. Since debris, insects, and blowing rain can find easy access under the ridge cap, closures are required to either . completely or partially seal the opening. �- Closures under ridge caps come in 3 types: solid,vented,and hip tape. Figure 9 Ridge cap showing outside closure(left) and profile vent Solid closures ("Outside Closures") are (right). the same width as the panels. They lock together in a row placed directly under the screws that attach the ridge cap, and form a solid water-tight, air-tight barrier. F Profile Vents comes in 50 foot rolls, is 3 inches wide, and forms a water- retardant, insect resistant barrier that allows hot air to escape from the l attic,and is superior to many more elaborate and expensive vent systems Any length may be ordered. - Hip closure tape (Peel and Seal) is a sticky, adhesive-backed metallic tape that seals the hip roof. It is 6 inches wide and comes in 33'/2 foot rolls. _ Because it must be conformed to the rise and fall of the panel ridges, approximately 10% extra may be needed beyond the length of the hip being covered. Figure 10 Pipe Boots provide a Outside 6„ Profile Vent® water-tight seal around roof vents and come in a variety of Closure or Versa-Vent® sizes. They seal with caulk and . conform to the shape of the panel ribs. y�f ra ', `Lap or 2'h"Woodgrip�s screw required RC-2 Standard 12-inch Ridge Caps are strong,economical and adequate for most of your roofing needs a� 6 RC-2 style over-sized ridge caps are available with 18-inch.coverage,or as a custom trim RC-1 style 127-inch Ridge Caps item in total widths(2 times'V')of 14-, 16-, 18-,20-, are also available:in custom widths 22-,and 24-inch 1(888) e . . i (i LFRIB DETAIL IfCoaft FORMERLY KNOWN AS TUFF-RIB SUPPLY & M A N U F A C T U R I N G , End-wall Flashing : End-wall flashing is applied where the upward slope of a roof meets a wall. The wall side of ' the flashing can be covered with siding or counter-flashing, and outside closures are ` cnecessary to seal caulk(Solar SeaP between t h e A recommended) `caulk edge(order.EW-1C) flashing and the � (used if endwall not panel.Roof slope / 3 covered by siding) s h o o I' d b e mentioned if roof 321 exceeds 5/12 pitch. Figure 11 As with the ridge cap, the ENDWALL FLASHING above is sealed using outside closures. page EW4 Stepped Use EW-2 hemmed endwall when cornering endwalls with sidewall b Endwall EW-2 Hemmed flashing,such as with dormers or chimneys. b Endwall For custom end-walls, speck roofpitch and dimensions"a"and"b". �a� 1 ��a a=4%" \ z \►/ b=311 Transition Flashing loo.. The TRANSITION FLASHING prevents leakage at the point where two different roof pitches meet. It must be sealed on the lower { . side with outside closures, and can be sealed underneath the upper panels with inside closures. The similar GAMBREL 'FLASHING is used where the lower pitch is steeper than the upper. TF-1 Transition Flashing closure 61/211 P b/' 1`--a Figure 12 The transition flashing (above) and the. GF-1 gambrel flashing (right) provide a For custom transition flashing specify the pitches continuous drainage where two of the two roof slopes and,if necessary,dimensions slopes meet. Both seal with "a"and"b". outside closures on the lower side. i10 ZIA . rETAIL MANUAL, Gu lfcoijst. FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING Gable Flashing 311 .Bulyl tape 3/4" 5,, -Ix S 0� EF-1 siaLle 7/16" Custom trim—specify a custom R )J length for a or b. Standard dimensions — a=3" View o EF-I gable trim ascia board removed b=3" Figure 13 Gable flashing is used to trim the edge of the roofing panel at the gable end of the roof. It should match GR-1 stile the eave drip that extends along the drip edge of the roof. If Custom trim—specify a custom the panel is allowed to hang over the gable end, eave drip length fora or b.. b can be used instead. Butyl tape between the trim and Standard dimensions — a– 2N panel eliminates leaks. b=2V1 ® Side-wall Flashing Lzcaulk (Solar Seal'recommended) caulk edge (order SW-1C) (used if sidewall not covered by siding) Butyl tape 3/4" irww o standard sidewal[,trim p Figure 14 Sidewall flashing is applied when the side of the SW-1 roof butts up against an adjacent wall. The wall-side of the flashing can either be covered over with siding or sealed Custom trim—specify a custom with caulk (order SW-1C). Butyl tape should be applied length for a or b. 1 �� where the"foot"of the flashing attaches to the roof. Standard dimensions — a=3 b= 3" GULFRIBT IfCoaKt FORMERLY XNOWN OOP ",DETAIL FF-RIB SUPPLY & MANUFACTURING Preformed Valley Install panels 4 to 6" from diverter _ `!—tel iii ° v1 � D PW style a ° ° PV-2 style Two basic styles of valley are available. For custom valleys, specify dimension"a" Figure 15 Pre-formed valleys use a diverterto preventwater from rushing under panels on the opposite side, while meanwhile channeling water off the roof. Expanding foam closures are often used to assure a good seal. Gulf Coast Tuff-Rib° Siding GR-2 �i Cornerp. 13 Drip Cap 14 I Sliding Door Lq ar nside Corner Gutter J-Channel (p.14) Track,. j r'x• Bu " Cover se Drip �P� 15) (p. 14) Figure 16 Common trims associated with Tuff-rib roofing panels 1 + a . P 12 • ° 9 vv . GU LrA . : Gulfs t FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING GR-2 Outside Corner The GR-2 Rake and Corner can be used as a gable trim or a comer for metal-sided buildings. -- As an alternative, the smaller EF-1 or the GR-1 ` - F (both on p. 11)can also used as gable rakes,and the ' `'cif 1, ;1 �- ;i' J ,if PC-5(below)or the GR-1 as comers. Customizing rakes or comers is often necessary due to their landing on a panel rib. Both the GR-2 j and the IS-2 can be ordered as custom trim items by specifying custom dimensions "a" or"b". Be i f sure to take into account the V"head space"when figuring custom dimensions. ; 16 * The PC-5 flat corner anal. Figure 97 When used as corner trim,the GR-2 straddles the ribs --p works best on smaller 3" ��`{: //- structures,and where of the panels where they meet at the corner of the building. The Tuff-Rib outside comer also serves as a gable rake(see below). 11� the panels are running ,i,l The inside corner (IS-2) has similar dimensions but with a j] outside horizontally. It cavi be closure sealed with outside reverse middle bend. closures. PC-5 - � -- ® GR-2 Gable Rake �- f.° r - ' l 6" �45/8'1 No Ak 3/411 y s 4 5ia„ ' GR-2 b RN C b IS-2 Figure 98 When used as a gable rake,the GR-2 runs parallel to the ribs of �—a the roof panel, and is atfached with screws running through the ribs of upright siding. As with the EF-1 residential rake, the roof side can be sealed with butyl sealant. o <Y GUL Wx ' I i DETA )GIL MANUAL ulfco FORMERLY KNOWN AS TUFF-RIR SUPPLY & MANUFACTURING d , I Drip Cap and J-Channel i DC-1 Drip cap ® v drip cap m 2V211 I - I $ charnel .- f.- capping the panel end 17 4 JC-1 J-channel Figure 19 The drip cap is commonly used to trim out the bottoms of panels over doorways-and windows, and occasionally takes the place of base drip., 711 J-channel is used to cap raw panel edges where run-off is not a problem,and panel /s is most commonly used to trim around the bottom,sides,and occasionally the top of windows and doors,and also to cap the top sides of skirting. �- 2 '/411 capping4he panel edge 1 C Base Drip ® - j I. _7 __ Q.. 5 7/8 Il BD-1' , , 1'/4" Base.drip _ � Figure 20 Base drip.seals off the bottoms of panels at the floor level,where it helps to prevent the entrance of rodents and insects,as well as a base for the setting of panels. 1 . . . 14 GU es LFRI J) MAN UAL .. ® FORMERLY KNOWN AS TUFF- C6ast . TUFF-RIB SUPPLY & MANUFACtURING Gutters Poo- Gulf Gulf Coast Supply produces 29-, 26-, and 24- gauge gutters in either 5-or 6-inch widths(depth is approximately equal to width). All gutters should be ordered specific to the pitch of the roof. Downspouts are available in 3"x4" (for 5- i inch gutters) and 4"x4" (for larger gutters). End .caps should be ordered at the same time as the gutters to assure a custom fit. Special hangers fit into the panel rib and under the gutter lip. Panels should extend no more than 1" to 1'/z" inches beyond the cave on which gutters are planned. ! lap screws i Figure 21 Exposed view of gutter showing gutter hanger placement, _ 5 o r 6" downspouts,and end caps. Hangers employ lap screws,and end caps are best attached with rivets. 1, Gutter hangers fit inside panel.rib and under lip '` '- R� of gutter(apply at least `Outer Inner ~.? ®inter c _ Inner _ ` er ". one per panel)and are Inner and outer gutter sections(marked"1"and"O') attached with lap screws alternate along the eave to assure ease of application and or rivets. gutter appearance. Dom nspout.- Downspou&in excess of 10 feet in length must be made in 2 sections. A Track Covers ( i Door header TC-1 C. 3 sliding door 3/4 track cove 21/211 , l 7 i�511 t Figure 22 Sliding door track covers fit over the door track and DOOr under the panels to hide the track,assure a neat appearance,and shed water overthe door. 0 49www.GulfCoastSupply.com 0001"� Gulfk. s �j 11 FORMERLY KNOWN AS TUFF-RIB SUPPLY & MANUFACTURING f/ Ridge caps(pg. 9) Eave drip(pg. 8) Valleys(pg. 12) Gable rakes(pg. 11) Sidewalls(pg. 11) Endwalls.(pg. 10) Transition&gambrel Door&window flashings (pg. 10) Corner trims(pg. 13) trims(pg. 14) Base drip(pg. 14) Pipe Boot(pg. 11) Electrical Boot Inside Closures � .: wlk ® Ex anding Outside Closures Versa-Vent Profile Vent Foam Peel and Seal Touch-up Paint faRTER 011SID TEK L Foil-backed thermal , Butyl Tape Solar Seal® barrier insulation Woodgrip Screws TEK screws ZAC screws Guide to Misc. Accessories item application pipe boot Fits over vent and heat pipes. Available also in heat-resistant boots. electrical boot .Fits around pipes_ with inaccessible tops (such as w_ eatherheads). outside closures Required to seal under ridge caps and transition and endwall flashings. inside closures Seals under panels, particularly on the cave. Prof>1eVent®Versa-Vent®.Vented closure material surpassing many other venting systems. expanding foam Compressed adhesive foam expands to seal between valleys and panels. Peel and Seal" Seals hips under hip caps. Also, a general purpose sealing tape(6" wide). touch-up paint-l-, Hides scratches and mars encountered m installation. Over 20 colors butyl tape General purpose low-cost sealant, used on panel laps and under trim. _Solar.Seal®' A superior general purpose caulk for all points -Matches panel colors. Low profile insulation Greatly reduces radiant heat when installed under panels. Woodgrip screws Used in all applications attaching metal to wood. 111, 1%", 2%".sizes_: TEK screws Self-drilling TEK screws for metal purlins: Lap TEK screws draw together ioints and attach trim. ZAC®screws "Lifetime" screws; 11/2" . 21/2°', threaded for wood; self drilling available'. o �vAulf.Cdast��Pplyxom 46